BHARAT ALUMINIUM COMPANY LIMITED

A GROUP COMPANY OF VEDANTA LIMITED Page 1 of 2

Standard Operating Procedure
SOP name: SHUTDOWN & HOT BOXUP OF BOILER SOP
STANDARDS ISO : 9001 ISO : 14001 OHSAS : 18001 ISO : 50001 ISO : 55001
CONTROL OF
OPERATIONAL OPERATIONAL OPERATIONAL OPERATIONAL PLANNING &
Clause Name: PRODUCTION & SERVICE
CONTROL CONTROL CONTROL CONTROL
PROVISION
Clause Number: 8.1 8.1 4.4.6 4.5.5 8.1
MR OFFICE USE ONLY
FORMAT NO. – IMS 10(A) FORMAT REVISION NO.: 01 FORMAT VERSION NO.: 00 FORMAT REVISION DATE : 04.05.19
Rev. No. 11 Version No. 02 Date of Preparation: 21.09.2019 Pages: 1 of 18
SOP No: BALCO/POWER/CPP2/OPN/MP/IMS/DOC/010-SHD
1. SCOPE: Applicable to all four units
2. OBJECTIVES: Proper shutdown of Boiler and turbine.
Hot box up of boiler, in order to assure the accumulation of heat to shorten the time of start-up and required for short shutdown period.
Knowledge of operations
3.REQUIRED Knowledge of ENMS
COMPETENCIES Knowledge of safety
Knowledge of AMS
INPUTS REFERENCE/RECORD PPE OUTPUTS EFFICIENCY EFFECTIVENESS REVIEW
1.Desk Engineer Log Book (Unit 1to 4) – 1.Safety shoes Shut down 1. Duration of Shut 1. No abnormalities in shut Half yearly review
Power BALCO/POWER/CPP2/OPN/DEL01- 2.Safety of unit down down by Shift In Charges
Air 04/R01 Helmet According to sliding 2.Hot box up of boiler, in & approved by
Water 2.Shift In Charge Log 3. Hand curve 285 mins order to assure the Head CPP 2
book-BALCO/CPP2/OPN/SEL01/R01 Gloves According to set accumulation of heat to
3.Field Engineer log book(unit 1 to 4) 4. Dust Masks parameter sliding 90 shorten the time of start-up
BALCO/POWER/CPP2/OPN/FEL01- 5. Ear Plug mins 3.Safety of Man , material
04/R01 6. Safety and equipments.
goggles
4. RESPONSIBILITY MATRIX:
1. Shift in charge and desk engineer in coordination with field engineer
2. Boiler turbine and auxiliary Field jobs: Field Charge Engineer with help of area operators and boiler operators.
3. Planning of shutdown :- Planning Department

5.DISTRIBUTION LIST:
No of No of copies Places where distributed
SOP W. I . NO Reference Rev. No Ver. No
pages distributed (Location of documents)
Prepared By: Engineer Incharge Reviewed By: Dept. Head Approved By: SBU Head
SHUTDOWN AND Control Room & soft copy
BALCO/POWER/CPP2/ Boiler operation manual
HOT BOX UP OF 11 02 18 03 available in Library & WE
 Page 2 of 2

APPROVAL SIGNATURES RECORD

REVIEWER ROLE POSITION TITLE INITIAL AND SURNAME DATE SIGNATURE

Prepared By Engineer Incharge Vivek Bhonsle

Reviewed By Dept Head R K Sharma

Approved By SBU Head Ashutosh Dwivedi

Prepared By: Engineer Incharge Reviewed By: Dept. Head Approved By: SBU Head