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Numerical simulation of the underwater gun using
Numerical simulation of the underwater gun using
Numerical simulation of the underwater gun using
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AFFILIATIONS
School of Energy and Power Engineering, Nanjing University of Science and Technology, Nanjing 210094, Jiangsu, China
a)
Electronic mail: bwb@njust.edu.cn
b)
Author to whom correspondence should be addressed: yygnjust801@163.com
c)
Electronic mail: zxwnjust@163.com
ABSTRACT
A novel gas-curtain launch technique is proposed to enhance the interior ballistic performance for underwater guns. The size of the initial
gas curtain in front of the projectile is a critical factor in determining the subsequent behavior of the gunpowder gas jet flow field once the
projectile leaves the muzzle. Hence, a validated two-dimensional unsteady multiphase model is built for the flow field at the muzzle of an
underwater gas-curtain launch. The calculation involves determining the development of the initial gas curtain sizes for a 30 mm underwater
I. INTRODUCTION high-intensity shock wave structures and unique flow structures, which
The gas-curtain launch refers to the complete submerging of the will exert detrimental effects on shooting accuracy and the motion of
barrel in water, where the orifice between the barrel and the projectile underwater vessels. Therefore, studying the evolution characteristics of
distributes a portion of the gunpowder gas toward the front of the pro- this unsteady flow field can provide valuable guidance for optimizing
jectile, forming a gas curtain and then pushing the water column out the structure and charge design of underwater guns using gas-curtain
of the barrel. With this launch technique, the projectile only contacts launch.
the gas while traveling within the barrel, and the resistance to the head A number of researchers have conducted extensive research on
of the projectile is significantly reduced. Consequently, this technique the flow field of the muzzle of conventional artillery fired in the air.
enhances the speed at which the bullet is propelled and reduces the Experimental investigations were conducted to study the flow field at
chamber pressure of underwater guns. Because of the advantages of the muzzle using high-speed video recording, spark shadow imaging,
simple structure, compared with sealed launch,1 and high muzzle and particle image velocimetry. These tests successfully captured dis-
velocity, compared with full submerged launch,2 the gas-curtain tinct flow field structures and shock waves in the muzzle flow field.3–7
launch technique has become a research hotspot in recent years. In the However, the information obtained from experimental images or data
research of underwater guns using the gas-curtain launch technique, are pretty limited due to the strong transient characteristics of the
the study of the muzzle flow field deserves particular attention. The muzzle flow field evolution. Although some have devised formulas to
term “muzzle flow field” pertains to the speedy expansion of gunpow- calculate the distribution of flow parameters or shock wave energy in
der gas, which is both high in temperature and pressure, following the muzzle flow field, using specific theories or principles,8 these for-
the escape of the projectile away from muzzle, accompanied by mulas typically have limited applicability due to their highly empirical
nature, which means they are only applicable within a specific range of evolution and formation process of the gas curtain inside the barrel,
operating conditions. Fortunately, the advancement of numerical sim- focusing on two distinct instability theories (i.e., the Taylor instability
ulation methodologies allows for a more thorough comprehension of and the K–H instability).23–25 Hu et al.26 designed a simulated projec-
the evolution of the muzzle flow field and the structure of the shock tile with straight grooves on the sidewall and recorded the process of
wave system.8–11 Additionally, in certain numerical simulation studies, gas curtain development within the barrel. Subsequently, they acquired
The secondary flame, which is generated through chemical reactions detailed information about the distribution of flow parameters and
in the muzzle flow field, is also taken into account.12–14 Furthermore, phases using numerical simulation. The drainage effect was found to
certain researchers have proposed an artificial intelligence training be particularly remarkable in the case of six wall jets.27 Zhao et al.28
framework that integrates known flow field data with physical princi- altered the distribution of the nozzle on the inclined plane of the pro-
ples to predict the muzzle flow field. This approach has resulted in a jectile head and simulated the impact of alterations in the nozzle struc-
substantial reduction in the processing resources needed to simulate ture on the formation of the gas curtain. To accommodate the actual
the muzzle flow field.15 underwater launch scenario, Zhou and Yu29,30 also evaluated the
However, due to the liquid water environment’s high density and impact of different injection pressures and nozzle/projectile move-
high viscosity, the development of the multi-phase flow field during ments on the development of the gas curtain. In view of the issue of
launch results in increased complexity of the structures of the muzzle uneven force caused by nozzles on the projectile, Hu et al.31 introduced
flow field. Moreover, compared to guns fired in the air, the interior bal- an innovative technique for enhancing the creation of a gas curtain by
listic process of underwater guns with full submerged launch, sealed carving linear grooves onto the inner surface of the barrel and numeri-
launch, or curtain launch is significantly different.16–18 The combina- cally calculated the influence of various groove structures on the evolu-
tion of these factors makes the numerical calculation of the muzzle tion of the gas curtain.
flow field in underwater guns a complex challenge. Previous research As previously mentioned, extensive studies have been conducted
on the evolutionary properties of underwater muzzle flow fields has on the muzzle flow field in air and underwater muzzle flow using fully
predominantly focused on two main aspects: launch while fully sub- submerged launch and sealed launch. However, research on underwa-
merged and launch with a sealed device. The fully submerged launch ter guns using gas-curtain launch is still in the exploratory stage, with
refers to the gun barrel, sans any devices, entirely immersed in water. most studies focusing on the evolutionary process of the gas curtain
Upon ignition of the gunpowder, the gunpowder gas simultaneously inside the barrel. Currently, there is insufficient research on the evolu-
propels the projectile and the water column ahead of it forward. In a tionary properties of the gas-curtain launch’s muzzle flow field. Hence,
this study targeted a 30 mm underwater gun and conducted a deep
ics are neglected. The projectile is assumed to only move along q¼ a i qi ; (9)
i¼1
the axial direction. The muzzle flow field is modeled as a two-
dimensional axisymmetric transient system to simplify the where q represents the average density resulting from the mixture of
simulation. the three phases; p represents the static pressure of the mixed fluids;
(4) During the entire launch procedure, the duration of contact and l is the viscosity coefficient.
between the gunpowder gas and liquid water is quite short in Energy equations are given as
terms of heat transmission. Therefore, the evaporation of liquid
water due to heat absorption is not considered. The interaction @
ðqEÞ þ r vðqE þ pÞ ¼ r ðkeff rT Þ þ Rm Lev ; (10)
between the projectile and liquid water, namely the cavitation @t
phenomena, is analyzed. To accurately depict this phenomenon,
X
3 X
3
the Schnerr–Sauer cavitation model is utilized. E¼ ai qi Ei = ai qi ; (11)
i¼1 i¼1
B. Mathematical model
X
3 X
3
1. Fluid equations T ¼ ai qi Ti = ai qi ; (12)
i¼1 i¼1
The entire process of gas-curtain launch primarily encompasses
the turbulent multiphase flow of the three fluids and the cavitation of where E is the mixing average energy of fluids; T is the mixing average
liquid water on the sidewall of the projectile. In this paper, the flow temperature; keff is the effective thermal conductivity; and Lev is the
field is described using the standard k–e turbulence model and the vol- latent heat of vaporization.
ume of fluid (VOF) multiphase model,33 while the Schnerr–Sauer cavi- Gas state equation is given as
tation model34 is utilized to simulate cavitation phenomena.
Continuity equations are given as p ¼ q1 RT1 ; (13)
@
ðai qi Þ þ r ðai qi vi Þ ¼ Rm ; (1) where R is the gunpowder gas constant that equals 339.4 J kg1K1.
@t
The k–e turbulence model requires only two equations to pre-
X3
ai ¼ 1; (2) dict turbulence through two variables k and e, which greatly
2. Equations governing interior ballistic process bidirectional connection between projectile motion and flow field
gas-curtain launch parameters is achieved throughout time.
The layering dynamic mesh technique is utilized to calculate the
To calculate the muzzle flow field, it is necessary to couple the flow field, enabling the projectile to move in a single direction. This
interior ballistic process and flow field in the computational fluid approach is based on the assumptions and features of the flow field.
dynamics software FLUENT. This involves using user-defined func- The VOF multiphase flow model, which incorporates the Schnerr–
tions to obtain projectile velocity and muzzle injection pressure, as Sauer cavitation model, is chosen to simulate the gas curtain expan-
FLUENT is specifically designed for calculating flow field parameters. sion, the gas–liquid interface outside the barrel, and the cavitation
The fundamental internal ballistic equations for gas-curtain launch are phenomenon occurring when the projectile hits the water. Thus, the
derived from the theory mentioned earlier. pressure-based implicit solver is selected. The pressure–velocity cou-
Momentum equation of the projectile is given as pling methodology employed is the Pressure Implicit with Splitting of
ð1
A ð2
A Operators (PISO), whereas the PRESTO! interpolation method is uti-
dvp lized to discretize the pressure term, hence enhancing the speed of
um ¼ pb dA ph dA; (17)
dt computation convergence. The QUICK scheme is employed for discre-
0 0
tizing the convection term to guarantee precise and stable calculations,
where u is the secondary work coefficient; m is the projectile mass; vp while the first-order upwind strategy is utilized for the other terms.
is the projectile axial velocity; pb and ph are the bottom pressure and The computational time step of the gas curtain evolution stage is con-
head pressure of the projectile, and these pressures are obtained by trolled within 1 ls, and that of the projectile movement stage is within
reading flow field parameters via user-defined functions; A1 and A2 0.2–0.5 ls.
are the areas of the bottom and head of the projectile. III. CALCULATION MODEL
Interior ballistic energy equations is given as
A. Grid generation and initial boundary conditions
ðt ð x ð A1 !
u 2 Since this work seeks to examine the influence of the initial gas
S0 pb ðlw þ lÞ ¼ f xw h mv þ qm vg dt þ dl ph dA ; curtain size on the development of the muzzle flow field, a simple
2 p 0 0 0
annular orifice construction is positioned between the projectile and
(18) barrel, which effectively channels the gas to create a gas curtain in front
2 !3 Ðt
FIG. 1. (a) Schematic diagram of the calculation domain. (b) Schematic diagram of the computing mesh and initial boundary conditions.
FIG. 4. The comparison between the simulated results and the experimental results
[(a) is the gas curtain shape of simulated and experimental results (t ¼ 6 ms), and
FIG. 2. The axial distribution of temperature at r ¼ 0.03 m. (b) is the comparison of jet displacements].
this experimental launch system. In this paper, the aforementioned A. Precursor jet flow field
numerical models (specifically, the cavitation model) and the numeri-
cal methods are utilized again for simulation and subsequently com- The phase nephograms near the muzzle under the three launch
pared against experimental results. As depicted in Fig. 6, the conditions at the initial moment of the projectile startup are illustrated
simulation results are in good agreement with the experimental find- in Fig. 7. The gas curtain expands predominantly in the axial direction
ings, with an average error of projectile displacement of 3.76%. upon departing the muzzle, as the axial velocity component of the air-
Consequently, the numerical models and methods selected in this flow within the gas curtain is considerably greater than the radial
paper are deemed reasonable and effective. velocity component. As the gas curtain continues to expand outward
from the muzzle, it assumes a wedge-shaped profile when the gas cur-
IV. NUMERICAL CALCULATION RESULTS tain head is displaced to 1.2 m. Moreover, influenced by the Kelvin–
AND ANALYSIS Helmholtz (K–H) instability, the water outside the gas curtain is
FIG. 6. The comparison between the simulated results and the experimental findings [(a) shows the multi-phase interfaces of simulated and experimental results and (b) shows
the comparison of projectile displacements].
FIG. 7. The phase nephograms of the projectile start time: (a) lgc ¼ 1.0, (b) lgc ¼ 1.1, and (c) lgc ¼ 1.2 m.
FIG. 8. The Mach number contour maps and streamline diagrams at t ¼ 0 ls: (a) lgc ¼ 1.0, (b) lgc ¼ 1.1, and (c) lgc ¼ 1.2 m.
motion toward the upstream of the muzzle in the region between the launch conditions with an initial gas curtain length of 1.1 m, the gas–
curtain size. The projectile has not entirely detached from the gas noted that under the most extended initial gas-curtain launch condi-
action under the two launch conditions with smaller initial gas cur- tion, a double vortex unique structure is formed downstream of the
tains. The gas is compressed in a radial manner by the contact between precursor jet Mach disk. As gunpowder gas expands, it creates a new
the gas and liquid, resulting in the formation of high-pressure gas vortex downstream of the Mach disk. This occurs under three launch
masses at the bottom and sidewall of the projectile. At 520 ls, the gas conditions. However, the vortex only lasts for a short period and dissi-
expansion is now unrestricted by the projectile. However, the gas still pates rapidly with the Mach disk growth. When the region is large
pushes the gas–liquid interface radially and enters the “quasi-restricted enough, several vortices are also generated between the gas–liquid
expansion” stage. interface and the gas jet boundary. Hence, under the two launch condi-
From the streamline diagrams, in the early expansion stage of the tions with larger initial gas curtains, the formation time of vortices in
gunpowder gas jet, the vortices between the precursor jet boundary this region is relatively earlier.
and the gas–liquid interface disappear under the impact of the gas. To analyze the structural differences of the gunpowder gas jet’s
The downstream vortices of the precursor jet’s Mach disk become bottle-shaped shock waves under the three launch conditions, Fig. 11
larger under the influence of the projectile’s pushing. It should be depicts the temporal variation of the muzzle injection pressure, while
FIG. 12. The pressure distribution at t ¼ 300 ls [(a) shows the axial pressure distribution, and (b) shows the radial pressure distribution].
fused with the Mach disk; in this paper, this phenomenon can be called initial gas curtain length of 1.2 m, the displacement of the gunpowder
the “shock fusion” phenomenon. For the launch condition of the initial gas jet’s Mach disk from the muzzle shows an exponential attenuation
gas curtain length of 1.1 m, there is no double three-wave point struc- law with time, that is,
ture compared to the other two; after the formation of the Mach disk,
Xm ðtÞ ¼ 100:313 þ 122:316et=159:249 ;
the diameter begins to increase, and the three-wave points constantly
move toward the muzzle. where Xm(t) is the axial displacement (mm) of the Mach disk from the
Figure 14 shows the Mach disk size variation over time under muzzle, and the unit of the time t is ls.
three launch conditions. It can be seen that, in the radial direction, due Regarding the launch conditions of the two smaller initial gas
to the phenomenon of “three-wave fusion” and shock fusion, the curtains, shortly after the Mach disk is formed, the radial constraint of
diameter of the gunpowder gas jet’s Mach disk under the launch con- the gas–liquid boundary on the gunpowder gas causes the Mach disk
dition of the initial gas curtain lengths of 1.0 and 1.2 m has a rapid to proceed in the downstream direction. With the damping of the
growth stage. In the axial direction, under the launch condition of the muzzle injection pressure, the gas–liquid boundary’s radial constraint
FIG. 14. The Mach disk structural change over time [(a) shows the Mach disk diameter and, (b) shows the Mach disk displacement from the muzzle].
outside the barrel under the three launch conditions and the char-
acteristics of the interior ballistic parameters. pmax is the highest
pressure within the chamber, and v0 denotes the muzzle velocity.
As can be seen from Table I, the change of the initial gas curtain
has a minimal effect on the underwater interior ballistic process,
which explains the similarity of the muzzle injection pressures
under the three launch conditions. From Fig. 15, it can be observed
that the projectile’s velocity during its entry into the water is higher
5
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