C SWITCHES

All switches should be checked regularly to assure safe and

efficient operation. When adjustments are performed to any
switch, make certain the locking devices are tightened to
Cam Lowered
maintain correct adjustment. Also verify the operation of the
AXS1, AXS2 0.057 in./1.45 mm -
switches before replacing covers.
or TLT Switch Switch Closed
AXS1, AXS2, TLT
Hydraulic Auxiliary and Tilt (without extended tilt
option) Switches

1. Loosen switch mounting screws.

2. Position switch so roller is approximately 0.012 in./

0.30 mm above center of cam’s V-groove. See Illustra-
tion 1.

3. Slightly tighten switch mounting screws. 7719 ILLUSTRATION 2

4. Rotate control lever to move cam up and down. Switch

should close when cam travels 0.057 in./1.45 mm in both
directions. Refer to Illustrations 2 and 3. Also verify switch
Cam Raised
resets when control lever is released and cam is in
AXS1, AXS2 0.057 in./1.45 mm -
neutral position. Readjust switch as necessary.
or TLT Switch Switch Closed
5. Tighten both screws to secure switch.

For reference, Illustration 4 shows roller location on cam in

the maximum raised position (0.28 in./7.1 mm travel).

AXS1, AXS2
or TLT Switch Cam 7720 ILLUSTRATION 3

Roller Approximately
0.012 in./0.30 mm
Above Center of Cam Moved to
V-Groove Maximum Raised
AXS1, AXS2
or TLT Switch Position
V-Groove

7718 ILLUSTRATION 1

7721 ILLUSTRATION 4

990906 6298

Crown 1999 PF11759-1 Rev. 12/99 Printed in U.S.A.

02 REV. 12/99
M4.0–1140–020 M4.0–1140–020
 C SWITCHES

RAS
Raise Switch

1. Loosen switch mounting screws.

2. Position switch so roller is approximately centered on

RAS Switch
lower ramp of cam’s upper groove. (See Illustration 5)

3. Slightly tighten switch mounting screws.

Cam Raised
4. Rotate control lever to move cam up. Switch should 0.03 in./0.76 mm-
close when cam travels 0.03 in./0.8 mm (See Illustra- Switch Closed
tion 6). Also verify switch resets when control lever is
released and in neutral position. Readjust switch as
necessary.

5. Tighten both screws to secure switch. 7729 ILLUSTRATION 6

For reference, Illustration 7 shows roller location on cam in

the maximum raised position (0.28 in./7.1 mm travel), and
Illustration 8 in the maximum lowered position (0.28 in./7.1
mm travel).

RAS Switch

Upper
Groove
RAS Switch Cam Moved to
Maximum Raised
Position
Roller
Approximately
Centered on Ramp
7730 ILLUSTRATION 7

7723 ILLUSTRATION 5

RAS Switch

Cam Moved to
Maximum Lowered
Position

7732 ILLUSTRATION 8

Crown 1999 PF11759-2 Printed in U.S.A.

M4.0–1140–021 M4.0–1140–021
 C SWITCHES

TBS TBS Switch

Tilt Back Switch (with extended tilt option)
1. Loosen switch mounting screws.
2. Position switch so center of roller is in line with bottom
edge of cam’s top groove. See Illustration 9.
3. Slightly tighten switch mounting screws.
4. Rotate control lever to move cam up. Switch should
close when the cam travels 0.045 in./1.14 mm. (See
Cam Raised
Illustration 10) Also verify switch resets when control
0.45 in./1.14 mm-
lever is released and in neutral position. Readjust the
Switch Closed
switch as necessary.
5. Tighten both screws to hold the switch secure.
For reference, Illustration 11 shows roller location on cam in
maximum raised position (0.28 in./7.1 mm travel). 7732 ILLUSTRATION 10
TBS Switch
TBS Switch

Top
Groove

Center of Roller Cam Moved to

in Line with Maximum Raised
Bottom Edge of Position
Top Groove

7733 ILLUSTRATION 11
7731 ILLUSTRATION 9

ACS
Accelerator Switch Cam
1. Place a 0.075 inch thick shim between accelerator
mount and buffer.
2. Loosen the two #6 screws so switch can be moved
freely. Slide switch roller against cam as shown in Switch
Illustration 12. The switch should be actuated. Actuated
3. Tighten the #6 screws to secure the switch.
4. Remove shim from between accelerator mount and
buffer.
5. Rotate accelerator lever several times to verify switch
is not actuated when accelerator lever is in its neutral
position (lever arm against buffer.) If not, repeat previ- 7734 ILLUSTRATION 12
ous adjustment steps.

Crown 1999 PF11759-3 Printed in U.S.A.

M4.0–1140–022 M4.0–1140–022
 C SWITCHES

0.078 to 0.11 in.

BRS1, BRS2 (Optional) (2 to 3 mm)
Brake Switches
BRS1, BRS2
1. Loosen switch mounting screws.

2. Adjust switches so they actuate with 0.078 to 0.11 in. Service Brake
(2 to 3 mm) of pedal stroke. Pedal

3. Tighten screws.

7737-01 ILLUSTRATION 13

7° to 10 °

Handle

HBS
Parking (Hand) Brake Switch

1. Loosen switch mounting screws.

2. Adjust switch so it actuates when parking brake handle

rotates approximately 7 to 10 degrees from set (brake
“on”) position or actuates as handle is moved into the
first ratchet notch/position. Switch should reset when
returned to full forward position.

3. Tighten switch mounting screws.

Switch
(HBS)

7735S-01 ILLUSTRATION 14

Crown 1999 PF11759-4 Rev. 11/99 Printed in U.S.A.

01 REV. 11/99
M4.0–1140–023 M4.0–1140–023
 C SWITCHES

Ramp (On 2nd

Stage Mast)

HGST1
Height Switch

1. Loosen switch mounting screws. HGST1

2. Adjust switch so ramp on 2nd stage mast actuates
switch when mast begins to stage and resets at free lift.

3. Tighten switch mounting screws.

7739 ILLUSTRATION 15

0.060 to 0.070 in. (1.5 to 2 mm) Gap

SES1, SES2 Flat Spring in Free Position

Seat Switches
Loosen
1. Loosen switch mounting screws. Screws to
Adjust Switch

2. Adjust switch so 0.060 to 0.070 in. (1.5 to 2 mm) gap Switch

is obtained between flat spring and switch actuating Plunger
arm with the actuating arm resting on switch plunger.

3. Tighten switch mounting screws.

7736 ILLUSTRATION 16

Crown 1999 PF11759-5 Printed in U.S.A.

M4.0–1140–024 M4.0–1140–024
 C SWITCHES

TLMS
Tilt Limit Switch (TLMS)
Tilt Limit Switch And Mounting Plate
(Refer to Illustrations 17 & 18)
Switch Adjustment
Adjustment Screws Screw
FORK
1. Remove floorboard END
Position "A"
Forward Adjustment Position "B"
Bracket
2. With the bracket in the rearward position, the switch
roller should be activated, position "A". Rearward Adjustment

3. With the bracket in the forward position, the switch

roller should be deactivated, position "B". Part Of
Clevis

4. Loosen adjustment screw on switch until steps 2 and 3

can be achieved. Left Tilt Cylinder

5. With truck unloaded and on a flat surface attach an 7810S ILLUSTRATION 17

inclinometer on the back of the first stage mast.
Mounted To
NOTE Power Unit
Left Tilt Cylinder
If truck has a special attachment it also must be
Switch Plate
on truck prior to making this adjustment. Adjustment Screws

6. Tilt the mast forward 2° ± 15'.

FO
EN RK
D
7. Loosen the 2 adjustment screws on block and move Switch Adjusting
Screw Mounted To
assembly until the roller assembly on switch is deacti- Mast
vated. Tighten adjustment screws. Tilt Limit Switch
(TLMS)
Tilt Limit Switch
8. Verify lift cutout by lowering the mast and tilting mast Mounting Plate Bracket
forward. Raise mast at full speed. Lift cutout should
occur within 6 in. (150mm) of fork height staging. Any 7812 ILLUSTRATION 18
accessories on the truck (sideshift etc.) should still be
operational at this point.

NOTE

The measurement in step 8 is not adjustable.

9. Verify tilt cutout by tilting mast back and raising mast

above the lift cutout point. Tilt mast forward at full speed
until tilt cutout occurs. Tilt cutout should occur at 2° ±
15'. Any accessories on the truck (sideshift etc.) should
still be operational at this point.

10. Remove inclinometer and install floorboard cover.

Crown 1999 PF11759-6 Rev. 12/99 Printed in U.S.A.

02 REV. 12/99
M4.0–1140–025 M4.0–1140–025