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YP20C (Q9C9) CSA, RUS, SEA

YP30C (Q9C9) CSA, RUS, SEA

1N9C9-400EA

( )
YP20C/YP30C
PARTS CATALOGUE
©2015 by Yamaha Motor Co., Ltd.
1st edition, October 2015
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.

2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size

3. The number of components for assembly


• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS


2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS


2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No.
Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code


FOREWORD
CONTENTS
CYLINDER HEAD ................................................................. 1
CRANKCASE ........................................................................ 2
CRANKCASE COVER .......................................................... 3
CRANKSHAFT ...................................................................... 4
CRANKSHAFT & PISTON .................................................... 5
CAMSHAFT & VALVE ........................................................... 6
STARTER PULLEY ............................................................... 7
AIR SHROUD & FAN ............................................................ 8
CARBURETOR ..................................................................... 9
INTAKE ................................................................................. 10
EXHAUST ............................................................................. 11
FUEL TANK ........................................................................... 12
TCI MAGNETO ..................................................................... 13
GOVERNOR ......................................................................... 14
WATER PUMP 1 ................................................................... 15
WATER PUMP 2 ................................................................... 17
INDEX
NUMERICAL INDEX ............................................................. 19
FIG. 1 CYLINDER HEAD
REF.

YP20

YP30
PART NO. DESCRIPTION REMARKS
NO.
1 YJA–10000–01–01 GASKET, CYLINDER HEAD 1 1

2 YJA–10000–02–02 COVER SUBASSY, CYLINDER HEAD 1 1

3 YJA–10003–99–01 GASKET, CYLINDER HEAD COVER 1 1

4 YJA–10000–04–02 TUBE, BREATHER 1 1

5 YJA–10004–00–01 BOLT 4 4

6 YJA–10000–06–01 STUD 2 2

7 YJA–10000–07–01 STUD 2 2

8 YJA–10000–08–01 PIN 2 2

9 YJA–10000–09–01 BOLT, CYLINDER HEAD 4 4

10 YJA–10000–92–01 PLUG, SPARK 1 1

11 YJA–10002–08–01 HEAD SUBASSEMBLY, CYLINDER 1 1

1
FIG. 2 CRANKCASE
REF.

YP20

YP30
PART NO. DESCRIPTION REMARKS
NO.
1 YJA–10000–93–02 CRANKCASE SUBASSEMBLY. 1 1

2 YJA–10000–14–01 GEAR ASSY, GOVERNOR 1 1

3 YJA–10009–38–01 .SLIDER, GOVERNOR 1 1

4 YJA–10000–20–01 .WASHER, GOVERNOR GEAR 2 2

5 YJA–10000–15–01 ARM, GOVERNOR 1 1

6 YJA–10000–16–01 BOLT, DRAIN PLUG 2 2

7 YJA–10000–17–01 WASHER 2 2

8 YJA–10004–04–01 BEARING 1 1

9 YJA–10000–19–02 SEAL, OIL 1 1

10 YJA–10000–20–01 WASHER, GOVERNOR GEAR 1 1

11 YJA–10000–21–01 PIN 1 1

2
FIG. 3 CRANKCASE COVER
REF.

YP20

YP30
PART NO. DESCRIPTION REMARKS
NO.
1 YJA–10000–23–03 COVER ASSY, CRANKCASE 1 1

2 YJA–10004–04–01 BEARING 1 1

3 YJA–10000–19–02 SEAL, OIL 1 1

4 YJA–10000–24–01 GASKET, CRANKCASE 1 1

5 YJA–10000–25–01 PIN 2 2

6 YJA–10004–05–01 DIPSTICK SUBASSEMBLY, OIL 1 1

7 YJA–10009–39–01 .RING, SEAL 1 1

8 YJA–10004–06–01 PLUG SUBASSEMBLY, ENGINE OIL 1 1

9 YJA–10009–39–01 .RING, SEAL 1 1

10 YJA–10004–07–01 BOLT 6 6

3
FIG. 4 CRANKSHAFT
REF.

YP20

YP30
PART NO. DESCRIPTION REMARKS
NO.
1 YJA–10000–29–02 CRANKSHAFT ASSY. 1 1

2 YJA–10009–40–01 .KEY 1 1

4
FIG. 5 CRANKSHAFT & PISTON
REF.

YP20

YP30
PART NO. DESCRIPTION REMARKS
NO.
1 YJA–10000–31–01 CLIP, PISTON PIN 2 2

2 YJA–10006–93–01 PISTON 1 1

3 YJA–10000–33–01 PIN, PISTON 1 1

4 YJA–10000–34–01 ROD, CONNECTING 1 1

5 YJA–10009–41–01 .BOLT, CONNECTING ROD 2 2

6 YJA–10080–02–01 PISTON RING SET(K180) 1 1

5
FIG. 6 CAMSHAFT & VALVE
REF.

YP20

YP30
PART NO. DESCRIPTION REMARKS
NO.
1 YJA–10000–37–01 CAMSHAFT ASSY. 1 1

2 YJA–10004–90–01 VALVE, EXHAUST 1 1

3 YJA–10000–39–01 VALVE, INTAKE 1 1

4 YJA–10000–40–01 SEAT, VALVE SPRING 1 1

5 YJA–10000–41–01 RETAINER, EXHAUST VALVE 1 1

6 YJA–10000–42–01 ROTATOR, VALVE 1 1

7 YJA–10000–43–01 SEAL, VALVE STEM 1 1

8 YJA–10000–44–01 LIFTER, VALVE 2 2

9 YJA–10000–45–01 ROD, VALVE PUSH 2 2

10 YJA–10004–91–01 PLATE SUBASSY, LIFTER STOPPER 1 1

11 YJA–10000–47–02 BOLT, VALVE ADJUSTING 2 2

12 YJA–10000–48–02 ROCKER, VALVE 2 2

13 YJA–10000–49–02 NUT, VALVE ADJUSTING 2 2

14 YJA–10000–50–02 NUT, VALVE LOCK 2 2

15 YJA–10000–51–01 SPRING, VALVE 2 2

6
FIG. 7 STARTER PULLEY
REF.

YP20

YP30
PART NO. DESCRIPTION REMARKS
NO.
1 YJA–10006–07–01 STARTER ASSY, RECOIL 1 1

2 YJA–10009–42–01 .HANDLE CORE 1 1

3 YJA–10009–43–01 .HANDLE, STARTER 1 1

4 YJA–10009–50–01 .CABLE, RECOIL STARTER 1 1

5 YJA–10004–63–01 BOLT 3 3

6 YJA–10008–12–01 RECOIL LABEL (YAMAHA) 1 1

7
FIG. 8 AIR SHROUD & FAN
REF.

YP20

YP30
PART NO. DESCRIPTION REMARKS
NO.
1 YJA–10005–04–01 SHROUD 1 1

2 YJA–10000–54–01 SHROUD, CYLINDER BODY 1 1

3 YJA–10000–55–02 SHIELD, LOWER 1 1

4 YJA–10000–94–02 SWITCH SUBASSY, STOP ENGINE 1 1

5 YJA–10004–14–01 BOLT 2 2

6 YJA–10000–61–02 BOLT 1 1

7 YJA–10004–00–01 BOLT 4 4

8
FIG. 9 CARBURETOR
REF.

YP20

YP30
PART NO. DESCRIPTION REMARKS
NO.
1 YJA–10000–62–01 CARBURETOR ASSY. 1 1

2 YJA–10000–63–01 GASKET, AIR CLEANER 1 1

3 YJA–10000–64–01 GASKET, CARBURETOR 1 1

4 YJA–10000–65–01 PLATE, CARBURETOR INSULATOR 1 1

5 YJA–10000–66–02 GASKET, CARBURETOR INSULATOR 1 1

9
FIG. 10 INTAKE
REF.

YP20

YP30
PART NO. DESCRIPTION REMARKS
NO.
1 YJA–10000–68–01 CLEANER, AIR 1 1

2 YJA–10009–48–01 .ELEMENT SUBASSY, AIR CLEANER 1 1

3 YJA–10009–44–01 ..AIR FILTER ELEMENT 1 1

4 YJA–10009–45–01 ..RING, SEAL 1 1

5 YJA–10000–69–01 NUT 2 2

10
FIG. 11 EXHAUST
REF.

YP20

YP30
PART NO. DESCRIPTION REMARKS
NO.
1 YJA–10000–70–01 GASKET, EXHAUST OUTLET 1 1

2 YJA–10000–71–01 NUT 2 2

3 YJA–10000–72–01 MUFFLER ASSY. 1 1

11
FIG. 12 FUEL TANK
REF.

YP20

YP30
PART NO. DESCRIPTION REMARKS
NO.
1 YJA–10008–09–01 TANK,FUEL(YAMAHA BLUE) 1 1

2 YJA–10002–17–01 STRAINER, FUEL 1 1

3 YJA–10000–75–02 COVER, FUEL TANK 1 1

4 YJA–10000–76–01 OUTLET SUBASSY, FUEL TANK OIL 1 1

5 YJA–10000–77–01 COLLAR 2 2

6 YJA–10000–78–01 TUBE, FUEL 1 1

7 YJA–10004–19–01 BOLT 1 1

8 YJA–10000–69–01 NUT 2 2

9 YJA–10004–20–01 JACKET, RUBBER 1 1

12
FIG. 13 TCI MAGNETO
REF.

YP20

YP30
PART NO. DESCRIPTION REMARKS
NO.
1 YJA–10000–80–01 NUT, FLYWHEEL 1 1

2 YJA–10004–21–02 PULLEY, STARTER 1 1

3 YJA–10000–82–01 IMPELLER 1 1

4 YJA–10000–83–01 FLYWHEEL SUBASSEMBLY 1 1

5 YJA–10004–22–01 BOLT 2 2

6 YJA–10000–95–01 COIL, IGNITION 1 1

7 YJA–10009–46–01 .CAP, SPARK PLUG 1 1

13
FIG. 14 GOVERNOR
REF.

YP20

YP30
PART NO. DESCRIPTION REMARKS
NO.
1 YJA–10000–86–01 CONTROL ASSY, THROTTLE 1 1

2 YJA–10004–23–01 SPRING, GOVERNOR 1 1

3 YJA–10000–88–01 ROD, GOVERNEOR 1 1

4 YJA–10000–89–01 SPRING, VALVE RETURNING 1 1

5 YJA–10000–90–01 SUPPORT SUBASSEMBLY, GOVERNOR 1 1

6 YJA–10004–14–01 BOLT 2 2

7 YJA–10000–91–01 BOLT, GOVERNOR SUPPORT 1 1

8 YJA–10000–69–01 NUT 1 1

14
FIG. 15 WATER PUMP 1
REF.

YP20

YP30
PART NO. DESCRIPTION REMARKS
NO.
1 YJA–01125–78–02 CASE, PUMP 1 1

2 YJA–01126–62–04 SUCTION FLANGE 1

3 YJA–01126–65–02 CHECK VALVE 1

4 YJA–01180–78–02 PLUG 2

5 YJA–01212–26–02 FLANGE BRACKET 1

6 YJA–01209–33–02 HOUSING, IMPELLER 1

7 YJA–01212–27–01 IMPELLER 1

8 YJA–01132–45–01 DELIVERY FLANGE 1

9 YJA–01105–41–02 GASKET, FLANGE OUTLET 1

10 YJA–01270–71–01 BASE SET 1

11 YJA–01104–91–02 ADJUSTING WASHER 3 UN

12 YJA–01106–64–02 MECHANICAL SEAL 1

13 YJA–01170–26–04 COUPLING SET 2

14 YJA–01133–90–03 .COUPLING 1

15 YJA–01103–56–06 .NIPPLE 1

16 YJA–01133–91–02 .COUPLING PACKING 1

17 YJA–01212–58–01 STRAINER 1

18 YJA–01200–86–01 HOSE BAND 3

19 YJA–01150–14–02 O-RING 1

20 YJA–01127–92–02 O-RING 1

21 YJA–74311–90–45 BOLT, HEXAGON WITH WASHER 3

22 YJA–74311–90–47 BOLT, HEXAGON WITH WASHER 4

23 YJA–74311–90–51 BOLT, HEXAGON WITH WASHER 4

24 YJA–74311–90–46 BOLT, HEXAGON WITH WASHER 4

25 YJA–73453–20–76 BOLT, HEXAGON SOCKET HEAD 4

26 YJA–82741–90–08 NUT 4

27 YJA–85425–50–08 WASHER, SEAL 4

15
FIG. 15 WATER PUMP 1
REF.

YP20

YP30
PART NO. DESCRIPTION REMARKS
NO.
28 YJA–01222–80–01 SIDE PANEL LABEL 1

16
FIG. 16 WATER PUMP 2
REF.

YP20

YP30
PART NO. DESCRIPTION REMARKS
NO.
1 YJA–01127–95 PUMP CASING 1

2 YJA–01127–97 SUCTION FLANGE 1

3 YJA–01127–99 CHECK VALVE 1

4 YJA–01180–78 PLUG SET(20A) 1

5 YJA–01213–04 FLANGE BRACKET 1

6 YJA–01210–47 VOLUTE CASING 1

7 YJA–01210–46 IMPELLER 1

8 YJA–01132–43 DELIVERY FLANGE 1

9 YJA–01270–73 BASE SET 1

10 YJA–01104–91 ADJUSTING WASHER 3 UN

11 YJA–01180–79 PLUG 1

12 YJA–01105–84 FLANGE PACKING 1

13 YJA–01106–64 MECHANICAL SEAL 1

14 YJA–01170–28 COUPLING SET 2

15 YJA–01143–75 .COUPLING 1

16 YJA–01103–01 .NIPPLE 1

17 YJA–01143–78 .COUPLING PACKING 1

18 YJA–01210–66 HOSE BAND 3

19 YJA–01181–95 STRAINER 1

20 YJA–01150–15 O-RING 1

21 YJA–01139–89 O-RING 1

22 YJA–74311–90–61 BOLT, HEXAGON WITH WASHER 7

23 YJA–74311–90–63 BOLT, HEXAGON WITH WASHER 4

24 YJA–74311–90–53 BOLT 4

25 YJA–73453–20–76 BOLT, HEXAGON SOCKET HEAD 4

26 YJA–82741–90–08 NUT 4

27 YJA–85425–50–08 WASHER, SEAL 4

17
FIG. 16 WATER PUMP 2
REF.

YP20

YP30
PART NO. DESCRIPTION REMARKS
NO.
28 YJA–01222–81 SIDE PANEL LABEL 1

18
NUMERICAL INDEX

REF. REF. REF. REF. REF. REF.


PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.
NO. NO. NO. NO. NO. NO.

YJA–01103–01 16 – 16 YJA–10000–08–01 1 – 8 YJA–10000–77–01 12 – 5 YJA–10009–46–01 13 – 7


YJA–01103–56–06 15 – 15 YJA–10000–09–01 1 – 9 YJA–10000–78–01 12 – 6 YJA–10009–48–01 10 – 2
YJA–01104–91 16 – 10 YJA–10000–14–01 2 – 2 YJA–10000–80–01 13 – 1 YJA–10009–50–01 7 – 4
YJA–01104–91–02 15 – 11 YJA–10000–15–01 2 – 5 YJA–10000–82–01 13 – 3 YJA–10080–02–01 5 – 6
YJA–01105–41–02 15 – 9 YJA–10000–16–01 2 – 6 YJA–10000–83–01 13 – 4 YJA–73453–20–76 15 – 25
YJA–01105–84 16 – 12 YJA–10000–17–01 2 – 7 YJA–10000–86–01 14 – 1 16 – 25
YJA–01106–64 16 – 13 YJA–10000–19–02 2 – 9 YJA–10000–88–01 14 – 3 YJA–74311–90–45 15 – 21
YJA–01106–64–02 15 – 12 3 – 3 YJA–10000–89–01 14 – 4 YJA–74311–90–46 15 – 24
YJA–01125–78–02 15 – 1 YJA–10000–20–01 2 – 4 YJA–10000–90–01 14 – 5 YJA–74311–90–47 15 – 22
YJA–01126–62–04 15 – 2 2 – 10 YJA–10000–91–01 14 – 7 YJA–74311–90–51 15 – 23
YJA–01126–65–02 15 – 3 YJA–10000–21–01 2 – 11 YJA–10000–92–01 1 – 10 YJA–74311–90–53 16 – 24
YJA–01127–92–02 15 – 20 YJA–10000–23–03 3 – 1 YJA–10000–93–02 2 – 1 YJA–74311–90–61 16 – 22
YJA–01127–95 16 – 1 YJA–10000–24–01 3 – 4 YJA–10000–94–02 8 – 4 YJA–74311–90–63 16 – 23
YJA–01127–97 16 – 2 YJA–10000–25–01 3 – 5 YJA–10000–95–01 13 – 6 YJA–82741–90–08 15 – 26
YJA–01127–99 16 – 3 YJA–10000–29–02 4 – 1 YJA–10002–08–01 1 – 11 16 – 26
YJA–01132–43 16 – 8 YJA–10000–31–01 5 – 1 YJA–10002–17–01 12 – 2 YJA–85425–50–08 15 – 27
YJA–01132–45–01 15 – 8 YJA–10000–33–01 5 – 3 YJA–10003–99–01 1 – 3 16 – 27
YJA–01133–90–03 15 – 14 YJA–10000–34–01 5 – 4 YJA–10004–00–01 1 – 5
YJA–01133–91–02 15 – 16 YJA–10000–37–01 6 – 1 8 – 7
YJA–01139–89 16 – 21 YJA–10000–39–01 6 – 3 YJA–10004–04–01 2 – 8
YJA–01143–75 16 – 15 YJA–10000–40–01 6 – 4 3 – 2
YJA–01143–78 16 – 17 YJA–10000–41–01 6 – 5 YJA–10004–05–01 3 – 6
YJA–01150–14–02 15 – 19 YJA–10000–42–01 6 – 6 YJA–10004–06–01 3 – 8
YJA–01150–15 16 – 20 YJA–10000–43–01 6 – 7 YJA–10004–07–01 3 – 10
YJA–01170–26–04 15 – 13 YJA–10000–44–01 6 – 8 YJA–10004–14–01 8 – 5
YJA–01170–28 16 – 14 YJA–10000–45–01 6 – 9 14 – 6
YJA–01180–78 16 – 4 YJA–10000–47–02 6 – 11 YJA–10004–19–01 12 – 7
YJA–01180–78–02 15 – 4 YJA–10000–48–02 6 – 12 YJA–10004–20–01 12 – 9
YJA–01180–79 16 – 11 YJA–10000–49–02 6 – 13 YJA–10004–21–02 13 – 2
YJA–01181–95 16 – 19 YJA–10000–50–02 6 – 14 YJA–10004–22–01 13 – 5
YJA–01200–86–01 15 – 18 YJA–10000–51–01 6 – 15 YJA–10004–23–01 14 – 2
YJA–01209–33–02 15 – 6 YJA–10000–54–01 8 – 2 YJA–10004–63–01 7 – 5
YJA–01210–46 16 – 7 YJA–10000–55–02 8 – 3 YJA–10004–90–01 6 – 2
YJA–01210–47 16 – 6 YJA–10000–61–02 8 – 6 YJA–10004–91–01 6 – 10
YJA–01210–66 16 – 18 YJA–10000–62–01 9 – 1 YJA–10005–04–01 8 – 1
YJA–01212–26–02 15 – 5 YJA–10000–63–01 9 – 2 YJA–10006–07–01 7 – 1
YJA–01212–27–01 15 – 7 YJA–10000–64–01 9 – 3 YJA–10006–93–01 5 – 2
YJA–01212–58–01 15 – 17 YJA–10000–65–01 9 – 4 YJA–10008–09–01 12 – 1
YJA–01213–04 16 – 5 YJA–10000–66–02 9 – 5 YJA–10008–12–01 7 – 6
YJA–01222–80–01 15 – 28 YJA–10000–68–01 10 – 1 YJA–10009–38–01 2 – 3
YJA–01222–81 16 – 28 YJA–10000–69–01 10 – 5 YJA–10009–39–01 3 – 7
YJA–01270–71–01 15 – 10 12 – 8 3 – 9
YJA–01270–73 16 – 9 14 – 8 YJA–10009–40–01 4 – 2
YJA–10000–01–01 1 – 1 YJA–10000–70–01 11 – 1 YJA–10009–41–01 5 – 5
YJA–10000–02–02 1 – 2 YJA–10000–71–01 11 – 2 YJA–10009–42–01 7 – 2
YJA–10000–04–02 1 – 4 YJA–10000–72–01 11 – 3 YJA–10009–43–01 7 – 3
YJA–10000–06–01 1 – 6 YJA–10000–75–02 12 – 3 YJA–10009–44–01 10 – 3
YJA–10000–07–01 1 – 7 YJA–10000–76–01 12 – 4 YJA–10009–45–01 10 – 4

19

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