Forkardt STHS-RK Manual de operação do bloco de controle hidráulico

KHE/Kj 11.12.
2006 Hydraulic control block

4D 300 200 / 009 STHS-R-K
Description of function
Hydraulic control block

STHS-R-K
Design for
3x120° oder 4x90° HSR index chuck
with two pressure switches for
clamp or unclamp
and two pressure switches
and a feedback cylinder
to signal locked or indexed.
All electrical signals are wired into
a switch cabinet.
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KHE/Kj 11.12.2006 Hydraulic control block
4D 300 200 / 009 STHS-R-K
FORKARDT Deutschland GmbH

holds the copyright to this operating manual.
This operating manual is intended for use by installation, operating and maintenance person-
nel. It contains technical instructions and drawings which may not be reproduced, distributed,
exploited for unauthorised purposes in competition or made available to third parties, either as
a whole or in part.
Heinrich-Hertz-Str. 7
D-40699 Erkrath
Telefon 0211/2506-0
Telex 8584883
Telefax 0211/2506-221
Internet www.forkardt.com
Email info@forkardt.com
© 2006 FORKARDT Deutschland GmbH D-40699 Erkrath
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4D 300 200 / 009 STHS-R-K
Contents
1.0 Safety Instructions................................................................................................. 4

1.1 General 4
1.2 Qualified Personnel 4
1.3 Hazard Warnings 5
1.4 Intended Use 6
1.5 Instructions on Project Planning and Installation of the Product 6
1.6 Active and Passive Faults in Automation Systems 8
1.7 Maintenance and Repair Procedures 8
1.8 Instructions for the Operation of Power Chucks 9
2.0 Control block STHS-R-K ................................................................................... 11
2.1 Hydraulik 13
2.2 Electrical data 14
3.0 Indexing process .................................................................................................. 15
4.0 Appendix ............................................................................................................ 17

4.1 Mechanical dimensions 17
4.2 Hydraulic diagram book 17
4.3 Wiring diagram book 17
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1.0 Safety Instructions

1.1 General
This operating manual contains the information required for the intended use of
the products described. It is written for technically qualified personnel with the
necessary special training on the equipment described.
The knowledge and correct technical implementation of the safety instructions and
warnings contained in this operating manual are a precondition for safe installa-
tion and commissioning and for safety during the operation and maintenance of
the product described. Only qualified persons as defined in section 1.2 have the
necessary technical knowledge to correctly interpret and implement the general
safety instructions and warnings given in this description in concrete situations.
This operating manual forms an integral part of the scope of supply. For the sake
of clarity, it does not contain all details on all the versions of the product described
and cannot cover all conceivable cases of installation, operation or maintenance.
Should you require further information or should any particular problems arise
which are not covered in sufficient detail in this manual, please contact your local
FORKARDT subsidiary.
We should furthermore point out that the contents of this operating manual do not
form part of nor are they intended to amend any earlier or existing agreement, un-
dertaking or legal relationship. All the obligations on the part of FORKARDT are
defined in the corresponding purchase contract which also contains the complete
and sole valid warranty agreement. These contractual warranty provisions are nei-
ther extended nor restricted by the information or comments in this operating
manual.
We would point out that we can accept no liability for any injury or damage result-
ing from failure to comply with the instructions in this operating manual.
1.2 Qualified Personnel

Unqualified interference with the equipment/system or failure to observe the
warnings given in this operating manual and on the warning signs on the equip-
ment or system cabinet can result in serious injury and/or machine damage. Only
qualified personnel are allowed to work on this equipment/system.
Qualified personnel in the sense of the safety-related instructions in this operating
manual or on the actual product are persons who
- as project planning personnel, are familiar with the safety concepts of the
power chucking equipment, the hydraulic or pneumatic actuating elements
and the automation engineering;
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- or have received training as operating personnel in the use of power chuck-

ing equipment, the hydraulic or pneumatic actuating elements and the auto-
mation engineering and who are familiar with the operation-related contents
of this operating manual,
- or have undergone training as commissioning and service personnel qualify-
ing them to carry out repairs on such mechanical, electric, hydraulic and
pneumatic equipment.
1.3 Hazard Warnings

The following warnings and instructions are intended, on the one hand, to ensure
your personal safety and, on the other, to prevent damage to the product described
or connected equipment.
Safety instructions and warnings aimed at preventing danger to life and limb of
the operating and/or maintenance personnel and avoiding machine damage are
highlighted in this operating manual by the signal words and pictograms shown
below. The meanings of these signal words/pictograms are as follows:
This symbol marks all safety instructions in this operating manual

which concern danger to life and limb. Always adhere strictly to the
instructions marked with this symbol and take particular care in
such situations.
Attention! marks all places in the operating manual where particular

attention has to be paid to guidelines, regulations, instructions and
correct working practices in order to avoid damage to the machine
and equipment.
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1.4 Intended Use

The equipment or system and the system components may only be used for the
applications stated in the catalogue and in the technical operating manual and only
in conjunction with equipment and components from other manufacturers recom-
mended or approved by FORKARDT.
The product described has been developed, manufactured, tested and documented
in accordance with the relevant safety standards. As long as the operating instruc-
tions and safety precautions/accident prevention regulations for project planning,
installation, intended use and maintenance are observed, the product will not - un-
der normal circumstances - represent a source of potential machine damage or a
health hazard.
Removal of the housing or shock protection screen or opening the
system cabinet exposes parts of the equipment or systems which
may bear a hazardous electric voltage.
Only appropriately qualified personnel may carry out work on this

equipment or system.
This personnel must be fully conversant with all the sources of po-
tential danger and maintenance measures as defined in this operat-
ing manual.
The correct and safe operation of the product presupposes proper
transport, correct storage, erection and installation as well as the
proper operation and maintenance.
1.5 Instructions on Project Planning and Installation of the Product

As the product is generally employed as part of larger systems or plants, these in-
structions are intended as a guideline to the safe integration of the product into its
environment. Particular attention should be paid to the following points:
Although a high degree of conceptional safety has been achieved in
the project planning of the automation engineering facility, e.g.
through the multi-channel configuration, it is nevertheless essential
to follow closely the instructions contained in this operating man-
ual, as incorrect operation could impede the function of the meas-
ures to prevent hazardous errors or could create additional sources
of danger.
Depending on the application, the following instructions should be observed dur-

ing the installation and commissioning of the product:
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The latest edition of the safety and accident prevention regulations

applicable to the specific application must be observed.
Built-in equipment for housings or cabinets may only be operated
when installed in their housing/cabinet and with the housing/ cabi-
net closed.
Permanently connected equipment (stationary equipment) which
has no all-pole mains switch or circuit breaker must be protected
using a mains switch or circuit breaker installed in the building sys-
tem. The equipment must be connected to a protective earth con-
ductor.
In the case of equipment operated with mains voltage, check before
commissioning that the set nominal voltage range corresponds to
the local mains supply.
In the case of a 24 V DC supply, reliable electrical isolation of the
extra-low voltage must be ensured. Use only power supply packs
manufactured in accordance with IEC 364-4-41 or HD 384.04.41
(VDE 0100 Part 410).
Fluctuations or deviations in the mains voltage from the nominal
value must not exceed the tolerance limits given in the technical
data, as otherwise malfunctions and hazardous conditions on the
electrical components or equipment cannot be ruled out.
Precautions must be taken to ensure that after voltage drops or fail-

ures, an interrupted program can be safely started again. No danger-
ous operating conditions may occur, even briefly. Where necessary,
an EMERGENCY STOP must be triggered.
EMERGENCY STOP facilities in accordance with EN 60204 / IEC
204 (VDE 0113) must remain active in all operating modes of the
automation system. Unlocking of EMERGENCY STOP facilities
must not result in an uncontrolled or undefined restarting of the
equipment.
Connecting and signal lines must be installed in such a way that
inductive and capacitive interference cannot affect the functions of
the automation system.
Facilities of the automation engineering and their operating ele-
ments must be installed in such a way that they are adequately pro-
tected against unintentional actuation.
In order to prevent cable or conductor fractures on the signal side
resulting in undefined statuses in the automation system, hardware
and software precautions must be taken in the I/O coupling.
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1.6 Active and Passive Faults in Automation Systems

Depending on the application of an electronic automation system, both active and
passive faults can be hazardous faults. In a drive control system, for example, it is
generally the active fault which is hazardous since it results in an unauthorised
starting of the drive. In a signalling function, on the other hand, a passive fault
may prevent the signalling of a hazardous operating condition.
This distinction between possible fault types and its function-specific characterisa-
tion as hazardous and non-hazardous is of significance for all safety considera-
tions with regard to the supplied product.
Wherever faults occurring in the automation system can result in
serious material damage or even personal injury, i.e. hazardous
faults, additional external measures must be taken or facilities pro-
vided which will ensure or create a safe operating state even in the
event of a fault (e.g. using independent limit switches, mechanical
interlocks, etc.).
1.7 Maintenance and Repair Procedures

If measuring or test operations have to be performed on the live device, then the
provisions and performance instructions of the accident prevention regulations
VBG 4.0 in the latest edition must be observed, and in particular § 8 "Permissible
deviations when working on live components". Suitable electrical tools must be
used.
Repairs on automation systems may only be carried out by the
FORKARDT service personnel or by authorised repair workshops.
When replacing parts or components, use only replacement parts
shown in the parts list belonging to the product. Unauthorised open-
ing and inexpert repairs can result in serious injury or even death as
well as considerable material damage.
Before opening the device, always remove the mains lead plug or
open the circuit breaker.
When replacing fuses, use only the types specified in the technical
data or in the parts list belonging to the product.
Do not throw batteries into a fire and do not solder or weld on the
battery cell. Risk of explosion (max. temperature 100° C). Do not
open lithium batteries or batteries containing mercury and do not try
to recharge. Always use the same types as replacement.
Batteries must always be disposed of as special refuse.
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1.8 Instructions for the Operation of Power Chucks

Hazards may arise where the use and handling of rotating power chucks do not
conform to industrial safety requirements. The power chuck is built to the state-of-
the-art technical and safety standards. Nevertheless, the power chuck can become
a source of danger in the event of inappropriate use by untrained personnel or use
for unauthorised purposes.
The work piece is an important factor in the interaction between lathe, power
chuck and work piece and can result in some danger. This danger has to be as-
sessed by the user for the concrete application.
- The power chuck may only be operated, fitted and maintained by persons
over 18 years of age who have familiarised themselves with this description
and received appropriate training. These persons must also have received
special training on the inherent dangers.
- This operating manual must be read prior to fitting and using the power
chuck and must be followed exactly!
- Any mode of operation detrimental to the safety of the power chuck or can
cause machine damage or injury to persons must be avoided.
- The operator is responsible for ensuring that no unauthorised persons work
on or with the power chuck.
- The operator is obliged to report immediately any changes occurring in the
power chuck which are detrimental to safety.
- Unauthorised modifications and alterations which affect the safety of the
power chuck are not permitted.
- The software programmed in the installed PLC forms an integral part of the
product and is of vital importance for its operational safety. All changes to
the program or the preset parameters are therefore forbidden, unless such
changes are expressly described in this manual. The methods described for
such work must be strictly observed.
- The user undertakes to use the power chuck only when it is in perfect oper-
ating order.
- The user must ensure, by means of appropriate instructions and checks, that
the workplace is kept clean and tidy at all times.
- It is essential that work on the power chuck (lubrication, maintenance, etc.)
is performed only when the power chuck is stationary. The machine must be
locked to prevent unintentional starting during this work.
- Relieve all pressure in the actuating cylinder before carrying out any service
work or checks on the power chuck.
- For safety reasons, use only original FORKARDT assemblies and spare
parts. Use of parts from other sources will invalidate our guarantee.
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- Before switching on and working with the power chuck, check that all the
guards have been fitted.
- Guard doors may be opened only after the power chuck has come to a com-
plete standstill.
- The local safety and accident prevention regulations in their latest version
must be observed at all times when working on and with the power chuck.
OBSERVE THE INSTRUCTION PLATES!
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2.0 Control block STHS-R-K

The hydraulic control block STHS-R-K is designed for controlling the HSR
chucks. It is developed on a metal frame and consists mainly of a hydraulic control
block with solenoid valves, pressure switches and feedback cylinder.
Two pressure switches in line 3 and 4 are used to detect the clamped or unclamped
positions of the chuck. Two further pressure switches in line 1 and 2 serve the 0°
(90°, 180°, 270° or 120°, 240°) and 45° (135°, 225°, 315° or 60°, 180°, 300°) po-
sitions. Furthermore, the power pack is also equipped with a pressure accumulator
which ensures that the workpiece remains gripped in the event of a failure of the
oil pump. The electrical systems of the control block are fully wired up. All sig-
nals are transmitted to a switch cabinet where they can be tapped.
Figure 1 Control block

Pressure switch F04 signals that clamping pressure is present. When solenoid
valve Y04 is energised, the chuck clamps and the clamping pressure builds up.
This is signalled by F04. Pressure switch F03 signals the unclamped position of
the chuck.
Pressure switch F02 signals the 0° positions (90°, 180°, 270° or 120°, 240°).
When locking piston (A) has reached its limit position, the pressure builds up and
is subsequently signalled by F02. This applies similarly to pressure switch F01 in
the 45° position (135°, 225°, 315° or 60°, 180°, 300°), when indexing piston (B)
reaches the limit position.
Switch S01 on the feedback cylinder has one normally closed contact and one nor-
mally open contact. This enables signalling of the 0° and 45° (60°) positions. In
the 0° position, the switch is not actuated and the normally closed contact is
closed; the spindle can start to rotate. In the 45° (60°) position, S01 is actuated by
the feedback cylinder and opened.
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Figure 2 Tilting mechanism in 0°
Figure 3 Tilting mechanism in 45°

The spindle may only start to rotate when the chuck has clamped.
By appropriate configuration of pressure switches F03, F04 and
feedback cylinder signals in the machine control, starting of the
spindle in an unclamped condition must be prevented.
The Indexing- and locking-position to be operated at min. 45 bar.
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2.1 Hydraulik
The ports on the control block have the designations 1 - 5. The functions are:
45°, 135°, 225°, 315° or
1 index Y01 F01 indexed
60°, 180°, 300°
0°, 90°, 180°, 270° or
2 lock Y02 F02 locked
0°, 120°, 240°
3 unclamp Y03 F03 unclamped
4 clamp Y04 F04 clamped
45°, 135°, 225°, 315° or
5 feedback S01 feedback
60°, 180°, 300°
G3/8" G3/8" G3/8" G3/8" G3/8"

clamp unclamp lock index feedback cylinder
4 3 2 1 5
CAUTION!
4 3 2 1 5
Pressure accumulator!
Before dismantling/repairing 5
72-1015psi 72-1015psi 72-1015psi 72-1015psi
release pressure.
F04 F03 F02 F01

clamped unclamped locked indexed
5
NG6 NG6
1.10
Y03 Y04 Y01 Y02
unclamp clamp index lock
0-1450psi
P
A
72-1015psi P
3.0 / T
3.0 / P
Figure 4 Hydraulic diagram
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2.2 Electrical data

The electrical systems of the control block are fully wired up. All signals are
transmitted to a switch cabinet where they can be tapped. Electrical connection
takes place via the connector XS01, where all signals and voltage supply are com-
bined. The pin assignments are shown in the enclosed circuit documentation. Used
is a heavy-duty connector type Harting Hand D.
Approval UL, CAS, SEV, DNV, BVS, CERCHAR, SABS

Standards DIN 43 652
Number of contacts 3, 40 plus protective contact
Rated current 10A max.
Rated voltage 250VAC, 300VDC crimp connection
Class of insulation C according to VDE 0110
Test voltage 2kV
Volume resistance not greater than 3mΩ
Insulation resistance not less than 1010Ω
Temperature range -40oC - +125oC
Category 40/125/21
Degree of protection IP65
Connectors are devices that can be connected or disconnected (not

with voltage connected).
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3.0 Indexing process

A 90° indexing operation and the involved components are explained here on the
basis of a pulse diagram. The sequence for a 120° indexing chuck can be derived
analogously.
Figure 5 Pulse diagram
1. Assumed initial situation:

Solenoid valve Y04 is energised. Pressure switch F04 signals pressure. The
chuck is clamped. Solenoid valve Y02 is energised. Pressure switch F02
signals pressure. The chuck is in the locked position. The feedback cylinder
is pressurised with locking pressure via line 5 and retracted. Switch S01 is
not actuated. The normally open contact (S01.13-14) is open and the nor-
mally closed contact (S01.21-22) is closed.
2. Approaching 45° indexing position:

Solenoid valve Y02 is de-energised and Y01 is energised.
Locking piston (A) retracts, indexing piston (B) extends, whereby the index-
ing square is rotated through 45°. The chuck indexes into the next 45°
(135°, 225°, 315° or 60°, 180°, 300°) position. The large surface of the
feedback cylinder is simultaneously pressurised. Because of the varying si-
zes of the piston areas, the feedback cylinder extends and actuates the feed-
back switch S0, thus causing contact S01.21-22 to open and S01.13-14 to
close.
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3. 45° indexing position reached:

Pressure switch F01 closes when indexing piston (B) reaches the 45° limit
position (135°, 225°, 315° or 60°, 180°, 300°).
4. Approaching 90° machining position:

Solenoid valve Y01 is de-energised and Y02 is energised.
Locking piston (A) extends, indexing piston (B) retracts, whereby the index-
ing square is rotated through a further 45°. The chuck indexes into the 90°
(0°, 180°, 270° or 120°, 240°) position. The large surface of the feedback
cylinder is simultaneously pressurised. The feedback piston remains in its
old position until locking piston (A) is fully extended and releases feedback
line 5.
5. 90° machining position reached:

When locking piston (A) has reached its limit positions, feedback line 5 is
released. The locking pressure builds up and the feedback cylinder moves
back into its initial position. Switch S01 is no longer actuated, thus causing
S01.13-14 to open and S01.21-22 to close. The build up of pressure swit-
ches pressure switch F02 on again.
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4.0 Appendix
4.1 Mechanical dimensions
4.2 Hydraulic diagram book
4.3 Wiring diagram book
Seite 17 von 17
0 1 2 3 4 5 6 7 8 9
F26_HE01 22.11.2006

Heinrich-Hertz-Straße 7
D-40699 Erkrath/Unterfeldhaus
Tel. +49 (0)211 2506 0
www.forkardt.com
Hydraulic diagram book

Project name STHS-R-K Hydraulic control block HSHS-R-K
Drawing number 4Z 300200 012 Design for 3x120° oder 4x90° HSR index chuck
with two pressure switches for clamp or unclamp
and two pressure switches and a feedback cylinder
Order number to signal locked or indexed.
All electrical signals are wired into a switch cabinet.
Customer
Manufactuer FORKARDT Deutschland GmbH
Typ STHS
A R
B K
C
D
Serial number
first drawing 11.11.2005

last drawing 08.12.2006 Department kaleja edited by kaleja Project 300 200 012 HE0A
2
Index 1 2 3 Date Name Page name Drawing no. =
Type STHS
Änderung drawn 08.12.2006 kaleja STHS-R-K 4Z 300200 012 +
Datum released 08.12.2006 kaleja A/B R K Replacement for Page no. 1
www.forkardt.com Name Project 300 200 012 HE0A C/D
Hydraulic diagram book replaced througth No. of pages 5
This design is mental and material property and may only in the context of our instructions be used. Passing on as well as duplication of these documents, use and report to
third are not permitted. Offence obligates to compensation. All rights for the acquisition of protection rakes we reserve ourselves. This design may be changed only over CAD.
0 1 2 3 4 5 6 7 8 9
F06_EE01 22.11.2006
List of contents
Page Page name Drawing number Page type Date Name
1 Hydraulic diagram book 4Z 300200 012 Titelseite 08.12.2006 kaleja
2 list of contents 012 List of contents 08.12.2006 kaleja
3 Control block 012 Hydraulic diagram 08.12.2006 kaleja
4 List of components 012 Titelseite 08.12.2006 kaleja
5 Description Figure 4 012 Hydraulic diagram 08.12.2006 kaleja
1 3
Type STHS
list of contents replaced througth No. of pages 5
0 1 2 3 4 5 6 7 8 9
G3/8" G3/8" G3/8" G3/8" G3/8"

unclamp
clamp lock index feedback cylinder
4 3 2 1 5
4 3 2 1 5
1.20 1.21 1.23 1.22

72-1015psi 72-1015psi 72-1015psi 72-1015psi 1.27
5
P P P P
CAUTION!
Pressure accumulator! F04 F03 F02 F01
S01
Before dismantling/repairing clamped unclamped locked indexed
release pressure. 5
1.06 1.07
A B A B
NG6 NG6
1.10 a b a b
Y03 P T Y04 Y01 P T Y02
1.02
0-1250psi
1.15
72-1015psi P
p=1015psi
Q=19l/min
5.2 / T
1.04
5.2 / P
2 4
Type STHS
Control block replaced througth No. of pages 5
0 1 2 3 4 5 6 7 8 9
F01_HE01 08.12.2006
Part list (Hydraulic)
Resource No. of Name Type Order number Contactor

01.00 1 STEUERBLOCK FÜR STHS-RST 1012077 8011400785 UNIVERSAL HYDRAULIK
01.01 1 MANOMETER-GLYZERINGEDÄMPFT NTR 0-100 BAR / PSI 63MM -HA.G1/4" 8053200014 TECSIS
01.04 1 RÜCKSCHLAGVENTIL RC 2 8094320016 HEILMEIER & WEINLEIN
01.05 1 EINSCHRAUB-RÜCKSCHLAGVENTIL RHZ 15-PLR-ED 82280000005341 ERMETO
01.06 1 4/2-WEGEVENTIL NG 06 4WE 6 D 6X/OFSG 24N9K4V 8021200388 BOSCH REXROTH AG
01.07 1 4/2-WEGEVENTIL NG 06 4WE 6 D 6X/OFSG 24N9K4V 8021200388 BOSCH REXROTH AG
01.08 1 RÜCKMELDEZYLINDER RZHSR D68069000 FORKARDT
01.10 1 SICHERHEITSVENTIL 0532VA/14/N/100/K/100 0532004104 ROBERT BOSCH GMBH
01.11 1 MEMBRANSPEICHER HY/AD/0,7/250/50/A/M18*1,5/NBR/1/D/HP 0531602600 ROBERT BOSCH GMBH
01.13 1 DRUCKSPEICHERSCHILD DEUTSCH/ENGLISCH/FRANZÖSICH 8153000001 UNIVERSAL HYDRAULIK
01.14 1 2/2-WEGE-PLATTENKUGELHAHN 106021 DN6 - PN500 8080106021 RÖTELMANN
01.15 1 DRUCKMINDERVENTIL NG06 ZDR6DP2-4X/75YM 8021200186 REXROTH BOSCH GMBH
01.20 1 DRUCKSCHALTER FLANSCHANSCHLUSS 5...55BAR Pmax.315BAR 0811160170 ROBERT BOSCH GMBH
01.24 1 MESSZWISCHENPL. NG6 A u. B G1/4 EB 3-03-14 8249000003 UNIVERSAL HYDRAULIK
01.25 1 MESSZWISCHENPL. NG6 A u. B G1/4 EB 3-03-14 8249000003 UNIVERSAL HYDRAULIK
01.26 4 DRUCKSCHALTER G 1/4" TEILESATZ FÜR ROHRANSCHLUSS 1817001098 ROBERT BOSCH GMBH
01.27 1 GRUNDRAHMEN 8073100603 UNIVERSAL HYDRAULIK
99.00 1 VERSCHRAUBUNGSSATZ 8221002821 ERMETO
3 5
Type STHS
List of components replaced througth No. of pages 5
0 1 2 3 4 5 6 7 8 9
G3/8" G3/8" G3/8" G3/8" G3/8"

unclamp
clamp lock index feedback cylinder
CAUTION! 4 3 2 1 5
4 3 2 1 5
Pressure accumulator!
Before dismantling/repairing 5
72-1015psi 72-1015psi 72-1015psi 72-1015psi
release pressure.
S01
F04 F03 F02 F01

clamped unclamped locked indexed 5
NG6 NG6
1.10 a b a b
Y03 Y04 Y01 Y02
0-1450psi
P A
p=1015psi
Q=19l/min
72-1015psi P
3.0 / T
3.0 / P
4
Type STHS
Description Figure 4 replaced througth No. of pages 5
0 1 2 3 4 5 6 7 8 9
F26_EE01 22.11.2006

Heinrich-Hertz-Straße 7
D-40699 Erkrath/Unterfeldhaus
Tel. +49 (0)211 2506 0
www.forkardt.com
Wiring diagram book

Project name Hydraulik-Steuerstand Hydraulik-Steuerstand STHS-R-K
Drawing number 4Z 300200 013 Ausführung für 3x120° oder 4x90° HSR Schwenkfutter
mit zwei Druckschaltern für die gespannt/gelöst Rückmeldung
und zwei Druckschalter und ein Rückmeldezylinder zur
Order number VXS xxxxxx geschwenkt/verriegelt Rückmeldung.
Alle elektrischen Signale sind in einen Anschlusskasten
Customer verdrahtet.
Manufactuer FORKARDT Deutschland GmbH
Typ STHS
A R
B K
C
D
Serial number x xxx xxx
first drawing 21.11.2000

last drawing 08.12.2006 Department kaleja edited by kaleja Project 300 200 013 EE0A
2
Type STHS
Änderung drawn 08.12.2006 kaleja Hydraulik-Steuerstand 4Z 300200 013 +
www.forkardt.com Name Project 300 200 013 EE0A C/D
Wiring diagram book replaced througth No. of pages 9
0 1 2 3 4 5 6 7 8 9
F06_EE01 22.11.2006
List of contents
Page Page name Drawing number Page type Date Name
1 Wiring diagram book 4Z 300200 013 Title page 08.12.2006 kaleja
2 list of contents 013 List of contents 15.01.2007 kaleja
3 Power / Feedback 013 wiring diagram 15.01.2007 kaleja
4 Pressure switches 013 wiring diagram 15.01.2007 kaleja
5 Valves 013 wiring diagram 15.01.2007 kaleja
6 XL01 013 Terminal- connector diagram 15.01.2007 kaleja
7 XS01 013 Terminal- connector diagram 15.01.2007 kaleja
8 Terminal box 013 mech. drawing 08.12.2006 kaleja
9 Stückliste 013 Part list 15.01.2007 kaleja
1 3
Type STHS
list of contents replaced througth No. of pages 9
0 1 2 3 4 5 6 7 8 9
L+ / 4.0
A00
Bauteile
XL01 40 40
PE
XL01 PE
21 13
S01
22 14
M / 4.0
XL01 50
XS01 B2 B3 B7 B8 PE A9 A8
Power M PE feedback cylinder switch

24VDC/3A
Farbige Verdrahtung
nach EN60204 Teil 1.
Alle nicht bezeichneten
Leitungen 1,0 mm².
2 4
Type STHS
Power / Feedback replaced througth No. of pages 9
0 1 2 3 4 5 6 7 8 9
3.9 / L+
XL01 40 40
PE PE
XL01 PE PE
3.9 / M M / 5.0
XL01 50 50
XS01 C1 C2 C3 C4 C5 C6 C7 C8
1 2 3 4 PE 1 2 3 4 PE 1 2 3 4 PE 1 2 3 4 PE
WF01 rt WF02 rt WF03 rt WF04 rt
24VDC gn 24VDC gn 24VDC gn 24VDC gn
1 2 3 PE 1 2 3 PE 1 2 3 PE 1 2 3 PE
F01 F02 F03 F04
24VDC 24VDC 24VDC 24VDC
P P P P
L+ NC M PE L+ NC M PE L+ NC M PE L+ NC M PE PE
indexed locked unclamped clamped
Farbige Verdrahtung
Leitungen 1,0 mm².
3 5
Type STHS
Pressure switches replaced througth No. of pages 9
0 1 2 3 4 5 6 7 8 9
PE PE
XL01 PE PE
4.9 / M
XL01 50 50
XS01 A1 A2 A3 A4
1 2 PE 1 2 PE 1 2 PE 1 2 PE
WY01 WY02 WY03 WY04
1 2 3 1 2 3 1 2 3 1 2 3
Y01 Y02 Y03 Y04

index M PE lock M PE unclamp M PE clamp M PE
Farbige Verdrahtung
Leitungen 1,0 mm².
4 6
Type STHS
Valves replaced througth No. of pages 9
0 1 2 3 4 5 6 7 8 9
Terminal- connector diagram F13_EE02 22.11.2006
Terminal- connector name

XL01
Cable type
Terminal / Pin
Identification
Page / Path
Connection
Connection
Cable
Jumper
Target
Target
Function text
XS01 B2 B3 XS01
40 3.2
XS01 B3 21 S01
40 3.6
WF02 1 1 WF01
40 4.1
WF02 1 1 WF03
40 4.5
WF04 1
XS01 B7 B8 XS01
50 3.3
XS01 B8 4 WF01
50 4.2
WF02 4
WF02 4 4 WF03
50 4.6
WF04 4
WF04 4 2 WY01
M 50 5.1
WY02 2
WY02 2 2 WY03
= 50 5.5
WY04 2
PE PE XS01
PE 3.4
PE PE WF01
PE 4.2
PE PE WF03
PE 4.6
PE PE WY01
PE PE 5.1
PE PE WY03
= PE 5.6
5 7
Type STHS
XL01 replaced througth No. of pages 9
0 1 2 3 4 5 6 7 8 9
Terminal- connector diagram F13_EE02 22.11.2006
Terminal- connector name

XS01
Cable type
Terminal / Pin
Identification
Page / Path
Connection
Connection
Cable
Jumper
Target
Target
Function text
WF01 2
C1 4.1
WF01 3
C2 4.1
WF02 2
C3 4.3
WF02 3
C4 4.3
WF03 2
C5 4.5
WF03 3
C6 4.6
WF04 2
C7 4.7
WF04 3
C8 4.7
6 8
Type STHS
XS01 replaced througth No. of pages 9
0 1 2 3 4 5 6 7 8 9
F28_EE01 22.11.2006
Klemmenekasten 150x150x80mm (D 300 103 008)
140,000
123,000
XL01
7 9
Type STHS
Terminal box replaced througth No. of pages 9
0 1 2 3 4 5 6 7 8 9
Part list F01_EE01 22.11.2006
Resource Type Part no. Name 1 Name 2 Quantity Dim Contractor Oder number Page
A00 Gehäuse D 300 103 008 Klemmenkasten KL 081515 150x150x80mm 1 Stck 202109 KL-081515 3.0
A00 mechanische Bauteile D 300 102 202 Kabeldurchführungsplatte KDP 24/22 1 Stck 258041 87301010 3.0
A00 mechanische Bauteile D 300 102 112 Tragschiene NS15 gelocht 15x5,0x140mm 14 Stück aus Tragschiene D300102110 1 Stck 223054 D 300 102 112 3.0
A00 Kabel D 300 101 056 Kennzeichnungs-Schild KS 8/18 38 m 258041 86361036 3.0
A00 mechanische Bauteile D 300 102 025 M4 Federring DIN 127 4 Stck 223054 M4 DIN 127 3.0
A00 mechanische Bauteile D 300 102 026 M4 Mutter DIN 934 1 Stck 223054 M4 DIN 443 3.0
A00 mechanische Bauteile D 300 102 027 M4 Unterlegscheibe DIN 443 4 Stck 223054 M4 DIN 443 3.0
A00 mechanische Bauteile D 300 102 032 M4x18 Innensechskantschraube DIN 912 4 Stck 223054 M4X18 DIN 912 3.0
A00 mechanische Bauteile D 300 102 039 M5 Unterlegscheibe DIN 443 4 Stck 223054 M5 DIN 443 3.0
A00 mechanische Bauteile D 300 102 105 M5x8 Linsenkopfschraube DIN 7985 4 Stck 223054 M5X8 DIN 7985 3.0
A00 Kabel D 300 101 006 Leitung HO5V-K 1,0mm² bl 1 Stck 249047 01 02041 3.0
A00 Kabel D 300 101 007 Leitung HO5V-K 1,0mm² gn/ge 1 Stck 249047 01 02042 3.0
A00 Kabel D 300 101 022 Kabel 5x1,0mm² YSLY-JZ PVC-Steuerleitung nummeriert mit PE 1 m 249047 01 32 505 3.0
A00 Kabel + Zubehör D 300 101 030 Aderendhülse isoliert 1,0qmm rt 40 Stck 202109 60 100 3.0
A00 Kabel + Zubehör D 300 101 049 Kabelbinder 200x3,6MM Natur 10 Stck 202109 5214 3.0
F01 Eigenfertigungsteilsteil HYDRAULIK Siehe Hydraulik-Stückliste 1 Stck 223054 MASCHINE 4.1
S01 Eigenfertigungsteilsteil HYDRAULIK Siehe Hydraulik-Stückliste 1 Stck 223054 MASCHINE 3.6
WF01 Kabel D 300 101 040 DruckschalterKabel Bf.A entstört LED 3m 1 Stck 258038 25 033 4.1
WY01 Kabel D 300 101 038 VentilKabel Bf.A entstört LED 3m 1 Stck 28038 3 124 201 5.1
XS01 Steckverbinder D 300 125 028 HAN 25 D Anbaugehäuse 1 St 220046 09 20 016 0301 3.2
XS01 Steckverbinder D 300 125 027 HAN 25 D Buchseneinsatz 1 St 220046 09 21 025 3101 3.2
XS01 Steckverbinder D 300 125 029 HAN 25 D Tüllengehäuse hoch PG21 1 St 220046 09 20 016 0541 3.2
XS01 Steckverbinder D 300 125 026 HAN 25 D Stifteinsatz 1 St 220046 09 21 025 3001 3.2
XS01 Steckverbinder D 300 125 021 HAN Kabelverschraubung PG21 1 St 220046 09 00 000 5104 3.2
XS01 Steckverbinder D 300 125 024 HAN Dichtring PG21 1 St 220046 09 00 000 5030 3.2
XS01 Steckverbinder D 300 125 012 HAN Kontaktstifte 0,75-1,00mm² 25 St 220046 09 15 000 6102 3.2
XS01 Steckverbinder D 300 125 014 HAN Kontaktbuchsen 0,75-1,00mm² 25 St 220046 09 15 000 6202 3.2
XS01 Steckverbinder D 300 125 009 HAN Führungsstift 4 St 220046 09 33 000 9908 3.2
XS01 Steckverbinder D 300 125 010 HAN Buchsenstift 4 St 220046 09 33 000 9909 3.2
Y01 Eigenfertigungsteilsteil HYDRAULIK Siehe Hydraulik-Stückliste 1 Stck 223054 MASCHINE 5.1
8
Type STHS
Stückliste replaced througth No. of pages 9
OUR BRANDS
FORKARDT MAIN OFFICE

2155 Traversefield Dr
Traverse City, MI 49686
Tel: (+1) 800-544-3823
Fax: (+1) 231-995-8361
E-Mail: sales@forkardt.us
FORKARDT DEUTSCHLAND GMBH FORKARDT FRANCE S.A.R.L.

Heinrich-Hertz-Str. 7 28 Avenue de Bobigny
D-40699 Erkrath F-93135 Noisy le Sec Cédex
Tel: (+49) 211-25 06-0 Tel: (+33) 1-4183 1240
Fax: (+49) 211-25 06-221 Fax: (+33) 1-4840 4759
E-Mail: info@forkardt.com E-Mail: forkardt.france@forkardt.com
FORKARDT CHINA FORKARDT INDIA L.L.P.

Building, No.209, Taigu Road P No. 39, No. 5-5-35/187
Shanghai Waigaoqiao F.T.Z. Ayyanna Ind Park IE Prashant Nagar
200131 P.R.C Kukatpally, Hyderabad, AP. 500072
Tel: 86-021-58683689 Tel: 040-40020571
E-mail: info@forkardt.cn.com Fax: 040-40020576
E-mail: info@forkardtindia.com
WWW.FORKARDT.COM

Forkardt STHS-RK Manual de operação do bloco de controle hidráulico

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Forkardt STHS-RK Manual de operação do bloco de controle hidráulico

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KHE/Kj 11.12.

2006 Hydraulic control block

Hydraulic control block

FORKARDT Deutschland GmbH

© 2006 FORKARDT Deutschland GmbH D-40699 Erkrath

1.0 Safety Instructions................................................................................................. 4

4.0 Appendix ............................................................................................................ 17

1.0 Safety Instructions

1.2 Qualified Personnel

- or have received training as operating personnel in the use of power chuck-

1.3 Hazard Warnings

This symbol marks all safety instructions in this operating manual

Attention! marks all places in the operating manual where particular

1.4 Intended Use

Only appropriately qualified personnel may carry out work on this

1.5 Instructions on Project Planning and Installation of the Product

Depending on the application, the following instructions should be observed dur-

The latest edition of the safety and accident prevention regulations

Precautions must be taken to ensure that after voltage drops or fail-

1.6 Active and Passive Faults in Automation Systems

1.7 Maintenance and Repair Procedures

1.8 Instructions for the Operation of Power Chucks

2.0 Control block STHS-R-K

Figure 1 Control block

Figure 2 Tilting mechanism in 0°

Figure 3 Tilting mechanism in 45°

G3/8" G3/8" G3/8" G3/8" G3/8"

F04 F03 F02 F01

Figure 4 Hydraulic diagram

2.2 Electrical data

Approval UL, CAS, SEV, DNV, BVS, CERCHAR, SABS

Connectors are devices that can be connected or disconnected (not

3.0 Indexing process

Figure 5 Pulse diagram

1. Assumed initial situation:

2. Approaching 45° indexing position:

3. 45° indexing position reached:

4. Approaching 90° machining position:

5. 90° machining position reached:

FORKARDT Deutschland GmbH

Hydraulic diagram book

Manufactuer FORKARDT Deutschland GmbH

first drawing 11.11.2005

G3/8" G3/8" G3/8" G3/8" G3/8"

1.20 1.21 1.23 1.22

Part list (Hydraulic)

Resource No. of Name Type Order number Contactor

G3/8" G3/8" G3/8" G3/8" G3/8"

F04 F03 F02 F01

FORKARDT Deutschland GmbH

Wiring diagram book

Manufactuer FORKARDT Deutschland GmbH

Serial number x xxx xxx

first drawing 21.11.2000

Power M PE feedback cylinder switch

Y01 Y02 Y03 Y04

index M PE lock M PE unclamp M PE clamp M PE

Terminal- connector diagram F13_EE02 22.11.2006

Terminal- connector name

Terminal- connector diagram F13_EE02 22.11.2006

Terminal- connector name

Klemmenekasten 150x150x80mm (D 300 103 008)

Part list F01_EE01 22.11.2006

FORKARDT MAIN OFFICE