We make it possible!

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 ESAB Miggytrac 1000

Limit switch

Miggytrac 1000
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 ESAB Miggytrac 1000
Start welding Stop welding

Welding speed
Remote control
voltage and
wire feed speed

Magnet On/Off

Control cable
Gun Trigger
On/Off

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 ESAB Miggytrac 1000

Miggytrac 1000
3/20/2003 4
 ESAB Miggytrac 1000

Miggytrac 1000
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 ESAB Miggytrac 1000

Welding screen

Miggytrac 1000
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 ESAB Miggytrac

Miggytrac 2000
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 ESAB Railtrac F/FR/FW/FWR 1000

Railtrac components
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 ESAB Railtrac F/FR/FW/FWR 1000

Stiff or flexible rail

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 ESAB Railtrac Fxx 1000

Orbital rings
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 ESAB Railtrac Fxx 1000

Orbital rings
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 ESAB Railtrac F/FR/FW/FWR 1000
Orbital rings to Railtrac F/FR and FW/FWR 1000

Outer diameter of pipe Outer diamter of the ring Number of holder for feet
mm mm ( 2 feet in each holder ) Part Number Note
170 - 360 450 6 0449900 880 Inclusive new
370 - 560 650 6 0449900 881 locking arm
560 - 750 840 8 0449900 882 with support
760 - 950 1040 10 0449900 883 wheels
960 - 1150 1240 10 0449900 884
1160 - 1350 1440 12 0449900 885
1360 - 1550 1640 12 0449900 886
1560 - 1750 1840 12 0449900 887
1760 - 1950 2040 14 0449900 888
1960 - 2150 2240 14 0449900 889
2160 - 2350 2440 16 0449900 890
2360 - 2550 2640 16 0449900 891
2560 - 2750 2840 18 0449900 892
2760 - 2950 3040 20 0449900 893

Following length of feet will be included in each P/N to cover the working outer diameter of each ring: 3 mm, 25 mm, 50 mm, 75 mm and 100 mm.

Note! The welding must be done from 6 o'clock up to 12 o'clock, not from 12 o'clock to 6 o'clock!
The return function can not be used together with the orbital ring.

Orbital rings
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 ESAB Railtrac F/FR/FW/FWR 1000
Feet No. 100

6
Feet No. 75

5
Feet No. 50

Feet No. 25

3
Feet No. 3

Locking screw
M6 x 20

Holder

Screw M6 x 20

Orbital rings feet holder

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 ESAB Railtrac F/FR/FW/FWR 1000

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 ESAB Railtrac F/FR/FW/FWR 1000

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 ESAB Railtrac F/FR/FW/FWR 1000

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 ESAB Railtrac F/FR 1000

Railtrac F 1000 Railtrac FR 1000

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 ESAB Railtrac F/FR 1000
Program
select (5 set) Display
(program)
Select
Display (cm)

Speed over
100 cm/min
Welding speed
Backfill (reverse cm/min
1-9,9 cm)
Crater filling time
Step welding
(weld 1-99 cm) Step welding
(between 0-99 cm)
Weld ON/OFF
Welding Step or continues
direction welding
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 ESAB Railtrac FW/FWR 1000

Railtrac FW 1000 Railtrac FWR 1000

(weaving 30 mm) (weaving 30 mm)

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 ESAB Railtrac FW/FWR 1000

Weaving width Weaving speed

(0-30 mm) (6-60 mm/s)

O-line setting
Select (+- 12 mm)

Dwell time right

(0 - 9,9 s)
Dwell time left
(0 - 9,9 s) O-line adjustment

Weaving unit
On/Off Weaving pattern
(3 different)

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 ESAB Railtrac FW/FWR 1000
Remote control voltage Remote control wire feed

Stop Next (shift

between speed
and backfill)

O-line Start welding

adjustment forward direction
(left and right) and increase
speed

Start welding
Weaving reversed direction
adjustment and decrease
(+ and -) speed

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 ESAB Railtrac Fxx 1000

Turning unit for

horizontal weaving
(option)

Tilt unit together with angel Floating head

attachment for weaving in (option)
fillet joints (options)

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 ESAB Railtrac Fxx 1000

Kit for IMP gas torch

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 ESAB Railtrac BV/BVR 1000

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 ESAB Railtrac BV/BVR 1000

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 ESAB Railtrac BV/BVR 1000

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 ESAB Railtrac BV 1000

Railtrac 1000 BV
With 4 different
cladding programs

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 ESAB Railtrac BVR 1000

Railtrac 1000 BVR

With 6 different
cladding programs

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 ESAB Railtrac BV/BVR 1000
Program selection
(4 or 6 different) Length of the start
section in cm
Welding speed
(during longitudinal Weaving width
welding (0-80 mm)

Welding speed Weaving distance

(during weaving) Weaving speed
(7-50 mm/s)
Rapid transport
O-line setting 25
(150 cm/min)
mm (+- 12.5 mm)
O-line adjustment

Welding On/Off Selection of angle

(90, 45, 22)
Travel direction Weaving On /Off

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 ESAB Railtrac BV/BVR 1000
Remote control voltage Remote control wire feed

Stop Next (shift

between speed
and backfill)

O-line Start welding

adjustment forward direction
(left and right) and increase
speed

Start welding
Weaving reversed direction
adjustment and decrease
(+ and -) speed

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 ESAB Railtrac BV/BVR 1000

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3/20/2003
MEK 2
MEK 4

??????
MEH 44
MEH 30
MEK 4C

MED304
MED302

MED 44B
MED 44A
MEK 44C
MEK 4SP

X
X
X
X
X

23-pin 0457 360-880

X
Without plug 0457 360-881

X
X
4-pin 0457 360-882
X
X
X
X

4-pin+12-pin 0457 360-883

32
X
X
X
X
X

Cabel-Kit 0457 462-880

X
Trafo 0457 467-880
X
X
X
X
X
X

Connection-Kit 0443 341-880

CABLE KEY DIAGRAM

?
X
X
X
X
X
X
X
X
X

Voltage
?
X
X
X
X
X
X
X
X
X

Current
X
X
X
X
X
X
X
X
X
X
X
X

Power
X
X
X
X
X
X
X
X
X
X
X
X

On / off

Miggytrac 1000 - Railtrac Fxx 1000 - Railtrac BV/BVR 1000

ESAB Miggytrac - Railtrac
 We make it possible!

3/20/2003 33