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Ahmad Tazay
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Ahmad F. Tazay1
1
Assistnat Professor,
Electrical Engineering Department,
Al Baha University, Saudi Arabia.
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International Journal of Engineering Research and Technology. ISSN 0974-3154, Volume 14, Number 9 (2021), pp. 920-927
© International Research Publication House. http://www.irphouse.com
topology to meet the required load demand of the EV. The II.I Meteorological Data
developed system is designed for use as an alternative
The output power of PV panels depends on the amount and
transportation for students and employees at the campus of Al
intensity of solar irradiance as well as the temperature degrees.
Baha University in Saudi Arabia. The motivation of this project
These factors are varied due to the latitude location around the
is to integrate the PV panels onto the body of the EV to
world, season, time of day, and altitude. The meteorological
maximize the driving range and storage’s lifetime. The
data for the selected location at Al Baha University are
objective of this paper is to design and implement PV system
provided in Fig. 2 and Fig. 3. The location of the desired
to charge and operate the EV instead of using conventional
charging stations. The main advantages of this paper are to campus at Al Baha University is Latitude 20∘11′ N and
reduce energy demand on the grid, increase driving range longitude 41∘ 38′ E.
duration of EV, and generate zero carbon footprint.
The rest of the paper is organized as follows. Section 2 provides
the resources analysis and the system modelling. Section 3
addresses the simulation results of the developed model. It also
indicates different case studies to validate the proposed system.
Section 4 examines the developed system by applying the
experimental results. The results and discussions are addressed
in Section 5. The conclusion and remarks are provided in
Section 6.
II. METEOROLOGICAL DATA AND SYSTEM Fig. 2. Monthly average solar irradiation at the selected
ARCHITECTURE location.
The EV’s system includes PV panels, DC/DC converter with The meteorological data for the campus of Al Baha university
charge controller, battery banks, and DC motor load. For the is obtained from NASA website and King Abdullah City for
conventional golf cart system, the battery banks are charged Atomic and Renewable Energy KACARE [14], [15]. The
using conventional AC/DC electric charger which is average monthly variation of solar energy is given in Fig. 2.
connecting to the main electric plug. The main problem of this The peak solar irradiation occurs during the summer season
procedure is that the charging socket is not available with almost 7.26 kWh/m2. The average monthly solar
everywhere which limits operational and charging duration. irradiation plays an important role in generating the required
This conventional model would limit the sustainability, and energy. The winter season shows the lower solar irradiance
reliability of the EV. The developed model includes PV panels with almost 4.76 kWh/m2. Hence, the yearly average monthly
as a main energy source to charge the deep-cycle battery which solar irradiance at the selected location is 6.13 kWh/m2. Fig. 3
improve the durational time and sustainability. shows the average monthly temperature at the university’s
The main energy source is a monocrystalline solar PV panels campus. The average monthly temperature at Al Baha
which is used in this system because of its efficiency, lifetime, University is 25.16°C. The PV panels could produce maximum
and economic advantages [13]. The frequent variation of sun efficiency between 15°C and 35°C. So, the PV panels would
irradiance and ambient temperature may affect the energy produce the maximum efficiency during the months at selected
efficiency. Hence, DC/DC charge controller is used to maintain location.
stable energy flow. The deep cycle batteries are also
implemented as energy storage because of starting and running
advantages. The block diagram in Fig. 1 shows the system
structure of the EV.
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International Journal of Engineering Research and Technology. ISSN 0974-3154, Volume 14, Number 9 (2021), pp. 920-927
© International Research Publication House. http://www.irphouse.com
(MPP). This operating point provides a maximum output power efficiency, improving system sustainability, and increasing
by regulating the voltage and current of the PV panels. battery’s lifetime.
The selected PV panel is manufactured by Trina Solar company The solar irradiance is varied during the day which results in
(TSM-350) with efficiency of 18%. The datasheet of the PV different power generation. This specific operating would
panel is provided in Table 1 [16]. At the standard test condition negatively effects on the battery’s charging procedure and
of irradiance 1000 W/m2, cell temperature 25 °C, and air mass decreases its lifetime. So, MPPT algorithm is implemented to
AM1.5, the PV panel could generate of 350 W, 38.7 V, and overcome the unstable PV panels’ energy. Various MPPT
9.04 A. The PV characteristics at different irradiance is techniques are used, such as the perturb and observe (P&O) the
simulated in Fig. 4. The changes in solar irradiance result in incremental conductance (IC), and hill climbing (HC) [17]. IC
nonlinear behavior of both I–V and P–V curves. In order to among other MPPT methods has the benefits of fast dynamic
generate the maximum power from the PV, there exists a single performance [8]. In the relation between power/voltage of the
operating point that the PV should be operated on. Because of PV, the MPP is located at the top of each plot when the gradient
dynamics of solar irradiance, temperature, and loads, a is zero. The derivation of IC algorithm (1) is given as:
maximum power point tracker (MPPT) is needed to ensure that
𝑑𝑃𝑝𝑣 𝑑𝐼𝑝𝑣 = 0, 𝑀𝑃𝑃
the maximum power is extracted from the PV and the PV is
= 𝐼𝑝𝑣 + 𝑉𝑝𝑣 { > 0, 𝑙𝑒𝑓𝑡 𝑠𝑙𝑜𝑝𝑒 (1)
operated at MPP. 𝑑𝑉𝑝𝑣 𝑑𝑉𝑝𝑣 < 0, 𝑟𝑖𝑔ℎ𝑡 𝑠𝑙𝑜𝑝𝑒
The output power, voltage, and current are measured and used
to implement the IC method. The output signal of the IC
algorithm is used to regulate the switching transistor of the
DC/DC converter. The output of the MPPT is a duty cycle D
signal which further regulates the output dc voltage to achieve
MPP. The detailed information of using MPPT algorithm is
addressed in [8].
The DC/DC converter with charge controller is selected to be a
buck-boost (step-up/step-down) type of converter. The DC/DC
converter regulates the PV output voltage to 36 V which is the
required battery’s voltage. The rated power of the converter is
720 W with a maximum charging current of 30 Ah. The
Fig. 4. The behavior of a PV panel under varying irradiance technical data of the DC/DC charge controller is given
and temperature: (a) The I–V curves under varying irradiance in Table 1 [18].
and (b) the P–V curve under different irradiance.
II.IV Battery Banks
II.III DC/DC Charge Converter
Battery banks are used for operating and running the motor’s
A DC/DC charge controller is an electronic device that load. A deep-cycle battery is used instead of conventional
regulates the output dc power. The main function of a DC/DC starting battery for the starting and running advantages. The
charge controller depends on stepping up and down the output deep-cycle batteries can provide a steady amount of current
PV’s voltage and current to regulate the output PV’s power and over a long period of time. They also have a long lifetime
achieve MPPT. Basically, buck-boost (step-up/step-down) period even with repeatedly discharging and recharging
DC/DC converter is used as a charge controlling device to procedures [19]. The size of the battery depends on the load’s
regulate the maximum power output. The MPPT algorithm requirement. Since the rating power of a motor load is 2 Hp, the
varies the electrical operating point at DC/DC converter to sizing of battery banks should be more than at least twice the
deliver maximum available power of PV panels. The DC/DC rated load This is because the high rating of batteries would
converter also measures the state of charge (SOC) of battery increase the driving range and cover the starting current of the
banks for protection of overcharging procedure. The
advantages of charge controller include increasing power
Table 1. System parameters and characteristics of the EV.
Component Characteristics
Company Efficiency Vmpp Impp Pmpp Voc Isc
PV
TallMaxx TSM-350 18 % 38.7 V 9.04 A 350 W 47 V 9.6 A
Company Class V I Pmech Pelec Rating
DC Motor Advanced DC AU2500 Fleet
H 36 V 42 A 2 HP 1.5 kW
Motors INC. Speed
Company Type Vrated Inominal Pnominal Weight Vcharged
Battery
AEC Deep Cycle Sealed Lead Acid 12 V 100 Ah 1.2 kWh 28.5 Kg 13.6 – 13.8 V
DC/DC Company Type Vrated Irated Prated Efficiency Temperature
Converter LDSolar buck-boost 36 V 30 A 720 w 99% -40 to 70 C
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International Journal of Engineering Research and Technology. ISSN 0974-3154, Volume 14, Number 9 (2021), pp. 920-927
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motor. The optimal size of the battery’s capacity of the is Matlab/Simulink is used to examine the MPPT algorithm,
measured based on the total load demand, economic limitation, dynamic response of the load, and PV charging procedure. The
and discharge capability. screenshot of the system is shown in Fig. 5.
A sealed lead acid deep-cycle battery is used as battery bank to
operate the motor load. Three batteries are connected in series
as a battery bank with a rating of 12 V and 100 Ah. So, the total
rating of a battery bank that feed the motor load is 36 V, 100
Ah, and 3.6 kWh. The characteristic of the selected battery is
given in Table 1 [20].
II.V DC Motor
The main element to drive the EV is a DC motor. The DC motor
converts the electrical energy into mechanical energy to move
the tires of the EV. The electrical energy is supplied from the
battery banks while the mechanical energy is used for moving
the EV. The relation between the electrical and mechanical
energy is given in the followings [21]:
1
𝜃̈ = (𝐾 × 𝑖 − 𝑏𝜃̇ ) (2)
𝑗 𝑡
1 Fig. 5. Schematic diagram of the developed system of EV
𝐼̇ = (−𝑅 × 𝑖 + 𝑉 − 𝐾𝑒 × 𝜔) (3)
𝐿 using Matlab/Simulink software.
𝑒 = 𝐾𝑒 × 𝜔 (4)
𝑇 = 𝐾𝑡 × 𝑖 (5) III.I Case 1: PV with MPPT Algorithm
where, Ke (V/red/s) is an electromotive force constant; Kt In the simulation model, PV panel generates a maximum power
(N.m/amp) is a motor torque; R (Ω) and L (H), are electric of 350 W when a solar irradiance is 1 kW/m2. The voltage and
resistance and inductance, respectively; j (kg.m2) is moment of current at MPP are 38.7 V and 9.04 A, respectively. When the
inertia of the rotor; solar irradiance is varied during the day, the MPP is changed
based on MPPT algorithm. The characteristic of the PV panel
The 2008 E-Z-Go golf car is selected as EV for this project. for the different solar irradiance is shown in Fig. 6. The role of
The DC motor is driven by a 36V, 2 hp DC motor fed by 3 deep MPPT algorithm is to follow the MPP for the different solar
cycle batteries. The total load demand is represented by the DC irradiance. Hence, the signal of the duty cycle is varied to
brush motor output power and the auxiliary components. The regulate the switching signals of the DC/DC converter.
DC motor consumes a large amount of the total energy while
the gear controller is used to regulate the direction of the
motor’s shaft. Hence, the motors controller regulates the wheel
torque which decreases the velocity of the DC motor. Based on
the manufacture of the EV, the DC motor has a maximum
power of 1.5 kW and maximum velocity of 20 km/h.
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International Journal of Engineering Research and Technology. ISSN 0974-3154, Volume 14, Number 9 (2021), pp. 920-927
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The measurement of actual solar irradiance is first calculated since the torque is almost zero. The variation in load torque is
on 17th of January 2021. The solar irradiance is then simulated shown in Fig. 7 (b) from initial value of 20 Nm, 40 Nm, and 60
using computer-aided software to examine the validation of Nm at time t= 6, 9, and 12 seconds, respectively. Since the
MPPT method and charging dynamics of the battery. For the motor’s load required more power than the output power from
simplicity purpose, each hour of the selected day represents one the PV during the high torque, the battery banks supply the load
interval second of the simulation software. Fig. 6 (a). shows the demand with 400, 1000, 1600 W at varied torques.
solar irradiance during the day when the daylight last for eleven
The battery’s SOC is shown increasing during the charging
hours. The solar irradiance of the system is started from 150
period when the load is not running. However, Fig. 7 Shows
W/m2 until 80 W/m2 at the end of the day. The output power of
that the SOC is decreasing during the increasing of the motor’s
the PV panel is varied regarding the variation of solar irradiance
load. At different torques, the SOC is decreasing with respect
as can be seen in Fig. 6 (b).
to the torque value. At starting speed of 50 rad/s at a torque of
45 Nm, battery shows a huge decrease in SOC because of the
high armature current demand. The simulation results
demonstrate a good dynamic response of the developed PV
system performance even with the high load demand.
III.III Case 3: EV with and without PV Panels
For a demonstration of important of PV source, this case study
provide the advantages of installing PV panels to increase the
charging range of the battery at different load’s demand. The
motor’s dynamic performance and battery’s voltage with SOC
are provided in Fig. 8. As shown, the simulation results with
and without the PV panels are recorded and compared for this
analysis. The battery’s SOC runs at 80% with different torque’s
modes. The PV panel charges the battery with a rated power of
350 W which increases the battery’s voltage. When the motor’s
demand is less than the PV power, the exceed power is used to
charge the battery as given in Fig. 8 (b). However, the PV and
battery share the motors demand when the load demand is more
Fig. 7. The dynamic performance of the EV’s motor load: (a) than the output power from the PV panel. This feature can
dynamic behavior of the motor’s speed, (b) dynamic response preserve the battery’s voltage and increase its lifetime. As
of different the motor’s torque, (c) the output injected power shown in Fig. 8., the batteries continuously provide the load’s
from the battery banks, and (d) the SOC of the battery during power to the EV a significantly longer time due to the injected
charging and discharging modes. energy from the PV panel.
The initial SOC of the battery is 50% where the voltage is 35.8
V. At the first second, the solar irradiance is almost zero and
the PV system is not charging the batteries. After the first
second, the solar irradiance is rising, and the PV power is
increased. So, the SOC and voltage of the battery are increased
as can be seen in Fig. 6 (c). and Fig. 6 (d). The battery voltage
is increased from 35.8 V to 36.7 V while the battery’s SOC is
increased from 50% up to 50.04%. This charging procedure is
occurred during the actual measuring power and solar
irradiance at the selected day of the year. So, the PV system can
provide almost 1.8 kW during the day to charge the battery.
This power represents 50% of the battery’s rating.
III.II Case 2: Motor Dynamics
The dynamic results of the DC motor load are simulated using
computer aided Matlab/Simulink. The performance of charging
battery banks with PV system has been tested with variation in
speed and load’s torque at t= 3, 6, 8, and 12 seconds. Before the
EV’s starting, the PV panel charges the battery banks with 350
W at 1 kW/m2. The torque and speed of the motor is zero Fig. 8. The dynamic performance of the EV’s using with and
because the EV is at standstill. During the high demand on the without PV source: (a) dynamic behavior of the motor’s speed,
motor’s torque, the PV and batteries share the power to the load (b) dynamic response of different the motor’s torque, (c) the
as can be seen in Fig. 7. At time t= 3 seconds, the motor is measured battery banks’ voltage, and (d) the SOC of the battery
started at full speed with no torque which results a speed of 300 during charging and discharging modes.
rad/sec. At this time, the PV panel still charging the battery
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International Journal of Engineering Research and Technology. ISSN 0974-3154, Volume 14, Number 9 (2021), pp. 920-927
© International Research Publication House. http://www.irphouse.com
When the PV panel is not connected, the battery banks are the moving range by 50% since they can generate 3.6 kWh while
only responsible to provide the required load demand. The the required load power is 1.5 kWh.
batteries voltage level dropped about 15% faster when the PV
The moving range of the EV is measured for one year to
panel was not connected. However, the PV continuous
examine the durability of the modified EV. The average daily
recharging of the batteries which prevented them from going
use of the EV is about 1.73 kWh/day with a peak of 0.4 kW.
into a deep discharging phase as can be seen at the SOC in Fig.
The EV occurs between 7 AM and 5 PM when the students join
8 (c). The measured performance of the battery’s voltage and
their school while the employees go to their job. The annual
SOC with and without the PV panel were compared in Fig. 8
load demand is provided in Fig. 10 with a heavy load
(d). As shown, there is 15% increase in the battery’s voltage a
consumption occurs during the school semesters. However, the
result of installing the PV panel.
load consumption is decreased during the summer semester
when the University’s employees and staff are the only ones
IV. HARDWARE APPLICATIONS who use the EV.
The golf car is selected as EV to test the methodology and The sunlight at the day of 17th January 2021 is last for 9 hours
simulation approaches at the campus of Al Baha University. which is varied regarding to its solar irradiance. By converting
The EV is driven by 36V, 2 hp DC motor which is fed by 3 the actual solar irradiance into energy at the selected day and
deep cycle, 12V sealed lead acid batteries. The PV panel is used location, the PV panel received about 6.094 kW/m2/day. Using
as the main source to charge the battery banks by connected to the energy efficiency (18%) of the installed PV panel in Table
DC/DC converter to implement MPPT algorithm. Several 1, the actual output power from PV panel to charge the battery
factors that impact on the total load which includes vehicle’s is 1.096 kW/day. The EV load demand is considerably less than
weight, the maximum starting and running speed, and the the energy output of the PV panel. Since the load demand is
travelled distance per trip. The experimental application for the about 1.73 kWh/day, the PV panel shares more than 70% of the
developed EV system is given in Fig. 9. total load while the battery contributes to sharing the rest
required load demand. So, the extra energy produced by the PV
The implementation procedure of the modified EV is as: panel was utilized to keep the battery fully charged which
1. Replace the EV’s roof with PV panel. increase its lifetime. The developed model also increases the
2. Change the lead acid battery banks with deep cycle sustainability and durability of the EV since it does not need for
external charging. The PV is connected to the battery banks via
batteries.
DC/DC charge controller to provide Maximum Power Point
3. Regulate DC/DC charger converter with MPPT
Tracking (MPPT). The charge controller is used to extract the
feature to charge the batteries.
maximum power and monitors the state of charge of the
4. Calculate the total load consumption during the year.
batteries as well as regulate the power flow.
The rage top of the EV is first replaced by the PV panel as the
main source of energy. The sunroof top has a dimension of
2345 * 1172 mm with a weight of 15 Kg. The PV panel has
dimension of 1960 * 992 mm with a weight of 26 Kg. Since the
total weight of the golf car is 360 Kg, the PV panel will increase
the total wight by 3% which has no significant impact on the
motor’s torque.
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International Journal of Engineering Research and Technology. ISSN 0974-3154, Volume 14, Number 9 (2021), pp. 920-927
© International Research Publication House. http://www.irphouse.com
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