EN

USER’S MANUAL

Ed. 04/16
USER’S MANUAL EN

INDEX page

1 GENERAL INFORMATION 4
1.1 NORMS REFERENCES 4
1.2 GENERAL SAFETY INFORMATION 5
1.3 IDENTIFICATION 6
1.3.1 INFORMATION PLATE 6
2 DESCRIPTION 7
2.1 DIMENSIONS 7
2.2 INSTALLATION 8
2.2.1 FIXING BASE 8
2.2.2 ELECTRICAL CONNECTIONS 9
2.3 MAIN COMPONENTS LIST 10
2.4 TECHNICAL DATA 11
3 USE 12
3.1 CONTROLS 12
3.2 CONTROL STATION HEIGHT ADJUSTMENT 13
3.3 SIDE BOXES TILTING ADJUSTMENT 14
3.4 SIDE COLUMNS HEIGHT ADJUSTMENT 15

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3.5 SIDE BOXES FORWARD / BACKWARD ADJUSTMENT 16

3.6 ADJUSTMENT OF BOXES OPENING ANGLE 17
3.7 SEAT ADJUSTMENTS 18
3.7.1 BACKWARD / FORWARD 18
3.7.2 CUSHION BACKWARD / FORWARD 18
3.7.3 BACKREST 19
3.7.4 LUMBAR CUSHION HEIGHT ADJUSTMENT 19
3.8 SUGGESTED SEAT ADJUSTMENT 20
4 PROBLEMS SOLVING 22
4.1 PROBLEMS ON Control station DYCS 23
4.1.1 No possibile electrical adjustment 23
4.1.2 The control station cannot be raised / lowered 23
4.1.3 The boxes do not tilt upwards / downwards 24
4.2 The control Boxes columns do not effect movement up/down 24
4.2.1 The side Boxes do not effect movement forward / backward 25
4.3 ELECTRIC PANEL 26
4.4 SAFETY MICRO SWITCH FOR LATERAL LIFTING COLUMNS 27
5 SPARE PARTS LIST 28
5.1 LIFTING COLUMN ( main groups ) 29

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5.1.1 LIFTING COLUMN ( detailed list ) 30

5.2 BASEMENT 31
5.3 LIFTING COLUMNFOR RH SIDE BOX 32
5.4 LIFTING COLUMN FOR LH SIDE BOX 33
5.5 BOX SLIDING DEVICE RH 34
5.6 BOX SLIDING DEVICE LH 35
5.7 SIDE BOX RH 36
5.8 SIDE BOX LH 37
5.9 SEAT 38
6 LINEAR ACTUATORS 39
6.1 LIFTING ACTUATOR ALI2 39
6.2 LIFTING COLUMN BL1 40
6.3 LINEAR ACTUATOR LA12 FOR BOX TILTING 41
6.4 LINEAR ACTUATOR LA31 FOR BOX SLIDING 42

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1 GENERAL INFORMATION
1.1 NORMS REFERENCES

According to European Standards EN 1005-3/4/5

• HUMAN PHYSICAL PERFORMANCE

• RISK ASSESSMENT FOR RIPETITIVE HANDLING-HIGH FREQUENCY
• EVALUATION OF WORK POSTURES AND MOVEMENTS

Analyzing method: the OCRA Index Method

• OCCUPATIONAL RISK ASSESSMENT on the overload of the upper limbs

• Method also used in the International Standards ISO 11228-3

The OCRA Index Method evaluates the risk to contract muscle-tendon pathologies with the innovative use of the joystick and push
buttons.

RESEARCH INSTITUTES INVOLVED:

The Biomedical Technology Department of the University of Milan

Research unit – Ergonomics of the body posture and movement

is member of the European Ergonomics Commission of UNI as leader of the project EN 1005-3/4/5, in
cooperation with the World Health Organization WHO.

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1.2 GENERAL SAFETY INFORMATION

We kindly advice to read carefully and fully understand the contents of this manual before using the Dynamic Control Station.

The operator is responsible for the using and preserving of the control station DYCS.

In order to operate, taking advantage from the correct use of the DYCS the operator, before each use, should adjust the work position
following the information of this documentation .

Utilize and adjust the DYCS only as written in the chapter USE.

Check periodically the conditions of the mobile elements and protections.

Check periodically the integrity of the electrical connections.

In case of faulty functioning or brakes contact immediately the maintenance.

Each operations of maintenance or repair on the DYCS must be effected by qualified personnel.

Use only original spare parts.

Any kind of modification on the DYCS should be authorized by Briedacabins Srl

IMPORTANT!
The DYCS is provided with mechanical and electrical swithes. IT IS STRICTLY FORBIDDEN to use the DCYS with these
devices removed or tampered.

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1.3 IDENTIFICATION

1.3.1 INFORMATION PLATE

The control station DYCS is identified with a plate placed on the backrest of the seat.
On this plate are indicated:

• Serial number
• Construction year
• Job number
• Reference norms
• Manufacturer information

Fig.1

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2 DESCRIPTION
2.1 DIMENSIONS

Fig.2

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2.2 INSTALLATION

2.2.1 FIXING BASE

To install the DYCS you have to prepare the floor as follows:

1) The minimum free height of the floor, calculated from the surface of the central column plate must be < 160mm (Fig.3)

2) On the supporting surface there should be a hole as shown in fig.4.

Fig.3 Fig.4

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2.2.2 ELECTRICAL CONNECTIONS

The control station should be fed with voltage 24Vdc

To feed the DYCS open the control cover behind the central seat base and connect the feed on the terminal board M2.

+ 24Vdc

0Vdc

Fig.5

ATTENTION!
Be careful not to reverse the feeding poles to avoid damaging the electric motors

For all the information relevant to the electric connections play refer to the electric diagrams supplied together with the DYCS.

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2.3 MAIN COMPONENTS LIST

1. COLUMN
2. ROTATION LOCKING LEVER
3. BASEMENT
4. SEAT
5. COLUMN RH
6. COLUMN LH
7. BOX SUPPORT RH
8. BOX SUPPORT LH
9. SIDE BOX RH
10. SIDE BOX LH
11. LEVER FOR BOX OPENING ANGLE ADJUSTMENT
12. CONTROLS FOR ELECTRIC ADJUSTMENTS

Fig.6

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2.4 TECHNICAL DATA

Minimum size

Width: 1130mm

Height: 1370mm

Depth : 800mm

Minimum height of the seat from the floor : 570mm

Weight: 230kg

Electrical adjustments

DYCS height adjustment: stroke 130mm

Side columns height adjustment: stroke 150mm

Side boxes forward / backward adjustment: 200mm

Boxes tilting adjustment: from –10° to + 20°

All the electrical adjustments of control station DYCS are controlled by linear actuators with voltage 24VDC

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3 USE

3.1 CONTROLS

The adjustments of the control station DYCS are effected through 2 kind
of devices:

Electrical selectors

They are positioned on the upper part of the RH control (Fig.7) and are
used to control all the DYCS movements electrically operated.

Levers Fig.7

The mechanical levers are 3, and are used for;

1 lever is used for LOCK / UNLOCK the control station

rotation (Fig.8) it is placed on the front part of the central
basement.

2 levers are placed on the rear part of the 2 side boxes

and are used to adjust the opening angle.

Fig.8 Fig.9

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3.2 CONTROL STATION HEIGHT ADJUSTMENT

The DYCS height adjustment is obtained using the lever (A) shown in the pictures;

• Moving forward the lever, the control station goes up

(A)

• Moving backward the lever, the control station goes down

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3.3 SIDE BOXES TILTING ADJUSTMENT

The side boxes tilting adjustment is obtained using the lever (B) shown on the pictures;

• Moving forward the lever, the side boxes tilting up

(B)

• Moving backward the lever, the side boxes tilting down

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3.4 SIDE COLUMNS HEIGHT ADJUSTMENT

The side columns height adjustment is obtained using the lever (C) shown on the pictures;

• Moving forward the lever, the side boxes go up

(C)

• Moving backward the lever, the side boxes go down

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3.5 SIDE BOXES FORWARD / BACKWARD ADJUSTMENT

The boxes FORWARD / BACKWARD adjustment is obtained using the lever (D) shown on the pictures;

• Moving forward the lever, the side boxes go on

(D)

• Moving backward the lever, the side boxes came back

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3.6 ADJUSTMENT OF BOXES OPENING ANGLE

Another possible setting, is the Box angle adjusting. For this set proceed as below indicated:

1) turn the lever until it locks in the upper position (Fig.10)

2) with the hand turn the box in the favorite position (Fig.11)

3) turn the lever, release it from the upper lock position (Fig.12)

4) finally, turn the box so that the lever pin goes into its hole.

Fig.10 Fig.11 Fig.12

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3.7 SEAT ADJUSTMENTS

3.7.1 BACKWARD / FORWARD

For the seat FORWARD / BACKWARD

adjustment use the lever shown on the (Fig. 13);

1) with the hand, pull up the red handle

2) adjust the seat position

Handle Fig.13
3) release the handle

3.7.2 CUSHION BACKWARD / FORWARD

For the seat FORWARD / BACKWARD adjustment use Handle

the lever shown on the (Fig. 14);

1) with the hand, pull up the lever

2) adjust the cushion position

3) release the lever

Fig.14

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3.7.3 BACKREST

To adjust the seat tilting use the lever shown on the (Fig. 15);

1) with the hand, turn down the lever

2) moving the back find the desired position

3) release the lever

Lever

Fig.15
3.7.4 LUMBAR CUSHION HEIGHT ADJUSTMENT

INCREASE / DECREASE THE LUMBAR CUSHION VOLUME

To increase / decrease the lumbar cushion, turn the knob located on

the right of the backrest (Fig. 16). Knob

- turning the knob clockwise the cushion volume increase

- turning the knob anti clockwise the cushion volume decrease

Fig.16

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3.8 SUGGESTED SEAT ADJUSTMENT

A correct working position considerably decreases the muscular stress. Fully take advantage of the DYCS fetures we
suggest to set the working position as shown below.

Fig.17a Fig.17b

CORRECT WORKING POSITION

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The operator must adjust the height and tilting of lateral boxes so that he can comfortably rest his forearms and supports his body.
The bust position must be as much vertical as possible.

To keep a working position as per indications above, improves the distribution of the body load in the lumbar zone.

Fig.18a Fig.18b

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4 PROBLEMS SOLVING

Sometimes it’s not easy to find out the reason of fault. You should proceed step by step checking the single functioning of the DYCS
components. These operations must be done by a responsible of maintenance. He has to well know the technical features and the
functions of the DYCS.

Here below a list of problems with relevant causes and solutions

Symbols used:

P = Problem
C= Cause
S= Solution

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4.1 PROBLEMS ON Control station DYCS

4.1.1 No possibile electrical adjustment

P = The control station does not perform any electrical adjustment

C = a) electrical feed of the control station

S= a) check if the control station is correctly fed, if not, feed it as shown on page 9

4.1.2 The control station cannot be raised / lowered

P = The lifting column does not effect its stroke

C = a) damaged electrical system

b) electrical protection (fuse)

c) damaged linear actuator

S= a) verify the integrity of the electrical line and connections

b) check the fuse FU04A – FU08A (fig. 19)
c) check the functioning of the electrical actuator, if the case, replace it

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4.1.3 The boxes do not tilt upwards / downwards

P = The linear actuator doesn’t work

C = a) damaged electrical system

b) electrical protection (fuse)

c) damaged control board

d) damaged linear actuator

S= a) verify the integrity of the electrical line and connections

b) check the fuse FU06A (fig. 19)

c) check the functioning of the control board A06A (fig. 19), if the case, replace it
d) check the functioning of the electrical actuator, if the case, replace it

4.2 The control Boxes columns do not effect movement up/down

P = The linear actuator doesn’t work

C = a) damaged electrical system

b) electrical protection (fuse)

c) damaged safety limit switch

d) damaged control board

e) damaged linear actuator

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S= a) verify the integrity of the electrical line and connections

b) check the fuse FU05A (fig. 19)
c) check the functioning of the safety limit switch, if the case, replace or set it as indicated on page 27
d) check the functioning of the control board A05A (fig. 19), if the case, replace it
e) check the functioning of the electrical actuator, if the case, replace it

4.2.1 The side Boxes do not effect movement forward / backward

P = The linear actuator doesn’t work

C = a) damaged electrical system

b) electrical protection (fuse)

c) damaged linear actuator

d) damaged control board

e) sliding device obstructed

f) damaged sliding block

S= a) Verificare l’integrità dell‘impianto elettrico

b) check the fuse FU07A (fig. 19)
c) check the functioning of the electrical actuator, if the case, set it o replace
d) check the functioning of the control board A07A (fig. 19), if the case, replace it

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e) remove the obstruction cause from sliding device area

f) replace the sliding block

4.3 ELECTRIC PANEL

KM04A KM04B
A05A A06A A07A

FU05A FU05A FU05A FU05A FU05A Fig.19

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4.4 SAFETY MICRO SWITCH FOR LATERAL LIFTING COLUMNS

The lateral columns are provided with a micro switch to limit their stroke.
In the case of maintenance operation requiring the removing or its replacement, please proceed as indicated:
1) place the micro switch as shown on the pictures 20 -21
2) connect the limit switch as indicated on the electric diagram
3) adjust the switch position so that its contact is closed when columns are in lower position, and opened, when the columns have
done a stroke of 150mm

Fig. 20 Fig. 21

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5 SPARE PARTS LIST

The customer must buy and use only original spares parts.

The spare part list is made of some drawings and relevant table list.

The drawings show the spares for each group in which the control station is composed.

For spares please conctact:

Brieda Cabins di R. Brieda e figlio srl

via del Laghetto, 21 33080 Porcia/PN
Telefono +39 0434 921071 Telefax +39 0434 922758
http://www.briedacabins.com e-mail: brieda@briedacabins.com

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5.1 LIFTING COLUMN ( main groups )

Pos. Description
1 Rotating base Device
2 Lever
3 Column upper plate
4 Column - Inside element
5 O-Ring
6 Column Base
7 Bearing Kit
8 Lifting actuator ALI2
9 Suspension

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5.1.1 LIFTING COLUMN ( detailed list )

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5.2 BASEMENT 2 8

Pos. Description
1 Basement
2 Top cover
3 Back cover
4 Front Cover
5 Support for side lifting Column 6
6 Hinge 8
5
7 Hinge
8 Key Lock

7
4

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5.3 LIFTING COLUMNFOR RH SIDE BOX 9 10

6 9
Pos. Description
1 Lifting Column BL1
2 Cover for Lifting Column
3 Lower Support RH for sliding device 9
4 Mechanical safety stop
10
5 Block
6 Support for Box sliding device RH 9
7 Pin
7
8 Linar actuator LA12
8
9 Flange for cable pipe
3
10 Cable Pipe 5

4 2

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5.4 LIFTING COLUMN FOR LH SIDE BOX

10 9

Pos. Description
9 6
1 Lifting Column BL1
2 Cover for Lifting Column
3 Lower Support LH for sliding device
4 Mechanical safety stop
9
5 Block / Blocchetto
6 Support for Box sliding device LH
10

7 Pin 9
8 Linar actuator LA12
9 Flange for cable pipe 7

10 Cable Pipe 8
3
5

2 4

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4 5

5.5 BOX SLIDING DEVICE RH

3

Pos. Description
2
1 Lower box support RH
2 Spacer
3 Upper box support RH
4 Washer 6 1
5 Spring Lever
6 Block RH 7
7 Rail
8 Pattino
9 Linear actuator LA31
10 Linear actuator support

10

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5 4

5.6 BOX SLIDING DEVICE LH

3
Pos. Description
1 Lower box support LH
2
2 Spacer
3 Upper box support LH
4 Washer
1
5 Spring Lever 6
6 Block LH
7 Rail 7
8 Pattino
9 Linear actuator LA31
10 Linear actuator support

10

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5.7 SIDE BOX RH

4 5 9
Pos. Description
1 Side lower box RH
2 Side top box RH
6
3 Support RH for joystick
4 Plate for forward buttons
5 Plate for backward buttons 8
3
6 Handle
7 Hinge
11 2
8 Key lock
9 Armrest RH
10 Buttons Box RH
10
11 Cover for Buttons Box

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5.8 SIDE BOX LH

9 5 4
Pos. Description
1 Side lower box LH
2 Side top box LH 6
3 Support LH for joystick
4 Plate for forward buttons 8
3
5 Plate for backward buttons
6 Handle
2 11
7 Hinge
8 Key lock
9 Armrest LH
10
10 Buttons Box LH
11 Cover for Buttons Box

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5.9 SEAT

Pos. Description
1 Backrest
2 Cushion
3 Headrest
4 Seat Slide RH
5 Seat Slide LH
Lever for forward / backward
6
adjustment
Steel cable kit for Seat
7
forward/backward adjustment
8 Seat base
9 Lever for backrest adjustment
Knob for Lumbar cushion
10
adjustment
11 Cushion Slide RH
12 Cushion Slide LH
Lever for cushion forward /
13
backward adjustment

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6 LINEAR ACTUATORS

6.1 LIFTING ACTUATOR ALI2

Max.249mm

Min.197mm

80 mm

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6.2 LIFTING COLUMN BL1

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6.3 LINEAR ACTUATOR LA12 FOR BOX TILTING

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6.4 LINEAR ACTUATOR LA31 FOR BOX SLIDING

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Brieda Cabins
Di Rino brieda e figlio Srl
Via del Laghetto 21
33080 Porcia Pn Italy
Tel.+39.0434.921071
Fax+39.0434.922758
E-Mail brieda@bridacabins.com
www.briedacabins.com