DCS for BQPS1-Unit-5 ABB AETAD & PKABB

Daily
Report #86 Page 1 of 7

Dated.: 18th Feb 2022

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Date 18th Feb 2022 Doc No. 4201236450-DR-01

Daily Report

For

DESIGN, ENGINEERING, SUPPLY OF STATE OF THE ART DCS SYSTEM ON

TURNKEY BASIS for Bin Qasim Power Station Unit#5
 DCS for BQPS1-Unit-5 ABB AETAD & PKABB
Daily
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Dated.: 18th Feb 2022

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Date 18th Feb 2022 Doc No. 4201236450-DR-01

This page is a record of all revisions of this document. All previous issues are hereby superseded and are to be
destroyed.

CONTRACTOR
Rev Date COMPANY Revision History
Prepared By Reviewed By Approved By

0 18.02.2022 Mahmood M. Faisal Riaz Qureshi ABB For information

 DCS for BQPS1-Unit-5 ABB AETAD & PKABB
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CONTENTS

1. Executive Summary....................................................................................................... 4
2. 3rd Party........................................................................................................................ 4
3. Project Progress ............................................................................................................ 4
4. Health Safety and Environment ..................................................................................... 4
4.1. HSE Statistics................................................................................................................ 5
5. Hazard Table ................................................................................................................. 5
6. Description of Work Scheduled for next Day.................................................................. 6
7. Sub-contractor (of ABB) ................................................................................................ 6
8. Personnel at Site ........................................................................................................... 6
9. Equipment at Site .......................................................................................................... 6
10. Support & Action Required ............................................................................................ 6
11. Risk & Mitigation Plan.................................................................................................... 7
12. Additional tasks in DCS Commissioning. ....................................................................... 7
13. Attachments .................................................................................................................. 7
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1. Executive Summary

• Soot blower air heater testing activity is in progress

• Minor tunning in turbine logic is in progress.
• Close loop tunning activities is in progress,

2. 3rd Party
• Fire detector, Fire Suppression panel and MCP installation has been completed. FM-200 cylinders
installation activity is in progress.

3. Project Progress
Project progress details are available in Annexure-A of this report.

Following is the list of Panels handed over for loop testing.

SNO Panel Handed over Date

1 CBA123 14-12-2021
2 CBA45 15-12-2021
3 CBA678 18-12-2021
4 CBA09 21-Dec-2021
5 CBB123 20-Dec-2021
6 CBB456 22-Dec-2021
7 CBB07 26-Dec-2021
8 CGA0102 28-Dec-2021
9 COMMON 30-Dec-2021
10 MAY0104 31-Dec-2021
11 CCB-CFB 01-01-2022
12 CGA0304 03-Jan-2022
13 MAY05-08 05-Jan-2022

4. Health Safety and Environment

Safety tool box talks to be conducted every day before start of the site works. HSE plan, has
been completed. SOT’s are conducted by management on a monthly basis and all employees
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are encouraged to submit Hazard reports. No Lost Time Injury due to ABB/ sub-contractors
employed for this particular project till date.

4.1. HSE Statistics

Below table contains the details from start of Unit-5 shutdown activity (25-Nov-2021)
Statistics
KPI’s
18-02-2022 To Date
Accidents 0
Lost Time Incident 0
Near Miss reported 0
Hazards reported 0
SOT’s 0
ABB Man hours 120 7,064
Contractor Hours 24 16,274
Safety inductions done 0 118
Toolbox talks done Daily 86

5. Hazard Table

Identified Hazard Action Status

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6. Description of Work Scheduled for next Day.

• Turbine synchronization activity will be performed.

7. Sub-contractor (of ABB)

Type of Work Sub-contractor No. Company Name

Emergency Contact
None

8. Personnel at Site

ABB No. Sub-con1 No. Sub-con2 No. Sub-con3 No.

ABB PK 5 SM Jaffar 0 Multi Tech 2 SM Jaffer 0
ABB UAE 3

ABB Italy 2

Sub-total 10 Sub-total 0 Sub-total 2 Sub-total 0

Total manpower at site 12

9. Equipment at Site

Type of Equipment Voltage (if applicable) Make Quantity

Tool required for JOB

10. Support & Action Required

Responsible Action Remarks
Support Required for CGA loop testing marshalling signals
Customer
from field.
ABB
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Sub-Contractor

11. Risk & Mitigation Plan

Risk Responsible
Risk Description Mitigation Action Target Date
Ratting

12. Additional tasks in DCS Commissioning.

Impact in Status Total Date

Task Description Additional effort
schedule Hour
Back tracing of signals for Delay in Termi 3 days of 2 In 48 18-12-2021
VT374 (Open Loop CBA1-7) in Point progress Technicians at Progress To
marshalling end due to marshalling end. 20-12-2021
discrepancy in KE-Documents
1- Relocation of 2 relays and
rewiring in turbine cabinet
Mayo5-o8. In
2- Add 18 Nos Knife TBS wired Progress 6 25-01-2022
from STB-1B8 and STB-1B9 in
Mayo5-o8.
3- Installed 2 Nos Fuse able TBS
in Mayo5-o8.

13. Attachments
• Annexure-A - Project Schedule Rev C with % work Completed