Non-Conformance Report

Contractor Name/ Job Number Project Name Category/KKS

Posco E&C Pulau Indah Power Plant 1,200MW CCGT Category A
Title NCR Number:
Non-conformance on gravel paving works AM056700-1073-QA-NCR-0139
Area of Concern: System Number: Sub-system Number:
Power Block and BOP N/A N/A
Originator Observed Date/Time: Issue Date/Time:
FARIZAL Saturday, 25 May, 2024 4 June, 2024
Description of Non-Conformance:
1) Despite of the previous NCR no. AM056700-1073-QA-NCR-0023 being raised on 22/09/2022, the Contractor has
continued to carry out gravel/yard paving works at various locations within the plant boundary, with the following non-
conformances against the approved procedures:
a) continue laying of gravel paving without IFC status of drawing no: 0-WD800-EC115-01050_ROAD & PAVING PLAN &
SECTION (1). Current status is on revision E-For Approval .
b) continue laying of gravel without MS and FITP being submitted from August 2022 until 20/11/2023 (MS) and
6/12/2023 (FITP)
c) FITP For Road and Paving Works Rev.A is submitted on 6/12/2023 and obtained IFC status (Rev.0) on 9/3/2024. Even
after FITP has obtained IFC status, FIN is not being raised accordingly.
d) MS For Road and Paving Works Rev.A is submitted on 20/11/2023 and obtained IFC status (Rev.0) on 2/4/2023. Even
after MS has obtained IFC status, FIN is not being raised accordingly.
Owner

2) The Owner's Team (OT) has not been able to inspect and verify the completed gravel paving works due to FIN not
being raised, in accordance with approved FITP for Road and Paving Works. Consequently, as of now, the required
records specified in the approved FITP are not made available by Contractor. (Please refer to Attachment 1 for details on
the affected area).

3) Therefore,Contractor is required to propose remedies to the Owner and any deviation which not comply to
specification, IFC Drawings, etc. Which in the opinion of the Owner’s Engineer is unsatisfactory, shall be cut out and re-
constructed such work to the Owner’s Engineer’s approval as stated in MFS B14.2 Scope of Supply and Services
Reference Documents:
1) Project Quality Plan ,0-WD010-MZ711-00001
2) Field Inspection and Test Procedure,0-WD010-MZ711-00007
3) FITP For Road and Paving Works Rev. 1 ,0-WD800-CZ250-00019
4) MS For Road and Paving Works Rev.0,0-WD800-CC290-00030
5) MFS B0.1, B0.2 & B14
6) EPCC Contract
7) Drawing no: 0-WD800-EC115-01050_REV.E_ROAD & PAVING PLAN & SECTION (1)
8) Drawing no: 0-WD800-EC110-00003_Rev.C_CIVIL STANDARD DRAWING (3)
Issued by:

Signature: Signature:

Name: SIOW YOON CHIN Name: Siva G

Date: 5 June, 2024 Date: 5 June, 2024
Root Cause (By Contractor):
 Corrective Action Proposed (By Contractor):

Contractor

Issued by:
Signature: (Contractors Engineer) Signature: (Contractors QA Manager)
Name: Name:
Date: Date:
Reviewed by: Comments
Owner

Signature: (OE Engineer) Signature: (OE QA Manager/PM) (OE to state corrective action
Name: Name: acceptable or not)
Date: Date:
Corrective Action Implemented by Contractor
(Contractor's Engineer)

Further Preventive Action By Contractor

(Contractor's Engineer)
Contractor

Disposition (By Contractor):

Use as is Replace Rework Repair Other
Actioned by : Closure Request by :
Signature (Contractor Engineer) Signature (Contractor QA Manager/Project Manager)
Name: Name:
Date & Time: Date & Time:
Owner's Response
(Comments of further action)
Owner

Action Verified by: Verification method Required by Date

Signature: (OE Engineer) Doc. Review
(Agreed Further Action
Name: Inspection
Date)
Date: Other

Closed by : Status Required by Date

Signature : (OE QA Manager/Project Manager) Open
(Agreed Further Action
Name: Closed
Date)
Date:
Document Number: AM056700-1073-QA-NCR-0139 Pulau Indah Power Plant 1,200MW CCGT
NCR-0139

Attachment 1 -Completed area of gravel paving as of 25/5/2024

Drawing no: 0-WD800-EC115-01050_REV.E_ROAD & PAVING PLAN & SECTION (1)

Drawing no: 0-WD800-EC110-00003_Rev.C_CIVIL STANDARD DRAWING (3)

Actual photos of the completed gravel paving at various location within plant boundary