Ki t

LTEv2 5G Cable Kit

Installation Manual
 LTEV2 5G CABLE KIT INSTALLATION MANUAL

Document Information
Identification
LTEv2 5G Cable Kit Installation Manual
1000031169 Rev 00 12/18
Confidential
This document, which contains proprietary information, is the property of Purcell Systems, Inc. Except as specifically authorized in
writing by Purcell Systems, Inc., the holder of this document shall keep the information contained herein confidential and shall protect
same in whole or in part from disclosure and dissemination to third parties.
Content
Shipped product typically includes associated documents, such as user manuals from OEMs of installed equipment, engineering
drawings, and instructions for supplied kits. For extra documentation or further information, contact Purcell Systems, Inc.
Installation Disclaimer
Read all instructions before beginning installation. Purcell Systems, Inc. (“Purcell”), provides these instructions to provide assistance
during the installation procedures, however, Purcell will not be liable for errors in installation. It is the installer’s responsibility to ensure
correct installation. Purcell does not accept liability for job failure or product malfunction due to improper installation.
Pertinent Product(s)
This installation manual pertains to kit part number 2000005310.
This kit is used with cabinet part number 2000002962.
Packaging Inspection
If the shipping material shows evidence of rough handling, inspect the equipment carefully for shipping damage. If damage is found,
notify the carrier immediately, and annotate the damage on the bill of lading.
Precautions
Cautionary statements in this document conform to the following international standard:

An operating or maintenance procedure, practice, condition, statement, etc., that, when

! DANGER not strictly observed, will result in serious injury or death.

An operating or maintenance procedure, practice, condition, statement, etc., that, when

! WARNING not strictly observed, could result in serious injury or death.

An operating or maintenance procedure, practice, condition, statement, etc., that, when

! CAUTION not strictly observed, might result in minor or moderate injury.

An operating or maintenance procedure, practice, condition, statement, etc., that, when

CAUTION not strictly observed, could result in damage to or destruction of equipment or product.

Purcell Systems, Inc.

16125 E. Euclid Ave.
Spokane Valley, WA 99216
+1-509-755-0341
Fax: +1-509-755-0345
Email: marketing@PurcellSystems.com
www.PurcellSystems.com
Tech Support: +1-509-720-5500/tech-support@purcellsystems.com

© 2018 Purcell Systems, Inc. All rights reserved. Trademarks and logos are
the property of Purcell Systems, Inc., and its affiliates unless otherwise noted.
Subject to revisions without prior notice. E&OE.

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 LTEV2 5G CABLE KIT INSTALLATION MANUAL
Introduction

Introduction
The LTE v2 5G Cable Kit provides parts and instructions to upgrade the LTE v2 cabinet for
installation of up to 2, 6630 or P614 radio chassis in the field. If the cabinet contains a 6601
chassis, it can be removed and replaced with a 6630 or P614 chassis. Power cables, ground
cables, and circuit breakers are provided for the 6630 or P614 units.

Important Note! The number and arrangement of the 6630 or P614 chassis to be
installed can vary, depending on whether the rack space in the cabinet contains an
existing 6601 chassis, customer-installed equipment, or has unused rack space.

Kit Contents
Q
(2) 6630/P614 power splice cables
Q (2) 6630/P614 ground cables
Q (2) 15A CPA Sensata circuit breakers
Q
(2) 15A A-series Carling circuit breakers
Q Hardware kit
Q Cable ties

Tools and Materials Required

Q Standard tools
Q T-10 and T-15 Torx drivers or bits
Q Adjustable torque wrench
Q Oxide inhibitor
Q Cable marking material
Q Molex 64001-7400 hand crimp tool or equivalent

Precautions
Failure to comply with the precautions in this manual violates safety standards. Purcell
Systems, Inc., is not responsible for equipment damage or poor operating performance when
these guidelines are not followed or when noncertified installers perform the work.

Q
The site engineer or contracted installer is responsible for all
! WAR NI NG safety issues and procedures on-site.
Q Install this product only in the sequence described in this manual!

Before You Begin

If the features, operating characteristics, or appearance of your product differ from those
described in this installation manual, please contact Purcell Systems Technical Support.
(Contact information is on page ii.)

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 LTEV2 5G CABLE KIT INSTALLATION MANUAL
Installing an LTEv2 5G Cable Kit

Installing an LTEv2 5G Cable Kit

{{ To prepare for installation
1 Turn off the power to the cabinet and equipment per the applicable AT&T method of
procedure (MOP).
2 Determine the 6630 or P614 chassis quantity and locations to be installed.
3 If there is unused rack space where a chassis will be installed, loosen the 2 thumb screws
and remove the baffle plate.
Note Remove only the baffle plates required to accommodate new equipment. All locations
without equipment should have a baffle installed to ensure proper thermal performance.
Unused baffle plates can be discarded.

{{ To remove an existing 6601 chassis

1 Unplug (and mark as necessary) all the cables from the 6601 chassis to be replaced.
2 Remove and discard the mounting screws attaching the 6601 chassis to the rack rails.
3 Pull the 6601 chassis forward to gain access to the rear of the chassis.
4 Remove the ground cable from the 6601 chassis and the master ground bar (MGB) and
discard. Retain the MGB hardware.

Cabinet Front View

Baffle Plates (for unused rack space)

6630

P614

6601

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 LTEV2 5G CABLE KIT INSTALLATION MANUAL
Installing an LTEv2 5G Cable Kit

{{ To install the LTEv2 5G cable kit

1 Install 1 or more 6630 or P614 chassis into the chosen rack spaces. Secure each chassis
with (4) 12-24 thread forming screws provided in the kit. Torque to 25 in-lb.
Note Installation can require adjusting the rack ear position on the 6630 or P614 chassis
to insure both depth clearance in the rear and cable clearance in front of the unit when
the door is closed. (Refer to the manufacturer's recommendations for further details.)
2 Apply oxide inhibitor to the ground cable lugs.
3 Follow the manufacturer's recommendations for attaching the ground cable to the 6630 or
P614.
4 Route the ground cable down the left side of the cabinet and to the left side of the master
ground bar (MGB).
5 Attach the ground cable to 1 of the 2 positions, as shown below, with the retained hardware.
Torque to 40 in-lb. Secure the ground cable with cable ties as needed.

Master Ground Bar (MGB)

Ground Cable Positions

Site Ground Lugs

6 Locate the unplugged 6601 power cable in the lower right area of the cabinet. Remove the
connector from the end of the cable.

Remove connector from end of cable

7 Strip 1/2 in. of insulation from the red wire on the 6601 power cable.
8 Insert the red wire into the step-down splice connector attached to the red wire on the end
of the 6630 or P614 power splice cable provided in the kit. Crimp with a Molex 64001-7400
hand crimp tool or equivalent.
9 Strip 1/2 in. of insulation from the black wire on the 6601 power cable. Insert the black wire
into the step-down splice connector attached to the black wire on the end of the 6630 or
P614.

Stripped Insulation Step-down Splice Connector

Stripped Insulation Step-down Splice Connector

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LTEV2 5G CABLE KIT INSTALLATION MANUAL
Installing an LTEv2 5G Cable Kit

10 Route the 6630 or P614 power splice cable across the front, bottom of the cabinet and up
the left side to the 6630/P614 power input connector.
11 Connect the power splice cable to the 6630 or P614 unit. Secure the power splice cable
with cable ties as needed.
12 Reconnect other cables to the 6630 or P614 as needed per the AT&T MOP.
13 Repeat this process if a second 6630 or P614 is to be installed.
14 Locate the circuit breaker powering the newly installed 6630 or P614 chassis.
Note The black wire on each RBS power cable is marked with the circuit breaker position.
(For example, RBS1 is powered by circuit breaker #1.)
15 Remove and retain the 4 T-10 torx screws securing the circuit breaker mounting plate in the
DC distribution assembly.

DC Distribution Assembly
Circuit Breaker Mounting Plate Screw Screw

Screw Screw

16 Carefully pull the circuit breaker mounting plate out just enough to gain access to the rear
of the breakers.
17 Identify the circuit breaker brand in the DC distribution assembly, as shown below.
Note The circuit breaker might be a Sensata/Airpax or Carling. The new 15A breaker must
be the same brand as the existing breakers. The identification label is often on the bottom
side of the breaker. Select 1 or more 15A breakers of the same brand from the kit.

Sensata/Airpax and Carling Circuit Breakers

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 LTEV2 5G CABLE KIT INSTALLATION MANUAL
Installing an LTEv2 5G Cable Kit

18 Remove and retain the 2 T-15 Torx screws securing the existing breaker to be removed.
Mark the wires attached to the breaker if necessary.
19 Disconnect the line, load, and alarm connections on the rear of the breaker. Remove the
circuit breaker from the mounting plate.
20 Install the 15A circuit breaker from the kit with the 2 retained T-15 Torx screws. Torque to
6 in-lb.
21 Mount the circuit breaker in the same position and orientation as the original breaker. The
breaker handle must point to the left when the breaker is turned off.
22 Reconnect the line, load, and alarm wires as shown below.

Line, Load, and Alarm Wires

23 Repeat this circuit breaker replacement process if a second 6630 or P614 is to be installed.

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LTEV2 5G CABLE KIT INSTALLATION MANUAL
Installing an LTEv2 5G Cable Kit

24 Attach the circuit breaker mounting plate to the DC power distribution unit (PDU) assembly
using the 4 retained T-10 Torx screws. Torque to 10 in-lb.

DC Distribution Assembly
Circuit Breaker Mounting Plate Screw Screw

Screw Screw

25 Locate the DC schematic label on the right side of the HEX door. In the Circuit Breaker
Assignment Table, update the circuit breaker value to 15A for all 6630 or P614 positions.

HEX Door Circuit Breaker Assignment Table

DC Schematic Label

6
 LTEV2 5G CABLE KIT INSTALLATION MANUAL
Powering Up and Verifying the System

Powering Up and Verifying the System

{{ To power up and verify the system
1 Turn on the power to the cabinet and equipment per the applicable AT&T MOP.
2 Turn on all circuit breakers in the DC PDU.
3 After the initial startup is complete, verify that the heat exchanger (HEX) controller power,
alarm, and status LEDs are green.
4 Verify that the heater controller power 1 and power 2 LEDs in the DC distribution assembly
are green.
5 Verify that the heater controller CTRL LED is flashing and the alarm LED is off.
6 Verify that the equipment installed in the cabinet is functioning properly per the applicable
AT&T MOP.
7 Verify that there are no DC distribution alarms per the applicable AT&T MOP.

Important Note! Contact Purcell Systems Technical Support if any LED lights on the
HEX controller are red after 3 minutes, or for additional troubleshooting information.
(Contact information is on page ii.)