Week-1-Lecture-Complete-05102022-021119pm_2

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Fruitful Tree Vs Unfruitful Tree
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Class Discipline
• No Misbehavior
• No Irrelevant Comments
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Jobs
• Automation Engineer
• PLC Programming and hardware interfacing
• HMI
• Field Bus VS Modbus
• VFD
• General knowledge of DCS and SCADA
• Pneumatics and Hydraulics control systems
• Instrumentation Engineer
• Instrumentation and measurements
• Basic Electronics
• Power System Engineer or Plant Engineer
• Power Electronics
• Basic Electronics
• ENA
• Building Management System
• Existing project of targeted company 5
Building Management System
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Final Year Projects
• Job Interview ?
• At least, know working and components detail

of other FYPs
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Lectures Link
• LMS
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Course Outline
Electrical Machines
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Course Outline (cont’d)
CLOs
PLOs
CLO 1 CLO 2 CLO 3 CLO 4
PLO 01 Engineering Knowledge √ √
Engineering Problem √
PLO02
Analysis
Designing and
PLO03 √
Development
PLO04 Investigation
PLO05 Modern tool usage
PLO06 Engineer and Society
Environment and
PLO07
sustainability
PLO08 Professionalism and Ethics
PLO09 Communication
PLO 10 Individual and Team Work
PLO 11 Life-long learning
PLO 12 Project Management
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MARKS DISTRIBUTION
• SESSIONAL MARKS:
• Quiz = 10
• ASSIGNMENTS = 20
• MIDTERM EXAM MARKS = 20
• FINAL EXAM MARKS = 50
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Introduction
Lesson Summary
A. Introduction to the Course and the Subject
B. Role of Automation Systems in the Industry

▪ What it does to a factory ?
▪ Why it is found so widely existing in all types of factories ?
▪ How it can generate money ?
C. Types of Production Systems and their
Automation
▪ Various types of AS’s which are suitable for these respective
type of factories
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Instructional Objectives
After learning the lesson a student should be
able to
A. Describe the scope and nature of the course
B. Define Industrial Automation

▪ E.g. What it is
C. Compare Automation with Control
▪ E.g. similarities and differences b/w Automation & Control
D. Describe the major roles of Automation in the
Industry
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Instructional Objectives (cont’d)
E. Relate how Automation affects economies
of scope and scale
F. Categories and describe major types of
Automation Systems
G. Provide Industrial examples to illustrate the
above points
H. The main goal of the students is to learn
PLC programming and interfacing with
sensors and actuators
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Defining Industrial Automation
What does Industry mean ?
In a broad sense, an Industry is nothing but a
Systematic Economic Activity
Economic Activity
Manufacture / Service / Trade
In this course we will primarily concern with
Manufacturing Industries
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(cont’d)
What is a meaning of a term Automation ?
The term Automation is derived from two Greek
words
“Auto”(self) + “Matos”(moving)
It is a device or an object which moves by itself
Economic Activity
Manufacture / Service / Trade
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(cont’d)
Definition
▪ Making products under the control of
computers and programmable controllers in
order to achieve performance superior to
manual operation
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Objective and Nature of the Course
Objective
▪ To provide an exposure to the technologies
that enable operation and control of modern
industrial machines and systems
▪ If a student go the Industry than he/she will
be likely to encounter Sensors, Actuators,
Controllers, Communication Systems, different
set of machines
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Objective and Nature of the Course
(cont’d)
Nature
▪ Users’ view
▪ How things work
▪ How things can be put together
▪ Some aspects of operations (or applications)
▪ Designers’ view (it will not be discussed in this course)
▪ Application oriented
▪ Basic understanding of existing technologies
with trends
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Role of Automation in Industry
What is a Function of a factory ?
Raw Material / Unfinished Material

(Iron Ore) / (Sheets, Coils)
Energy, Manpower, Infrastructure Using Energy, Manpower, Infrastructure

through Manufacturing Process
Finished Product
(Steel) / (Cable terminal, scale, nib)
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What is a basic goal of a factory ?
• To make profit
Now we have to understand what affects profit

• Automation will affect every aspects of profit
• Automation is crucial for the success of an
Industry
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What is a Profit?
Profit = (Price/unit) – Cost/unit) x Production

Volume
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Types Of Automation In The Industry
Permanent/Fixed Automation
- This control system is designed to perform a
specific task
- Functions of control circuit is fixed and
permanent
- It will be complicated if we want to do other
task apart from the existing task
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cont’d
Programmable /Flexible Automation
- Programmable automation or flexible automation
is a complex control system that can perform
several tasks
- Functions of control circuit programmed by the
user and can be modified
- When the task to be performed by machines
changed, changes only need to be done by making
modifications to the machine control program
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cont’d
Comparison
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Fixed Automation Example
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Programmed Automation Example
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Types Of Control System Based on
Supply
Pneumatic Control System
• Pneumatic control system is a system that uses
compressed air to produce power / energy to
perform any task
• Pneumatic systems found in many industrial
systems such as food industry, petrochemical and
industrial involves robotics
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Supply (cont’d)
Pneumatic Control System (cont’d)
• Pneumatic systems requires:
i. Compressed air supply
ii. Control valve (Servo or Solenoid)
iii. Connecting tube
iv. Transducer (Cylinders or pistons)
• Pneumatic control system can be controlled
manually and automatically
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Supply (cont’d)
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Supply (cont’d)
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Supply (cont’d)
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Supply (cont’d)
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Supply (cont’d)
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Supply (cont’d)
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Supply (cont’d)
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Supply (cont’d)
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Basic Block Diagram of Pneumatic
Control System using manual/PLC
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Supply (cont’d)
Hydraulic Control System
• Hydraulic control system is a system that uses
fluid to generate power/energy
• The hydraulic system used in the automobile
industry such as power systems, braking systems,
cranes, car jack, satellite and others
• The fluid used is Hydraulic oil
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Supply (cont’d)
Hydraulic Control System (cont’d)
• The hydraulic system requires:
a) Hydraulic fluid for supply
b) Hydraulic Piston Pump
c) Control Valve (Servo or Solenoid)
d) Transducer (Cylinders or pistons)
e) Connecting Tube
• Hydraulic control system can be controlled manually

and automatically
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Supply (cont’d)
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Supply (cont’d)
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Supply (cont’d)
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Supply (cont’d)
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Basic block diagram of an automatic
hydraulic control system by Manual /PLC
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Supply (cont’d)
Electrical Control System
• A control system that uses an electric current;
either DC supply or AC supply as a source of
supply
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Supply (cont’d)
Electrical Control System (cont’d)
• Electrical Control Systems Generally requires:
a) Electricity (DC) or (AC)
b) Input elements (switches, sensors, transducer,
valves, electronic components, etc.)
c) Output elements (motor, lights, etc.)
d) Extension cable
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Comparison
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END
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1

• At least, know working and components detail

• MIDTERM EXAM MARKS = 20

• FINAL EXAM MARKS = 50

B. Role of Automation Systems in the Industry

B. Define Industrial Automation

Raw Material / Unfinished Material

Energy, Manpower, Infrastructure Using Energy, Manpower, Infrastructure

Role of Automation in Industry

Role of Automation in Industry

Now we have to understand what affects profit

Profit = (Price/unit) – Cost/unit) x Production

• Hydraulic control system can be controlled manually

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