Technical Specification

Design, supply, assembly and installation of three (03) modern palm oil
extraction plants, with a nominal capacity of 6 tonnes / hour with mini-
power plant

Production basin Approximate production area Location of the plant's location

3,609 ha of palm grove including 1. Site located 5 km from the main
2,907 ha in production, axis
Location 1
Availability of virgin land for the 2. Located 5 km from the three-phase
extension of plantations. network
 4,239 ha of palm groves in 1. Site located about 3 km from the
production main axis

2. Site accessible to the heavy axis,

 Availability of virgin land for the by a 3 km dirt track
Location 2
extension of plantations.

3. Located approximately 10
km from the three-phase network

1. 5,440 ha of palm groves in 1. Site located about 5 km from

production main Axis
Location 3 2. Availability of virgin land for
the extension of plantations. 2. Located 5 km from the three-
phase network
1. Brief presentation of the palm oil extraction plant

Specifications: Info Given Below:

Minimum processing : 6 tons of fresh regimes per hour
capacity (6 RPM)
Operating time : minimum 20/24 hours and 250
days / year;
Variety of palm nuts : TENERA
Oil extraction rate : minimum 22%

This plant is a completely independent and standardized production line, with a nominal capacity of
six (6) tonnes per hour, made up of several functional units interconnected but different from
each other. In any case, the plant to be installed must full fill the functions of:
 Reception, weighing and temporal storage of regimes
 Destemming to separate the fruits from the stems;
 Sterilization and boiler room, designed to manage both the hourly capacity of the plant (5 TR /
H) and the regular consumption of steam;
 Extraction of crude oil;
 Clarification to separate pure oil from sludge;
 Storage of produced oil and by-products;
 Palmisterie for the de-raking and crushing of walnuts, as well as the separation of fines from the
hulls;
 Water supply system;
 Power station for the production of energy from biomass.
 Treatment of solid waste and effluents.
2. Minimum factory technical specifications
The indicative list of production line equipment and their indicative technical specifications
are given in the table below:

a. RECEPTION OF SCHEMES

Role or function of
No. Equipment Technical specifications
equipment
 Steel plate, floating on sensors spherical or
compression ;
 Maximum weighing capacity: at least 60,000 kg of Weigh bunches,
bunches; crude palm oil, palm
Weigh
 Weighing information is transmitted in a cabin kernels and other
bridge with
1.1 (built in agglomerate of concrete blocks 15 * 20 * materials
cabin and
40 and whose floor is paved with concrete dosed at transported by the
accessories
350 kg / m3), inside which is installed the truck.
electronic receiver connected to a laptop computer
(PC) with printer (monobloc model)
 Maximum reading accuracy: 10 kg
Temporarily receive
 Variable dimensions the fresh bunches,
Plan
 Minimum capacity: 15 tons of bunches allow their partial
1.2 reception
 Built in concrete masonry dosed at 350 kg / m3) sieving, before
platform
 With slope towards the loading hopper pouring them into
the loading hopper.
 Role or function of
No. Equipment Technical specifications
equipment
 Scraper and chain conveyor
 Capacity 7.5 tonnes / h at least Transport the fresh
Bunch  With sturdy supports and maintenance platform. bunch from the
1.3 loading  With Motor - three-phase reducer 380 to 410V, loading ramp to the
conveyor 50hzs, 11KW approximately bunch distribution
 With fresh diet loading hopper conveyor

 Impact and weather resistant steel material

 Chain and raclette conveyor;
 Capacity: 7.5 tons / hour at least Transport the fresh
Sterilizer
 With impact and weather resistant steel structure diets from the
1.4 infeed
 With motor - three-phase reducer, 380 to 410V, loading conveyor to
conveyor
50hzs. 2.2 - 3KW approximately the sterilizers.
 With maintenance platform
 B. STERILIZATION OF SCHEMES

Role or
No. Equipment Technical specifications function of
equipment
 Vertical sterilizers,
 Minimum capacity: 5 tonnes / hour of minimum fresh diets
per sterilizer,
 Sterilizer working pressure: 3.5 kg / cm2 minimum (dry
saturated steam), working
Sterilize /
 Sterilizer operating temperature: 1500 C Minimum;
cook fresh
 With automatic temperature and pressure control system
diets using
2.1 Sterilizers (02)  With autoclave doors for fruit entry and exit,
steam
 With vapor exhaust or silencer
produced by
 With Motor - three-phase reducer. 380 to 410V. 50hzs.
the boiler.
4KW Approx.
 With worm conveyor for unloading fired speeds (motor-
reducer: 380 to 410V. 50hzs. 3KW approximately)
 With maintenance platform
 With other necessary equipment
 Centrifugal pump ;
Pump room
 Capacity: 10m3 / h minimum,
Condensate water from
2.2  total height: about 28 m,
pump Florentine
Three-phase motor: 380 to 410V. 50hzs. 3KW
sterilizers
approximately. 1500 rpm
  Capacity: 10 T Minimum.
 Length: variable Receive the
Unloading  Three-phase reducer motor: 380 to 410V. 50hzs. 3KW cooked diets
2.3 hopper for approximately. to introduce
cooked diets  Hopper platform, them into the
 Hard steel structure and resistant to shocks and bad conveyor
weather.

B. SCRAPING OF THE SPEEDS

Role or function of
Equipment Technical specification
No. equipment
Chain conveyor, Feed the destemmer
Capacity: 6 tons / hour minimum with cooked diets
Conveyor
With metallic structure.
3.1 of cooked
With maintenance platform
diets
With three-phase reduction motor: 380 to 410V. 50hzs.
7.5KW approximately.
Metal structure destemmer Separate the fruit
self-cleaning; from the stalks from
Rotary Drum System the threshing of the
DE Capacity: minimum 6 tons / hour cooked bunches
3.2
stemmer With Motor - three-phase reducer: 380 to 410V. 50hzs.
About 11KW
With supports and maintenance platform
With metal trap
Transport the empty
Conveyor belt for stems with metal structure;
stalk gold bunches
Stalk Capacity: 5 tons per hour
3.3 from the stalker to
conveyor With three-phase gear motor: 380 to 410V. 50hzs. 3KW
the stalk collection
approximately.
area.
 Worm conveyor under destemmer Collect and transport
Fruit Capacity: 7.5 tons per hour the fruit from the
3.4
conveyor With Motor - three-phase reducer 380 to 410V. 50hzs. destemmer to the
2.2KW approx. fruit elevator

C. CRUDE OIL EXTRACTION

No Role or function
Equipment Technical specifications
. of equipment
Bucket and chain elevator Transport the
Cooked Capacity: minimum 6 tons / hour fruit in bulk from
4.1 Fruit With Motor - three-phase reducer: 380 to 410V. the conveyor
Elevator 50hzs. 3KW under destemmer
With mixer loading chute to the mixer
Vertical cylinder Mix the cooked
Capacity: minimum 6 T / h? fruits before
Heating system: Direct steam injection taking them to
4.2 Mixer
With Motor - three-phase reducer: 380 to 410V. the press
50hzs. 11KW approx.
Covered with thermal insulation
Capacity: 5 m3 Store hot water
Material: 4mm TPN needed for
Fixing structure on the mixer processing nuts
Hot water
4.3 Thermal insulation ;
tank
Temperature control device.
Checking the water level in the tank
With drain device
 Modular construction SP-6 twin screw press ensures Extract crude
good output palm oil by
Simple, robust design and easy maintenance. pressing
SP 6 oil
4.4 Capacity: 6 tons / hour minimum,
press
Extraction rate: 22% minimum
Motor - three-phase reducer: 380 to 410V. 50hzs.
22KW approximately.
Facilitate the
Steel structure
Extraction maintenance of
4.5 Service for 2 (mixer and press)
platform the extraction
With the necessary stairs and hoists
station
Rectangular shape Remove sand
Sand trap
Equipped with a settling system; and metals
4.6 and metal
With flange and drain valves present in the oil
trap
paste
Collect the crude
Chute made of seamless material oil and drive it to
4.7 Chute
Stainless the vibrating
screen
Eliminate
foreign bodies
Stainless steel materials and
Double deck, agglomerates to
Vibrating
40/20 screen mesh (merchantable quality), ensure quality
4.8 sieve
Capacity: 8 tonnes / h minimum production and
Motor - three-phase reducer: 380 to 410V. 50hzs. protect the
2.5KW. production line
from mechanical
damage.
 Vibrating Structure: mild steel profiles Support
Screen / Platform: 4mm thick mild steel checkered plate vibrating screen
4.9
Screen Handrail: 40 mm diameter
Platform Black pipe

D. CRUDE OIL CLARIFICATION

Role or function of
No. Equipment Technical specifications
equipment
Rectangular type Receive oil from
Minimum capacity: 2.5m3, vibrating screen and
Dimensions: 1.5m x 1.5mx 6m separate it from muddy
Steam injection by coils water
Press oil pre-
5.1 Equipped with flange and steam valves
clarifier tank
Temperature control manometer
Drain and cleaning holes
Outlet flange for connecting oil pumps
With supports and maintenance platform
Flanged oil receiving tank with a minimum capacity Receive the pre-clarified
of 1 m3 oil and pump it into the
Black steel material clarifier
5.2 Double reservoir
Flanged muddy water receiving tank with a minimum Receive muddy water
capacity of 1 m3 from the pre-clarification
Black steel material tank
Centrifugal pump Pump the pre-clarified
Capacity: 3.5m3 / h, oil into the clarifier
Oil pump Manometric height: 22 m minimum
5.3
Three-phase motor: 380 to 410V. 50hzs. 3KW
approximately. 1500 rpm
 Cylindrical, vertical and conical bottom clarifier Receive prequalified
With agitator crude oil and separate it
5.4 Clarifier
Capacity: 20 m3 minimum from pure oil from
With maintenance platform sludge
Cylindrical, vertical with conical bottom Receive the sludge from
Oil sedimentation Capacity: 3m3minmum the clarifier to extract the
5.5
tank additional oil by
sedimentation
Centrifugal pump Receive the oil from the
Capacity: 7.5 m3 / hour, sedimentation tank and
Sedimented oil
5.6 Total height: 32 m; pump it to the brush filter
pump
Three-phase motor: 380 to 410V. 50hzs. 3KW. 1500
rpm
Centrifugal pump shade muddy water
Capacity: 3.5m3 / h, through vibrating sludge
5.7 Muddy water pump
Three-phase motor: 380 to 410V. 50hzs. 3KW. 1500 screen
rpm
Capacity: 5m3 / hour Eliminate solid particles
Brush filter for
5.8 before passing it through
muddy water
the sludge centrifuge
Double deck, Eliminate solid particles
Sieve mesh: 60/40 before passing it through
Vibrating screen for
5.9 Capacity: 6 tonnes / h of diluted crude oil, the sludge centrifuge
sludge
Motor - three-phase reducer: 380 to 410V. 50hzs.
3KW
Three-phase centrifuge Recover oil from sludge
5.10 Sludge centrifuge Capacity: minimum 4,000 liters / hour by centrifugation

Rectangular with flanges Store the oil collected by

5.11 Recovered oil tank Capacity: 3 m3, the centrifuge
 Centrifugal pump Pump oil to the dryer
Capacity: 5m3 / hour
Recovered oil
5.12 Height: 24 m minimum
transfer pump
Three-phase motor: 380 to 410V. 50hzs. 3KW. 1500
rpm.
Vacuum drying Dehydrate the oil and
Drying capacity: 3 tonnes of oil / h minimum, transmit to the finished
Stainless material oil pump
5.13 Oil dryer
Motor - three-phase reducer: 380 to 410V. 50hzs.
1.5KW
with float tank and pump
Centrifugal pump Pump the dry oil from
Capacity: 5m3 / hour, the vacuum oil dryer to
Finished oil transfer
5.14 Height: 30 m minimum the palm oil storage tank
pump
Three-phase motor: 380 to 410V. 50hzs. 3KW. 1500
rpm
Centrifugal pump Receive effluents and
Capacity: 20m3 / hour, pump them into the
5.15 Effluent pump
Height: 24 m minimum sludge pit for effluent
Three-phase motor: 380 to 410V. 50hzs. 3KW treatment
Fitted in concrete dosed at 350 kg / m3 (Civil Release wastewater
engineering works)
Dimensions: 4.5m (l) x 2.0m (w) x 4m (d) (separate
5.16 Mud pit well) and 4.5m (long) x 2m (wide) (oil pan + pump
well ),
Direct steam heating coil,
Stainless steel pipe with valve
Rectangular, vertical with conical bottom Collect sludge from the
5.17 Florentine Capacity: 40m3; nut processing process at
Dimension: 3800mm (ID) x 3000mm (HOS) the plant
 Sludge receiving tank with flanges with a minimum Collect Florentine sludge
capacity of 1 m3
Sludge tank Black steel material
With three-phase motor pump: 380 to 410V. 50 hzs.
3KW. 1500 rpm
Flanged oil reception tank with a minimum capacity Recovers Florentine Oil
of 1 m3
Oil tank Black steel material
With three-phase motor pump: 380 to 410V. 50 hzs.
3KW. 1500 rpm
Steel structure Support and allow the
4mm thick mild steel checkered plate platform; maintenance of
Handrail: 32 mm dia. Florentine
5.18 Florentine platform
Black pipe complete with 100mm high kicker plate;
1 (one) 5 ton chain block and hoist unit for handling
slurry centrifuge.
 E. OIL STORAGE

Role or
No. Equipment Technical specifications function of
equipment
Circular type Store and
Black steel material maintain the
Capacity: 200 Tons of oil temperature of
Oil storage Tank bottom: 8 mm thick, crude palm oil
6.1
tank 1st hull plate: 8 mm thick, before shipping
Other hull plates: 6 mm thick to customers
Drain device
Volume control
Oil Internal gear pump, Distribute oil in
6.2 distribution Capacity: 18m3 / hour, buyers' tanks
pump Three-phase motor: 380 to 410V. 50hzs. 4KW

F. WALNUT CRUSHING

No Role or function of
Equipment Technical specifications
. equipment
Pallet worm with double jacket transport the press
Conveyor / Capacity: 7.5 T per hour; cake to the defibration
7.1
Grinder Motor - three-phase reducer: 380 to 410V. column
50hzs. 7.5KW
Maintenance Steel structure Support and facilitate
platform and 4mm thick mild steel checkered plate platform, the maintenance of the
7.2
cyclone Handrail: 40 mm diameter. conveyor
supports Black pipe
 Vertical column pneumatic suction type Separate the fibers
Capacity: 3 tons / hour of nuts minimum from the hulls
Complete Composed of Expansion column, pipe supports,
7.3 pneumatic core ejection chute, crushed mix cyclone, fan;
system With supports and maintenance platform
Three-phase motor: 380-410V. 50hzs. 11KW.
2900 rpm
Worm conveyor Transport the nuts to
Palm kernel Capacity: 7.5 T per hour; the crusher
7.4
elevator Motor - three-phase reducer: 380-410V. 50hzs.
3KW
Motor - three-phase reducer: 380-410V. 50hzs. Transport the fiber to
7.5 Airlock 2.2KW the fiber and shell
conveyor
Worm 0.4m Transport the fuel to
Capacity:? the boiler
7.6 Conveyor
Motor - three-phase reducer: 410V. 50hzs.
2.2KW

G. ALMOND COLLECTION
 Role or
No. Equipment Technical specifications function of
equipment
Capacity: 1 t / h of nuts, minimum Crack the
Motor - three-phase reducer: 380 to 410V. palm nuts
8.1 Crusher
60hzs. 5,5KW 2900trs / mn
With vibrating feed and permanent magnet
Worm under crusher Transport the
Crushed nuts Capacity: 7.5 T per hour; broken shell
8.2
conveyor Motor - three-phase reducer: 380 to 410V. and palm
60hzs. 2.2kw kernel mixture
Single chains complete with buckets Transport wet
Capacity: 7.5 T per hour; fines from the
Elevator of moist
8.3 Solid pin, pneumatic
almonds
Motor - three-phase reducer: 380 to 410V. cleaner to the
60hzs. 2.2kw fines silo
Circular Store and dry
Capacity: 15m3; fines at the
8.5 Palm kernel silo
6mm thick mild steel shell tank, required
With centrifugal fan and heater humidity
 H. BOILER

Role or function
No. Equipment Technical specifications
of equipment
Bi-Tambour fire tube boiler
Capacity: 6 tons / h;
Operating power: 20 bars
Safety power: 22 bars Generate steam
With pressure control device necessary for the
Steam With water softening system. plant and the
9.1
boiler With steam distribution system optimum
With ash handling system. operation of the
Primary fan for three-phase motor 380 to 410V. 60hzs. steam turbine
3KW. 1700trs / mn
Secondary fan with three-phase motor 380 to 410V.
60hzs. 3KW. 1700trs / mn
Circular type Store hot water
Hot water
Capacity: 10 m3; before
9.2 supply
Casing plate: 6 mm thick distribution in the
tank
Water level control device plant
Pressure regulator
Pressure With pressure transmitter, modular cast steel modular
Regulate the
9.3 control body type piston valve with modular control, modular
boiler pressure
system cast steel modular body check valve with modular
control,
With chimney with aspiration, cyclone 1.68m
With airlock three-phase reducer motor 380 to 410V.
Ash
60hzs. 2.2KW, Facilitate the
9.4 handling
With draft fan, three-phase motor 380 to 410V. 60hzs handling of ashes
system
11 KW. .2900trs / mn
Ashtray, Chute, etc.
 Profiled structure in mild steel,
Cyclone For station
9.5 4mm thick mild steel checkered plate platform,
structure maintenance
Handrail: 40 mm dia. Black pipe
Type of membrane
Accurately and
Capacity: 78.83 liters / h,
Chemical repeatably inject
Pressure: 10 bars,
9.6 dosing small amounts of
6 mm thick polyethylene (PE) tank with a capacity of
pump liquids or fluids
1000 liters each.
into the system
Three-phase motor: 380 to 410V. 50hzs. 0.7KW

I. POWER PLANT

Role or function
No. Equipment Technical specifications
of equipment
Steam turbine. Converting the
Rated power: 250 KVA steam generated
Inlet pressure: 21 bars by the boiler into
Outlet pressure: 3 bars electrical energy
Inlet flow: 6 tons per hour to supply the
10.
Turbine State of saturated steam plant with
1
Neat and clean finish of the outer casing and the electricity
completeness of all insulation coatings;
With all the accessories for connection to the
boiler as well as the installation of the mini
electric power station
 Turbo-diesel engine; Start the turbine
Capacity: 250 kW at maximum continuous rated and temporarily
power supply the plant
Diesel Electric
10. with electricity in
Generator
2 the event of
(250KW)
failure of the
turbine and the
Enéo network.
Vertical circular type Store generator
10. Fuel storage
Capacity: 20m3, fuel before use
3 tank
Dimension: 2600 mm (ID) x 4000 mm (HOS)

J. WATER PRODUCTION AND TREATMENT UNIT

Equipment / Role or function of equipment or

No. Technical specifications
Infrastructures infrastructure
Development of a Provide drinking water and the water necessary
11.1 water supply for the operation of the plant
system
Sedimentation Concrete structure Sediment / settle water from the river, well or
11.2
Basin Capacity: 30m3 borehole
Decanted water Circular Store the settled water
11.3
tank Capacity: 30m3
Centrifugal pump Pump the water to the sand filter
Capacity: 25m3 / hour,
Booster pump for Total Height: 30 m;
11.4
sand filter Three-phase motor: 380 to
410V. 50hzs. 3KW. 1500
rpm
 Under pressure Filter the water before entering the castle
Pressurized sand Capacity: 20m3 / hour;
11.5
filter Nominal pressure: 3.5 kg /
cm2
Capacity: 30 m3 / hour, Pump the filtered water into the castle or elevated
Total height: 27 m; tank.
Water transfer
11.6 Pump speed: 1500 rpm,
pump
Three-phase motor: 380 to
410V. 50hzs. 3KW
Raised water tank Circular Store filtered water for its multiple uses: drink,
11.7 with supporting Capacity: 30 m3 factory, etc.
tower structure

K. EFFLUENT TREATMENT

Role or function of
No. Equipment Technical specifications
equipment
Centrifugal pump Pump the effluents
Effluent recycling Capacity: 20m3 / hour, into the treatment
12.1
pump Total Height: 24m; basin
Three-phase motor: 380 to 410V. 50hzs. 3KW. 1500 rpm
Multiple feeding system Transfer the
Stainless steel connecting pipe, effluents to the
Effluent piping
12.2 Transfer hose treatment basin
Distribution pipe with ball valve Drain pipe
Recycling pipe with ball valve
Submersible pump Pump sludge from
Effluent Capacity: 20m3 / hour, the effluent basin
12.3
distribution pump Total height: 20m;
Three-phase motor: 380 to 410V. 50hzs. 3KW. 1500 rpm.
 L. Piping

Role or function of
No. Equipment Technical specifications
equipment
Oil piping with Oil pipe seamless ball valve and fitting Transport the
13.1 fittings and The oil pipes must be black, non-galvanized, stainless steel produced oil
valves tubing.
Sch seamless steam pipe. 40, globe valve and flanges Transporting steam
Steam piping
Great care must be taken so that there is no sag in any part or to the factory
13.2 with fitting and
section of pipe.
valves

Galvanized pipe, valve and fitting Transport the water

Water piping Stainless steel tubing and push fit fittings for service and cold in the plant and level
13.3 with fitting and water must be galvanized and conform to BS-1387 tubing and of the various water
valves tubing. Screw fittings should be used and pipe threads should supply points.
conform to BS 21 taper threads and use PTFE tape.
Rock wool and aluminum plate Protect personnel
All pipes containing hot water, condensate or steam (minimum and plant from fire
thickness 40 mm) must be insulated from mineral rock wool and burns
coating with suitable fasteners and having a declared value of
thermal conductivity not exceeding step 0.04 kcal / hm ° C for an
ambient temperature of 26 ° C and a vapor temperature of 315 °
13.4 Insulation (1 lot) C.
For tanks (hot water, sterilizers, clarifier, boiler, mixer, etc.), the
insulation must be carried out with a layer of thickness of 50 mm
and a layer of 50% hot applied magnesium, reinforced with l
Using 12mm galvanized mesh wire and finished with a hardened
12mm magnesia compound.
 The insulation of the flue gas ducts must be mineral rock wool or
calcium silicate, of sufficient thickness (min. 40 mm) or
fiberglass, which can withstand an operating temperature above
700 without damage. ° C. A thermal conductivity test certificate
shall be produced upon request by the engineer.
Insulation of tanks, flues and pipes on the exterior of buildings
should be the same as described above, but covered with a
galvanized sheet iron of about 22 SWG tarred inside and painted
a coat of lead paint and a top coat of aluminum paint.
All condensate conduits located less than 2000 mm from the
ground or from the level of the operating platform must be
insulated with an asbestos cable. Other forms of thermal
insulation should only be used with the prior approval of the
engineer. Other forms of thermal insulation should only be used
with the prior approval of the engineer. In addition, the insulation
of pipes buried in the ground must be covered with a layer of
bitumen with a thickness of 5 mm covered with Denso or
equivalent.

N. ELECTRICAL EQUIPMENT

Role or function of
No. Equipment Technical specifications
equipment
Low voltage line meter cabinet, Manage the entire
14.
Main board Low voltage output and capacity cabinet electrical system.
1
or compensation cabinet
 Power Control cabinet and site for equipment Facilitate the
distribution control buttons distribution of energy,
14.
board and control and start the
2
control center engine
and motor starter
Industrial cables Supply power to the
14. Power and
Control cables plant and check the
3 control cables
electrical system
14. Emergency Diesel generators, cables, bulbs, etc.
5 lighting
Switches and sockets in all buildings, Switch lighting on and
Switches,
14. lighting in all buildings, etc. off, facilitate
sockets and
6 connection to the
lighting
electrical network
14. Protection Protect against
7 against lightning lightning
14. Protect against
Earth system
8 electrocution

M. LABORATORY

No Role or
Equipmen
. Technical specifications function of
t
equipment
15.1 Analyze and
control the
Laboratory Complete oil analysis and quality control quality of oil to
kit equipment (acidity, humidity, impurity, etc.) comply with
market
requirements