Professional Documents
Culture Documents
Product-Overview_Process-Automation
Product-Overview_Process-Automation
Product-Overview_Process-Automation
Process Automation
2 - Process automation solutions Process automation solutions - 3
Industries
Printing, Paper and Converting Food and Beverage Water Electronics and Assembly Biotech/Pharma Mining Chemical Oil/Gas
You are looking for a partner who understands your objectives. Giving you a head start: Complete Automation Systems from a Single Source
You require more efficient production facilities.
We are your solution for automation.
WE ARE THE ENGINEERS
OF PRODUCTIVITY.
Process control system
For years, Festo has Product range for process Each year we are keeping Maximum productivity
been developing process automation abreast with the fast pace this is our mission
Master PLC
automation solutions for of technological progress
a broad range of industry Festo process automation by continually expanding Our know-how, our holistic Ethernet
sectors. By transferring products offer all the the range of products for approach and our love
our experience from one individual levels of the each industry segment. In of detail have made us a
Control panel Programmable logic controller
industry to another, we automation pyramid, from addition, the functionality of global leader in automation
take advantage of valuable the operating level to the products has been adapted technology. With over
synergies and create field level. to particular functions of 50 years’ experience Fieldbus
economies of scale. Customers worldwide the process technology and in factory and process
receive all their components process engineering such automation, we are the
Control cabinet I/O module
You too can benefit from our from a single source: control as explosion protection, right partner for you. We are Compressed Remote I/Os Valve terminal
worldwide network of know- technology and remote corrosion resistant, always able to provide an air supply
how, because it enables us I/Os, valve terminals, pilot etc. appropriate solution which Valve terminal
for direct field
to develop and implement valves, limit switches and is characterized by security, connection
customized concepts for positioners, actuators, simplicity, efficiency and
Internal bus
your system quickly and process and media valves, competency. expansion
economically. compressed air preparation
and pneumatic connection Analogue
input Ball valve
technology.
Digital input
Process sensor
Individual
valves Limit switch Linear drive, closed/ Limit switch
open-loop control
Quarter turn Quarter turn actuator
actuator
Gate valve
Butterfly valve Ball valve
4 - Process automation solutions Process automation solutions - 5
Actuated Ball Valve Assemblies - KVZB Suitable for a wide range of applications in various industries including
Fully automated ball valves from a single source make planning, procurement and commissioning significantly easier and more cost
effective. It eliminates a considerable amount of product configuration, reduces warehousing costs for spare parts and speeds up service
and maintenance.
High visibility
Limit switch SRBC indication makes
• Weather-tight aluminum housing for identifying the valve Actuated polymer valves for chemical Sanitary and hygienic options for food Ex approved accessories for hazardous
outdoor applications position easy from a applications processes areas
distance!
• Mechanical, inductive or magnetic
switch variants
Create your flow: with ball valve units KVZB
Alternative
Puck Sensor SRBG
• Compact design
• Inductive dual sensor
• M12 or terminal port connection
Options
• Corrosion resistant version with
epoxy coating and stainless steel shaft
festo.com/kvzb
Direct mounting
to
ISO 5211
Do you need to move your media from A to B with full available pipe diameter for flow? The Festo ball valve units KVZB with a particularly
high flow factor. Design the optimum ball valve units in the shortest possible time. Determine every detail to create the perfect solution
for your needs.
Standard NAMUR valve VSNC-...F8 Single solenoid 3/2 or 5/2 Double solenoid 5/2 or 5/3
• Rotatable seal for 3/2 or 5/2-way function
VZBA/VZBE VZBF VZBD Manual versions
Ball valves • Multiple coil voltage options
also available
A wide range of 2-way and 3-way ball valves for the control of • Excellent price/performance ratio
liquids and gaseous media. Can be Normally closed (NC) or
Normally open (NO). Options
NAMUR valve VSNC-...FN
• CF8M body and ball material • Ex solenoid options for hazardous areas
• Reinforced PTFE seals • 2-way and 3-way • Fire safe • 3A Sanitary • Aluminum alloy cover material for
• Standard North American connections • Stainless steel • Stainless steel • Cavity filled outdoor applications
• L or T port • ANSI flange • Weld or tri-clamp
CRN Certified
6 - Process automation solutions Process automation solutions - 7
Actuated Butterfly Valve Assemblies - KVZA Suitable for a wide range of applications in various industries including
Fully automated butterfly valves from a single source make planning, procurement and commissioning significantly easier and more cost
effective. It eliminates a considerable amount of product configuration, reduces warehousing costs for spare parts and speeds up service
and maintenance.
festo.com/kvza
Do you need a robust valve to control flows in small and large pipes? From the manually operated to the fully automated process valve:
With the configurator for butterfly valve units you will find the right solution. Put together your optimum butterfly valve unit KVZA in
just a few minutes.
Butterfly valves
Ideal for liquids, gases and solids in applications that are
corrosive, abrasive, water based or require Standard NAMUR valve VSNC-...F8 Single solenoid 3/2 or 5/2 Double solenoid 3/2 or 5/2
food-grade materials. Can be Normally closed (NC) • Rotatable seal for 3/2 or 5/2-way function
VZAV VZAF Manual operators • Multiple coil voltage options
or Normally open (NO).
also available
• Excellent price/performance ratio
VZAV
• Wide range of resilient seat options to suit Options
different applications NAMUR valve VSNC-...FN
• Epoxy or polyurethane coated cast iron body • Ex solenoid options for hazardous areas
• Wafer and lugged ANSI connections • Standard • Corrosive/high purity • Aluminum alloy cover material for
applications application outdoor applications
• Stainless steel optional
8 - Process automation solutions Process automation solutions - 9
Machined grooves
underneath the actuator
allows the detection of Weather-tight housing for
valve stem leakage outdoor applications
Single-acting version utilizes Find out more: Find out more:
configurable spring cartridges www.festo.com/srbc www.festo.com/srbe
to suit a wide range of
operating pressures Standard ISO 5211
connection to the
process valve Puck Sensor SRBG/SRBI
Puck sensors are a common alternative to limit switch boxes. Like their counterparts, they are used for electrical feedback and
are quick and easy to mount onto quarter turn actuators. The SRBG is suitable for most applications and has a wide range of
options, while the SRBI is a cost effective alternative typically only used on smaller actuators.
Quarter turn actuator DFPD - Double and single acting Completely automated process valves from a single supplier
When combined with a limit switch, a pilot valve or positioner,
• Corrosion resistant version with the quarter turn actuator DFPD forms part of a complete Dual inductive sensor
epoxy coating and stainless steel shaft automated process valve assembly. ASi interface optional Dual inductive sensor
Extreme temperature environments High corrosion resistance in harsh Compact design for tight installation Find out more:
operating environments spaces www.festo.com/dfpd
Process Process
Process automation
automation solutions
solutions -- 11
10 - Process automation solutions Process automation
automation solutions
solutions -- 11
11 11
Naturally energy-efficient -
Rotatable seal for 3/2 or 5/2-way Multiple coil voltage options Reliable and safe position when it is at a standstill, the
function control compressed air consumption of
Intrinsically safe and the valve actuator is zero
explosion proof coils
Feedback signals
available as standard
Integrated pressure Modular design allows endcaps Sturdy collar nuts allow easy
switches for advanced to be easily swapped to change mounting to process valves
diagnostics and functionality and connections
self-monitoring
Alternatives
• Linear actuator with external
Positioner for linear and quarter turn actuators CMSH Complete solutions from a single supplier positioner CMSX
When combined with linear or quarter-turn actuators, the CMSH • Fully integrated actuator with
• Commissioning, operation, servicing and diagnostics on forms part of a complete automated solution. positioner to DIN 3358
the local display via the user-friendly software menu or
via remote access via EDD-based (Electronic Device
Description) or FDT-based (Field Device Tool)
transmission
• 2-conductor technology
• Perfect interaction with the VTOP pneumatic extension
modules
• Sustainable operation due to efficient control
Find out more: Controlled sluice gate for flowrate of Control of dart valve for level Control of silo discharge in fertilizer Find out more:
www.festo.com/cmsh return sludge at a wastewater regulation in mineral processing processing www.festo.com/dfpi
treatment plant
14 - Process automation solutions Process automation solutions - 11 Process automation solutions - 15
Optimized
for linear
process valves VDI/VDE 3847
Double Acting only
Positioner direct mount
Fail last positioning
No rod bearing
Intended for linear
process valves
Easy Installation
Simple setup
The VZXA angle seat valve offers long service life, a robust design and high flow rate making it ideal for the control of liquids, gaseous, The VZQA pneumatic pinch valve is a versatile solution for a wide range of media such as gases, granulates, liquids, syrups and media with
viscous, contaminated or aggressive media flows. entrained solids, regardless of whether they are abrasive, corrosive or highly viscous.
KEG washing and filling Water cooling systems Shut-off control for glycol used in food Find out more: Filling applications Dispensing ...even as a gripper! Find out more:
productionh www.festo.com/vzxa www.festo.com/vzqa
18 - Process automation solutions Process automation solutions - 19
A pneumatic system is not complete unless you have considered the right air preparation and accessories.
The 2/2-way solenoid media valves are suitable for neutral gases and liquid media for both factory and process automation. At Festo, you
These components are part of the core range from Festo and are readily available in a range of different variants.
can find the right valve for your fluid control requirements thanks to our range of solenoid valve options.
Forced pilot VZWF Direct acting VZWD Diaphragm valve VZWM Air preparation MS Air preparation D Filter regulator PCRP Filter regulator LFR-EX
• Possible to control high pressures with • Operates without differential pressure at up • Diaphragm valve • Simple or complex applications • Basic functions for standard • 316 stainless steel housing and • Coated zinc and aluminum
large nominal diameters to 90 bar, even in closed media circuits • Brass or stainless steel casting design • Individual or pre-assembled applications internal metal parts body
• Zero differential pressure required • Valve switches at any pressure from 0 bar • Wide range of coils with a variety of units • Individual or combination units • Sizes 1/4” and 1/2” • Sizes 1/4” and 1/2”
• Generally suitable for use in all cases • Normally closed function different voltages available • Integrated functions such as for complete solution • Available in low temparature • Available in low temparature
where the medium can be vented • 3/2-way version available for piloting process • Cost effective for media piloted safety and energy efficiency • Sizes from 1/8” up to 1” down to -60° C down to -40° C
downstream of the valve valves applications • Sturdy housing • Aluminum housing and metal • ATEX Zone 1 • ATEX Zone 1
• Variety of different voltages available • Easily expandable bowl guards
• Size range from 1/8” up to 2” • 3 grid sizes MINI, MIDI and
MAXI
• Accessories available
Valve Terminals
Sensors
Festo offers the largest and most flexible range of valve terminals. Valve Terminals are completely pre-assembled modules consisting of
pneumatic valves, electrical connection technology and communication network capabilities. Festo caters to all your sensing needs. Our comprehensive portfolio of sensors combines optimum performance and maximum reliability to
ensure smooth and efficient production sequences.
Valve terminal VTUG Valve terminal MPA Valve terminal CPX Valve terminal CPV10-Ex
Pressure sensor SPTW Pressure transmitter SPAW Flow sensor SFAW Cylinder sensor CRSMT
• Multi-pin, fieldbus, IO-Link • High perfromance valves in • Extremely modular with up to • Intrinsically safe design for
• Up to 24 valve positions sturdy metal housing 9 modules per terminal use in potentially explosive
• Degree of protection IP40, • With multi-pin plug, ASi, CPI, • Compatible with PROFIBUS atmospheres • Pressure and vacuum sensing • For liquid and gaseous media, • Measures flow rate, • Suitable for outdoor use and
IP65, IP67 fieldbus connection and control DP, PROFINET, Modbus TCP, • Ideal for very high flow rates in for gaseous and liquid media pressure and vacuum consumption and washdown applications
• Multiple different pressure block DeviceNet and Ethernet/IP small spaces • High media resistance • 4-digit LED display, with display temperature of neutral • Resistant to oils, acids and
zones on one valve terminal • Up to 16 2/2-way or 3/2-way • Integration of valve terminal • Up to 16 x 3/2 way valves per • Pneumatic connection G1/4 options - Bar, MPA, kPA, Psi, Kgf/ liquid media alkalis
• Control cabinet optimized valves thanks to two valve and remote I/O on a single valve terminal female thread cm² • The display and the housing • Recommended for use with
version available function in each valve slide platform saves installation • Extremely robust thanks to the • Electrical connection via M12, • Electrical connection 4-pin Plug can be freely rotated Festo cylinders DFPI and DSBG
• T-Profile (NEMA 4X) space metal valve design 4-Pin M12x1 or 5 pin Plug M12x1 • IO-Link support
• Optimized for control cabinets • Accuracy ± 1% FS • Accuracy ± 1% FS • Easy to replace the sensor and
• Repeatability ± 0.1% FS • Repeatability ± 0.1% FS fittings
20 - Process automation solutions Process automation solutions - 21
www.festo.com/login
www.festo.com/register
Options
Stars in Automation
The “Stars of Automation” offers It's time to enjoy the Festo quality for a great value
thousands of products including
Ready for delivery in 24 hours from Festo stock
valves, cylinders, service units,
Globally in 13 Regional Service Centers in stock
sensors and accessories. In
4,000 part numbers
For hazardous areas with Protection from dust or Integrated control cabinet Stainless steel cabinets Extremely compact our Online catalog, the “Stars
Festo quality at an attractive price
intrinsically safe valve liquids as per protection solution for outdoor use, for hygienic purposes design to protect valve of Automation” are noted with
terminals CPV10-Ex class IP66, especially in the ideal for the water/ and mounting in clean terminal controls with a solid blue star to quickly see
mining industry wastewater industry rooms connections underneath what products are available to
www.festo.com/stars
be shipped within 24 hours.
Front-end display Front-end display Front-end display Front-end display CDPX-X-E2 Festo Designer
CDPX-B
CDPX 4" CDPX 7" CDPX 10" CDPX 13" Studio engineering
(touchscreen) (touchscreen) (touchscreen) (touchscreen) design software for
visualisation
Quarter turn actuator DFPD, ball Customized control
Modul 1
valve VZBE, cabinet solution,
Control level pilot valve VSNC, also for ex zones
sensor box SRBC
Controllers
1.n Modul 2
1.2
1.1
Control of dart valve for level regulation in
PLC development
mineral processing
CPX-E-CEC Compact controller CDPX-X-E1
CECC environment
2.n Modul n
2.2
2.1
n.n
Quarter turn actuator DFPD, ball Pneumatic operator panel
Remote I/O valve VZBD,
n.2
n.1
pilot valve VSNC,
sensor box SRBG
Modular valve terminal
CPX/MPA
CTEL CTEU with CAPC Modular electrical Modular electrical CPX-AP-I CPX-AP-A CPX-E
splitter terminal CPX terminal CPX-P
Hybrid installation
Modular valve terminal
CPX-P/MPA (centralized/decentralized)
Valve terminals Bottle filling applications
Field level
Solenoid
valves
Pilot valve VSNC Pilot valve VSNC-Ex Pilot valve VOFC Pilot valve VOFD Pilot valve MFH Pilot valve VUVS Directional control Proportional pressure
(NAMUR) (NAMUR) (NAMUR) (NAMUR + thread) valve VUVG regulator VPPX
Quarter turn actuator DFPD, Linear actuator DFPI with
butterfly valve VZAV, positioner CMSX
pilot valve VSNC,
sensor box SRBC
Abrasion resistant options for powders and
solids
Sensors and
Centralized installation
positioners
Analogue sensor box Positioner for quarter CMSH Pressure sensor SPAW Pressure transmitter
Sensor box SRBC Sensor box SRBE Sensor box SRBG Sensor box SRBI Flow sensor SFAW for
SRAP turn and linear for gases/liquids SPTW for gases/
(flameproof enclosure) (inductive double fluids
actuators CMSX liquids
sensor)
P
Quarter turn actuator DFPD, Quarter turn actuator DFPD with
butterfly valve VZAV, individual swivel angle and t
Actuators positioner CMSX integrated speed regulation
P
Quarter turn actuator DFPD-C Quarter turn actuator Quarter turn actuator, Quarter turn actuator Heavy-duty quarter Linear actuator DLP Closed-loop Closed-loop controlled
DFPD DAPS stainless steel with handwheel turn actuator DFPD-HD controlled linear linear actuator to ISO
DAPS-CR DAPS-MW actuator DFPI 15552 DFPI-NB3 Shut-off control for glycol used in food
production
Accessories
Service units Air dryers Couplings Push-in fittings Polyurethane Tubing Polytet- Pressure booster DPA Compressed air Linear actuator DLP with Hall and robot installation
High corrosion resistance in extremely dusty
PUN-H rafluoroethylene tubing reservoirs knife gate valve VZKA plates and contaminated environments
PTFEN