Fluid Composition on HMB

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no Task Due Date

1 PRD Input Data into Risktex Jum'at, 28 Juni 2024


2 Input Inspection History data into Risktex Rabu, 03 Juli 2024
3 Fluid composition based on HMB Rabu, 10 Juli 2024
Stream ID 3 5 8
Feed to Primary Secondary
Description
Desulfurizers Refomer Exit Refomer Exit
Phase Vapor Vapor Vapor
Composition: DRY MOLE %
H2 1.23 66.93 54.84
N2 0.48 0.14 23.41
CH4 86.89 12.31 0.36
AR 0.01 0.28
NH3
CO 8.98 12.78
CO2 2.75 11.61 8.32
O2
C2H6 6.45
C3H8 1.42
IC4 0.23
NC4 0.32
IC5 0.12
NC5 0.06
C6 0.04
DRY FLOW, Kgmol/hr 2295.9 7682.2 11787
DRY FLOW, Kg/hr 42156 84458 177720
H20, Kgmol/hr 6243.1 6905.8
TOTAL FLOW
Kgmol/hr 2295.9 13925 18693
Kg/hr 42156 196930 30213

Temperature, ͦC 92.3 817.6 978.3


Pressure, Kg/cm2 (a) 54.3 14 33.7
Vapor Fraction 1 1 1
Liquid Fraction
Density, Kg/m3 15.17 5.16 5.1
Average MW 8.934 14.142 16.163
9 10 11 12 13 17
CO2 CO2 Methanor
HTS Exit LTS Exit 102-F Liquid
Absorber Inlet Absorber Exit Exit
Vapor Vapor Vapor Liquid Vapor Vapor

58.78 59.86 59.88 17.35 73.4 73.04


21.37 20.81 20.82 3.75 25.5 25.85
0.33 0.32 0.32 0.09 0.38 0.79
0.26 0.25 0.25 0.08 0.31 0.31

2.94 0.25 0.25 0.06 0.31


16.32 18.51 18.47 78.66 0.1

12914 13261 13254 6.8 10797 10654


198020 204270 204020 245 96497 95513
5778.9 5432.2 338.7 5093.5 125 179.7

18693 18693 13593 5100.3 10922 10834


30213 30213 210130 92006 98750 98750

422.4 218.1 89 89 70 319.1


32.4 30.6 29.4 29.4 29 28
1 1 1 1 1
1
8.83 11.9 14.67 968.24 8.86 5.03
16.163 16.163 15.459 18.039 9.041 9.115
18 20 23 28 29 31
103-J Stage 1 103-J Stage 2
124-C Outlet Converter Feed Converter Effluent 108-F Inlet
Suction Suction
Vapor Vapor Vapor Vapor Vapor Vapor

73.16 74.03 57.92 65.22 52.41 52.41


25.66 24.76 20.68 23.28 19.25 19.25
0.83 0.84 5.84 6.56 7.56 7.56
0.34 0.37 2.61 2.94 3.38 3.38
12.95 1.99 17.39 17.39

9695.8 10057 37805 33545 29141 1000.8


86625 87597 421350 348940 348940 11984
3.6 3.6

9699.4 10060 37805 33545 29141 1000.8


86690 87662 421350 348940 348940 11984

4.4 38.7 42 1281 349.1 54.9


26 53 181.5 187.9 183.3 182
1 1 1 1 1 1

9.71 16.88 70.47 52.1 39.04 74.44


8.938 8.714 11.145 10.402 11.974 11.975
35
126-C Vapor
to HRU
Vapor

11.16
5.68
9.79
1.39
71.96

13.1
212

13.1
212

30
15.1
1

10.22
16.2
Process Stream 117 119 201 203 205 206
Phase Vapor Liquid Vapor Vapor Liquid Liquid
Urea C kmol/day - - - - - -
Urea S kmol/day - - - - 529 57
BI kmol/day - - - - 10
CO2 kmol/day 28809 - 42407 4071 46934 11824
NH3 kmol/day - 56574 74974 13873 139078 30350
H2O kmol/day - - 4269 717 20575 16279
Inert kmol/day 1835 - 1443 1443 - -
O2 kmol/day 371 - 180 180 - -

Total kmol/day 31015 56574 123272 20285 207127 58510


Total kg/h 55050 40073 135976 19752 201354 55527
Mol Weight kg/kmol 42.6 17 26.5 23.4 23.3 22.8

Temperature ͦC 120 75 187 183 167.6 165


Pressure kg/cm2 abs 144.9 161.4 144.4 141.4 144.4 144.4
Density kg/m3 230.7 538 131.1 112.8 1096.8 1128.1
Volume I m3/h 238.6 74.5 1037.4 175 183.6 49.2
Volume II m3/h 28947.6 115053.6 18932.3 - -
207 208 217 305 314 711 719 741 743 748
Liquid Liquid Liquid Vapor Liquid Vapor Liquid Liquid Liquid Vapor
- - - - - - - - - -
29770 29174 529 - 29157 173 76 2 205 -
55 76 10 - 85 - - - - -
20336 7294 14891 6678 616 152 305 120 33 116
88433 14587 95195 11349 3246 645 1867 861 489 35
49654 45203 17852 4469 40733 18403 29775 60215 59277 365
- 20 - 20 - 13 - - - -
- 5 - 5 - 4 - - - -

188248 96359 128476 22521 73838 19390 32034 61198 60004 516
211825 130899 109482 23663 107236 14992 24404 45996 45377 511
27 32.6 20.5 25.2 34.9 18.6 18.3 18 18.1 23.8

183 165 134.4 113.5 135 112.8 48 185 136.1 185


144.4 144.4 144.4 4.2 4.2 0.121 0.32 17 - 17
995.8 1132.8 855.5 3.2 1099.5 0.067 983.8 908.4 934.5 10.4
212.7 115.6 128 7320.3 97.5 216054.4 24.8 50.6 48.6 49.1
- - 21019.2 - 17935.6 - - - 481.4
Stream No. 3 4 5
Prim. Reformer Prim. Reformer
Stream Name Process Air
Inlet Outlet
Composition kgmol/h dry mol % kgmol/h dry mol % kgmol/h dry mol %
O2 350.27 20.99
H2 50.1 4.21 2717.01 67.08
N2 17.58 1.48 18.34 0.45 1302.27 78.04
CO 429.95 10.61
CO2 68.04 5.72 460.52 11.27 0.49 0.03
Ar 3.52 0.3 3.52 0.09 15.71 0.94
CH4 936.63 78.76 421.08 10.4
C2H6 59.94 5.04
C3H8 31.97 2.69
C4H10 6.11 0.51
C4H10 6.88 0.58
C5H12 2.33 0.2
C5H12 1.55 0.13
C6H14 1.33 0.11
C7H16 1.67 0.14
NH3 1.56 0.13

DRY TOTAL 1189.21 100 4050.42 100 1668.74 100


H2O 4065.95 2850.94 8.88
Wet Total 5255.16 6901.36 1677.62
Flow Rate, kg/h (Wet) 96559 96559 48497
AV. M.W. (Wet) 18.37 13.99 28.91
Temperature, ͦC 527 811 550
Pressure, Kg/cm2 (a) 35.8 32 32
6 10 11 13 14
Sec. Reformer
HTS Outlet LTS Outlet Absorber Outlet Product CO2
Outlet
kgmol/h dry mol % kgmol/h dry mol % kgmol/h dry mol % kgmol/h dry mol % kgmol/h dry mol %

3246.01 55.04 3861.34 59.28 4048.54 60.42 4040.73 74.54 7.32 0.58
1320.6 22.39 1320.6 20.28 1320.6 19.71 1319.04 24.33 1.47 0.12
824.26 13.97 208.93 3.21 21.73 0.32 21.68 0.4 0.04 0
472.65 8.01 1087.98 16.7 1275.23 19.03 5.44 0.1 1265.79 99.3
19.23 0.33 19.23 0.3 19.23 0.29 19.18 0.35 0 0
15.12 0.26 15.12 0.23 15.12 0.23 15.08 0.28 0.4 0

5897.87 100 6513.2 100 6700.45 100 5421.15 100 1274.66 100
3142.72 2527.39 2340.14 59.55 54.4
9040.59 9040.59 9040.59 5480.7 1329.06
145056 145056 145056 5480.7 1329.06
16.04 16.04 16.04 8.76 42.7
1000 433 231 70 40
31.5 30.4 29.6 28.2 0.8
19 20
NH3 Converter
Purge Gas
Outlet
kgmol/h dry mol % kgmol/h dry mol %

11998.71 54.24 254.08 59.73


3999.55 18.08 84.68 19.9

846.08 3.83 17.89 4.21


1759.21 7.95 37.16 8.73

3517.22 15.9 31.59 7.43

22120.77 100 425.4 100

22120.77 425.4
258155 4733
11.67 11.13
439 10
130 126.3
Process Stream 105 116 117 118 201 203
Urea C kmol/day - - - - - -
Urea S kmol/day - - - - - -
BI kmol/day - - - - - -
CO2 kmol/day 29377 - 28790 28790 45224 3037
NH3 kmol/day - 55927 - - 83032 10025
H2O kmol/day 1341 53 - 168 4600 617
Inert kmol/day 1224 - 1200 1032 1013 1013
O2 kmol/day 271 - 265 181 176 176

Total kmol/day 32213 55980 30254 30170 134046 14869


Weight kg/h 56481 39727 54364 54364 146723 14565
Mol Weight kg/kmol 42.1 17 43.1 43.2 26.3 23.5

Temperature ͦC 39.8 41 130 154.1 187 183


Pressure kg/cm2 abs 0.7 162,0*3 145 144.8 144.7 141.7
Density kg/m3 2.749 594.1 224.5 201.3 127.138 111.294
Volume I m3/h 20543.1 66.9 242.2 270.1 1154 130.9
Volume II m3/h 30065.7 - 28237.4 28159 125109 13877.5
206 207 208 310 313 315 316 317 401 402
- - - - - - - - -
43 31241 29157 43 29157 29124 29124 28882 28466
- 58 82 - 82 90 90 105 141
9255 20128 5730 6258 1580 116 116 - -
22861 89224 10291 12862 6496 827 827 324 36
12779 48130 41660 12167 41219 30665 30665 4793 288
- - 19 - - - - - -
- - 5 - - - - - -

44938 188781 86942 31331 78534 60823 60823 34104 28931


42894 214779 122421 29844 111760 97086 97086 76553 72080
22.9 27.3 33.8 22.9 34.2 38.3 38.3 53.9 59.8

165 183 165 82.1 122.2 87 87 130 140


141,1*2 141,7*2 144,7*2 2,3*2 3,2*2 -0,635*2 *4 -693*2 -0,999*2
1141.7 995.9 1140.1 1215.2 1109.6 1144.4 1144.5 1200 1220
37.6 215.7 107.4 24.6 100.7 84.8 84.8 63.8 59.1
- - - - - - - - -
610 642 703 711 714 717 737 740 743 747
28452 - - - - - - - - -
- - 82 200 - - - 0 239 0
141 - - - - - - - - -
- - 634 144 19 1 1273 - 39 71
- 5031 2712 613 147 39 4676 0 589 907
192 - 32711 16646 1509 517 4712 56928 55672 56694
- - 26 13 13 13 - - - -
- - 7 3 3 3 - - - -

28785 5031 36172 17619 1691 573 10660 56929 56540 57672
71947 3570 27887 13714 1291 437 9188 42732 42876 43331
60 17 18.5 18.7 18.3 18.3 20.7 18 18.2 18

60 13 118.8 133.1 101.9 119.1 115.4 91.2 137.4 190


0 6 -0,693 -0,917 -0,715 0 2.6 2,7*3 2,8*2 15,0*3
730 5.426 0.19 0.064 0.183 0.568 2.261 955.9 933.8 902.1
98.6 658 146794 215760.3 7051.7 768.5 4063.3 44.7 45.9 48
- 4696 33683.9 16258.4 1578.6 535 9949.3 - - -
748
-
-
-
207
160
1461
-
-

1828
1589
20.9

190
14
7.973
199.3
1705.8

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