6TA+R -P643

COMMISSIONING TEST RECORD
Contract no.:
Customer: End Client: Page:

SEC-EOA Page 1 of 12
Site: Panel / Designation / Location no.: Description:
KUDMI Mobile Substation 6TA+R TRF.DIFF-REF- MICOM P643
TESTING
1. General Data & Information
Panel No. =6TA+R CT Ratio of HV Side (87T) 600/1 A : ______

Relay Type P64392RE6S0910M CT Ratio of LV Side (87T) 3600/1 A
Manufacturer GE CT Ratio of LV Side (87REF) 3600/1 A
Serial No 36171881/08/22 CT Ratio of LV Side (51G) 300/1 A
Frequency Fn 50/60 Hz DC. Auxiliary. Voltage 125 VDC
1. Mechanical Checks and Visual Inspection
ITEM DESCRIPTION REMARKS

1. Inspect for any physical damage or defects.  Yes  N/A
2. Verify connections and ferrules as per approved drawings  Yes  N/A
3. Check tightness of all the connections.  Yes  N/A
4. Check Apparatus List  Yes  N/A
5. Check relay version and switching elements on printed circuit board  Yes  N/A
2. Electrical Tests
2.1. Function Test
ITEM DESCRIPTION REMARKS

1. Human Machine Interface (HMI) Checked.  Yes N/A
2. Case Earthing checked.  Yes N/A
3. Apply Test LEDs under commissioning menu to check all 8 programmable LEDs.  Yes N/A
4. Trip Contacts Checked.  Yes N/A
5. Reset Function Checked  Yes N/A
6. Group active Functions Checked  Yes N/A
7. Binary inputs checked.  Yes N/A
8. Output Relays Checked  Yes N/A
9. Event Display on HMI Screen Checked  Yes N/A
10. Test switch / plug checked for correct function.  Yes N/A
11. Watchdog contacts checked  Yes N/A
12. Current shorting facility  Yes N/A
DATE: 08/07/2024
TESTING ENGINEER SEC- Engineer
Signature: ________________ Signature: ________________

Name : ENG/ MOHAMMED AWAD Name : ENG/ FARIS BAHKLY
Contract no.:

TESTING
- Setting Adopted:
Transformer Data:
Winding 1 ( HV ) Winding 2 ( LV ) Winding 3 (Tertiary.)
Connection Type YN yn d1
Capacity ( MVA ) 67 67 -
Rated Voltage ( KV ) 132 13.8 -
Rated Current ( A ) 293.05 2803.08 -
CT Data:
CT 1 ( HV ) CT 2 ( LV ) CT 3 (Tertiary.)
Connection Type Y Y -
Primary Current ( A ) 600 3600 -
Secondary Current (A ) 1 1 -
Secondary Injection Tests:

Measurements:
TRM
Injected Measured Values(A)
Channel DUTY CTR REMARKS
Values(A) Primary Sec
C24-C23 IA-HV 1.0 602.5∟0 1.005∟0 OK
C26-C25 IB-HV 600/1 1.0 602.9∟-119.9 1.004∟-119.9 OK
C28-C27 IC-HV 1.0 602.4∟120 1.005∟120 OK
C16-C15 IREF-HV(TN1) 600/1 1.0 603.8 1.001 OK
C14-C13 IREF-LV(TN3) 3600/1 1.0 3614 1.00 OK

E24-E23 IA-LV 1.0 3613∟0 1.004∟0 OK
E26-E25 IB-LV 3600/1 1.0 3611∟-120.1 1.003∟-119.8 OK
E28-E27 IC-LV 1.0 3616∟120 1.005∟120 OK
C12-C11 ISEF-TN2 300/1 1.0 3610 1.002 OK
Limits: Current: 0.05 to 3 In: ±1% or 3 mA of reading; Voltage: 0.05 to 2 Vn: ±1% of reading
DATE: 08/07/2024

Contract no.:

TESTING
Pick- up & Drop- off Test for Differential Current
1. Test for restrained Differential Current (Is1)

1.A. ZERO SEQ FIL ENABLED
HV –LV Winding (Star) zero Sequence on - AHV= 2/3
Measured Value
Is1 Operating Time @ 3X
Winding side Calculated value (A)
Phase Set Value(pu) I pickup (ms)
(A) Pick up Drop out
R 0.3 0.2198 0.219 0.211 25
Y 0.3 0.2198 0.219 0.211 25
HVS
B 0.3 0.2198 0.220 0.212 24
R-Y-B 0.3 0.1465 0.147 0.141 25
R 0.3 0.350 0.351 0.335 25
Y 0.3 0.350 0.350 0.335 26
LVS
B 0.3 0.350 0.349 0.336 27
R-Y-B 0.3 0.234 0.234 0.223 26
Limits: Pick-up: formula ±5%; Drop-off: 95% of formula ±5%; Operating time: <33 ms at 3x pickup level or
greater
1.B. ZERO SEQ FIL DISABLED

HV-LV Winding (Star) zero Sequence off AHV= 1
Is1 Measured Value
Winding Operating Time @ 3X
Set Calculated (A)
side Phase I pickup (ms)
Value(pu) value (A) Pick up Drop out
R 0.3 0.1465 0.147 0.141 25
Y 0.3 0.1465 0.147 0.141 24
HVS
B 0.3 0.1465 0.146 0.142 25
R-Y-B 0.3 0.1465 0.147 0.142 26
r 0.3 0.234 0.233 0.224 25
y 0.3 0.234 0.232 0.224 24
LVS
b 0.3 0.234 0.233 0.225 25
r-y-b 0.3 0.234 0.232 0.223 26
Limits: Pick-up: formula ±5%; Drop-off: 95% of formula ±5%; Operating time: <33 ms at
DATE: 08/07/2024

Contract no.:

TESTING
2. Test for Unrestrained Differential Current (Is-Hs2): AT Zero SEQ FIL Enabled only
Is-Hs2 Measured Value(Trip/No Trip)

Winding Operating Time
Set Calculated
side Phase At 1.1x I pickup (ms
Value(pu) value (A) At 1.1 x Is-Hs2 At 0.90 x Is-Hs2
R 6 4.396 Trip No Trip 20
Y 6 4.396 Trip No Trip 20
HVS
B 6 4.396 Trip No Trip 12
R-Y-B 6 2.931 Trip No Trip 10
r 6 7.014 Trip No Trip 12
y 6 7.014 Trip No Trip 11
LVS
b 6 7.014 Trip No Trip 14
r-y-b 6 4.676 Trip No Trip 11
Limits: Pick-up: formula ±5%; Drop-off: 95% of formula ±5%; Operating time: <33 ms at 3x pickup level or
greater
Calculated Amplitude Matching Factor (K):

KX = CTX / Rated Current of Ref.Wdg
Where Ref.Wdg is First Wdg with Y connection. if no Y connection then HV side selected automatically
KHV = 600/293.05 = 2.0474

KLV = 3600/2803 = 1.284
IDLx = A . KHV . Iw1Lx + B .( U2/U1) . KLV. Iw2Lx
Where x represents the concerted phase

Characteristic equation for the range: 0 ≤ Ibias ≤ Is1/K1
DATE: 08/07/2024

Contract no.:

TESTING
3.1.4. BIAS CHARACTERISTIC TESTING
Inject H.V and L.V phase with equal current on each, and angle 0 for H.V and 180 for L.V, then
decrease L.V Phase until trip, while leave H.V with fixed current which will be the bias current, and
record values and check that corresponds to following equation.
Test 1: Flat slope (Characteristic equation for the range: Is1/K1 ≤ Ibias ≤ Is2)
Idiff = Is1
Ibias (0-1.00) Is1 = 0.3 pu K1= 0.3 Vector Group = YNyn0
HV Current LV Current LV Current

Test Point Measured Idiff Measured
Phase Injected (Fixed) trip exp A at Operated
I bias Pu Ibias Pu
A at 0° 180° (Variable) A
A 0.4 0.403 0.292 0.296 0.298 0.403
B 0.4 0.403 0.292 0.295 0.299 0.402
C 0.4 0.403 0.292 0.297 0.298 0.402
Test 2: Slope 1
Idiff =K1 x Ibias
Ibias (1-2) Is1 = 0.3 pu K1= 0.3 Vector Group = YNyn0
HV Current
LV Current LV Current Operated
Test Point Injected Measured Measured
Phase trip exp A at Operated slope(K1)%
I bias (Fixed) A at Idiff Pu Ibias Pu
180° (Variable) A calculated
0°
A 1.5 1.264 1.489 1.491 0.451 1.509 0.299
B 1.5 1.264 1.489 1.490 0.453 1.508 0.3004
C 1.5 1.264 1.489 1.490 0.452 1.507 0.2999
DATE: 08/07/2024

Contract no.:

TESTING
Test 3: Slope 2 (Characteristic equation for the range: Ibias ≥ Is2)

Idiff =K1 x Is2 + K2 (I bias – Is2)
Is1 = 0.3 pu Is2 = 2 pu K1=0.3 K2=0.8 Vector Group = YNyn0
Test HV Current LV Current LV Current Operated
Measured Measured
Phase Point Injected Injected (Initial) Operated slope
Idiff Pu Ibias Pu
I bias (Fixed) A at 0° A at 180° (Variable) A (K2)%
A 2.5 2.198 2.336 2.336 1.008 2.514 0.794
B 2.5 2.198 2.336 2.333 1.009 2.512 0.799
C 2.5 2.198 2.336 2.334 1.009 2.513 0.797
3.1.4. Test of 2nd Harmonics

I diff(2h)/I I2 ( F = 120 Hz ) A
Phase diff(fn) Current I1 ( F =60 Hz ) A
% Expected Blocking Measured Block Trip (Unblock)
R 15 1 0.150 0.147 0.146
Y 15 1 0.150 0.146 0.145
B 15 1 0.150 0.146 0.145
3.1.5. Test of 5th Harmonics

I diff(5h)/I I5 ( F = 300 Hz ) A
Phase diff(fn) Current I1 ( F =60 Hz ) A
% Expected Blocking Measured Block Trip (Unblock)
R 25 1 0.250 0.25 0.249
Y 25 1 0.250 0.247 0.246
B 25 1 0.250 0.248 0.247
3.1.6. Cross Block test

Cross Cross Block
Winding IR IY IB Block on Off
Trip/No Trip
I > pickup with 2nd I > pickup without 2nd/
No Trip Trip
harmonic harmonic
I > pickup with 2nd I > pickup without
HV No Trip Trip
harmonic 2nd/ harmonic
nd
I > pickup with 2 I > pickup with 2nd
No Trip Trip
harmonic harmonic
I > pickup with 2nd I > pickup without 2 nd
No Trip Trip
harmonic harmonic
I > pickup with 2nd I > pickup without
l.V No Trip Trip
harmonic 2nd/ harmonic
I > pickup with 2nd I > pickup with 2nd
No Trip Trip
harmonic harmonic
Test done at I2/I1= 15%
DATE: 08/07/2024

Contract no.:

TESTING
Restricted earth-fault protection REF

I bias = 0.5x [max( Ia+ Ib + Ic) +K x IN]
I diff = [ Ia + Ib + Ic + K x IN]
Scaling factor = K = 600/600 = 1

IN = current measured by the neutral CT
Low impedance REF characteristic
Inject Single phase HV phase and HV neutral with equal current on each, and angle 0 for HV phase and
180 for HV neutral, then decrease HV neutral until trip, while leave HV phase with fixed current which
will be the bias current, and record values and check that corresponds to following equation.
1.1.1. HV REF (64NP) CTR: 600/1

Pick- up & Drop- off Test for Differential Current (Is1):
Idiff = Is1 HV Winding - Phase CT
Is1 Set Measured Value ( A ) Operating Time @ 3X

HV Phase
Value(A) I pickup (ms)
CT
Pick up Drop out
3Io 0.06 0.061 0.59 37
HV Winding - Neutral CT
Is1 Measured Value ( A ) Operating Time @ 3X

HV Neutral
Set Value(pu) I pickup (ms)
CT
Pick up Drop out
IN 0.06 0.061 0.59 30
Accuracy: Pick-up: formula ±5%; Drop-off: 0.90 formula ±5%
Low impedance operating time: <45 ms for currents applied at 2x pickup level or greater
DATE: 08/07/2024

Contract no.:

TESTING
a. Slope 1
Characteristic equation for the range: Is1/K1 ≤ Ibias ≤ Is2 CTR: 600/1
Idiff = K1 x Ibias
Is1 = 0.06A Is2= 0.7A K1=0.2
Phase HV Phase HV Neutral HV Neutral Measured Measured Operated
Current Injected Current Injected Operated REF Idiff REF Ibias slope
(Fixed) A at 0° (Initial) A at 180° (Variable) A A A (K1)%
N 0.300 0.300 0.242 35.72 162.8 0.219
b. Slope 2
Characteristic equation for the range: Ibias ≥ Is2
Idiff = K1 x Is2 + K2 (I bias – Is2)
Is1 = 0.06A Is2= 0.7 A K1=0.2 K2=1.5
HV Current HV Neutral HV Current Operated
Measured Measured
Phase Injected (Fixed) A Current Injected Operated slope
REF Idiff A REF Ibias A
at 0° (Initial) A at 180° (Variable) A (K2)%
N 1.5 1.5 0.730 464.4 672.5 1.506
1.1.2. LV REF (64NP) CTR:3600/1

Pick- up & Drop- off Test for Differential Current (Is1):
Idiff = Is1 LV Winding -Phase CT
Measured Value
LV Phase Calculated value (A)
Set Value(mA) I pickup (ms)
CT (A)
Pick up Drop out
3Io 0.080 0.080 0.081 0.078 27
LV Winding - Neutral CT
Measured Value
LV Neutral Calculated value (A)
Set Value(mA) I pickup (ms)
CT (A)
Pick up Drop out
IN 0.080 0.080 0.081 0.076 27
Low impedance operating time: <45 ms for currents applied at 2x pickup level or greater
DATE: 08/07/2024

Contract no.:

TESTING
c. Slope 1
Characteristic equation for the range: Is1/K1 ≤ Ibias ≤ Is2
Idiff = K1 x Ibias
Phase LV Phase LV Neutral LV Neutral Measured Measured Operated

Current Injected Current Injected Operated Idiff Ibias slope
(Fixed) A at 0° (Initial) A at180° (Variable) A A A (K1)%
N 1 1 0.81 659.2 3281 0.201

Is1 = 0.08A Is2= 1A K1= 0.2 CTR:3600/1
d. Slope 2
Characteristic equation for the range: Ibias ≥ Is2
Idiff = K1 x Is2 + K2 (I bias – Is2)
Is1 = 0.08A Is2= 1A K1= 0.2 K2= 1.5

Phase LV Current LV Current LV Current Measured Measured Operated
Injected Injected (Initial) Operated Idiff Ibias slope (K2)%
(Fixed) A at 0° A at 180° (Variable) A A A
N 1.5 1.5 0.956 1963 4435 1.489
DATE: 08/07/2024

Contract no.:

TESTING
HV Side Current Protection (CT Input T1)
- Pick up / Drop off test.

Accuracy: Setting ±5% or 20 mA whichever is greater
Measured Pick Up Value (A) Measured Drop Out Value (A)
Setting (A)
Function R Y B R Y B
1 0.995 0.995 0.996 .0974 0.975 0.976
- Timing test.
Operating Time Test: Iset= 1A Accuracy: ±5% or 40 ms, whichever is greater

Measured time (s)
Injected TMS/
Function Expected
Curve current
Time set time (S) R Y B
(A)
Overcurrent 2*Is 1.0 10.02 9.971 9.973 9.959

1
Normal 3*Is 6.289 6.313
1.0 6.302 6.291
Inverse
I >1 5*Is 1.0 4.28 4.282 4.300 4.301
- Instantaneous time test

Iset= 1A Accuracy: ±2% or 50 ms, whichever is greater
Measured Value (mSec)
Function Injected Current
R Y B
Overcurrent1 2 x Iset 30 29 30
I>1 3 x Iset 21 21 36
DATE: 08/07/2024

Contract no.:

TESTING
HV Side Earth fault Current Protection (TN1)
- Pick up / Drop off test.

Accuracy: Setting ±5% or 20 mA whichever is greater
Measured Pick Up Value (A) Measured Drop Out Value (A)
Function Setting (A)
N(3Io) N(3Io)
Earthfault1
0.5 0.499 0.478
IN > 2
- Timing test.
Iset = 0.2 A Accuracy: ±5% or 40 ms whichever is greater

Function
Expected time (s)
Curve Injected current (a) TMS/Time Measured time (s)
TMS = 1
set
Earthfault1 2*Is 1.0 10.02 10.03
Normal Inverse
IN > 1 5*Is 1.0 4.28 4.29
- Instantaneous time test
Iset= 0.5 A Accuracy: ±2% or 50 ms, whichever is greater

Measured Value (mSec)
Function Injected Current
N(3Io)
Earthfault1 2 x Iset 24.6
IN > 2 3x Iset 21.2
DATE: 08/07/2024

Contract no.:

TESTING
HV Side Breaker Fail Protection ( T1 CBF)

InI: ExtTrip from T1 CB1 Ext Prot Rst: I< only
Pickup / Drop-off Test:
D.O VALUE
Phase I<set P.U Value (A)
ABC 0.2 A 0.218 0.202
Accuracy: I > Pick-up: Setting ±5% or 20 mA whichever is greater
I > Drop-off: 100% of setting ±5% or 20 mA whichever is greater
Timing Test:
Trip Time Measured
Phase I<set CB Fail timer1 set(Sec)
seconds
ABC 1 A 0.150 0.176
Timers: ±2% or 50 ms whichever is greater
LV Side Breaker Fail Protection (T2 CBF)

Ini: ExtTrip 3Ph CB1 Ext Prot Rst: I< only
Pickup / Drop-off Test:
Phase I<set P.U Value (A) D.O VALUE
ABC 0.2 A 0.219 0.202

Accuracy: I > Pick-up: Setting ±5% or 20 mA whichever is greater
I > Drop-off: 100% of setting ±5% or 20 mA whichever is greater
Timing Test:
Trip Time Measured
Phase I<set CB Fail timer1 set(Sec)
seconds
ABC 0.2 A 0.150 0.177
Timers: ±2% or 50 ms whichever is greater
1. Binary inputs and output checked : []
2. Mechanical Protection Checked : []
TEST EQUIPMENT USED

Test Equipment Serial Number
Freja 300 7501720
DATE: 08/07/2024


6TA+R -P643

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COMMISSIONING TEST RECORD

Customer: End Client: Page:

1. General Data & Information

Panel No. =6TA+R CT Ratio of HV Side (87T) 600/1 A : ______

1. Mechanical Checks and Visual Inspection

ITEM DESCRIPTION REMARKS

2.1. Function Test

ITEM DESCRIPTION REMARKS

Signature: ________________ Signature: ________________

Customer: End Client: Page:

Secondary Injection Tests:

C14-C13 IREF-LV(TN3) 3600/1 1.0 3614 1.00 OK

C12-C11 ISEF-TN2 300/1 1.0 3610 1.002 OK

Signature: ________________ Signature: ________________

Customer: End Client: Page:

Pick- up & Drop- off Test for Differential Current

1. Test for restrained Differential Current (Is1)

1.B. ZERO SEQ FIL DISABLED

Signature: ________________ Signature: ________________

Customer: End Client: Page:

Is-Hs2 Measured Value(Trip/No Trip)

Calculated Amplitude Matching Factor (K):

KHV = 600/293.05 = 2.0474

IDLx = A . KHV . Iw1Lx + B .( U2/U1) . KLV. Iw2Lx

Where x represents the concerted phase

Signature: ________________ Signature: ________________

Customer: End Client: Page:

3.1.4. BIAS CHARACTERISTIC TESTING

HV Current LV Current LV Current

Signature: ________________ Signature: ________________

Customer: End Client: Page:

Test 3: Slope 2 (Characteristic equation for the range: Ibias ≥ Is2)

3.1.4. Test of 2nd Harmonics

3.1.5. Test of 5th Harmonics

3.1.6. Cross Block test

Signature: ________________ Signature: ________________

Customer: End Client: Page:

Restricted earth-fault protection REF

Scaling factor = K = 600/600 = 1

1.1.1. HV REF (64NP) CTR: 600/1

Is1 Set Measured Value ( A ) Operating Time @ 3X

Is1 Measured Value ( A ) Operating Time @ 3X

Signature: ________________ Signature: ________________

Customer: End Client: Page:

1.1.2. LV REF (64NP) CTR:3600/1

Signature: ________________ Signature: ________________

Customer: End Client: Page:

Characteristic equation for the range: Is1/K1 ≤ Ibias ≤ Is2

Phase LV Phase LV Neutral LV Neutral Measured Measured Operated

N 1 1 0.81 659.2 3281 0.201

Characteristic equation for the range: Ibias ≥ Is2

Idiff = K1 x Is2 + K2 (I bias – Is2)

Is1 = 0.08A Is2= 1A K1= 0.2 K2= 1.5

Signature: ________________ Signature: ________________

Customer: End Client: Page:

HV Side Current Protection (CT Input T1)

- Pick up / Drop off test.

Operating Time Test: Iset= 1A Accuracy: ±5% or 40 ms, whichever is greater

Overcurrent 2*Is 1.0 10.02 9.971 9.973 9.959

- Instantaneous time test

Signature: ________________ Signature: ________________

Customer: End Client: Page:

HV Side Earth fault Current Protection (TN1)

- Pick up / Drop off test.

Signature: Signature:

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