PUNK JEANS STITCHING UNIT

Project Capital Cost

Sl. No Particulars

Reference Appendix

Total Cost
RS

Fixed Investments

Machinery & equipments

App 1.1

4,183,820

Funrniture & fixtures

App 1.2

1,041,900

Pre operating cost

App 1.3

755,500

Total capial cost

Stocks- raw material

equipment spare part inventory

upfront for building rental

upfront insurance payment

cash

2,154,373

10

Total working capital

8,169,111

11

Total investment in the project

MODE OF FINANCE

5,981,220
App 1.4

3,951,360
2,092

App1.5

1,800,000
261,286

14,150,331

Equity

7,075,165

Debt

7,075,165

Total

14,150,330

PUNK JEANS STITCHING UNIT

Furniture & Office equipment
SL no

Furniture

QuantityCost/unit(RS.)

Total cose(RS.)

1 Table

10,000

90,000

2 Chairs

18

3,000

54,000

3 Shelves

16

10,000

60,000

4 Stools

13

800

10,400

5 Machine table

40

5,000

200,000

6 Lay table

12

10,000

120,000

Total equipment

98

534,400

7 Computers

25,000

225,000

8 Printer

15,000

15,000

9 UPS

7,500

67,500

10 Networking

25,000

25,000

11 Air conditioner

40,000

160,000

12 Tele/Fax

15,000

15,000

Total

24

Total cost

507,500
1,041,900

UNIT

PUNK JEANS STITCHING UNIT

Machinery and Equipments
SL.NO Machinery

QuantityUnit cost (RS)

1 Cutting machine

Total cost (RS)

108,500

217,000

15

28,500

427,500

133,000

399,000

4 Safety stitching over lock

46,500

46,500

5 Safety stitching over lock

50,000

50,000

6 Feed off Arm

40,500

81,000

7 Bar Tracking

318,000

954,000

8 Waist belt machine

136,000

136,000

9 Eyelet machine

1 1,055,000

1,055,000

2 Lock Stitch(single needle)

3 Lock Stitch(

double needle

10 Button stitching machine

320,000

320,000

11 Loop making machine

156,500

156,500

12 Snap fastener

50,000

50,000

13 Total machinery cost

32

3,892,500

Other equipment
14 Steam boiler
15 Other tools
16 machine installation & wiring
17 Total other equipment cost

138,320

138,320

lumpsum

25,000

25,000

32

4,000

128,000
291,320

18 Total cost

4,183,820

G UNIT

Total cost (RS)

PUNK JEANS STITCHING UNIT

PRE OPERATING COST
S.NO

Particulars

Amount

1 License

30,000

2 Feasibility Study

40,000

3 Staff recruitment expenses

100,000

4 Salary of Project Staff

150,000

5 Admin, Expense

100,000

6 Travel expenses

20,000

7 Start up expenses

300,000

8 misc. expenses
TOTAL

15,500
755,500

NG UNIT

PUNK JEANS STITCHING UNIT

Stocks- Raw material
SL no

Raw Material

Consumption/ Piece

Rate (Rs.)

1 Fabric (Metre)

1.3

200 / m

2 Pocket Lining (Metre)

0.2

100 / m

3 Stitching thread (Metre)

350

10 / piece

4 Imported buttons

3 / unit

5 4.5 YG Zip

15 / unit

6 Main label

5 / unit

7 Care and size label

2 / unit

8 Rewet per unit

9 / unit

9 Packing cost

15 / piece

NG UNIT

PUNK JEANS STITCHING UNIT

Building Rent

Rent cost
Estimated Building rent

Monthly rent(RS.)
150,000

Annual Rent(RS.)
1,800,000

UNIT

PUNK JEANS STITCHING UN

Manpower Required
S.NO

Production Staff

Number

Annual Salary

1 Production Manager

50,000

600,000

2 Production Planning Officer

25,000

300,000

3 Pattern Master

25,000

300,000

4 Cutting Master

15,000

180,000

5 Cutting Helper

8,500

204,000

6 Final Table inspector

12,000

288,000

7 Finishing Supervisor

15,000

180,000

8 Rowing Inspector

12,000

144,000

9 Machine Operator

40

9,000

4,320,000

10 Helper (machine operator)

7,500

180,000

11 Clippers

7,500

180,000

12 Iron Presser

10,000

120,000

13 Packing Staff

7,500

180,000

14 Store keeper

10,000

120,000

Total

S.no

Salary/month

Administration Staff

58

Number

7,296,000

Salary/month

Annual Salary

1 Chief executive

75,000

900,000

2 Finance & Admin. Manager

50,000

600,000

3 Accounts officer

15,000

360,000

4 Marketing Manager

40,000

480,000

5 Merchandiser

25,000

300,000

6 Export Officer

25,000

300,000

7 Purchase Officer

20,000

240,000

8 Technician/Electrician

15,000

180,000

9 Security Guards

8,500

204,000

Total

11

3,564,000

ITCHING UNIT

PUNK JEANS STITCHI

Projected income statement
SL.no

Particulars
1 Sales

Year 1

Year 2

Year 3

107,054,171 125,510,319 148,040,625

Cost of goods sold

2 Raw material
3 Washing cost(outsourced)
4 Freight charges
5 Payroll (production staff)
6 Machine maintenance
7 Direct electricity

79,027,200

88,905,600

99,574,272

6,174,000

6,945,750

7,779,240

790,272

889,056

995,743

7,296,000

8,025,600

8,828,160

209,191

219,651

230,633

1,641,543

1,805,697

1,986,267

Total

95,138,206 106,791,354 119,394,315

Gross profit

11,915,965

18,718,965

28,646,310

3,564,000

3,920,400

4,312,440

9 Fixed electricity

882,000

970,200

1,067,220

10 Insurance expense

261,286

235,157

209,029

11 Office expense

712,800

784,080

862,488

12 Administrative & Factory Overheads

802,906

972,705

1,188,026

60,000

66,000

72,600

151,100

151,100

151,100

Operatingexpenses
cost
8 Payroll(admin)

13 Other expenses
14 Amortization (Pre-operational Expenses)

15 Depreciation

522,572

522,572

522,572

Total

6,956,664

7,622,214

8,385,475

Operating profit

4,959,301

11,096,751

20,260,835

16 Financial Charges on Long-term Loan

1,132,026

967,419

776,475

17 Financial Charges on Short-term Loan

1,013,997

678,673

1,800,000

1,980,000

2,178,000

Total

2,932,026

3,961,416

3,633,148

Profit

2,027,274

7,135,335

16,627,687

Non operating expenses

18 Building Rental

ANS STITCHING UNIT

Year 4

Year 5

173,022,480 201,520,300

111,087,547 129,384,320
8,678,715

9,648,689

1,110,875

1,293,843

9,710,976

10,682,074

242,165

254,273

2,184,893

2,403,383

133,015,171 153,666,581
40,007,308

47,853,719

4,743,684

5,218,052

1,173,942

1,291,336

182,900

156,772

948,737

1,043,610

1,440,845

1,745,216

79,860

87,846

151,100

151,100

522,572

522,572

9,243,640

10,216,505

30,763,669

37,637,214

554,979

298,044

2,395,800

2,635,380

2,950,779

2,933,424

27,812,890

34,703,790