Component Locations

FLUID POWER SYMBOLS

Part Schematic
Item Description
Number Location
AUXILIARY BANK VALVE KENR5024-02 BASIC COMPONENT SYMBOLS
1 Pump Gp - (Propel) 190-6480 Sheet 2 January 2009
2 Motor Gp - (Propel) 190-6479 Sheet 2
MAIN AUX.
PUMP: VARIABLE and
3 Filter Gp - (Propel Charge) 196-7614 Sheet 2 AUGER/RAISE PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
4 Pump Gp - (Material Feed) 199-5718 Sheet 3&4 (FIXED)

5 Motor Gp - (Conveyor) 190-8787 Sheet 3&4

6 Motor Gp - (Auger) 190-8789 Sheet 3&4
7 Filter Gp - (Auger/Conveyor Charge) 192-0717 Sheet 3 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
8 Valve Gp - (Vibratory) 190-8803 Sheet 5 COMPENSATED

9 Filter Gp - (Vibratory) 196-7615 Sheet 5 AUGER/LOWER VALVES

10 Pump Gp - (N.A. Auxiliary) 190-8790 Sheet 6 VALVE ENVELOPES VALVE PORTS
11 Valve Gp - (Auxiliary) 228-4076 Sheet 6 MAINFRAME SCREED LIFT
12 Valve Gp - (Brake) 193-8539 Sheet 6
13 Manifold Gp - (Screed) 169-0166 Sheet 6 TWO POSITION TWO-WAY FOUR-WAY
ONE POSITION THREE POSITION THREE-WAY
14 Valve Gp - (Oil Cooler) 228-4077 Sheet 1 FLOW CONTROL VALVE
15 Manifold - (Return) 107-0003 Sheet 6 for VENTILATION MOTOR CONTROL VALVES CHECK VALVES
16 Valve Gp - (Accumulator Charging) 215-3511 Sheet 6 AB
AB
17 Accumulator As 209-2659 Sheet 6 RIGHT PROPEL MOTOR

18 Cylinder Gp - (Hopper Hoist) 135-0220 Sheet 6

CHECK VALVE PLANETARY SHIFT P T P T
19 Cylinder Gp - (Screed Hoist) 216-0185 Sheet 6 BASIC SPRING SHUTTLE PILOT
PRESSURE REDUCER NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
20 Cylinder Gp - (Auger Hoist-Right) 194-7259 Sheet 6
21 Cylinder Gp - (Auger Hoist-Left) 194-7260 Sheet 6 LEFT PROPEL CHARGE FILTER MEASUREMENT ROTATING SHAFTS
HOPPER/RAISE
22 Valve Gp - Test (Screed) 203-8517 Sheet 6 BB PLANETARY SHIFT
23 Valve Gp - Counterbalance (Towpoint) 195-2880 Sheet 6 SCREED FLOAT
24 Cylinder Gp - (N.A. Towpoint) 195-2884 Sheet 6 RIGHT PROPEL PUMP
HOPPER/LOWER
25 Pump Gp - (Fan) 254-7016 Sheet 5
PARKING BRAKE
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
RIGHT PROPEL
26 Motor Gp - (Fan) 190-8799 Sheet 5
CHARGE FILTER
27 Valve Gp - (Fan) 190-8800 Sheet 5
COOLER FLUID STORAGE RESERVOIRS
28 Reservoir As - Hydraulic (Tank) 192-6422 Sheet 1 MANIFOLD
29 Filter Gp - (Tank) 176-9415 Sheet 1 AA
30
31
Strainer - Suction (Tank)
Pump Gp - (Generator)
1G-7663
241-8646
Sheet 1
Sheet 7 Caterpillar® AP-655C and VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

32 Valve Gp - (Generator) 227-5105 Sheet 7

33
34
Motor Gp - (Fumes)
Cylinder Gp - (Truck Hitch)
216-4936
166-7676
Sheet 6
Sheet 6
SUCTION LINE
FROM HYD TANK
PORT 2
PUMP DRIVE
(RIGHT MOUNT)
Barber Greene® BG-2255C COMBINATION CONTROLS

SUCTION LINE

Asphalt Paver
35 Valve Gp - (Truck Hitch) 230-9160 Sheet 6
FROM HYD TANK
36 Pump Gp - (Tamper) 190-8792 Sheet 5 PORT 8 PROPEL SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
37 Radiator Gp - (Oil Cooler) 222-2617 Sheet 1
PUMP or MANUAL and PILOT PILOT or MANUAL
38
39
40
Pump Gp - (European Auxiliary)
Cylinder Gp - (European Towpoint)
Cylinder Gp - (Track Tensioner)
198-3023
195-2883
209-0513
Sheet 6
Sheet 6
Sheet 6 UPP
Hydraulic System MANUAL CONTROL SYMBOLS

ER
41 Motor Gp - (Generator) 227-5104 Sheet 7 PUM
P ST
42 Filter Gp - (Tamper) 196-7614 Sheet 5 ACK AP-655C: BG-2255C:
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
CDG1-UP CKR1-UP
Tap Locations PILOT CONTROL SYMBOLS
AYP1-UP RELEASED PRESSURE REMOTE SUPPLY PRESSURE
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
AA Left Charge Filter Pressure Sheet 2 TO LEFT
PROPEL MOTOR
BB Right Charge Filter Pressure Sheet 2 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
CC Propulsion Circuit (Forward Side) Sheet 2
DD Propulsion Circuit (Reverse Side) Sheet 2
EE Oil Cooler Inlet Pressure Sheet 1 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

FF Generator Pump Pressure Sheet 7 LEFT PROPEL PUMP D PUMP DRIVE

GG Generator Manifold Signal Pressure Sheet 7 FW (LOWER MOUNT) CHARGE PUMP
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
HH S.O.S. Tap Sheet 3 PISTON PUMP
JJ Material Feed Charge Filter Pressure Sheet 3 (LEFT DRAG CONVEYOR) FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION
KK Left Conveyor Motor Pressure Sheet 3 POSITION
PROPEL PUMP
LL Right Auger Motor Pressure Sheet 3 UNIDIRECTIONAL UNIDIRECTIONAL
MM Right Conveyor Motor Pressure Sheet 4 PISTON PUMP
NN Left Auger Motor Pressure Sheet 4 (RIGHT DRAG CONVEYOR) FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
PP Left Track Tension Pressure Sheet 6
QQ Right Track Tension Pressure Sheet 6
LO
RR Auxiliary Manifold Shift Pressure Sheet 6 WE
RP
SS Brake Release Pressure Sheet 6 UM
PS
TT Truck Hitch Pressure Sheet 6 TAC
K
UU Vibratory System Pressure Sheet 5 © 2009 Caterpillar Printed in U.S.A.
VV Fan Motor Inlet Pressure Sheet 5 All Rights Reserved

AA
39 24 16 17 14 8
27
37 26 Electrical Symbols Table
19
16
BB Hydraulic Symbols (Electrical)
23
20
QQ PP
G M
18 33 14
3 Transducer Transducer Generator Electric Motor
6 (Fluid) (Gas / Air)

(Dimensions: 39 inches x 28 inches)

The left charge filter (3) and right charge filter (3) The oil cooler manifold (14) is located behind the The right track tension manifold (16) is mounted to the
25
32 are located in front of the hydraulic tank. The base of engine,under the center console. The ports of the oil floor of the engine compartment, on the right side of
34 15 each filter contains a pressure tap (AA & BB). cooler manifold are marked for identification. The B-port machine. The left track tension manifold (16) is in the

KENR5024-02
ON FRONT OF
TRACTOR FRAME of the manifold is equipped with a pressure tap (EE). same relative position on the left side of the machine. Electrical Wire
Pressure Switch Pressure Switch Temperature Switch
Right track tension pressure can be tested at the (Adjustable)
41 pressure tap (QQ). Left track tension pressure can be
35
tested at the pressure tap (PP).
15 32

Electrical Symbols (Electrical)

6
17

18 11 T
6
16 Pressure Temperature Level Flow
Symbol Symbol Symbol Symbol
21
RR

Wire Number Identification Codes

The generator control manifold (32) is located to the LL NN
left of the cooling package. The center console must be Electrical Schematic Example Hydraulic Schematic Example
tilted to gain access to this compartment. Inlet pressure The left auger motor (6) is are mounted to the rear
13 19 from the generator pump can be measured at the of the tractor. The pressure in the forward circuit of Current Standard Current Standard
23 3 9 12 11 pressure tap (FF) at the TP port, and signal pressure the left auger can be measured at the pressure tap (NN). The auxiliary manifold (11) is located on the left side Harness identification code
24 39 29 22
can be measured at the pressure tap (GG) at the TA port. The right auger motor (6) is identical to the left motor machine, behind the hydraulic tank. The shift pressure This example indicates

30 Page,
3 7 wire 135 in harness "AG". Wire
and is mounted to the rear of the tractor. The pressure can be tested at the pressure tap (RR) in the G-port of Circuit Number Wire Color
tap (LL) in the right auger motor is identical to the left Identification
the auxiliary manifold.
pressure tap (NN). 325-AG135 PK-14
Vibratory Control Valve
325-PK
Circuit Identification Wire Color Wire Gauge
Number

11 27 HH
22 13 JJ 12 Previous Standard
SS
Wire Color
Wire
12

325-PK-14
7
7 B A
19 UU
23 Circuit Number Wire Gauge
3 Identification (EXAMPLE VALVE)

NORHTH AMERICAN VERSION

MOUNTS TO
The base of the material charge filter (7) contains a
DRIVE BOX
SOS tap (HH) and a pressure tap (JJ).
EUROPEAN VERSION 10 31 The brake release manifold (12) is mounted to the The vibratory control valve is mounted on the left side
MOUNTS TO
DRIVE BOX
rear of the hydraulic tank, on the left side of the machine. of the screed. The pressure in the vibratory system
36 38 31 The brake release pressure can be tested at the pressure can be tested at the pressure tap (UU) in the G-port of
20 21 AP-655C PROPULSION PUMPS
tap (SS) in the B-port of the brake release manifold. the auxiliary manifold.
FORWARD EDC
14 L1-PORT REVERSE EDC
CHARGE RELIEF VALVE
FORWARD MULTIFUNCTION VALVE CC
M1-PORT (FORWARD PRESSURE)

B-PORT
32 6 TO/FROM CHARGE FILTER
18 S-PORT
REVERSE MULTIFUNCTION VALVE

KK MM 35 27 M2-PORT (REVERSE PRESSURE) RIGHT

PUMP
5 A-PORT A-PORT
39 24 VV S-PORT

REVERSE MULTIFUNCTION VALVE

B-PORT
DD LEFT
PUMP
FORWARD MULTIFUNCTION VALVE

34 The left conveyor motor (5) is located between the

hydraulic tank and the rear bulkhead. Pressure in the FORWARD EDC REVERSE EDC

left conveyor hydrostatic loop can be measured at the

pressure tap (KK). The right conveyor motor (5) is Pressure in the forward side of the propulsion circuits can be
15
30 5 The truck hitch manifold (35) is mounted to the bottom The cooling fan manifold (27) is located on the right side measured at the pressure tap (CC) in the M1-port, and pressure
8 2 identical to the left motor and is located on the right of the machine. The fan motor inlet pressure can be
1 4
33
of the front engine mounting bracket.Hitch supply in the reverse side of the propulsion circuits can be measured
28 side of the machine. Pressure in the right conveyor tested at the pressure tap (VV) which is located in the
16 17 pressure can be tested at the pressure tap (TT) which at the pressure tap (DD) in the M2-port.
hydrostatic loop can be measured at the pressure P-port of the cooling fan manifold.
MOUNTS TO is located in the G-port of the truck hitch manifold.
DRIVE BOX tap (MM).
 TO HYD TANK IN TANK RETURN
FILTER, SEE SHEET 1

FROM FAN MOTOR RETURN,

SEE SHEET 5
27
FROM MATERIAL FEED
FROM HYD TANK PORT 6
SEE SHEET 1
39 VV
P CHARGE FILTER SEE SHEET 3
T
L1 S 24 34 TRUCK HITCH 25
LEFT GRADE CONTROL RIGHT GRADE CONTROL
OPTIONAL SYSTEM

M4 23 FROM HYD TANK

PORT 1
SEE SHEET 1
C2 C1 C2 C1
FROM GENERATOR PUMP TT
CASE DRAIN, SEE SHEET 5
FAN PUMP

C G D 15 G C1 C2 R
M2 FAN PILOT
RETURN

L1 M1 A M6 C M1 L2 P
A B A B
A B CIRCUIT TO RETURN
A L2
FROM TAMPER PUMP
CASE DRAIN, SEE SHEET 5 MANIFOLD PORT G,
SEE SHEET 6
B L2
RETURN
MANIFOLD
P A
6
10 P T P T F H E 26
38
LEFT AUGER MOTOR

40 23 T L3

PP
16 PRESSURE MANIFOLD
A

D F RIGHT CONVEYOR PUMP LEFT AUGER PUMP VIBE PUMP

FROM GENERATOR MOTOR
RETURN, SEE SHEET 5 B
H G M4
35 TO AUXILIARY VALVE
DRAIN "T" SEE SHEET 6
A M1 M2 B
B B L1
LEFT TRACK TAKEUP E C M5 TO COOLER BYPASS
MANIFOLD PORT D
A C SEE SHEET 1
B
NN
PS
15 L.BRAKE 12 L2 S
PRESSURE R.BRAKE SS
17 SWITCH
HOPPER HOIST
B
RIGHT
N M4
20 21 RIGHT
LEFT L1 M5
FROM HYD TANK PORT 4
SEE SHEET 1
L2
LEFT UU TO RETURN MANIFOLD
QQ V2 V3 V7 V8 42 PORT B, SEE SHEET 6

40 AUGER HOIST
18 SCREED HOIST V9
D
B
5
GAUGE V4
19 V5
M3 S
FROM HYD TANK
PORT 5 SEE SHEET 1 RIGHT CONVEYOR MOTOR
B
RIGHT TRACK TAKEUP
L3
A C
33 REMOTE MOUNTED
E
PS
TO HYD TANK
SEE SHEET 1
RIGHT LEFT AUX T FROM HYD TANK
SEE SHEET 1
VIBRATOR CHARGE FILTER

M4
PRESSURE
16
TO HYD TANK
CIRCUIT TAMPER PUMP
M5
M2 B M6 M2 D A
SWITCH SEE SHEET 1
V1 V6
FUMES RR
17
MOTOR
L.SHIFT 22 TAMPER L1
R.SHIFT GAGE
TO COOLER BYPASS MANIFOLD
B A C1 C2 C3 C4 G D E
SCREED
8 FROM VIBE PUMP
SEE SHEET 4
CIRCUIT 4 MM
PORT A, SEE SHEET 1

COUNTERBALANCE IN
#4
VALVE GA
#3
M7 M8

#2
P CYL
9
OUT X1 X2 X1 X2
PRESSURE

36
#1 #5 #6 #7 #8 13
DRAIN
ALTERNATE
PRESSURE TO COOLER BYPASS
MANIFOLD PORT E
ALTERNATE SEE SHEET 1
TANK

TANK
LEFT
SCREED EXTENDERS RIGHT
11

SCREED CIRCUIT FAN / VIBRATOR / TAMPER CIRCUIT CONVEYOR / AUGER / VIBE LOWER PUMP STACK
FROM TAMPER MOTOR CASE
DRAIN, SEE SHEET 5

TO HYD TANK IN TANK RETURN

FILTER, SEE SHEET 1

TO COOLER BYPASS MANIFOLD

PORT C SEE SHEET 1

LEFT PROPEL PUMP RIGHT PROPEL PUMP 37

TO COOLER BYPASS
MANIFOLD PORT B
SEE SHEET 1

BRAKE BRAKE
14 L1
L2

L2 L1 FROM BRAKE HAND PUMP L2 FROM BRAKE

TO COOLER
BYPASS MANIFOLD
TO PORT M6 CHARGE INLET
ON CONVEYOR/AUGER/VIBE
PORT B, SEE SHEET 6
L1 HAND PUMP
PORT B,
OIL COOLER
HYD OIL
PORT H SEE SHEET 1 PUMP GP SEE SHEET 4

SEE SHEET 6 TC SOS PORT

FC
HH JJ
(Dimensions: 39 inches x 28 inches)

CHARGE
G PRESSURE PORT
2 SPARE
AUXILIARY AUXILIARY
2 COOLER
MANIFOLD
C
PORT A PORT B

MOTOR CASE
L PROPEL
AUGER/CONVEYOR 7
SEE SHEET 2 CHARGE FILTER
GEAR GEAR F TO COOLER BYPASS
M3 M3 SHIFT
KENR5024-02

SHIFT CASE DRAIN LEFT

MANIFOLD PORT H
SEE SHEET 1
PROPEL PUMP PORT A PORT B
FROM AUXILIARY VALVE FROM AUXILIARY
PORT D, SEE SHEET 6 VALVE PORT D,
SEE SHEET 6 E
SEE SHEET 2
41 GG
P
L1 M1 A M6 C M1 L2
M1 M2 M1 M2 FROM VIBE CIRCUIT
SEE SHEET 5 CASE DRAIN LEFT B L2
CONVEYOR MOTOR TA A B
LOOP FLUSHING LOOP FLUSHING SEE SHEET 3

B 6
B A A B CASE DRAIN LEFT
AUGER MOTOR
AUGER / CONVEYOR
D SEE SHEET 4
CHARGE PUMP
GENERATOR VALVE
CC DD
A RIGHT AUGER MOTOR L3
CASE DRAIN RIGHT
R PROPEL AUGER MOTOR
B A B A MOTOR CASE SEE SHEET 3
A
B SEE SHEET 2
EE LEFT CONVEYOR PUMP RIGHT AUGER PUMP
M1 M2 M1 M2 A
CASE DRAIN RIGHT
CONVEYOR MOTOR
32 M4
J H SEE SHEET 4
B
MATERIAL FEED
PUMPS CASE DRAIN A L1
SEE SHEET 3 & 4 M5
1 1
RIGHT PROPEL PUMP
CASE DRAIN
SEE SHEET 2
TO COOLER BYPASS MANIFOLD
PORT A SEE SHEET 1

LL

FROM AUXILIARY VALVE / SCREED EXTENDERS

TP P T LS
SEE SHEET 6
M4 S
FROM RETURN MANIFOLD TO HYDRAULIC M5
FROM HYD TANK PORT 3
SEE SHEET 1
L2
SEE SHEET 6 FF
TANK FILTER
L1 B X
E E #1
A
TO FAN PUMP
5
AA BB SEE SHEET 5
LEFT CONVEYOR MOTOR
3 #2
30 Page,

M3 3 M3 29 TO R.H. PROPEL
CHARGE PUMP
CHARGE CHARGE LOAD SENSE L3
FILTER D FILTER
D SEE SHEET 2

#3
TO AUGER/CONVEY
CHARGE PUMP
FUMES MOTOR RETURN SEE SHEET 3 M2 OPTIONAL
S S SEE SHEET 6
B
X1 X1 GENERATOR MOTOR 30 #4 M2 B M6 M2 D
FROM HYDRAULIC TANK
PORT 8 SEE SHEET 1
FROM HYDRAULIC
TANK PORT 2 SEE
SHEET 1
CASE DRAIN
SEE SHEET 7
TO VIBE PUMP
SEE SHEET 4 31
#5
L1
SCREED C/B GAGE TO COOLER BYPASS MANIFOLD
VALVE DRAIN TO TAMPER PORT D, SEE SHEET 1
SEE SHEET 6 CHARGE PUMP
SEE SHEET 5

FAN MOTOR CASE/ #6

4 KK
CONTROL VALVE
L1 SEE SHEET 5 TO AUXILIARY PUMP
L1 TO COOLER BYPASS
SEE SHEET 6

TO COOLER BYPASS
MANIFOLD PORT J SEE #7 S M4
MANIFOLD PORT F SHEET 1
M5 M4 L2 SEE SHEET 1
M5 M4 L2 LEFT SCREED TO GENERATOR PUMP
LIFT CYLINDER SEE SHEET 7
SEE SHEET 6

#8
X1 X2 X1 X2
SCREED C/B
VALVE DRAIN TO L.H. PROPEL L2 TO RETURN MANIFOLD
SEE SHEET 6 CHARGE PUMP PORT D SEE SHEET 6
SEE SHEET 2

X2 X2 RIGHT SCREED LIFT CYLINDER

SEE SHEET 6 28
BRAKE HAND PUMP SUCTION
SEE SHEET 6

PROPEL PUMP CIRCUITS TANK AND COOLER GENERATOR CIRCUIT CONVEYOR / AUGER / CHARGE UPPER PUMP STACK

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS LINE PATTERNS

AUGER/CONVEYOR CHARGE PUMP OUTPUT
AUXILIARY PUMP OUTPUT Pressure Line
FAN PUMP OUTPUT
VIBRATORY PROPEL PUMP OUTPUT Pilot / Load Sensing Pressure
RIGHT PROPEL PUMP OUTPUT
LEFT PROPEL PUMP OUTPUT Drain / Return Lines
SUPPLY LINE
DRAIN / RETURN LINE Component Group
LEFT CONVEYOR/RIGHT AUGER PUMP OUTPUT
TAMPER PUMP OUTPUT Attachment
SCREED HOIST CONTROL CIRCUIT
AUGER HOIST CONTROL CIRCUIT Air Line
RIGHT CONVEYOR/LEFT AUGER PUMP OUTPUT
HOPPER HOIST CONTROL CIRCUIT
THIS SCHEMATIC IS FOR THE AP-655C AND BG-2255C ASPHALT PAVER
CALLOUTS
TRUCK HITCH CONTROL CIRCUIT PART NUMBER: 245-0849
GRADE CONTROL CIRCUIT YY Taps (Pressure, Sampling,Sensor) by letter Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral.
GENERATOR PUMP OUTPUT
BRAKE RELEASE CONTROL CIRCUIT
52 Components by number Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
SCREED EXTENDERS CONTROL CIRCUIT