MOS CURTAIN WALL method statement s

THE CONSULTANT: THE CONTRACTOR:
Red Sea Project Shura Island Program 8 -

Hotel East 1
R08-HE1C27-3060
Contractor: Aluminum Manufacturing Co. Ltd. Employer: The Red Sea Real Estate Company I
Contract No.: R08-HE1C27-3060 Date Issued:
Contract Title: Aluminum & Glazing Works for the Shura East Hotel 1 at the Red Sea
Project
Method Statement
For the Installation of
Stick System
Curtain Wall
Aluminum and Glazing Package
Red Sea Shura Island Hotel East 1
Submitted By:
Hotel East 1
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INDEX
1. INTRODUCTION
2. SCOPE OF WORKS
3. PERSONNEL ROLES AND RESPONSIBILITIES
4. CONSTRUCTION PROCEDURES
5. SEQUENCE OF WORK
6. FABRICATION
7. INSTALLATION PROCEDURES
8. PREPARATION OF WORK & SITE SURVEY
9. COMMENCEMENT OF WORKS
10. INSTALLATION OF STICK CURTAIN WALL SYSTEM
11. WATER PROOFING ABD VAPOR BARRIER
12. SEALING OUT
13. ADJUSTING & CLEANING
14. QUALITY ASSURANCE & CONTROL
15. EQUIPMENTS
16. STORAGE & HANDLING
17. HEALTH & SAFETY
18. ENVIRONMENTAL REQUIREMENTS
19. APPENDICES
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1 INTRODUCTION:
The installation of facades and façade elements is the one of the more complex site operations. It requires
a range of skills and knowledge yet has not been recognized as a particular skill or trade.
This guide brings together advice on installation of curtain walling including all the major components:
frames, gaskets, sealants, finishes, glass and fixings. This explains why things should be done and
highlights those things that are most critical to the success of curtain wall installation.
Pic. Location of Hotel East 1 in Shura Island of Red Sea Project

Hotel East 1
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2 SCOPE OF WORKS:
2.1 SCOPE OF WORKS:
This Method Statement is issued to describe the method and procedures of the examining,
installationof Façade Scope of work for Aluminum & Glazing Works for the Shura East
Hotel 1 at the Red Sea Project. The Latest revision of Project Specification shall be used as
reference and is part of this Method Statement in the execution of Works.
Completion of all Aluminum & glazing Works for the various facilities in accordance with the
Employer Requirements including but not limited to:
• Aluminum and Glazing - Supply and installation of all façades glazing systems
(Windows, Glazed Screens, sliding doors, roof lights, etc.) to all elevations. This
includes all external doors, glazing, louvred screens and fixed Aluminum panels,
similar.
• Façade Structural Beam support: Completion of Structural supporting beams for

the façade members as required for Aluminum and glazing system.
• Movement/ Expansion/ General Joints - Incorporation of all movement/Expansion/

Waterproofing/ Decorative Joints within their Works.
• Weather Tightness: Demonstration of water tightness, acoustic, thermal and air

permeability performance of the Aluminum & Glazing systems.
• Air Permeability Testing – Successful completion of air permeability testing on all Building
Facades.
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2.2 AREA OF APPLICATION:
• ROYAL MAJLIS
• CHILDREN CENTRE
• POOL BAR AND GRILL
• TEEN CENTRE
• CENTRAL AMENITIES
• SPECIALITY RESTAURANT
• ENTERTAINMENT CENTRE
• 3BR VILLA
• 4BR VILLA
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3 PERSONNEL ROLES AND RESPONSIBILITIES

Listed down is the matrix table which is showing the significant personnel and their respective
roles and responsibilities.
Sr Personnel Responsibilities
He is overall responsible for ensuring that the formwork
1. Project Director installation is carried out in accordance with this method
statement.
He shall oversee the overall performance of the project. He

shall ensure adequate resources are variable for the execution
2. Project Manager of the works.
He is also responsible to ensure effective
implementation of the method statements.
He is responsible to ensure that adequate manpower, the
required material and the specified equipment are made
3. Construction Manager available to the commencement of the Works. He shall also
ensure that proper access and adequate lighting is provided.
The site engineer will ensure that the site preparation

activities are conducted according to the approval Method
Statement.
It is the site supervisor’s responsibility to organize the
Site Engineer work in a safe manner to ensure that safety and protective
4.
requirements are being properly utilized. He must also
ensure that the safety requirements is implemented and the
approved Method Statement procedure is followed and the
ITP is applied.
He is responsible for ensuring that inspection and tests are
5. QC Engineer carried as required.
Materials delivered from the factory and from the supplier

shall be checked by the QA/QC Inspector for conformance
upon delivery at project site and material records shall be
6. QC Inspector and Material Coordinator maintained by the Material
Coordinator.
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He will provide drawing from the Latest update during

7. Document Controller installation approved by the Technical Department Manager.
He shall monitor and ensure effective implementation of the

health, safety and environmental procedures/regulations.
He is responsible to check that the appropriate measures are
8. Safety Officer taken into account to ensure the work is undertaken in a safe
manner.
Surveyors and the Installation Technicians They are to follow the method statement related to their
9. respective activities.
They are responsible for the control and implementation of

the installation of the works at site, coordinate the activities
10. Supervisors and Foreman and follow up and monitor the works all the time, and
provide technical support to the installation team.
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4 CONSTRUCTION PROCEDURES
4.1 Special Consideration
4.1.1 Competent Installation Team
A competent and experience site supervisor will be appointed to manage and oversee the works,
including on site health and safety which will be coordinated on safety management team.
4.1.2 Document Review and Verification
Drawings must be as per approved design. Check updated and approved shop drawings,
fabrication drawings, installation instructions, architectural drawings and shipping /packing
list to become thoroughly familiar with the project. The shop drawings take precedence and
include specific details for the projects.
4.1.3 Supervision
The contractor will commence the works under competent supervision only.
4.2 General Notes
4.2.1 Field Welding
All filed welding must be adequately shielded to avoid any splatter on glass or Aluminum.
Results will be unsightly and or structurally unsound. Advise general contractor and other
trades accordingly. All field welds of steel anchors must receive touch up paint (Zinc
Chromate) to avoid rust.
4.2.2 Fastening / Anchorage System
➢ Fasteners shall be installed to secure the unit under service conditions (Weight
load, temperature variations etc.) It is not recommended that horizontal surfaces of
the flashings be penetrated with fasteners.
➢ Fasteners passing through the interior sill shall be sealed by putting sealant in
the hole before the screw, then tightly installing the screw, then sealing the top
surface of the fastening head.
➢ Fasteners length shall be sufficient to penetrate the substrate to a depth
designed to meet applicable building codes, manufacturer’s recommendations
and structural calculations. Number and spacing shall be sufficient to meet
loads.
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4.2.3 Shimming
When required shims shall be installed in a manner and in sufficient number to minimize
deflection, distortion or rotation of the frame to achieve proper operation of the Aluminum frame
product. When perimeter sealant is used take proper care that the shims are recessed into the
perimeter sealant cavity so that they will impede on the sealant joint.
4.2.4 Sealant
In accordance with the sealant manufacturer’s instructions with respect to surface preparation,
application procedures and application temperatures.
4.2.5 Sealant Depth
For sealant width over ¼ inch in metal glass and other non-porous surface joints, the sealant
depth should be minimum of half the sealant width and should in no case exceed the width.
4.3 System
Sr Type System System Model

1 Curtain wall Schuco System FWS-50
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5 SEQUENCE OF WORK
Alumaco activities will start after the complete finishing of all civil construction area. After
receiving the approved materials, Alumaco shall start to arrange the scaffolding our plan. In- case
any construction activity is going above our working area; main contractor must provide safety
net to prevent falling objects.
• Site readiness confirmation from the main contractor that all necessary interface
coordination with other trades has been carried out as indicated on the Alumaco-Shop
Drawings. (Approved checklist copy of structure and Steel structure integrated with our
Aluminum Works)
• Check all the areas are cleaned, clear of debris etc.
• Check Adequate Safety measures are provided by main contractor as per access plan.
• Floor lifting trolley before glass installation.
6 FABRICATION
• Fabrication drawings will be prepared internally for Alumaco team taking into
consideration all approved shop drawings. Cutting list for fabrication will be prepared and
supported by section drawings. List of accessories, corner cleats, glass and panel list will
be prepared.
• All profiles after coating upon arrival from coating plant will be thoroughly checked for
dimension, flatness and for matching other component, accessories. Once the inspection
is finished, protected profiles will be stored in storage area designated for checked and
approved materials to be used for fabrication. All manufacturing will be performed in
accordance with approved drawings, specification and tolerance at ALUMACO” S
factory production.
• In process supervision will be made by the concerned process whereas the final product
will be inspected and approved by the quality control inspectors. No product will be
delivered unless and until approved by the Q.C Inspector.
• All fabrication methods will be fully planned and organized by experienced ALUMACO
products engineering and fabrication personal. Special equipment such as cutting saw,
drills, breakers, high speed milling machines etc. shall be used.
• All fabrication will be done in the workshop in accordance with engineering design and
part drawings at ALUMACO factory premises.
• Fabrication will be done within specified standard codes & design fabrication tolerance &
ISO- Procedure.
• Fabrication will be done as per dimension shown on fabrication drawings & cutting list.
• Cut mullion and transoms to the required length.
• Transom ends are notched in accordance with the recommendations of SCHUCO for the
cleat type to be installed.
• Holes are punched into the transoms in accordance with system designers
Recommendations.
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• Drill holes in the mullions for bracketing.

• Fabricate cleats from extrusion. These cleats will be used to assemble mullions and
transoms.
• Fabricate expansions sleeves as per the bracketing.
• Brackets will be fabricated as per drawings.
• External cover clip and pressure plates will be cut to the required length.
• Drilled to receive the fixing screw and milled to provide weep hole.
7 INSTALLATION PROCEDURES
The works shall be planned in detail to comply with the construction program and the
specification requirements. In general, the installation of Glazed Curtain Wall will follow a
logical sequence of work:
• Conduct general investigation survey of the structure on which the curtain wall
shall be installed, that will include verification setting of brackets and other
secondary steel or steel support.
• Finished application of the damp proofing material on surface of concrete
structure behind the curtain wall. Application of damp proofing material is
not included in ALC scope of works.
• Survey, line and grade, verification of gridlines and fix point of structural brackets.
• Installation and alignment of the curtain wall frames (Mullion and Transom).
• On site Glazing Works.
• Fitting in of Aluminum windows and doors within the curtain wall.
• Complete Installation of the smoke seal, fire protection and waterproofing barrier at
the perimeter of the curtain wall, if required or as per shop drawing.
• Complete Installation of finished closure cover, flashings and cover cap.
• Final Inspection, cleaning, protection and hand-over of completed curtain wall to the
Client.
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8 PREPARATION OF WORK & SITE SURVEY

The following are the preparation of work needed prior to start the installation of Glazed Stick
Curtain Wall System:
Safe access (i.e. platforms and scaffolds).

1
Accesses are checked and certified for safety by an authorized person or agency.
Storage:
Check and ensure that the granted storage and working area is under good conditions for installations.
Placed stored materials inside buildings that are under construction and at least 6 feet from hoist
ways, or inside floor openings and at least 10 feet away from exterior walls.
Keep storage areas free from accumulated materials that cause tripping, fires, or explosions, or that
2 may contribute to the harboring of rats and other pests.
Deliver fabricated units and component parts to the jobsite completely identified with labels
corresponding to the erection drawings.
Protect surfaces from damages like accidental scratches or fork lift sideways accidental impacts.
Inspect materials for damage upon delivery from ALC warehouse to the jobsite. Touch-up or
Replace items with minor defects or scratches with the appropriate material.
All other activities and works by other trades on the areas that will be covered and will not be
3
accessible after the installation of the curtain wall shall be completely checked and approved.
4 Received written ‘Approved Pre-commencement” to start installation activities.
Complete the general survey of the areas on which the curtain wall (CCW) will be installed. The
Construction manager/Supervisor and the Surveyor shall conduct the activities.
5
Information to be confirmed and generated from the general survey shall include but not limited to
the following:
Establish and confirm the datum/reference points and the bench marks of levels and
5.1 gridlines to be followed for setting out of the curtain wall from the references provided by
surveyor.
5.2 Verify the tolerances for installation on the existing structure.
5.3 Verify the stability of the structure to which the bracket/support system shall be fixed.
5.4 Verify alignment and installation of the brackets.
5.5 Rectify any defects if required. Method for rectification shall be submitted for the approval.
Reports from the general survey shall be copied to the Client for information and action. If the result
6 of the survey suggests discrepancy(s) that needed remedial works for ALC to actually start the works,
document the result for client.
New written ‘Notice of Clearance’ shall be obtained from the Client if the area(s) previously cleared
7
has to undergo remedial works.
8 Thoroughly clean the prepared areas to install the supporting bracket.
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9 COMMENCEMENT OF WORKS
The installation of the stick curtain wall is in compliance with the approved shop drawings
and requirements of project specifications. A pre commencement approval procedure must be
carried out between the client and ALC.
1. Survey and Layout

1.1 Initial inspection of the areas shall be conducted in coordination with the client’s survey team. The
purpose is to determine the Control Points and Bench Mark points used by the contractor/traverse, by
the client, in locating the grid lines, which is going to be the basis of layout plan for the curtain wall.
1.2 After the joint inspection and familiarization, ALC team can start the layout and marking of offsets
for elevation and gridlines. ALC team of surveyors will use a different colored paint to have
distinction of markings between Client’s point and ALC surveyor’s point.
1.3 Points taken from the inside of the buildings shall be transferred outside the building and shall be
used as a station point for checking the panel layout. During the course of the survey, a joint survey
between the client and ALC survey team shall be carried out to settle survey discrepancy at the
earliest opportunity.
2. Installation of Structural Brackets
2.1 Pre-assemble the steel brackets supports of mullions (i.e. the hooking plates, fixing bolts and serrated
washers). Ensure that the type and size of materials used for the brackets are approved and assembled
as per the approved drawings.
2.2 Ensure proper orientation of the cleats and the fixing bolts, the number and type of washers to use
(flat or spring washers) are in compliance with the approved drawings.
2.3 Provide Aluminum plate or plastic spacers/packers behind brackets to align brackets as necessary.
Spacers/packers should hook on the brackets, otherwise shall be fixed mechanically in place.
2.4 Installation of spacers/packers should ensure that it would stay permanently in place.
2.5 Type and size of materials and method of fixing the spacers/packers shall be approved by the client
(clearly identified in the shop drawings).
2.6 Mark the location of the center of mullion on the edge of the slab, these markings shall be used as
reference in setting out the primary brackets that will receive the Aluminum mullions. Using a
template, mark out the location of the bolts, drill out the location of the bolts, drill out the location of
the anchors using specified size and diameter required by anchor bolt supplier. Align and install the
primary brackets and permanently fix once the alignment is confirmed. Make sure that the bracket is
in vertical position. Permanent fixing of the bracket shall be done by tightening the bolts to the required
torque as recommended by bolt manufacturer and locking the nut on bolts.
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Each bracket must be set following the correct in and out of the curtain wall panels. A one meter offset
from the gridlines shall be used as a reference to determine the correct in and out of the brackets. Establish
2.7
the grid line as near as possible to the edge of the concrete or set an offset if necessary. Take the
measurement from the grid up to the tip edge of the bracket.
Once the correct in and out distance has been established from one end to another end, install a guide line
2.8 between these points using nylon string and use it as a reference for setting the brackets in between those
two points. Once it has been set, hand tight the bolts and it is now ready for vertical elevation setting.
2.9 Setting for Elevation:
Taking the reference from ground zero, establish the elevation marks and establish an offset
using the structural or finish floor line level as reference of whichever floor the brackets will
2.9.1 be installed. Reflect all elevation marking on to the steel substructure using a yellow marker
or paint. After establishing the elevation marks, position the measuring rod on top of the
bracket.
Obtain the vertical distance from the finish floor line down to the top of the bracket. Add
this distance to the vertical offset which was established earlier. The value obtained shall be
use throughout the survey of the brackets for the respective floor. Using an automatic level,
2.9.2 sight the marking and measure from the reference elevation, get the reading and add or
subtract value taken from the reading. Transfer these points on to the measuring rod and
position it on top of the bracket. Adjust the bracket by tapping it downward or upward until
correct elevation has been attained.
Once the correct elevation has been established, bolts can now be tightened to its required
2.9.3 torque. Once all the bracket has been secured and checked, it is now ready to accept and
install the mullions.
Completed installation of the brackets shall be offered for the Client’s inspection and approval, once the
2.10
QA/QC Inspector confirmed the satisfactory installation of the brackets.
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10 INSTALLATION OF STICK CURTAIN WALL SYSTEM

• The installation of stick curtain wall shall start from the installation of framings (mullions and
transoms).
• Verify that the profile system that has been received from warehouse is the system that is
prescribe in the approved shop drawing.
• The steel shoe bracket at the base of the mullion, the cleats for connecting the transoms, adaptors,
thermal breakers and splice connector at the expansion joints are pre-assembled in the factory.
10.1 Installation of Mullions and Transoms
After installing the brackets, tightened the bolts to the required torque. Position the mullions on
10.1.1
structural brackets mounted on the upper wall and ‘shoe brackets’ mounted on the slab/floor.
Identify, align and fix the location of the shoe bracket. Drill holes for the anchorage once the
10.1.2
locations are confirmed.
Clean drilled holes and install wedge anchor bolts. Ensure that the edge distance and depth of
10.1.3
anchorage are as per the requirements of manufacturer for the use of the anchor bolts.
Position shoe bracket on the anchor bolts. Provide packers as necessary to level and align the
10.1.4
shoe bracket.
Align mullions on structural wall steel brackets. Permanently fix mullions on brackets once the
alignment is confirmed. Ensure that the through bolts used for fixing the mullions are
10.1.5
adequately tightened, with proper washers and the nut is locked on bolt. System of locking the
nut shall be approved by the Client.
Connect transoms on mullions. Apply adequate amount of weather sealant at the butt joint of
10.1.6
mullion and transom prior to connect transoms to mullions.
10.1.7 Align and level transoms loosely positioned in place between mullions.
Mechanically fix transoms on cleats connected to the mullions once the alignment and level is
10.1.8 confirmed. Method of fixing, type and size of screw used for fixing shall be in accordance to
the approved drawings.
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10.1.9 Apply weather sealant over the splice at the expansion joints at mullions.
10.1.10 Tool and finish sealant as required and allow to dry properly.
Installation of frame to curtain wall is complete and shall be offered for Client’s inspection and
10.1.11 approval once the QA/QC Inspector confirmed that the installation and alignment is
satisfactory.
10.2 On Site Glazing
Clean and verify the installation of adaptors and thermal breaks pre- installed on mullion and
10.2.1
transoms in the factory for proper fixing and continuity.
Position two glass setting blocks on each glass lite as directed by dead load charts and
approved shop drawings.
* Set blocks not less than 6in. from the edge of the glass for support of unit.
10.2.2 * Glass bite: not less than 1/2in. nor more than 5/8in. on any side of the glass unit.
* Maintain 1/4in. edge clearance between glass and adjacent metal framework.
* Use rubber spaces to maintain separation of glass and adjacent metal framework.
Apply silicon to vertical mullion and press on two side blocks per glass lite, at approximately
10.2.3
mid height of the glass.
10.2.4 Apply bead of sealant at interior gasket corners at 2in. long in each corner directions.
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Prepare the glass to be installed, tools for glass lifting must be at hand, secure glass sucker to
10.2.5 the panel glass, raised the glass slightly above center of glass to ensure glass hangs safely and
correct.
10.2.6 Ensure area below glass is cleared of all persons and an appropriate exclusion is kept.
10.2.7 Winch up glass slowly ensuring the relevant people are in correct position to guide the glass.
10.2.8 When the glass is at the correct height, guide in to place.
Install or check the internal glazing gaskets/pressure plate, glass carrier on the frame of
10.2.9
mullion and transom as per shop drawings.
10.2.10 Ensure that corners of gaskets are properly connected and sealed.
Ensure that the glass carrier is position on the transoms at the location specified on the
10.2.11
approved shop drawings.
10.2.12 Clean the glass units, particularly at the glass bite.
Position the glass on the frame. Provide temporary retainers on the glass to hold it in place for
10.2.13
alignment.
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Position Panel Glass head first and down in to the glass setting blocks. Install glass and center
in opening. Use cut out pressure plate as temporary glass retainers to hold in place until pressure
plate/bars are installed. Do not over torque.
Repeat the above instructions until all the glass is set in to each place in each Aluminum
10.2.14
panels.
10.2.15 Note that the gaskets on the pressure plates are pre-assembled in the factory.
10.2.16 Install pressure plate over the glass units once the alignment of the glass is confirmed.
10.2.17 Pressure Plate/Bar Installation:
Make sure that the rubber gasket is in place with the pressure plate/bar. This pre-cut
10.2.17.1
pressure plate should be installed with the gasket during work shop level.
Ensure proper connection and corners sealed of the external glazing gaskets fixed on
pressure plates.
10.2.17.2
Apply sealant to faces of end dams prior to installing pressure plates. Pressure plate
should be installed while the sealant is wet.
Install vertical pressure bar bolts from bottom to top and horizontal pressure bar bolts
10.2.17.3 from center outward. Always locate bolts 1 1/2in. (38.1) maximum from vertical /
horizontal intersections to ensure proper pressure over end dams.
Install vertical pressure bars first leaving 1/8in. (3.2) gaps at top and bottom. Using
10.2.17.4 a speed wrench torque bolts to 30in. pound (3.4N.m). Increase torque to 50 to 60 in.
pound (5.7 to 6.8 N.M) minimum after all four sides have been secured.
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Center horizontal pressure bars in opening leaving 1/8in. (3.2) gaps at each end.
10.2.17.5 Note: weep slots must be at top side all horizontal pressure bars and level with bottom
of glazing pocket to ensure proper drainage.
Seal gaps at vertical / horizontal intersections and at top and bottom of vertical
10.2.17.6
pressure bars.
Tighten pressure plates as required and ensure that the drainage holes are correctly
10.2.17.7
position and clear from any blockage.
Face Cover Cap Installation:
10.2.18
Install pressure plates cover caps. Joint detail of the cover cap shall be as per the approved
shop drawings.
Care must be given to prevent damage of face covers during installation. Use a piece
10.2.18.1 of wood such as 2in. x 4in. x 12in. and 3in. diameter Stanley Compo Cast dead blow
soft face hammer.
Install vertical face cover first. Do not disturb top and bottom closure plates when
installing face covers. Pinning of vertical face cove rise required to prevent slippage.
10.2.18.2
Use one pin on each per cut length, concealed behind horizontal face cover closer to
center line or as shown on shop drawings. (If applicable)
Install snap in horizontal face covers with the weep holes located on the bottom side.
10.2.18.3
Ensure that the tapered side of the face cover is pointing to upward direction.
Use high performance silicone sealants to seal horizontal joints between glass panel and silicon
10.2.19
sealant to wet seal joints between Snap-On cap retainers and glass.
10.2.20 A WIR (APPENDIX #1) will be issued for final inspection and approval.
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11 WATER PROOFING AND VAPOR BARRIER

Self-adhesive waterproofing membrane shall be used for water and vapor barrier at the perimeter of the
11.1
curtain wall.
11.2 A minimum of 100 mm overlap should be maintained to join the waterproofing membrane.
Prepare the surface of the structure to fix the one side of the membrane. Preparation and application of
11.3
waterproofing membrane shall be in accordance with the recommendation of the manufacturer
Apply appropriate primer to the surface of the structure on which the membrane shall be applied.
11.4
Allow to dry and apply the membrane.
Apply other side of the membrane at the end mullion of curtain wall. Mechanically fix the membrane
using a flat Aluminum bar screwed on the mullion, tacking the membrane between the flat bar and the
11.5
mullion. Apply silicone sealant the joint of the flat bar and the mullion to ensure waterproofing is sealed
against the curtain wall.
Finished Aluminum closure cover shall be installed in front of applied water proofing membrane for
11.6
finishes.
11.7 Apply seal, tool and finish at joint of the closure cover and structure as necessary.
12 SEALING OUT
Filling the rough opening gap: Rough opening gaps shall be insulated following the fenestration
products installation to reduce air leakage and energy loss. The material used to fill the rough
12.1
opening gap shall be selected to enhance the energy saving performance of the fenestration product
installation.
One component polyurethane foam sealant, or other code approved material shall be used to fill
12.2 the rough opening gap as required by applicable codes or the contract documents or the
fenestration products manufacturer.
Most sealant joints require a sealant backing material to assure proper joint shape and sealant
dimensions to prevent “3-sided adhesion”. Joints should be a minimum of 1/4in. (6mm) wide. If
12.3
joints are less than 1/4in. (6mm) wide, the sealant manufacturer shall be consulted for
recommendations.
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In general, sealant backing should be installed in butt joints so that the depth of the sealant is no
12.4 more than half the joint width. Sealant depth should not be less than 1/4in. (6mm) or more than
1/2in. (12mm).
In AAMA 850: “In butt joint and perimeter joint, the width and depth to width ratio are both
critical. The width shall be large enough to allow for a sufficient quantity of sealant. As a general
12.5
rule of thumb is 1/4in. (6mm) minimum. Typically, the depth of the joint should no smaller than
half the width, but in no case should the depth be greater than the width.”
“Joint Depth is usually controlled by the installation of back up material. A backer rod is usually
cylindrical and compressible. The diameter is larger than the joint and the rod is compressed when
inserted into the joint. Compression of the backer rod provides the proper configuration for the
12.6
sealant. Caution should be exercise not to puncture the rod during insertion. The sealant should
also not adhere to the backer rod. Three-sided adhesion will result if adhesion exists between the
sealant and backer rod.
Surfaces must be clean, dry and sound for adequate sealant adhesion. Remove dust, dirt and other
loose particles by brushing or wiping. Remove oily substances by wiping with a solvent
dampened cloth. Change cloths to prevent re-deposition and wipe dry with clean cloth before
solvent evaporates from surface. Use caution used when handling any solvent; be sure to
12.7
understand and follow any safety statements on the solvent container. Be sure the solvent is
compatible with, and will not attack, the surfaces. Abrasive cleaning may be required to obtain a
sound, clean surface. Sanding, wire brushing, grinding or cutting can be used to expose a good
surface.
Clean surfaces before applying sealant as listed below:
Painted - Use Isopropyl Alcohol Mill - Use Isopropyl Alcohol Glass - Use Isopropyl Alcohol
Pour solvent onto a clean, soft, absorbent, lint free cloth. Rub the surface to remove surface
contaminants.
12.8
Dry with clean, dry cloth towel.
Prime surfaces when required and allow drying. Mask area if necessary
Use silicone sealants that are structurally approved by manufacturer. Apply sealant to fill area in a
continuous bead without pockets or voids. Force sealants into the void between the frame and the
barrier wall.
12.9 Seal around application, sealant must be tooled.

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13 ADJUSTING AND CLEANING
Internal final cleaning of the curtain wall and removal of protection will be carried out upon received
13.1 of written instruction from the Client, it should be prior to the joint hand over inspection with the
Client and the Architect.
External final cleaning of the curtain wall and Aluminum cladding will be carried out after completion
13.2 of the external glazing work and prior to hand over to the architect. Written instruction to the Client
is required prior to works commencement.
If applicable, adjust operating hardware to function properly, for smooth operation without binding,
13.3
and for weather tight closure.
Remove the protective coating film when completion of adjoining works and construction activities
13.4
no longer requires its retention.
Clean the completed system, inside and out, promptly after installation, exercising care to avoid
damage to coatings. Remove excess glazing and sealant compounds, dirt and
13.5
other substances from Aluminum surfaces. Lubricate hardware and other moving parts.
Damaged Work: Replace framing, panels and other components of the work that have been damaged
13.6 or have deteriorated beyond successful repair by means of finish touch up or similar minor repair
procedures.
13.7 Maintain glass in a reasonably clean condition during construction.
14 QUALITY ASSURANCE & CONTROL

• QA/QC procedures will be enforced. Project procurement procedures will be
implemented at front end management stage.
• Inspection Test Plan will be introduced and implemented which reflect all aspects of
stages for inspection, testing and approvals.
• Top Management is overall responsible for disposal of Installed Products at Final inspection
and testing stage. He is also responsible for taking disposal action on customer rejected
installed products.
• Respective person in Company is responsible for disposal of non–conforming products.
• Project Manager, Site Engineer, Store Officer and QC Head are responsible for disposal of
In-Process inspected and Final Inspected Installed Products. Staff assists them, in routine
functions. They are also responsible for Identification, segregation and storage of non–
conforming products till disposal actions are taken.
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Inspection And Test Status at Incoming Materials
Identification of inspection
Activity / Location / Storage Area status by suitable means
All the incoming materials including miscellaneous materials are kept at identified
area for Waiting for Inspection or the same are identified by location or board Waiting for inspection
displayed or tag tied on it.
Non–conforming materials are kept in Rejected / Non–conforming Area. And the “Non–conforming materials” or
same are identified as -> And is sent back to vendor as early as possible. “Rejected”
All the accepted items are stored in their respective racks or bin or identified area By its routine storage are
for storage. considered as “Accepted”
Inspection and Test Status in In-process Installation
Identification of inspection
Activity / Location / Storage Area status by suitable means
Request for Inspection will be initiated relevant to the ongoing installation. Partial
installed pre-components according to the grid line are collectively inspected by Waiting for inspection
consultant.
Rejected components are either replaced or repair according to the conformance

of the comments on WIR (APPENDIX #1) or NCR scope. Rejected components “Non–conforming materials” or
can also consider as it is either damaged by site activities or natural calamities such “Rejected”
as rain, flood or a fire.
Approved WIR (APPENDIX #1) and closed NCR are considered as accepted, By its routine inspection are
materials and installation was done in accordance to good workmanship and considered as “Accepted”
approved materials.
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Products which are Non–conforming In Process during Installation
• Non–conforming In-Process products identified during the In-Process Installation

inspection stages are identified by marking or a particular picture included in the NCR
report. It is defined by other suitable means for “Re–Process” Or “Rejected Materials” with
the details of re–process, rejection in the related records. One or more of the following are
the disposals of the In-Process non–conforming products;
• Re–process to fulfill specified requirements,
• Rejected / scraped,
• Used in alternate application, if any
Products which are Non–conforming In Process during Installation
• Non–conforming In-Process products identified during the In-Process Installation

inspection stages are identified by marking or a particular picture included in the NCR
report. It is defined by other suitable means for “Re–Process” Or “Rejected Materials” with
the details of re–process, rejection in the related records. One or more of the following are
the disposals of the In-Process non–conforming products;
• Re–process to fulfill specified requirements,
• Rejected / scraped,
• Used in alternate application, if any

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15 EQUIPMENT
Tools and Equipment’s

✓ Mobile Scaffoldings
✓ Site Survey Equipment
✓ General Hand Tools
✓ Drill Machines
✓ Hilti Rechargeable Tools
✓ Glass Lifting Suction Machines
✓ Handy Glass Suckers Tools
✓ Glass A Frame Rack
SAMPLE PHOTOS FOR TOOLS

AND EQUIPMENT
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16 STORAGE & HANDLING

16.1 GENERAL NOTES:
• Control of stock materials and items.

• All stock materials and items shall be identified and documented from date of
purchase, through receiving, storage, processing and transporting to specific site
structure location to insure traceability.
• Storage of stock material and items shall be accomplished in a manner that will
ensure proper protection from contamination and damage.
• A written permission must be secured from the Client regarding the placement of panels.
• Marking and loading shall be as per project engineer requirements.
16.2 STORAGE
RECEIVING OF MATERIAL FROM FACTORY
• ALC will establish traffic control wherein the stored materials are placed and located in an
appropriate segregation thereby defining paths and roadways detrimental for the protection
from damages created by equipment and busy loading and unloading transport.
• All Aluminum curtain wall components will be delivered in the manufacturer’s original protective
Packing.
• Each component shall be individually wrapped or otherwise protected against finish
damage. Un- protected components to be delivered to the facility work site are not permitted.
• Delivery note will be prepared by the fabrication workshop together with the materials. The
Delivery Note will list out items, description of material to be received, quantity and weight.
• All Quality Control Documents from the production workshop factory will be included in the
delivery note.
• The QC engineer, Site engineer, Site Supervisor and Store Keeper will be responsible to
check the material against the Delivery Note for quantity and specification, approved
drawings, if nonconformance material were found; the QC engineer and Site Supervisor will
prepare nonconformance form. Site Manager will follow up the corrective action with the
fabrication plant supplier.
• Aluminum components will be stored in a clean dry location away from uncured masonry
or concrete. Cover components with waterproof paper, tarpaulin or polyethylene sheeting in
a manner to permit circulation of air.
• The store materials will be kept properly to permit easy access for inspection and
identification. Keep steel members off ground and spaced by using pallets, damage, or other
supports and spaces. Protect steel members and Aluminum packed materials from corrosion
and deterioration.
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16.3 HANDLING OF MATERIALS
• All equipment and materials will be handled in such manner as not to damage the item and
hence its performance.
• On site. Prior to the delivery, detailed and comprehensive arrangements will be made to
ensure the most efficient hoisting and distribution of materials into the site areas. The
schedule is divided into phases to suit the overall program.
• All materials delivery will be carefully supervised and coordinated and proper
documentation will be kept throughout the contract period. Such deliveries will be
arranged in conjunction with site requirements and programs needed.
• Upon delivery, material and equipment will be unloaded by crane or bottom truck with
appropriate lifting capacity.
• Shifting skates/rollers and a small bottle jack may be required for final positioning. Care will be
taken when towing equipment on rollers, ensuring that slings are properly secured to the based.
16.4 DELIVERIES AND OFF LOADING
• Storage area for transporting materials to site locations to be of sufficient space to

accommodate multiple deliveries if need arises.
• Panel deliveries to be off-loaded via mobile crane direct to cantilever platform whenever possible.
• Panel packs once distributed to floor corresponding levels to be nearly stored to
maintain clear routes around the slab, and will be decanted and readied for installation
just in time, to minimize distribution to others.
• In sequence with the panel installation, the packs will be de-canted onto trolleys in
readiness for installation.
• Crate identification-All pallets shall be correctly identified by a labeling system and
positioned on the specified floor according to a planned layout scheme. The adhesive
label is not erasable and carries information regarding dimensions, weights and contents
of the pack. The packs are designed to be unloaded and distributed using cranes or fork
lift trucks.
• Other items- small components, windows, doors and louvers frames, flashing, panels
and the like, will be delivered in timber or frame bin packs, clearly labeled for off-
loading and distribution to their respective levels.
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17 HEALTH & SAFETY

17.1 SITE HEALTH & SAFETY REGULATIONS
• The contractor and Sub-contractor should abide by the approved SBG/HSE Plan during
the works implementations.
• The Risk Assessment should be made understood to all the working personnel and control
measures should be abided and should be minimized.
• Requirement of “PTW” (Permit To Work) to be provided during all phases of works.
• Any person failing to comply with the rules or directions issued by management will be
removed from site.
• All site operatives must be oriented or received a task specific Method Statement and
Risk Assessment briefing prior to commencing work, which they may acknowledge as
recognition of their understanding of and willingness to comply the same.
• The minimum PPE for this site is:
➢ Safety Helmet ➢ Hi-visibility Vest / Jacket ➢ Safety Footwear
➢ Safety Eye ware ➢ Protective Gloves
17.2 SAFETY & HEALTH ORIENTATION
• Workplace safety and health orientation begins on the first day of initial employment or job
transfer. Each employee has access to a copy of this safety manual, through his or her
supervisor, for review and future reference, and will be given a personal copy of the safety
rules, policies, and procedures pertaining to his or her job. Supervisors will ask questions of
employees and answer employees’ questions to ensure knowledge and understanding of
safety rules, policies, and job-specific procedures described in our workplace safety program
manual.
• All employees will be instructed by their supervisors that compliance with the safety rules
described in the workplace safety manual is required.
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17.3 JOB SPECIFIC TRAINING
• Supervisors will initially train employees on how to perform assigned job tasks safely.
• Supervisors will carefully review with each employee the specific safety rules, policies, and
procedures that are applicable and that are described in the workplace safety manual.
• Supervisors will give employees verbal instructions and specific directions on how to do the
work safely.
• Supervisors will observe employees performing the work. If necessary, the supervisor will
provide a demonstration using safe work practices, or remedial instruction to correct training
deficiencies before an employee is permitted to do the work without supervision.
• All employees will receive safe operating instructions on seldom-used or new equipment
before using the equipment.
18 ENVIRONMENTAL REQUIREMENTS
• ALC across the kingdom of Saudi Arabia will ensure that all workers and employees,
subcontractors and visitors to any of our sites / facilities make every effort to ensure
the protection of the environment and the avoidance of the undertaking any activity
which will have a negative impact on the environment. This will be achieved mainly
by complying with all local environmental legislations, standards and guidelines
including, but not limited to:
• Identifying potential adverse impacts that could arise as a consequence of direct
and indirect site activities.
• Establishing practicable mitigation measures for the most significant environmental
impacts by construction activities.
• Using only environmentally friendly products, as far as reasonably issues and awareness.
• Commitment to the environment: ALC is committed to protect
developments that are constructed to high standards, while preventing
adverse impacts on the environment.
• Compliance Procedure: ALC project team will ensure all those involved in the
project that any shortcomings are rectified immediately implements the
following requirements:
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19 APPENDICES
19.1 WORK INSPECTION REQUEST (WIR) FORM

19.2 MATERIAL INSPECTION REQUEST (MIR) FORM
19.3 ALC INSTALLATION RISK ASSESSMENT
19.4 CHECK LIST FOR FAÇADE WORKS
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19.1 WORK INSPECTION REQUEST (WIR) FORM

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19.2 MATERIAL INSPECTION REQUEST (MIR) FORM

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19.3 CHECK LIST FOR FAÇADE WORKS

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Job Safety Analysis
Instructions for completing Job Safety Analysis (JSA) form
Section I -Enter general information about the site and job task.
Section II - Determine whether any of these operations apply to the job task to be performed. Make note of any special training, permit, certification, and risk assessment
requirements.
Section III - Identify any human/organizational factors that could impact the ability to perform the work safely.
1. Break the job down into steps - Be as specific as possible. Write each job step in a new row of column A (Activity/Step). It’s a good idea to leave an extra row between
steps in case you need them later. Add additional rows to the table as needed, or if completing the JSA on paper, print additional copies of the sheet to accommodate
all job steps.
2. Determine the hazards associated with each job step and write them in column B (Hazards). Use the examples of hazards provided below to trigger your thinking about
different types of hazards and energy sources.
3. List any control measures that will be taken to ensure that step is done safely in column C (Control Measures). Use the control measure examples and hierarchy provided to
trigger your thinking about different types of controls and their effectiveness at reducing risk. Controls toward the top of the table tend to be more effective at minimizing
the severity and/or likelihood of an event than the controls toward the bottom of the table. If this job involves a Life Crucial Operation, continue to step 4. Otherwise,
repeat steps 2-3 for each of the job steps identified, then proceed to step 8.
4. Considering the hazards involved and the control measures that will be in place, determine the worst credible severity of an incident that could result from this job step.
Use the severity table provided. Write the severity number in column D (Severity).
5. Considering the hazards involved and the control measures that will be in place, determine the likelihood that an incident will result from this job step. Use the likelihood
table provided. Write the likelihood number in column E (Likelihood).
6. Multiply the severity number by the likelihood number and enter the product in column F (Risk).
7. Consider the risk rating against the thresholds provided in the Overall Risk Ratings.
i. Very low and low risk ratings of 1-2. This level is generally considered acceptable provided that all control measures are applied.
ii. Medium risk ratings of 3-9. Medium risk requires a planned approach to control the hazard and applies additional controls if required. Action taken must be
documented on the risk assessment form.
iii. High and Very High-Risk ratings of 10-25. For all high and very high risk, Column G (Additional control measures) must be implemented to further reduce the risk to
a medium or low level. Such activities shall not be proceeded until applying additional control measures. The Construction Director/Manager or facility Manager must
personally review the activities with a High or Very High residual risk score and approve additional control measures by signing off the JSA.
8. Repeat steps 2-7 for each of the job steps identified.
Section IV - Provide the name, company, and title of those who prepared and reviewed/approved this form in the signature box provided. The Construction Director/Manager or
facility Manager must review and approve the additional control measures that have a High or Very High-Risk rating before proceeding the task. Additional space is also provided
for crew members to sign the JSA if desired.
Reference Table in completing Section III – Job Safety Analysis (Column B – Hazard)
Biological & Environmental Electrical Chemical Gravity/Height Mechanical & Motion
Altitude Arc Flash Air Emissions Equipment Tipping/Collapsing Being Thrown Off/Under
Animal Bite/Sting Buried Utilities Chemical Products Excavation/Trench Equipment
Blood-Borne Pathogens Damage to Leads/Cables • Carcinogenic Falling Objects Disintegration of Moving
Contaminated Food/Water Damage to Switches • Combustible/Flammable Floor Openings/Edges Components
Insect-Borne Disease Energized Circuits/Conductors • Explosive Grating Removed Driving/Vehicle Traffic
Pests Inadvertent Energization • Toxic Inadequate Support Ejection of Workpiece/Debris
Poisonous Plants Lack of Isolation/Grounding • Corrosive Lack of Access Ladders/Stairs Entanglement
Precipitation Missing/Damaged Insulation • Reactive Suspended Load Friction
Temperature/Humidity Overhead Lines Client/Process Chemicals Unstable/Insecure Materials Movement/Shifting
Unsanitary Conditions Overload of Circuits Lack of Containment Work Above/Below Others Moving Parts
Weather Stored Energy Leakage/Spills Work at Height/Fall Hazards Pinch/Crush Points
Wind/Turbulence (Batteries/Capacitors) Material Incompatibility Walking/Working Surface Projectiles
Pressure Water Near Electrical Conductors Produced/Disturbed by Work • Slippery Rotating Equipment
Abrasive Blasting Work Environment • Asbestos • Uneven Sharp Edges, Corners, or Points
Compressed Gases Cluttered • Lead • Obstructed Shearing
High Pressure Fluid Confined Space • Silica • Steep Stored Energy
Pressure Testing Damaged Tools/Equipment • Welding Fumes • Moving/Swaying/Pitching (Springs/Accumulators)
Pressure Washing/Blasting Entrapment • Dust • Insufficient/Unstable Striking
Radiation Erosion Water Discharges Ergonomic Trapped Between Equipment and
Intense Light Hazardous Atmosphere Wastes Generated Awkward Postures/Movement Fixed Structures
Lasers • Oxygen Rich/Deficient • Hazardous Excessive Force/ Exertion Unexpected/Uncontrolled
Microwaves • Contaminants • Non-Hazardous Heavy/Awkward Load Movement
Naturally Occurring Ignition Sources Sound Repetitive Motion
Radioactivity Radioactive Inadequate Ventilation Continuous Noise Same Position
Material Poor Lighting/Glare Intermittent Noise Vibration
X-Rays Restricted Access/Egress Extreme Noise
Runoff Impact Noise
Job Safety Analysis

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Job Safety Analysis
Reference Table in completing Section III – Job Safety Analysis (Column C – Control Measure)
Most Effective Controls Examples
Elimination ➢ Make connections at ground level before erecting ➢ Remove a dangerous machine from service
(Remove the hazard altogether) a structure to eliminate work at height ➢ Provide power outlets to avoid trailing cords
Substitution ➢ Use latex rather than oil-based paints
(Replace the material/process ➢ Reduce energy, such as speed, force, amperage, pressure, and temperature
with a less hazardous one) ➢ Use water-based detergents instead of organic solvents
Engineering/Isolation ➢ Ventilation ➢ Isolate hazardous energy sources
➢ Secondary containment
(Design effective control ➢ Machine guarding ➢ Interlocks
➢ Barriers
measures to protect people and ➢ Enclosures ➢ Platforms and guardrails
➢ Improve lighting
the environment) ➢ Circuit breakers ➢ Exclusion zones
Warning ➢ Signs ➢ Horns ➢ Labels
➢ ➢ High visibility paint
(Alert people to the hazards) Backup alarms ➢ Beepers ➢ Tags
Administrative ➢ Work rotation to minimize exposure
(Provide training, procedures, ➢ Inspect safety equipment ➢ Training and supervision
etc.) ➢ Good housekeeping practices
PPE ➢ Safety glasses ➢ Fall harness and lanyards ➢ Respiratory protection
Least Effective
(Personal protective equipment) ➢ Hearing protection ➢ Gloves ➢ High visibility vests
Reference Table in completing Section III – Job Safety Analysis

Reference Table in completing Section III – Job Safety Analysis (Column D –Severity)
(Column E – Likelihood)
Impact On Chances of
Severity Level Likelihood Level Probability
People Equipment / Property Occurrence
➢ Extensive losses of high value
Likely to occur within the next
equipment/property
Almost 1 year.
Major 5 Single / Multiple fatalities ➢ Loses exceeding SAR 3,750,000; or 5 1 in 100
Certain More than 80% chance of
Major unplanned impact on budget and
schedule occurring
➢ Losses of equipment/property that

Likely to occur within the next
Injury or illness resulting in cannot be readily replaced; or
2 years.
Significant 4 permanent total or partial ➢ Losses exceeding SAR 375,000; or Likely 4 1 in 1,000
More than 60% and less than
disability Significant unplanned impact on project
80% chance of occurring
budget
Injury or illness resulting in ➢ Loss of equipment that can be readily Likely to occur and may do so
medical treatment or replaced; or within the next 3 years.
Moderate 3 Possible 3 1 in 10,000
temporary disability/loss of ➢ Losses exceeding SAR 37,500; or More than 40% and less than
function Minor impact on the budget 60% chance of occurring
Unlikely to occur and may do
➢ Loss of equipment that can be readily
Injury or illness requiring first- so within the next 5 years. 1 in
Minor 2 replaced, or Rare 2
aid treatment only More than 20% and less than 100,000
Losses less than SAR 37,500 40% chance of occurring.
Extremely unlikely to occur
➢ Near Miss/no impact or damage to within the next 5 years. 1 in
Negligible 1 Near Miss/no harm Unlikely 1
equipment or property Less than 20% chance of 1,000,000
occurring
Reference Table in completing Section III – Job Safety Analysis (Column F – Risk)
Risk Matrix Overall Risk Ratings

Severity Very Low Low Medium High Very High
Likelihood
1-Negligible 2-Minor 3–Moderate 4-Significant 5-Major 1 2 3-9 10-16 20-25
5 – Almost Medium High High Very High Very High

Certain (5) (10) (15) (20) (25)
High and Very High-Risk ratings of 10-25.
Medium Medium High High Very High
4 – Likely Additional control measures must be implemented to further reduce the
(4) (8) (12) (16) (20)
High and very high risk to acceptable level.
Medium Medium High High
3 – Possible Medium (9)
(3) (6) (12) (15) Note: The Construction Director/Manager or Facility Manager must
Low Medium Medium High personally review the activities with a High or Very High residual risk score
2- Rare Medium (6)
(2) (4) (8) (10) and approve suitable additional control measures by signing the JSA.
Low Medium Medium
1 – Unlikely Very Low (1) Medium (3)
(2) (4) (5)
Job Safety Analysis

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Section I – General Information
Emergency Procedures
Emergency Contact Name TAHA Emergency Contact Phone Number 0537353273
Primary Contact VICTOR Primary Contact 0568375375
Secondary Contact SOHAIL Secondary Contact 0559187094
Details
Program Number. P-08 Company Name ALUMACO
Project Name HOTEL EAST 01 Date 10/06/2024
JSA /Risk Assessment Title WORKING IN CONSTRUCTION SITE, LIFTING, MATERIALS HANDLING, INSTALLATION, Category ☒ New ☐ Revised
STORAGE & SCAFFOLDING
Specific Location Building
Plant Tools & Equipment Required Surveying equipment, Measure taps, Hammers, Lifting device, Area ALL AREA
power tools, cordless tools, grinders & hand tools.
This procedure describes the arrangements for the planning and organization of lifting operations, working at construction sites. Materials handling,
Work Scope/Description
installation & scaffold activities.
Section II – Does this job require any of the following operations?
✓ = Requires f normal/special training ◼ = Requires certification or Competent/Qualified Person designations

= Requires a permit/form/report ∆ = Lif e Crucial Operations = Requires full Risk Assessment
Description Yes Description Yes
Aerial Lifts ✓ ∆ ☐ Cranes - Critical lift ✓ ◼ ∆ ☒

Confined Space ✓ ◼ ∆ ☐ Hot Work ✓ ☐
Dismantling and Demolition ◼ ☐ Loading/Unloading Material ∆ ☒
Electrical Hazards ✓ ◼ ∆ ☐ Noise Exposure ✓ ☐
Excavation/Trenching ✓ ◼ ∆ ☐ Powered Industrial Trucks ✓ ◼ ∆ ☐
First Line Breaks ✓ ◼ ∆ ☐ Radiation Area Work ✓ ◼ ☐
Grating/Floor Plate/ Guardrail Removal ∆ ☐ Respiratory Hazards ✓ ☐
Hazardous Energy Control ✓ ◼ ∆ ☐ Roof Work ✓ ◼ ∆ ☐
Hazardous Materials
✓ ◼ ☐ Scaffolding ✓ ◼ ∆ ☒
Asbestos & Lead Work
Hazardous Materials
✓ ◼ ☐ Site/Vehicle Traffic ∆ ☒
Crystalline Silica & Cadmium
Hazardous Waste Operations ✓ ☐ Steel Erection ◼ ∆ ☐
Heavy Equipment ✓ ◼ ∆ ☒ Work at Height (> 6 ft) ✓ ◼ ∆ ☒
Rigging, & Cranes ✓ ◼ ∆ ☒ Other ☐
Job Safety Analysis

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Section III – Job Safety Analysis Risk Assessment (Post Control Measures)
(A) (B) (C) (D) (E) (F) (G) (H) (I) (J)
Activity/Step Hazards Control Severity Likelihood Risk Additional Control measures Severity Likelihood Risk
Measures
• Drivers shall be well
trained, Driver should be
certified, Clear traffic sings • Waring hazard lights and sings
• Over speeding, Collision shall be providing atsite will be installed, Traffic
Site preparation and mobilization of cranes • Cranes position and ground 3 3 9 controllers shallcontrol vehicle 2 1 2
witheach other, traffic
surface need to clean and movement during operation
accident
compacted
• Road traffic accident – • Site labor shall be trained in 4 3 12 • Some PPE e.g. hard hats and high 2 1 2
visibility vests are color coded to
vehicle collision / personal the use of personal safety
allow easy identification of trades.
injury. equipment and PPE through Riggers / Banks men will wear a
orange hard hat and high visibility
• Damage to materials and onsite training and tool box
vest, for example
equipment – financial and talks. Training shall include
production loss. both the use and purpose of
the protective equipment.
Traffic
• Labor shall be provided with
personal safety equipment
and PPE at no cost to

themselves and shall be
provided with replacement
protective equipment on an
old for new basis.
• Labor shall not be required to

utilize old or damaged
protective equipment in order
to reduce costs.
Job Safety Analysis

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• Heat stroke • Self-determination of heat 3 3 9 • Workers should add extra salt to 3 1 3
• Restlessness stress exposure. their food
• Irritability • Maintain a healthy life style • Distribute approved water bottle to
Heat stress • Heat exhaustion • Drink water or other fluids worker for drinking.
• De hydration Frequently.
• Heat cramps • Avoid excessive exposure
• Heat rash • Flex leg muscles several times
before moving.
• Keep skin clan and
periodically
allow skin to dry.
• Daily safety task instructions 4 5 20 • Re-schedule hard work activities in 5 1 5
briefing to be conducted to coolest part of day where possible.
all workers prior to • Ensure no worker work alone in
commencement of works. heat stress area.
• Comply with Summer working • Site supervisors shall perform job
Plan and heat stress rotation to the workers.
procedures as per HSE plan. • Adequate PPE and proper clothing
• Provide adequate quantity during when working under high
and quality of temperature e. g. lightweight,
drinking water by arranging water cotton and light colored).
coolers. • Train supervisors to detect and
• Limit work in extreme manage symptoms of heat stress
temperatures during summer among the workforce.
times. • Provide temperature-controlled
• Providing shaded work areas rest areas with adequate provision
as much as possible. of tables and chairs to be in place.
• Regular intake of food and • Provide Heat Stress General
drink adequate quantity of Awareness Training with regular
Working in hot weather / working in heat– direct to sun • Constantly working without water. refresher sessions for all operatives.
drinking water, • Reduce oily related food and • Encourage workers to keep
• exposed to sun soft drinks. covered up during the summer
• Sharing heavy work. months (using a long-sleeved shirt
• Ensure that the operative is fit and a hat with a brim or flap that
to work under direct sunlight protects the ears and neck),
• Use of buddy system to especially during mid-day when
monitor the sun is at its hottest.
colleague’s health • Monitoring & supervision.
• Scheduled rest breaks to be
provided (Frequent breaks,
minimum 10 mins every 2
hours.
• Drink water every 30 minutes
and Electrolytes as per
manufacturer
recommendation and
timescales.
• Schedule work to minimize
exposure.
• Newly mobilized workers shall
be acclimatized and never
assigned heavy task or direct
exposure to hot environment.
Job Safety Analysis

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• Proper PPE to be use
- • Barricade to provide at • Avoid work at adverse weather
Survey /Setout • Slip, trip and fall 2 4 8 2 1 2
*edge ofexcavation, trench condition
or any kind of opening.
• Riggers should be 3rd
party certified
• Rigger shall train
• Operator shall follow only
• Poorly secured • Lifting gear shall be 3rd
Rigger Instructionthe Providing
• incorrect lifting and partyTUV certified
information, training,
erectionpractices • Rigger supervisor close
instruction or supervision
including unsafe rigging Monitoring the task necessaryto protect all
and inadequate incorrect and hasvalid TUV persons from risks to their
--Rigging, Lifting and Installation.
loading and unloading certification Making 4 6 24 health and safety from work 2 2 4
method inappropriate sure that adequate Monitoring worker health
or unstablework area for training and workplace condition to
cranes faulty lifting communication prevent injury.
anchor or connection, practices in place. • Providing adequate and
• Ensuring that health and accessible facilities for
safetyprocedures or welfare of the workerwhile
process are in place, at work.
• Provide proper
• Cranes losing barricade and
balance signages to stop • Make sure Rigger and
unauthorized entry. Operator arecompetent and
lifting by Crane • Blind point train person
• Make sure that the
(Loading and unloading) 4 6 24 2 1 2
area is level • Make sure supervisor
• Poor
and compacted. conduct toolbox meeting
equipment
• Make sure outriggers are before activity
maintenance
fully extended • Never allow anybody to
• Practice ergonomics cross under the suspend
• Personal struck
/manual load
by falling load lifting
• Un authorized
entry
• Work without
work permit
• Crossing under
the suspended
load
Job Safety Analysis

Page 6 of 12
• Lack of knowledge and • Only trained and authorized 4 4 16 • Competency verification. 3 1 3
experience could result in persons are allowed to • Continuously monitoring the
failure of Mobile equipment operate equipment and certification.
operation. Scaffolding activities. • All staff must be trained on the
• Collision between mobile SOPs
• Operators must be trained by
Unauthorized Operator and scaffolder equipment or with
3rd party and available with
personnel.
competency
• Falls from heights.
certificate/License and make
• Collapse of scaffolding
sure its validity.
• Injuries due to misuse
• Scaffolder also certified by 3rd
party organization and make
sure its validity.
• All equipment shall be
inspected by 3rd party and
available with
certifications/License .
Job Safety Analysis

Page 7 of 12
Scaffold collapse, use of poor
Using proper safety equipment, Avoid over loading, stay claim on
quality of damaged materials,
Scaffolding inspect scaffolding materials, 3 3 9 scaffolding, A scaffold should 2 1 2
insufficient maintenance of
stay organized, Be fully licensed always have a guardrail
scaffold
• Personal injury (min 3 4 12 1 3 3
• MSDS for all chemical shall • Appropriate PPE (chemical
or/major), Fire,
be made available and resistant gloves, respirators,
• Improper storage
strictly adhere. and eye protection as per
• Exposure to temperature.
standard) shall be used.
• Exposure to toxic fumes, • Only competent person
reaction with skin, ingestion shall be assigned for the • Follow safe handling
inhalation of chemical. task. procedure
• Chemical spill (soil
contamination) Burns, • Ensure all chemical storage • Drip tray must be provided
Improper storage and handling are done as for paint storage area.
• Exposure to temperature. per the instruction
• Area to be isolated (restricted
• Exposure to toxic fumes, mentioned in the MSDS.
access) and provide proper
reaction with skin,
• Storage area must be signage.
ingestion
bounded properly.
• Smoking is not allowed near
Chemical Storage, usage & handling
• Restricted entry for the paint storage area.
unauthorized personnel.
• MSDS and COSHH
• The storage are must be assessment will be available
clean and tidy at all times. for all substances /material
taken to site.
• Spill kit shall be made
available near the storage.
• Toolbox talk shall be

conducted and recorded by
the concern supervisor or
foreman.
• Fire extinguisher shall be

made available near the
chemical storage area.
• Operatives and others –

• All possible means of • Mgt to ensure that storage
injury from explosion and
ignition must be excluded
fire facilities are maintained to a high
from and around the vicinity
of the chemical storage standard.
Explosion of fire due to chemical storage area.
• All possible combustible

materials must be excluded
2 2 4
(so far as is reasonably
5 4 20
practicable) from and
around the vicinity of the
chemical storage area.
Job Safety Analysis

Page 8 of 12
Quantity requirements for
highly flammable liquids.
• (HFL) to be estimated for

minimum order quantities.
• A suitable fire-resistant
store with signage to be
provided.
• HFL to be kept in suitable

containers with secure lids.
• Petrol to be kept in marked

plastic containers of 5 liters
maximum.
• Any spillages to be
mopped up straight away
with materials disposed of
to a safe place.
• Fires must not be started

with HFL.
• Use fall protection cover (to
prevent falling through
• Misuse of ladders,
opening), shall be provided
Faulty protective
stable access to high
Work at height measure, Lack of 4 6 24 • Use proper PPE at work 2 1 2
workplace, regularly review
familiar and experience, height
your risk prevention
incomplete scaffold and
measures.
roofing,
• Conduct a job site
inspection every six months
or more
• Trained signalman
with flags Hot
work permit should
• Operating a machine
be available.
without Guards in • Shall be wear PPE
Use of plant and heavy equipment • numbers of fire 4 3 12 2 1 2
place Must be train the workers
extinguishers
• Fire, Crushing or
rollover, Falling
• Eyes injuries due

• Inspection
to the flying
should be
particles
done before
• Hammer may cause
use any tools
Using of Hand tools of 4 2 8 Use proper tools for job doing 2 1 2
injuries • Always keep
• Damage tools in box
handless of
hand tools • Always keep
Job Safety Analysis

Page 9 of 12
• Falling from Hight clean
While climbing ladder caring
• Awareness
tools in hand
among the
workers for
the safe using
• Back ache due to 3 4 6 • Appropriate PPE shall be 1 3 3

• Use trollies or other
handling material with provided.
manual handling aid.
wrong posture • Close supervision and
• Ensure all personnel are monitoring must be carried
• Property damage due
trained for kinetic lifting out.
to falling material
technique. • Educate all the workers
while handling
through instruction,
• Repetitive movement • Job rotation and job • Use lifting dolly if applicable.
• Awkward posture and breaks shall be
Manual handling lifting provided.
Back bone Injury / • Musculoskeletal
severe body pain • Use job enlargement,
disorder, Hand injuries,
increase the number of
cut, bruises
takes performed by the
• Sharp edges
worker.
• Varying the type of

movement.
• Design reach distance

for the shortest worker.
• Arm supports shall be

provided.
• Reduce the speed of

the motion if possible.
• Use mechanical assists

and malfunction tools.
• Cuts and Lacerations when 4 3 12 • Ensure that a first aid kit is 2 2 4
• All workers to use PPE,
handling the partitions and maintained on site.
which is leather gloves,
frames • Ensure all are aware about
Sharpe edge from aluminum frames and glass hard hat, long overall, ERC plan.
safety boots, safety
glasses and reflector
vests.
Job Safety Analysis

Page 10 of 12
• All equipment shall be • All operators required valid
equipped with reverse third-partycertificate.
Equipment, unexpected alarm and revolving • All Equipment require
Movement of heavy equipment and vehicle break down. Equipment, warning light. 2 2 4
4 3 12 for valid inspection third
unexpectedbreak down. • Trained flagman wearing
party certificate.
reflective jacket shall
• Operators need to
beassigned to all heavy
trained andinducted.
equipment.
• Unnecessary personnel
shall be excluded from
the excavation area.
Increase the frequency of routine
disinfection of surfaces, floor and
office items (keyboards, mouse,
desks etc.) at the plants/camp Provided Awareness Briefing to all
areas as part of normal employees & Crews.
Covid – 19 pandemic disease outbreaks Unhygienic housekeeping activities Awareness & Information 2 2 4
condition. Ill health 4 3 12 signageneed to be posted.
Spread of disease Fatality All employees need to inform to his
Sanitize rooms including all
Supervisor / Site nurse for any such
officeitems and tools between
symptom.
each shift. Prevent the use of
desks, office items etc. by other
personnel
Job Safety Analysis

Page 11 of 12
Awareness shall be made to
workers on hygiene and
proper
PPE use and disposal
• In case of emergency, • Conduct emergency drill to
supervision shall report the workers and office staffs
event to HSE and immediate
Emergency at
superior and follow EPC&
workplace,
TRSDC Emergency Protocol.
Personnel injury, Fatality,
4
Emergency Preparedness Damage to 4 3 12 2 2
Property • Medical team shall be
Impact to marine reported those require
Environment medical treatment.
• Emergency preparedness
materialsshall be readily
available at site
Note: Insert additional rows or print additional sheets as necessary to accommodate all job steps.
Section IV – Approval and Signatures

Prepared by Company Position
Sohail ALUMACO QC engineer
Reviewed and approved by Company Position

Victor ALUMACO QA/QC Manager
HSE Manager
NAGRAJ ALUMACO
High and Very High residual risk rating (10-25)

Note: All High and Very High residual risk ratings (10-25) require review and approval by Construction Director/Manager or Facility Manager before starting work to ensure that the additional controls are adequate to execute the task safely.
Reviewed and approved by Company Position
TAHA ALUMACO Project Manager

Reviewed by Crew Company Position
Job Safety Analysis

Page 12 of 12

MOS CURTAIN WALL method statement s

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MOS CURTAIN WALL method statement s

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THE CONSULTANT: THE CONTRACTOR:

Red Sea Project Shura Island Program 8 -

Pic. Location of Hotel East 1 in Shura Island of Red Sea Project

• Façade Structural Beam support: Completion of Structural supporting beams for

• Movement/ Expansion/ General Joints - Incorporation of all movement/Expansion/

• Weather Tightness: Demonstration of water tightness, acoustic, thermal and air

2.2 AREA OF APPLICATION:

3 PERSONNEL ROLES AND RESPONSIBILITIES

He shall oversee the overall performance of the project. He

The site engineer will ensure that the site preparation

Materials delivered from the factory and from the supplier

He will provide drawing from the Latest update during

He shall monitor and ensure effective implementation of the

They are responsible for the control and implementation of

4.1.1 Competent Installation Team

4.1.2 Document Review and Verification

4.2 General Notes

4.2.1 Field Welding

4.2.2 Fastening / Anchorage System

4.2.5 Sealant Depth

Sr Type System System Model

• Drill holes in the mullions for bracketing.

8 PREPARATION OF WORK & SITE SURVEY

Safe access (i.e. platforms and scaffolds).

1. Survey and Layout

2.9 Setting for Elevation:

10 INSTALLATION OF STICK CURTAIN WALL SYSTEM

10.1 Installation of Mullions and Transoms

10.2 On Site Glazing

10.2.8 When the glass is at the correct height, guide in to place.

10.2.12 Clean the glass units, particularly at the glass bite.

10.2.17 Pressure Plate/Bar Installation:

Face Cover Cap Installation:

11 WATER PROOFING AND VAPOR BARRIER

Clean surfaces before applying sealant as listed below:

12.9 Seal around application, sealant must be tooled.

13 ADJUSTING AND CLEANING

14 QUALITY ASSURANCE & CONTROL

Inspection And Test Status at Incoming Materials

Inspection and Test Status in In-process Installation

Rejected components are either replaced or repair according to the conformance

Products which are Non–conforming In Process during Installation

• Non–conforming In-Process products identified during the In-Process Installation

• Re–process to fulfill specified requirements,

• Used in alternate application, if any

Products which are Non–conforming In Process during Installation

• Non–conforming In-Process products identified during the In-Process Installation

• Re–process to fulfill specified requirements,

• Used in alternate application, if any

Tools and Equipment’s

SAMPLE PHOTOS FOR TOOLS

16 STORAGE & HANDLING

• Control of stock materials and items.

RECEIVING OF MATERIAL FROM FACTORY

16.3 HANDLING OF MATERIALS

16.4 DELIVERIES AND OFF LOADING

• Storage area for transporting materials to site locations to be of sufficient space to

17 HEALTH & SAFETY

• Requirement of “PTW” (Permit To Work) to be provided during all phases of works.

• The minimum PPE for this site is:

➢ Safety Helmet ➢ Hi-visibility Vest / Jacket ➢ Safety Footwear

➢ Safety Eye ware ➢ Protective Gloves

17.2 SAFETY & HEALTH ORIENTATION

17.3 JOB SPECIFIC TRAINING