Professional Documents
Culture Documents
Design Report (R0) Pond Ash A1 Side
Design Report (R0) Pond Ash A1 Side
REPORT NO.
: IND/OR/23/PW413/02
Submitted by,
MI/WDC/QF/19
R00/1.07.08
INDEX
PREAMBLE:
The design principles, design considerations such as properties of fill material, loading on RS
Wall and partial material factors for ParaWeb 2E considered in design have been presented
herein.
DESIGN PRINCIPLES:
The design of Reinforced Soil Retaining Walls follow the principles involved in conventional
soil retaining structure, however, reinforced soil structures require additional consideration
with respect to soil/ reinforcement interaction.
The design involves checks for external and internal stability. The external stability covers the
basic stability of the reinforced soil structure as a unit, whilst internal stability analysis
examines the effectiveness of the geosynthetic reinforcement to hold the reinforced soil mass
together so that the geosynthetic layers and soil function as a monolithic block.
Figure 1. Components of ParaWeb Reinforced Soil Wall
EXTERNAL STABILITY:
The external stability is evaluated by assuming that the reinforced soil mass acts as a rigid
body. It must resist the earth pressure imposed by the backfill retained by the reinforced soil
mass and any surcharge loads. Potential external modes of failure considered are:
- Sliding
- Overturning
- Bearing capacity of foundation
INTERNAL STABILITY:
Internal Stability basically considers two failure possibilities:
- Rupture of reinforcement
- Pullout of reinforcement
Initially the overall geometry of the wall is assumed based on standard guidelines. Thereafter
necessary checks for external and internal stability are carried out. Based on the results the
reinforcement layout is optimised.
Design has been carried out using BS 8006: 2010+A1:2016, Code of Practice for
Strengthened/ reinforced soils and other fills. BS: 8006-1:2010+A1:2016 advocates limit
state principles for design of reinforced soil wall, wherein, partial factors are applied on
materials and loads and adequate safety margins are ensured under various load combinations.
As per the guidelines given in BS:8006-1:2010+A1:2016, design has been carried out for three
load combinations i.e., Load combination A, B, and C using partial load factors given in Table
17.
The seismic design is not covered in BS: 8006. Hence, the seismic design has been carried out
based on the guidelines given AFNOR standard.
DESIGN CONSIDERATIONS:
SOIL PROPERTIES:
The properties of fill as well as foundation material considered in design are:
REINFORCED/RETAINED SOIL
Soil Type - Pond Ash
Unit Weight - 18.0 kN/m3
Angle of internal friction - 32
*As the Backfill is to be generally compacted to 97% of Modified Proctor Density, Bulk Unit
Weight of the soil is to be calculated based on Maximum Dry density and Optimum Moisture
Content.
LOADING:
Apart from self weight of the structure other loads considered in design are:
a) The dead weight of material above the top of panel equal to 13.5 kN/sq.m, considering
the road crust thickness of 610mm in the design.
b) Live load due to vehicular loading equal to 24.0 kN/sq.m
c) Strip load due to self weight of crash barrier and friction slab 8.0kN/m2 over a width of
2.0m.
The project lies in Zone - II as per IS 1893 Part I-2002. Thus, for seismic analysis
maximum ground acceleration coefficient of 0.05 has been considered.
MATERIAL FACTORS FOR REINFORCING ELEMENTS:
ParaWeb 2ETM shall be used as reinforcing elements. The material factors considered for
ParaWeb 2ETM in the design are given in table below:
Summary of material factors for ParaWeb 2ETM 30, 40, 50, 60, 75, 85 and 100
ParaWeb 2E Type
Properties 1 2 3 4 5 6 7
30 40 50 60 75 85 100
Characteristic tensile
30.16 40.2 50.27 60.32 75.4 85.45 100.54
strength, Tult (kN)
Width of Strip (m) 0.085 0.09 0.09 0.09 0.09 0.09 0.09
Durability reduction factor
1.21 1.21 1.21 1.21 1.21 1.21 1.21
(RFd)
Installation damage
1.05 1.05 1.03 1.03 1.03 1.03 1.03
reduction factor (Rfid)
Creep reduction factor
1.43 1.43 1.43 1.43 1.43 1.43 1.43
(RFc)
Coverage Ratio, Rc (with
0.17 0.18 0.18 0.18 0.18 0.18 0.18
8 strips per 4mt.)
DESIGN SECTIONS:
The design has been carried for wall heights (measured up to top of panel for convenience)
1.6, 2.4, 3.2, 4.0 ,4.8, 5.6, 6.4, 7.2, 8.0, 8.8, 9.6, and 10.4.
Software
The reinforced soil walls were designed using in house Maccaferri software – MacRes 2.0.
MacRes 2.0.
MacRes 2.0 is a spreadsheet based program which checks external stability of the wall and
calculates the internal forces and adhesion of the reinforcement elements using the coherent
gravity method in the reinforced soil block. The program uses databases of Maccaferri’s range
of polymeric or steel reinforcement and standard concrete wall panels.
The output reported herein is related to each Cross section analyzed:
Soil characteristics:
RE backfill (Structural Soil) (Soil 1): containing maximum and minimum value of the weight
density (gamma1) and the angle of shearing resistance (phi1) of the reinforced soil.
General Backfill (Soil 2): containing the maximum and minimum value of the weight density
(gamma2) and the angle of shearing resistance (phi2) of the general backfill soil.
Foundation Soil (Soil 3): containing the angle of shearing resistance (phi3) and the cohesion
(C3) of the foundation soil.
In the output table are reported all the calculation results for each layer of reinforcements
6m
z
FIG. 1
Column 7 : strip type
Column 8: Number of reinforcements at the layer considered (in the width of calculation).
Column 9: vi
Column 10 : hi, ; hi = k *vi
where :
k is reported in Column 6, and
v total vertical stress at the depth considered due to weight and unstabilizing moment
(according to Meyerhof formula).
Column 11 : Tmax (kN), maximum force in the reinforcement;
Column 12: To (kN), maximum force at the junction between the reinforcement and concrete
panel;
Column 13: Tr/Tm, ratio between the reinforcement long-term strength Tr (already divided by
the partial factor γmt) and Tm =Tmax. (in case of Steel reinforcement in the calculation of Tr the
cross section of the reinforcements has already been reduced using the sacrificial thickness due
to corrosion).
Column 14: Tro/Tm, ratio between the long-term strength at the junction between the
reinforcement and concrete panel Tro (already divided by the partial factor γmt) and To.
The maximum design section applicable for the project is 10.4 m (H) height. This height “H”
for the design and analysis is measured from top of leveling pad to top of topmost panel.
The Mayerhof stress v for 10.4 m design section at the base of the wall from load case
‘C’ is 264.81 kN/m2.
The minimum embedment of the RS wall below E.G.L. has been considered as 1 m.
*****
SECTION 2
PROJECT DETAILS
Project Name CONSTRUCTION OF FOUR LANE ROB AND ITS APPROACHES IN LIEU OF EXISTING LEVEL CROSSING NO. RV-71 AT LM 435 ON NH-217
Project Number IND/OR/23/PW-413
Revision R2
Date 22-05-2024
Client ASHIRBAD ENG & CONSTRUCTION PRIVATE LIMITED
Analysis using BS 8006 : 2010
Analysis Details
Reinforcement type Polymeric and Panel Type MacRES T-shape India
Input Data
Reinforcement Details
Reinforcement Type 2 Type 3 Type 4 Type 5 Type 6 Type 7
Reinforcement Grade Paraweb 2E 40 Paraweb 2E 50 Paraweb 2E 60 Paraweb 2E 75 Paraweb 2E 85 Paraweb 2E 100
Width of Reinforcement, b 90 90 90 90 90 90
Short Term Design Strength, kN 40.2 50.3 60.32 75.4 85.45 100.5
Long Term Design Strength, kN 20.12 25.66 30.77 38.46 43.59 51.26
Material Factor, fm 1.27 1.25 1.25 1.25 1.25 1.25
Creep 1.43 1.43 1.43 1.43 1.43 1.43
Remification Factor, fn 1.10 1.10 1.10 1.10 1.10 1.10
Loading Details
1
MACCAFERRI MacRES Design Software (Version 2.0)
CROSS SECTION
20
19
18
17
16
15
14
13
12
11
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
-1
EXTERNAL STABILITY
Earth Pressure
Inclination of Earth Pressure (Degrees) 12.27
Earth Pressure Coefficients
K2x 0.282 K2ex 0.327
Static Dynamic
K2y 0.282 Kaey 0.327
Load Case A 2937.01 582.22 11992.56 2409.47 0.83 2.58 2.43 4.98 462.83
Load Case B 1790.87 582.22 7430.82 2409.47 1.29 3.20 1.48 3.08 329.95
Load Case C 1761.69 311.46 7192.09 1173.57 0.67 4.68 2.72 6.13 264.81
Load Case 1S + dW 1887.32 421.12 7699.61 1745.00 0.93 5.09 2.59 4.41 307.87
Load Case 1S - dW 1832.38 421.12 7487.52 1745.00 0.96 5.18 2.51 4.29 300.99
Load Case 2S + dW 1887.32 421.12 7699.61 1745.00 0.93 5.09 2.59 4.41 307.87
Load Case 2S - dW 1832.38 421.12 7487.52 1745.00 0.96 5.18 2.51 4.29 300.99
APPROXIMATE QUANTITY
2
INTERNAL STABILITY CHECK - RUPTURE
1 A 0.40 7.70 0.80 0.44 2 4 70.60 31.24 14.43 12.55 1.39 1.60
B 21.98 9.73 5.18 4.60 3.88 4.38
C 21.92 9.70 5.17 4.59 3.89 4.39
1S 34.48 15.26 8.22 6.48 2.45 3.11
2S 34.48 15.26 8.22 6.48 2.45 3.11
2 A 1.20 7.70 0.80 0.42 2 4 93.29 39.26 17.26 14.90 1.17 1.35
B 37.14 15.63 7.29 6.35 2.76 3.17
C 37.28 15.69 7.31 6.37 2.75 3.16
1S 49.61 20.88 10.24 8.13 1.96 2.47
2S 49.61 20.88 10.24 8.13 1.96 2.47
3 A 2.00 7.70 0.80 0.40 3 4 115.59 46.14 19.73 16.96 1.30 1.51
B 51.92 20.72 9.14 7.90 2.81 3.25
C 52.57 20.98 9.24 7.99 2.78 3.21
1S 64.48 25.74 12.02 9.60 2.13 2.67
2S 64.48 25.74 12.02 9.60 2.13 2.67
4 A 2.80 7.70 0.80 0.38 3 4 137.39 51.86 21.81 18.70 1.18 1.37
B 67.22 25.37 10.86 9.34 2.36 2.75
C 67.66 25.54 10.93 9.39 2.35 2.73
1S 79.02 29.83 13.54 10.85 1.89 2.36
2S 79.02 29.83 13.54 10.85 1.89 2.36
5 A 3.60 7.70 0.80 0.36 3 4 158.65 56.44 23.47 20.09 1.09 1.28
B 84.43 30.03 12.61 10.81 2.03 2.37
C 82.49 29.35 12.34 10.58 2.08 2.43
1S 93.56 33.28 14.84 11.92 1.73 2.15
2S 93.56 33.28 14.84 11.92 1.73 2.15
6 A 4.40 7.70 0.80 0.33 4 4 182.58 60.99 25.16 21.50 1.22 1.43
B 102.46 34.23 14.20 12.15 2.17 2.53
C 97.02 32.41 13.47 11.53 2.28 2.67
1S 110.30 36.84 16.20 13.04 1.90 2.36
2S 110.30 36.84 16.20 13.04 1.90 2.36
7 A 5.20 7.70 0.80 0.31 4 4 208.38 65.08 26.68 22.78 1.15 1.35
B 121.30 37.88 15.59 13.31 1.97 2.31
C 112.62 35.17 14.50 12.39 2.12 2.48
1S 127.52 39.83 17.34 13.98 1.77 2.20
2S 127.52 39.83 17.34 13.98 1.77 2.20
8 A 6.00 7.70 0.80 0.31 5 4 235.96 72.50 29.59 25.24 1.30 1.52
B 142.11 43.66 17.86 15.24 2.15 2.52
C 129.85 39.90 16.35 13.96 2.35 2.76
1S 145.94 44.84 19.33 15.64 1.99 2.46
2S 145.94 44.84 19.33 15.64 1.99 2.46
9 A 6.80 7.70 0.80 0.31 5 4 265.47 81.57 33.17 28.49 1.16 1.35
B 165.15 50.74 20.66 18.03 1.86 2.13
C 148.05 45.49 18.56 16.20 2.07 2.37
1S 165.67 50.90 21.80 17.80 1.76 2.16
2S 165.67 50.90 21.80 17.80 1.76 2.16
10 A 7.60 7.70 0.80 0.31 6 4 296.94 91.24 37.00 32.76 1.18 1.33
B 190.57 58.55 23.76 21.40 1.83 2.04
C 167.28 51.40 20.90 18.82 2.09 2.32
1S 186.72 57.37 24.43 20.62 1.78 2.11
2S 186.72 57.37 24.43 20.62 1.78 2.11
11 A 8.40 7.70 0.80 0.31 6 4 330.71 101.61 41.12 37.50 1.06 1.16
B 218.92 67.26 27.22 25.28 1.60 1.72
C 187.69 57.67 23.39 21.72 1.86 2.01
1S 209.34 64.32 27.26 23.76 1.60 1.83
2S 209.34 64.32 27.26 23.76 1.60 1.83
12 A 9.20 7.70 0.80 0.31 7 4 367.16 112.81 45.57 42.79 1.12 1.20
B 250.87 77.08 31.13 29.80 1.65 1.72
C 209.51 64.37 26.05 24.93 1.97 2.06
1S 233.78 71.83 30.32 27.26 1.69 1.88
2S 233.78 71.83 30.32 27.26 1.69 1.88
13 A 10.00 8.00 0.80 0.31 7 4 391.84 120.40 48.58 46.92 1.06 1.09
B 273.30 83.97 33.87 33.39 1.51 1.54
C 223.88 68.79 27.80 27.40 1.84 1.87
1S 250.18 76.87 32.45 29.97 1.58 1.71
2S 250.18 76.87 32.45 29.97 1.58 1.71
3
INTERNAL STABILITY CHECK - ADHERENCE
Effective No. of Width of
Length Strip Tmax
Layer Case Depth (m)
(m)
Length m*
Type
Reinforce rein. svi (kPa) (kN)
Tf (kN) Tf/Tmax
(m) ments (mm)
4
DESIGN FOR 9.6 M HEIGHT OF RS WALL
MACCAFERRI MacRES Design Software (Version 2.0)
PROJECT DETAILS
Project Name CONSTRUCTION OF FOUR LANE ROB AND ITS APPROACHES IN LIEU OF EXISTING LEVEL CROSSING NO. RV-71 AT LM 435 ON NH-217
Project Number IND/OR/23/PW-413
Revision R2
Date 22-05-2024
Client ASHIRBAD ENG & CONSTRUCTION PRIVATE LIMITED
Analysis using BS 8006 : 2010
Analysis Details
Reinforcement type Polymeric and Panel Type MacRES T-shape India
Input Data
Reinforcement Details
Reinforcement Type 2 Type 3 Type 4 Type 5 Type 6 Type 7
Reinforcement Grade Paraweb 2E 40 Paraweb 2E 50 Paraweb 2E 60 Paraweb 2E 75 Paraweb 2E 85 Paraweb 2E 100
Width of Reinforcement, b 90 90 90 90 90 90
Short Term Design Strength, kN 40.2 50.3 60.32 75.4 85.45 100.5
Long Term Design Strength, kN 20.12 25.66 30.77 38.46 43.59 51.26
Material Factor, fm 1.27 1.25 1.25 1.25 1.25 1.25
Creep 1.43 1.43 1.43 1.43 1.43 1.43
Remification Factor, fn 1.10 1.10 1.10 1.10 1.10 1.10
Loading Details
1
MACCAFERRI MacRES Design Software (Version 2.0)
CROSS SECTION
20
19
18
17
16
15
14
13
12
11
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
-1
EXTERNAL STABILITY
Earth Pressure
Inclination of Earth Pressure (Degrees) 12.09
Earth Pressure Coefficients
K2x 0.282 K2ex 0.327
Static Dynamic
K2y 0.282 Kaey 0.327
Load Case A 2582.62 509.38 9867.97 1972.45 0.78 2.60 2.44 5.00 435.20
Load Case B 1561.95 509.38 6059.19 1972.45 1.22 3.23 1.48 3.07 309.12
Load Case C 1537.42 268.79 5870.86 942.32 0.63 4.77 2.75 6.23 246.72
Load Case 1S + dW 1653.45 365.63 6310.89 1404.61 0.87 5.19 2.61 4.49 287.33
Load Case 1S - dW 1605.71 365.63 6138.62 1404.61 0.89 5.28 2.54 4.37 280.89
Load Case 2S + dW 1653.45 365.63 6310.89 1404.61 0.87 5.19 2.61 4.49 287.33
Load Case 2S - dW 1605.71 365.63 6138.62 1404.61 0.89 5.28 2.54 4.37 280.89
APPROXIMATE QUANTITY
2
INTERNAL STABILITY CHECK - RUPTURE
1 A 0.40 7.20 0.80 0.44 2 4 70.84 31.35 14.47 12.59 1.39 1.60
B 22.06 9.76 5.19 4.61 3.87 4.37
C 22.00 9.74 5.18 4.60 3.88 4.37
1S 34.60 15.31 8.18 6.49 2.46 3.10
2S 34.60 15.31 8.18 6.49 2.46 3.10
2 A 1.20 7.20 0.80 0.42 2 4 93.56 39.37 17.30 14.94 1.16 1.35
B 37.22 15.66 7.30 6.36 2.75 3.16
C 37.41 15.74 7.33 6.39 2.74 3.15
1S 49.74 20.93 10.20 8.15 1.97 2.47
2S 49.74 20.93 10.20 8.15 1.97 2.47
3 A 2.00 7.20 0.80 0.40 3 4 115.78 46.22 19.76 16.99 1.30 1.51
B 51.91 20.72 9.14 7.90 2.81 3.25
C 52.71 21.04 9.27 8.00 2.77 3.21
1S 64.57 25.77 11.98 9.61 2.14 2.67
2S 64.57 25.77 11.98 9.61 2.14 2.67
4 A 2.80 7.20 0.80 0.38 3 4 137.42 51.87 21.81 18.70 1.18 1.37
B 67.75 25.57 10.94 9.40 2.35 2.73
C 67.78 25.58 10.94 9.41 2.34 2.73
1S 79.00 29.82 13.48 10.85 1.90 2.36
2S 79.00 29.82 13.48 10.85 1.90 2.36
5 A 3.60 7.20 0.80 0.36 3 4 158.43 56.36 23.44 20.06 1.09 1.28
B 85.40 30.38 12.75 10.93 2.01 2.35
C 82.53 29.36 12.34 10.58 2.08 2.42
1S 94.13 33.48 14.86 11.98 1.73 2.14
2S 94.13 33.48 14.86 11.98 1.73 2.14
6 A 4.40 7.20 0.80 0.33 4 4 183.89 61.42 25.33 21.65 1.21 1.42
B 104.02 34.74 14.41 12.32 2.14 2.50
C 96.93 32.38 13.46 11.52 2.29 2.67
1S 111.22 37.15 16.26 13.14 1.89 2.34
2S 111.22 37.15 16.26 13.14 1.89 2.34
7 A 5.20 7.20 0.80 0.31 4 4 210.34 65.69 26.93 22.99 1.14 1.34
B 123.59 38.60 15.87 13.56 1.94 2.27
C 113.48 35.44 14.61 12.48 2.11 2.46
1S 128.88 40.25 17.45 14.12 1.76 2.18
2S 128.88 40.25 17.45 14.12 1.76 2.18
8 A 6.00 7.20 0.80 0.31 5 4 238.87 73.39 29.95 25.54 1.28 1.51
B 145.53 44.72 18.28 15.76 2.10 2.44
C 131.14 40.29 16.51 14.24 2.33 2.70
1S 147.95 45.46 19.54 15.76 1.97 2.44
2S 147.95 45.46 19.54 15.85 1.97 2.43
9 A 6.80 7.20 0.80 0.31 5 4 269.68 82.86 33.69 29.54 1.14 1.30
B 170.17 52.29 21.28 18.99 1.81 2.03
C 149.94 46.07 18.79 16.78 2.05 2.29
1S 168.56 51.79 22.12 18.48 1.74 2.08
2S 168.56 51.79 22.12 18.48 1.74 2.08
10 A 7.60 7.20 0.80 0.31 6 4 302.85 93.05 37.73 34.16 1.16 1.28
B 197.79 60.77 24.65 22.75 1.77 1.92
C 169.96 52.22 21.23 19.60 2.05 2.22
1S 190.78 58.62 24.90 21.54 1.75 2.02
2S 190.78 58.62 24.90 21.54 1.75 2.02
11 A 8.40 7.20 0.80 0.31 7 4 338.80 104.10 42.12 39.34 1.22 1.30
B 229.13 70.40 28.48 27.16 1.80 1.89
C 191.40 58.81 23.84 22.74 2.15 2.25
1S 214.89 66.03 27.91 24.97 1.84 2.05
2S 214.89 66.03 27.91 24.97 1.84 2.05
12 A 9.20 7.50 0.80 0.31 7 4 363.60 111.72 45.13 43.47 1.14 1.18
B 251.56 77.29 31.22 30.73 1.64 1.67
C 205.76 63.22 25.59 25.19 2.00 2.03
1S 231.37 71.09 30.04 27.68 1.71 1.85
2S 231.37 71.09 30.04 27.68 1.71 1.85
3
INTERNAL STABILITY CHECK - ADHERENCE
Effective No. of Width of
Length Strip Tmax
Layer Case Depth (m)
(m)
Length m*
Type
Reinforce rein. svi (kPa) (kN)
Tf (kN) Tf/Tmax
(m) ments (mm)
4
DESIGN FOR 8.8 M HEIGHT OF RS WALL
MACCAFERRI MacRES Design Software (Version 2.0)
PROJECT DETAILS
Project Name CONSTRUCTION OF FOUR LANE ROB AND ITS APPROACHES IN LIEU OF EXISTING LEVEL CROSSING NO. RV-71 AT LM 435 ON NH-217
Project Number IND/OR/23/PW-413
Revision R2
Date 22-05-2024
Client ASHIRBAD ENG & CONSTRUCTION PRIVATE LIMITED
Analysis using BS 8006 : 2010
Analysis Details
Reinforcement type Polymeric and Panel Type MacRES T-shape India
Input Data
Reinforcement Details
Reinforcement Type 2 Type 3 Type 4 Type 5 Type 6
Reinforcement Grade Paraweb 2E 40 Paraweb 2E 50 Paraweb 2E 60 Paraweb 2E 75 Paraweb 2E 85
Width of Reinforcement, b 90 90 90 90 90
Short Term Design Strength, kN 40.2 50.3 60.32 75.4 85.45
Long Term Design Strength, kN 20.12 25.66 30.77 38.46 43.59
Material Factor, fm 1.27 1.25 1.25 1.25 1.25
Creep 1.43 1.43 1.43 1.43 1.43
Remification Factor, fn 1.10 1.10 1.10 1.10 1.10
Loading Details
1
MACCAFERRI MacRES Design Software (Version 2.0)
CROSS SECTION
20
19
18
17
16
15
14
13
12
11
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
-1
EXTERNAL STABILITY
Earth Pressure
Inclination of Earth Pressure (Degrees) 12.05
Earth Pressure Coefficients
K2x 0.282 K2ex 0.327
Static Dynamic
K2y 0.282 Kaey 0.327
Load Case A 2250.66 440.79 8016.76 1589.90 0.73 2.63 2.46 5.04 406.91
Load Case B 1348.66 440.79 4873.36 1589.90 1.16 3.29 1.47 3.07 287.61
Load Case C 1328.12 228.97 4725.88 742.89 0.59 4.88 2.79 6.36 228.28
Load Case 1S + dW 1434.54 313.24 5103.20 1108.23 0.81 5.33 2.64 4.60 266.17
Load Case 1S - dW 1394.01 313.24 4967.18 1108.23 0.82 5.42 2.57 4.48 260.25
Load Case 2S + dW 1434.54 313.24 5103.20 1108.23 0.81 5.33 2.64 4.60 266.17
Load Case 2S - dW 1394.01 313.24 4967.18 1108.23 0.82 5.42 2.57 4.48 260.25
APPROXIMATE QUANTITY
2
INTERNAL STABILITY CHECK - RUPTURE
1 A 0.40 6.60 0.80 0.44 2 4 71.19 31.51 14.53 12.64 1.38 1.59
B 22.18 9.82 5.21 4.63 3.86 4.35
C 22.12 9.79 5.20 4.62 3.87 4.36
1S 34.77 15.39 8.15 6.52 2.47 3.09
2S 34.77 15.39 8.15 6.52 2.47 3.09
2 A 1.20 6.60 0.80 0.42 2 4 93.93 39.53 17.37 14.99 1.16 1.34
B 37.33 15.71 7.32 6.38 2.75 3.15
C 37.60 15.82 7.37 6.42 2.73 3.14
1S 49.93 21.01 10.17 8.18 1.98 2.46
2S 49.93 21.01 10.17 8.18 1.98 2.46
3 A 2.00 6.60 0.80 0.40 3 4 116.05 46.32 19.81 17.03 1.30 1.51
B 51.89 20.71 9.14 7.89 2.81 3.25
C 52.92 21.12 9.30 8.03 2.76 3.19
1S 64.69 25.82 11.94 9.63 2.15 2.66
2S 64.69 25.82 11.94 9.63 2.15 2.66
4 A 2.80 6.60 0.80 0.38 3 4 137.46 51.88 21.82 18.71 1.18 1.37
B 68.57 25.88 11.06 9.51 2.32 2.70
C 67.95 25.65 10.97 9.43 2.34 2.72
1S 78.98 29.81 13.41 10.85 1.91 2.37
2S 78.98 29.81 13.41 10.85 1.91 2.37
5 A 3.60 6.60 0.80 0.36 3 4 159.49 56.73 23.59 20.19 1.09 1.27
B 86.89 30.91 12.96 11.11 1.98 2.31
C 82.60 29.38 12.35 10.59 2.08 2.42
1S 94.99 33.79 14.92 12.09 1.72 2.12
2S 94.99 33.79 14.92 12.09 1.72 2.12
6 A 4.40 6.60 0.80 0.33 4 4 185.89 62.09 25.60 21.88 1.20 1.41
B 106.42 35.55 14.73 12.59 2.09 2.44
C 97.68 32.63 13.56 11.60 2.27 2.65
1S 112.63 37.62 16.38 13.30 1.88 2.31
2S 112.63 37.62 16.38 13.30 1.88 2.31
7 A 5.20 6.60 0.80 0.31 4 4 213.34 66.63 27.30 23.31 1.13 1.32
B 127.16 39.71 16.32 13.94 1.89 2.21
C 114.78 35.85 14.77 12.62 2.08 2.44
1S 130.97 40.90 17.66 14.34 1.74 2.15
2S 130.97 40.90 17.66 14.34 1.74 2.15
8 A 6.00 6.60 0.80 0.31 5 4 243.36 74.77 30.50 26.43 1.26 1.46
B 150.91 46.37 18.94 16.73 2.03 2.30
C 133.12 40.90 16.75 14.80 2.30 2.60
1S 151.05 46.41 19.89 16.43 1.93 2.34
2S 151.05 46.41 19.89 16.43 1.93 2.34
9 A 6.80 6.60 0.80 0.31 5 4 276.22 84.87 34.49 30.96 1.11 1.24
B 178.19 54.75 22.26 20.40 1.73 1.89
C 152.85 46.97 19.15 17.55 2.01 2.19
1S 173.07 53.18 22.64 19.42 1.70 1.98
2S 173.07 53.18 22.64 19.42 1.70 1.98
10 A 7.60 6.60 0.80 0.31 6 4 312.09 95.89 38.87 36.09 1.12 1.21
B 209.50 64.37 26.09 24.77 1.67 1.76
C 174.11 53.50 21.74 20.64 2.01 2.11
1S 197.14 60.57 25.64 22.82 1.70 1.91
2S 197.14 60.57 25.64 22.82 1.70 1.91
11 A 8.40 7.00 0.80 0.31 6 4 332.76 102.24 41.37 39.72 1.05 1.10
B 228.12 70.09 28.35 27.88 1.54 1.56
C 185.85 57.10 23.16 22.77 1.88 1.91
1S 210.80 64.77 27.44 25.18 1.59 1.73
2S 210.80 64.77 27.44 25.18 1.59 1.73
3
INTERNAL STABILITY CHECK - ADHERENCE
Effective No. of Width of
Length Strip Tmax
Layer Case Depth (m)
(m)
Length m*
Type
Reinforce rein. svi (kPa) (kN)
Tf (kN) Tf/Tmax
(m) ments (mm)
4
DESIGN FOR 8 M HEIGHT OF RS WALL
MACCAFERRI MacRES Design Software (Version 2.0)
PROJECT DETAILS
Project Name CONSTRUCTION OF FOUR LANE ROB AND ITS APPROACHES IN LIEU OF EXISTING LEVEL CROSSING NO. RV-71 AT LM 435 ON NH-217
Project Number IND/OR/23/PW-413
Revision R2
Date 22-05-2024
Client ASHIRBAD ENG & CONSTRUCTION PRIVATE LIMITED
Analysis using BS 8006 : 2010
Analysis Details
Reinforcement type Polymeric and Panel Type MacRES T-shape India
Input Data
Reinforcement Details
Reinforcement Type 2 Type 3 Type 4 Type 5
Reinforcement Grade Paraweb 2E 40 Paraweb 2E 50 Paraweb 2E 60 Paraweb 2E 75
Width of Reinforcement, b 90 90 90 90
Short Term Design Strength, kN 40.2 50.3 60.32 75.4
Long Term Design Strength, kN 20.12 25.66 30.77 38.46
Material Factor, fm 1.27 1.25 1.25 1.25
Creep 1.43 1.43 1.43 1.43
Remification Factor, fn 1.10 1.10 1.10 1.10
Loading Details
1
MACCAFERRI MacRES Design Software (Version 2.0)
CROSS SECTION
20
19
18
17
16
15
14
13
12
11
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
-1
EXTERNAL STABILITY
Earth Pressure
Inclination of Earth Pressure (Degrees) 11.92
Earth Pressure Coefficients
K2x 0.283 K2ex 0.327
Static Dynamic
K2y 0.283 Kaey 0.327
Load Case A 1995.51 377.10 6790.39 1262.02 0.67 2.81 2.55 5.38 372.24
Load Case B 1182.03 377.10 4074.59 1262.02 1.06 3.60 1.51 3.23 258.15
Load Case C 1165.22 192.41 3958.91 574.63 0.54 5.25 2.91 6.89 207.01
Load Case 1S + dW 1264.82 265.10 4297.40 857.31 0.72 5.79 2.75 5.01 240.48
Load Case 1S - dW 1230.74 265.10 4188.44 857.31 0.73 5.89 2.68 4.89 235.18
Load Case 2S + dW 1264.82 265.10 4297.40 857.31 0.72 5.79 2.75 5.01 240.48
Load Case 2S - dW 1230.74 265.10 4188.44 857.31 0.73 5.89 2.68 4.89 235.18
APPROXIMATE QUANTITY
2
INTERNAL STABILITY CHECK - RUPTURE
1 A 0.40 6.00 0.80 0.44 2 4 71.61 31.69 14.61 12.71 1.38 1.58
B 22.32 9.88 5.24 4.65 3.84 4.33
C 22.26 9.85 5.23 4.64 3.85 4.34
1S 34.98 15.48 8.12 6.55 2.48 3.07
2S 34.98 15.48 8.12 6.55 2.48 3.07
2 A 1.20 6.00 0.80 0.42 2 4 94.36 39.71 17.44 15.06 1.15 1.34
B 37.44 15.76 7.34 6.39 2.74 3.15
C 37.81 15.91 7.40 6.45 2.72 3.12
1S 50.14 21.10 10.14 8.21 1.98 2.45
2S 50.14 21.10 10.14 8.21 1.98 2.45
3 A 2.00 6.00 0.80 0.40 3 4 116.31 46.43 19.85 17.06 1.29 1.50
B 51.88 20.71 9.13 7.89 2.81 3.25
C 53.14 21.21 9.34 8.06 2.75 3.18
1S 64.79 25.86 11.89 9.64 2.16 2.66
2S 64.79 25.86 11.89 9.64 2.16 2.66
4 A 2.80 6.00 0.80 0.38 3 4 137.38 51.85 21.81 18.70 1.18 1.37
B 69.66 26.29 11.23 9.65 2.29 2.66
C 68.10 25.70 10.99 9.45 2.33 2.72
1S 78.86 29.76 13.33 10.83 1.92 2.37
2S 78.86 29.76 13.33 10.83 1.92 2.37
5 A 3.60 6.00 0.80 0.36 3 4 161.11 57.31 23.82 20.39 1.08 1.26
B 88.91 31.63 13.25 11.35 1.94 2.26
C 82.58 29.38 12.35 10.59 2.08 2.42
1S 96.16 34.21 15.02 12.23 1.71 2.10
2S 96.16 34.21 15.02 12.23 1.71 2.10
6 A 4.40 6.00 0.80 0.33 4 4 188.61 63.00 25.96 22.18 1.19 1.39
B 109.71 36.65 15.17 12.97 2.03 2.37
C 98.83 33.01 13.71 11.73 2.24 2.62
1S 114.53 38.26 16.57 13.52 1.86 2.28
2S 114.53 38.26 16.57 13.52 1.86 2.28
7 A 5.20 6.00 0.80 0.31 4 4 217.42 67.90 27.81 23.78 1.11 1.29
B 132.12 41.26 16.94 14.77 1.82 2.08
C 116.54 36.40 14.99 13.08 2.05 2.35
1S 133.81 41.79 17.97 14.67 1.71 2.10
2S 133.81 41.79 17.97 14.67 1.71 2.10
8 A 6.00 6.00 0.80 0.31 5 4 249.50 76.66 31.25 27.76 1.23 1.39
B 158.52 48.71 19.88 18.05 1.94 2.13
C 135.80 41.72 17.08 15.52 2.25 2.48
1S 155.30 47.72 20.37 17.31 1.89 2.22
2S 155.30 47.72 20.37 17.31 1.89 2.22
9 A 6.80 6.00 0.80 0.31 5 4 285.26 87.65 35.61 32.84 1.08 1.17
B 189.79 58.31 23.69 22.38 1.62 1.72
C 156.84 48.19 19.64 18.56 1.96 2.07
1S 179.32 55.10 23.37 20.66 1.65 1.86
2S 179.32 55.10 23.37 20.66 1.65 1.86
10 A 7.60 6.70 0.80 0.31 5 4 293.94 90.31 36.63 35.04 1.05 1.10
B 197.29 60.62 24.59 24.13 1.56 1.59
C 161.34 49.57 20.17 19.80 1.91 1.94
1S 184.80 56.78 24.21 22.05 1.59 1.74
2S 184.80 56.78 24.21 22.05 1.59 1.74
3
INTERNAL STABILITY CHECK - ADHERENCE
Effective No. of Width of
Length Strip Tmax
Layer Case Depth (m)
(m)
Length m*
Type
Reinforce rein. svi (kPa) (kN)
Tf (kN) Tf/Tmax
(m) ments (mm)
4
DESIGN FOR 7.2 M HEIGHT OF RS WALL
MACCAFERRI MacRES Design Software (Version 2.0)
PROJECT DETAILS
Project Name CONSTRUCTION OF FOUR LANE ROB AND ITS APPROACHES IN LIEU OF EXISTING LEVEL CROSSING NO. RV-71 AT LM 435 ON NH-217
Project Number IND/OR/23/PW-413
Revision R2
Date 22-05-2024
Client ASHIRBAD ENG & CONSTRUCTION PRIVATE LIMITED
Analysis using BS 8006 : 2010
Analysis Details
Reinforcement type Polymeric and Panel Type MacRES T-shape India
Input Data
Reinforcement Details
Reinforcement Type 2 Type 3 Type 4 Type 5
Reinforcement Grade Paraweb 2E 40 Paraweb 2E 50 Paraweb 2E 60 Paraweb 2E 75
Width of Reinforcement, b 90 90 90 90
Short Term Design Strength, kN 40.2 50.3 60.32 75.4
Long Term Design Strength, kN 20.12 25.66 30.77 38.46
Material Factor, fm 1.27 1.25 1.25 1.25
Creep 1.43 1.43 1.43 1.43
Remification Factor, fn 1.10 1.10 1.10 1.10
Loading Details
1
MACCAFERRI MacRES Design Software (Version 2.0)
CROSS SECTION
20
19
18
17
16
15
14
13
12
11
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
-1
EXTERNAL STABILITY
Earth Pressure
Inclination of Earth Pressure (Degrees) 11.66
Earth Pressure Coefficients
K2x 0.283 K2ex 0.327
Static Dynamic
K2y 0.283 Kaey 0.327
Load Case A 1680.09 318.32 5193.91 980.03 0.63 2.79 2.54 5.30 347.40
Load Case B 982.68 318.32 3073.11 980.03 1.01 3.55 1.49 3.14 240.86
Load Case C 969.34 159.12 2989.34 433.74 0.50 5.29 2.93 6.89 190.33
Load Case 1S + dW 1058.91 221.21 3267.14 647.98 0.67 5.82 2.76 5.04 222.14
Load Case 1S - dW 1030.49 221.21 3184.81 647.98 0.68 5.93 2.69 4.91 217.24
Load Case 2S + dW 1058.91 221.21 3267.14 647.98 0.67 5.82 2.76 5.04 222.14
Load Case 2S - dW 1030.49 221.21 3184.81 647.98 0.68 5.93 2.69 4.91 217.24
APPROXIMATE QUANTITY
2
INTERNAL STABILITY CHECK - RUPTURE
1 A 0.40 5.50 0.80 0.44 2 4 72.03 31.88 14.68 12.77 1.37 1.58
B 22.45 9.94 5.26 4.67 3.82 4.31
C 22.40 9.92 5.25 4.66 3.83 4.32
1S 35.18 15.57 8.10 6.58 2.48 3.06
2S 35.18 15.57 8.10 6.58 2.48 3.06
2 A 1.20 5.50 0.80 0.42 2 4 94.74 39.87 17.50 15.11 1.15 1.33
B 37.51 15.78 7.35 6.40 2.74 3.14
C 38.01 16.00 7.44 6.48 2.71 3.11
1S 50.33 21.18 10.12 8.24 1.99 2.44
2S 50.33 21.18 10.12 8.24 1.99 2.44
3 A 2.00 5.50 0.80 0.40 3 4 116.47 46.49 19.87 17.08 1.29 1.50
B 52.42 20.92 9.22 7.97 2.78 3.22
C 53.33 21.29 9.37 8.09 2.74 3.17
1S 64.83 25.88 11.83 9.65 2.17 2.66
2S 64.83 25.88 11.83 9.65 2.17 2.66
4 A 2.80 5.50 0.80 0.38 3 4 137.12 51.76 21.77 18.66 1.18 1.37
B 70.91 26.76 11.42 9.81 2.25 2.62
C 68.17 25.73 11.00 9.46 2.33 2.71
1S 79.38 29.96 13.35 10.90 1.92 2.35
2S 79.38 29.96 13.35 10.90 1.92 2.35
5 A 3.60 5.50 0.80 0.36 3 4 162.96 57.97 24.09 20.61 1.07 1.25
B 91.22 32.45 13.58 11.63 1.89 2.21
C 82.57 29.37 12.35 10.59 2.08 2.42
1S 97.47 34.67 15.15 12.39 1.69 2.07
2S 97.47 34.67 15.15 12.39 1.69 2.07
6 A 4.40 5.50 0.80 0.33 4 4 191.69 64.03 26.38 22.53 1.17 1.37
B 113.55 37.93 15.68 13.47 1.96 2.28
C 100.11 33.44 13.88 11.93 2.22 2.58
1S 116.70 38.98 16.82 13.55 1.83 2.27
2S 116.70 38.98 16.82 13.76 1.83 2.24
7 A 5.20 5.50 0.80 0.31 4 4 222.09 69.36 28.40 24.92 1.08 1.23
B 137.99 43.10 17.67 15.88 1.74 1.94
C 118.51 37.01 15.24 13.70 2.02 2.25
1S 137.06 42.81 18.35 15.41 1.68 2.00
2S 137.06 42.81 18.35 15.41 1.68 2.00
8 A 6.00 5.50 0.80 0.31 5 4 256.58 78.84 32.12 29.38 1.20 1.31
B 167.71 51.53 21.01 19.72 1.83 1.95
C 138.82 42.65 17.46 16.39 2.20 2.35
1S 160.23 49.23 20.95 18.37 1.84 2.09
2S 160.23 49.23 20.95 18.37 1.84 2.09
9 A 6.80 6.10 0.80 0.31 5 4 270.19 83.02 33.75 32.14 1.14 1.20
B 179.55 55.17 22.43 21.97 1.71 1.75
C 146.16 44.91 18.33 17.95 2.10 2.14
1S 169.04 51.94 22.18 20.13 1.73 1.91
2S 169.04 51.94 22.18 20.13 1.73 1.91
3
INTERNAL STABILITY CHECK - ADHERENCE
Effective No. of Width of
Length Strip Tmax
Layer Case Depth (m)
(m)
Length m*
Type
Reinforce rein. svi (kPa) (kN)
Tf (kN) Tf/Tmax
(m) ments (mm)
4
DESIGN FOR 6.4 M HEIGHT OF RS WALL
MACCAFERRI MacRES Design Software (Version 2.0)
PROJECT DETAILS
Project Name CONSTRUCTION OF FOUR LANE ROB AND ITS APPROACHES IN LIEU OF EXISTING LEVEL CROSSING NO. RV-71 AT LM 435 ON NH-217
Project Number IND/OR/23/PW-413
Revision R2
Date 22-05-2024
Client ASHIRBAD ENG & CONSTRUCTION PRIVATE LIMITED
Analysis using BS 8006 : 2010
Analysis Details
Reinforcement type Polymeric and Panel Type MacRES T-shape India
Input Data
Reinforcement Details
Reinforcement Type 2 Type 3 Type 4
Reinforcement Grade Paraweb 2E 40 Paraweb 2E 50 Paraweb 2E 60
Width of Reinforcement, b 90 90 90
Short Term Design Strength, kN 40.2 50.3 60.32
Long Term Design Strength, kN 20.12 25.66 30.77
Material Factor, fm 1.27 1.25 1.25
Creep 1.43 1.43 1.43
Remification Factor, fn 1.10 1.10 1.10
Loading Details
1
MACCAFERRI MacRES Design Software (Version 2.0)
CROSS SECTION
20
19
18
17
16
15
14
13
12
11
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
-1
EXTERNAL STABILITY
Earth Pressure
Inclination of Earth Pressure (Degrees) 11.41
Earth Pressure Coefficients
K2x 0.283 K2ex 0.327
Static Dynamic
K2y 0.283 Kaey 0.327
Load Case A 1459.49 264.13 4280.67 744.60 0.57 3.01 2.66 5.75 312.82
Load Case B 839.80 264.13 2486.40 744.60 0.92 3.96 1.53 3.34 211.63
Load Case C 829.47 128.89 2424.65 318.43 0.45 5.77 3.10 7.61 169.33
Load Case 1S + dW 912.79 181.02 2670.86 474.82 0.58 6.42 2.91 5.63 197.08
Load Case 1S - dW 889.67 181.02 2607.58 474.82 0.59 6.54 2.84 5.49 192.80
Load Case 2S + dW 912.79 181.02 2670.86 474.82 0.58 6.42 2.91 5.63 197.08
Load Case 2S - dW 889.67 181.02 2607.58 474.82 0.59 6.54 2.84 5.49 192.80
APPROXIMATE QUANTITY
2
INTERNAL STABILITY CHECK - RUPTURE
1 A 0.40 4.90 0.80 0.44 2 4 72.65 32.15 14.79 12.86 1.36 1.56
B 22.64 10.02 5.30 4.69 3.80 4.28
C 22.61 10.01 5.29 4.69 3.80 4.29
1S 35.48 15.70 8.08 6.63 2.49 3.04
2S 35.48 15.70 8.08 6.63 2.49 3.04
2 A 1.20 4.90 0.80 0.42 2 4 95.28 40.10 17.59 15.19 1.14 1.32
B 37.58 15.82 7.36 6.41 2.73 3.14
C 38.30 16.12 7.48 6.52 2.69 3.09
1S 50.58 21.29 10.09 8.27 1.99 2.43
2S 50.58 21.29 10.09 8.27 1.99 2.43
3 A 2.00 4.90 0.80 0.40 3 4 116.62 46.55 19.90 17.10 1.29 1.50
B 53.32 21.28 9.36 8.09 2.74 3.17
C 53.56 21.38 9.40 8.12 2.73 3.16
1S 64.84 25.88 11.77 9.65 2.18 2.66
2S 64.84 25.88 11.77 9.65 2.18 2.66
4 A 2.80 4.90 0.80 0.38 3 4 137.45 51.88 21.82 18.71 1.18 1.37
B 73.00 27.55 11.73 10.08 2.19 2.55
C 68.21 25.75 11.01 9.46 2.33 2.71
1S 80.54 30.40 13.45 11.05 1.91 2.32
2S 80.54 30.40 13.45 11.05 1.91 2.32
5 A 3.60 4.90 0.80 0.36 3 4 166.06 59.07 24.53 20.98 1.05 1.22
B 95.19 33.86 14.14 12.11 1.81 2.12
C 83.83 29.82 12.53 10.74 2.05 2.39
1S 99.68 35.46 15.39 12.66 1.67 2.03
2S 99.68 35.46 15.39 12.66 1.67 2.03
6 A 4.40 4.90 0.80 0.33 4 4 196.91 65.77 27.07 23.40 1.14 1.32
B 120.26 40.17 16.58 14.69 1.86 2.09
C 102.25 34.16 14.17 12.57 2.17 2.45
1S 120.37 40.21 17.27 14.34 1.78 2.14
2S 120.37 40.21 17.27 14.34 1.78 2.14
7 A 5.20 4.90 0.80 0.31 4 4 230.05 71.85 29.39 26.60 1.05 1.16
B 148.50 46.38 18.99 17.68 1.62 1.74
C 121.84 38.05 15.66 14.59 1.97 2.11
1S 142.64 44.55 19.00 16.53 1.62 1.86
2S 142.64 44.55 19.00 16.53 1.62 1.86
8 A 6.00 5.80 0.80 0.31 4 4 233.26 71.67 29.26 27.70 1.05 1.11
B 150.46 46.23 18.88 18.45 1.63 1.67
C 123.19 37.85 15.53 15.18 1.98 2.03
1S 144.38 44.36 19.11 17.18 1.61 1.79
2S 144.38 44.36 19.11 17.18 1.61 1.79
3
INTERNAL STABILITY CHECK - ADHERENCE
Effective No. of Width of
Length Strip Tmax
Layer Case Depth (m)
(m)
Length m*
Type
Reinforce rein. svi (kPa) (kN)
Tf (kN) Tf/Tmax
(m) ments (mm)
4
DESIGN FOR 5.6 M HEIGHT OF RS WALL
MACCAFERRI MacRES Design Software (Version 2.0)
PROJECT DETAILS
Project Name CONSTRUCTION OF FOUR LANE ROB AND ITS APPROACHES IN LIEU OF EXISTING LEVEL CROSSING NO. RV-71 AT LM 435 ON NH-217
Project Number IND/OR/23/PW-413
Revision R2
Date 22-05-2024
Client ASHIRBAD ENG & CONSTRUCTION PRIVATE LIMITED
Analysis using BS 8006 : 2010
Analysis Details
Reinforcement type Polymeric and Panel Type MacRES T-shape India
Input Data
Reinforcement Details
Reinforcement Type 2 Type 3 Type 4
Reinforcement Grade Paraweb 2E 40 Paraweb 2E 50 Paraweb 2E 60
Width of Reinforcement, b 90 90 90
Short Term Design Strength, kN 40.2 50.3 60.32
Long Term Design Strength, kN 20.12 25.66 30.77
Material Factor, fm 1.27 1.25 1.25
Creep 1.43 1.43 1.43
Remification Factor, fn 1.10 1.10 1.10
Loading Details
1
MACCAFERRI MacRES Design Software (Version 2.0)
CROSS SECTION
20
19
18
17
16
15
14
13
12
11
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
-1
EXTERNAL STABILITY
Earth Pressure
Inclination of Earth Pressure (Degrees) 10.79
Earth Pressure Coefficients
K2x 0.284 K2ex 0.327
Static Dynamic
K2y 0.284 Kaey 0.327
Load Case A 1215.73 214.93 3238.26 548.92 0.53 3.07 2.72 5.90 286.44
Load Case B 686.47 214.93 1839.60 548.92 0.86 4.07 1.54 3.35 191.74
Load Case C 678.97 101.99 1798.47 225.83 0.42 5.97 3.20 7.96 152.49
Load Case 1S + dW 754.15 145.25 2001.90 336.34 0.53 6.66 3.00 5.95 177.99
Load Case 1S - dW 735.31 145.25 1955.41 336.34 0.54 6.79 2.92 5.81 174.09
Load Case 2S + dW 754.15 145.25 2001.90 336.34 0.53 6.66 3.00 5.95 177.99
Load Case 2S - dW 735.31 145.25 1955.41 336.34 0.54 6.79 2.92 5.81 174.09
APPROXIMATE QUANTITY
2
INTERNAL STABILITY CHECK - RUPTURE
1 A 0.40 4.70 0.80 0.44 2 4 72.86 32.25 14.83 12.90 1.36 1.56
B 22.69 10.04 5.30 4.70 3.79 4.28
C 22.68 10.04 5.30 4.70 3.79 4.28
1S 35.58 15.75 8.08 6.64 2.49 3.03
2S 35.58 15.75 8.08 6.64 2.49 3.03
2 A 1.20 4.50 0.80 0.42 2 4 101.83 42.86 18.70 16.13 1.08 1.25
B 39.19 16.49 7.63 6.64 2.63 3.03
C 40.17 16.91 7.80 6.78 2.58 2.97
1S 53.62 22.57 10.55 8.71 1.91 2.31
2S 53.62 22.57 10.55 8.71 1.91 2.31
3 A 2.00 4.40 0.80 0.40 3 4 126.42 50.46 21.46 18.43 1.20 1.39
B 55.01 21.96 9.63 8.32 2.66 3.09
C 56.61 22.59 9.89 8.53 2.59 3.01
1S 69.37 27.69 12.42 10.27 2.07 2.50
2S 69.37 27.69 12.42 10.27 2.07 2.50
4 A 2.80 4.40 0.80 0.38 3 4 145.15 54.79 22.98 19.69 1.12 1.30
B 76.03 28.70 12.19 10.47 2.10 2.45
C 70.90 26.76 11.41 9.81 2.25 2.62
1S 82.41 31.10 13.67 11.29 1.88 2.27
2S 82.41 31.10 13.67 11.29 1.88 2.27
5 A 3.60 4.40 0.80 0.36 4 4 170.12 60.52 25.11 21.47 1.23 1.43
B 100.46 35.74 14.89 12.98 2.07 2.37
C 85.95 30.57 12.83 11.19 2.40 2.75
1S 102.67 36.52 15.77 12.90 1.95 2.38
2S 102.67 36.52 15.77 13.02 1.95 2.36
6 A 4.40 4.40 0.80 0.33 4 4 203.18 67.87 27.91 24.94 1.10 1.23
B 129.00 43.09 17.75 16.36 1.73 1.88
C 105.39 35.20 14.59 13.46 2.11 2.29
1S 124.99 41.75 17.84 15.38 1.72 2.00
2S 124.99 41.75 17.84 15.38 1.72 2.00
7 A 5.20 5.30 0.80 0.31 4 4 207.77 64.89 26.61 25.02 1.16 1.23
B 130.94 40.90 16.79 16.35 1.83 1.88
C 107.48 33.57 13.86 13.50 2.22 2.28
1S 127.49 39.82 17.20 15.39 1.79 2.00
2S 127.49 39.82 17.20 15.39 1.79 2.00
3
INTERNAL STABILITY CHECK - ADHERENCE
Effective No. of Width of
Length Strip Tmax
Layer Case Depth (m)
(m)
Length m*
Type
Reinforce rein. svi (kPa) (kN)
Tf (kN) Tf/Tmax
(m) ments (mm)
4
DESIGN FOR 4.8 M HEIGHT OF RS WALL
MACCAFERRI MacRES Design Software (Version 2.0)
PROJECT DETAILS
Project Name CONSTRUCTION OF FOUR LANE ROB AND ITS APPROACHES IN LIEU OF EXISTING LEVEL CROSSING NO. RV-71 AT LM 435 ON NH-217
Project Number IND/OR/23/PW-413
Revision R2
Date 22-05-2024
Client ASHIRBAD ENG & CONSTRUCTION PRIVATE LIMITED
Analysis using BS 8006 : 2010
Analysis Details
Reinforcement type Polymeric and Panel Type MacRES T-shape India
Input Data
Reinforcement Details
Reinforcement Type 2 Type 3 Type 4
Reinforcement Grade Paraweb 2E 40 Paraweb 2E 50 Paraweb 2E 60
Width of Reinforcement, b 90 90 90
Short Term Design Strength, kN 40.2 50.3 60.32
Long Term Design Strength, kN 20.12 25.66 30.77
Material Factor, fm 1.27 1.25 1.25
Creep 1.43 1.43 1.43
Remification Factor, fn 1.10 1.10 1.10
Loading Details
1
MACCAFERRI MacRES Design Software (Version 2.0)
CROSS SECTION
20
19
18
17
16
15
14
13
12
11
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
-1
EXTERNAL STABILITY
Earth Pressure
Inclination of Earth Pressure (Degrees) 9.73
Earth Pressure Coefficients
K2x 0.286 K2ex 0.327
Static Dynamic
K2y 0.286 Kaey 0.327
Load Case A 1013.13 170.53 2474.35 390.67 0.48 3.23 2.86 6.33 257.58
Load Case B 558.51 170.53 1365.33 390.67 0.79 4.38 1.58 3.49 168.72
Load Case C 553.50 78.29 1339.89 153.54 0.40 6.37 3.40 8.73 134.78
Load Case 1S + dW 622.06 113.53 1511.74 227.76 0.48 7.15 3.16 6.64 157.56
Load Case 1S - dW 606.86 113.53 1477.72 227.76 0.48 7.31 3.09 6.49 154.05
Load Case 2S + dW 622.06 113.53 1511.74 227.76 0.48 7.15 3.16 6.64 157.56
Load Case 2S - dW 606.86 113.53 1477.72 227.76 0.48 7.31 3.09 6.49 154.05
APPROXIMATE QUANTITY
2
INTERNAL STABILITY CHECK - RUPTURE
1 A 0.40 4.50 0.80 0.44 2 4 73.08 32.34 14.87 12.93 1.35 1.56
B 22.72 10.06 5.31 4.71 3.79 4.27
C 22.73 10.06 5.31 4.71 3.79 4.27
1S 35.68 15.79 8.07 6.66 2.49 3.02
2S 35.68 15.79 8.07 6.66 2.49 3.02
2 A 1.20 4.30 0.80 0.42 2 4 102.21 43.02 18.76 16.18 1.07 1.24
B 39.12 16.46 7.62 6.63 2.64 3.03
C 40.27 16.95 7.82 6.80 2.57 2.96
1S 53.75 22.62 10.54 8.73 1.91 2.30
2S 53.75 22.62 10.54 8.73 1.91 2.30
3 A 2.00 4.00 0.80 0.40 3 4 135.74 54.18 22.95 19.70 1.12 1.30
B 57.05 22.77 9.96 8.59 2.58 2.99
C 59.64 23.81 10.37 8.95 2.47 2.87
1S 73.70 29.42 13.05 10.85 1.97 2.36
2S 73.70 29.42 13.05 10.85 1.97 2.36
4 A 2.80 3.80 0.80 0.38 4 4 163.73 61.80 25.79 22.08 1.19 1.39
B 82.70 31.21 13.20 11.32 2.33 2.72
C 77.41 29.22 12.40 10.64 2.48 2.89
1S 90.67 34.22 14.83 12.35 2.08 2.49
2S 90.67 34.22 14.83 12.35 2.08 2.49
5 A 3.60 3.80 0.80 0.36 4 4 178.59 63.53 26.31 23.12 1.17 1.33
B 111.37 39.62 16.45 14.96 1.87 2.06
C 91.03 32.38 13.55 12.34 2.27 2.49
1S 108.99 38.77 16.60 14.16 1.85 2.17
2S 108.99 38.77 16.60 14.16 1.85 2.17
6 A 4.40 4.90 0.80 0.33 4 4 181.87 60.75 25.06 23.36 1.23 1.32
B 111.33 37.19 15.38 14.92 2.00 2.06
C 91.52 30.57 12.74 12.36 2.42 2.49
1S 110.31 36.85 15.97 14.21 1.93 2.16
2S 110.31 36.85 15.97 14.21 1.93 2.16
3
INTERNAL STABILITY CHECK - ADHERENCE
Effective No. of Width of
Length Strip Tmax
Layer Case Depth (m)
(m)
Length m*
Type
Reinforce rein. svi (kPa) (kN)
Tf (kN) Tf/Tmax
(m) ments (mm)
4
DESIGN FOR 4 M HEIGHT OF RS WALL
MACCAFERRI MacRES Design Software (Version 2.0)
PROJECT DETAILS
Project Name CONSTRUCTION OF FOUR LANE ROB AND ITS APPROACHES IN LIEU OF EXISTING LEVEL CROSSING NO. RV-71 AT LM 435 ON NH-217
Project Number IND/OR/23/PW-413
Revision R2
Date 22-05-2024
Client ASHIRBAD ENG & CONSTRUCTION PRIVATE LIMITED
Analysis using BS 8006 : 2010
Analysis Details
Reinforcement type Polymeric and Panel Type MacRES T-shape India
Input Data
Reinforcement Details
Reinforcement Type 2 Type 3
Reinforcement Grade Paraweb 2E 40 Paraweb 2E 50
Width of Reinforcement, b 90 90
Short Term Design Strength, kN 40.2 50.3
Long Term Design Strength, kN 20.12 25.66
Material Factor, fm 1.27 1.25
Creep 1.43 1.43
Remification Factor, fn 1.10 1.10
Loading Details
1
MACCAFERRI MacRES Design Software (Version 2.0)
CROSS SECTION
20
19
18
17
16
15
14
13
12
11
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
-1
EXTERNAL STABILITY
Earth Pressure
Inclination of Earth Pressure (Degrees) 7.37
Earth Pressure Coefficients
K2x 0.290 K2ex 0.327
Static Dynamic
K2y 0.290 Kaey 0.327
Load Case A 827.11 131.19 1836.27 265.69 0.44 3.44 3.03 6.91 228.62
Load Case B 441.76 131.19 973.87 265.69 0.74 4.78 1.62 3.67 145.98
Load Case C 439.08 57.96 961.35 99.07 0.38 6.87 3.64 9.70 117.16
Load Case 1S + dW 501.44 86.30 1105.30 146.17 0.43 7.75 3.35 7.56 137.55
Load Case 1S - dW 489.05 86.30 1080.23 146.17 0.43 7.93 3.27 7.39 134.36
Load Case 2S + dW 501.44 86.30 1105.30 146.17 0.43 7.75 3.35 7.56 137.55
Load Case 2S - dW 489.05 86.30 1080.23 146.17 0.43 7.93 3.27 7.39 134.36
APPROXIMATE QUANTITY
2
INTERNAL STABILITY CHECK - RUPTURE
1 A 0.40 4.20 0.80 0.44 2 4 73.39 32.48 14.92 12.97 1.35 1.55
B 22.73 10.06 5.31 4.71 3.79 4.27
C 22.79 10.09 5.32 4.72 3.78 4.26
1S 35.81 15.85 8.01 6.68 2.51 3.01
2S 35.81 15.85 8.01 6.68 2.51 3.01
2 A 1.20 4.00 0.80 0.42 2 4 102.68 43.21 18.84 16.25 1.07 1.24
B 38.83 16.34 7.57 6.59 2.66 3.05
C 40.34 16.98 7.83 6.81 2.57 2.95
1S 53.87 22.67 10.48 8.74 1.92 2.30
2S 53.87 22.67 10.48 8.74 1.92 2.30
3 A 2.00 3.80 0.80 0.40 3 4 131.17 52.36 22.22 19.08 1.15 1.34
B 57.52 22.96 10.04 8.66 2.56 2.96
C 58.00 23.15 10.11 8.72 2.54 2.94
1S 71.26 28.44 12.60 10.52 2.04 2.44
2S 71.26 28.44 12.60 10.52 2.04 2.44
4 A 2.80 3.70 0.80 0.38 3 4 152.54 57.58 24.10 20.70 1.06 1.24
B 83.22 31.41 13.28 11.86 1.93 2.16
C 73.23 27.64 11.77 10.52 2.18 2.44
1S 86.55 32.67 14.18 11.85 1.81 2.16
2S 86.55 32.67 14.18 11.85 1.81 2.16
5 A 3.60 4.50 0.80 0.36 3 4 160.28 57.02 23.71 21.83 1.08 1.18
B 94.25 33.53 14.01 13.51 1.83 1.90
C 78.64 27.98 11.79 11.37 2.18 2.26
1S 95.97 34.14 14.81 13.13 1.73 1.95
2S 95.97 34.14 14.81 13.13 1.73 1.95
3
INTERNAL STABILITY CHECK - ADHERENCE
Effective No. of Width of
Length Strip Tmax
Layer Case Depth (m)
(m)
Length m*
Type
Reinforce rein. svi (kPa) (kN)
Tf (kN) Tf/Tmax
(m) ments (mm)
4
DESIGN FOR 3.2 M HEIGHT OF RS WALL
MACCAFERRI MacRES Design Software (Version 2.0)
PROJECT DETAILS
Project Name CONSTRUCTION OF FOUR LANE ROB AND ITS APPROACHES IN LIEU OF EXISTING LEVEL CROSSING NO. RV-71 AT LM 435 ON NH-217
Project Number IND/OR/23/PW-413
Revision R2
Date 22-05-2024
Client ASHIRBAD ENG & CONSTRUCTION PRIVATE LIMITED
Analysis using BS 8006 : 2010
Analysis Details
Reinforcement type Polymeric and Panel Type MacRES T-shape India
Input Data
Reinforcement Details
Reinforcement Type 2 Type 3
Reinforcement Grade Paraweb 2E 40 Paraweb 2E 50
Width of Reinforcement, b 90 90
Short Term Design Strength, kN 40.2 50.3
Long Term Design Strength, kN 20.12 25.66
Material Factor, fm 1.27 1.25
Creep 1.43 1.43
Remification Factor, fn 1.10 1.10
Loading Details
1
MACCAFERRI MacRES Design Software (Version 2.0)
CROSS SECTION
20
19
18
17
16
15
14
13
12
11
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
-1
EXTERNAL STABILITY
Earth Pressure
Inclination of Earth Pressure (Degrees) 3.76
Earth Pressure Coefficients
K2x 0.297 K2ex 0.327
Static Dynamic
K2y 0.297 Kaey 0.327
Load Case A 675.50 96.31 1380.12 169.37 0.40 3.80 3.37 8.15 198.40
Load Case B 346.11 96.31 693.80 169.37 0.67 5.53 1.73 4.10 121.42
Load Case C 345.21 40.61 689.87 59.31 0.36 7.69 4.09 11.63 99.39
Load Case 1S + dW 402.68 62.48 813.98 85.97 0.38 8.74 3.72 9.47 117.20
Load Case 1S - dW 392.86 62.48 795.97 85.97 0.38 8.95 3.63 9.26 114.39
Load Case 2S + dW 402.68 62.48 813.98 85.97 0.38 8.74 3.72 9.47 117.20
Load Case 2S - dW 392.86 62.48 795.97 85.97 0.38 8.95 3.63 9.26 114.39
APPROXIMATE QUANTITY
2
INTERNAL STABILITY CHECK - RUPTURE
1 A 0.40 4.00 0.80 0.44 2 4 73.51 32.53 14.94 12.99 1.35 1.55
B 22.61 10.01 5.29 4.69 3.80 4.29
C 22.76 10.07 5.32 4.71 3.78 4.27
1S 35.82 15.85 7.95 6.68 2.53 3.01
2S 35.82 15.85 7.95 6.68 2.53 3.01
2 A 1.20 3.80 0.80 0.42 2 4 102.63 43.19 18.83 16.24 1.07 1.24
B 38.25 16.10 7.47 6.51 2.69 3.09
C 40.14 16.89 7.79 6.78 2.58 2.97
1S 53.69 22.60 10.39 8.72 1.94 2.31
2S 53.69 22.60 10.39 8.72 1.94 2.31
3 A 2.00 3.50 0.80 0.40 3 4 135.92 54.25 22.98 19.72 1.12 1.30
B 59.53 23.76 10.36 9.02 2.48 2.84
C 59.17 23.62 10.30 8.97 2.49 2.86
1S 73.12 29.19 12.83 10.44 2.00 2.46
2S 73.12 29.19 12.83 10.77 2.00 2.38
4 A 2.80 4.20 0.80 0.38 3 4 135.19 51.03 21.48 19.44 1.19 1.32
B 74.34 28.06 11.93 11.41 2.15 2.25
C 63.87 24.11 10.35 9.90 2.48 2.59
1S 79.26 29.92 13.10 11.48 1.96 2.23
2S 79.26 29.92 13.10 11.48 1.96 2.23
3
INTERNAL STABILITY CHECK - ADHERENCE
Effective No. of Width of
Length Strip Tmax
Layer Case Depth (m)
(m)
Length m*
Type
Reinforce rein. svi (kPa) (kN)
Tf (kN) Tf/Tmax
(m) ments (mm)
4
DESIGN FOR 2.4 M HEIGHT OF RS WALL
MACCAFERRI MacRES Design Software (Version 2.0)
PROJECT DETAILS
Project Name CONSTRUCTION OF FOUR LANE ROB AND ITS APPROACHES IN LIEU OF EXISTING LEVEL CROSSING NO. RV-71 AT LM 435 ON NH-217
Project Number IND/OR/23/PW-413
Revision R2
Date 22-05-2024
Client ASHIRBAD ENG & CONSTRUCTION PRIVATE LIMITED
Analysis using BS 8006 : 2010
Analysis Details
Reinforcement type Polymeric and Panel Type MacRES T-shape India
Input Data
Reinforcement Details
Reinforcement Type 2 Type 3
Reinforcement Grade Paraweb 2E 40 Paraweb 2E 50
Width of Reinforcement, b 90 90
Short Term Design Strength, kN 40.2 50.3
Long Term Design Strength, kN 20.12 25.66
Material Factor, fm 1.27 1.25
Creep 1.43 1.43
Remification Factor, fn 1.10 1.10
Loading Details
1
MACCAFERRI MacRES Design Software (Version 2.0)
CROSS SECTION
20
19
18
17
16
15
14
13
12
11
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
-1
EXTERNAL STABILITY
Earth Pressure
Inclination of Earth Pressure (Degrees) 0.00
Earth Pressure Coefficients
K2x 0.314 K2ex 0.327
Static Dynamic
K2y 0.314 Kaey 0.327
Load Case A 527.37 65.92 958.73 97.85 0.36 4.13 3.85 9.80 170.96
Load Case B 256.06 65.92 449.07 97.85 0.62 6.29 1.87 4.59 99.90
Load Case C 256.06 26.25 449.07 31.82 0.36 8.48 4.69 14.11 83.17
Load Case 1S + dW 307.54 42.05 550.00 44.19 0.35 9.69 4.22 12.45 98.91
Load Case 1S - dW 300.10 42.05 538.22 44.19 0.34 9.94 4.12 12.18 96.42
Load Case 2S + dW 307.54 42.05 550.00 44.19 0.35 9.69 4.22 12.45 98.91
Load Case 2S - dW 300.10 42.05 538.22 44.19 0.34 9.94 4.12 12.18 96.42
APPROXIMATE QUANTITY
2
INTERNAL STABILITY CHECK - RUPTURE
1 A 0.40 3.80 0.80 0.44 2 4 73.63 32.59 14.97 13.01 1.34 1.55
B 22.47 9.95 5.27 4.67 3.82 4.31
C 22.72 10.06 5.31 4.71 3.79 4.27
1S 35.84 15.86 7.88 6.68 2.55 3.01
2S 35.84 15.86 7.88 6.68 2.55 3.01
2 A 1.20 3.60 0.80 0.42 2 4 102.53 43.15 18.82 16.23 1.07 1.24
B 37.57 15.81 7.36 6.41 2.73 3.14
C 39.90 16.79 7.75 6.75 2.59 2.98
1S 53.47 22.50 10.28 8.69 1.96 2.32
2S 53.47 22.50 10.28 8.69 1.96 2.32
3 A 2.00 3.80 0.80 0.40 3 4 111.92 44.67 19.15 16.89 1.34 1.52
B 56.22 22.44 9.83 9.27 2.61 2.77
C 50.66 20.22 8.94 8.43 2.87 3.04
1S 63.78 25.46 11.33 9.75 2.26 2.63
2S 63.78 25.46 11.33 9.75 2.26 2.63
3
INTERNAL STABILITY CHECK - ADHERENCE
Effective No. of Width of
Length Strip Tmax
Layer Case Depth (m)
(m)
Length m*
Type
Reinforce rein. svi (kPa) (kN)
Tf (kN) Tf/Tmax
(m) ments (mm)
4
DESIGN FOR 1.6 M HEIGHT OF RS WALL
MACCAFERRI MacRES Design Software (Version 2.0)
PROJECT DETAILS
Project Name CONSTRUCTION OF FOUR LANE ROB AND ITS APPROACHES IN LIEU OF EXISTING LEVEL CROSSING NO. RV-71 AT LM 435 ON NH-217
Project Number IND/OR/23/PW-413
Revision R2
Date 22-05-2024
Client ASHIRBAD ENG & CONSTRUCTION PRIVATE LIMITED
Analysis using BS 8006 : 2010
Analysis Details
Reinforcement type Polymeric and Panel Type MacRES T-shape India
Input Data
Reinforcement Details
Reinforcement Type 2
Reinforcement Grade Paraweb 2E 40
Width of Reinforcement, b 90
Short Term Design Strength, kN 40.2
Long Term Design Strength, kN 20.12
Material Factor, fm 1.27
Creep 1.43
Remification Factor, fn 1.10
Loading Details
1
MACCAFERRI MacRES Design Software (Version 2.0)
CROSS SECTION
20
19
18
17
16
15
14
13
12
11
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
-1
EXTERNAL STABILITY
Earth Pressure
Inclination of Earth Pressure (Degrees) 0.00
Earth Pressure Coefficients
K2x 0.355 K2ex 0.327
Static Dynamic
K2y 0.355 Kaey 0.327
Load Case A 398.03 39.92 637.29 47.74 0.31 4.62 4.80 13.35 143.05
Load Case B 179.43 39.92 271.06 47.74 0.55 7.60 2.16 5.68 77.70
Load Case C 179.43 14.82 271.06 14.25 0.36 9.66 5.83 19.02 66.89
Load Case 1S + dW 224.91 24.81 351.21 17.74 0.31 11.06 5.23 19.80 80.75
Load Case 1S - dW 219.87 24.81 344.71 17.74 0.30 11.37 5.12 19.43 78.69
Load Case 2S + dW 224.91 24.81 351.21 17.74 0.31 11.06 5.23 19.80 80.75
Load Case 2S - dW 219.87 24.81 344.71 17.74 0.30 11.37 5.12 19.43 78.69
APPROXIMATE QUANTITY
2
INTERNAL STABILITY CHECK - RUPTURE
1 A 0.40 3.50 0.80 0.44 2 4 74.21 32.84 15.07 13.10 1.33 1.54
B 22.61 10.00 5.29 4.69 3.80 4.29
C 22.90 10.14 5.34 4.73 3.77 4.25
1S 36.11 15.98 7.86 6.72 2.56 2.99
2S 36.11 15.98 7.86 6.72 2.56 2.99
2 A 1.20 3.40 0.80 0.42 2 4 98.91 41.63 18.21 15.71 1.10 1.28
B 37.28 15.69 7.31 6.72 2.75 2.99
C 38.99 16.41 7.60 6.98 2.65 2.88
1S 51.75 21.78 9.94 8.25 2.02 2.44
2S 51.75 21.78 9.94 8.44 2.02 2.38
3
INTERNAL STABILITY CHECK - ADHERENCE
Effective No. of Width of
Length Strip Tmax
Layer Case Depth (m)
(m)
Length m*
Type
Reinforce rein. svi (kPa) (kN)
Tf (kN) Tf/Tmax
(m) ments (mm)
4
SECTION 3
PARAWEBTM 2E
Description
ParaWebTM strips consists of a core of high tenacity polyester yarn tendons encased in a polyethylene sheath. The strips are
suitable for reinforcement applications in combination with precast concrete panel facing.
RECOMMENDED DESIGN VALUES FOR 120 YEARS LIFE DESIGN: TD = TCR / fm (soil type)
For the optimisation and improvement process of the technical characteristics of the
products, the manufacturer reserves the right to modify the standard characteristics of the
product without any notice. The information contained herein is to the best of our
knowledge accurate, but since the circumstances and conditions in which it may be used
are beyond our control, we do not accept any liability for any loss or damage, however
arising, which results directly or indirectly from the use of such information nor we do offer
any warranty or immunity against patent infringement.
Regd. Office :
LRQA certified Quality management system with
D40, MIDC Ranjangaon, Tal-Shirur, Dist. Pune - 412 220 UKAS accreditation
Tel: +91 2138 393000 , Fax: +91 2138 393030
Email: info@in.maccaferri.com - Website: www.maccaferri.com/in
MI/TU/QF/23-31A
R01 - 01/06/21
CONSTRUCTION OF FOUR LANE ROB AND ITS APPROACHES IN LIEU OF EXISTING LEVEL CROSSING NO. RV-71 AT LM 435 ON NH-217 (NEW -353) AT KHARIAR INCLUDING LAND ACQUISITION UNDER NH(O) IN ANNUAL PLAN 2021-22 FOR THE STATE OF ODISHA. (BID REF NO.-09 CE NH OF 2021-22)
Reinforced Fill: Type : Pond Ash Bulk Density < 18.0 kN/m3 phi > 32 Seismic Zone - II
Retained Fill: Type : Pond Ash Bulk Density < 18.0 kN/m3 phi > 32
1.6 2.4 3.2 4.0 4.8 5.6 6.4 7.2 8.0 8.8 9.6 10.4
Design Height, (m)
66.89 83.17 99.39 117.16 134.78 152.49 169.33 190.33 207.01 228.28 246.72 264.81
S.B.C. (kN/m2)
Reinf.
Name of Paraweb Coverage
Elevation,(from top Type Length, m Type Length, m Type Length, m Type Length, m Type Length, m Type Length, m Type Length, m Type Length, m Type Length, m Type Length, m Type Length, m Type Length, m
Ratio,Rc
to bottom) (in m)
0.4 40 3.5 40 3.8 40 4.0 40 4.2 40 4.5 40 4.7 40 4.9 40 5.5 40 6.0 40 6.6 40 7.2 40 7.7 ParaWeb 2E 30 0.17
1.2 40 3.4 40 3.6 40 3.8 40 4.0 40 4.3 40 4.5 40 4.9 40 5.5 40 6.0 40 6.6 40 7.2 40 7.7 ParaWeb 2E 40 0.18
2 - - 50 3.8 50 3.5 50 3.8 50 4.0 50 4.4 50 4.9 50 5.5 50 6.0 50 6.6 50 7.2 50 7.7 ParaWeb 2E 50 0.18
2.8 - - - - 50 4.2 50 3.7 60 3.8 50 4.4 50 4.9 50 5.5 50 6.0 50 6.6 50 7.2 50 7.7 ParaWeb 2E 60 0.18
3.6 - - - - - - 50 4.5 60 3.8 60 4.4 50 4.9 50 5.5 50 6.0 50 6.6 50 7.2 50 7.7 ParaWeb 2E 75 0.18
4.4 - - - - - - - - 60 4.9 60 4.4 60 4.9 60 5.5 60 6.0 60 6.6 60 7.2 60 7.7 ParaWeb 2E 85 0.18
5.2 - - - - - - - - - - 60 5.3 60 4.9 60 5.5 60 6.0 60 6.6 60 7.2 60 7.7 ParaWeb 2E 100 0.18
6 - - - - - - - - - - - - 60 5.8 75 5.5 75 6.0 75 6.6 75 7.2 75 7.7
6.8 - - - - - - - - - - - - - 75 6.1 75 6.0 75 6.6 75 7.2 75 7.7
7.6 - - - - - - - - - - - - - - - - 75 6.7 85 6.6 85 7.2 85 7.7
8.4 - - - - - - - - - - - - - - - - - - 85 7.0 100 7.2 85 7.7
9.2 - - - - - - - - - - - - - - - - - - - - 100 7.5 100 7.7
10 - - - - - - - - - - - - - - - - - - - - - - 100 8.0
Design Height - Height measured from top of leveling pad to top of topmost panel. MI/TU/QF/25
R01/26.05.2021
SECTION 4
2.01) Verification of moulds: Moulds shall be manufactured as per drawing and the
dimensions shall be checked before dispatch from manufacturing unit and after
receiving at site. The checklist for mould inspection shall be maintained
appropriately for the moulds supplied to the project. The dimensions measured
should be recorded in mould dimension checklists for future reference and
verification purposes. Base plate should be free from any warping and
dimensions of all the side shuttering should be within tolerance as indicated in
drawing.
2.02) Preparation of Casting Yard: For efficient casting and good quality of work the
following arrangements / facilities are required at the casting yard.
a) Casting Area: The panels shall be cast at the casting area using moulds. The
base of the mould shall be supported on two supporting concrete beams (as
shown in Photo No.1) of 250 mm (W) X 300 mm (D) or any other suitable
method. Top of the beams shall be in one horizontal plane. This is to ensure that
the base of the mould is in horizontal plane while resting on the beam during
casting. Number and length of such support system at the casting area shall
depend on the number of base plates.
b) Stacking Area: The area of stacking yard shall depend on the daily production of
panels. The stacking area shall be well compacted and leveled to prevent any
Methodology For Panel Casting
uneven settlement of panel stack which might damage the panels. The stacking
area may be suitably divided with separate stacks for different type of panels.
c) Storage Sheds: Proper storage sheds shall be erected to store all the
accessories supplied to projects which includes Connectors, I Bolts, EPDM pads,
ParaWebTM rolls, geotextile etc.
d) Lab Facilities: Suitable laboratory facility for testing of concrete and backfill
material should be available at project site.
2.03) Fixing of mould base on platform: The mould base shall be fixed horizontally
within a tolerance of + 4.00mm over the concrete beams or any other suitable
platform. The side-shutters shall be mounted on the base plate and fixed in
position by suitable bolting/fixing arrangement. All the nuts-bolts, wedges,
clamping arrangement should be fixed in position. The mould should be oiled
before placing the reinforcement bars. Special care should be taken to prevent
reinforcing bars and fixtures coming in contact with the oiled surface of the
mould. If fixtures or reinforcement bars accidentally get oiled the same should not
be used until their surface is free from oil.
Photo No.9 Mould base. Photo No.10 Mould base with side-shutters
2.04) Preparation and placement of steel reinforcement cage: The steel bars
required for assembling the reinforcement cage as per drawing shall be cut to the
specified length. After cutting the steel bars, they should be checked for its
straightness and if necessary the bend should be removed by suitable means
before proceeding further. The reinforcement cage shall be fabricated by placing
the vertical and horizontal bars as per the spacing mentioned in drawing. The
steel bars should be bound properly using binding wires and care shall be taken
to ensure that the individual bars do not move during handling and placement.
The reinforcement orientation (i.e. horizontal/vertical steel bar
with reference to earth face) should be referred from the
drawing and accordingly, the reinforcement cage shall be
placed inside the mould.
2.05) Placing of panel accessories: Panel accessories like Connectors, and vertical-
lifting I bolt as per approved drawing, shall be fixed in proper position by suitable
positioning arrangement. Connectors shall be fixed in position by using a holding
frame. A lid shall be fixed over the connector and shuttering tape shall be placed
covering the gap between the lid and the connector. The reinforcement bar mesh
shall be suspended from the Connectors attached to holding frame. A clear cover
as indicated in drawing shall be provided to reinforcement mesh from earth
side/back side of panel.
2.06) Pouring of concrete and its compaction: After completing all the above
activities and filling the pour card and relevant quality checklist forms for panel
casting, concrete of specified grade and slump as per approved mix design
should be poured in the mould with minimum interruption. A vibrator of 40mm
diameter shall be used to compact the concrete. Hand tamping shall be done to
the sides by wooden or rubber mallets. Special care shall be taken to see that
the pouring operation of the concrete does not dislodge the panel accessories.
The concrete shall be leveled to top of the side shutter or up to the level marked
on the side shutter and broom finish shall be provided to the top surface of
concrete. Care shall be taken to ensure that slurry is not accumulated at the
surface.
2.07) Casting of cut-panel: For casting cut panels vertical divider shutters are used to
reduce the horizontal dimension. To determine if a panel is left or right cut, the
rule is to always consider the external side of the panel. Thus, if the drawing
indicates right-cut panel, the panel has to be cast on left side of person facing
the mould while standing on the I-bolt side of the mould. Vice-versa, if drawing
indicates left-cut panel, the panel shall be cast on right side of person facing the
mould while standing on the I-bolt side of the mould, and thus cutting the left side
of the panel. The divider shutters should be adequately supported for achieving a
vertical face of the cut-panel. The supports can be in the form of timber rafters or
uniformly shaped concrete blocks.
Connector
Wooden/
Concrete
cube
support
Figure No. 4 Casting of Cut Panel. Photo No.18 RCC Cut- Panel.
2.08) Marking for Identification of different types of panel: Panel type, date of
casting shall be inscribed on the earth face of the panel after initial setting time of
concrete. Alternately, the same details can be written with paint on the location of
EPDM pads in the panel after removal of side-shutters as shown in Photo No.19.
Methodology For Panel Casting
Photo No.19 Panel type and date of casting painted on EPDM location.
2.09) Removal of side shutters: Side shutters shall be removed after hardening of
concrete sufficient enough to retain the shape after de-shuttering. This may be
after 4 to 6 hours of casting. Holding arrangement of panel accessories are to be
removed first and side shutters shall be removed slowly with care, without
damaging panel edges. Panel type and date shall be painted on the EPDM
location of the panel.
2.10) Lifting and stacking of R.C.C. panel for curing: The panel shall be lifted from
base after 16 to 20 hours of concreting using vertical lifting arrangement by
Gantry or Hydra crane as applicable and shall be stacked for curing. The vertical
height from the earth side of the panel to the connector of the crane where lifting
belt are attached shall not be less than 1.5 m.
1.5m
Photo No. 20 Arrangements for Lifting Panel off the base of mould after
casting.
2.11) Curing of panels: Curing of panels shall start soon after the panel begins to dry
on the base plate of the mould. After initial curing on the base plate of the mould,
the panels shall be shifted to the curing area where they shall be stacked one
over the other using four concrete blocks between two panels.
Methodology For Panel Casting
Photo No.21 Curing arrangement using Hessian cloth covering the exposed
panel on the base plate.
The panels shall be cured for 14 days in the curing area. Not more than 4 panels
shall be stacked one over the other during curing. Care should be taken to
ensure that the newly cast panels are placed not more than 2 in a stack in a day.
The panels shall then be shifted to the stacking area where curing shall be
continued for another 7 days. The panels shall be covered with damp Hessian
cloth to keep a wet atmosphere around the panels for 14 days.
2.12) Stacking of panels: Stacking area should be suitably divided to stack each type
of panel at designated location. Adequate care should be taken to ensure that
the I-bolts for all the panels in the stack are on the same side.
Concrete cube/spacer block shall be placed in one line exactly one above the
other. Care shall be taken that the spacer are placed adequately be away from
the Connector.
Connector Connector
Maximum 6 Panels shall be stacked over other using four concrete blocks in
between two panels. Special care shall be taken to see that the Connectors are
not damaged and the panels are stacked in a stable position. Under no
circumstances shall the spacer blocks be placed over the Connector. In no case
should the exposed face of panel shall be placed on the ground or above another
panel without suitable spacers. While lifting the panel from the Connectors for
stacking/ loading/ unloading/ shifting, it shall be lifted from all 4 connections.
3) Transportation of Panels:
After proper curing fascia panel shall be shifted from casting yard to erection site.
The panels shall be transported by a Trailer-truck in stack of not more than 4
panels, with wooden or concrete blocks placed between the panels. The bottom-
most panel should always be supported on wooden rafters during transportation.
A gap of about 15 to 20 cm shall be maintained in between the stacks. The stack
of panels shall be properly secured with chains or slings to the trailer. To avoid
damage to the panels, trailer shall not travel at speed more then 30km/hr, unless
the road is in good condition and higher speed is not damaging the panels. Panel
shall be unloaded and stacked at erection site in same manner as at casting
yard.