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HTH616 PartsManual F350810
HTH616 PartsManual F350810
Harvester
Parts
Manual
F350810
ENG
Parts Manual
HTH616 Harvester
Contents.
How To Use
Introduction __________________________________________________________________ 1-1
Parts / Options ________________________________________________________________ 1-3
Ordering A Part _______________________________________________________________ 1-3
Part Identification _____________________________________________________________ 1-4
Mechanical
Hanging Bracket ______________________________________________________________ 2 - 2
Delimb Arms Top _____________________________________________________________ 2 - 4
Main Body & Front Knife_______________________________________________________ 2 - 6
Guards & Covers _____________________________________________________________ 2 - 8
Large Wheel Drive Arms ______________________________________________________ 2 - 10
Fixed Drive _________________________________________________________________ 2 - 12
Fixed Drive Manifolds ________________________________________________________ 2 - 14
Cylinders
Delimb Cylinder ______________________________________________________________ 3 - 2
Harvester Cylinder ____________________________________________________________ 3 - 4
Drive Cylinder________________________________________________________________ 3 - 6
Main Saw Cylinder ____________________________________________________________ 3 - 8
Topping Saw Cylinder ________________________________________________________ 3 - 10
Measuring Cylinder___________________________________________________________ 3 - 12
Rotator
Rotator______________________________________________________________________ 4 - 2
Link ________________________________________________________________________ 4 - 4
Swivel ______________________________________________________________________ 4 - 6
Chain Saw
Main Saw Mounting - Waratah 3/4" Option _________________________________________ 5 - 2
Main Saw Assembly - Waratah 3/4" Option_________________________________________ 5 - 4
Main Saw Mounting - Supercut 0.404 Option _______________________________________ 5 - 6
Main Saw Assembly - Supercut 0.404 Option _______________________________________ 5 - 8
Saw Oiler Filter - Waratah 3/4" & Supercut 0.404 ___________________________________ 5 - 12
Topping Saw Assembly________________________________________________________ 5 - 14
Electrical
Electrical System______________________________________________________________ 6 - 2
Cab Box_____________________________________________________________________ 6 - 4
Screen & Printer ______________________________________________________________ 6 - 6
Key Switch Box ______________________________________________________________ 6 - 8
Oil Box ____________________________________________________________________ 6 - 10
Head Module Box ____________________________________________________________ 6 - 12
Control Handle - Left Hand ____________________________________________________ 6 - 14
Control Handle - Right Hand ___________________________________________________ 6 - 16
Control Handle - Left Hand 8 Button _____________________________________________ 6 - 18
Control Handle - Right Hand 8 Button ____________________________________________ 6 - 20
Measuring
Measuring System _____________________________________________________________ 7 - 2
Measuring - Diameter___________________________________________________________ 7 - 4
Measuring - Length, (Off Fixed Drive) _____________________________________________ 7 - 6
Measuring - Length, (Measuring Arm) _____________________________________________ 7 - 8
Find End ____________________________________________________________________ 7 - 12
Hydraulics
Control Valve _________________________________________________________________ 8 - 2
Valve Blocks _________________________________________________________________ 8 - 4
Fittings - Cylinders _____________________________________________________________ 8 - 6
Fittings - Full Synchro Drive Motors _______________________________________________ 8 - 8
Fittings - Half Synchro Drive Motors _____________________________________________ 8 - 10
Fittings - Topping Saw _________________________________________________________ 8 - 12
Fittings - Main Saw Supercut 0.404_______________________________________________ 8 - 14
Fittings - Main Saw Waratah 3/4" ________________________________________________ 8 - 16
Fittings & Hoses - Main Valve to Swivel __________________________________________ 8 - 18
Hoses - Hardwood with Supercut 0.404 Main Saw ___________________________________ 8 - 20
Hoses - Hardwood with Waratah 3/4" Main Saw ____________________________________ 8 - 22
Hoses - Softwood with Supercut 0.404 Main Saw____________________________________ 8 - 24
Hoses - Softwood with Waratah 3/4" Main Saw _____________________________________ 8 - 26
Hoses - Hardwood (Full Synchro Option) with Supercut 0.404 Main Saw_________________ 8 - 28
Hoses - Hardwood (Full Synchro Option) with Waratah 3/4" Main Saw __________________ 8 - 30
Hose Example________________________________________________________________ 8 - 32
Tools
Tool Kit _____________________________________________________________________ 9 - 2
Consumable Items
Fastenings 19H1410 - WA100040 _________________________________________Appendix 1 - 2
Fastenings WA100044 - WA100884 _______________________________________Appendix 1 - 4
Fastenings WA100896 - WA101719 _______________________________________Appendix 1 - 6
Fastenings WA101747 - WA102380 _______________________________________Appendix 1 - 8
Fastenings WA102386 - WA103060 ______________________________________Appendix 1 - 10
Fastenings WA103065 - WA103714 ______________________________________Appendix 1 - 12
Fastenings WA103715 - WA103747 ______________________________________Appendix 1 - 14
Hoses F350680 - WA105056 ____________________________________________Appendix 1 - 15
Operation
Oil Flow _____________________________________________________________Appendix 2 - 3
HTH616 Softwood Hydraulic Settings and Pressures __________________________Appendix 2 - 4
Schematic 228-02-03-01 Rev A
HTH616 Hardwood Hydraulic Settings and Pressures _________________________Appendix 2 - 6
Schematic 228-02-02-01 Rev A
HTH616 Hardwood (Full Synchro Option) Hydraulic Settings & Pressures ________Appendix 2 - 8
Schematic 228-02-04-01
Manual Replacement
When re-ordering this manual, quote the part number F350810 and harvester serial number.
The contents of this manual are subject to change without notice. Due to updates, there may
be differences between information in this manual and the products described.
While every effort has been made to ensure the accuracy of the information in this manual,
Waratah NZ Limited accepts no responsibility for any errors or consequences.
SECTION 1
How to use
1-1
1-2
Introduction
This section details all the parts available for the replacement of worn or serviceable items on the
machine. The following information will assist you in understanding the layout and detail of this section.
Take time to read and understand the content, it will save you time later when you least have it.
Parts / Options
This parts manual contains all machine variations that can be installed on this model. Check a ‘machine
ordering form’ for variations as supplied ex factory.
Ordering A Part
Each order for replacement parts should give the following information:
• Part number
• Description
• Quantity
• Method of shipment
1-3
Part Identification
Each component part has an illustration ( left hand page ) and a parts list ( right hand page ). Each
illustration details all the individual parts that make up the main components, and each has a number that
corresponds with the item number in the parts list.
Part Number. This number is the designated number allocated by Waratah General Engineering Ltd
and must always be used when ordering parts.
Qty. This is the quantity of the parts used within the particular component.
Description. The description details the item. Items that form a kit have their description indented
below that of the kit description.
1-4
WARNING
Always use GENUINE WARATAH SPARE
DEATH.
1-5
Notes
1-6
SECTION 2
Mechanical
2-1
Hanging Bracket
2-2
Hanging Bracket
2-3
Delimb Arms Top
2-4
Delimb Arms Top
2-5
Main Body & Front Knife
2-6
Main Body & Front Knife
2-7
Guards & Covers
2-8
Guards & Covers
2-9
Large Wheel Drive Arms
2 - 10
Large Wheel Drive Arms
2 - 11
Fixed Drive
2 - 12
Fixed Drive
2 - 13
Fixed Drive Manifolds
2 - 14
Fixed Drive Manifolds
2 - 15
Notes
2 - 16
SECTION 3
Cylinders
3-1
Delimb Cylinder
3-2
Delimb Cylinder
3-3
Harvester Cylinder
3-4
Harvester Cylinder
3-5
Drive Cylinder
3-6
Drive Cylinder
3-7
Main Saw Cylinder
3-8
Main Saw Cylinder
3-9
Topping Saw Cylinder
3 - 10
Topping Saw Cylinder
3 - 11
Measuring Cylinder
3 - 12
Measuring Cylinder
3 - 13
Notes
3 - 14
SECTION 4
Rotator
4-1
Rotator
4-2
Rotator
4-3
Link
4-4
Link
4-5
Swivel JIC
4-6
Swivel JIC
4-7
Notes
4-8
SECTION 5
Chain Saw
5-1
Waratah 3/4" Saw Mounting
5-2
Waratah 3/4" Saw Mounting
5-3
Waratah 3/4" Chain Saw
5-4
Waratah 3/4" Chain Saw
5-5
Main Saw Mounting - Supercut 0.404 Option
5-6
Main Saw Mounting - Supercut 0.404 Option
5-7
Supercut 0.404 Chain Saw
27a
5-8
Supercut 0.404 Chain Saw
5-9
Supercut 0.404 Chain Saw
27a
5 - 10
Supercut 0.404 Chain Saw
5 - 11
Saw Oiler and Strainer
5 - 12
Saw Oiler and Strainer
5 - 13
Topping Saw Assembly
5 - 14
Topping Saw Assembly
5 - 15
Notes
5 - 16
SECTION 6
Electrical
6-1
Electrical System
5
3
4
2
7 6
9
8 13
11 12
10
20 19 18 17 16
6-2
Electrical System
6-3
Cab Box
2
21
8 4
13
3
23
5
14
15
6-4
Cab Box
6-5
Screen & Printer
10
9
6-6
Screen & Printer
6-7
Key Switch Box
3 4
6-8
Key Switch Box
6-9
Oil Box
10
12
4 6
2 3
6 - 10
Oil Box
6 - 11
Head Module Box
9
11
10
21
6 - 12
Head Module Box
6 - 13
Control Handle - Left Hand
6 - 14
Control Handle - Left Hand
6 - 15
Control Handle - Right Hand
6 - 16
Control Handle - Right Hand
6 - 17
Control Handle - Left Hand 6 Button
6 - 18
Control Handle - Left Hand 6 Button
6 - 19
Control Handle - Right Hand 6 Button
17
6 - 20
Control Handle - Right Hand 6 Button
6 - 21
Control Handle - Left Hand 8 Button
6 - 22
Control Handle - Left Hand 8 Button
6 - 23
Control Handle - Right Hand 8 Button
17
6 - 24
Control Handle - Right Hand 8 Button
6 - 25
Notes
6 - 26
SECTION 6
Electrical
6-1
Electrical System
2
3
14 5
17
13
15
12
19
20
21
22
23
6-2
Electrical System
6-3
Cab Box
28
23
22
21
20 11
40
19 41 9
13 44
5 12
2
7
24
6
46 14 8
25
26
6-4
Cab Box
6-5
Screen & Printer
19
2 3 4
17
26
18
5 6 7
26 27
10
11
20
12
21
13
22
14
23
25 15
24
16
6-6
Screen & Printer
6-7
Key Switch Box
7 6
6-8
Key Switch Box
6-9
Oil Box
13
10 11 12
2 3
6 - 10
Oil Box
6 - 11
Head Module Box
23
39
13
8
16 15
6 - 12
Head Module Box
6 - 13
Control Handle - Left Hand
6 - 14
Control Handle - Left Hand
6 - 15
Control Handle - Right Hand
28
6 - 16
Control Handle - Right Hand
6 - 17
Control Handle - Left Hand 6 Button
6 - 18
Control Handle - Left Hand 6 Button
6 - 19
Control Handle - Right Hand 6 Button
6 - 20
Control Handle - Right Hand 6 Button
6 - 21
Control Handle - Left Hand 8 Button
6 - 22
Control Handle - Left Hand 8 Button
6 - 23
Control Handle - Right Hand 8 Button
6 - 24
Control Handle - Right Hand 8 Button
6 - 25
Notes
6 - 26
SECTION 7
Measuring
7-1
Measuring System
7-2
Measuring System
7-3
Measuring - Diameter
7-4
Measuring - Diameter
7-5
Measuring - Length, (Measuring Arm)
7-8
Measuring - Length, (Measuring Arm)
7-9
Measuring - Length, (Measuring Arm)
7 - 10
Measuring - Length, (Measuring Arm)
7 - 11
Find End
7 - 12
Find End
7 - 13
Notes
7 - 14
SECTION 8
Hydraulics
8-1
Control Valve
8-2
Control Valve
8-3
Valve Blocks
8-4
Valve Blocks
8-5
Fittings - Cylinders
8-6
Fittings - Cylinders
8-7
Fittings - Full Synchro Drive Motors
8-8
Fittings - Full Synchro Drive Motors
8-9
Fittings - Half Synchro Drive Motors
8 - 10
Fittings - Half Synchro Drive Motors
8 - 11
Fittings - Topping Saw
8 - 12
Fittings - Topping Saw
8 - 13
Fittings - Main Saw Supercut 0.404
8 - 14
Fittings - Main Saw Supercut 0.404
8 - 15
Fittings - Main Saw Waratah 3/4"
8 - 16
Fittings - Main Saw Waratah 3/4"
8 - 17
Fittings & Hoses - Main Valve to Swivel
8 - 18
Fittings & Hoses - Main Valve to Swivel
1 WA101171 1 HOSE 1" - 1 7/16" ORFS / 4 WIRE x 1380 / 1 7/16" ORFS SUPPLY
2 WA103061 1 HOSE 1" - 1 5/16" JIC / 4 WIRE x 1380 / 1 5/16" JIC RETURN
3 WA103293 1 HOSE 3/4" - 1 1/16" JIC / 4 WIRE x 1420 / 1 1/16" JIC ELECTRICAL
4 WA103293 1 HOSE 3/4" - 1 1/16" JIC / 4 WIRE x 1420 / 1 1/16" JIC CASE DRAIN
8 - 19
Hoses - Hardwood with Supercut 0.404 Main Saw
8 - 20
Hoses - Hardwood with Supercut 0.404 Main Saw
8 - 21
Hoses - Hardwood with Waratah 3/4" Main Saw
8 - 22
Hoses - Hardwood with Waratah 3/4" Main Saw
8 - 23
Hoses - Softwood with Supercut 0.404 Main Saw
8 - 24
Hoses - Softwood with Supercut 0.404 Main Saw
8 - 25
Hoses - Softwood with Waratah 3/4" Main Saw
8 - 26
Hoses - Softwood with Waratah 3/4" Main Saw
8 - 27
Hoses - Hardwood (Full Synchro Option) with Supercut 0.404 Main Saw
8 - 28
Hoses - Hardwood (Full Synchro Option) with Supercut 0.404 Main Saw
8 - 29
Hoses - Hardwood (Full Synchro Option) with Waratah 3/4" Main Saw
8 - 30
Hoses - Hardwood (Full Synchro Option) with Waratah 3/4" Main Saw
8 - 31
Hose Example
Notes
8 - 32
SECTION 9
Tools
9-1
Tool Kit
9-2
Tool Kit
9-3
Notes
9-4
APPENDIX 1
Consumable Items
Appendix 1 - 1
Fastenings 19H1410 - WA100040
Appendix 1 - 2
Fastenings 19H1410 - WA100040
Appendix 1 - 3
Fastenings WA100044 - WA100884
Appendix 1 - 4
Fastenings WA100044 - WA100884
Appendix 1 - 5
Fastenings WA100896 - WA101719
Appendix 1 - 6
Fastenings WA100896 - WA101719
Appendix 1 - 7
Fastenings WA101747 - WA102380
Appendix 1 - 8
Fastenings WA101747 - WA102380
Appendix 1 - 9
Fastenings WA102386 - WA103060
Appendix 1 - 10
Fastenings WA102386 - WA103060
Appendix 1 - 11
Fastenings WA103065 - WA103714
Appendix 1 - 12
Fastenings WA103065 - WA103714
Appendix 1 - 13
Fastenings WA103715 - WA103747
Appendix 1 - 14
Hoses F350680 - WA105056
Appendix 1 - 15
Notes
Appendix 1 - 16
APPENDIX 2
Operation
Appendix 2 - 1
Appendix 2 - 2
Oil Flow
The drive motor valve sections have the electrical soleniod and manual actuator, opposite each other. In
forward for the left hand drive motor, oil flow leaves the B port on one drive motor slab and returns in the
B port on the other drive motor slab, and A port to A port for the right drive motor. (Refer to drawing)
Both spools must be activated for the motors to drive. The motor pressure can be checked by manually
operating one spool only.
This set up has no effect on the drive motors being half syncro or full syncro.
A port is the Right side of the head, and B port is the Left side, looking from the rear
It’s recommend that at every (250 hour) service the gland nuts on the Harvester, Delimb and
Drive arm cylinders be checked for tightness
Appendix 2 - 3
HTH616 Softwood Hydraulic Settings & Pressures
L/S PRESSURE
FUNCTION VALVE RELIEF
(Load Sense)
Main pressure *1 320Bar (4640psi)
Main Saw
A1 230 Bar (3335 psi) 265 Bar (3840 psi)
Cut
Saw
Topping
B1 *3 230 Bar (3335 psi) 265 Bar (3840 psi)
Saw Cut
Forward A2 230 Bar (3335 psi) 265 Bar (3840 psi)
Drive Motor
Reverse B2 230 Bar (3335 psi) 265 Bar (3840 psi)
Notes:
Appendix 2 - 5
HTH616 Hardwood Hydraulic Settings & Pressures
L/S PRESSURE
FUNCTION VALVE RELIEF
(Load Sense)
*1 320Bar (4640psi)
Main pressure
Main Saw
A1 230 Bar (3335 psi) 265 Bar (3840 psi)
Cut
Saw
Main Saw
B1 25-45-Bar (362-650 psi) 50 Bar (725 psi)
Return
Forward A2 230 Bar (3335 psi) 265 Bar (3840 psi)
Drive Motor
Reverse B2 230 Bar (3335 psi) 265 Bar (3840 psi)
Notes:
Appendix 2 - 7
HTH616 Hardwood (Full Synchro Option) Hydraulic Settings & Pressures
L/S PRESSURE
FUNCTION VALVE RELIEF
(Load Sense)
Main pressure *1 320Bar (4640psi)
Main Saw
A1 230 Bar (3335 psi) 265 Bar (3840 psi)
Cut
Saw
Main Saw
B1 25-45-Bar (362-650 psi) 50 Bar (725 psi)
Return
Forward A2 230 Bar (3335 psi) 265 Bar (3840 psi)
Drive Motor
Reverse B2 230 Bar (3335 psi) 265 Bar (3840 psi)
Notes:
Appendix 2 - 9
Appendix 2 - 10