PACKAGING TEST REPORT

EGYPT SPAIN FOR MEDICAL INDUSTRIES

Product: E.S HYPODERMIC SYERINGE FOR SINGLE USE

Date: Sept 15, 2019
Acceptance Criteria

Product Damage Tolerance (PDT): No visible damage to any component.

Package Degradation Allowance (PDA): External container must contain product and remain intact.

Method used to determine PDT/PDA: Visual inspection

Description of Test Package

Product Description: Double back box with five layers

Dimensions: L 80 x W 42x H 37.5
Gross Weight: 14 kgm
Samples Tested: 1 Carton

Package Materials

Carton: Full telescope double wall corrugated fiberboard

Inner Packaging: 8 single back three layer (L 42 x W 19 x H 16)
Gross Weight: 1600 gm

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Test Summary

Type E ‐ LTL Delivery of Individual Packaged‐Products 100 lb. (14 kg) or Greater

Atmospheric Pre‐conditioning Laboratory Ambient for 12 Hours

Atmospheric Conditioning
Shock: Rotational FLAT Drop
Shock: Rotational EDGE Drop
Incline Impact
Compression Vertical, Top‐to Bottom
Vertical Vibration: Random with Top Load
Shock: Incline Impact
from 15 c to 25 c
Drop Height 9 in, 2 Impacts
Drop Height 9 in, 2 Impacts Shock:
Impact Velocity: 1.2 m/s, 3 Impacts
Top weight 4500 lb. for one (1) hour
FACE 3 for 80 Minutes
Impact Velocity: 1.2 m/s, 3 Impacts

Pre‐Test Inspection
Was the packaged‐product inspected before testing to determine product condition? Yes No

Product condition before testing: No visible irregularities before testing.

Was the packaging used during testing: Original as arrived to the laboratory for testing?
New re‐packaged with new materials before testing
Refurbished pallet, new carton, corrugated bottom pads & top pad

Package condition before testing: Packaging in good condition.

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Pre‐Test Pictures

FACE 5 Face 6 End

Pre‐Test – No Visible Product Damage Sample Ready for Testing

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Atmospheric Conditioning
Atmospheric Preconditioning: Laboratory Ambient (15 c to 25 c )
Preconditioning Time: 12 Hours

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Shock: Rotational Flat Drop
Sequence Number Drop Height (Domestic)
1 9 in
2 9 in
3 9 in
4 9 in
5 9 in
6 9 in
FACE Down Dropped Edge
3 3‐4
3 3‐5
2 2‐5
2 2‐1
6 6‐4
6 6‐1

Shock: Rotational Edge Drop

Sequence Number Drop Height FACE Down Lifted Edge 4” Dropped Edge
1 9 in 1 1‐5 1‐6
2 9 in 1 1‐4 1‐2
3 9 in 4 4‐5 4‐6
4 9 in 4 4‐1 4‐3
5 9 in 5 5‐4 5‐2
6 9 in 5 5‐1 5‐3

Dropped Edge 1‐6 Dropped Edge 1‐2 Dropped bottom

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 Dropped Edge 5‐3
Orientation Reference

Sample no Free drop from (230)mm

top Bottom Adjacent Bottom Opposite bottom

edge Bottom corner bottom
edge corner

1 (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | )

2 (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | )

3 (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | )

4 (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | )

5 (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | )

6 (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | )

7 (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | )

8 (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | )

9 (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | )

10 (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | )

11 (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | )

12 (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | )

13 (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | ) (√) ( | )

Acceptance criteria: - No product damage ( √ ) product damage ( X )

All packages in saleable condition ( | ) opened package ( _ )

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Orientation Reference

Orientation Reference

Sequence Number Minimum Velocity (m/s) Measured Velocity (m/s) Face

1 1.2 1.31 5
2 1.2 1.29 1
3 1.2 1.31 6

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 Compression: Vertical
Compression Test System Pounds Force (lbf)
Weights and a load spreader [H‐HV)/V] x Wt x M

Method Used: Weights and a Load Spreader

Calculation: H = max stack height=8*37.5=300
Wt = weight of test item (lbs) = 140 ibs
M = Compensating Factor = 3.0
V = vertical dimension of packaged‐product when placed in its appropriate orientation (in)

Packaged‐Product Dimensions: L 80” x W 42” x H 37.5”

Calculation: [(300‐37.5)/37.5] x 140 x 3 = 2940 lbs.

Actual Test Load = 4500 lbs.

Duration: 1 Hour

Notes:
If the result of the above calculation is greater than 5000 lbs., use 5000 lbs. as the total compression test
weight.

If max stack height is printed on packaged product, then use that as “H”
If max stack height is not indicated on the packaged‐product, then use 144 in

Stacking test
Test schedules and intensity for packages of mass less than 30 kg
Basic sequence Test type Reference standard intensity notes
Lowest (3) Medium (2) Highest(1)
compression Static load ISO 12048 Maximum load Maximum load * 2 Maximum load *3 Maximum load =
(package
mass*(number of
stacked elements -1)
= 7*14=98kg

According to iso 12048

By stacking 8 box and wait for 24 hour by static load
Calculations

Maximum load = (no. of boxes-1 * weight of box)

Maximum load = (8-1)* 140 ibs= 980 ibs
According to the label on the box maximum 8 boxes
Maximum load according to compression test 450 kg

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Weight Applied to Unitized Load

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Vertical Vibration: ATTACHED FROM OUT SOURCE (NIS)

Test Sequence Observations

Pre‐Conditioning No visible damage

Shock: Tip Over No visible damage

Shock: Rotational Flat Drop No visible damage

Shock: Rotational Edge Drop No visible damage

Shock: Incline Impact No visible damage

Compression: Vertical (Face 3) No visible damage

Compression: Vertical (Face 4) No visible damage

Compression: Vertical (Face 6) No visible damage

Compression ‐ Clamping Simulation No visible damage

Vertical Vibration – Random With Top‐Load No visible damage

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After Testing ‐ Pictures

Sample after Testing Top Lid Removed – All Accessories in Place

Top Components – Small Scratch on Piece End FACE 6 Heavy End – No Product Damage

Treadmill Base ‐ No Visible Damage product ‐ No Visible Damage

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Conclusions and Recommendations

Pass Fail

Prepared By Reviewed By Approved By

Name EBRAHIM ALAZAB Shebl Mohamed MOSTAFA MAHMOUD

Position QC Quality manager Technical manager

Signature

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