STROKE EQUIPMENTS INDIA Pvt. Ltd.

BAR BENDING MACHINE

• BB-53

OPERATING MANUAL
 Table of Contents
Introduction............................................................................................................................. 2

Record of Owner...................................................................................................................... 2

1. Basic Specifications and Performance………..…………………….……………………………………………… 3

1.1 Specifications.................................................................................................................. 3

1.2 Feature Identification........................................................................................................ 3

1.3 Simultaneous Bending Capacity....................................................................................... 3

2. Applications.......................................................................................................................... 4

3. Safety Operation.................................................................................................................. 4
4. Hazards and Risks................................................................................................................. 5

5. Operation............................................................................................................................. 6
5.1 Prior to Operation…………................................................................................................ 6
5.2 Caution…………………….……………….................................................................................... 6
5.3 Transportation……........................................................................................................... 7
5.4 Handling the Machine..................................................................................................... 7
6. Installation and commissioning ……………………….................................................................. 7
6.1 Installation….................................................................................................................... 7
6.2 Power Connection………………………………………………………………………………………………………. 7
6.3 Work preparation…………….……………………………………………………………………………………….. 7
6.4 Commissioning………………………………….………………………………………………………..…………….. 8
7. Periodic check and maintenance…………………………………………………………………………………….. 8
8. Wiring Diagrams………………………………………………….………………………………………………………..... 9

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INTRODUCTION

Thank you for your selection of our equipment.

We have taken care in the design, manufacture and testing of this product. Should
service or spare parts be required, prompt and efficient service is available from our
branches.

General Safety instructions for the Operation of Power Equipment. Our goal is to
produce power equipment that helps the operator work safely and efficiently. The most
important safety device for this or any tool is the operator. Care and good judgment are the
best protection against injury. All possible hazards cannot be covered here, but we have
tried to highlight some of the important items, individuals should look for and obey Caution,
Warning and Danger signs placed on equipment, and displayed in the workplace. Operators
should read and follow safety instructions packed with each product.

Learn how each machine works. Even if you have previously used similar machines,
carefully check out each machine before you use it. Get the "feel" of it and know its
capabilities, limitations, potential hazards, how it operates, and how it stops. We have no
obligation if a person does not act in accordance with the instructions.

RECORD OF OWNER
Take a few moments to record the information you need when you contact Stroke
Equipments India Pvt Ltd for service, parts or literature.

Model:

Serial Number:

Planetary Gear Box Model:

Planetary Gear Box Serial Number:

Motor Model:

Motor Serial Number:

Date Purchased:

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1. Basic Specifications and Performance
1.1 Specifications

Model BB-53
Prime Mover Electrical Motor 3.72 kW (5Hp)
Dimensions (mm) 810x800x1060
Mode of Operation Automatic / Manual
Gear box Planetary Gearbox
Rotation Speed 7 r/min
Grade TMT-FE550
Machine Weight 460 kg
Max. Bending Dia. TMT FE 550 42mm

1.2 Feature Identification

1 FRAME ASSY.
2 BASE PLATE ASSY.
3 TRANSMISSON ASSY.
4 SIDE COVER ASSY.
5 BACK DOOR ASSY.
6 FRONT DOOR ASSY.
7 TOP COVER WELD
8 SPINDLE ASSY.
9 CONTROL UNITS

1.3 Simultaneous Bending Capacity

Capability Chart for II Grade Bar Bending Machine (BB-53).
Suitable for Tensile Strength ≤ 650N/mm².
Diameter
6mm 8mm 12mm 16mm 22mm 32mm 38mm 42mm
Of the Bar
Multiple
7 No’s 5 No’s 3 No’s 2 No’s 2 No’s 1 No 1 No 1 No
No’s of Bar

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2. Applications
Bar bending machine is used for straightening and bending TMT bars used on
construction projects. It can semi-automatically complete the straightening, sizing, bending
and other processes. The end products can be any size and shape as per customer
requirement and the production quantity also can be set.

The bar bending machine is very easy to use and it is also convenient which means you
can use it whenever and however you want. This machine is used in the construction
industry. It speeds up the amount of time it takes to bend the rebar. There are multiple
types of machines that you can choose from. The size of the machine is going to depend on
how much rebar you need to bend.

Bending the rod allows the worker to focus on all other aspects of the job, allowing the
device to do the tedious work. Here are the advantages of the bar bending machine:

• Performs bending operations in a structured manner.

• It increases the speed of work, which shortens the overall time.
• It gives more time to work on other structure-related areas.
• The machines are portable, which allows you to carry them whenever and wherever
you require.
• The machine helps to bend the structure accurately.
• It can be bent into various arcs from 1 to 180 degrees for different design purposes.
• Bar bending machines can bend all kinds of TMT bars with respective size limitations.

3. Safety Operation
This safety alert symbol identifies important safety messages in this manual and on
the power machine. When you see this symbol, read the following message
carefully. Your safety is at risk!
Proper maintenance procedures will ensure long life of the machine and optimal
performance of the unit.

Safety:

This section outlines basic safety procedures that apply to the operation,
maintenance and adjustment of Bar Bending machine. This unit is designed as a powerful,
productive machine that should be operated with respect and caution.

Misuse or carelessness can result in serious injury or damage or both. Safety precautions
must be observed at all times.

Operator Qualifications:

Before operating this equipment, an individual should read this manual. Whenever
possible, he should be shown how to operate the unit by an experienced operator.
Inexperience is hazardous in operating any machine or attachment. Trial and error is not the

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way to become familiar with a piece of equipment. It is expensive; errors shorten the life of
the equipment and should not be left unattended during operation.

General Safety:

Need protection. Wear a hard hat, shatterproof goggles, steel toe boots, and other
protective equipment required for work conditions. Avoid jewellery or loose clothing. These
can catch on multiple controls or moving parts and cause serious injury.

Starting Safety:

Beware of live electrical wire it can cause serious injury or death.

Servicing Safety:

Stop the machine before operating in contact with moving parts. And do not perform
service or maintenance. Contact with moving parts can cause serious injury.

Shutdown:

Push the emergency stop button and turn the rotary switch, then remove the power socket.

4. Hazards and Risks

NEVER allow any person to operate the machine without adequate instruction.

ENSURE all operations read, understand and follow the operating instructions.

SERIOUS INJURY could result from improper or careless use of this machine.

Bar bending machines are heavy units and should be positioned by two persons
(maximum) of suitable strength. Use the eye bolts provided on the machine, along with
proper lifting techniques.

Mechanical Hazards

DO NOT operates the machine unless all protective guards are in place.

KEEP hands and feet away as contact with rotating and moving parts can cause injury.

ENSURE both the machine and the operator are stable by setting up on level terrain and
the machine will not tip over or fall while in operation or unattended.

DO NOT leaves the machine in operation while it is unattended.

NEVER stand on the unit while it is operating.

ENSURE that repairs to the motor and machine are carried out by specialists.

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 Noise Hazards

EXCESSIVE NOISE can lead to temporary or permanent loss of hearing. WEAR approved
hearing protection to limit noise exposure in accordance with occupational health and
safety regulations.

Protective Clothing

ALWAYS wear approved hearing protection when working in a confined work space.
Protective goggles and a dust mask should be worn when working in a dusty environment.
Protective clothing and footwear may also be desirable when working.

Additional Hazards

Slip/Trip/Fall is a major cause of serious injury or death. Beware of uneven or slippery

work surfaces Exercise care when working in the vicinity of unprotected holes or
excavations.

5. Operation
5.1 Prior to Operation
➢ When bending no one must stand in front of the machine and any one standing
must be away.
➢ While the machine is running no any other construction material such as adze;
hammer, meter, caliper etc. should be put between the bending apparatus other
than the material that will be bent.
➢ No any bending must be made other than the measurements, dimensions and units
stated on the capacity plate.
➢ During the multi bending number of irons stated on the capacity plate should be
aligned one on top of the other and should be leaned to the SUPPORT BLOCK or
bending rollers. No any other bending should be made other than this.
❖ Machine mustn't be run when the FRONT DOOR is open.
❖ Electrical settings made in the factory shouldn't be changed.
❖ Machine shouldn't be operated without making grounding connection.
➢ No other parts should be mounted to the machine other than the ones
manufactured by STROKE EQUIPMENTS INDIA Pvt. Ltd.
➢ No bending should be made on the machine with bending apparatus which are
deformed, cracked or have an increased hole diameter.
➢ No wrong bending should be made on the machine.
➢ Machine should be cleaned by air.
❖ In cases when FRONT DOOR should be opened, the door mustn't be opened
without cutting the power of the machine from the main switch.
➢ Irons to be bent should be fixed on the machine correctly.

5.2 Caution
➢ Machine shouldn't be run in a wet environment.
➢ Machine shouldn't be operated when the housing covers are dismantled.

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 5.3 Transportation
When transporting by vehicle, fix the machine securely not to move or fall down.

5.4 Handling the Machine

In order to carry the machine - forklift, mobile crane or a hoist should be used. When
lifting the machine steel cable, chain or fiber sling should be used. When lifting out of the
chest lifting lugs on the machine should be used. During the lifting operations experienced
expert staff and subcontractors should be assigned.

Warning!!!
Machine should be moved without any vibration. If there are any lost or damaged parts
during the handling, they should be reported to the manufacturer.
• When using the lifting and carrying equipment their maximum loading capacities
should be taken into consideration.
• During the lifting equipment's center of gravity should be taken into consideration.
• Warning signs on the carrier equipment should be taken into consideration.

6. Installation and commissioning

6.1 Installation
• Install the machine on a level, even surface.
• If the ground is not level, use an auxiliary base capable of supporting the bender
rigidly.

6.2 Power Connection

• Use 3 Core wire (3-Phase), 1- Earth connection.

6.3 Work preparation

1. Turn on the power switch. Set the Angle Adjustment at about 135°, and let the
machine run idly for at least 3 minutes. (Warming up should be at least 5 minutes in
winter)
2. Once warmed up, set the desired angle for bending.
3. Select the roller according to the thickness of the steel bar.
4. Check if the foot switch is connected.

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 6.4 Commissioning
1. Connect the power supply (3-phase), 1- Earth connection.
2. Use phase over switch according to power supply.
3. Manual operation - use the push button.
4. Use Manual Forward and Manual Reverse switch for change rotation.
5. Auto Operation - Use push button or foot switch.
6. Rotate freely to identify the direction of rotation.
7. Select the mandrels required for bending the rod depending on the rod dia.
8. Use the support bar to adjust the rod guidance.
9. Check free rotation for at least 3 minutes.
10. In case of emergency press the emergency-stop button provided (2-sides).
11. Do the work.
12. After the work is done, the machine should be stopped.

7. Periodic check and maintenance

Trouble Inspection and Maintenance

Excessive noise • Check for wear or damage of the gears in the gear box.

Bar angle cannot be • Check switch for ease of operation.

adjusted • Repair or replace as appropriate.

• Check Foot Switch connection.

Does not rotate
• Check if Emergency Switch is pressed.

• Check connections from time to time.

• Fix wiring when necessary.
Electric devices and • Check switches operation.
wiring connection • Remove foreign matter if necessary.
• Check wiring connections. Correct broken or damaged
lines.

• Clean the machine of dust and bar chips with a brush

(do not use compressed air).
• Check for cracks or damage in mechanical parts.
• Replace or request after-service as necessary.
Clean-up
• After the rainy season or after rain, pull off cover and
dry machine completely.
• When soaked in water or exposed to rain, there is a
danger of electric shock. Do not try to use the machine.
Call for service.

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8. Wiring Diagram

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 STROKE EQUIPMENTS INDIA Pvt. Ltd.

No.2, Arun Warehouse, No.1, Thandavamoorthy street,

Royapuram, Chennai- 600013
No.32, Akbar Estate, 1st Floor, Semudoss Street,
Parrys, Chennai-600001
140, Auto tower, JC Rode, Kalasipalyam,
New Extension, Bangalore-560002
Toll free contact No: 1800 313 3990
info@strokeequipments.com | http://www.strokeequipments.com

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