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Control of Impurities BP 2023
Control of Impurities BP 2023
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1. This section relates primarily to totally synthetic organic medicinal substances and those substances obtained by synthetic
modification of a naturally-produced precursor. It is not necessarily applicable to other organic substances (e.g., those of plant or animal
Certain additional information of specific relevance to impurity control in the formulated preparation monographs of the British
Pharmacopoeia is also provided.
2. The control provided by chemical tests limiting the levels of particular impurities or classes of impurities is often augmented by
physical tests such as absorbance, specific optical rotation, melting point and clarity and colour of solution and, for a liquid, refractive
3. Tests such as sulfated ash and loss on drying are non-specific but they contribute to an assurance of the general quality of the
material, the use of good pharmaceutical manufacturing practice in its production, the avoidance of contamination especially by
inorganic substances and the removal of volatile solvents. Typical limits are 0.1% for sulfated ash and 0.5% for loss on drying.
4. Tests for purity are intended to provide appropriate limitation of known potential or actual impurities rather than to provide against all
possible impurities. The tests are not necessarily designed to detect any adventitious contaminants or adulteration. Material found to
contain an impurity not detectable by means of the prescribed tests is not of pharmacopoeial quality if the nature or amount of the
5. Some medicinal substances are mixtures of closely related compounds. Where these components have similar activity they are not
usually regarded as impurities and may indeed contribute to the result obtained in the assay. Examples include Erythromycin,
Gentamicin Sulfate and Sodium Lauryl Sulfate. It may however be appropriate to control the relative amounts of such components, e.g.,
gentamicins C1, C1a, C2, C2a and C2b in Gentamicin Sulfate in order to ensure batch to batch consistency for material from one
manufacturer and uniformity between supplies of the same substance from different manufacturers.
6. Many medicinal substances already on the market have been made available as racemic mixtures with little or nothing known about
the biological activities of the separate isomers. This has been reflected in the monograph in the Pharmacopoeia and a test to show that
the substance is the racemic mixture has not usually been included unless it was known that at least one of the separate enantiomers
was also available commercially. Nevertheless, with increasing concern by regulatory authorities for substances to be made available
as single isomers, tests for enantiomeric composition will become more common. When a medicinal substance is a racemate, an
indication is given by means of the graphic formula [see also Supplementary Chapter I K; Stereochemistry].
Related Substances
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7. It is usual to include a test for related substances in a monograph for a medicinal substance. These may be manufacturing impurities
(intermediates or by-products) or degradation products or both. When preparation of a monograph is initiated the manufacturer is asked
to provide information concerning the nature of such impurities, the reason for their presence, the amounts that may be encountered in
material prepared under conditions of good pharmaceutical manufacturing practice and the manner in which proportions may vary on
storage, together with an indication of the toxicity of any impurities in relation to that of the substance itself. Where there is only one
manufacturer of a substance, pharmacopoeial limits are set in the knowledge that the level of impurities in production batches of the
substance will have been accepted by the registration authority after a full consideration of the toxicity studies and clinical trials carried
out before the granting of a licence. Such studies and trials will have been carried out on material with an impurity profile that is
qualitatively and quantitatively similar to that of subsequent production batches. Any subsequent changes to the manufacturing process
by the original manufacturer or the introduction of material from another manufacturer utilising a different route of synthesis will be
subject to the need to demonstrate essential similarity or to provide equivalent data to the relevant registration authority. In some cases
a change in production or source may give rise to impurities that are not adequately controlled by the published pharmacopoeial
monograph. Appropriate revision of the monograph will be carried out provided that the pharmacopoeial authority is notified of the need
and that it is supplied with the relevant information [see paragraph 28 below].
9. Specific tests for named impurities A specific test is included where a particular impurity arising from the manufacturing process or
from degradation needs to be limited on grounds of toxicity or for another special reason. Where an impurity is known to be particularly
toxic, this is taken into account in setting the limit; for example, a limit of 1 ppm is specified for hydrazine in the monograph for
Povidone.
9.1 Such specific tests usually employ a chromatographic or colorimetric comparison with a sample of the named substance, for
example, 4-chloroaniline in Chlorhexidine Irrigation Solution and 4-aminophenol in Benorilate Tablets.
9.2 Where a specimen of the impurity is required in the test, this will be made available as a Chemical Reference Substance
unless it is known that specimens of the requisite quality can readily be obtained through the usual suppliers of chemical reagents.
9.3 Specific control may be included within a more general test controlling other impurities; an example is 4-epianhydrotetracycline
9.5 Sometimes an impurity may be named in the Pharmacopoeia because it is necessary to use a named substance in its control
for analytical reasons, such as different response factors in the specified test method. Examples are iminodibenzyl in Imipramine
10. General tests for unnamed impurities It is unusual for the Pharmacopoeia to require the absence of a visible spot in a thin-layer
chromatogram or the absence of a peak in a liquid chromatogram. Reasons for this include the difficulty of interpreting and defining
absence that is a consequence of variations in the sensitivity of a method when performed in different laboratories by different analysts.
It is more usual to limit the levels of impurities. This may be done in a simple test by comparison with a spot or peak obtained with a
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10.1 In the absence of evidence that the limit for a particular impurity needs to be set on the basis of its toxicity, control is often
provided by a two-level test requiring, say, not more than one related substance at a nominal concentration of up to 0.5% and any
others at nominal concentrations of up to 0.1%. The actual limits may be chosen on the basis of batch data for material
manufactured in accordance with good pharmaceutical manufacturing practice and will take account of a number of factors,
including the dose regimen of the substance and the number of impurities commonly present. An example is Oxetacaine:
.
10.2 Where it is known that several impurities are likely to be present at significant concentrations, a three-level test may be
10.3 General tests with an ‘open’ design such as those described above have the great advantage that they provide a means of
limiting the levels of related substances that may arise from modified or alternative synthetic routes not in use at the time the test
was elaborated. In this context, thin-layer chromatography has the advantage over liquid chromatography and gas chromatography
that it allows detection of impurities completely retained or those not retained at all by the stationary phase.
11. Total impurity limits In gas chromatographic and liquid chromatographic tests, it is increasingly common to limit the total areas of
peaks due to related substances. In monographs currently in force the limit for the sum is commonly in the range 1 to 2% but these
values are applicable at the end of the shelf-life. This procedure is rarely adopted in thin-layer chromatographic tests, because of the
semi-quantitative nature of estimating individual spots and resulting imprecision in expression of results for the totals. This apparent
drawback to the use of thin-layer chromatography is largely overcome by means of two- and three-level tests as described in
12. In response to requests from users of the Pharmacopoeia, statements of the approximate real or nominal levels of impurities
controlled by tests for impurities have been widely introduced, where appropriate, for information [see paragraphs 14 and 15 below].
Conformity with the requirements will still be determined on the basis of compliance or otherwise with the stated test.
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13. For identified impurities, several aspects are taken into account in designing the test. These include the nature of the impurity, its
toxicity and the levels likely to be found in routine production. Analytical considerations such as the correction factor (defined in
paragraph 16) for the impurity and practical issues such as availability of the impurity as a reference material or reagent also influence
14. If a major and/or toxic impurity in a material is known to have a significantly different response (more than ±25%) from that of the
main peak in the substance being examined in the conditions of the test, the preferred manner of limiting this impurity is to use a
reference substance of the impurity. If this is not possible, a reference solution of the substance being examined containing a known
amount of the impurity may be used. Using either of these approaches, the concentration limit indicated in the monograph for
information in parentheses expresses the approximate limit as a real percentage of the impurity in question. This is also referred to as
% w/w. When neither of these approaches is possible, a dilution of the solution of the substance being examined may be used as a
reference solution. This approach is also commonly used in tests where an impurity that is known (but not named within the test) has a
response within ±25% of that of the main peak in the substance being examined.
15. Unless explicitly stated otherwise, an indication of the approximate concentration limit provided in any test where a dilution of the
substance being examined is used as the reference solution should be interpreted as an expression in terms of a nominal percentage of
the substance being examined (in accordance with the General Notices) rather than as a real percentage of the impurity.
16. No reference is made in a test to a correction factor for an identified impurity unless unavoidable. When used, the term is defined
as follows:
The correction factor (1/ ) is a relative term, being the reciprocal of the peak response of equal concentrations of one substance
In the context of a related substances test where a correction factor is quoted for an impurity, unless otherwise stated, this is the
expected correction for that impurity in relation to a response of unity for the substance being examined. The way in which a correction
factor is to be used in any subsequent calculation is stated in the monograph.
17. Correction factors of less than 0.2 or more than 5 are not generally used. If the difference between the response of an impurity and
that of the substance being examined is outside these limits, a different method of determination, such as a different detection
18. For a correction factor quoted in a pharmacopoeial test, the following points are observed:
(a) the peak to which the factor applies is identified unambiguously, recognising the difficulties associated with such identification
in chromatograms showing peaks of similar retention times [the use of a sample containing an unquantified amount of the relevant
(b) the correction factor quoted is a confirmed value and preferably is based on relative peak areas of equal concentrations of the
impurity and the sample under the conditions of the test [alternatively the reciprocal of an absolute figure based on the (1%, 1 cm)
for the detection wavelength used (or similar for other methods of detection) of the impurity and the sample may be used],
(c) the correction factor is stated in a way that does not imply an unrealistic or misleading degree of precision [declaration to
several significant figures is not meaningful when placed in context of the nature of the test and the amount of the impurity likely to
be present (typically, less than 0.5%) (e.g., 1.4, 2.5, 3.0, 0.5) or 1 decimal place (e.g., 1.4, 7.5) are generally appropriate],
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(d) older monographs of the BP may contain the term response factor. The term will be revised to correction factor as these
monographs are updated.
19. Identification of peaks is generally not based on absolute retention times since these may be too ‘system dependent’; however,
advice such as ‘the principal peak has a retention time of about minutes’ may be given. In some cases, for example, where a simple
chromatogram is expected to show a limited number of impurities, an expected retention may be given to designate impurities.
In other cases where potential impurities have similar retention, a sample containing the components of interest and a sample
chromatogram may be provided.
20. Unidentified impurities may be limited by reference to a dilution of the solution of the substance being examined used as a
reference solution together with an open design of statement limiting ‘any’ or ‘any other’ or . Such a reference
solution may be used in addition to those containing named impurities (any other secondary peak/spot) or, in some simple tests, control
of unspecified and specified (but unnamed) impurities may be exerted by means of a comparison between the sample solution and a
21. An indication of the approximate limit concentration for an unidentified impurity would only be given in terms of a nominal
percentage of the substance being examined (see paragraph 15) since no assumption can be made about the response of an
unidentified impurity. While such nominal limits are not quantitatively fully transparent and caution is needed in attempting to use them
to set a total impurity limit, their use is less misleading than quoting an arbitrary/assumed correction factor of 1 for an unidentified
impurity.
Formulated Preparations
22. Many monographs for formulated preparations in the British Pharmacopoeia and the British Pharmacopoeia (Veterinary) also
include tests for impurities. In general, wherever possible a test for impurities based on that in the monograph for the active ingredient is
23. Wider limits and/or additional controls may be required for impurities arising on manufacture or storage of the dosage form.
24. Tests for impurities in monographs for formulated preparation are used to control not only degradation products but also by-products
of the synthetic route used for manufacture of the active ingredient. It has been argued, for example in the ICH guideline Q3B, that by-
products of synthesis have been controlled already during examination of the substance before formulation and that further testing for
these impurities is unnecessary. Clearly it would be repetitious and wasteful of resources for tests, often complex in nature, to be
repeated routinely simply to demonstrate acceptably low levels of impurities that could arise only during synthesis (as opposed to
degradation) of the active ingredient. However, this information is available only to those who know the detailed attributes of the active
raw material that has been used. For an analyst who has access only to the dosage form, the profile of synthesis-related impurities
offers one means of establishing whether or not the dosage form has been prepared from an active ingredient of pharmacopoeial
quality. It is for this reason that such tests are included in British Pharmacopoeia and British Pharmacopoeia (Veterinary) monographs
for formulated preparations [see paragraph 3 of General considerations in the introduction to Supplementary Chapter I].
25. Transparency A statement giving the identities of impurities that are known to be limited by the specifications is being added to
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appropriate monographs for medicinal substances and formulated preparations. For example the monograph for Diamorphine
Hydrochloride contains the following information at the end of the monograph:
6-O-acetylmorphone
This increase in the transparency of pharmacopoeial specifications is of assistance to licensing authorities and others when considering
whether the standards in the monograph are appropriate to a new source of supply. It is emphasised that other, unnamed impurities
may also be limited. The Commission is actively seeking information that will allow the statements to be extended in future.
26. System suitability In chromatographic tests increasing use is being made of system suitability tests to enable the analyst to
confirm that performance of the chosen column or plate is satisfactory under the chosen conditions. In liquid chromatographic and gas
chromatographic tests, peak separation between impurities and the substance being examined is generally considered to offer the best
indication of performance of the system.
27. Residual solvents A general test for residual solvents has been included in the European Pharmacopoeia (Appendix VIII L)
together with guidelines on its application (Supplementary Chapter IV D). At present, a test for solvent residues is included in a specific
monograph only where variation in levels of known solvents requires control, e.g., methanol in Gentamicin Sulfate.
28. The British Pharmacopoeia Commission welcomes suggestions for improving the monographs. In particular, where it is found that
significant impurities are not controlled by the monograph, the Commission would be glad to receive details of validated methods that
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