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v8-White paper PIP
v8-White paper PIP
PART-I
Introduction:
Polavaram Irrigation Project (PIP) is a Multipurpose Terminal Reservoir Project on the
River Godavari, near Ramayyapeta Village, Polavaram Mandal of Eluru District located 42 Km
upstream of Sir Arthur Cotton Barrage at Dowlaiswaram, considered as the lifeline of the State.
Reservoir Gross Capacity 194.6 TMC at Full Reservoir Level (FRL) : +45.72 M
Utilization of water 322.73 TMC
Benefits:
New Ayacut :7.2 Lakh Acres; (Right Main Canal- 3.2 LakhAcres; Left Main Canal -4.0
LakhAcres) and Stabilization of 23.5 Lakh acres under Godavari and Krishna Delta
Systems.
Diversion of 80 TMC of Godavari water to Krishna River (Prakasam Barrage)
Hydro Power: 960 Mega Watt (MW)
Domestic & Industrial water Supply: 23.44 TMC of water to the habitations and industries
in and around Vishakhapatnam City including Vizag steel plant.
Drinking water Facility to 540 villages for a population of 28.5 Lakh enroute canals.
Truly a National Project: Benefits six states
80 TMC of diverted water to Krishna River will be shared between Andhra Pradesh,
Karnataka, Maharashtra in the ratio of 45 TMC, 21 TMC, 14 TMC respectively.
Odisha and Chhattisgarh can utilize 5 TMC and 1.5 TMC of water respectively from
backwaters of Reservoir.
Main Components of the Project:
Head Works:
Spillway (1118m) with radial gates (48 Nos)
Approach Channel (2100m), Spill Channel (2920m) & Pilot Channel (1000m)
Earth-cum-Rock Fill Dam (ECRF) - Gap 1 – 564m, Gap II – 1750 m&Concrete
Dam - Gap III – 162m
Coffer Dams: Upstream (2340m) & Downstream (1637m)
Hydro-electric Power House (960 MW)
Connectivity works from reservoir to Main canal Off-takes
Main Canals:
PIP Right Main canal– (178.812 Km)
PIP Left Main Canal-(212.32 Km)
Distributary system to create an Irrigation Potential (IP) of 7.20 Lakh Acres.
Chronology of Events:
Polavaram Reservoir –Conceived inthe year 1941.
Preliminary investigation was carried out during 1942-1944.
The proposals with Full Reservoir Level ranging from +170 ft to +208 ft with a storage
capacity ranging from 340 TMC to 700 TMC were examined.
Thirteen possible sites were investigated and finally the alignment of Sri Ramapada
Sagar site was selected.
In due course, Sri Ramapada Sagar Project is renamed as Indira Sagar Polavaram Project
and later renamed as Polavaram Irrigation Project.
Polavaram Irrigation project is a multipurpose terminal reservoir project located at 42
Km upstream of Sir Arthur Cotton Barrage at Dowlaiswaram on the River Godavari,
near Ramayyapeta Village, Polavaram Mandal of Eluru District.
The project is strictly in accordance with the provision of Interstate agreement
Dt.02.04.1980 concluded among co-basin states and the Godavari water disputes
Tribunal (GWDT) Award 1980.The GWDT directed the construction of Polavaram
irrigation project for storage of water at Full Reservoir Levelof 150 ft (+45.72 m)
As on 2014, there was very poor progress of work as government focus was lacking. Various
components of work were languishing at very low levels of progress in spite of the fact that
project works were started in 2004. Under these adverse circumstances, the new government
took stock of the situation and placed great emphasis on the project works.
After discussions with the executing agency and the Government of India, works were kick
started. In these five years, the Hon’ble Chief Minister visited the project works 31 times and
104 virtual and Hybrid review meetings were conducted to understand and push progress of
work.
Due to the fact that the project is technically complex and that the quantum of works is very
large, the Government decided to treat every ‘somavaaram’ as polavaaram. In order to ensure
that the entire project is delivered to the people of the state well in time, all components which
were advised to be taken up in parallel were taken up simultaneously. An example of the
commitment of the Government may be seen in the fact that 32215 Cubic metres of concrete
work was completed in the project, which is a Guinness world record.
The construction of the D-wall was completed in 414 days under the supervision of the
Polavaram Project Authority, a Govt of India Agency. The design and erection of spillway gates
were taken up and brisk progress was achieved.
All works were taken up after approval of Designs and methodology by Dam Design Review
Panel (DDRP) and Central Water Commission, both Government of India Agencies.
Even though the newly formed state of AP was financially stressed, the state Government did
not allow the project to suffer and all required financial resources were provided without any
delay, and without waiting for release of funds from the Government of India.
PART-II
From the above table it is clear that the progress of Civil works of the project during the period
from 5/2019 to 5/2024 is only 3.84 %. In respect of both Right Main Canal and Left Main Canal
practically no work was carried out during thisperiod except clearing some pending payments.
The works pertaining to Distributory network under Main canals are not yet commenced and
even DPR is not finalised.
Under Land Acquisition (LA) and Rehabilitation & Resettlement (R&R) sector also, the
progress is meagre 3.89 % in this period.
There was drastic decrease in budgetary support to the Project by Government of AP during
2019-24, when compared to 2014-19. In fact, the expenditure incurred on the project for the
work done during the period from 2019-24 is Rs.4167.53 crores.
There is also no tangible action regarding resolving disputes with Odisha, Chhattisgarh and
Telangana, getting approval for the 2nd Revised Cost Estimate (at 2017-18 Price Level) etc.
Due to failure in taking timely actions like (i) closing the Gaps in the Upstream Coffer dam (ii)
completion of R&R for certain villages likely to be affected due to completion of Upstream
Coffer Dam (iii) completion of works in the foreshore before impoundment of water above the
Upstream Coffer dam, there was very poor progress in works including approach channel to
Spillway, approach channel to both Right and Left head regulators etc. It also resulted in severe
damage to the Diaphragm wall of main dam, cut-off wall of downstream coffer dam and
partially completed downstream coffer dam. In addition, it also resulted in deep scours in the
foundation areain the entire base width of the main dam. Measures to be taken to overcome
these bottlenecks also have not been finalized.As a result, it is now not possible to to commence
any work pertaining to the main dams (Gap-I and Gap-II).
The change of agency abruptly at a critical stage of work, duly ignoring the advice of the
Polavaram Project Authority(PPA), MoJS, GOI and delay in mobilization of required men and
machinery by the new agency and not realising the importance of closing of the two gaps in the
upstream coffer dam resulted in the severe damage to the Diaphragm wall and other damages
mentioned above.
The executing agency of main dam of Polavaram Project stopped the works in 6/2019 on the
directions of the Government. They were informed that their contracts would be pre-closed as
per recommendations of Expert Committee constituted by Government. Later notices were
served on the executing agencies of main dam namely M/s Navayuga Engineering Company
Limited (NECL) and M/s Bekem Infra Projects Private Limited (BEKEM) for pre-closure and
termination of their contracts as per clause 89.3 of General Conditions of Contract of the
agreements on the directions of Government based on the recommendations of the Expert
Committee constituted by Government vide G.O.Rt.No. 295 dated 14.06.2019.
Thereafter, the contracts of executing agencies namely M/s Navayuga Engineering Company
Limited (NECL) and M/s Bekem Infra Projects Private Limited (BEKEM) were pre-closed and
terminated on the specific directions of Government as per clause 89.3 of General Conditions of
Contract of respective agreements based on the recommendations of the Expert Committee
constituted by Government vide G.O.Rt.No. 295 dated14.06.2019.
Minutes of PPA meeting to not Change of executing agency: The Polavaram Project
Authority (PPA) which was specially constituted by GOI to execute the project as per the
provisions of AP Reorganization Act, 2014had detailed deliberations on the issue of pre-closure
notice to M/s Navayuga Engineering Construction Ltd., and K/s Bekem Infra Ltd, contractors of
Polavaram Headworks in its 10th meeting held on 13.08.2019 at Hyderabad and made the
following observations.
1. There is neither enough ground nor any necessity for pre-closure of the present contracts
and retendering the works, particularly in view of satisfactory progress of work by the
existing contractors. This does not seem to be any concrete paper work to prove otherwise.
2. The legal and contractual issues arising out of fore-closure of the contract in 2009 for
construction of PIP Head works are still unsettled. Similar issues are likely to crop up this
time also. Such issues are likely to take a toll on the efficiency of officials of the Department
by diverting their attention/resources on managing such conflicts rather than on better
planning and management of the project. This may also increase the financial liability of the
State Government. GOI needs to be insulated on this account.
3. It took almost four years for the WRD, GoAP (from 2009 to2013) to finalize the new
contractor of PIP Head Works. Similar situation may occur this time also, delaying
completion of the project indefinitely and plunging the project into uncertainty.
4. The process of re-tendering, mobilization etc., by new contractors may take around 8 to 10
months to achieve the requisite pace of works which may ultimately delay completion of
project.
5. It will not be possible to impose provisions related to defect liability for 2 years and O&M by
contractors for 5 years on the existing contractors after termination of the contracts. This
will create un-foreseen complications. This may further hamper the pace of construction of
the project and ultimately may delay the completion of the project.
6. While the cost of the project is certainly likely to increase, exact quantum of increase in cost
of the project can be assessed only after receiving the response to the tenders. Also, delay in
completion of project will have adverse socio-economic impact due to delayed realization of
benefits from the project. Indirect cost of delayed realization of benefits from the project is
likely to be much more than the savings, if any at all.
7. The delay in completion of the project will also cause additional expenditure on power for
lifting of water through Pattiseema, Tadipudi, Pushkara and Purushotapatnam Lift
Irrigation Schemes which have been constructed by GoAP to realize early benefits from the
Polavaram Project and operation of which is proposed to be discontinued when water could
be delivered by gravity after completion of Polavaram Project. This is estimated to be about
Rs.300 crore per annum as informed by WRD officials during the meeting.
9. There is no guarantee that the bids in retendering process will be lower than ongoing
contracts, thus making the whole process infructuous.
Letter of PPA to not Change of Executing Agency: The Chief Executive Officer, Polavaram
Project Authority (PPA), Ministry of Jal Sakthi, GOI in his D.O. letter no.3/10/2016/PP/2177
DATED 16.08.2019 addressed to Special Chief Secretary, Water Resources Department, GoAP
advised to abandon the idea of pre-closure and retendering of the work in the best interests of the
project or at the least keep the same in abeyance till a considered view is taken by GOI in the
matter citing following reasons.
There is neither enough ground nor any necessity for pre-closure of the present contracts
and retendering the works.Such a step will result in unforeseen consequences and will plunge the
project into uncertainty. The project is not only likely to get delayed, it will have adverse socio-
economic impact as well due to delay in realization of benefits from the project apart from likely
increase in the cost of the project.
In spite of the same, the contracts of the existing executing agencies were pre-closed/terminated
ignoring the directions of PPA, MoJS, GOI. Tenders were invited for the balance works of
Polavaram main dam along with Hydro-power station under reverse tendering system on
17.08.2019.
It is important to note that, later, during execution of these works, two fresh tenders were floated
under the pretext of change of specifications of certain items and certain additional items found
necessary including those pertaining to scour treatment works. These fresh tenders were called
with current rates (SSR).Further, these two workswere assigned to the same agency which was
identified under reverse tendering system. Agreementsfor these two works were concluded with
M/s MEIL i.e., (i) additional works/works with change of specification for Rs.669.47 crore at (-
1.98%) less than estimate rates (with current SSR 2021-22) on 27.08.2021 and (ii) Scour
treatment works and other additional works for Rs.2021.22 crore at (-) 1.024% less over estimate
rates (with Current SSR 2022-23) on 22.05.2023.
Under these two new contracts, works worth Rs.2268.68 crore were entrusted to the same agency
based on latest/current Schedule of Rates at (-) 1% to 2% less instead of taking up these works as
supplemental/additional items under the original contract assigned at (-) 12.6% less over the
earlier contract rates (i.e (-) 14.0% less over estimates rates based on 2015-16 SSR).
From the above, it is very clear that the claim of saving of Rs.628.47 crore by terminating earlier
contracts and entrusting the same to a new agency by reverse tendering is not true and in fact it
resulted into extra financial burden on the state exchequer on account of entrustment of
supplemental/ additional items of the project under two fresh contracts of value Rs.2268.68 crore
(based on current SSR) to the same agency at higher tender percentage than the original contract.
Lack of timely Action: The then Government during the period from 5/2019 to 11/2021, failed to
take necessary action to plug the two gaps left in Upstream Coffer Dam. Had appropriate timely
action been taken to plug the two gaps, then calamity of deep scouring of the riverbed both on the
upstream and downstream of D-wall and damage of D-wall, Partially completed Downstream
Coffer dam includingits cutoff wall would not have occurred and the project would have been
completed by this time. Due to this lapse, the original topography/terrain of river bed in the entire
base width of the main ECRF dams in Gap-I and Gap-II was disturbed with deep scours.The
scour treatment works taken up by filling the scours with sand resulted in different foundation
soils underneath the base width of the main ECRF dams (Gap –I and Gap – II) requiring extensive
stabilization/remedial measures causing both time and cost overrun.
Report of IIT Hyderabad on reasons for delay in project delay: In accordance with directive
by O.M dated 22.04.2019 and Niti Aayog suggestion to undertake ‘Interim evaluation of Ongoing
Major Projects’, the Polavaram Project Authority (PPA) engaged the services of Indian Institute of
Technology, Hyderabad (IITH) for conducting ‘Third party evaluation for the Polavaram
Irrigation Project’ on 06.08.2021. The IITH submitted its report on 05.11.2021. In this evaluation
report, the observation of IITH is given below.
The major reasons for time delays are inadequate construction and contract management,
contractor changes, lack of strategic planning and coordination, frequent design
changes/deviations, legal issues and non-compliance of directions/recommendations of the
established monitoring mechanisms by the executing agency.
The drastic decline in the growth of the expenditure in 2019-20 is attributed to the delay in the
progress of the work associated with the change in the executing agency and re-tendering process.
Similarly, the decline in the subsequent years is due to the GOVID-19 pandemic.
Even though about 22 lakh cusecs flood in 2020 has caused havoc through deep scouring (lengh:
150m; level: about -22 m) at three locations near to the ECRF dam (d/s coffer dam, gap 1 and
gap 2), this cannot be considered under force majeure category. The reason for this destruction
can be attributed to ‘inefficient planning’ due to untimely closure of gaps in the coffer
dam.However, this will have a strong implication in the timely completion of successor activities
such as ECRF dam construction.
There is underutilization of allocated budget by the executing agency in all the years.
Improper planning and scheduling of work, change of executing agencies, delays in finalization of
designs, delays in mobilization of required men and machinery etc., in the execution of the
project, finally lead to cost overrun and time overrun.
Several technical challenges have been encountered in respect of various components of the
project due to poor project planning including in the construction of Diaphragm wall (D- Wall),
Earth Cum Rock Fill (ECRF) Dam in Gap I & Gap II, Excess Seepages and failure of Guide Bund
etc.
In the period from June 2018 to November 2018, no upstream coffer dam was in place. Entire
flood was passed over the diaphragm wall in the entire width of the river. Since no high velocity
flows are generated, there was no damage occurred to the diaphragm wall.
In the period from June 2019 to November 2019, the upstream coffer dam was partly completed,
leaving two gaps. These gaps were not plugged as per the decision taken by the Polavaram
Project Authority (PPA) in its meeting held on 31.05.2019. The reason was that Rehabilitation &
Resettlement (R&R) works of certain villages likely to be affected due to completion of
Upstream coffer dam in both West Godavari & East Godavari districts were not completed. An
assessment was also made that, that year, the flood would not cross 15 lakh cusecs. A study was
also conducted to understand the velocities that could be generated if one or two gaps in
Upstream coffer dam were left unplugged. Based on these studies and flood forecast, a call was
taken to leave the gaps unplugged for the season. Some protection measures were suggested and
they were carried out. A maximum flood of 13.95 lakh cusecs was received and there was no
damage to the diaphragm wall.
In the period from June 2019 to June 2020, Rehabilitation & Resettlementwork for the villages
in both West Godavari & East Godavari districtswere not completed.
During the flood season from June 2020 to November 2020,in spite of request, the gaps in the
Upstream coffer dam were not plugged before on set of monsoon in June 2020.During this flood
season, the Maximum flood received was 22 lakh cusecs. When such huge flood haspassed
through the two gaps in the Upstream coffer dam, it generated high velocity flow. These high
velocity flows through the two gaps caused deep scours on downstream side of the coffer dam in
the foundation area of main dam, extending beyond the D-Wall and resulted in the damage of D-
wall in the portions in front of these two gaps.
The National Hydro Power Corporation (NHPC), a Government of India undertaking, assessed
the health of the D-Wall in Gap II and reported that D-Wall from Ch 175 m to Ch 360 m, from
Ch 480 m to Ch 510 m, Ch 950 m to Ch 1020 m and from Ch 1170 m to Ch 1370 m was
damaged/disintegrated in 4 reaches including top 5 m all along the remaining reaches also.
In addition, the cut-off of the Downstream coffer dam from Ch 148 m to Ch 695 m was washed
away due to high velocity flow generated from the gaps of Upstream coffer dam.
In the working season from November 2020 to June 2021, the two gaps in the Upstream coffer
dam were plugged and river flow was diverted through Spillway. The D-Wall damage could not
be assessed as it was under deep pool of water due to the scour.
The National Hydro Power Corporation (NHPC) assessed the health in the period from January
2023 to February 2023. There was after a period of about 2 years 6 months from the date of
occurrence of damage of D-Wall. NHPC suggested that only the damaged portion of D-Wall be
rectified as the portion which was not damaged was intact and can be made use of safely.
The Dam Design Review Panel (DDRP) in its meeting held on 05.03.2023 agreed to the solution
suggested by the National Hydro Power Corporation (NHPC). The contractor M/s Megha
Engineering & Infrastructure Limited (M/s MEIL) took the suggestion of M/s Bauer India
Limited who were willing to do the job as per the NHPC suggestion but were unwilling to stand
guarantee for the performance of the D-Wall after repair.M/s. BauerIndia Limitedsuggested that
it is better to construct a new plastic D-Wall for entire length of the river as a long-term solution
to ensure overall dam safety. In view of this technical opinion of M/s. Bauer India Limited, the
contracting agency M/s MEIL submitted that it would be appropriate to construct a new D-Wall
parallel to the existing D-Wall.
In the period from July 2020 to June 2024, work on the diaphragm wall and ECRF dam
was at a total standstill.
The two gaps in the Upstream coffer dam were plugged in non-flood season from November
2020 to June 2021. In spite of this, working area could not be provided to rectify the diaphragm
wall or start any activity on the ECRF dam as the Downstream coffer dam was not in place.
The Downstream Coffer dam was completed in February 2023. Thereafter, in the flood season
from June 2023 to November 2023, it was observed that there was excess seepage from both
Upstream coffer dam & Downstream coffer dam. Hence working area could not be provided for
taking up the D-Wall rectification and ECRF dam works. So far, the excess seepage was not
arrested.
Due to high velocity flow in the 2020 flood season, the existing river bed in the Upstream
portion of ECRF dam (Gap I) alignment was washed away. This was led to the situation where
the base of ECRF dam (Gap I) will be resting on two different sub strata (one original river bed
strata & other filled up strata). Hence additional treatment measures are required to take up the
ECRF dam Gap I. This work has not been taken up as the design and treatment measures
are not yet finalized.
The proposal to widen the right-side twin tunnels to increase the discharge from 10000 cusecs
each to 20000 cusecs each to achieve a total discharge of 40000 cusecs, is in progress.
Main Canals:
91.14% of works of Right Main Canal were completed by 5/2019 itself. The canal is made
through and water is being released since 2015. The progress of these works during the period
from 5/2019 to 5/2024 is only 1.61% mostly by way clearing certain pending bills. No work is
going on any of the packages of this canal during the above period.
70.99% of works of Left Main Canal were completed by 5/2019. The canal is made through
upto Km 51.00 out of total length of 212.32 KM before 5/2019. The existing agencies in
Packages 1,3,5 and 6 were pre-closed as per the orders of the Government during 2019-20. New
agencies for the above packages and package 8-A are not yet fixed even after a lapse of 4years.
The progress of works during the period from 5/2019 to 5/2024 is 2.08% only mostly by way of
clearing certain old pending bills. No work was carried out during the above period.
Distributory Network:
Works pertaining to Main Canals and distributory network are to be completed paripassu with
that of Head works to ensure creation of new ayacut and reaping the main benefits contemplated
under the project. So far no work has been commenced pertaining to this component. The
Detailed Project Report of this component is not yet finalised.
The balance Land acquisition required from +41.15 m to +45.72 m (Full Reservoir Level) is
67,665.55 Acres. Out of which 29,465.07 Acres was acquired and Balance 38200.48 Acres is
scheduled to be taken up in Phase II.
As part of Rehabilitation & Resettlement, total Project displaced families (PDFs) to be shifted
for the Phase I i.e., up to +41.15 m is 38060 PDFs. Out of which 12797 PDFs were shifted and
Balance 25263 PDFs are scheduled to be shifted by March 2026.
In the Revised Cost Estimate (RCE) II 2017-18, the total Project displaced families (PDFs) to be
shifted for Full Reservoir Level is assessed as 106006 PDFs, however, as per Socio Economic
Survey (SEC) the total PDFs to be shifted is revised to 96660 PDFs. Hence the balance PDFs to
be shifted from +41.15 m to +45.72 m (FRL) is 58,600 PDFs. The shifting of these PDFs will be
taken up in the Phase II.
The Balance Amount required for completing the Land acquisition and Rehabilitation &
Resettlementof Phase I is Rs. 7116Crs
The Balance Amount required for completing the Land acquisition and Rehabilitation &
Resettlementof Phase II (from +41.15 m to +45.72 m) is Rs. 18801Crs.
The first 3 units of the Polavaram Hydro Electric Project were scheduled to be completed by
November 2021. The other 6 units were to be commissioned within six months thereafter. Non-
commissioning of these units has resulted in non-availability of cheap power to the state and has
hence resulted in loss of more than Rs.3000 Cr upto May 2024. This loss will go on increasing as
the project completion is getting further delayed as discussed above.
Way Forward
The project has been brought into a very difficult situation The Revised Cost Estimate - II (RCE-
II) for Phase -I at 41.15 M Minimum Draw Down Level (MDDL) for an amount of Rs.30,436.95
Cr is recommended by Revised Cost Committee (RCC). After deducting the expenditure spent,
the balance amount required for completing the project with impounding of water up to +41.15 m
is arrived as Rs. 12157 Cr. This balance amount is recommended by RCC and is to be approved
by Government of India.
Investigation of seepage assessment from coffer dams to find out vulnerable points is under taken
as suggested by international expert design consultant M/s AFRY India Pvt. Ltd., Noida (Head
Quarters : Sweden) and time lines are fixed for each activity
The services of international experts two each from Canada and United States of America (USA)
are engaged by Polavaram Project Authority on the advice of Central Water Commission (CWC)
for scrutiny of the proposals received from the Water Resources Department, Government of AP.
Methodology for executing Vibro stone columns in clayey foundations is to be finalised and final
designs for ECRF Dams ( Gap I & Gap II) are to be got approved in coordination with
International design consultant M/s AFRY India Pvt. Ltd., Noida (Head Quarters: Sweden) and
International consultants engaged by Polavaram Project Authority.
Entire construction of the Main dam works is programmed to be completed in 4 years including
Left & Right connectivities and the balance works of Right Main Canal & Left Main Canal and
all other remaining components.
The balance Rehabilitation & Resettlementworks and Shifting of Project displaced families
(PDFs)will be taken up in a phased manner to impound the water up to Full Reservoir Level of
+45.72 m and there by realizing contemplated benefits fully under this Multipurpose National
Project.
Rs. 12157 Cr is the likely cost of completion of balance works of Phase I of the project.