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2013 02 Mousavi, MA, Hassanajili ,Sh Rahimpour, MR Synthesis of fluorinated nano-silica and its application in wettability
2013 02 Mousavi, MA, Hassanajili ,Sh Rahimpour, MR Synthesis of fluorinated nano-silica and its application in wettability
2013 02 Mousavi, MA, Hassanajili ,Sh Rahimpour, MR Synthesis of fluorinated nano-silica and its application in wettability
Article history: Fluorinated silica nanoparticles were prepared to alter rock wettability near-wellbore region in gas con-densate reservoirs.
Received 23 September 2012 Hence fluorinated silica nanoparticles with average diameter of about 80 nm were prepared and used to alter limestone core
Received in revised form 31 January 2013 wettability from highly liquid-wet to intermediate gas-wet state. Water and n-decane contact angles for rock were measured
Accepted 2 February 2013 ◦ ◦
before and after treatment. The contact angle measured 147 for water and 61 for n-decane on the core surface. The rock
Available online 16 February 2013
surface could not sup-port the formation of any water or n-decane droplets before treatment. The functionalized fluorinated
silica nanoparticles have been confirmed by the C F bond along with Si O Si bond as analyzed by FT-IR. The elemental
Keywords:
composition of treated limestone core surface was determined using energy dispersive X-ray spectroscopy analyses. The final
Surface modification
Fluorinated nano-silica
evaluation of the fluorinated nanosilica treatment in terms of its effectiveness was measured by core flood experimental tests.
Hydrophobicity
Oleophobicity
© 2013 Elsevier B.V. All rights reserved.
0169-4332/$ – see front matter © 2013 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.apsusc.2013.02.014
206 M.A. Mousavi et al. / Applied Surface Science 273 (2013) 205–214
Fig. 1. The state of liquid droplet through the pores: (A) containing liquid film and (B) after the adsorption of SiO 2 nanoparticles.
for rapid screening of large amounts of chemicals in altering wett-ability for Here we report a simple method to create a superhydrophic sur-face using
delivering solvents to these chemicals at appropriate concentrations. There fluorinated silica nanoparticles by combination of two phenomena: surface
have been some reports on preparation of fluorinated silica nanoparticles in roughening and adjustment of surface free energy.
alcohol solutions, for example Wang et al. [19] and Brassard et al. [20]
prepared fluorinated silica nanoparticles to generate surface In this study, we tried to find a new and effective method to remove liquid
superhydrophobicity for rou-tine applications such as production of coating banking near-wellbore region in gas condensate reservoir by modifying the
that can impart waterproof and anti-soiling properties to clothes, footwear, car reservoir rock wettability with fluo-rinated nanoparticles. Four series of
windshields and urban monuments or anti-corrosion. Because dis-crete fluorinated nano-silica were prepared by changing the ratio of reactants and
particle size of silica nanoparticles can diffuse deep into the layers of rock tried to find the best samples. The fluorinated silica nanoparticles were
with low permeability, it seems that such particles can effectively remove the synthesized by co-hydrolysis of tetraethylorthosilicate (TEOS) and a
liquid film of pore surfaces and reduce the flow resistance significantly by fluorinated alkylsilane (FAS) in ethanol/NH 4 OH solution by changing the
preparing low drag surface for microchannels in rock. Fig. 1 shows the state ratio of FAS/TEOS. Fluorine is the most electronegative element which
of liquid droplet through the pores before and after adsorption of fluorinated interacts with carbon atom to form strong carbon–fluorine bond resulting in a
silica nanoparticles on the pore surface. fluorinated chemical with low reactivity which also exhibits high degree of
water and oil repellency [23]. In this method a flouroalkylsilane was used as
an additional functional group which possessed water and oil repellency.
The literature on nanoparticles used in reservoir application to change Flouroalkylsilanes are classes of synthetically produced organic chemicals
wettability of reservoir rock by their adsorption on porous walls is hardly containing per-fluoroalkyl residues (all hydrogen atoms replaced by fluorine).
reported, though Binshan et al. [21] have used one kind of polysilicon, with They have excellent thermal stability. Fourier transform infrared spec-
sizes ranging from 10 to 500 nm, in oil field to enhance water injection by trophotometer (FT-IR), energy dispersive X-ray spectroscopy (EDX) and
changing the wettability of porous media. Also Onyekonwu and Ogolo [22] scanning electron microscope (SEM) images were used to char-acterize the
studied wettabil-ity and permeability changes caused by adsorption of nanoparticles.
nanometre structured polysilicon on the surface of porous media. Their stud-
ies showed that some kind of polysilicons dispersing in ethanol are very good
agents for enhancing oil recovery and in this respect ethanol is very good for The prepared nanoparticles in ethanol solution can be easily used in gas
dispersing polysilicon in reservoirs, in order to change rock wettability. Both condensate reservoirs to change the liquid wettability of pore surfaces to gas
studies showed that wettability of reservoir rock is altered by adsorption of wettability state by adsorption of fluorinated silica nanoparticles. We believe
polysilicon nanoparticles on the rock surface. that this fluorinated nano-silica can improve the productivity of the reservoirs
and mitigate condensate and water blocking in gas wells.
Table 1 Table 2
Chemical composition of the reservoir rock [17]. Chemicals for preparation of fluorinated silica nanoparticles with different sizes.
(Merck, Germany) and methane to prepare a synthetic gas mixture. fluoroalkylsilane in ethanolic solution to obtain fluorinated sil-ica
Methane was purchased from Abughaddare Gas Co., Shiraz, Iran. nanoparticles. The synthetic procedure was as follows: TEOS (5 ml) together
with FAS-9 in different ratios were dissolved in 12.5 ml ethanol. The solution
2.2. Rock was mixed with ammonium hydrox-ide/ethanol solution (6.5 ml of 25% NH 4
OH in 12.5 ml ethanol, molar ratio of 6:1), and stirred at room temperature for
Limestone rock samples from Sarkhun reservoir, with chemical 12 h. The solu-tion was then ultrasonicated for 30 min. Nanoparticles of
composition given in Table 1, were used in laboratory experiments. In this different sizes were produced by changing the ratio of the reactants. The
study we used cylindrical cores that were approximately 1.5 in. in diameter experimental details are presented in Table 2.
with different lengths of 6–8 in. Physical prop-erties of the rock were
measured. The absolute permeability varied from 1.5 to 2 mD which was The outcrop limestone core plug, shown in Fig. 3, which was pre-pared
determined by core flood test method [17]. Mercury intrusion measurements beforehand was immersed in nanoparticles solution for 24 h. Upon drying at
were carried out by a Pas-cal 404 (Thermo Finnigan) to characterize the ◦
porous media. The porosity was around 28.4% with mean pore size of 4.3 m. room temperature, the treated core was further dried at 80 C for 5 h before
Cumu-lative mercury intrusion in the porous media is given in Fig. 2. It is subjected to different tests.
important that before starting the experiments, the cores were placed in an
◦ 2.4. Measurements
ultrasonic bath for 30 min and dried in an oven at 116 C for 12 h.
Fourier transform infrared spectrophotometer (FT-IR) was used to confirm
the formation of chemical bonds between fluoroalkyl-silanes and TEOS in
functionalized silica nanoparticles which were used as surfactants and the
2.3. Preparation of fluorinated nano-silica solution recorded data were compared with those of silica nanoparticles. FT-IR spectra
of the powder samples prepared with silica nanoparticles and fluorinated silica
The Stöber process [24] which is adopted for preparation of silica nanopar-ticle were recorded with a Perkin-Elmer RX1 spectrometer.
nanoparticles consists of a water-soluble amine as catalyst and
tetraethoxysilane (TEOS) as the silica source. Nanoparticles with varying The elemental composition of core surface after treatment was
sizes were prepared and further functionalized with investigated by electron dispersive X-ray analysis (EDX). To study
The contact angles of the liquid–gas system were measured by placing a of the test. These have a Teflon floating piston that isolates the test fluid from
droplet of water and n-decane onto the surface of air-saturated core before the pressurizing fluid.
and after the treatment. The angles were estimated at room temperature with The cylindrical cores, each with a 1.5 in. diameter and a length of 6–8 in.,
DSA 100. were used in core holder. The core holder consisted of two pressure ports
Core flood experiment was carried out at our laboratory to evaluate the along the length to measure the pressure drop across the core. The core sleeve
effect of wettability alteration by fluorinated nano-silica. Fig. 4 shows a used in the core holder was Viton rubber sleeve. Two back pressure regulators
diagram of the experimental setup. The design of the setup aimed to effect were used to control the upstream and downstream flowing pressure across
condensate blockage condi-tion in the core by the process of dynamic the core.
flashing. The setup is capable of withstanding reservoir condition of In this setup, the gas mixture was injected at a constant rate into the core at
◦
temperature and pressure. 80 C and pressure drop across the core was recorded as a function of fluid
injection at a steady state condition before and after treatment.
The core holder, back pressure regulators, fluid accumulators and lines are
inside a temperature-controlled oven at fixed tem-perature. The limestone
core of Sarkhun rock was used to conduct synthetic gas mixture floods. 3. Result and discussion
The synthetic gas condensate mixture described in Table 3 was prepared The solution of fluorinated silica nanoparticles of varying sizes (Table 2)
for this experiment. was prepared in laboratory. Fig. 5 shows the model of the formation of
Accumulators were used to maintain fluids (synthetic gas, nanoparticles
functionalized fluorinated silica nanoparticles in ethanol/NH 4 OH solution.
solution, etc.) at temperature and pressure condition
According to our observation, which was also reported by Wang et al. [19],
TEOS during sol–gel process, under alkaline condition, quickly hydrolyzed
into silica particles that turned the ethanol solution milky, while the FAS
formed a thick and clear resin that phase-separated from the solution,
indicating a very slow hydrolysis rate. Thus, co-hydrolysis of these two silane
precursors resulted in quick formation of silica particle cores which were
covered with the slowly-hydrolyzed FAS resin.
Table 3
Components of synthetic gas mixture.
Component Mole%
Fig. 4. A schematic diagram of core flood test.
Methane 90
n-Heptane 8
n-Decane 2
M.A. Mousavi et al. / Applied Surface Science 273 (2013) 205–214 209
Fig. 6. FT-IR spectra of the powder prepared from pure silica nanoparticles (A) and fluorinated silica nanoparticles with different molar ratios of FAS-9/TEOS: 1:10 (B) and
1:5 (C).
Fig. 7. EDX spectrum of treated limestone surface with fluorinated silica nanoparticles.
210 M.A. Mousavi et al. / Applied Surface Science 273 (2013) 205–214
Table 4
Frequencies of FT-IR absorption bands for prepared nanoparticles.
−1
Group Wavenumber (cm )
(O H) 3325
(C F) 1220–1170
(Si O C) 1130
as (Si O Si) 1039
(Si OH) 939
(CF3 ) 916
s (Si O Si) 794
(CF2 ) 771
−1 −1
at 771 cm and 916 cm [29]. The presence of additional new peaks from
the functional groups confirms that the nanoparti-cles of silica are
functionalized by fluorine from FAS-9 molecules. Decrease in intensity of the
peak related to OH band with increas-ing fluoroalkylsilane shows that the
higher content of OH groups on the surface of silica nanoparticles can be
replaced with fluori-nated groups. Table 4 shows the characteristic
frequencies of IR absorption bands for the nanoparticles.
Fig. 7 shows the EDX spectrum of the treated limestone surface with
fluorinated silica nanoparticles in ethanol solution which were prepared with
FAS-9/TEOS molar ratio of 1:5. In the spectra some elements such as Ca, Al
and Mg which come from the structure of limestone in addition to some
elements such as C, O, Si and F of fluorinated nanosilica are adsorbed on rock
surfaces.
The presence of Si and F elements can be shown by the formation of
covalent bonds between the F coating groups and the silica par-ticles, which
have given rise to fluorinated silica nanoparticles. The presence of the
fluorine atomic percentage of 27.65 on the treated rock surface with a solution
prepared with FAS-9/TEOS molar ratio of 1:5 is an indication of a high
concentration of fluorine on the rock surface which would thus significantly
reduce the surface free energy. Table 5 shows the elemental contents of
treated limestone core surface with solution of fluorinated nanoparticles
prepared with FAS-9/TEOS molar ratio of 1:5.
The structure and topography of the rock surface treated by four different
sizes of fluorinated silica nanoparticles were character-ized by SEM which is
shown in Fig. 8. The size of nanoparticles decreases with increase in
FAS-9/TEOS molar ratio due to the reduction of OH group density on the
surface and thus reduc-tion in inter-particle cohesive energy density. Further
increase in FAS-9/TEOS molar ratio from 1:5 to 2:5 produces a quite smooth
Table 5
Atomic composition of coating fluorinated nanosilica measured by EDX.
Atom at%
C 33.66 Fig. 8. SEM images of treated rock surface with fluorinated silica nanoparticles using different
O 32.04 molar ratios of FAS-9/TEOS (A) 1:20, (B) 1:10, (C) 1:5 and (D) 2:5.
F 27.65
Mg 1.23
Al 1.28
Si 3.77
Ca 0.37
Total 100
M.A. Mousavi et al. / Applied Surface Science 273 (2013) 205–214 211
Fig. 9. The water and n-decane contact angles on the treated rock surface with fluorinated nanosilica of varying FAS-9/TEOS molar ratios (A) 1:20, (B) 1:10, (C) 1:5 and (D) 2:5 (mole/mole).
surface, while many small spherical nanoparticles are absorbed in the suggested that surface should not be so rough to the extent that to prevent
hydrolyzed FAS-9 resin. As no significant nanoparticles can be observed on liquid penetration inside the grooves. We have observed that treated rock
the surface, so the air trapping would be lower within such smooth surface. prepared with FAS-9/TEOS molar ratio of 1:5 has higher contact angle. Water
and n-decane contact angles of the fluorinated silica nanoparticles of size 77 ±
◦ ◦
Fig. 9 shows water and n-decane contact angle data on the treated rock 21 nm are found to be 147 and 61 , respectively. It is believed that in FAS-
surfaces. As it is stated before, to maximize the wettability alteration, we have 9/TEOS molar ratio of 1:5, both phenomena of roughness and low surface
studied the effect of the ratio of FAS-9/TEOS in sol preparation on the rock energy of molecules result in higher water and n-decane contact angles.
surface oleophobic-ity and hydrophobicity. Within the increase in Therefore, this ratio was chosen for further experiments.
FAS-9/TEOS molar ratio from 1:20 to 1:5, the density of the fluorine on the
sil-ica nanoparticles surfaces increases and the effect of low surface energy In order to examine the penetration of the nanoparticles pre-pared with
molecules increases water and n-decane contact angles. This means that the FAS-9/TEOS molar ratio of 1:5 into the sandstone core, cross-section of the
nanoparticle coverage is important to render the substrate superhydrophobic. treated reservoir rock was analyzed by EDX spectra taken from three different
Further increase in FAS-9/TEOS ratio from 1:5 to 2:5 reduces the contact positions as shown in Fig. 10.
angles presumably due to reduced surface roughness for the coating layer According to elemental contents measured by EDX from the skin to the
formed by the silica nanoparticles, heavily absorbed in the hydrolysed FAS-9 centre (Tables 5 and 6), it is obvious that the sur-faces contain a great quantity
resin. It is of F and C, reflecting the ability of nanoparticles to penetrate into the core and
being adsorbed onto
212 M.A. Mousavi et al. / Applied Surface Science 273 (2013) 205–214
Fig. 10.
the core centre).
the surface. Because, based on reservoir rock analysis (Section 2.2), the size of
pores in the porous media is quite large (4.3 m) and it is able to accommodate
silica nanoparticles almost without any dam-age done to the porous media.
Thus, the whole surface, as shown in Fig. 8C, appears nano-patterned and the
shape of porous core remaining intact, which indicates that entire framework of
the core, is not changed by the fluorinated nanosilica. However, it seems that
the content of nanoparticles near the centre of core is relatively
Table 6
Atom
C
O
F
Mg
Si
Ca
Total
EDX analysis on the cross-section of the limestone core after treatment in three positions, region 1: d = 3/4 r, region 2: d = 1/2 r and region 3: d = 0 (d: distance from
lower than that of top surface. This can be explained by the increase of mass
transfer resistance with increase of penetration path into the porous media.
Core flooding test was used to study the condensate blocking and
◦
wettability alteration in cores at temperature of 80 C. The syn-thetic gas
mixture, given in Table 3, was injected into the core at constant flow rate.
Dynamic flashing method simulated the con-densate accumulation in a
reservoir below the dew point pressure and pressure drop across the core as a
function of fluid injection recorded before and after core treatment. Fig. 11
shows the mea-sured steady state pressure drops across the cores versus fluid
of liquid trapping in pore space and decreases the pressure drop across the
core.
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