MAN B&W - Alignment Bearing Load Measurement by Jacking Up

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MAN B&W

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Alignment Ident No.: 0742884-5


Bearing Load Measurement by Jacking Up

This document is valid for existing engine Production Recommendation


types on order as of the date of this docu-
ment: 0742884-5.11

Engine types: February 2019


All two-stroke marine engine types
Info No: 391804

Structure No: 21-0003

Replaces:

Scope and Field of Application


This document deals with methods recommend-
ed by MAN Energy Solutions for measuring the
bearing loads of the engine main bearings, the
intermediate shaft bearing(s) and forward stern
tube bearing, in static condition.

The recommendation is intended for use in con-


nection with final alignment of the engine and
subsequent checking of the bearing loads in
connection with commissioning of the engine.

Bearing load for stationary MC-S engine types,


see MAN B&W Production Recommendation
No. 0743755-7; Bearing Load Measurement by
jacking up of Stationary Engines and Genera-
tors.

Document history
Date Designer Checked AC Revision change Revision
1999-04-23 JCT 0
2015-06-23 FLK RYS Z3 Figure 6 is updated in subsection 5.2 9
2016-07-13 FLK DEPJ Z3 Subsection 8.2.1 is updated 10
2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany MAN Energy Solutions
Registered with the Danish Commerce and Companies Agency under CVR-no. 31611792 (referred to as “MAN Energy Solutions”). Teglholmsgade 41, 2450 Copenhagen SV, Denmark
This document is the property of MAN Energy Solutions and is to be treated as confidential by the party to whom it has been submitted by MAN Phone +45 33 85 11 00
Energy Solutions, and may not be disclosed to any third party without the specific prior written permission of MAN Energy Solutions. E-mail info-cph@man-es.com
This document may be a translation of an original English language document. In case of any discrepancy between the original English Web www.man-es.com
language document and this translation, it is always the original English language document which shall prevail.
The original English language document may have been replaced by a later version, in which case only such later version shall be valid.
Production Recommendation 0742884-5.11

Page 2 of 24

Contents Changes in this revision:


1. Scope and field of application. . . . . . . . . . . . . . . . . . . . . . . 3
2. References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.1. Hydraulic jack 3 Section 3.1 is updated.
3.2. Hydraulic pump 5
4. Symbols, units and formulas . . . . . . . . . . . . . . . . . . . . . . . . 7
5. Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.1. Measuring aftmost engine bearing (journal bearing) 8 Figure 4 and 5 are up-
5.2. Measuring the aftmost engine bearing but one dated.
(aftmost main bearing) 9
5.3. Measuring the intermediate shaft bearing(s) and forward
stern tube bearing.
Measuring the generator bearing(s) 10
6. Measuring sheet and format . . . . . . . . . . . . . . . . . . . . . . . . 10
7. Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8. Analysis of jack-up curves. . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.1. Explanation to figure 9 12
8.2. Analysis line  13
8.3. How to determine Analysis line No 1 and No 2 14
8.4. Engine journal bearing 15
8.5. Engine main bearings 16
9. Presentation and format. . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
10. Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
10.1. Appendix 1 - Jack up measuring sheet 19
10.2. Appendix 2 - Spreadsheet 20
10.3. Appendix 3 - Example of acceptable bearing load for
various engine types 21
10.4. Appendix 4 - Example of static thrust shaft load
diagram 7-S60MC-C 24

Date Designer Checked AC Revision change Revision


2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11

Page 3 of 24

1. Scope and field of application


This document deals with methods recommended by MAN Energy Solutions for measuring the
bearing loads of the engine main bearings, the intermediate shaft bearing(s) and forward stern
tube bearing, in static condition by means of the jack-up method.

The recommendation is intended for use in connection with final alignment of the engine and sub-
sequent checking of the bearing loads in connection with commissioning of the engine. Reference
is made to the MAN B&W Quality Specification No 0743547-3; Final Alignment of Engine On Board.

The recommendation also applies when checking the bearing loads in service.

2. References
MAN B&W Quality Specification:
No. 0743547-3; Final Alignment of Engine On Board.

MAN B&W Production Recommendation:


No. 0743755-7; Bearing Load Measurement by jacking up of Stationary Engines and Generators.

3. Tools

3.1. Hydraulic jack


For jacking the engine bearings, it is recommended to use the hydraulic jack intended for lifting
the crankshaft when overhauling the main bearings. Please refer to the engine instruction book,
section 2565. However, only one jack is to be used. The pressure area of the jack is found by
disassembling the jack and measuring both hydraulic diameters.

D² - d² x π
A= (Refer to figure 1)
4

Hydraulic jack for jacking the engine bearings Hydraulic jack and lifting tool for turning wheel

Date Designer Checked AC Revision change Revision


2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11

Page 4 of 24

Figure 1:

If other types of jacks are used (e.g. for jacking the intermediate shaft bearing(s) or the aftmost
engine bearing), it is important to measure the correct piston diameter D, which is often not the
diameter that protrudes from the top of the jack. If the maximum pressure and maximum lifting
capacity is known, the pressure area A can be estimated as follows:

D² × π Maximum load (L) × 982


A= or A=
4 Maximum Pressure (P) (Refer to figure 2)

The jack should not be larger than necessary, as the accuracy of the pressure gauge is better in
the higher pressure range.

Example: Hydraulic jack for jacking the shaft Dial gauge for jack-up measurement
bearings

Date Designer Checked AC Revision change Revision


2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11

Page 5 of 24

Figure 2:

3.2. Hydraulic pump


Any pump with an accurate pressure gauge (in bar) and good quality needle valve and pressure
adjustment device is usable. The pump for hydraulic bolt tightening (900 or 1500 bar) is usually
suitable, refer to figure 3.

Figure 3:

Date Designer Checked AC Revision change Revision


2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11

Page 6 of 24

Hydraulic pump for jacking of engine berings Manual handpump for jacking of smaller shaft
bearings

Dial gauges (clock gauges): Ordinary dial gauges with 0.01 mm. resolution and adjustable mount-
ing on magnetic foot are recommended. If available, a gauge with remote readout is preferable.

The tool for checking the piston alignment/inclination (available from MAN Energy Solutions but
not included in the maintenance tool set) is suitable for the work. In some cases, more than one
gauge is necessary (bearings with very low load).

Dial gauge used during jack-up measurement at inside


the engine

Jack-up measuring sheet and PC based spreadsheet for data analysis are available from MAN
Energy Solutions Production Support free of charge (E-mail: ProductionSupportDK@man-es.com)
and are recommended as the output is standardized. MAN Energy Solutions offers consultancy
services. Refer to appendix 1 and 2.

Date Designer Checked AC Revision change Revision


2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11

Page 7 of 24

4. Symbols, units and formulas


Parameter Unit Unit value

Bearing reaction R Ton (T) 1 ton ≈ 9820 Newton


Jack piston diameter (D;d) Millimeters (mm) 1 mm = 0.001 m
Jack pressure area (A) Square centimetres (cm2) 1 cm2 = 0.0001 m2 (100 mm2)
Pressure (P) Bar 1 Bar = 100.000 N/m2
Correction factor (C) No unit
1 ≈ 0.1 kg
1N =
9.82
Load (L) Force (N)
1 ≈ 0.0001 Ton
1N =
9820

Formulas:
Maintenance jack (for bolt tightening): Jack pressure area:

π 2 π
D2 × 4 - d × 4
A=
100

Normal jacks: Jack pressure area:

π
D2 × 4
A=
100

Bearing reaction (load):

P×A×C
R=
982

5. Preparation
Before commencing the jack-up work on engine bearings, the following should be checked (see
Jack up measuring sheet, appendix 1):
ƒƒ Top and bottom clearances (if any) of the 2 aftmost engine bearings: It is important to check
the bearing bottom clearance using a 0.05 mm feeler gauge (Kjaer type) compare with the
shop test report. If bottom clearance is present, it is important to measure it as accurately as
possible. Jacking up of this specified bearing is then unnecessary, as action must be taken
first to restore the bearing load. Please contact MAN Energy Solutions if this is the case.
ƒƒ Crankshaft deflection of the aftmost crankweb
ƒƒ Temperatures of: Thrust bearing (large thermometer outside crankcase), jacket cooling wa-
ter, seawater, air outside, bottom tank(s) below the engine
ƒƒ Draught fore and aft of the vessel – also note the maximum draught for comparison

Date Designer Checked AC Revision change Revision


2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11

Page 8 of 24

5.1. Measuring aftmost engine bearing (journal bearing)

Jack
Steel beam
Example for support in case the tank-
top or deck-plate is not supported from
underneath
Figure 4:

Dial gauge Pos. 2

Dial gauge Pos. 1

Jack
Steel beam

Figure 5:

Select a suitable jack for the purpose – the jack specified for jacking up the crankshaft is useable,
but any multi-purpose jack can be used, see section 3.

Place the jack below the turning wheel on a ridged foundation, jacking between 2 teeth using the
special lifting tool. Take care to align the jack carefully, as it only tolerates a small moment and
angle deviation.

Note! Poor alignment creates more friction in the jack, which then causes more hysteresis in
the jacking curves. Refer to description Section 7

Place the measuring device (dial gauge) on the bearing support in one of the shown positions and
measure the vertical movement of the shaft or the turning wheel.

Important: Do not place the measuring device between the jack support and the turning wheel
as the result will be incorrect.

Date Designer Checked AC Revision change Revision


2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11

Page 9 of 24

5.2. Measuring the aftmost engine bearing but one (aftmost main bearing)
Refer to figure 6 (applies to measuring any engine bearing except the aftmost).

Turn the crankweb in horizontal position towards the exhaust side. Place the jack specified in the
instruction book (Section 905) on the jack-up beam supplied in the maintenance tool set. Use only
one jack, and place it under the crankweb adjacent to the bearing to be measured.

Place the dial gauge on the main bearing cap and measure the crankweb vertical movement.
Important: do not place the measuring device between the jack-up beam and the crankweb as
the result will be incorrect.

Maximum lift of the crankshaft during jack-up is not to exceed the top-clearance of the engine
bearings.

Second dial gaug.


Refer to chapter 3.2

Dial gauge

Aft cylinder
Aftmost bearing but one

Step 2 Step 1

Note! One step at a time by using only one jack

Figure 6:

Date Designer Checked AC Revision change Revision


2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11

Page 10 of 24

5.3. Measuring the intermediate shaft bearing(s) and forward stern tube bearing.
Measuring the generator bearing(s)
The placing of jacks depends on the actual design but the method is similar to the above de-
scribed, jack-position should be described in the “shaft alignment calculation report”. Due to the
lower bearing loads of these bearings, the jack selected for the purpose may be smaller than for
the main bearings.

Dial gauge

Hydraulic jack

Oil pressure

Figure 7:

6. Measuring sheet and format


It is recommended to use the preprinted measuring sheet shown in Appendix 1 in order to collect
all essential information, and to facilitate consultant service from MAN Energy Solutions if needed.
The sheet is available free of charge together with analysis spreadsheet (Excel based) and pianow-
ire analysis software (for checking the bedplate alignment).

Date Designer Checked AC Revision change Revision


2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11

Page 11 of 24

7. Measurement
Due to the unavoidable friction in the hydraulic jack, the hydraulic pressure corresponding to a
specific load will be higher during lifting than during lowering. This phenomenon is referred to as
”hysteresis” (an electrical engineering term). Therefore, the load is close to measured during both
lifting and lowering, and the corresponding curve is drawn. The correct (frictionless) curve is in the
center between the 2 curves drawn. Refer to figure 8.

Avarage line
mm

Decreasing

Analysis line No 2

Increasing

Analysis line No 1

Bar
Rd Rj Ra

Figure 8:

Due to the hysteresis phenomenon, it is very important that the pressure is increased steadily dur-
ing ”upwards” measurement and decreased steadily during ”downwards” measurement.

It is recommended to take readings with 10 - 50 bar intervals of pressure, and at least in 15 steps.

Note! Corresponding values of pressure and lift (the pressure gauge actual reading is noted
– not the intended pressure). Jack up until the bearing top clearance is close to zero
(top clearance to be measured before starting). It is important to have many measuring
points in the lower range (0 - 0.2 mm).

If the bearing load is zero or very low, it may be difficult to analyse the data. In this case, it is rec-
ommended to place 2 (3) dial gauges: One (1) on the journal bearing jacked and one (1) on each of
the adjacent journals. Using a finer calibrated pressure gauge and steps of 10 bar is also recom-
mended. Refer to figure 6 (2 dial gauges)

Date Designer Checked AC Revision change Revision


2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11

Page 12 of 24

8. Analysis of jack-up curves


The plotted points are to be connected and normally several straight lines will occur with different
slopes. See figure 9. Each time the slope changes it means that the support of the shaft system
has changed.

Line No 4
mm

Break point No 3

Decreasing

Increasing

Line No 3

Break point No 2

Line No 2

Break point No 1
Bar

Line No 1
Break point No 0

Figure 9:

8.1. Explanation to figure 9


Break Point:
No 0: All the load is in the bearing and no load is in the hydraulic jack.
No 1: All the load is now shifted to the jack and the bearing is fully released from the load.
No 2: The load in the jack is now so high that the second bearing is fully released from the load.
No 3: Represent the point in which the jacked journal has been lifted so high that the top clear-
ance of the jacked bearing has been eliminated and the journal is now touching the upper
shell of the bearing.

Date Designer Checked AC Revision change Revision


2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11

Page 13 of 24

Line:
No 1: There is load in the bearing and load in the hydraulic jack. With increasing pressure the
load is shifted from the bearing to the jack.
No 2: With increasing pressure the jack load is increased and simultaneously the second bearing
with load will start to be off loaded.
No 3: With increasing pressure the jack load is increased and simultaneously the third bearing
with load will start to be off loaded.
No 4: With increasing pressure the journal does not elevate much because the upper shell of the
bearing prevents more lift.

Due to the internal friction in the hydraulic jack, there will be some difference between the cor-
responding values for increasing and decreasing loads, i.e. the plotting will show two branches
(hysteresis). Refer to figure 9.

The jack load reaction (Rj) is the force that would be necessary to keep the shaft in its posi-
tion if the bearing was not present.

In order to determine the reaction (Rj) two straight lines through the plotted points of the above
mentioned Line No 2 are to be drawn.

8.2. Analysis line


No 1: Is a line through the increasing points of the above-mentioned line No 2.
No 2: Is a line through the decreasing points of the above-mentioned line No 2.

Analysis line No 1 and No 2 are to have approximately the same slope. Refer to figure 8.

(Ra) is the reaction of the Analysis line No 1 at a lift of 0 mm


(Rd) is the reaction of the Analysis line No 2 at a lift of 0 mm

The jack load reaction, Rj = 0.5 (Ra + Rd)

The bearing reaction R is a little different from the Rj as the jack is not positioned at the centre of
the bearing.

The bearing reaction, R = C × Rj

Date Designer Checked AC Revision change Revision


2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11

Page 14 of 24

8.2.1. Correction factor


As the jack cannot be placed directly under the journal, a correction factor C is used to compen-
sate for this.

The actual correction factor C can be found in the “Shaft alignment calculation report” (normally
not supplied by MAN Energy Solutions). However, as a rough guideline the following values can
be used:

Aftmost engine bearing, jack under the turning wheel: C = 1.450


Aftmost but one engine bearing: C = 0.850
Aftmost but two engine bearing: C = 0.900

Again, please note that the above correction values are for guidance only and the correct values
should be used from the “Shaft alignment calculation report” for final alignment.
As Rj is calculated as:

Consequently the bearing reaction is calculated (see section 4) as formulas (in ton):

P×A
Rj =
982

The bearing reaction,

P×A×C
R=
982

8.3. How to determine Analysis line No 1 and No 2


The aim with the analyse is to find the analyses line No 1 and No 2 i.e. to find out when the shaft
in the bearing in question is lifted out.

8.3.1. Stern tube bearing and intermediate shaft bearing(s)


It is normally quite easy to determine the analyses line No 1 and No 2 for the two above types
of bearing because the distances to other bearings are often so long that other bearings will not
influence the jack-up curves.

The Break Point No 1 will often appear between 0.05 mm and 0.25 mm lift depending of the dis-
tance between the jack and the centre of the bearing. Refer to figure 10 as an example.

Date Designer Checked AC Revision change Revision


2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11

Page 15 of 24

8.4. Engine journal bearing

8.4.1. Aftmost engine bearing (journal bearing)


The jack is positioned below the turning wheel when making the jack-up analysis for this bear-
ing.

The Break Point No. 1 will normally appear between 0.03 mm and 0.15 mm lift. Please see figure
11 as an example.

mm
(1/100)
80

70

60

50

40

30

20

10

0
0 Bar 100 Bar 200 Bar 300 Bar 400 Bar 500 Bar 600 Bar
341 Bar

Figure 10:

Date Designer Checked AC Revision change Revision


2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11

Page 16 of 24

mm
(1/100)
30

25

20

15

10

0
0 Bar 100 Bar 200 Bar 300 Bar 400 Bar 500 Bar 600 Bar 700 Bar 800 Bar 900 Bar
296 Bar

Figure 11:

If the break point appears after 0.25 mm lift it may well be that it is the aftmost but one engine
bearing which is being lifted out and consequently there is no load in the aftmost engine bearing.
In that case, no further jack-up analysis of this bearing can be done until load is established and
a new jack-up test is made.

8.5. Engine main bearings


The jack is positioned below the crank web closest to the bearing, which is to be analysed. The
distance to the centre of the bearing is therefore small and the Break Point No 1 will normally ap-
pear between 0.03 mm and 0.10 mm lift. Refer to figure 12 as an example.

If the break point appears after 0.15 mm lift it may well be that there is no load in the bearing in
question. Refer to figure 13 as an example.

The accuracy of this method depends very much on the circumstances, quality of the data and
equipment, and experience of the operator. Generally, the higher the load, the higher the accuracy.
With high load, an accuracy of 15% can be expected, which is sufficient for most purposes.

Date Designer Checked AC Revision change Revision


2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11

Page 17 of 24

mm
(1/100)
30

25

20

15

10

0
0 Bar 100 Bar 200 Bar 300 Bar 400 Bar 500 Bar 600 Bar 700 Bar 800 Bar 900 Bar
296 Bar

Figure 12:

mm
(1/100)
30
30

25
25

20
20

15
15

10
10

55

0
-100 Bar
-100 Bar 00 Bar
Bar 100 Bar
100 Bar 200 Bar
200 Bar 300 Bar
300 Bar 400 Bar
400 Bar 500 Bar
500 Bar 600 Bar
600 Bar 700 Bar
700 Bar 800 Bar
800 Bar

Figure 13:

Date Designer Checked AC Revision change Revision


2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11

Page 18 of 24

9. Presentation and format


It is highly recommended to use the software referred to in Section 3 for analysis of the data.
Print out or data file/E-mail is suitable for documentation, together with the measurement sheet.

10. Appendix
Appendix 1: Jack up measuring sheet.
Appendix 2: Spreadsheet - empty.
Appendix 3: Example of acceptable bearing loads for various engine types.
Appendix 4: Example of static thrust shaft load diagram.

Date Designer Checked AC Revision change Revision


2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11

Page 19 of 24

10.1. Appendix 1 - Jack up measuring sheet

Shipyard Hull number Lloyds no Engine type Bearing no Date, sign.

Jack area Aft crankweb Deflection Correction Temp sea- Temp air
cm² (T, E, B or C) aft crank- factor C water outside
web (top)
Temp jacket Temp thrust Temp bot- Maximum Draught fore Draught aft
cooling water bearing tom tank draught

Top clear- Bottom clear- Top clear- Bottom clear-


ance aftmost ance aftmost ance aft but ance aft but
bearing bearing one bearing one bearing

Jacking up Jacking down


Pressure Journal Journal Journal Pressure Journal Journal Journal
bar lift (mm) lift (mm) lift (mm) bar lift (mm) lift (mm) lift (mm)
Jack Journal Journal Jack Journal Journal
position no no position no no

Date Designer Checked AC Revision change Revision


2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Date
Vessel Cooling water temp
Engine type Oil pan temp
Plant spec Sea water temp

2019-02-27
Tolerance, 409 Input data
Bearing Max. reaction [kN] Jack Type
Ambient outside temp I II Other
Tolerance, Min. reaction [kN] 20 3 [Bar] [1/100 mm] [Bar] [1/100 mm]
Jack area Foremost draught 2
#VALUE! Jack area [cm ] 0,000 0 0
Calculated
Crankthrow bearing load:
position Aftmost draught Up Down
Diameter D [mm] 140,00 50 50
Dial gauge mm mm

MIAP
Result Diameter d [mm] 100,00 100 100

Designer
Flexibility
position[ton/mm]: #DIV/0! Comments
Correction factor: 0,900 (1/100)
150 Bar pkt150 (1/100) Bar
Tolerance,
Jack area:Max. reaction [kN] 409
0,00 200 Input data200
Jack Type I II Other
1
Tolerance, Min.
mmreactionAnalyse
[kN] line No. 1 20 3 [Bar]
250 [1/100 mm] [Bar] 250 [1/100 mm]
(1/100) 2
Scroll bar change of graphs #VALUE! Jack area [cm ] Data used for Scroll
0,000 bar 300
0 300
0

GOS
Calculated bearing load:
Bar mm (1/100) 0

Checked
1 Diameter D [mm] 140,00 50
350 50
350
Result 280 0 ter d [mm]
DiameInclination 100,00
-100 100
400 100
400
749
Flexibility [ton/mm]: 0,00
#DIV/0! Correction factor: 0,900
990 150
450 150
450
Production Recommendation 0742884-5.11

Z3
AC
Jack1area: Scroll
S bar change
ll b h off graphs
h 0,00 10461 200
500 200
500
1 mm Analyse line No. 1
280 0 #DIV/0! 23357 250
550 250
550
10.2. Appendix 2 - Spreadsheet

(1/100)
Scroll
749 bar change of graphs 0,00 Data used for Scroll
0 bar 300
600 300
600
1
1 Bar
Manual change of graphs mm (1/100) 0 350
650 350
650
280
348 00 Inclination -100 400
700 400
700
1 754390 01,20,0 0 990 450 450
0 kg/mm 750 750
1 Scroll
S bar change
ll b h off graphs
h 10461 500 500
800 800
1 280 Analyse line No. 2 0 #DIV/0! 23357 550
850 550
850

Revision change
1 749 Data for graphs 0,00 0 600
900 600
900

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany
Manual
Bar change of graphs mm (1/100) 650 650
0
348
378 00 13168 700 700
1
583806 120,,0000 0 kg/mm 27143 750 750
0 Scroll bar change of graphs 0 800 800
1 378Analyse line No. 2 0 850 850
886 Data for graphs 0,00 #DIV/0! 900 900
0
Bar
Manual change of graphs mm (1/100)
0
378
100 00 13168 0
0 838268 01,20,000 0 kg/mm 27143
0 Scroll bar change of graphs 0
0 378 Average line 0
0 86
8Bar 00
mm0,(1/100) #DIV/0!

Section 3.1 is updated. Figure 4 and 5 are updated


0 Bar Manual change200 Barof graphs 400 Bar 600 Bar 800 Bar 1.000 Bar
329,26 0
100
817,42 0
0,00 #DIV/0! 0
0 328 12,00 0 kg/mm

0 Average line
Bar mm (1/100)
0 Bar 200 Bar 400 Bar 600 Bar 800 Bar 1.000 Bar
329,26 0
817,42 0,00 #DIV/0!

11
Revision

0742884-5. Bearing Load Measurement by Jacking Up


Page 20 of 24
Production Recommendation 0742884-5.11

Page 21 of 24

10.3. Appendix 3 - Example of acceptable bearing load for various engine types
Examples of acceptable static load in main bearings for the most common MAN B&W engine
types.

Note! The list below is not updated regularly and cannot be used for documentation purposes.

Main section 00 item 932 example of this document is shown in appendix 4.

Afmost engine bearing


Main bearings
Engine type (Journal bearing)
Max reaction kN Min reaction kN Max reaction kN
S26MC 82 4 82
S30ME-B9 110 6 110
L35MC 134 7 134
L35MCE 134 7 134
L35MC-S 134 7 134 **
S35MC 137 7 137
S35MC-C 146 7 146
S35ME-B 146 7 146
S40MC-C 198 10 198
S40ME-B 210 11 210
L42MC 186 9 186
L42MC-S 186 9 186 **
L42MCE 186 9 186
S42MC 198 10 198
G45ME-C9 241 12 241
S46MC-C 250 13 250
S46ME-B8 250 13 250
S46MC-C8 250 13 250
K50MC-S 285 14 285 **
L50MC 252 13 252
L50MCE 252 13 252
S50MC 273 14 273
S50MC-C 291 15 291
S50MC-C8 291 15 291
S50MCE 291 15 291
S50ME-B8 291 15 291
S50ME-B9 321 16 321
S50ME-C 291 15 291
G50ME-B9 336 17 336
K60MC-S 363 18 363 **
L60MC 363 18 363
L60MC-C 420 21 420
L60MC-C8 420 21 420

Date Designer Checked AC Revision change Revision


2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11

Page 22 of 24

Afmost engine bearing


Main bearings
Engine type (Journal bearing)
Max reaction kN Min reaction kN Max reaction kN
L60MCE 363 18 363
L60ME-C 420 21 420
S60MC 409 20 409
S60MC-C 420 21 420
S60MC-C8 420 21 420
S60MCE 409 20 409
S60ME-B8 420 21 420
S60ME-C 420 21 420
S60ME-GI 420 21 420
G60ME-C9 488 24 488
S65MC-C 477 24 477
S65MC-C8 477 24 477
S65ME-C 477 24 477
S65ME-GI 477 24 477
L70MC 573 29 573
L70MC-C 573 29 573
L70MC-C8 573 29 573
L70MCE 559 28 559
L70ME-C 573 29 573
G70ME-C9 653 33 653
S70MC 559 28 559
S70MC-C 573 29 573
S70MC-C8 573 29 573
S70MCE 559 28 559
S70ME-C 573 29 573
S70ME-C8 573 29 573
S70ME-GI 573 29 573
K80MC 645 32 645
K80MC-C 741 37 741
K80MC-S 741 37 741 **
K80ME-C6 741 37 741
K80ME-C9 787 39 787
L80MC 730 37 730
L80MCE 730 37 730
S80MC 730 37 730
S80MC-C 768 38 768
S80MCE 730 37 730
S80ME-C8 768 38 768
S80ME-C9 768 38 768
G80ME-C9 784 39 784
K90MC 921 46 485 *
K90MC-C 906 45 441 *

Date Designer Checked AC Revision change Revision


2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11

Page 23 of 24

Afmost engine bearing


Main bearings
Engine type (Journal bearing)
Max reaction kN Min reaction kN Max reaction kN
K90MCE 906 46 485 *
K90MC-S 906 46 906 **
K90ME-C6 906 45 441 *
L90MC 958 48 958
L90MCE 958 48 958
S90MC-C 940 47 940
S90ME-C 940 47 940
S90ME-C8 940 47 940
S90ME-C9 1121 56 1121
K98MC 1035 52 1035
K98MC-C 1035 52 1035
K98MC-S 1035 52 1035 **
K98ME-C 1035 52 1035
K98ME-C7 1035 52 1035
K98ME 1035 52 1035
K98ME-7 1035 52 1035
* = Aftmost and other main bearings are not always equal in size.
Minimum reaction for aftmost engine bearing is zero.
** = Ref. to “Shaft alignment calculation Report” for stationary application.

Date Designer Checked AC Revision change Revision


2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up
Production Recommendation 0742884-5.11

Page 24 of 24

10.4. Appendix 4 - Example of static thrust shaft load diagram 7-S60MC-C

Date Designer Checked AC Revision change Revision


2019-02-27 MIAP GOS Z3 Section 3.1 is updated. Figure 4 and 5 are updated 11

Copyright © 2019 MAN Energy Solutions, branch of MAN Energy Solutions SE, Germany 0742884-5. Bearing Load Measurement by Jacking Up

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