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PARTS MANUAL

ERC045VG-070VG
(A968)

Yale Materials Handling Corporation 524319461


1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 02/2023
Greenville, NC 27834-2011
MODEL NOMENCLATURE

NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
SECTIONS

1 GENERAL TRUCK

2 ELECTRICAL SYSTEM

3 DRIVE UNIT

4 STEERING SYSTEM

5 BRAKE SYSTEM

6 HYDRAULIC SYSTEM

7 MAST-TWO STAGE LIMITED FREE-LIFT

8 MAST-THREE STAGE FULL FREE-LIFT

9 MAST-TWO STAGE FULL FREE-LIFT

10 MAST-FOUR STAGE FULL FREE-LIFT

11 OPTIONS

12 FIELD CONVERSION KITS

13 NUMERICAL INDEX

14 USER SUPPORT INFORMATION

This Parts Manual is divided into 14 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
GENERAL INFORMATION

TABLE OF CONTENTS

DESCRIPTION PAGE
A
ACCELERATOR PEDAL ................................................................................................................................. 12-2
ACCELERATOR PEDAL ASSEMBLY
FOOT DIRECTIONAL CONTROL ............................................................................................................... 5-3
STANDARD ................................................................................................................................................. 5-2
ACCUMULATOR
D508/D563 MAST SERIES ......................................................................................................................... 11-12
F508/F563 SERIES MAST .......................................................................................................................... 11-14
ADD ON OPTION KITS
ADD ON OPTIONS
ADD ON TELEMETRY KITS ........................................................................................................................... 12-6
ADD-ON OPTION KITS ................................................................................................................................... 12-7
ARMREST SLIDER ASSEMBLY
→ 9/2010 .................................................................................................................................................... 1-70
9/2010 → .................................................................................................................................................... 1-72
AUXILIARY EXTENSION TUBES
AUXILIARY KEY SWITCH ............................................................................................................................... 2-41
AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES
THREE STAGE FULL FREE-LIFT - SINGLE AUXILIARY WITH E-HYDRAULICS, FOUR FUNCTION
(11/2016 →) ................................................................................................................................................11-108
THREE STAGE FULL FREE-LIFT - DUAL AUXILIARY WITH E-HYDRAULICS, THREE AND FOUR
FUNCTION (11/2016 →) ............................................................................................................................ 11-112
THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST (DUAL AUXILIARY WITH E-
HYDRAULICS)) - THREE AND FOUR FUNCTION (→ 11/2016) .............................................................. 11-110
THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST (SINGLE AUXILIARY WITH E-
HYDRAULICS)) - THREE FUNCTION ........................................................................................................11-104
THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST (SINGLE AUXILIARY WITH INTEGRAL
SIDE-SHIFT AND E-HYDRAULICS)) - FOUR FUNCTION (→ 11/2016) ...................................................11-106
TWO STAGE LIMITED FREE-LIFT (F507/F562 SERIES MAST) (SINGLE AUXILIARY WITH E-
HYDRAULIC) - THREE FUNCTION ........................................................................................................... 11-98
TWO STAGE LIMITED FREE-LIFT (F507/F563 SERIES MAST) (SINGLE AUXILIARY WITH INTEGRAL
SIDE-SHIFT AND E-HYDRAULICS) - FOUR FUNCTION ..........................................................................11-100
TWO STAGE LIMITED FREE-LIFT (F507/F563 SERIES MAST) (WITH DUAL AUXILIARY WITH E-
HYDRAULICS) - THREE AND FOUR FUNCTION ..................................................................................... 11-102
AUXILIARY TUBE EXTENSIONS
FOUR STAGE FULL FREE-LIFT (S/N D515V05515H →) ......................................................................... 11-72
TWO AND THREE STAGE FULL FREE-LIFT (→ S/N D508V027242H) (→ S/N D509V02103H)
(→ S/N D563V11350H) (→ S/N D564V02121H) (→ 12/2016) .................................................................. 11-58
TWO AND THREE STAGE FULL FREE-LIFT (S/N D508V27243H →) (S/N D509V02104H →)
(S/N D563V11351H →) (S/N D564V02122H →) (→ 12/2016) .................................................................. 11-62
TWO AND THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (S/N D508V27243H →) (S/N D509V02104H →) (S/N D563V11351H →)
(S/N D564V02122H →) (→ 12/2016) ......................................................................................................... 11-66
TWO STAGE LIMITED FREE-LIFT (→ S/N D507V02972H) (→ S/N D562V02053H) .............................. 11-32
TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →) ....................................................................................... 11-34
TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →) ....................................................................................... 11-38

A968 ©2023 Yale Materials Handling Corporation i


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →) ....................................................................................... 11-42
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND WITHOUT QUICK DISCONNECT
FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) (→ 12/2016) ................................................. 11-46
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND MANUAL HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) (→ 12/2016) ........................ 11-50
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND E-HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) (→ 12/2016) ........................ 11-54
AUXILIARY TUBE EXTENSIONS FOR STD CRG
FOUR STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ................. 11-74
AUXILIARY TUBE EXTENSIONS ISS ONLY
FOUR FUNCTION THREE STAGE FULL FREE-LIFT (12/2016 →) ......................................................... 11-95
FOUR FUNCTION, FOUR STAGE FULL FREE-LIFT (12/2016 →) .......................................................... 11-96
FOUR FUNCTION, TWO STAGE FULL FREE-LIFT (12/2016 →) ............................................................ 11-94
FOUR FUNCTION, TWO STAGE LIMITED FREE-LIFT (12/2016 →) ....................................................... 11-93
AUXILIARY TUBE EXTENTIONS
FOUR STAGE FULL FREE-LIFT (→ S/N D515V05514H) ......................................................................... 11-70
AUXILIARY TUBES
THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST) - MANUAL AND E-HYDRAULICS
VALVE WITH QUICK DISCONNECT (→ 12/2016) .................................................................................... 11-80
THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST) - MANUAL AND E-HYDRAULICS
VALVE WITHOUT QUICK DISCONNECT (→ 12/2016) ............................................................................ 11-82
TWO STAGE LIMITED FREE LIFT (F507/F562 SERIES MAST - WITH MANUAL AND E-HYDRAULICS
VALVE WITHOUT QUICK DISCONNECT (→ 12/2016) ............................................................................ 11-76
TWO STAGE LIMITED FREE LIFT (F507/F562 SERIES MAST - MANUAL AND E-HYDRAULIC VALVE
WITH QUICK DISCONNECT (→ 12/2016) ................................................................................................ 11-78
AUXILIARY TUBES FOR STD CRG
THREE STAGE FULL FREE-LIFT - MANUAL AND E-HYDRAULICS VALVE WITHOUT QUICK
DISCONNECT (12/2016 →) ....................................................................................................................... 11-91
THREE STAGE FULL FREE-LIFT - MANUAL AND E-HYDRAULICS VALVE WITH QUICK
DISCONNECT (12/2016 →) ....................................................................................................................... 11-92
TWO STAGE FFL - MANUAL AND E-HYDRAULIC VALVE WITH QUICK DISCONNECT (12/2016 →) .. 11-88
TWO STAGE FFL - MANUAL AND E-HYDRAULIC VALVE WITHOUT QUICK DISCONNECT
(12/2016 →) ............................................................................................................................................... 11-90
TWO STAGE LIMITED FREE LIFT - MANUAL AND E-HYDRAULICS VALVE WITHOUT QUICK
DISCONNECT (12/2016 →) ....................................................................................................................... 11-84
TWO STAGE LIMITED FREE LIFT - MANUAL AND E-HYDRAULICS VALVE WITH QUICK
DISCONNECT (12/2016 →) ....................................................................................................................... 11-86

B
BACK-UP ALARM ........................................................................................................................................... 11-10
BATTERY CONNECTOR AND CABLE ASSEMBLY
WITH RAPID CHARGE OPTION (→ S/N A968N06374K) ......................................................................... 2-36
WITH RAPID CHARGE OPTION (S/N A968N06375K →) ......................................................................... 2-38
WITHOUT RAPID CHARGE OPTION ........................................................................................................ 2-34
BATTERY REMOVAL OPTIONS
BATTERY SPACERS ...................................................................................................................................... 1-36
BEARING KIT
LOWER BEARING - INTEGRAL SIDE-SHIFT CARRIAGE ........................................................................11-140

ii ©2023 Yale Materials Handling Corporation A968


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
BRAKE ASSEMBLY ........................................................................................................................................ 5-4
BRAKE MASTER CYLINDER ASSEMBLY ..................................................................................................... 5-10
BRAKE PEDAL LINKAGE ............................................................................................................................... 5-8

C
CARRIAGE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-22
HEAVY DUTY - THREE STAGE FULL FREE-LIFT (D508/D563) ............................................................... 8-32
HEAVY DUTY - TWO STAGE FULL FREE-LIFT ........................................................................................ 9-58
HEAVY DUTY - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-24
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-30
THREE STAGE FULL FREE-LIFT - F508-F563 ......................................................................................... 8-88
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-56
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-14
TWO STAGE LIMITED FREE-LIFT - F507-F562 ........................................................................................ 7-38
CONTACTOR
UL-E ............................................................................................................................................................ 2-24
UL-EE .......................................................................................................................................................... 2-26
CONTACTOR ASSEMBLY
→ S/N A968N06374K ................................................................................................................................ 2-18
S/N A968N06375K ↔ 11/2015 ................................................................................................................... 2-20
SEALED (11/2015 →) ................................................................................................................................ 2-22
CONTROL PANEL
→ S/N A968N06374K ................................................................................................................................ 2-10
S/N A968N06375K ↔ 11/2014 ................................................................................................................... 2-14
11/2014 → .................................................................................................................................................. 2-16
CONVERSION KIT
CONVERSION KITS
COUNTERWEIGHT ......................................................................................................................................... 1-3
COUNTERWEIGHT COVER
WITH RAPID CHARGE OPTION ................................................................................................................ 1-4

D
DASH AND STEERING COLUMN COVERS
FIXED COLUMN ......................................................................................................................................... 1-46
TELESCOPIC COLUMN ............................................................................................................................. 1-48
DC CONVERTER
PRIMARY AND AUXILIARY ........................................................................................................................ 11-11
DC TO DC CONVERTER KITS ....................................................................................................................... 12-2
DIFFERENTIAL ............................................................................................................................................... 3-14
DISPLAY
LOW MOUNT .............................................................................................................................................. 2-46
LOW MOUNT .............................................................................................................................................. 11-8
DISPLAY GROUP AND HARNESS ................................................................................................................. 2-44
DOME LIGHT .................................................................................................................................................. 11-6
DRIVE AXLE AND HOUSING ......................................................................................................................... 3-4
DRIVE AXLE HUB ........................................................................................................................................... 3-8
DRIVE AXLE MOUNTING ............................................................................................................................... 3-2
WITH SPACER - FOUR STAGE FULL FREE-LIFT .................................................................................... 3-3

A968 ©2023 Yale Materials Handling Corporation iii


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
DRIVE TIRES AND WHEELS
LUG TREAD - NARROW ............................................................................................................................ 3-20
LUG TREAD - WIDE ................................................................................................................................... 3-22
SMOOTH TREAD - NARROW .................................................................................................................... 3-16
SMOOTH TREAD - WIDE ........................................................................................................................... 3-18

E
ELECTRICAL SYSTEM
→ 10/2013 .................................................................................................................................................. 2-4
10/2013 → .................................................................................................................................................. 2-6

F
FENDER .......................................................................................................................................................... 1-50
FIRE EXTINGUISHER
→ 11/2014 ..................................................................................................................................................11-165
11/2014 → ..................................................................................................................................................11-166
WITH DRIVE-IN RACK OVERHEAD GUARD (11/2014 →) ...................................................................... 11-167
FIRE EXTINGUISHER KIT .............................................................................................................................. 12-3
FLOORPLATES AND COVERS ...................................................................................................................... 1-42
FORK POSITIONER ASSEMBLY ................................................................................................................... 11-152
FORKS ............................................................................................................................................................ 1-82
OPTIONAL .................................................................................................................................................. 1-84
FORKS WITH LATCH
OPTIONAL .................................................................................................................................................. 1-86
FREE-LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-16
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-22
TWO STAGE FULL FREE- LIFT - E509-E564 (→ 8/2017) ........................................................................ 9-38
TWO STAGE FULL FREE- LIFT - E509-E564 (8/2017 →) ........................................................................ 9-42
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-12
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT - F508-F563 ......................................................................................... 8-72
TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................ 9-45
FREE-LIFT CYLINDER AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT - F508-F563 (→ 8/2017) ..................................................................... 8-64
THREE STAGE FULL FREE-LIFT - F508-F563 (8/2017 →) ..................................................................... 8-68
FREE-LIFT CYLINDERS
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-19
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-26
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-16
FRONT WORKLIGHT MOUNTING
OVERHEAD GUARD WITH DRIVE-THRU RACK ...................................................................................... 11-19
FULL SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 4 ...................... 1-60
RECLINER AND DAMPER KITS - SHEET 2 OF 4 ..................................................................................... 1-62
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 3 OF 4 ......................................................... 1-64

G
GATE AND BATTERY ROLLER WITH BATTERY SPACER
→ S/N A968N07599L ................................................................................................................................. 1-22

iv ©2023 Yale Materials Handling Corporation A968


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
27 INCH (S/N A968N07600L →) ................................................................................................................ 1-26
30 INCH (S/N A968N07600L →) ................................................................................................................ 1-28
33 INCH (S/N A968N07600L →) ................................................................................................................ 1-30
36 INCH (S/N A968N07600L →) ................................................................................................................ 1-32
40 INCH (S/N A968N07600L →) ................................................................................................................ 1-34

H
HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ 12/2009) .......................................................................................... 10-26
FOUR STAGE FULL FREE-LIFT - WITH HOSE CHANNELS (12/2009 →) .............................................. 10-30
THREE STAGE FULL FREE-LIFT - D508/D563 (→ S/N D563V11658H) (→ S/N D508V27872H) ........... 8-34
THREE STAGE FULL FREE-LIFT - D508/D563 (S/N D508V27873H →) (S/N D563V11659H →) ........... 8-38
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-20
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-16
HEADER HOSE AND ATTACHING PARTS
TWO STAGE LIMITED FREE-LIFT - F507-F562 (→ 11/2014) .................................................................. 7-30
TWO STAGE LIMITED FREE-LIFT - F507-F562 (11/2014 →) .................................................................. 7-34
HEADER HOSE CONVERSION KITS
HEADER HOSE CONVERSION KITS FOUR STAGE FULL FREE-LIFT ....................................................... 12-16
HEADER HOSES
TWO STAGE FULL FREE-LIFT - E509-E564 (→ S/N E509B01973B) (→ S/N E564B02019B) ............... 9-48
TWO STAGE FULL FREE-LIFT - E509-E564 (S/N E509B01974B →) (S/N E564B02020B →) ............... 9-52
HEADER HOSES AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT - F508-F563 (→ 11/2014) .................................................................... 8-76
THREE STAGE FULL FREE-LIFT - F508/F563 (11/2014 ↔ PENDING PER ECN 16115184) ................. 8-80
THREE STAGE FULL FREE-LIFT - F508/F563 (PENDING PER ECN 16115184 →) .............................. 8-84
HOOD .............................................................................................................................................................. 1-38
HOSE CHANNELS
HEADER HOSE - FOUR STAGE FULL FREE-LIFT (12/2009 →) ............................................................. 10-34
HYDRAULIC CONTROL VALVE
ELECTRONIC - THREE AND F0UR FUNCTION (→ 12/2016) ................................................................. 6-70
ELECTRONIC CONTROL - THREE AND F0UR FUNCTION (12/2016 ↔ 9/2022) ................................... 6-72
MANUAL - THREE AND F0UR FUNCTION (→ 12/2016) ......................................................................... 6-56
MANUAL - THREE AND F0UR FUNCTION (12/2016 ↔ 9/2022) ............................................................. 6-60
HYDRAULIC CONTROL VALVES
THREE AND FOUR FUNCTION - MANUAL HYDRAULIC (9/2022 →) ..................................................... 6-62
THREE AND FOUR FUNCTION - ELECTRONIC HYDRAULIC (HUSCO) (9/2022 →) ............................ 6-74
HYDRAULIC FILTER HOUSING ..................................................................................................................... 6-20
HYDRAULIC HOSE
AUXILIARY AND HOIST (9/2022 →) ......................................................................................................... 6-16
HYDRAULIC HOSES
HOIST, TILT AND AUXILIARY (→ 9/2022) ................................................................................................ 6-14
STEERING (→ 9/2022) .............................................................................................................................. 6-10
STEERING (9/2022 →) .............................................................................................................................. 6-12
TILT - WITH AND WITHOUT RTST (9/2022 →) ........................................................................................ 6-18
HYDRAULIC PUMP ........................................................................................................................................ 6-32
19 CC .......................................................................................................................................................... 6-34
HYDRAULIC PUMP AND MOTOR ASSEMBLY
36/48 VOLT ................................................................................................................................................. 6-22

A968 ©2023 Yale Materials Handling Corporation v


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
72/80 VOLT ................................................................................................................................................. 6-26
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 6-2
9/2022 → .................................................................................................................................................... 6-8
WITH METAL HYDRAULIC TANK (→ 9/2022) .......................................................................................... 6-6
HYDRAULIC VALVE ASSEMBLY
ELECTRONIC - THREE AND FOUR FUNCTION (→ 9/2022) .................................................................. 6-68
MANUAL - THREE AND FOUR FUNCTION (→ 12/2016) ......................................................................... 6-52
MANUAL CONTROL - THREE AND FOUR FUNCTION (12/2016 →) (12/2016 ↔ 9/2022) ..................... 6-54
HYDRAULIC VALVE CONVERSION KIT ........................................................................................................ 12-5

I
IMPACT SENSOR ........................................................................................................................................... 11-4
INNER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-8
THREE STAGE FULL FREE-LIFT - F508-F563 (→ 8/2017) ..................................................................... 8-54
THREE STAGE FULL FREE-LIFT - F508-F563 (8/2017 →) ..................................................................... 8-56
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-8
TWO STAGE FULL FREE- LIFT - E509-E564 (→ 8/2017) ........................................................................ 9-28
TWO STAGE FULL FREE- LIFT - E509-E564 (8/2017 →) ........................................................................ 9-30
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-4
TWO STAGE LIMITED FREE LIFT - F507-F562 ........................................................................................ 7-22
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-4
INTEGRAL SIDE-SHIFT
FORK POSITIONER - THREE STAGE FULL FREE-LIFT (D508/D563) .................................................... 11-142
FORK POSITIONER - TWO STAGE FULL FREE-LIFT (E509/E564) ........................................................ 11-148
FORK POSITIONER (977 MM) (12/2016 →) .............................................................................................11-150
FORK POSITIONER (F507-F562) - TWO STAGE LIMITED FREE-LIFT ................................................... 11-144
FORK POSITIONER (F508-F563) - THREE STAGE FULL FREE-LIFT (→ 12/2016) ...............................11-146
HYDRAULIC HOSES - TWO STAGE LIMITED FREE-LIFT (D507, D562) ................................................ 11-157
HYDRAULIC HOSES - THREE STAGE FULL FREE-LIFT (D508/D563) ...................................................11-158
INTEGRAL SIDE-SHIFT ASSEMBLY
THREE STAGE FULL FREE-LIFT - F508/F563 (→ 12/2016) ....................................................................11-132
TWO STAGE LIMITED FREE-LIFT - F507/F562 (→ 12/2016) .................................................................. 11-116
INTEGRAL SIDE-SHIFT CARRIAGE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 11-136
FOUR STAGE FULL FREE-LIFT - ALTERNATE ........................................................................................ 11-138
THREE STAGE FULL FREE LIFT - D508/D563 (→ 12/2016) ...................................................................11-130
THREE STAGE FULL FREE-LIFT - 977 MM 38.5 IN (12/2016 →) ........................................................... 11-134
TWO AND FOUR STAGE FULL FREE-LIFT (→ 12/2016) ........................................................................ 11-120
TWO STAGE FULL FREE- LIFT - 977 MM 38.5 IN (12/2016 →) .............................................................. 11-123
TWO STAGE FULL FREE-LIFT - ALTERNATE .......................................................................................... 11-126
TWO STAGE LIMITED FREE LIFT - D507/D562 (→ 12/2016) ................................................................. 11-114
TWO STAGE LIMITED FREE-LIFT - 977 MM 38.5 IN (12/2016 →) .......................................................... 11-118
INTEGRAL SIDE-SHIFT CYLINDER
→ 12/2016 ..................................................................................................................................................11-154
ROD ASSEMBLY (12/2016 →) .................................................................................................................. 11-155
INTEGRAL SIDE-SHIFT HYDRAULIC HOSE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 11-160

vi ©2023 Yale Materials Handling Corporation A968


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
THREE STAGE FULL FREE LIFT - F508/F563 ..........................................................................................11-162
TWO STAGE FULL FREE LIFT - D509/E509 AND D564/E564 ................................................................. 11-159
TWO STAGE LIMITED FREE-LIFT - F507/F562 ........................................................................................11-161
INTERMEDIATE 2 MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-4
INTERMEDIATE 3 MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT - F508-F563 (→ 8/2017) ..................................................................... 8-50
THREE STAGE FULL FREE-LIFT - F508-F563 (8/2017 →) ..................................................................... 8-52
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-4

K
KIT
ISS CARRIAGE - SOLID LINK KIT ............................................................................................................. 11-141

L
LABELS
EXTERIOR .................................................................................................................................................. 1-74
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-78
INTERIOR ................................................................................................................................................... 1-76
LIGHTS
INBOARD REAR LIGHTS ........................................................................................................................... 2-60
WITH DRIVE-THRU RACK OVERHEAD GUARD ...................................................................................... 2-56
WITH OVERHEAD GUARD ........................................................................................................................ 2-52
LOAD BACKREST .......................................................................................................................................... 1-80

M
MAIN CYLINDER
LEFT HAND - THREE STAGE FULL FREE-LIFT (D508/D563) ................................................................. 8-14
RIGHT HAND - THREE STAGE FULL FREE-LIFT (D508/D563) ............................................................... 8-18
MAIN LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-10
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-10
TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................ 9-32
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-6
TWO STAGE LIMITED FREE LIFT - F507-F562 ........................................................................................ 7-24
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-6
MAIN LIFT CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT (D509-D564) ..................................................................... 9-10
LEFT HAND - FOUR STAGE FULL FREE-LIFT ......................................................................................... 10-12
RIGHT HAND - TWO STAGE FULL FREE-LIFT (D509-D564) ................................................................... 9-8
RIGHT HAND - FOUR STAGE FULL FREE-LIFT ....................................................................................... 10-14
THREE STAGE FULL FREE-LIFT - F508-F563 ......................................................................................... 8-60
TWO STAGE LIMITED FREE LIFT - F507-F562 ........................................................................................ 7-26
MAIN LIFT CYLINDER - LH
TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................ 9-36
MAIN LIFT CYLINDER - RH
TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................ 9-34

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GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
MAIN LIFT CYLINDER AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT - F508-F563 ......................................................................................... 8-58
MAIN LIFT CYLINDERS
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-10
MANUAL CONTROL LEVERS
→ S/N A968N02287H ................................................................................................................................ 6-36
FOUR FUNCTION (S/N A968N02288H ↔ 9/2022) ................................................................................... 6-46
FOUR FUNCTION (9/2022 →) ................................................................................................................... 6-50
THREE FUNCTION (S/N A968N02288H ↔ 9/2022) ................................................................................. 6-40
THREE-FUNCTION (9/2022 →) ................................................................................................................ 6-44
MINI LEVER CONVERSION KIT .................................................................................................................... 12-5
MINI-LEVER CONTROLS
3 FUNCTION (→ PENDING PER ECN 16094502) ................................................................................... 2-192
3 FUNCTION - WITHOUT RTST (PENDING PER ECN 16094502 →) ..................................................... 2-196
3 FUNCTION - WITH RTST (PENDING PER ECN 16094502 →) ............................................................. 2-198
4 FUNCTION (→ PENDING PER ECN 16094502) ................................................................................... 2-200
4 FUNCTION - WITHOUT RTST (PENDING PER ECN 16094502 →) ..................................................... 2-204
4 FUNCTION - WITH RTST (PENDING PER ECN 16094502 →) ............................................................. 2-206
MIRROR
PANORAMIC ............................................................................................................................................... 11-16
MIRROR CONVERSION KITS ........................................................................................................................ 12-4
MIRRORS ........................................................................................................................................................ 11-15
WITH DRIVE-THRU RACK OVERHEAD GUARD ...................................................................................... 11-17
MISCELLANEOUS KITS ................................................................................................................................. 12-4

N
NON SUSPENSION SEAT
WITH BOLT IN SENSOR ............................................................................................................................ 1-52
WITHOUT ELECTRONIC CONTROLS - WITH SNAP IN SENSOR .......................................................... 1-54
WITHOUT ELECTRONIC CONTROLS - OPTIONAL ................................................................................. 1-56

O
OPERATOR MODULE
→ 9/2022 .................................................................................................................................................... 1-18
9/2022 → .................................................................................................................................................... 1-20
OUTER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-2
THREE STAGE FULL FREE LIFT - F508-F563 (→ 8/2017) ...................................................................... 8-42
THREE STAGE FULL FREE LIFT - F508-F563 (8/2017 →) ...................................................................... 8-46
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-2
TWO STAGE FULL FREE LIFT - E509-E564 (→ 8/2017) ......................................................................... 9-24
TWO STAGE FULL FREE LIFT - E509-E564 (8/2017 →) ......................................................................... 9-26
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-2
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-2
TWO STAGE LIMITED FREE-LIFT - F507-F562 ........................................................................................ 7-20
OVERHEAD GUARD
→ 11/2014 .................................................................................................................................................. 1-6
11/2014 → .................................................................................................................................................. 1-8
DRIVE-IN RACK (→ 10/2010) .................................................................................................................... 1-14

viii ©2023 Yale Materials Handling Corporation A968


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
DRIVE-IN RACK (10/2010 →) .................................................................................................................... 1-16
FLAT (→ 11/2014) ...................................................................................................................................... 1-10
FLAT (11/2014 →) ...................................................................................................................................... 1-12

P
PARK BRAKE
AUTOMATIC ............................................................................................................................................... 5-14
MANUAL ..................................................................................................................................................... 5-12
POWER CABLES
→ 11/2014 .................................................................................................................................................. 2-28
11/2014 → .................................................................................................................................................. 2-32
PUMP MOTOR
36/48 VOLT ................................................................................................................................................. 6-24
72/80 VOLT - ENHANCED PERFORMANCE ............................................................................................. 6-28

R
REAR HANDLE ............................................................................................................................................... 2-3
REAR DRIVE HANDLE ................................................................................................................................... 11-18
REAR DRIVE HANDLE KITS .......................................................................................................................... 12-4
REAR WORK AND TAIL LIGHT MOUNTING
DRIVE-THRU OVERHEAD GUARD ........................................................................................................... 11-20
REPAIR KIT ..................................................................................................................................................... 12-22

S
SEAT ATTACHING PARTS
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 .......................................................................................... 1-66
SEAT SCISSORS
HEAVY DUTY - SWIVEL AND NON-SWIVEL SEATS ................................................................................ 1-69
STEER TIRES AND WHEELS
MONARCH - SMOOTH TREAD .................................................................................................................. 4-24
MONARCH - LUG TREAD .......................................................................................................................... 4-26
TRELLEBORG - SMOOTH TREAD ............................................................................................................ 4-25
TRELLEBORG - LUG TREAD .................................................................................................................... 4-27
STEERING ACCUMULATOR .......................................................................................................................... 4-12
STEERING AXLE
WITH SENSOR ........................................................................................................................................... 4-20
WITHOUT SENSOR ................................................................................................................................... 4-18
STEERING COLUMN ASSEMBLY
FIXED (→ 10/2013) .................................................................................................................................... 4-6
FIXED (10/2013 →) .................................................................................................................................... 4-8
TELESCOPIC (→ 10/2013) ........................................................................................................................ 4-10
TELESCOPIC (10/2013 →) ........................................................................................................................ 4-11
STEERING CYLINDER ................................................................................................................................... 4-23
STEERING HAND PUMP ASSEMBLY
→ 11/2014 .................................................................................................................................................. 4-14
11/2014 → .................................................................................................................................................. 4-16
STEERING WHEEL AND COLUMN
FIXED .......................................................................................................................................................... 4-2
TELESCOPIC .............................................................................................................................................. 4-4

A968 ©2023 Yale Materials Handling Corporation ix


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
STROBE LIGHT
LED ............................................................................................................................................................. 11-22

T
TAIL LIGHT MOUNTING
OVERHEAD GUARD WITH DRIVE THRU RACK ...................................................................................... 11-24
TILT CYLINDER AND MAST INSTALLATION ................................................................................................. 6-82
TILT CYLINDERS
ERC045VG-ERC055VG .............................................................................................................................. 6-84
ERC060VG-ERC070VG .............................................................................................................................. 6-86
TILT SENSOR GROUP
TWO AND THREE STAGE ......................................................................................................................... 2-42
TRACTION MOTOR ........................................................................................................................................ 3-10
TRACTION SPEED LIMITER
→ 3/2019 .................................................................................................................................................... 2-64
3/2019 → .................................................................................................................................................... 2-66
TREAD CONVERSION KITS .......................................................................................................................... 12-2
TURN SIGNAL ................................................................................................................................................ 2-48
TURN SIGNAL SWITCH ................................................................................................................................. 2-50

V
VALVE ASSEMBLY
INLET SECTION (→ 9/2022) ..................................................................................................................... 6-80
VALVE ASSEMBLY, LIFT, TILT, AND AUXILIARY
ELECTRIC HYDRAULIC (→ 12/2016) ....................................................................................................... 6-76
ELECTRIC HYDRAULIC (12/2016 ↔ 9/2022) ........................................................................................... 6-78
MANUAL HYDRAULIC (→ 12/2016) .......................................................................................................... 6-64
MANUAL HYDRAULIC (12/2016 ↔ 9/2022) .............................................................................................. 6-66
VEHICLE SYSTEM MANAGER ...................................................................................................................... 2-40

W
WIRE HARNESS
BACK-UP ALARM STROBE ....................................................................................................................... 2-182
ENERGY STORAGE SYSTEM INTERFACE .............................................................................................. 2-190
FAN ADAPTOR - 80V ................................................................................................................................. 2-187
FAN ADAPTOR - 36/48V ............................................................................................................................ 2-189
FRONT SWITCH ......................................................................................................................................... 2-184
FRONT SWITCH .........................................................................................................................................11-164
INTERFACE FRONT/REAR LIGHTS ..........................................................................................................11-163
JUMPER, REAR GRAB HANDLE ............................................................................................................... 2-185
LEFT HAND LIGHT HARNESS, WITH DRIVE THRU RACK OVERHEAD GUARD .................................. 11-30
LH LIGHT WITH OVERHEAD GUARD - WITHOUT TURN SIGNALS (→ 10/2013) ................................. 2-134
LH LIGHT WITH OVERHEAD GUARD - WITH TURN SIGNALS (→ 10/2013) ......................................... 2-136
LH LIGHT WITH OVERHEAD GUARD - DRIVE-THRU RACK (→ 10/2013) ............................................ 2-138
LH LIGHT WITH OVERHEAD GUARD - WITH INBOARD REAR LIGHTS MOUNT .................................. 2-140
LH LIGHT WITH OVERHEAD GUARD - WITHOUT TURN SIGNALS (10/2013 →) ................................. 2-142
LH LIGHT WITH OVERHEAD GUARD - WITH TURN SIGNALS ............................................................... 2-144
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND - WITH LOW MOUNT DISPLAY ............................. 11-26
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND - WITH LOW MOUNT DISPLAY - FREEZER ......... 11-28
MAIN - 36/48 VOLT WITHOUT LIGHTS OR ELECTROHYDRAULICS ...................................................... 2-146

x ©2023 Yale Materials Handling Corporation A968


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
MAIN LIGHTS CHASSIS - 36/48V (→ 11/2014) ........................................................................................ 2-148
MAIN LIGHTS CHASSIS - 36/48V (11/2014 →) ........................................................................................ 2-152
MAIN LIGHTS CHASSIS - 80V (→ 11/2014) ............................................................................................. 2-156
MAIN LIGHTS CHASSIS - 80V (11/2014 →) ............................................................................................. 2-160
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 1 0F 2 (→ 10/2013) ................................................ 2-98
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 2 0F 2 (→ 10/2013) ................................................ 2-102
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 1 OF 3 (10/2013 ↔ 11/2014) .................................. 2-104
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 2 OF 3 (10/2013 ↔ 11/2014) .................................. 2-108
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 3 OF 3 (10/2013 ↔ 11/2014) .................................. 2-112
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 1 OF 3 (11/2014 →) ................................................ 2-116
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 2 OF 3 (11/2014 →) ................................................ 2-120
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 3 OF 3 (11/2014 →) ................................................ 2-124
MAIN WITH MANUAL HYDRAULICS - SHEET 1 OF 2 (→ 10/2013) ........................................................ 2-68
MAIN WITH MANUAL HYDRAULICS - SHEET 2 OF 2 (→ 10/2013) ........................................................ 2-72
MAIN WITH MANUAL HYDRAULICS - SHEET 1 OF 3 (10/2013 ↔ 11/2014) .......................................... 2-74
MAIN WITH MANUAL HYDRAULICS - SHEET 2 OF 3 (10/2013 ↔ 11/2014) .......................................... 2-78
MAIN WITH MANUAL HYDRAULICS - SHEET 3 OF 3 (10/2013 ↔ 11/2014) .......................................... 2-82
MAIN WITH MANUAL HYDRAULICS - SHEET 1 OF 3 (11/2014 →) ........................................................ 2-86
MAIN WITH MANUAL HYDRAULICS - SHEET 2 OF 3 (11/2014 →) ........................................................ 2-90
MAIN WITH MANUAL HYDRAULICS - SHEET 3 OF 3 (11/2014 →) ........................................................ 2-94
MANUAL HYDRAULICS (→ 11/2014) ....................................................................................................... 2-166
MANUAL HYDRAULICS (11/2014 →) ....................................................................................................... 2-167
MANUAL INTERLOCK ................................................................................................................................ 2-186
PARK BRAKE .............................................................................................................................................. 2-180
RH LIGHT WITH FREEZER DISPLAY - WITH TURN SIGNALS-HIGH MOUNT (→ 10/2013) ................. 2-172
RH LIGHT WITH FREEZER DISPLAY - WITH TURN SIGNALS-HIGH MOUNT (10/2013 →) ................. 2-174
RH LIGHT WITH FREEZER DISPLAY - WITH TURN SIGNALS-LOW MOUNT (10/2013 →) .................. 2-175
RH LIGHT WITH STANDARD DISPLAY - WITHOUT TURN SIGNALS-HIGH MOUNT (→ 10/2013) ....... 2-168
RH LIGHT WITH STANDARD DISPLAY - WITHOUT TURN SIGNALS-HIGH MOUNT (10/2013 →) ....... 2-170
RH LIGHT WITH STANDARD DISPLAY - WITHOUT TURN SIGNALS-LOW MOUNT (10/2013 →) ........ 2-171
SEAT WITH E-HYDRAULICS ..................................................................................................................... 2-130
SEAT WITH E-HYDRAULICS - WITH SEAT BELT SEQUENCE MODULE ............................................... 2-132
SEAT WITH MANUAL HYDRAULICS ......................................................................................................... 2-127
SEAT WITH MANUAL HYDRAULICS - WITH SEAT BELT SEQUENCE MODULE ................................... 2-128
STEERING COLUMN ................................................................................................................................. 2-164
SYNCHRONOUS STEERING ..................................................................................................................... 2-178
TURN SIGNAL ............................................................................................................................................ 2-176

A968 ©2023 Yale Materials Handling Corporation xi


GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating


Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

xii ©2023 Yale Materials Handling Corporation A968


GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates The different constructions are indicated by keys and
assemblies, subassemblies, and detail parts needed footnotes. The callouts correspond to descriptions
for service replacement. found on the next page.

A968 ©2023 Yale Materials Handling Corporation xiii


GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include quantities of the subpart BEARING CAP are
the part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N A810N2639
page. Indicates last serial number affected.
WHEN THE PART NUMBER IS NOT KNOWN S/N A810N2640 →
AND THE NEXT HIGHER ASSEMBLY IS Indicates the first serial number affected.
KNOWN: S/N A810N1553 ↔ S/N A810N3291
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most
4. Locate the assembly the required part is used on
current parts information and are identified as
and turn to the page indicated for that assembly.
follows:
Then locate the part on the assembly breakdown
→ S/N Pending Per ECN 63243
page.
Indicates a pending serial number for last unit
WHEN THE PART NUMBER IS KNOWN: affected.
5. Use the Numerical Index (Page 13-1) to find S/N Pending Per ECN 63243 →
the part number. Turn to the page listed and Indicates a pending serial number for first unit
locate the part as indicated by the item number. affected.
GENERAL: Date breaks are used to indicate when a change
occurred but a subsequent serial number break
The assembly breakdowns include part numbers,
was not recorded. This is an arbitrary date
descriptions, quantities required, keys and
usually based on the ECN release and are
footnotes to help in selecting correct parts.
identified as follows:
6. Parts Supersession Information. Part numbers → D/B 3/00
that have this history will be displayed in the parts Indicates that a change occurred sometime
list in the order that they were superseded (from within that month for the item affected.
oldest to newest). The superseded part numbers D/B 3/00 →
will be shown with a line through them. Indicates that a change occurred sometime
Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ↔ D/B 4/00
Separately or there is a reference to another Indicates a range of production dates of the
figure. A figure reference is denoted by a pointing item affected.
hand followed by a parts page number in the Contact your local dealer for Yale lift trucks for
DESCRIPTION column (F7A56) serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
ORDERING PARTS:
Select the appropriate key, "A", "B", "C", "D", or
"E" and the corresponding quantity column to find When ordering replacement parts, give the unit serial
the required parts. Two periods in the QTY number, part number, name of part and quantity
column (..) indicate that the part is not used for required.
that assembly.
For any further information on parts, service, or
8. Indented descriptions under the DESCRIPTION ordering, consult your local dealer for Yale lift trucks.
column are used to indicate assemblies and

xiv ©2023 Yale Materials Handling Corporation A968


GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

A968 ©2023 Yale Materials Handling Corporation xv


GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION


1. Fork part number, capacity rating, plant code
letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the
right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped
on the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Yale lift
trucks for information on these assemblies.

xvi ©2023 Yale Materials Handling Corporation A968


GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-


SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for
information on these assemblies.

A968 ©2023 Yale Materials Handling Corporation xvii


GENERAL INFORMATION

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of Yale dealer to assist users in effectively maintaining
the lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide
for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 524319286

Service Manual (Complete)..................................................................................................... 524319595


Parts Manual........................................................................................................................... 524319461

xviii ©2023 Yale Materials Handling Corporation A968


GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE

NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.

EXAMPLE:

ITEM PART NO. DESCRIPTION QTY


31 505965530 Steering Cylinder (F6E67 [Figure 4-3]) .............................................................. 1
32 504224261 Pin........................................................................................................................ 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

P19340..................................4-18 P19393..................................9-10 P19474................................10-12


P19341....................................1-3 P19394..................................9-12 P19475................................10-14
P19347..................................6-84 P19395..................................9-16 P19476................................10-16
P19348..................................6-86 P19396..................................9-56 P19477................................10-19
P19350..................................5-10 P19397..................................9-58 P19478................................10-22
P19353..................................6-32 P19398....................................8-2 P19479................................10-24
P19354..................................6-22 P19399....................................8-4 P19480................................10-26
P19356....................................1-6 P19400....................................8-8 P19481..................................8-34
P19358..................................6-20 P19401..................................8-10 P19487....................................2-4
P19360..................................6-68 P19402..................................8-14 P19494................................ 11-11
P19361....................................3-8 P19403..................................8-18 P19495..................................1-22
P19362................................2-168 P19404..................................8-22 P19528....................................5-2
P19363..................................2-28 P19405..................................8-26 P19529....................................5-3
P19367..................................4-23 P19406..................................8-30 P19553................................2-172
P19368..................................6-52 P19407..................................1-54 P19561..................................6-26
P19369..................................2-98 P19410....................................5-8 P19611.................................. 5-12
P19370................................2-102 P19410....................................6-2 P19710................................2-166
P19371..................................6-82 P19413..................................2-42 P19711.................................. 6-36
P19372..................................7-16 P19427..................................2-68 P19738................................2-127
P19373..................................8-32 P19438..................................1-74 P19739................................2-130
P19374..................................9-20 P19439..................................1-76 P19793................................2-136
P19375................................2-134 P19440..................................1-78 P19869..................................4-20
P19377..................................2-72 P19441..................................1-18 P19890..................................2-48
P19378....................................3-4 P19442..................................1-50 P19891................................2-176
P19379....................................7-2 P19445..................................3-14 P19894..................................4-14
P19381................................ 11-32 P19450................................ 11-18 P19905..................................2-41
P19382................................ 11-58 P19453..................................2-44 P19919................................2-164
P19383................................ 11-70 P19454..................................2-18 P19920................................2-178
P19384....................................7-4 P19455................................ 11-12 P19930.................................. 11-4
P19385....................................7-6 P19456.............................. 11-165 P20361................................2-180
P19386..................................7-10 P19459..................................1-38 P20362................................2-182
P19387..................................7-14 P19469..................................10-2 P20363..................................5-14
P19389....................................9-2 P19470..................................10-4 P20371.................................. 11-6
P19390....................................9-4 P19471..................................10-6 P20372..................................2-52
P19391....................................9-6 P19472..................................10-8 P20373..................................6-34
P19392....................................9-8 P19473................................10-10 P20386..................................2-50

A968 ©2023 Yale Materials Handling Corporation xix


GENERAL INFORMATION

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

P20642................................ 11-16 P21831................................ 11-66 P26918................................2-171


P20667................................2-184 P21832................................ 11-72 P26919................................2-174
P20668................................ 11-26 P22128..................................8-38 P26920................................2-175
P20669..................................2-24 P22147................................2-186 P26937.............................. 11-152
P20670..................................2-26 P22207................................2-187 P26986..................................1-86
P20672................................ 11-28 P22208................................2-189 P27060..................................9-24
P20674................................ 11-30 P23035....................................6-6 P27061..................................9-28
P20674................................2-138 P23038................................10-30 P27062..................................9-32
P20675................................ 11-24 P23039................................10-34 P27063..................................9-34
P20692..................................6-56 P23083................................ 11-10 P27064..................................9-36
P20693..................................6-70 P23136.............................. 11-142 P27065..................................9-38
P20695..................................3-10 P23174..................................1-72 P27066..................................9-45
P20702..................................1-70 P23181................................ 11-19 P27067..................................9-48
P20710.................................. 11-8 P23182................................ 11-20 P27070.............................. 11-132
P20793....................................4-4 P23183................................ 11-15 P27134..................................2-46
P20794....................................4-2 P23184................................ 11-17 P27149..................................7-20
P20830..................................6-64 P23228................................ 11-74 P27150..................................7-22
P20831..................................6-76 P23242....................................3-2 P27151..................................7-24
P20832..................................6-80 P23243....................................3-3 P27152..................................7-26
P20848....................................5-4 P23476..................................1-56 P27153..................................7-30
P21037..................................1-60 P23958................................2-148 P27154..................................7-38
P21038..................................1-62 P23959................................2-156 P27169.............................. 11-116
P21057.............................. 11-114 P23961..................................2-56 P27171.............................. 11-144
P21058.............................. 11-130 P24225..................................2-10 P27172.............................. 11-146
P21059.............................. 11-120 P24226..................................2-14 P27173.............................. 11-148
P21060.............................. 11-154 P24227..................................2-40 P27174.............................. 11-161
P21061.............................. 11-157 P24228..................................2-34 P27175.............................. 11-162
P21062.............................. 11-158 P24229..................................2-20 P27176..................................8-42
P21063.............................. 11-159 P24230..................................2-38 P27177..................................8-50
P21064.............................. 11-160 P24259..................................1-10 P27178..................................8-54
P21065..................................1-80 P24274..................................2-60 P27179..................................8-64
P21066..................................1-82 P24282..................................1-52 P27180..................................8-58
P21067..................................1-84 P26818..................................1-46 P27181..................................8-60
P21104.................................. 2-36 P26819..................................1-48 P27182..................................8-72
P21109.................................. 6-24 P26820....................................1-4 P27183..................................8-76
P21110.................................. 6-28 P26821..................................1-42 P27184..................................8-88
P21161.................................. 4-12 P26838..................................6-40 P27428................................ 11-76
P21384..................................1-14 P26839..................................6-46 P27429................................ 11-78
P21393..................................6-14 P26879....................................4-6 P27430................................ 11-80
P21394..................................6-10 P26880....................................4-8 P27431................................ 11-82
P21429................................2-185 P26881..................................4-10 P27432................................ 11-98
P21436................................2-200 P26882.................................. 4-11 P27433.............................. 11-100
P21438................................2-192 P26909....................................2-6 P27434.............................. 11-102
P21643..................................1-36 P26910..................................2-74 P27435.............................. 11-104
P21824................................ 11-34 P26911.................................. 2-78 P27436.............................. 11-106
P21825................................ 11-38 P26912..................................2-82 P27437.............................. 11-110
P21826................................ 11-42 P26913................................2-104 P27948................................2-128
P21827................................ 11-46 P26914................................2-108 P27949................................2-132
P21828................................ 11-50 P26915................................ 2-112 P28150....................................1-8
P21829................................ 11-54 P26916................................2-142 P28151..................................1-12
P21830................................ 11-62 P26917................................2-170 P28152..................................1-16

xx ©2023 Yale Materials Handling Corporation A968


GENERAL INFORMATION

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

P28153..................................1-64 P28271.............................. 11-164 P33107..................................8-56


P28154..................................1-66 P28279.............................. 11-166 P33108..................................8-68
P28164................................2-140 P28280.............................. 11-167 P33164................................ 11-84
P28165................................2-144 P28636................................2-167 P33165................................ 11-86
P28166................................2-146 P30355..................................7-34 P33166................................ 11-88
P28167..................................4-24 P30417..................................8-80 P33167................................ 11-90
P28168..................................4-25 P31873..................................2-22 P33168................................ 11-91
P28169..................................4-26 P31999................................ 11-22 P33169................................ 11-92
P28170..................................4-27 P32406................................ 11-93 P33180.............................. 11-141
P28198..................................3-16 P32410................................ 11-94 P33492.............................. 11-150
P28199..................................3-18 P32417................................ 11-95 P34581................................2-196
P28200..................................3-20 P32428................................ 11-96 P34582................................2-198
P28201..................................3-22 P32429.............................. 11-155 P34583................................2-204
P28232..................................4-16 P32430.............................. 11-136 P34584................................2-206
P28252..................................1-26 P32431.............................. 11-123 P35067..................................2-66
P28253..................................1-28 P32432.............................. 11-134 P35481....................................2-3
P28254..................................1-30 P32433.............................. 11-118 P37120.............................. 11-140
P28255..................................1-32 P32795................................ 11-14 P38504................................2-190
P28256..................................1-34 P32833.............................. 11-112 P39107..................................1-69
P28257..................................2-16 P32835.............................. 11-108 P39143.............................. 11-138
P28258..................................2-32 P32868..................................6-54 P39147.............................. 11-126
P28259..................................2-64 P32869..................................6-60 P39352..................................6-62
P28260..................................2-86 P32870..................................6-66 P39353..................................6-74
P28261..................................2-90 P32871..................................6-72 P39356....................................6-8
P28262..................................2-94 P32872..................................6-78 P39357..................................6-12
P28263................................ 2-116 P32885..................................9-52 P39358..................................6-18
P28264................................2-120 P33102..................................9-26 P39359..................................6-16
P28265................................2-124 P33103..................................9-30 P39361..................................6-44
P28266................................2-152 P33104..................................9-42 P39362..................................6-50
P28267................................2-160 P33105..................................8-46 P39389..................................8-84
P28270.............................. 11-163 P33106..................................8-52 P39400..................................1-20

A968 ©2023 Yale Materials Handling Corporation xxi


GENERAL INFORMATION

NOTES

xxii ©2023 Yale Materials Handling Corporation A968


SECTION 1

1 GENERAL TRUCK
CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

ARMREST SLIDER ASSEMBLY


→ 9/2010 .................................................................................................................................................... 1-70
9/2010 → .................................................................................................................................................... 1-72
BATTERY SPACERS ...................................................................................................................................... 1-36
COUNTERWEIGHT ......................................................................................................................................... 1-3
COUNTERWEIGHT COVER
WITH RAPID CHARGE OPTION ................................................................................................................ 1-4
DASH AND STEERING COLUMN COVERS
FIXED COLUMN ......................................................................................................................................... 1-46
TELESCOPIC COLUMN ............................................................................................................................. 1-48
FENDER .......................................................................................................................................................... 1-50
FLOORPLATES AND COVERS ...................................................................................................................... 1-42
FORKS ............................................................................................................................................................ 1-82
OPTIONAL .................................................................................................................................................. 1-84
FORKS WITH LATCH
OPTIONAL .................................................................................................................................................. 1-86
FULL SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 4 ...................... 1-60
RECLINER AND DAMPER KITS - SHEET 2 OF 4 ..................................................................................... 1-62
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 3 OF 4 ......................................................... 1-64
GATE AND BATTERY ROLLER WITH BATTERY SPACER
→ S/N A968N07599L ................................................................................................................................. 1-22
27 INCH (S/N A968N07600L →) ................................................................................................................ 1-26
30 INCH (S/N A968N07600L →) ................................................................................................................ 1-28
33 INCH (S/N A968N07600L →) ................................................................................................................ 1-30
36 INCH (S/N A968N07600L →) ................................................................................................................ 1-32
40 INCH (S/N A968N07600L →) ................................................................................................................ 1-34
HOOD .............................................................................................................................................................. 1-38
LABELS
EXTERIOR .................................................................................................................................................. 1-74
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-78
INTERIOR ................................................................................................................................................... 1-76
LOAD BACKREST .......................................................................................................................................... 1-80
NON SUSPENSION SEAT
WITH BOLT IN SENSOR ............................................................................................................................ 1-52
WITHOUT ELECTRONIC CONTROLS - WITH SNAP IN SENSOR .......................................................... 1-54
WITHOUT ELECTRONIC CONTROLS - OPTIONAL ................................................................................. 1-56
OPERATOR MODULE
→ 9/2022 .................................................................................................................................................... 1-18
9/2022 → .................................................................................................................................................... 1-20
OVERHEAD GUARD
→ 11/2014 .................................................................................................................................................. 1-6
11/2014 → .................................................................................................................................................. 1-8
DRIVE-IN RACK (→ 10/2010) .................................................................................................................... 1-14
DRIVE-IN RACK (10/2010 →) .................................................................................................................... 1-16
FLAT (→ 11/2014) ...................................................................................................................................... 1-10
FLAT (11/2014 →) ...................................................................................................................................... 1-12
SEAT ATTACHING PARTS
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 .......................................................................................... 1-66

A968 ©2023 Yale Materials Handling Corporation 1-1


CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

SEAT SCISSORS
HEAVY DUTY - SWIVEL AND NON-SWIVEL SEATS ................................................................................ 1-69

1-2 ©2023 Yale Materials Handling Corporation A968


10-07 P19341

COUNTERWEIGHT (FIGURE 1-1)

ITEM PART NO. DESCRIPTION QTY


1 b 524302847
550048329 Counterweight ..................................................................................................... 1
1 a 524302848
550048330 Counterweight ..................................................................................................... 1
1 c 524302849
550048331 Counterweight ..................................................................................................... 1
2 580087336 Capscew ............................................................................................................. 2
3 940102912 Washer ............................................................................................................... 2
4 016100800 Shim .................................................................................................................... 1
5 504224291 Tow Pin ............................................................................................................... 1
6 580094180 Bolt ...................................................................................................................... 2
7 502566902 Washer ............................................................................................................... 2
8 580094178 Nut ...................................................................................................................... 2

FOOTNOTES:
a ERC045VG 27 in. Battery Compartment; c ERC050VG 27 in. Battery Compartment;
ERC050VG 30 in. BC; ERC055VG 33 in. BC; ERC060VG 33 in. BC; ERC065VG 36 in. BC;
ERC065VG 40 in. BC ERC070VG 40 in. BC
b ERC045VG 30-33.3 in. Battery Compartment;
ERC050VG 33 in. BC

A968 ©2023 Yale Materials Handling Corporation 1-3


P26820 04-13

COUNTERWEIGHT COVER (FIGURE 1-2)


WITH RAPID CHARGE OPTION

ITEM PART NO. DESCRIPTION QTY


1 518791613 Capscrew ............................................................................................................ 3
2 550026375 Cover .................................................................................................................. 1
3 550026374 Cover (Counterweight) ........................................................................................ 1
4 580041704 Insert ................................................................................................................... 3
5 582011387 Trim ..................................................................................................................... 1
6 582011386 Trim ..................................................................................................................... 1
7 582011385 Trim ..................................................................................................................... 1
8 582011384 Trim ..................................................................................................................... 1

1-4 ©2023 Yale Materials Handling Corporation A968


04-13 P26820

NOTES

A968 ©2023 Yale Materials Handling Corporation 1-5


P19356 04-09

OVERHEAD GUARD (FIGURE 1-3)


(→ 11/2014)

1-6 ©2023 Yale Materials Handling Corporation A968


04-09 P19356

OVERHEAD GUARD
(→ 11/2014)
KEY:
A: Standard Height (88.5 in.)
B: Low Height (86.5 in.)
QTY
ITEM PART NO. DESCRIPTION A B
1 a 550001363 Overhead Guard (27 in. Battery Compartment) ......................................... 1 ..
1 a 550001364 Overhead Guard (30 in. Battery Compartment) ......................................... 1 ..
1 b 550001365 Overhead Guard (33 in. Battery Compartment) ......................................... 1 ..
1 d 550001366 Overhead Guard (36 in. Battery Compartment) ......................................... 1 ..
1 c 550001367 Overhead Guard (40 in. Battery Compartment) ......................................... 1 ..
1 a 550001358 Overhead Guard (27 in. Battery Compartment) ......................................... .. 1
1 a 550001359 Overhead Guard (30 in. Battery Compartment) ......................................... .. 1
1 b 550001360 Overhead Guard (33 in. Battery Compartment) ......................................... .. 1
1 d 550001361 Overhead Guard (36 in. Battery Compartment) ......................................... .. 1
1 c 550001362 Overhead Guard (40 in. Battery Compartment) ......................................... .. 1
2 580056527 Capscrew ............................................................................................... 8 8
3 580044861 Insert ...................................................................................................... 2 2
4 580091639 Handle ................................................................................................... 1 1
5 580058269 Capscrew ............................................................................................... 2 2
6 580093987 Plug (0.53 Inch) ..................................................................................... 10 10
7 580010741 Plug ........................................................................................................ 2 2
8 582001247 Grommet ................................................................................................ 5 5
9 504241782 Plug ........................................................................................................ 4 4
10 582001304 Plug (0.90 Inch) ..................................................................................... 1 1
11 580093986 Plug (0.39 Inch) ..................................................................................... 2 2
12 580093286 Display Cover Assembly ........................................................................ 1 1
13 580096261 Screw ................................................................................................ 4 4
14 580030975 Screw (Button Head) ............................................................................. 2 2

FOOTNOTES:
a ERC45-50VG c ERC65-70VG
b ERC45-60VG d ERC65VG

A968 ©2023 Yale Materials Handling Corporation 1-7


P28150 04-14

OVERHEAD GUARD (FIGURE 1-4)


(11/2014 →)

1-8 ©2023 Yale Materials Handling Corporation A968


04-14 P28150

OVERHEAD GUARD
(11/2014 →)
KEY:
A: Standard Height (88.5 in.)
B: Low Height (86.5 in.)
QTY
ITEM PART NO. DESCRIPTION A B
1 a 550046734 Overhead Guard (27 in. Battery Compartment) ......................................... 1 ..
1 a 550046735 Overhead Guard (30 in. Battery Compartment) ......................................... 1 ..
1 b 550046736 Overhead Guard (33 in. Battery Compartment) ......................................... 1 ..
1 d 550046737 Overhead Guard (36 in. Battery Compartment) ......................................... 1 ..
1 c 550046738 Overhead Guard (40 in. Battery Compartment) ......................................... 1 ..
1 a 550046729 Overhead Guard (27 in. Battery Compartment) ......................................... .. 1
1 a 550046730 Overhead Guard (30 in. Battery Compartment) ......................................... .. 1
1 b 550046731 Overhead Guard (33 in. Battery Compartment) ......................................... .. 1
1 d 550046732 Overhead Guard (36 in. Battery Compartment) ......................................... .. 1
1 c 550046733 Overhead Guard (40 in. Battery Compartment) ......................................... .. 1
2 580056527 Capscrew ................................................................................................... 8 8
3 580044861 Insert .......................................................................................................... 2 2
4 580091639 Handle ........................................................................................................ 1 1
5 580058269 Capscrew ................................................................................................... 2 2
6 580093987 Plug (0.53 Inch) .......................................................................................... 13 13
7 580010741 Plug ............................................................................................................ 2 2
8 582001247 Grommet .................................................................................................... 5 5
9 504241782 Plug ............................................................................................................ 4 4
10 582001304 Plug (0.90 Inch) .......................................................................................... 1 1
11 580093986 Plug (0.39 Inch) .......................................................................................... 6 6
12 580093286 Display Cover Assembly ............................................................................ 1 1
13 580096261 Screw ..................................................................................................... 4 4
14 580030975 Screw (Button Head) .................................................................................. 2 2

FOOTNOTES:
a ERC45-50VG c ERC65-70VG
b ERC45-60VG d ERC65VG

A968 ©2023 Yale Materials Handling Corporation 1-9


P24259 05-12

OVERHEAD GUARD (FIGURE 1-5)


FLAT (→ 11/2014)

1-10 ©2023 Yale Materials Handling Corporation A968


05-12 P24259

OVERHEAD GUARD
FLAT (→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


1 a 524324834 Overhead Guard (27.5 inches) (Flat) .................................................................. 1
1 a 524324835 Overhead Guard (30.9 inches) (Flat) .................................................................. 1
1 b 524324836 Overhead Guard (33.3 inches) (Flat) .................................................................. 1
1 d 524324837 Overhead Guard (36.7 inches) (Flat) .................................................................. 1
1 c 524324838 Overhead Guard (39.9 inches) (Flat) .................................................................. 1
2 580056527 Capscrew ............................................................................................................ 8
3 580044861 Insert ................................................................................................................... 2
4 580091639 Handle ................................................................................................................ 1
5 580058269 Capscrew ............................................................................................................ 2
6 580093991 Plug (Yellow) (0.53 in) ......................................................................................... 10
7 580010740 Plug ..................................................................................................................... 2
8 582001247 Grommet ............................................................................................................. 5
9 580023056 Plug ..................................................................................................................... 4
10 582001304 Plug (0.90 Inch) .................................................................................................. 1
11 580093986 Plug (0.39 Inch) .................................................................................................. 2
12 580093286 Display Cover Assembly ..................................................................................... 1
13 580096261 Screw ............................................................................................................. 4
14 580030975 Screw (Button Head) .......................................................................................... 2

FOOTNOTES:
a ERC45-50VG c ERC65-70VG
b ERC45-60VG d ERC65VG

A968 ©2023 Yale Materials Handling Corporation 1-11


P28151 04-14

OVERHEAD GUARD (FIGURE 1-6)


FLAT (11/2014 →)

1-12 ©2023 Yale Materials Handling Corporation A968


04-14 P28151

OVERHEAD GUARD
FLAT (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


1 a 550046739 Overhead Guard (27 in. Battery Compartment) (Flat) ........................................ 1
1 a 550046740 Overhead Guard (30 in. Battery Compartment) (Flat) ........................................ 1
1 b 550046741 Overhead Guard (33 in. Battery Compartment) (Flat) ........................................ 1
1 c 550046742 Overhead Guard (36 in. Battery Compartment) (Flat) ........................................ 1
2 580056527 Capscrew ............................................................................................................ 8
3 580044861 Insert ................................................................................................................... 2
4 580091639 Handle ................................................................................................................ 1
5 580058269 Capscrew ............................................................................................................ 2
6 580093987 Plug (0.53 Inch) .................................................................................................. 13
7 580010741 Plug ..................................................................................................................... 2
8 582001247 Grommet ............................................................................................................. 5
9 504241782 Plug ..................................................................................................................... 4
10 582001304 Plug (0.90 Inch) .................................................................................................. 1
11 580093986 Plug (0.39 Inch) .................................................................................................. 6
12 580093286 Display Cover Assembly ..................................................................................... 1
13 580096261 Screw ............................................................................................................. 4
14 580030975 Screw (Button Head) .......................................................................................... 2
d 582006367 Trim ..................................................................................................................... 2

FOOTNOTES:
a ERC45-50VG c ERC65VG
b ERC45-60VG d Not Illustrated

A968 ©2023 Yale Materials Handling Corporation 1-13


P21384 09-09

OVERHEAD GUARD (FIGURE 1-7)


DRIVE-IN RACK (→ 10/2010)

1-14 ©2023 Yale Materials Handling Corporation A968


09-09 P21384

OVERHEAD GUARD
DRIVE-IN RACK (→ 10/2010)

ITEM PART NO. DESCRIPTION QTY


1 a 524305510 Overhead Guard (27 in. Battery Compartment) .................................................. 1
1 a 524305511 Overhead Guard (30 in. Battery Compartment) .................................................. 1
1 b 524305512 Overhead Guard (33 in. Battery Compartment) .................................................. 1
1 d 524305513 Overhead Guard (36 in. Battery Compartment) .................................................. 1
1 c 524305514 Overhead Guard (40 in. Battery Compartment) .................................................. 1
2 582003024 Cap ..................................................................................................................... 2
3 580090886 Hole Plug (Yellow) .............................................................................................. 12
4 524240692 Plug (Black) ........................................................................................................ 1
5 524208883 Grommet ............................................................................................................. 7
6 580056527 Capscrew ............................................................................................................ 8
7 580090277 Cover , Display ................................................................................................... 1
8 580041360 Grommet ............................................................................................................. 1
9 582042302
580049011 Capscrew ............................................................................................................ 2
10 582001247 Grommet ............................................................................................................. 3

FOOTNOTES:
a ERC45-50VG c ERC65-70VG
b ERC45-60VG d ERC65VG

A968 ©2023 Yale Materials Handling Corporation 1-15


P28152 04-14

OVERHEAD GUARD (FIGURE 1-8)


DRIVE-IN RACK (10/2010 →)

1-16 ©2023 Yale Materials Handling Corporation A968


04-14 P28152

OVERHEAD GUARD
DRIVE-IN RACK (10/2010 →)

ITEM PART NO. DESCRIPTION QTY


1 a 524305510 Overhead Guard (27 in. Battery Compartment) .................................................. 1
1 a 524305511 Overhead Guard (30 in. Battery Compartment) .................................................. 1
1 b 524305512 Overhead Guard (33 in. Battery Compartment) .................................................. 1
1 d 524305513 Overhead Guard (36 in. Battery Compartment) .................................................. 1
1 c 524305514 Overhead Guard (40 in. Battery Compartment) .................................................. 1
2 582003024 Cap ..................................................................................................................... 2
3 580093987 Plug (0.53 Inch) .................................................................................................. 10
4 582001304 Plug (0.90 Inch) .................................................................................................. 1
5 524208883 Grommet ............................................................................................................. 7
6 580056527 Capscrew ............................................................................................................ 8
7 580090277 Cover , Display ................................................................................................... 1
8 580041360 Grommet ............................................................................................................. 2
9 582042302
580049011 Capscrew ............................................................................................................ 2
10 580093986 Plug (0.39 Inch) .................................................................................................. 2
11 580093985 Plug (Black) ........................................................................................................ 2
12 580010741 Plug ..................................................................................................................... 1

FOOTNOTES:
a ERC45-50VG c ERC65-70VG
b ERC45-60VG d ERC65VG

A968 ©2023 Yale Materials Handling Corporation 1-17


P19441 03-08

OPERATOR MODULE (FIGURE 1-9)


(→ 9/2022)

1-18 ©2023 Yale Materials Handling Corporation A968


03-08 P19441

OPERATOR MODULE
(→ 9/2022)

ITEM PART NO. DESCRIPTION QTY


1 a 524327261 Cowl .................................................................................................................... 1
1 b 550092211 Cowl .................................................................................................................... 1
2 580032374 Capscrew ............................................................................................................ 4
3 580093935 Capscrew ............................................................................................................ 6
4 580044860 Insert ................................................................................................................... 6
5 a 550046723 Side Plate Wldmt (RH) ........................................................................................ 1
5 b 550091801 Side Plate Wldmt (RH) ........................................................................................ 1
6 524260552 Fastener .............................................................................................................. 4
6 580093985 Plug (Black) (Alternate Part) ............................................................................... 4
7 580056527 Capscrew ............................................................................................................ 2
8 a 550001490 Bulkhead ............................................................................................................. 1
8 b 550091800 Bulkhead ............................................................................................................. 1
9 580004218
580056528 Nut (Shoulder) .................................................................................................... 6
10 a 550046724 Side Plate Wldmt (LH) ........................................................................................ 1
10 b 550091802 Side Plate Wldmt (LH) ........................................................................................ 1
11 580056667 Capscrew ............................................................................................................ 2

FOOTNOTES:
a → 11/2014 b 11/2014 →

A968 ©2023 Yale Materials Handling Corporation 1-19


P39400 11-22

OPERATOR MODULE (FIGURE 1-10)


(9/2022 →)

1-20 ©2023 Yale Materials Handling Corporation A968


11-22 P39400

OPERATOR MODULE
(9/2022 →)

ITEM PART NO. DESCRIPTION QTY


1 580056667 Capscrew ............................................................................................................ 2
2 580004218
580056528 Nut (Shoulder) .................................................................................................... 6
3 580093985 Plug (Black) ........................................................................................................ 4
4 550092211 Cowl .................................................................................................................... 1
5 580056527 Capscrew ............................................................................................................ 2
6 550091802 Side Plate Wldmt (LH) ........................................................................................ 1
7 580093935 Capscrew ............................................................................................................ 6
8 580044860 Insert ................................................................................................................... 6
9 580026621 Nut (Fold Over) ................................................................................................... 2
10 550268144 Side Plate Wldmt (RH) ........................................................................................ 1
11 550271013 Cover .................................................................................................................. 1
12 582084727 Capscrew ............................................................................................................ 2
13 550268143 Bulkhead ............................................................................................................. 1
14 580032374 Capscrew ............................................................................................................ 4

A968 ©2023 Yale Materials Handling Corporation 1-21


P19495 03-09

GATE AND BATTERY ROLLER WITH BATTERY SPACER (FIGURE 1-11)


(→ S/N A968N07599L)

1-22 ©2023 Yale Materials Handling Corporation A968


03-09 P19495

GATE AND BATTERY ROLLER WITH BATTERY SPACER


(→ S/N A968N07599L)

ITEM PART NO. DESCRIPTION QTY


1 580074006 Trim Seal ............................................................................................................ 1
2 900005220 Capscrew ............................................................................................................ 9
3 580088662 Pad ..................................................................................................................... 1
4 a 449015115 Locknut ............................................................................................................... 1
4 c 582088890
909882405 Nut ...................................................................................................................... 1
4 d 504233271 Washer ............................................................................................................... 1
5 b 580030966 Capscrew ............................................................................................................ 2
5 d 580056667 Capscrew ............................................................................................................ 1
6 580088666 Spring ................................................................................................................. 1
7 518791649 Shim (0.031 Inch) ............................................................................................... 1
8 b 582000435 Gate (27.5 inch BC) ............................................................................................ 1
8 d 582005455 Gate (27.5 inch BC) ............................................................................................ 1
8 b 582000436 Gate (30.9 inch BC) ............................................................................................ 1
8 d 582005456 Gate (30.9 inch BC) ............................................................................................ 1
8 b 582000437 Gate (33.3 inch BC) ............................................................................................ 1
8 d 582005457 Gate (33.3 inch BC) ............................................................................................ 1
8 b 582000438 Gate (36.7 inch BC) ............................................................................................ 1
8 d 582005458 Gate (36.7 inch BC) ............................................................................................ 1
8 b 582000439 Gate (39.9 inch BC) ............................................................................................ 1
8 d 582005459 Gate (39.9 inch BC) ............................................................................................ 1
9 b 580017324 Capscrew ............................................................................................................ 1
9 d 580030972 Capscrew ............................................................................................................ 1
9 d 504233271 Washer ............................................................................................................... 1
10 b 580093853 Plate .................................................................................................................... 1
10 d 582025110 Plate .................................................................................................................... 1
11 d 580044860 Insert ................................................................................................................... 2
11 d 582007586 Insert ................................................................................................................... 3
12 580095171 Pad (Battery Slide) .............................................................................................. 1
13 449021006 Washer ............................................................................................................... 9
14 449015036 Locknut ............................................................................................................... 9
15 580095170 Pad ..................................................................................................................... 2
16 580093247 Rod ..................................................................................................................... 1
17 505008200 Spring ................................................................................................................. 1
18 520082889 Roll Pin ............................................................................................................... 1
19 580071587 Switch Assembly ................................................................................................. 1
20 580095847 Cover Plate ......................................................................................................... 1
20 582003401 Cover Plate (Alternate Part) ................................................................................ 1
21 580095933 Capscrew ............................................................................................................ 4
21 582007591 Capscrew (Alternate Part) .................................................................................. 4
22 580057864 Nut , nut plate ..................................................................................................... 1
23 449007034 Screw (M3 x .05 x 12) ......................................................................................... 2
23 449007035 Screw (Alternate Part) ........................................................................................ 2
24 449015024 Nut ...................................................................................................................... 4
25 580051442 Magnet , Reed Switch ......................................................................................... 1
26 580087919
582020963 Roller (27.5 inch BC) .......................................................................................... 3
26 580087919
582020963 Roller (33.3, 36.7, and 39.9 inch BC) ................................................................. 5
26 580087919 Roller (30.9 inch BC) .......................................................................................... 4

A968 ©2023 Yale Materials Handling Corporation 1-23


P19495 03-09

GATE AND BATTERY ROLLER WITH BATTERY SPACER


(→ S/N A968N07599L)

ITEM PART NO. DESCRIPTION QTY


582020963
27 582000361 Plate Wldmt (27 in. Battery Compartment) ......................................................... 1
27 582000362 Plate Wldmt (30 in. Battery Compartment) ......................................................... 1
27 582000363 Plate Wldmt (33 in. Battery Compartment) ......................................................... 1
27 582000364 Plate Wldmt (36 in. Battery Compartment) ......................................................... 1
27 582000365 Plate Wldmt (40 in. Battery Compartment) ......................................................... 1
28 580093854
582020964 Roller (30.9 and 39.9 inch BC) ........................................................................... 2
28 580093854
582020964 Roller (27.5, 33.3, 36.7 inch BC) ........................................................................ 1

FOOTNOTES:
a → 5/2010 c 5/2010 →
b → 7/2010 d 7/2010 →

1-24 ©2023 Yale Materials Handling Corporation A968


03-09 P19495

NOTES

A968 ©2023 Yale Materials Handling Corporation 1-25


P28252 06-14

GATE AND BATTERY ROLLER WITH BATTERY SPACER (FIGURE 1-12)


27 INCH (S/N A968N07600L →)

1-26 ©2023 Yale Materials Handling Corporation A968


06-14 P28252

GATE AND BATTERY ROLLER WITH BATTERY SPACER


27 INCH (S/N A968N07600L →)

ITEM PART NO. DESCRIPTION QTY


1 582000361 Plate Wldmt (27 in. Battery Compartment) ......................................................... 1
2 582024838 Gate (27 in. Battery Compartment) ..................................................................... 1
2 582024843 Plate Wldmt .................................................................................................... 1
2 520039889 Sealant ........................................................................................................... AR
3 582010979 Bushing .......................................................................................................... 1
4 582025832 Magnet ........................................................................................................... 1
5 580087919
582020963 Roller .................................................................................................................. 1
6 580093854
582020964 Roller .................................................................................................................. 3
7 016110700 Washer ............................................................................................................... 8
8 582025062 Switch Assembly ................................................................................................. 1
9 580093247 Rod ..................................................................................................................... 1
10 520082889 Roll Pin ............................................................................................................... 1
11 505008200 Spring ................................................................................................................. 1
12 580095170 Pad ..................................................................................................................... 2
13 580088662 Pad ..................................................................................................................... 1
14 900005220 Capscrew ............................................................................................................ 9
15 449021006 Washer ............................................................................................................... 9
16 449015036 Locknut ............................................................................................................... 9
17 582007586 Insert ................................................................................................................... 3
18 582025110 Plate .................................................................................................................... 1
19 580056667 Capscrew ............................................................................................................ 3
20 580088666 Spring ................................................................................................................. 1
21 504233271 Washer ............................................................................................................... 2
22 580030972 Capscrew ............................................................................................................ 1
23 582088890
909882405 Nut ...................................................................................................................... 1
24 580095171 Pad (Battery Slide) .............................................................................................. 1
25 580074006 Trim Seal ............................................................................................................ 1
26 518791649 Shim (0.031 Inch) ............................................................................................... 1
27 582026121 Bracket ................................................................................................................ 1
28 582025073 Shield .................................................................................................................. 1
29 580037179 Capscrew ............................................................................................................ 2
30 580009798 Capscrew ............................................................................................................ 2

A968 ©2023 Yale Materials Handling Corporation 1-27


P28253 06-14

GATE AND BATTERY ROLLER WITH BATTERY SPACER (FIGURE 1-13)


30 INCH (S/N A968N07600L →)

1-28 ©2023 Yale Materials Handling Corporation A968


06-14 P28253

GATE AND BATTERY ROLLER WITH BATTERY SPACER


30 INCH (S/N A968N07600L →)

ITEM PART NO. DESCRIPTION QTY


1 582000362 Plate Wldmt (30 in. Battery Compartment) ......................................................... 1
2 582024839 Gate (30 in. Battery Compartment) ..................................................................... 1
2 582024844 Plate Wldmt .................................................................................................... 1
2 520039889 Sealant ........................................................................................................... 1
3 582010979 Bushing .......................................................................................................... 1
4 582025832 Magnet ........................................................................................................... 1
5 580087919
582020963 Roller .................................................................................................................. 1
6 580093854
582020964 Roller .................................................................................................................. 5
7 016110700 Washer ............................................................................................................... 12
8 582025062 Switch Assembly ................................................................................................. 1
9 580093247 Rod ..................................................................................................................... 1
10 520082889 Roll Pin ............................................................................................................... 1
11 505008200 Spring ................................................................................................................. 1
12 580095170 Pad ..................................................................................................................... 2
13 580088662 Pad ..................................................................................................................... 1
14 900005220 Capscrew ............................................................................................................ 9
15 449021006 Washer ............................................................................................................... 9
16 449015036 Locknut ............................................................................................................... 9
17 582007586 Insert ................................................................................................................... 3
18 582025110 Plate .................................................................................................................... 1
19 580056667 Capscrew ............................................................................................................ 3
20 580088666 Spring ................................................................................................................. 1
21 504233271 Washer ............................................................................................................... 2
22 580030972 Capscrew ............................................................................................................ 1
23 582088890
909882405 Nut ...................................................................................................................... 1
24 580095171 Pad (Battery Slide) .............................................................................................. 1
25 580074006 Trim Seal ............................................................................................................ 1
26 518791649 Shim (0.031 Inch) ............................................................................................... 1
27 582026121 Bracket ................................................................................................................ 1
28 582025073 Shield .................................................................................................................. 1
29 580037179 Capscrew ............................................................................................................ 2
30 580009798 Capscrew ............................................................................................................ 2

A968 ©2023 Yale Materials Handling Corporation 1-29


P28254 06-14

GATE AND BATTERY ROLLER WITH BATTERY SPACER (FIGURE 1-14)


33 INCH (S/N A968N07600L →)

1-30 ©2023 Yale Materials Handling Corporation A968


06-14 P28254

GATE AND BATTERY ROLLER WITH BATTERY SPACER


33 INCH (S/N A968N07600L →)

ITEM PART NO. DESCRIPTION QTY


1 582000363 Plate Wldmt (33 in. Battery Compartment) ......................................................... 1
2 582024840 Gate (33 in. Battery Compartment) ..................................................................... 1
2 582024845 Plate Wldmt .................................................................................................... 1
2 520039889 Sealant ........................................................................................................... AR
3 582010979 Bushing .......................................................................................................... 1
4 582025832 Magnet ........................................................................................................... 1
5 580087919
582020963 Roller .................................................................................................................. 1
6 580093854
582020964 Roller .................................................................................................................. 5
7 016110700 Washer ............................................................................................................... 12
8 582025062 Switch Assembly ................................................................................................. 1
9 580093247 Rod ..................................................................................................................... 1
10 520082889 Roll Pin ............................................................................................................... 1
11 505008200 Spring ................................................................................................................. 1
12 580095170 Pad ..................................................................................................................... 2
13 580088662 Pad ..................................................................................................................... 1
14 900005220 Capscrew ............................................................................................................ 9
15 449021006 Washer ............................................................................................................... 9
16 449015036 Locknut ............................................................................................................... 9
17 582007586 Insert ................................................................................................................... 3
18 582025110 Plate .................................................................................................................... 1
19 580056667 Capscrew ............................................................................................................ 3
20 580088666 Spring ................................................................................................................. 1
21 504233271 Washer ............................................................................................................... 2
22 580030972 Capscrew ............................................................................................................ 1
23 582088890
909882405 Nut ...................................................................................................................... 1
24 580095171 Pad (Battery Slide) .............................................................................................. 1
25 580074006 Trim Seal ............................................................................................................ 1
26 518791649 Shim (0.031 Inch) ............................................................................................... 1
27 582026121 Bracket ................................................................................................................ 1
28 582025073 Shield .................................................................................................................. 1
29 580037179 Capscrew ............................................................................................................ 2
30 580009798 Capscrew ............................................................................................................ 2

A968 ©2023 Yale Materials Handling Corporation 1-31


P28255 06-14

GATE AND BATTERY ROLLER WITH BATTERY SPACER (FIGURE 1-15)


36 INCH (S/N A968N07600L →)

1-32 ©2023 Yale Materials Handling Corporation A968


06-14 P28255

GATE AND BATTERY ROLLER WITH BATTERY SPACER


36 INCH (S/N A968N07600L →)

ITEM PART NO. DESCRIPTION QTY


1 582000364 Plate Wldmt (36 in. Battery Compartment) ......................................................... 1
2 582024841 Gate (36 in. Battery Compartment) ..................................................................... 1
2 582024846 Plate Wldmt .................................................................................................... 1
2 520039889 Sealant ........................................................................................................... AR
3 582010979 Bushing .......................................................................................................... 1
4 582025832 Magnet ........................................................................................................... 1
5 580087919
582020963 Roller .................................................................................................................. 1
6 580093854
582020964 Roller .................................................................................................................. 5
7 016110700 Washer ............................................................................................................... 12
8 582025062 Switch Assembly ................................................................................................. 1
9 580093247 Rod ..................................................................................................................... 1
10 520082889 Roll Pin ............................................................................................................... 1
11 505008200 Spring ................................................................................................................. 1
12 580095170 Pad ..................................................................................................................... 2
13 580088662 Pad ..................................................................................................................... 1
14 900005220 Capscrew ............................................................................................................ 9
15 449021006 Washer ............................................................................................................... 9
16 449015036 Locknut ............................................................................................................... 9
17 582007586 Insert ................................................................................................................... 3
18 582025110 Plate .................................................................................................................... 1
19 580056667 Capscrew ............................................................................................................ 3
20 580088666 Spring ................................................................................................................. 1
21 504233271 Washer ............................................................................................................... 2
22 580030972 Capscrew ............................................................................................................ 1
23 582088890
909882405 Nut ...................................................................................................................... 1
24 580095171 Pad (Battery Slide) .............................................................................................. 1
25 580074006 Trim Seal ............................................................................................................ 1
26 518791649 Shim (0.031 Inch) ............................................................................................... 1
27 582026121 Bracket ................................................................................................................ 1
28 582025073 Shield .................................................................................................................. 1
29 580037179 Capscrew ............................................................................................................ 2
30 580009798 Capscrew ............................................................................................................ 2

A968 ©2023 Yale Materials Handling Corporation 1-33


P28256 06-14

GATE AND BATTERY ROLLER WITH BATTERY SPACER (FIGURE 1-16)


40 INCH (S/N A968N07600L →)

1-34 ©2023 Yale Materials Handling Corporation A968


06-14 P28256

GATE AND BATTERY ROLLER WITH BATTERY SPACER


40 INCH (S/N A968N07600L →)

ITEM PART NO. DESCRIPTION QTY


1 582000365 Plate Wldmt (40 in. Battery Compartment) ......................................................... 1
2 582024842 Gate (40 in. Battery Compartment) ..................................................................... 1
2 582024847 Plate Wldmt .................................................................................................... 1
2 520039889 Sealant ........................................................................................................... AR
3 582010979 Bushing .......................................................................................................... 1
4 582025832 Magnet ........................................................................................................... 1
5 580087919
582020963 Roller .................................................................................................................. 1
6 580093854
582020964 Roller .................................................................................................................. 6
7 016110700 Washer ............................................................................................................... 14
8 582025062 Switch Assembly ................................................................................................. 1
9 580093247 Rod ..................................................................................................................... 1
10 520082889 Roll Pin ............................................................................................................... 1
11 505008200 Spring ................................................................................................................. 1
12 580095170 Pad ..................................................................................................................... 2
13 580088662 Pad ..................................................................................................................... 1
14 900005220 Capscrew ............................................................................................................ 9
15 449021006 Washer ............................................................................................................... 9
16 449015036 Locknut ............................................................................................................... 9
17 582007586 Insert ................................................................................................................... 3
18 582025110 Plate .................................................................................................................... 1
19 580056667 Capscrew ............................................................................................................ 3
20 580088666 Spring ................................................................................................................. 1
21 504233271 Washer ............................................................................................................... 2
22 580030972 Capscrew ............................................................................................................ 1
23 582088890
909882405 Nut ...................................................................................................................... 1
24 580095171 Pad (Battery Slide) .............................................................................................. 1
25 580074006 Trim Seal ............................................................................................................ 1
26 518791649 Shim (0.031 Inch) ............................................................................................... 1
27 582026121 Bracket ................................................................................................................ 1
28 582025073 Shield .................................................................................................................. 1
29 580037179 Capscrew ............................................................................................................ 2
30 580009798 Capscrew ............................................................................................................ 2

A968 ©2023 Yale Materials Handling Corporation 1-35


P21643 12-09

BATTERY SPACERS (FIGURE 1-17)

1-36 ©2023 Yale Materials Handling Corporation A968


12-09 P21643

BATTERY SPACERS
ITEM PART NO. DESCRIPTION QTY
1 580019056 Capscrew (M10 x 1.5 x 80) ................................................................................. 2
1 504231285 Capscrew ............................................................................................................ 2
1 580009799 Screw (M10 x 1.5 x 50) ....................................................................................... 2
2 580090636 Plate .................................................................................................................... 2
3 580081348 Spacer ................................................................................................................ 28
4 580044862 Insert ................................................................................................................... 2
5 504231285 Capscrew ............................................................................................................ 2
5 520045581 Capscrew (M10 x 1.5 x 35) ................................................................................. 2
5 580023194 Capscrew (M10 x 1.5 x 45) ................................................................................. 2
5 580090637 Capscrew (M10 x 1.5 x 55) ................................................................................. 2
6 580027572 Nut ...................................................................................................................... 2

A968 ©2023 Yale Materials Handling Corporation 1-37


P19459 03-14

HOOD (FIGURE 1-18)

1-38 ©2023 Yale Materials Handling Corporation A968


03-14 P19459

HOOD
KEY:
A: E Hood Group
B: EE Hood Group
QTY
ITEM PART NO. DESCRIPTION A B
1 524292792 Hood (27 in. Battery Compartment) ........................................................... 1 ..
1 550064255 Hood (30 in. Battery Compartment) ........................................................... 1 ..
1 550064256 Hood (33 in. Battery Compartment) ........................................................... 1 ..
1 524292795 Hood (36 in. Battery Compartment) ........................................................... 1 ..
1 524292796 Hood (40 in. Battery Compartment) ........................................................... 1 ..
1 g 550204025 Hood - Modified (40 in. Battery Compartment) .......................................... 1 ..
1 524329722 Hood (27 in. Battery Compartment) ........................................................... .. 1
1 550064257 Hood (30 in. Battery Compartment) ........................................................... .. 1
1 550064258 Hood (33 in. Battery Compartment) ........................................................... .. 1
1 524329725 Hood (36 in. Battery Compartment) ........................................................... .. 1
1 524329726 Hood (40 in. Battery Compartment) ........................................................... .. 1
1 g 550204026 Hood - Modified (40 in. Battery Compartment) .......................................... .. 1
2 449021019 Washer ....................................................................................................... 4 4
3 580090502 Bolt ............................................................................................................. 2 2
4 582001012 Hinge .......................................................................................................... 2 2
5 580004218
580056528 Nut (Shoulder) ............................................................................................ 4 4
6 580056667 Capscrew ................................................................................................... 4 4
7 j 580089331 Spacer (27 in. BC) ...................................................................................... 4 4
7 j 580089331 Spacer (30-40 in. BC) ................................................................................ 2 2
8 580090208 Ball Stud (Alternate Part) ........................................................................... 2 2
8 582011620 Ball Stud (27 in. BC) ................................................................................... 2 2
8 582011621 Ball Stud (30-40 in. BC) ............................................................................. 2 2
9 580090209 Clip ............................................................................................................. 4 4
10 449015115 Locknut ....................................................................................................... 2 2
11 b 582000895 Gas Spring (Extra Light) ............................................................................. 2 2
11 a 582000896 Gas Spring (Light) ...................................................................................... 2 2
11 c f 582000897 Gas Spring (Medium) ................................................................................. 2 2
11 d 582000898 Gas Spring (Heavy) .................................................................................... 2 2
11 e 582000899 Gas Spring (Extra Heavy) .......................................................................... 2 2
12 937300910 Nut .............................................................................................................. 2 2
13 580090208 Ball Stud (Alternate Part) ........................................................................... 2 2
13 582011620 Ball Stud ..................................................................................................... 2 2
14 582012243 Hood Latch ................................................................................................. 1 ..
14 582013511 Latch Assembly .......................................................................................... .. 1
14 582005941 Lock ....................................................................................................... .. 1
14 582005943 Key ......................................................................................................... .. 2
14 582005945 Plate ....................................................................................................... .. 1
14 582012244 Hood Latch ............................................................................................ .. 1
15 501737903 Nut .............................................................................................................. 3 3
16 449021006 Washer ....................................................................................................... .. 3
17 932730903 Capscrew ................................................................................................... 3 3
18 926887302 Plug ............................................................................................................ 8 8
19 580090503 Handle ........................................................................................................ 2 2
20 258979300 Plug (Black) (36-40 in. BC) ........................................................................ 2 2
21 524240692 Plug (Black) (36-40 in. BC) ........................................................................ 1 1

A968 ©2023 Yale Materials Handling Corporation 1-39


P19459 03-14

HOOD
KEY:
A: E Hood Group
B: EE Hood Group
QTY
ITEM PART NO. DESCRIPTION A B
22 518790649 Screw (w/ rubber stop) (Stop) (27-36 in. BC) ............................................. 2 2
22 582005875 Bumper (40 in. BC) .................................................................................... 2 2
22 h i 580093986 Plug (0.39 Inch) .......................................................................................... 2 2
23 023604600 Washer (Stop Screw) ................................................................................. 2 2
24 014936600 Nut (Stop Screw) ........................................................................................ 2 2
h i 580086939 Rubber Mount ............................................................................................ 2 2
h i 580044861 Insert (Rubber Mount) ................................................................................ 2 2

FOOTNOTES:
a 27 in. BC with Full Suspension Seat and 30-36 f 40 in. BC with Non Suspension Seat
in. BC with Non Suspension Seat g 86.5in OHG w/ E-Hydraulics
b 27 in. BC with Non Suspension Seat h Drive-In Rack Overhead Guard
c 30-33 in. BC with Full Suspension Swivel Seat i Not Illustrated
and 30 in. BC with Full Suspension Non-Swivel j Used with 580090208 Ball Stud Only
Seat
d 36-40 in. BC with Full Suspension Non-Swivel
Seat or 33-36 in. BC with Full Suspension Swivel
Seat
e 40 in. BC with Full Suspension Swivel Seat

1-40 ©2023 Yale Materials Handling Corporation A968


03-14 P19459

NOTES

A968 ©2023 Yale Materials Handling Corporation 1-41


P26821 04-13

FLOORPLATES AND COVERS (FIGURE 1-19)

1-42 ©2023 Yale Materials Handling Corporation A968


04-13 P26821

FLOORPLATES AND COVERS


ITEM PART NO. DESCRIPTION QTY
1 580085910 Tail Light Base (LH) ............................................................................................ 1
2 580085909 Tail Light Base (RH) ............................................................................................ 1
3 580058212 Capscrew ............................................................................................................ 4
4 580044859 Insert ................................................................................................................... 4
4 580041704 Insert (Alternate Part) ......................................................................................... 4
5 580056815 Capscrew ............................................................................................................ 2
6 524292536 Cover (Counterweight) (Without Rapid Charge Option) ..................................... 1
6 a 550026374 Cover (Counterweight) (With Rapid Charge Option) (FP26820 [Page 1-4])...... 1
7 580008988 Nut (Fold Over) ................................................................................................... 2
8 580093442 Bracket (Counterweight Cover, LH) .................................................................... 1
9 580041704 Insert ................................................................................................................... 6
10 580056815 Capscrew ............................................................................................................ 4
10 580058269 Capscrew (Alternate Part) .................................................................................. 4
11 580044860 Insert ................................................................................................................... 4
12 580093443 Bracket (Counterweight Cover, RH) ................................................................... 1
13 582013857 Cover .................................................................................................................. 1
14 580026621 Nut (Fold Over) ................................................................................................... 2
14 580008988 Nut (Fold Over) (Alternate Part) .......................................................................... 2
15 580049231 Capscrew ............................................................................................................ 4
15 900014292 Capscrew (Alternate Part) .................................................................................. 4
16 582001156 Cover (Power Cable) .......................................................................................... 1
17 900014292 Capscrew ............................................................................................................ 2
17 580049231 Capscrew (Alternate Part) .................................................................................. 2
18 580026621 Nut (Fold Over) ................................................................................................... 2
19 505976542 Capscrew ............................................................................................................ 8
20 580087898 Side Plate (27 in. Battery Compartment LH) ...................................................... 1
20 580087899 Side Plate (30 in. Battery Compartment LH) ...................................................... 1
20 580087900 Side Plate (33 in. Battery Compartment LH) ...................................................... 1
20 580087901 Side Plate (36 in. Battery Compartment LH) ...................................................... 1
20 580087902 Side Plate (40 in. Battery Compartment LH) ...................................................... 1
21 580027573 Nut ...................................................................................................................... 2
22 580036662 Capscrew ............................................................................................................ 1
23 b 580093267 Side Plate (27 in. Battery Compartment RH) ...................................................... 1
23 d 582005685 Side Plate (27 in. Battery Compartment RH) ...................................................... 1
23 b 580093268 Side Plate (30 in. Battery Compartment RH) ...................................................... 1
23 d 582005686 Side Plate (30 in. Battery Compartment RH) ...................................................... 1
23 b 580093269 Side Plate (33 in. Battery Compartment RH) ...................................................... 1
23 d 582005687 Side Plate (33 in. Battery Compartment RH) ...................................................... 1
23 b 580093270 Side Plate (36 in. Battery Compartment RH) ...................................................... 1
23 d 582005688 Side Plate (36 in. Battery Compartment RH) ...................................................... 1
23 b 580093271 Side Plate (40 in. Battery Compartment RH) ...................................................... 1
23 d 582005689 Side Plate (40 in. Battery Compartment RH) ...................................................... 1
24 580026621 Nut (Fold Over) ................................................................................................... 1
24 580044861 Insert (Alternate Part) ......................................................................................... 1
25 580008988 Nut (Fold Over) ................................................................................................... 1
26 582005449 Plate (Vertical Battery Removal Cover) .............................................................. 1
27 580030966 Capscrew ............................................................................................................ 1
28 580056667 Capscrew ............................................................................................................ 3
29 582007586 Insert ................................................................................................................... 3
30 580087896 Step (RH) ............................................................................................................ 1
31 580008988 Nut (Fold Over) ................................................................................................... 6

A968 ©2023 Yale Materials Handling Corporation 1-43


P26821 04-13

FLOORPLATES AND COVERS


ITEM PART NO. DESCRIPTION QTY
32 580087895 Step (LH) ............................................................................................................ 1
33 c 580087531 Floormat (Manual Hydraulic) .............................................................................. 1
33 e 582006494 Floormat (Manual Hydraulic) .............................................................................. 1
33 c 580087530 Floormat (E Hydraulic) ........................................................................................ 1
33 e 582006495 Floormat (E Hydraulic) ........................................................................................ 1
34 580090353 Floorplate ............................................................................................................ 1
34 582019881 Floorplate (Alternate Part) .................................................................................. 1
35 580090356 Floorplate (E Hydraulic) ...................................................................................... 1
35 580090355 Floorplate (Manual Hydraulic) ............................................................................. 1
36 582002231 Cover (27 in. Battery Compartment) ................................................................... 1
36 582002230 Cover (30 in. Battery Compartment) ................................................................... 1
36 582002229 Cover (33 in. Battery Compartment) ................................................................... 1
36 582002228 Cover (36 in. Battery Compartment) ................................................................... 1
36 582002227 Cover (40 in. Battery Compartment) ................................................................... 1
37 580083871 Capscrew ............................................................................................................ 2
38 580088283 Cover (Latch) (Standard) .................................................................................... 1
38 580094795 Cover (Latch) (EE) .............................................................................................. 1
39 580026621 Nut (Fold Over) ................................................................................................... 2

FOOTNOTES:
a Not Illustrated d 7/2010 →
b → 7/2010 e S/N A968N02789H →
c → S/N A968N02788H

1-44 ©2023 Yale Materials Handling Corporation A968


04-13 P26821

NOTES

A968 ©2023 Yale Materials Handling Corporation 1-45


P26818 04-13

DASH AND STEERING COLUMN COVERS (FIGURE 1-20)


FIXED COLUMN

1-46 ©2023 Yale Materials Handling Corporation A968


04-13 P26818

DASH AND STEERING COLUMN COVERS


FIXED COLUMN

ITEM PART NO. DESCRIPTION QTY


1 580086579 Cover .................................................................................................................. 1
2 580086472 Cover (Lower) (Steering Column) ....................................................................... 1
3 580086473 Cover (Upper) (Steering Column) ....................................................................... 1
4 520038861 Capscrew ............................................................................................................ 4
5 580046139 Clip ...................................................................................................................... 2
6 909904403 Screw .................................................................................................................. 6
7 520041817 Panel , Plug (End) ............................................................................................... 2
8 520041892 Panel , Plug (Center) .......................................................................................... 1
9 520041863 Cover .................................................................................................................. 3
10 580093292 Plug ..................................................................................................................... 1
11 580044859 Insert ................................................................................................................... 4
12 932728908 Capscrew ............................................................................................................ 3
13 932728907 Capscrew ............................................................................................................ 1
14 580080880 Dash Panel ......................................................................................................... 1
15 ..... Nameplate .......................................................................................................... 1
16 505976530 Rivet .................................................................................................................... 4
17 580008064 Nameplate Cover ................................................................................................ 1
18 504225257 Nut , Foldover ..................................................................................................... 3
19 580086991 Cover , Park Brake (With Manual Park Brake) ................................................... 1
19 580086992
582011972 Cover (With Auto Park Brake) ............................................................................ 1
20 932728903 Capscrew ............................................................................................................ 3
21 580093242 Bracket (Harness Support) ................................................................................. 2

A968 ©2023 Yale Materials Handling Corporation 1-47


P26819 04-13

DASH AND STEERING COLUMN COVERS (FIGURE 1-21)


TELESCOPIC COLUMN

1-48 ©2023 Yale Materials Handling Corporation A968


04-13 P26819

DASH AND STEERING COLUMN COVERS


TELESCOPIC COLUMN

ITEM PART NO. DESCRIPTION QTY


1 580086579 Cover .................................................................................................................. 1
2 520038861 Capscrew ............................................................................................................ 4
3 580086580 Cover (Steering Column-Telescopic) .................................................................. 1
4 580046139 Clip ...................................................................................................................... 4
5 580029727 Capscrew ............................................................................................................ 1
6 449021002 Washer ............................................................................................................... 1
7 580086471 Cover (Steering Column-Upper) ......................................................................... 1
8 580086470 Cover (Steering Column-Lower) ......................................................................... 1
9 520041863 Cover .................................................................................................................. 3
10 580093292 Plug ..................................................................................................................... 1
11 580044859 Insert ................................................................................................................... 4
12 932728908 Capscrew ............................................................................................................ 3
13 520041817 Panel , Plug (End) ............................................................................................... 2
14 520041892 Panel , Plug (Center) .......................................................................................... 1
15 932728907 Capscrew ............................................................................................................ 1
16 909904403 Screw .................................................................................................................. 6
17 580093242 Bracket (Harness Support) ................................................................................. 2
18 504225257 Nut , Foldover ..................................................................................................... 3
19 580086991 Cover , Park Brake (With Manual Park Brake) ................................................... 1
19 580086992
582011972 Cover (With Auto Park Brake) ............................................................................ 1
20 932728903 Capscrew ............................................................................................................ 3
21 ..... Nameplate .......................................................................................................... 1
22 580008064 Nameplate Cover ................................................................................................ 1
23 505976530 Rivet .................................................................................................................... 4
24 580080880 Dash Panel ......................................................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 1-49


P19442 03-08

FENDER (FIGURE 1-22)

1-50 ©2023 Yale Materials Handling Corporation A968


03-08 P19442

FENDER
ITEM PART NO. DESCRIPTION QTY
1 c 524286106 Fender (LH) ........................................................................................................ 1
1 d 524286107 Fender (LH) ........................................................................................................ 1
2 c 524286108 Fender (RH) ........................................................................................................ 1
2 d 524286109 Fender (RH) ........................................................................................................ 1
3 580056527 Capscrew ............................................................................................................ 6
4 580004218
580056528 Nut (Shoulder) .................................................................................................... 6
a b 524224752 Plug ..................................................................................................................... 4

FOOTNOTES:
a Not Illustrated c Used with Standard Tread 21 x 9 Tires
b Used on the 21 x 7 and 21 x 8 Standard Tread d Used with Wide Tread Tires 21x 7, 21 x 8 and
without Fender Extensions 21.9.

A968 ©2023 Yale Materials Handling Corporation 1-51


P24282 06-12

NON SUSPENSION SEAT (FIGURE 1-23)


WITH BOLT IN SENSOR

1-52 ©2023 Yale Materials Handling Corporation A968


06-12 P24282

NON SUSPENSION SEAT


WITH BOLT IN SENSOR

ITEM PART NO. DESCRIPTION QTY


580085584 Seat Assy (Vinyl) ................................................................................................ 1
580085585 Seat Assy (Cloth) ................................................................................................ 1
1 580049906 Kit-Seat Cushion (Vinyl) ................................................................................. 1
1 580049895 Kit-Seat Cushion (Cloth) ................................................................................. 1
2 580049892 Hip Restraint (LH) ........................................................................................... 1
3 580062078 Kit-Seat Belt (Black) ....................................................................................... 1
3 580086211 Seat Belt (Standard) ....................................................................................... 1
4 580010704 Kit-Seat Rail ................................................................................................... 1
5 580049893 Hip Restraint (RH) .......................................................................................... 1
6 580091801 Wire Harness (Electronic Control Arm) .......................................................... 1
7 519996801 Information Case ............................................................................................ 1
7 519996803 Cover (Information Case) ............................................................................... 1
8 203142600 Capscrew ............................................................................................................ 2
8 014970700 Nut ...................................................................................................................... 2
9 582005697 Bracket ................................................................................................................ 1
10 580093232 Clamp ................................................................................................................. 1
b 580049891 Sensor (Operator Presence) ............................................................................... 1
a b 582043694 Seat Belt , Extension .......................................................................................... 1

FOOTNOTES:
a Compatible with seat belt 580086211 and b Not Illustrated
580074947.

A968 ©2023 Yale Materials Handling Corporation 1-53


P19407 04-14

NON SUSPENSION SEAT (FIGURE 1-24)


WITHOUT ELECTRONIC CONTROLS — WITH SNAP IN SENSOR

1-54 ©2023 Yale Materials Handling Corporation A968


04-14 P19407

NON SUSPENSION SEAT


WITHOUT ELECTRONIC CONTROLS – WITH SNAP IN SENSOR

ITEM PART NO. DESCRIPTION QTY


582003574 Seat-Non Suspension (Vinyl) .............................................................................. 1
582007900 Seat-Non Suspension (Cloth) ............................................................................. 1
1 580049906 Kit-Seat Cushion (Vinyl) ................................................................................. 1
1 580056941 Seat -Non Suspension (Cushion-Cloth) ......................................................... 1
2 580049892 Hip Restraint (LH) ........................................................................................... 1
3 580090679 Kit-Seat Rail ................................................................................................... 1
4 580097531 Sensor (Operator Presence) .......................................................................... 1
5 582000813 Bracket (Operator Presence Sensor) ............................................................. 1
6 582005028 Wire Harness .................................................................................................. 1
7 580049893 Hip Restraint (RH) .......................................................................................... 1
8 580056926 Box (Book) ...................................................................................................... 1
9 580018614 Cover .............................................................................................................. 1
10 580062078 Kit-Seat Belt (Black) ............................................................................................ 1
10 580086211 Seat Belt (Standard) ....................................................................................... 1
10 580074947 Seat Belt , High Visibility, Red ............................................................................ 1
11 504230271 Nut ...................................................................................................................... 4
12 580087659 Stud .................................................................................................................... 4
13 203081600 Capscrew ............................................................................................................ 2
14 502398907 Washer ............................................................................................................... 3
15 502097909 Locknut ............................................................................................................... 2
16 580092987 Cover (Seat-Side Electrical) ............................................................................... 1
17 582002621 Cover Plate ......................................................................................................... 1
18 940400905 Washer ............................................................................................................... 2
19 580092732 Capscrew ............................................................................................................ 2
20 449001412 Capscrew ............................................................................................................ 2
21 016103500 Washer ............................................................................................................... 1
22 580046396 Clamp ................................................................................................................. 1
23 580060018 Nut ...................................................................................................................... 2
24 023021000 Roll Pin ............................................................................................................... 1
a b 582043694 Seat Belt , Extension .......................................................................................... 1

FOOTNOTES:
a Compatible with seat belt 580086211 and b Not Illustrated
580074947.

A968 ©2023 Yale Materials Handling Corporation 1-55


P23476 04-14

NON SUSPENSION SEAT (FIGURE 1-25)


WITHOUT ELECTRONIC CONTROLS — OPTIONAL

1-56 ©2023 Yale Materials Handling Corporation A968


04-14 P23476

NON SUSPENSION SEAT


WITHOUT ELECTRONIC CONTROLS – OPTIONAL
KEY:
A: Vinyl Seat
B: Cloth Seat
QTY
ITEM PART NO. DESCRIPTION A B
582017111
582039517 Seat-Non Suspension Assy (Vinyl) ............................................................ 1 ..
582007900 Seat-Non Suspension (Cloth) .................................................................... .. 1
1 582095994 Seat-Non Suspension (Base) ................................................................ 1 ..
1 580056941 Seat -Non Suspension (Base) ............................................................... .. 1
2 449004073 Screw ..................................................................................................... 4 ..
2 ..... Screw ..................................................................................................... .. 4
3 582017709 Box , Operator Manual (Operator Manual Storage) ............................... 1 ..
3 580056926 Box (Book) (Operator Manual Storage) ................................................. .. 1
4 582017579 Cover (Manual Storage Box) ................................................................. 1 ..
4 580018614 Cover (Manual Storage Box) ................................................................. .. 1
5 ..... Hip Restraint (LH) .................................................................................. 1 ..
5 580049892 Hip Restraint (LH) .................................................................................. .. 1
6 582020971 Seat Rail Assembly (Includes Locking and Slave Seat Rails) ............... 2 ..
6 580090679 Kit-Seat Rail ........................................................................................... .. 2
7 449001014 Screw ..................................................................................................... 10 ..
7 ..... Screw ..................................................................................................... .. 10
8 582017110 Sensor Assy (Operator Presence) ......................................................... 1 ..
8 582032981 Sensor (Operator Presence Assembly) ................................................. .. 1
9 582017707 Sensor (Operator Presence System) ..................................................... 1 ..
10 580093232 Clamp .................................................................................................... 1 ..
11 ..... Hip Restraint (RH) ................................................................................. 1 ..
11 580049893 Hip Restraint (RH) ................................................................................. .. 1
12 580074947 Seat Belt , High Visibility, Red .................................................................... 1 1
12 580062078 Kit-Seat Belt (Black) ................................................................................... 1 1
12 580086211 Seat Belt (Standard) .............................................................................. 1 1
12 582024336 Seat Belt (High Visibility with Interlock) ...................................................... 1 1
12 582091466 Seat Belt (Red, High Visibility with Interlock) ............................................. 1 1
13 502097909 Locknut ....................................................................................................... 2 2
14 023021000 Roll Pin ....................................................................................................... 1 1
15 580056005 Washer ....................................................................................................... 3 3
16 582014024 Capscrew ................................................................................................... 1 1
17 d e 582004554 Plate ........................................................................................................... 2 2
17 d f 582042372 Plate ........................................................................................................... 2 2
18 d 580056815 Capscrew ................................................................................................... 4 4
18 c 580066670 Capscrew ................................................................................................... 4 4
19 580060018 Nut .............................................................................................................. 2 2
20 582005697 Bracket ....................................................................................................... 1 1
21 580046396 Clamp ......................................................................................................... 1 1
22 016103500 Washer ....................................................................................................... 1 1
23 449001412 Capscrew ................................................................................................... 2 2
24 520082877 Capscrew ................................................................................................... 1 1
a b 582043694 Seat Belt , Extension .................................................................................. 1 1

A968 ©2023 Yale Materials Handling Corporation 1-57


P23476 04-14

FOOTNOTES:
a Compatible with seat belt 580086211 and d With Standard, Low, or Drive-In Rack Overhead
580074947. Guard Option
b Not Illustrated e → PENDING PER ECN 159726
c With Flat Overhead Guard Option f PENDING PER ECN 159726 →

1-58 ©2023 Yale Materials Handling Corporation A968


04-14 P23476

NOTES

A968 ©2023 Yale Materials Handling Corporation 1-59


P21037 04-14

FULL SUSPENSION SEAT (FIGURE 1-26)


MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL — SHEET 1 OF 4

1-60 ©2023 Yale Materials Handling Corporation A968


04-14 P21037

FULL SUSPENSION SEAT


MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL – SHEET 1 OF 4

ITEM PART NO. DESCRIPTION QTY


580086313 Seat-Full Suspension (Vinyl-Maximum Travel) ................................................... 1
580086312 Seat-Full Suspension (Cloth-Maximum Travel) .................................................. 1
580086311
582003584 Seat-Full Suspension (Vinyl) (Swivel) ................................................................. 1
580086310
582003585 Seat-Full Suspension (Cloth) (Swivel) ................................................................ 1
c 580086309 Seat-Full Suspension (Vinyl-Low Profile) ........................................................... 1
c 580086308 Seat-Full Suspension (Cloth-Low Profile) ........................................................... 1
1 580095473 Kit-Cushion (Seat and Back, Cloth) ................................................................ 1
1 580095476 Kit-Cushion (Seat and Back, Vinyl) ................................................................ 1
2 580095474 Kit-Cushion (Back Cushion, Vinyl) ............................................................. 1
2 580095471 Kit-Cushion (Back Cushion, Cloth) ............................................................. 1
2 ..... Back Cushion ......................................................................................... 1
2 580057271 Screw ..................................................................................................... 2
3 580095475 Kit-Seat Cushion (Vinyl) ............................................................................. 1
3 580095472 Kit-Seat Cushion (Cloth) ............................................................................ 1
3 ..... Seat Cushion ......................................................................................... 1
3 580073651 Spring .................................................................................................... 2
3 580032260 Cotter Pin (Hair) ..................................................................................... 2
4 580095462 Kit-Weight Adjuster (FP28153 [Page 1-64])................................................... 1
5 580095463 Kit-Service (Front Panel) (Non Swivel) (FP28153 [Page 1-64])..................... 1
5 580095464 Kit-Service (Front Panel) (With Swivel) (FP28153 [Page 1-64]).................... 1
6 580095477 Kit-Seat Rail ................................................................................................... 1
6 ..... Locking Rail ................................................................................................ 1
6 ..... Slave Rail ................................................................................................... 1
6 ..... Bolt ............................................................................................................. 4
6 580057307 Nut .............................................................................................................. 4
7 582005028 Wire Harness .................................................................................................. 1
b 580014465 Information Case (Kit) ......................................................................................... 1
b 582012046 Bracket (Angle Controller) .................................................................................. 1
b 582020235 Lever Spring Pull ................................................................................................ 1
b 580049884 Sensor (Operator Presence) ............................................................................... 1
a 582015786
582126475 Kit - FLM Non Swivel w/ HD Scissors ................................................................. 1
a 582015787
582126476 Kit - FLM Swivel w/ HD Scissors ........................................................................ 1

FOOTNOTES:
a Also Includes Tether and 580095461 Kit-Recliner c With Restricted Suspension
on Sheet 2
b Not Illustrated

A968 ©2023 Yale Materials Handling Corporation 1-61


P21038 04-14

FULL SUSPENSION SEAT (FIGURE 1-27)


RECLINER AND DAMPER KITS — SHEET 2 OF 4

1-62 ©2023 Yale Materials Handling Corporation A968


04-14 P21038

FULL SUSPENSION SEAT


RECLINER AND DAMPER KITS – SHEET 2 OF 4

ITEM PART NO. DESCRIPTION QTY


1 a b 580095461 Kit-Recliner (Back Seat Adjustment) .................................................................. 1
2 ..... Knob ............................................................................................................... 1
3 ..... Lever .............................................................................................................. 1
4 580018642 Plate ............................................................................................................... 1
5 580095543 Spring ............................................................................................................. 1
6 580018643 Latch ............................................................................................................... 1
7 580057307 Nut .................................................................................................................. 2
8 a 580095460 Kit-Damper Service ............................................................................................. 1
9 580057260 Damper ........................................................................................................... 1
10 580057307 Nut .................................................................................................................. 2
11 580057266 Bolt ................................................................................................................. 2

FOOTNOTES:
a Included with Seat b Included with Seat and Non Swivel/Swivel Sets

A968 ©2023 Yale Materials Handling Corporation 1-63


P28153 04-14

FULL SUSPENSION SEAT (FIGURE 1-28)


SERVICE KITS FOR NON SWIVEL AND SWIVEL — SHEET 3 OF 4

1-64 ©2023 Yale Materials Handling Corporation A968


04-14 P28153

FULL SUSPENSION SEAT


SERVICE KITS FOR NON SWIVEL AND SWIVEL – SHEET 3 OF 4

ITEM PART NO. DESCRIPTION QTY


582015786
582126475 Kit - FLM Non Swivel w/ HD Scissors ................................................................. 1
582015787
582126476 Kit - FLM Swivel w/ HD Scissors ........................................................................ 1
582015791
582126477 Kit - FLM Non Swivel w/ HD Scissors ................................................................. 1
1 580095463 Kit-Service (Front Panel) (Non Swivel) ........................................................... 1
1 ..... Front Panel ................................................................................................. 1
2 ..... Capscrew ................................................................................................... 2
3 ..... Roll Pin ....................................................................................................... 1
4 580095464 Kit-Service (Front Panel) (With Swivel) .......................................................... 1
4 ..... Front Panel ................................................................................................. 1
5 ..... Swivel Knob ............................................................................................... 1
6 ..... Roll Pin ....................................................................................................... 1
7 ..... Capscrew ................................................................................................... 2
8 580095462 Kit-Weight Adjuster ......................................................................................... 1
8 ..... Knob ........................................................................................................... 1
9 ..... Cotter Pin ................................................................................................... 1
10 ..... Bushing ...................................................................................................... 1
11 ..... Washer ....................................................................................................... 1
12 ..... U-Joint ........................................................................................................ 1
13 582020235 Lever Spring Pull ............................................................................................ 2

A968 ©2023 Yale Materials Handling Corporation 1-65


P28154 04-14

SEAT ATTACHING PARTS (FIGURE 1-29)


NOT INCLUDED WITH SEAT — SHEET 4 OF 4

1-66 ©2023 Yale Materials Handling Corporation A968


04-14 P28154

SEAT ATTACHING PARTS


NOT INCLUDED WITH SEAT – SHEET 4 OF 4
KEY:
A: With Manual Levers
B: With Mini Levers
QTY
ITEM PART NO. DESCRIPTION A B
1 580084957 Armrest (LH) ............................................................................................... 1 1
2 580062078 Kit-Seat Belt (Black) ................................................................................... 1 1
2 580086211 Seat Belt (Standard) .............................................................................. 1 1
2 580074947 Seat Belt , High Visibility, Red .................................................................... 1 1
2 582024336 Seat Belt (High Visibility with Interlock) ...................................................... 1 1
2 582091466 Seat Belt (Red, High Visibility with Interlock) ............................................. 1 1
3 502097909 Locknut ....................................................................................................... 2 2
4 502398907 Washer ....................................................................................................... 3 3
4 580056005 Washer (Optional) ...................................................................................... 3 3
5 023021000 Roll Pin ....................................................................................................... 1 1
6 062151600 Capscrew ................................................................................................... 2 1
7 940600907 Washer ....................................................................................................... 6 ..
8 582002535 Spacer (Frame) .......................................................................................... 2 1
9 518803677 Nut .............................................................................................................. 4 2
10 203142800 Capscrew ................................................................................................... 2 1
11 203081600 Capscrew ................................................................................................... 1 1
11 520082877 Capscrew (Optional) .................................................................................. 1 1
12 203081600 Capscrew ................................................................................................... 1 ..
12 582014024 Capscrew (Optional) .................................................................................. 1 ..
13 580084956 Armrest (Right-Hand Side) ......................................................................... 1 ..
13 ..... Armrest (Electro-Hydraulic) (Right Hand Side) .......................................... .. 1
13 582002564 Armrest (Slider for Mini Lever) (FP23174 [Page 1-72])......................... .. 1
13 ..... Mini-Lever Modules (FP21438 [Page 2-192], FP21436 [Page 2-200]) .. 1
14 311207098 Screw ......................................................................................................... 2 1
15 580057451 Washer ....................................................................................................... 2 1
16 580092732 Capscrew ................................................................................................... 2 2
17 940400905 Washer ....................................................................................................... 2 2
18 580093030 Bracket ....................................................................................................... 1 ..
19 580092987 Cover (Seat-Side Electrical) ....................................................................... 1 1
20 c 582004554 Plate ........................................................................................................... 2 2
20 d 582047606 Plate ........................................................................................................... 2 2
21 580056815 Capscrew ................................................................................................... 4 4
22 203081800 Capscrew ................................................................................................... .. 1
22 582007018 Capscrew (Optional) .................................................................................. .. 1
23 580093325 Spacer ........................................................................................................ .. 1
b 312850042 Strap Clamp ............................................................................................... 1 1
580095465 Kit-Service Internal Tether-80 MM Travel ................................................... 1 1
580095466 Kit-Service Internal Tether-56 MM Travel ................................................... 1 1
580095467 Kit-Service Internal Tether-40 MM Travel ................................................... 1 1
a b 582043694 Seat Belt , Extension .................................................................................. 1 1

FOOTNOTES:
a Compatible with seat belt 580086211 and c → PENDING PER ECN 159726
580074947. d PENDING PER ECN 159726 →
b Not Illustrated

A968 ©2023 Yale Materials Handling Corporation 1-67


P28154 04-14

1-68 ©2023 Yale Materials Handling Corporation A968


10-21 P39107

SEAT SCISSORS (FIGURE 1-30)


HEAVY DUTY — SWIVEL AND NON-SWIVEL SEATS

ITEM PART NO. DESCRIPTION QTY


582015786
582126475 Kit - FLM Non Swivel w/ HD Scissors (Full Suspension) .................................... 1
582015787
582126476 Kit - FLM Swivel w/ HD Scissors (Full Suspension) ........................................... 1
582015791
582126477 Kit - FLM Non Swivel w/ HD Scissors (Restricted Suspension) ......................... 1
582126478 Kit-Service - HD Scissor Assembly ................................................................ 1
1 ..... Scissors ...................................................................................................... 1
2 580018650 Roller .......................................................................................................... 4
3 580067366 Bearing ....................................................................................................... 2
4 ..... Bolt ............................................................................................................. 2
5 ..... Washer ....................................................................................................... 4
6 580057307 Nut .............................................................................................................. 2

A968 ©2023 Yale Materials Handling Corporation 1-69


P20702 11-11

ARMREST SLIDER ASSEMBLY (FIGURE 1-31)


(→ 9/2010)

1-70 ©2023 Yale Materials Handling Corporation A968


11-11 P20702

ARMREST SLIDER ASSEMBLY


(→ 9/2010)

ITEM PART NO. DESCRIPTION QTY


580096837 Armrest (Right-Hand Side) Assembly ................................................................. 1
..... Armrest (Handle Slide Assy-Upper) ............................................................... 1
..... Armrest (Handle Slide Assy-Lower) ............................................................... 1
a 580096260 Handle (Slider) ........................................................................................... 2
1 580097245 Screw ......................................................................................................... 4
2 580083302 Armrest (Slider) .......................................................................................... 2
3 580041704 Insert .............................................................................................................. 3
4 580092816 Bracket Wldmt (Lower) ................................................................................... 1
5 582002565 Bracket Wldmt (Upper) ................................................................................... 1
6 580032377 Capscrew ....................................................................................................... 2
7 504230271 Nut .................................................................................................................. 6
8 580092815 Washer ........................................................................................................... 2
9 504071785 Washer ........................................................................................................... 1
10 909882404 Nut .................................................................................................................. 1
11 580046139 Clip ...................................................................................................................... 2
12 580083301 Washer ............................................................................................................... 1
13 580012279 Capscrew ............................................................................................................ 1
14 582003730 Cover .................................................................................................................. 1
15 932728910 Capscrew ............................................................................................................ 3
16 582003731 Cover .................................................................................................................. 1
17 203142800 Capscrew ............................................................................................................ 1
18 518803677 Nut ...................................................................................................................... 2
19 062151600 Capscrew ............................................................................................................ 1
a 940600908 Washer (Star) ..................................................................................................... 1
a 940400908 Washer (Star) ..................................................................................................... 6
a 900014292 Capscrew ............................................................................................................ 2
a. . . . . Mini-Lever Controls (FP21438 [Page 2-192], FP21436 [Page 2-200])............. 1

FOOTNOTES:
a Not Illustrated

A968 ©2023 Yale Materials Handling Corporation 1-71


P23174 04-11

ARMREST SLIDER ASSEMBLY (FIGURE 1-32)


(9/2010 →)

1-72 ©2023 Yale Materials Handling Corporation A968


04-11 P23174

ARMREST SLIDER ASSEMBLY


(9/2010 →)

ITEM PART NO. DESCRIPTION QTY


582002564 Armrest (Slider for Mini Lever) ............................................................................ 1
1 ..... Armrest (Handle Slide - Upper) ...................................................................... 1
1 580083302 Armrest (Slider) .......................................................................................... 1
2 580096260 Handle (Slider) ........................................................................................... 1
3 580097245 Screw ......................................................................................................... 2
4 582002565 Bracket Wldmt ................................................................................................ 1
5 940400908 Washer ........................................................................................................... 4
6 504230271 Nut .................................................................................................................. 4
7 580032377 Capscrew ....................................................................................................... 2
8 580041704 Insert .............................................................................................................. 3
9 ..... Armrest (Handle Slide Assy) .......................................................................... 1
9 580083302 Armrest (Slider) .......................................................................................... 1
10 580096260 Handle (Slider) ........................................................................................... 1
11 580097245 Screw ......................................................................................................... 2
12 504230271 Nut ...................................................................................................................... 2
13 940400908 Washer ............................................................................................................... 2
14 580012279 Capscrew ............................................................................................................ 1
15 582002619 Spacer ................................................................................................................ 1
16 062151600 Capscrew ............................................................................................................ 1
17 582002535 Spacer ................................................................................................................ 1
18 582003682 Bracket ................................................................................................................ 1
19 203142800 Capscrew ............................................................................................................ 1
20 582002534 Cover Plate ......................................................................................................... 1
21 518803677 Nut ...................................................................................................................... 2
22 582003730 Cover .................................................................................................................. 1
23 932728910 Capscrew ............................................................................................................ 5
24 582003731 Cover .................................................................................................................. 1
25 909882404 Nut ...................................................................................................................... 1
26 504071785 Washer ............................................................................................................... 1
27 580092815 Washer ............................................................................................................... 2
28 ..... Mini-Lever Control Arm (FP21438 [Page 2-192], FP21436 [Page 2-200])........ 1

A968 ©2023 Yale Materials Handling Corporation 1-73


P19438 03-08

LABELS (FIGURE 1-33)


EXTERIOR

1-74 ©2023 Yale Materials Handling Corporation A968


03-08 P19438

LABELS
EXTERIOR

ITEM PART NO. DESCRIPTION QTY


1 524208880 Label (Yale) ......................................................................................................... 2
2 524135491 U.L. Plate (Type E) ............................................................................................. 1
2 524135489 U.L. Plate ("EE" Construction) ............................................................................ 1
3 580058821 Label (Mast Warning) ......................................................................................... 2
4 504231215 Label (Mast Warning) ......................................................................................... 1
5 a. . . . . Label- Impact Rating ........................................................................................... 1
6 580055312 Label (Operator Warning) ................................................................................... 1
7 504231230 Label (Battery Spacer) ........................................................................................ 1
8 580095063 Label (Lock/Unlock) ............................................................................................ 1
9 524309148 Label (Yale) ......................................................................................................... 1
10 504231235 Label (Replace Operator Manual) ...................................................................... 1
11 580067647 Label (Electronic Hydraulics Caution) ................................................................. 2
12 580059788 Label (Swivel Seat) ............................................................................................. 1
13 912845301 Label (Yale) ......................................................................................................... 2
14 504575235 Label (UL Type EE) ............................................................................................ 2
15 580093704 Label (Freezer / Cooler) ...................................................................................... 1
15 580084552 Label (Cold Storage) (Alternate Part) ................................................................. 2
16 504231248 Label (No Riders) ................................................................................................ 2
17 504231252 Label (Pinch Point) ............................................................................................. 2
18 550036790 Label (Stability System) ...................................................................................... 2
19 524329106 Label (Yale) ......................................................................................................... 2
b 550188773 Label (Li-Ion Ready) ........................................................................................... 2

FOOTNOTES:
a Contact Your Local Yale Dealer b Not Illustrated

A968 ©2023 Yale Materials Handling Corporation 1-75


P19439 03-08

LABELS (FIGURE 1-34)


INTERIOR

1-76 ©2023 Yale Materials Handling Corporation A968


03-08 P19439

LABELS
INTERIOR

ITEM PART NO. DESCRIPTION QTY


1 504231296 Label (Operator Restraint) .................................................................................. 2
2 504955200 Label (Tilt Column) ............................................................................................. 1
3 504231265 Nameplate Label Tag .......................................................................................... 1
4 a. . . . . nameplate ........................................................................................................... 1
4 a 524220529 Nameplate (Nameplate Incomplete Truck) ......................................................... 1
4 a 550190776 Label (Patents and Trademarks) ........................................................................ 1
5 505976530 Rivet .................................................................................................................... 4
5 501904907 Rivet (Optional) ................................................................................................... 4
6 580008064 Nameplate Cover ................................................................................................ 1
7 580056430 Label (Parking Brake Warning) (w/o Electric Seat Brake) .................................. 1
7 580085532 Label (Parking Brake Warning) (w/ Electric Seat Brake) .................................... 1
8 524324509 Label YALE, Dome Style .................................................................................... 1
9 524328452 Label (Enhanced Performance) .......................................................................... 1

FOOTNOTES:
a Contact your local Yale dealer

A968 ©2023 Yale Materials Handling Corporation 1-77


P19440 03-08

LABELS (FIGURE 1-35)


HYDRAULIC CONTROL FUNCTIONS

1-78 ©2023 Yale Materials Handling Corporation A968


03-08 P19440

ITEM PART NO. DESCRIPTION QTY


1 580087338 Label - Lever Function ........................................................................................ 1

A968 ©2023 Yale Materials Handling Corporation 1-79


P21065 05-09

LOAD BACKREST (FIGURE 1-36)

1-80 ©2023 Yale Materials Handling Corporation A968


05-09 P21065

LOAD BACKREST
KEY:
A: Standard Carriage (Class II)
B: ISS Carriage (Class II)
C: Standard and ISS Carriage (Class III)
QTY
ITEM PART NO. DESCRIPTION A B C
1 550107272 Load Backrest 38.5in (Class II) ......................................................... 1 1 ..
1 550107267 Load Backrest (38.5 in) (Class III) ..................................................... .. .. 1
2 580055985 Capscrew .......................................................................................... 4 .. 4
2 580055746 Capscrew .......................................................................................... .. 4 4
3 580056007 Washer .............................................................................................. 4 4 4
4 580056001 Nut ..................................................................................................... 4 4 4

A968 ©2023 Yale Materials Handling Corporation 1-81


P21066 05-09

FORKS (FIGURE 1-37)

KEY:
A: 100 mm x 40 mm (4 in. x 1.5 in.) Standard Taper, Class II
B: 125 mm x 40 mm (5 in. x 1.5 in.) Full Bottom Taper, Class II
C: 125 mm x 50 mm (5.in x 2 in.) Standard Taper, Class III
D: 180 mm x 45 mm (6.5 in x 1.6 in.) Full Bottom Taper, Class III
QTY
ITEM PART NO. DESCRIPTION A B C D
1 504111201 Fork (36 in.) .............................................................................. 2 .. .. ..
1 504111208 Fork (40 in.) .............................................................................. 2 .. .. ..
1 504111202 Fork (42 in.) .............................................................................. 2 .. .. ..
1 504111203 Fork (48 in.) .............................................................................. 2 .. .. ..
1 504111204 Fork (54 in.) .............................................................................. 2 .. .. ..
1 504111205 Fork (60 in.) .............................................................................. 2 .. .. ..
1 524199293 Fork (36 in.) .............................................................................. .. 2 .. ..
1 524199294 Fork (42 in.) .............................................................................. .. 2 .. ..
1 524199295 Fork (48 in.) .............................................................................. .. 2 .. ..
1 518688601 Fork (36 in.) .............................................................................. .. .. 2 ..
1 518688602 Fork (42 in.) .............................................................................. .. .. 2 ..
1 518688603 Fork (48 in.) .............................................................................. .. .. 2 ..
1 518688604 Fork (54 in.) .............................................................................. .. .. 2 ..
1 518688605 Fork (60 in.) .............................................................................. .. .. 2 ..
1 518688607 Fork (72 in.) .............................................................................. .. .. 2 ..
1 524199312 Fork (42 in) ............................................................................... .. .. .. 2
1 524199314 Fork (48 in) ............................................................................... .. .. .. 2
1 524199316 Fork (54 in) ............................................................................... .. .. .. 2
2 580034999 Knob ..................................................................................... 1 1 1 1
3 580016736 Wedge Band ......................................................................... 1 1 1 1
4 580016727 Washer ................................................................................. 1 1 1 1
5 580026749 Spring ................................................................................... 1 1 .. ..
5 580026751 Spring ................................................................................... .. .. 1 1
6 580035000 Pin ........................................................................................ 1 1 .. ..
6 580035011 Pin ........................................................................................ .. .. 1 1
a 580035001 Pin , Pin Retainer .................................................................. 1 1 1 1
580035002 Kit-Latch (Kenhar) (Kenhar) ...................................................... 2 2 .. ..

1-82 ©2023 Yale Materials Handling Corporation A968


05-09 P21066

KEY:
A: 100 mm x 40 mm (4 in. x 1.5 in.) Standard Taper, Class II
B: 125 mm x 40 mm (5 in. x 1.5 in.) Full Bottom Taper, Class II
C: 125 mm x 50 mm (5.in x 2 in.) Standard Taper, Class III
D: 180 mm x 45 mm (6.5 in x 1.6 in.) Full Bottom Taper, Class III
QTY
ITEM PART NO. DESCRIPTION A B C D
582014775 Kit-Latch (Cascade) (Cascade) ................................................ 2 2 .. ..
580035017 Kit-Latch (Class III) (Kenhar) .................................................... .. .. 2 2
582014776 Kit-Latch (Class III) (Cascade) .................................................. .. .. 2 2

FOOTNOTES:
a Not Illustrated

A968 ©2023 Yale Materials Handling Corporation 1-83


P21067 05-09

FORKS (FIGURE 1-38)


OPTIONAL

KEY:
A: 100 mm x 40 mm (4 in. x 1.5 in.) Standard Taper. Class II
B: 125mm x 40mm (5 in. x 1.5 in) Full Bottom Taper, Class II
C: 125mm x 50mm (5 in x 2 in.) Standard Taper, Class III
D: 180 mm x 45 mm (7 in. x 1.75 in.) Full Bottom Taper, Class III
QTY
ITEM PART NO. DESCRIPTION A B C D
1 524199302 Fork (36 in.) .............................................................................. 2 .. .. ..
1 524199303 Fork (42 in.) .............................................................................. 2 .. .. ..
1 524199304 Fork (48 in.) .............................................................................. 2 .. .. ..
1 524199305 Fork (54 in.) .............................................................................. 2 .. .. ..
1 524199306 Fork (60 in.) .............................................................................. .. 2 .. ..
1 524199297 Fork (36 in.) .............................................................................. .. 2 .. ..
1 524199298 Fork (42 in.) .............................................................................. .. 2 .. ..
1 524199299 Fork (48 in.) .............................................................................. .. 2 .. ..
1 524199318 Fork (36 in.) .............................................................................. .. .. 2 ..
1 524199320 Fork (42 in.) .............................................................................. .. .. 2 ..
1 524199323 Fork (48 in.) .............................................................................. .. .. 2 ..
1 524199324 Fork (54 in.) .............................................................................. .. .. 2 ..
1 524199325 Fork (60 in.) .............................................................................. .. .. 2 ..
1 524199326 Fork (72 in) ............................................................................... .. .. .. 2
1 524199313 Fork (42 in) ............................................................................... .. .. .. 2
1 524199315 Fork (48 in) ............................................................................... .. .. .. 2
1 524199317 Fork (54 in.) .............................................................................. .. .. .. 2
2 580006844 Roll Pin ..................................................................................... 1 1 1 1
3 580006843 Latch ......................................................................................... 1 1 1 1
4 580006842 Spring ....................................................................................... 1 1 1 1
5 580049861 Pin ............................................................................................. 1 1 .. ..
5 580006841 Fork (Pin) .................................................................................. .. .. 1 1

1-84 ©2023 Yale Materials Handling Corporation A968


05-09 P21067

KEY:
A: 100 mm x 40 mm (4 in. x 1.5 in.) Standard Taper. Class II
B: 125mm x 40mm (5 in. x 1.5 in) Full Bottom Taper, Class II
C: 125mm x 50mm (5 in x 2 in.) Standard Taper, Class III
D: 180 mm x 45 mm (7 in. x 1.75 in.) Full Bottom Taper, Class III
QTY
ITEM PART NO. DESCRIPTION A B C D
580049860 Kit-Latch (Class II) .................................................................... 2 2 .. ..
580006840 Kit-Latch (Class III And IV) ....................................................... .. .. 2 2

A968 ©2023 Yale Materials Handling Corporation 1-85


P26986 08-13

FORKS WITH LATCH (FIGURE 1-39)


OPTIONAL

KEY:
A: 100 x 40 mm (4 in. x 1.6 in.) Class II Standard Taper
B: 125 x 40 mm ( 5 in. x 1.6 in.) Class II Polished Full Bottom Taper
C: 125 x 50 mm (5 in x 2 in.) Class III Standard Taper
D: 180 x 45 mm (7 in. x 1.8 in.) Class III Polished Full Bottom Taper
QTY
ITEM PART NO. DESCRIPTION A B C D
1 550080252 Fork (36 in.) .............................................................................. 2 .. .. ..
1 550080253 Fork (40 in.) .............................................................................. 2 .. .. ..
1 550080254 Fork (42 in.) .............................................................................. 2 .. .. ..
1 550080255 Fork (48 in.) .............................................................................. 2 .. .. ..
1 550080256 Fork (54 in.) .............................................................................. 2 .. .. ..
1 550080257 Fork (60 in.) .............................................................................. 2 .. .. ..
1 550080505 Fork (36 in.) .............................................................................. .. 2 .. ..
1 550080506 Fork (42 in.) .............................................................................. .. 2 .. ..
1 550080507 Fork (48 in.) .............................................................................. .. 2 .. ..
1 550080547 Fork (36 in.) .............................................................................. .. .. 2 ..
1 550080549 Fork (42 in) ............................................................................... .. .. 2 ..
1 550080552 Fork (48 in.) .............................................................................. .. .. 2 ..
1 550080553 Fork (54 in.) .............................................................................. .. .. 2 ..
1 550080556 Fork (60 in.) .............................................................................. .. .. 2 ..
1 550080559 Fork (72 in.) .............................................................................. .. .. 2 ..
1 550080717 Fork (42 in.) .............................................................................. .. .. .. 2
1 550080718 Fork (48 in.) .............................................................................. .. .. .. 2
1 550080719 Fork (54 in.) .............................................................................. .. .. .. 2
2 ..... Pin ............................................................................................. 1 1 1 1
3 ..... Lever ......................................................................................... 1 1 1 1
4 ..... Spring ....................................................................................... 1 1 1 1
5 ..... Pin ............................................................................................. 1 1 .. ..

1-86 ©2023 Yale Materials Handling Corporation A968


08-13 P26986

KEY:
A: 100 x 40 mm (4 in. x 1.6 in.) Class II Standard Taper
B: 125 x 40 mm ( 5 in. x 1.6 in.) Class II Polished Full Bottom Taper
C: 125 x 50 mm (5 in x 2 in.) Class III Standard Taper
D: 180 x 45 mm (7 in. x 1.8 in.) Class III Polished Full Bottom Taper
QTY
ITEM PART NO. DESCRIPTION A B C D
5 ..... Pin ............................................................................................. .. .. 1 1
582035685 Kit Fork Latch Mechanism (Class 2A) ...................................... 2 2 .. ..
582035686 Kit Fork Latch Mechanism ........................................................ .. .. 2 2

A968 ©2023 Yale Materials Handling Corporation 1-87


P26986 08-13

NOTES

1-88 ©2023 Yale Materials Handling Corporation A968


SECTION 2

2 ELECTRICAL SYSTEM
CONTENTS

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

AUXILIARY KEY SWITCH ............................................................................................................................... 2-41


BATTERY CONNECTOR AND CABLE ASSEMBLY
WITH RAPID CHARGE OPTION (→ S/N A968N06374K) ......................................................................... 2-36
WITH RAPID CHARGE OPTION (S/N A968N06375K →) ......................................................................... 2-38
WITHOUT RAPID CHARGE OPTION ........................................................................................................ 2-34
CONTACTOR
UL-E ............................................................................................................................................................ 2-24
UL-EE .......................................................................................................................................................... 2-26
CONTACTOR ASSEMBLY
→ S/N A968N06374K ................................................................................................................................ 2-18
S/N A968N06375K ↔ 11/2015 ................................................................................................................... 2-20
SEALED (11/2015 →) ................................................................................................................................ 2-22
CONTROL PANEL
→ S/N A968N06374K ................................................................................................................................ 2-10
S/N A968N06375K ↔ 11/2014 ................................................................................................................... 2-14
11/2014 → .................................................................................................................................................. 2-16
DISPLAY
LOW MOUNT .............................................................................................................................................. 2-46
DISPLAY GROUP AND HARNESS ................................................................................................................. 2-44
ELECTRICAL SYSTEM
→ 10/2013 .................................................................................................................................................. 2-4
10/2013 → .................................................................................................................................................. 2-6
LIGHTS
INBOARD REAR LIGHTS ........................................................................................................................... 2-60
WITH DRIVE-THRU RACK OVERHEAD GUARD ...................................................................................... 2-56
WITH OVERHEAD GUARD ........................................................................................................................ 2-52
MINI-LEVER CONTROLS
3 FUNCTION (→ PENDING PER ECN 16094502) ................................................................................... 2-192
3 FUNCTION - WITHOUT RTST (PENDING PER ECN 16094502 →) ..................................................... 2-196
3 FUNCTION - WITH RTST (PENDING PER ECN 16094502 →) ............................................................. 2-198
4 FUNCTION (→ PENDING PER ECN 16094502) ................................................................................... 2-200
4 FUNCTION - WITHOUT RTST (PENDING PER ECN 16094502 →) ..................................................... 2-204
4 FUNCTION - WITH RTST (PENDING PER ECN 16094502 →) ............................................................. 2-206
POWER CABLES
→ 11/2014 .................................................................................................................................................. 2-28
11/2014 → .................................................................................................................................................. 2-32
REAR HANDLE ............................................................................................................................................... 2-3
TILT SENSOR GROUP
TWO AND THREE STAGE ......................................................................................................................... 2-42
TRACTION SPEED LIMITER
→ 3/2019 .................................................................................................................................................... 2-64
3/2019 → .................................................................................................................................................... 2-66
TURN SIGNAL ................................................................................................................................................ 2-48
TURN SIGNAL SWITCH ................................................................................................................................. 2-50
VEHICLE SYSTEM MANAGER ...................................................................................................................... 2-40
WIRE HARNESS
BACK-UP ALARM STROBE ....................................................................................................................... 2-182
ENERGY STORAGE SYSTEM INTERFACE .............................................................................................. 2-190
FAN ADAPTOR - 80V ................................................................................................................................. 2-187

A968 ©2023 Yale Materials Handling Corporation 2-1


CONTENTS

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

FAN ADAPTOR - 36/48V ............................................................................................................................ 2-189


FRONT SWITCH ......................................................................................................................................... 2-184
JUMPER, REAR GRAB HANDLE ............................................................................................................... 2-185
LH LIGHT WITH OVERHEAD GUARD - WITHOUT TURN SIGNALS (→ 10/2013) ................................. 2-134
LH LIGHT WITH OVERHEAD GUARD - WITH TURN SIGNALS (→ 10/2013) ......................................... 2-136
LH LIGHT WITH OVERHEAD GUARD - DRIVE-THRU RACK (→ 10/2013) ............................................ 2-138
LH LIGHT WITH OVERHEAD GUARD - WITH INBOARD REAR LIGHTS MOUNT .................................. 2-140
LH LIGHT WITH OVERHEAD GUARD - WITHOUT TURN SIGNALS (10/2013 →) ................................. 2-142
LH LIGHT WITH OVERHEAD GUARD - WITH TURN SIGNALS ............................................................... 2-144
MAIN - 36/48 VOLT WITHOUT LIGHTS OR ELECTROHYDRAULICS ...................................................... 2-146
MAIN LIGHTS CHASSIS - 36/48V (→ 11/2014) ........................................................................................ 2-148
MAIN LIGHTS CHASSIS - 36/48V (11/2014 →) ........................................................................................ 2-152
MAIN LIGHTS CHASSIS - 80V (→ 11/2014) ............................................................................................. 2-156
MAIN LIGHTS CHASSIS - 80V (11/2014 →) ............................................................................................. 2-160
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 1 0F 2 (→ 10/2013) ................................................ 2-98
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 2 0F 2 (→ 10/2013) ................................................ 2-102
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 1 OF 3 (10/2013 ↔ 11/2014) .................................. 2-104
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 2 OF 3 (10/2013 ↔ 11/2014) .................................. 2-108
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 3 OF 3 (10/2013 ↔ 11/2014) .................................. 2-112
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 1 OF 3 (11/2014 →) ................................................ 2-116
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 2 OF 3 (11/2014 →) ................................................ 2-120
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 3 OF 3 (11/2014 →) ................................................ 2-124
MAIN WITH MANUAL HYDRAULICS - SHEET 1 OF 2 (→ 10/2013) ........................................................ 2-68
MAIN WITH MANUAL HYDRAULICS - SHEET 2 OF 2 (→ 10/2013) ........................................................ 2-72
MAIN WITH MANUAL HYDRAULICS - SHEET 1 OF 3 (10/2013 ↔ 11/2014) .......................................... 2-74
MAIN WITH MANUAL HYDRAULICS - SHEET 2 OF 3 (10/2013 ↔ 11/2014) .......................................... 2-78
MAIN WITH MANUAL HYDRAULICS - SHEET 3 OF 3 (10/2013 ↔ 11/2014) .......................................... 2-82
MAIN WITH MANUAL HYDRAULICS - SHEET 1 OF 3 (11/2014 →) ........................................................ 2-86
MAIN WITH MANUAL HYDRAULICS - SHEET 2 OF 3 (11/2014 →) ........................................................ 2-90
MAIN WITH MANUAL HYDRAULICS - SHEET 3 OF 3 (11/2014 →) ........................................................ 2-94
MANUAL HYDRAULICS (→ 11/2014) ....................................................................................................... 2-166
MANUAL HYDRAULICS (11/2014 →) ....................................................................................................... 2-167
MANUAL INTERLOCK ................................................................................................................................ 2-186
PARK BRAKE .............................................................................................................................................. 2-180
RH LIGHT WITH FREEZER DISPLAY - WITH TURN SIGNALS-HIGH MOUNT (→ 10/2013) ................. 2-172
RH LIGHT WITH FREEZER DISPLAY - WITH TURN SIGNALS-HIGH MOUNT (10/2013 →) ................. 2-174
RH LIGHT WITH FREEZER DISPLAY - WITH TURN SIGNALS-LOW MOUNT (10/2013 →) .................. 2-175
RH LIGHT WITH STANDARD DISPLAY - WITHOUT TURN SIGNALS-HIGH MOUNT (→ 10/2013) ....... 2-168
RH LIGHT WITH STANDARD DISPLAY - WITHOUT TURN SIGNALS-HIGH MOUNT (10/2013 →) ....... 2-170
RH LIGHT WITH STANDARD DISPLAY - WITHOUT TURN SIGNALS-LOW MOUNT (10/2013 →) ........ 2-171
SEAT WITH E-HYDRAULICS ..................................................................................................................... 2-130
SEAT WITH E-HYDRAULICS - WITH SEAT BELT SEQUENCE MODULE ............................................... 2-132
SEAT WITH MANUAL HYDRAULICS ......................................................................................................... 2-127
SEAT WITH MANUAL HYDRAULICS - WITH SEAT BELT SEQUENCE MODULE ................................... 2-128
STEERING COLUMN ................................................................................................................................. 2-164
SYNCHRONOUS STEERING ..................................................................................................................... 2-178
TURN SIGNAL ............................................................................................................................................ 2-176

2-2 ©2023 Yale Materials Handling Corporation A968


11-19 P35481

REAR HANDLE (FIGURE 2-1)

ITEM PART NO. DESCRIPTION QTY


580051747 Handle (Assembly) ............................................................................................. 1
580094182 Handle (Assembly) (Freezer) .............................................................................. 1
1 580050959 Handle ............................................................................................................ 1
2 582119689 Switch , Push Button ...................................................................................... 1
2 580094608
582120370 Cap (Freezer Only) ......................................................................................... 1
3 ..... Connector Assembly (CRP79) Alternate Horn ............................................... 1
3 580022893 Connector (2 Pin) ....................................................................................... 1
3 505968540 Connector (Secondary Lock) ..................................................................... 1
3 505968514 Terminal (Pin) ............................................................................................. 2
4 580044908 Conduit ........................................................................................................... 1
a 580058448 Cable-Bulk (FT) (White) ................................................................................. AR
b 580058449 Cable-Bulk (FT) (Dark Green) ........................................................................ AR

FOOTNOTES:
a From switch pin 1 to CRP79 pin 1 b From switch pin 2 to CRP79 pin 2

A968 ©2023 Yale Materials Handling Corporation 2-3


P19487 05-09

ELECTRICAL SYSTEM (FIGURE 2-2)


(→ 10/2013)

2-4 ©2023 Yale Materials Handling Corporation A968


05-09 P19487

ELECTRICAL SYSTEM
(→ 10/2013)
KEY:
A: Electric Hydraulic
B: Manual Hydraulic
QTY
ITEM PART NO. DESCRIPTION A B
1 582000665 Wire Harness (FP19369 [Page 2-98], FP19370 [Page 2-102])................ 1 ..
1 582000664 Wire Harness (FP19427 [Page 2-68], FP19377 [Page 2-72]).................. .. 1
2 580093617 Wire Harness (Steer Column) (FP19919 [Page 2-164])............................ 1 1
3 580090484 Horn (24/48 V) ............................................................................................ 1 1
3 580087486
580090485 Horn (72/80 V) ............................................................................................ 1 1
4 580030966 Capscrew ................................................................................................... 1 1
5 580027573 Nut .............................................................................................................. 1 1
6 506395532 Capscrew ................................................................................................... 2 1
7 580085375 Relay (Mini) (Synchronous Steering Valve) ............................................... 2 1
8 582007762 Clip , Nut .................................................................................................... 2 1
9 580094690 Relay (Key Switch) ..................................................................................... 1 1
10 580026621 Nut (Fold Over) .......................................................................................... 2 2
11 580030966 Capscrew ................................................................................................... 4 4
12 580027573 Nut .............................................................................................................. 2 2
13 b 580090755 Drip Shield (27 in. Battery Compartment) .................................................. 1 1
13 c 580093130 Drip Shield (27 in. Battery Compartment) .................................................. 1 1
13 b 580090756 Drip Shield (30 in. Battery Compartment) .................................................. 1 1
13 c 580093131 Drip Shield (30 in. Battery Compartment) .................................................. 1 1
13 b 580090757 Drip Shield (33 in. Battery Compartment) .................................................. 1 1
13 c 580093132 Drip Shield (33 in. Battery Compartment) .................................................. 1 1
13 b 580090758 Drip Shield (36 in. Battery Compartment) .................................................. 1 1
13 c 580093133 Drip Shield (36 in. Battery Compartment) .................................................. 1 1
13 b 580090759 Drip Shield (40 in. Battery Compartment) .................................................. 1 1
13 c 580093134 Drip Shield (40 in. Battery Compartment) .................................................. 1 1
14 580046451 Capscrew ................................................................................................... 1 1
14 a 940600909 Washer ....................................................................................................... 1 1
15 580027572 Nut .............................................................................................................. 1 1
16 504232275 Static Strap ................................................................................................. 1 1
17 580089956 Wire Harness (Synchronous Steering) (FP19920 [Page 2-178])............... 1 1
580025559 Clip (Not Illustrated) ................................................................................... 3 3
580096639 Bracket (Not Illustrated) ............................................................................. 1 1
582011589 Bracket (Not Illustrated)(Alternate Part) ..................................................... 1 1

FOOTNOTES:
a Not Illustrated c 12/2009 →
b → 12/2009

A968 ©2023 Yale Materials Handling Corporation 2-5


P26909 04-14

ELECTRICAL SYSTEM (FIGURE 2-3)


(10/2013 →)

2-6 ©2023 Yale Materials Handling Corporation A968


04-14 P26909

ELECTRICAL SYSTEM
(10/2013 →)
KEY:
A: Electric Hydraulic
B: Manual Hydraulic
QTY
ITEM PART NO. DESCRIPTION A B
1 c 582027499 Wire Harness (FP26913 [Page 2-104], FP26914 [Page 2-108],
FP26915 [Page 2-112]).............................................................................. 1 ..
1 c 582027500 Wire Harness (FP26910 [Page 2-74], FP26911 [Page 2-78],
FP26912 [Page 2-82])................................................................................ .. 1
1 d 582037642 Wire Harness (FP28263 [Page 2-116], FP28264 [Page 2-120],
FP28265 [Page 2-124]).............................................................................. 1 ..
1 d 582037643 Wire Harness (Main) (FP28260 [Page 2-86], FP28261 [Page 2-90],
FP28262 [Page 2-94])................................................................................ .. 1
2 580093617 Wire Harness (Steer Column) (FP19919 [Page 2-164])............................ 1 1
3 580090484 Horn (36/48V) ............................................................................................. 1 1
3 580087486
580090485 Horn (80V) .................................................................................................. 1 1
4 580030966 Capscrew ................................................................................................... 1 1
5 580027573 Nut .............................................................................................................. 1 1
6 506395532 Capscrew ................................................................................................... 1 1
7 580085375 Relay (Mini) (Synchronous Steering , Valve) ............................................. 1 1
8 582007762 Clip , Nut .................................................................................................... 2 2
9 580094690 Relay (Key Switch) ..................................................................................... 1 1
10 580026621 Nut (Fold Over) .......................................................................................... 1 1
11 580030966 Capscrew ................................................................................................... 3 3
12 580027573 Nut .............................................................................................................. 2 2
13 940600909 Washer ....................................................................................................... 1 1
13 a 021648700 Lockwasher ................................................................................................ 1 1
14 580046451 Capscrew ................................................................................................... 1 1
14 a 580049387 Capscrew ................................................................................................... 1 1
15 580027572 Nut .............................................................................................................. 1 1
15 a 449015036 Locknut ....................................................................................................... 1 1
16 504232275 Static Strap ................................................................................................. 1 1
16 582064171 Static Strap (Loop Style) ............................................................................ 1 1
17 504225257 Nut , Foldover (27 in. Battery Compartment) ............................................. 1 1
17 580026621 Nut (Fold Over) (30-40 in. Battery Compartment) ...................................... 1 1
18 520042832 Washer ....................................................................................................... 1 1
19 580039438 Capscrew (27 in. Battery Compartment) .................................................... 1 1
19 580030966 Capscrew (30-40 in. Battery Compartment) ............................................... 1 1
20 580089956 Wire Harness (Synchronous Steering) (FP19920 [Page 2-178])............... 1 1
21 582011589 Bracket ....................................................................................................... 1 1
22 580088670 Wire Harness (Seat) (FP19739 [Page 2-130])........................................... 1 ..
22 b 582039044 Wire Harness (Seat) (FP27949 [Page 2-132])........................................... 1 ..
22 580088723 Wire Harness (Seat) (FP19738 [Page 2-127])........................................... .. 1
22 b 582039045 Wire Harness (Seat) (FP27948 [Page 2-128])........................................... .. 1
23 312850034 Strap Clamp ............................................................................................... 1 1
24 640136901 Grommet .................................................................................................... 1 1
25 580025559 Clip ............................................................................................................. 2 2
26 b 582038671
582058583 Control Module (Seat Belt Sequence) ....................................................... 1 1

A968 ©2023 Yale Materials Handling Corporation 2-7


P26909 04-14

ELECTRICAL SYSTEM
(10/2013 →)
KEY:
A: Electric Hydraulic
B: Manual Hydraulic
QTY
ITEM PART NO. DESCRIPTION A B
582062046
26 b 582097949 Control Module (Seat Belt Sequence) (Alternate Part) .............................. 1 1
27 b 582038799 Tape ........................................................................................................... 1 1
28 580093130 Drip Shield (27 in. Battery Compartment) .................................................. 1 1
28 580093131 Drip Shield (30 in. Battery Compartment) .................................................. 1 1
28 580093132 Drip Shield (33 in. Battery Compartment) .................................................. 1 1
28 580093133 Drip Shield (36 in. Battery Compartment) .................................................. 1 1
28 580093134 Drip Shield (40 in. Battery Compartment) .................................................. 1 1

FOOTNOTES:
a With Loop Style Strap c → 11/2014
b With Seat Belt Sequence Module d 11/2014 →

2-8 ©2023 Yale Materials Handling Corporation A968


04-14 P26909

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-9


P24225 09-07

CONTROL PANEL (FIGURE 2-4)


(→ S/N A968N06374K)

2-10 ©2023 Yale Materials Handling Corporation A968


09-07 P24225

CONTROL PANEL
(→ S/N A968N06374K)
KEY:
A: Standard Performance
B: Enhanced Performance
QTY
ITEM PART NO. DESCRIPTION A B
580087440 Control Panel Assembly (36/48 Volt) (ERC 045-50VG) ............................. 1 ..
580094657 Control Panel Assembly (36/48 Volt) (ERC 055-70VG) ............................. 1 ..
580087441 Control Panel Assembly (36/48 Volt) (ERC 045-50VG) ............................. .. 1
580087443 Control Panel Assembly (72/80 Volt) (ERC 055-70VG) ............................. .. 1
1 580078623 Controller -Type 1 (36/48 Volt) (ERC 045-50VG) .................................. 2 ..
1 a 580078625 Controller -Type 2 (36/48 Volt) (ERC 055-70VG) .................................. .. 2
1 580078623 Controller -Type 1 (36/48 Volt) (ERC 055-70VG)(Pump Controller) ...... 1 ..
1 a 580078625 Controller -Type 2 (36/48 Volt) (ERC 055-70VG)(Traction Cont.) .......... 1 ..
1 a 580078626 Controller -Type 2 (72/80 Volt) (ERC 060-70VG) .................................. .. 2
2 580036662 Capscrew (ERC 045-50VG) .................................................................. 8 12
2 580036662 Capscrew (ERC 055-70VG) .................................................................. 10 ..
3 580056613 Fastener ................................................................................................. 2 2
4 580026812 Clip ......................................................................................................... 2 2
5 580087444 Bracket (Harness Mounting) .................................................................. 1 1
6 580087445 Heatsink (Motor Controller) .................................................................... 1 1
7 580078620 Fan (12V) ............................................................................................... 2 ..
7 580092606 Fan (36/48 Volt)(ERC 045-50VG) .......................................................... .. 2
7 582005904 Fan (12V) (72/80 Volt)(ERC 055-70VG) ................................................ .. 2
8 580051609 Guard ..................................................................................................... 2 2
9 580093848 Screw ..................................................................................................... 8 ..
9 550004113 Screw (36/48 Volt)(ERC 045-50VG) ...................................................... .. 8
9 582005905 Screw (72/80 Volt)(ERC 055-70VG) ...................................................... .. 8
10 580046726 Spacer ................................................................................................... 2 2
11 580064599 Clamp (Swivel) (36/48V) ........................................................................ .. 2
11 580064599 Clamp (Swivel) (80V) ............................................................................. .. 1
12 580053484 Clamp (Swivel) (36/48V) ............................................................................ .. 2
12 580041371 Clamp (Swivel) (80V) ................................................................................. .. 8
13 580042328 Clamp (Swivel) (80V) ................................................................................. .. 7
14 580008220 Capscrew (80V) ......................................................................................... .. 1
15 582007762 Clip , Nut (80V) ........................................................................................... .. 1
16 582010004 Relay (Mini Power) (80V) ........................................................................... .. 1
17 ..... Battery Connector (FP24228 [Page 2-34])................................................ 1 1
18 932728910 Capscrew ................................................................................................... 2 2
19 580030973 Capscew .................................................................................................... 3 3
20 582011507 Wire Harness (36/48V) (FP22208 [Page 2-189])....................................... .. 1
20 582011508 Wire Harness (80V) (FP22207 [Page 2-187])............................................ .. 1
21 580088269 Bracket ....................................................................................................... 1 1
22 520044855 Tab ............................................................................................................. 1 1
23 582041056
580047714 Capscrew ................................................................................................... 2 2
24 580078622 Contactor (UL-EE) (FP19454 [Page 2-18])................................................ 1 1
24 580078621 Contactor (UL-E) (FP19454 [Page 2-18]).................................................. 1 1
25 580089953 Cover (Fuse Box) ....................................................................................... 1 1

A968 ©2023 Yale Materials Handling Corporation 2-11


P24225 09-07

FOOTNOTES:
a Not Illustrated

2-12 ©2023 Yale Materials Handling Corporation A968


09-07 P24225

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-13


P24226 04-12

CONTROL PANEL (FIGURE 2-5)


(S/N A968N06375K ↔ 11/2014)

2-14 ©2023 Yale Materials Handling Corporation A968


04-12 P24226

CONTROL PANEL
(S/N A968N06375K ↔ 11/2014)
KEY:
A: Standard Performance
B: Enhanced Performance
QTY
ITEM PART NO. DESCRIPTION A B
1 a 582016401 Controller (36/48 Volt) (ERC 045-50VG) .................................................... 1 ..
1 a 582016401 Controller (36/48 Volt) (ERC 055-70VG) .................................................... 1
1 a 582010773 Controller (48 Volt) ..................................................................................... .. 1
1 a 582010772 Controller (72/80 Volt) ................................................................................ .. 1
2 582042302
580049011 Capscrew ................................................................................................... 8 8
3 582019742 Bracket ....................................................................................................... 2 2
4 582020498 Bracket ....................................................................................................... 1 1
5 580056613 Fastener ..................................................................................................... 3 3
6 580026812 Clip ............................................................................................................. 3 3
7 582019741 Air Duct ...................................................................................................... 1 1
8 582019554 Fan (36/48 VDC) ........................................................................................ 3 3
8 550004112 Fan (12 Volt) ............................................................................................... .. 3
9 580051609 Guard ......................................................................................................... 3 3
10 524164714 Screw ......................................................................................................... 12 12
11 580093718 Insert .......................................................................................................... 12 12
12 580089953 Cover (Fuse Box) ....................................................................................... 1 1
13 520044855 Tab ............................................................................................................. 1 1
14 582015162 Contactor (UL-E) (FP24229 [Page 2-20]).................................................. 1 1
14 582015161 Contactor (UL-EE) (FP24229 [Page 2-20])................................................ 1 1
15 ..... Battery Connector Assembly (FP24228 [Page 2-34], FP21104 [Page
2-36], FP24230 [Page 2-38])..................................................................... 1 1
16 b 582016401 Controller (36/48 Volt) (ERC 045-50VG) .................................................... 1 ..
16 b 582010773 Controller (36/48 Volt) (ERC 055-70VG) .................................................... 1 ..
16 b 582010773 Controller (48 Volt) ..................................................................................... .. 1
16 b 582010772 Controller (72/80 Volt) ................................................................................ .. 1
17 580049231 Capscrew ................................................................................................... 8 8

FOOTNOTES:
a Hydraulic Pump b Traction Motor

A968 ©2023 Yale Materials Handling Corporation 2-15


P28257 07-14

CONTROL PANEL (FIGURE 2-6)


(11/2014 →)

2-16 ©2023 Yale Materials Handling Corporation A968


07-14 P28257

CONTROL PANEL
(11/2014 →)
KEY:
A: Standard Performance
B: Enhanced Performance
QTY
ITEM PART NO. DESCRIPTION A B
1 b 582030624 Control Panel , Motor (36/48V) (ERC45-50VG) ......................................... 1 ..
1 c 582030624 Control Panel , Motor (36/48V) (ERC55-70VG) ......................................... 1 ..
1 d 582031827 Controller-Motor (36/48V) .......................................................................... .. 1
1 a 582029912 Controller-Motor (80V) ............................................................................... .. 1
2 580049229 Capscrew ................................................................................................... 8 8
3 580044861 Insert .......................................................................................................... 8 8
4 582042522 Bracket ....................................................................................................... 1 1
5 ..... Bracket ....................................................................................................... 2 2
6 580049231 Capscrew ................................................................................................... 10 10
7 582042523 Air Duct ...................................................................................................... 1 1
8 580093718 Insert .......................................................................................................... 8 8
9 582019554 Fan (36/48 VDC) ........................................................................................ 2 ..
9 550004112 Fan (12 Volt) (80V) ..................................................................................... .. 2
10 580051609 Guard ......................................................................................................... 2 2
11 524164714 Screw ......................................................................................................... 8 8
12 580071066 Connector ................................................................................................... 1 1
13 580026812 Clip ............................................................................................................. 2 2
14 580056613 Fastener ..................................................................................................... 3 3
15 520044855 Tab ............................................................................................................. 1 1
16 580089953 Cover (Fuse Box) ....................................................................................... 1 1
17 582015162 Contactor (UL-EE) (FP24229 [Page 2-20])................................................ 1 1
17 582015161 Contactor (UL-E) (FP24229 [Page 2-20]).................................................. 1 1
17 e 582044544 Contactor (Assembly) (FP31873 [Page 2-22])........................................... 1 1
18 b 582030624 Control Panel , Motor (36/48V) (ERC45-50VG) ......................................... 1 ..
18 c 582031827 Controller-Motor (36/48V) (ERC55-70VG) ................................................. 1 ..
18 d 582031827 Controller-Motor (36/48V) .......................................................................... .. 1
18 a 582029912 Controller-Motor (80V) ............................................................................... .. 1

FOOTNOTES:
a 440A Pump Motor Controller/440A Traction Motor d 700A Pump Motor Controller/700A Traction Motor
Controller Controller
b 525A Pump Motor Controller/525A Traction Motor e 11/2015 →
Controller
c 525A Pump Motor Controller/700A Traction Motor
Controller

A968 ©2023 Yale Materials Handling Corporation 2-17


P19454 10-08

CONTACTOR ASSEMBLY (FIGURE 2-7)


(→ S/N A968N06374K)

2-18 ©2023 Yale Materials Handling Corporation A968


10-08 P19454

CONTACTOR ASSEMBLY
(→ S/N A968N06374K)

ITEM PART NO. DESCRIPTION QTY


580078621 Contactor (UL-E) ................................................................................................. 1
580078622 Contactor (UL-EE) .............................................................................................. 1
1 580046780 Contactor (UL-E) (FP20669 [Page 2-24])...................................................... 1
1 580091970 Contactor (UL-EE) (FP20670 [Page 2-26]).................................................... 1
2 503891203 Fuse Block ...................................................................................................... 1
3 580091971 Washer ........................................................................................................... 2
4 449007032 Screw ............................................................................................................. 2
5 580062127 Fuse (5 Amp) .................................................................................................. 1
6 500903103 Fuse (15 Amp) ................................................................................................ 3
7 580091938 Wire ................................................................................................................ 1
8 580046783 Fuse Connector .............................................................................................. 1
9 449007014 Screw ............................................................................................................. 2
10 940400906 Washer ........................................................................................................... 2
11 580088827 Bracket ........................................................................................................... 1
12 580035780 Thermistor ...................................................................................................... 1
13 580089953 Cover (Fuse Box) ................................................................................................ 1
a 580096191 Buss Bar (Optional) ........................................................................................ 1

FOOTNOTES:
a Not Illustrated

A968 ©2023 Yale Materials Handling Corporation 2-19


P24229 04-12

CONTACTOR ASSEMBLY (FIGURE 2-8)


(S/N A968N06375K ↔ 11/2015)

2-20 ©2023 Yale Materials Handling Corporation A968


04-12 P24229

CONTACTOR ASSEMBLY
(S/N A968N06375K ↔ 11/2015)

ITEM PART NO. DESCRIPTION QTY


582015161 Contactor (Assembly) ......................................................................................... 1
582015162 Contactor (Assembly) ......................................................................................... 1
1 580046780 Contactor (FP20669 [Page 2-24]).................................................................. 1
1 580091970 Contactor (FP20670 [Page 2-26]).................................................................. 1
2 580062127 Fuse (5 Amp) .................................................................................................. 1
3 500903103 Fuse (15 Amp) ................................................................................................ 3
4 580046783 Fuse Connector .............................................................................................. 3
5 503891203 Fuse Block ...................................................................................................... 1
6 449007032 Screw ............................................................................................................. 2
7 580091971 Washer ........................................................................................................... 2
8 582019744 Bracket ........................................................................................................... 1
9 449007014 Screw ............................................................................................................. 2
10 940400906 Washer ........................................................................................................... 2
11 582010253 Wire (Contactor) ............................................................................................. 1
12 580035780 Thermistor (PTC Assembly) ........................................................................... 1
12 580035779 E-Ring ........................................................................................................ 2
12 580060043 Heat Shrink ................................................................................................ AR
13 580089953 Cover (Fuse Box) ................................................................................................ 1

A968 ©2023 Yale Materials Handling Corporation 2-21


P31873 08-15

CONTACTOR ASSEMBLY (FIGURE 2-9)


SEALED (11/2015 →)

ITEM PART NO. DESCRIPTION QTY


582044544 Contactor (Assembly) ......................................................................................... 1
1 582045865 Contactor ........................................................................................................ 1
2 580062127 Fuse (5 Amp) .................................................................................................. 1
3 500903103 Fuse (15 Amp) ................................................................................................ 3
4 580046783 Fuse Connector .............................................................................................. 3
5 503891203 Fuse Block ...................................................................................................... 1
6 449007032 Screw ............................................................................................................. 2
7 580091971 Washer ........................................................................................................... 2
8 582044730 Bracket (Contactor Fuse Assembly) ............................................................... 1
9 449007014 Screw ............................................................................................................. 2
10 940400906 Washer ........................................................................................................... 2
11 582010253 Wire ................................................................................................................ 1
12 580035780 Thermistor ...................................................................................................... 1
12 580035779 E-Ring ........................................................................................................ 2
12 580060043 Heat Shrink ................................................................................................ AR
13 580089953 Cover (Fuse Box) ................................................................................................ 1

2-22 ©2023 Yale Materials Handling Corporation A968


08-15 P31873

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-23


P20669 10-08

CONTACTOR (FIGURE 2-10)


UL-E

2-24 ©2023 Yale Materials Handling Corporation A968


10-08 P20669

CONTACTOR
UL-E

ITEM PART NO. DESCRIPTION QTY


580046780 Contactor ............................................................................................................ 1
1 296321379 Cover .............................................................................................................. 2
2 580046793 Contact (Fixed) ............................................................................................... 2
3 519433633 Washer ........................................................................................................... 2
4 520075814 Washer ........................................................................................................... 2
5 580039221 Contact ........................................................................................................... 1
6 580024407 Spring ............................................................................................................. 1
7 580046791 Coil ................................................................................................................. 1
7 580001246 End Cap ......................................................................................................... 1
8 449007029 Screw ............................................................................................................. 2
580046792 Kit-Contactor .................................................................................................. 1

A968 ©2023 Yale Materials Handling Corporation 2-25


P20670 10-08

CONTACTOR (FIGURE 2-11)


UL-EE

2-26 ©2023 Yale Materials Handling Corporation A968


10-08 P20670

CONTACTOR
UL-EE

ITEM PART NO. DESCRIPTION QTY


580091970 Contactor ............................................................................................................ 1
1 520372806 Screw ............................................................................................................. 2
2 580082483 Contactor (Cover) ........................................................................................... 1
3 580082481 Screw ............................................................................................................. 2
4 520371804 Insulator .......................................................................................................... 2
5 580046793 Contact (Fixed) ............................................................................................... 2
6 296321379 Cover (With Magnets) .................................................................................... 1
7 580082484 Contactor (Arc Shield) .................................................................................... 2
8 580024407 Spring ............................................................................................................. 1
9 580039221 Contact ........................................................................................................... 1
10 580082482 Contactor Coil ................................................................................................. 1
11 580001246 End Cap ......................................................................................................... 1
580039220 Cover Assembly ............................................................................................. 1

A968 ©2023 Yale Materials Handling Corporation 2-27


P19363 04-14

POWER CABLES (FIGURE 2-12)


(→ 11/2014)

2-28 ©2023 Yale Materials Handling Corporation A968


04-14 P19363

POWER CABLES
(→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


1 ..... Control Panel (FP24226 [Page 2-14])................................................................ 1
2 ..... Power Cable Assembly (27 in. Battery Compartment) ....................................... 1
2 580081599
582015958 Power Cable (Pump Motor) ............................................................................ 1
2 580081600
582015959 Power Cable (Pump Motor) ............................................................................ 1
2 580081601
582015960 Power Cable (Pump Motor) ............................................................................ 1
2 ..... Power Cable Assembly (30-33 in. Battery Compartment) .................................. 1
2 580081593
582015964 Power Cable (Pump Motor) ............................................................................ 1
2 580081594
582015965 Power Cable (Pump Motor) ............................................................................ 1
2 580081595
582015966 Power Cable (Pump Motor) ............................................................................ 1
2 ..... Power Cable Assembly (36-40 in. Battery Compartment) .................................. 1
2 580078833
582015970 Power Cable (Pump Motor) ............................................................................ 1
2 580078834
582015971 Power Cable (Pump Motor) ............................................................................ 1
2 580078835
582015972 Power Cable (Pump Motor) ............................................................................ 1
3 903259104 Strap Clamp ................................................................................................... 2
4 ..... Power Cable Assembly (27 in. Battery Compartment) ....................................... 1
4 582015955 Power Cable (Traction Motor) ........................................................................ 1
4 580081597
582015956 Power Cable (Traction Motor) ........................................................................ 1
4 580081598
582015957 Power Cable (Traction Motor) ........................................................................ 1
4 ..... Power Cable Assembly (30-33 in. Battery Compartment) .................................. 1
4 580081590
582015961 Power Cable (Traction Motor) ........................................................................ 1
4 580081591
582015962 Power Cable (Traction Motor) ........................................................................ 1
4 580081592
582015963 Power Cable (Traction Motor) ........................................................................ 1
4 ..... Power Cable Assembly (36-40 in. Battery Compartment) .................................. 1
4 580078830
582015967 Power Cable (Traction Motor) ........................................................................ 1
4 580078831
582015968 Power Cable (Traction Motor) ........................................................................ 1
4 580078832
582015969 Power Cable (Traction Motor) ........................................................................ 1
5 903259104 Strap Clamp ................................................................................................... 2
6 ..... Pump Motor (FP21109 [Page 6-24], FP21110 [Page 6-28]).............................. 1
7 ..... Traction Motor (FP20695 [Page 3-10])............................................................... 1
8 a 580087955 Power Cable ....................................................................................................... 1
8 b 582019736 Power Cable ....................................................................................................... 1
9 a 580032413 Power Cable ....................................................................................................... 1
9 b 582015458 Power Cable ....................................................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 2-29


P19363 04-14

POWER CABLES
(→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


10 580049231 Capscrew ............................................................................................................ 10
10 449001014 Screw (Alternate Part) ........................................................................................ 10
10 582088893
449022016 Lockwasher (Alternate Part) ............................................................................... 10
10 504226242 Washer (Alternate Part) ...................................................................................... 10
11 580087957 Power Cable ....................................................................................................... 1

FOOTNOTES:
a → S/N A968N06374K b S/N A968N06375K →

2-30 ©2023 Yale Materials Handling Corporation A968


04-14 P19363

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-31


P28258 07-14

POWER CABLES (FIGURE 2-13)


(11/2014 →)

2-32 ©2023 Yale Materials Handling Corporation A968


07-14 P28258

POWER CABLES
(11/2014 →)

ITEM PART NO. DESCRIPTION QTY


1 ..... Control Panel (FP28257 [Page 2-16])................................................................ 1
2 ..... Power Cable Assembly (27 in. Battery Compartment) ....................................... 1
2 582036085 Power Cable (Pump Motor) ............................................................................ 1
2 582036086 Power Cable (Pump Motor) ............................................................................ 1
2 582036087 Power Cable (Pump Motor) ............................................................................ 1
2 ..... Power Cable Assembly (30-33 in. Battery Compartment) .................................. 1
2 582036079 Power Cable (Pump Motor) ............................................................................ 1
2 582036080 Power Cable (Pump Motor) ............................................................................ 1
2 582036081 Power Cable (Pump Motor) ............................................................................ 1
2 ..... Power Cable Assembly (36-40 in. Battery Compartment) .................................. 1
2 582035980 Power Cable (Pump Motor) ............................................................................ 1
2 582035978 Power Cable (Pump Motor) ............................................................................ 1
2 582035979 Power Cable (Pump Motor) ............................................................................ 1
3 903259104 Strap Clamp ................................................................................................... 2
4 ..... Power Cable Assembly (27 in. Battery Compartment) ....................................... 1
4 582036082 Power Cable (Traction Motor) ........................................................................ 1
4 582036083 Power Cable (Traction Motor) ........................................................................ 1
4 582036084 Power Cable (Traction Motor) ........................................................................ 1
4 ..... Power Cable Assembly (30-33 in. Battery Compartment) .................................. 1
4 582036076 Power Cable (Traction Motor) ........................................................................ 1
4 582036077 Power Cable (Traction Motor) ........................................................................ 1
4 582036078 Power Cable (Traction Motor) ........................................................................ 1
4 ..... Power Cable Assembly (36-40 in. Battery Compartment) .................................. 1
4 582035981 Power Cable (Traction Motor) ........................................................................ 1
4 582035969 Power Cable (Traction Motor) ........................................................................ 1
4 582044396 Power Cable (Traction Motor) ........................................................................ 1
5 903259104 Strap Clamp ................................................................................................... 2
6 ..... Pump Motor (FP21109 [Page 6-24], FP21110 [Page 6-28]).............................. 1
7 ..... Traction Motor (FP20695 [Page 3-10])............................................................... 1
8 582036075 Power Cable ....................................................................................................... 1
9 582035988 Power Cable ....................................................................................................... 1
10 582035987 Power Cable ....................................................................................................... 1
11 504226242 Washer ............................................................................................................... 10
12 582088893
449022016 Lockwasher ......................................................................................................... 10
13 449015014 Nut ...................................................................................................................... 10
14 582038562 End Cap .............................................................................................................. 10

A968 ©2023 Yale Materials Handling Corporation 2-33


P24228 04-12

BATTERY CONNECTOR AND CABLE ASSEMBLY (FIGURE 2-14)


WITHOUT RAPID CHARGE OPTION

KEY:
A: Standard Performance
B: Enhanced Preformance
QTY
ITEM PART NO. DESCRIPTION A B
1 932728910 Capscrew ................................................................................................... 2 2
2 a 580081602 Battery Connector and Cable (SB-36V) ..................................................... 1 1
2 b 582019737 Battery Connector (SB-36V) ...................................................................... 1 1
2 514268301 Battery Connector (Gray) ....................................................................... 1 1
2 504236237 Cable ..................................................................................................... AR AR
2 518796618 E-Ring .................................................................................................... 1 1
2 520045094 Cable ..................................................................................................... AR AR
2 580044773 E-Ring .................................................................................................... 1 1
2 a 580081604 Battery Connector and Cable (SB-48V) ..................................................... 1 1
2 b 582019738 Battery Connector (SB-48V) ...................................................................... 1 1
2 504236237 Cable ..................................................................................................... AR AR
2 518796618 E-Ring .................................................................................................... 1 1
2 520045094 Cable ..................................................................................................... AR AR
2 580044773 E-Ring .................................................................................................... 1 1
2 514268309 Battery Connector (Blue) ....................................................................... 1 1
2 a 580096739 Battery Connector (DIN-80V) ..................................................................... .. 1
2 b 582021453 Battery Connector (DIN-80V) ..................................................................... .. 1
2 504231209 Battery Connector .................................................................................. .. 1
2 504236237 Cable ..................................................................................................... .. 1
2 520045094 Cable ..................................................................................................... .. AR
2 0620533AM E-Ring .................................................................................................... .. AR

2-34 ©2023 Yale Materials Handling Corporation A968


04-12 P24228

FOOTNOTES:
a → S/N A968N06374K b S/N A968N06375K →

A968 ©2023 Yale Materials Handling Corporation 2-35


P21104 04-12

BATTERY CONNECTOR AND CABLE ASSEMBLY (FIGURE 2-15)


WITH RAPID CHARGE OPTION (→ S/N A968N06374K)

2-36 ©2023 Yale Materials Handling Corporation A968


04-12 P21104

BATTERY CONNECTOR AND CABLE ASSEMBLY


WITH RAPID CHARGE OPTION (→ S/N A968N06374K)

ITEM PART NO. DESCRIPTION QTY


580093616 Battery Connector And Cable (Assembly) .......................................................... 1
582011388 Battery Connector (Assembly) (Alternate Part) .................................................. 1
1 580096189 Battery Connector And Cable (Negative) ....................................................... 1
1 582011389 Battery Connector And Cable (Negative) (Alternate Part) .............................. 1
1 582000788 Plug ............................................................................................................ 1
1 504236237 Cable .......................................................................................................... AR
1 518796618 E-Ring ........................................................................................................ 1
2 580096233 Battery Connector And Cable ......................................................................... 1
2 582011390 Battery Connector And Cable (Positive) (Alternate Part) ............................... 1
2 582000788 Plug ............................................................................................................ 1
2 520045094 Cable .......................................................................................................... AR
2 580044773 E-Ring ........................................................................................................ 1
3 580064872 Metr Hex HD Cpscr HCE1000 ........................................................................ 4
4 580093651 Handle ............................................................................................................ 1
5 582088900
449021003 Washer ........................................................................................................... 4
6 449015135 Nut .................................................................................................................. 4
7 580093567 Plate .................................................................................................................... 1
8 580093671 Capscrew ............................................................................................................ 4
8 582011903 Capscrew (Alternate Part) .................................................................................. 4
9 582010170 Plate (Spacer) ..................................................................................................... 1
10 580096192 Plate (Spacer) ..................................................................................................... 1
11 580093652 Plate (Mounting) ................................................................................................. 1
a 550019243 Kit -Rapid Charge ............................................................................................... 1

FOOTNOTES:
a Kit is not part of Connector and Cable assembly.

A968 ©2023 Yale Materials Handling Corporation 2-37


P24230 04-12

BATTERY CONNECTOR AND CABLE ASSEMBLY (FIGURE 2-16)


WITH RAPID CHARGE OPTION (S/N A968N06375K →)

2-38 ©2023 Yale Materials Handling Corporation A968


04-12 P24230

BATTERY CONNECTOR AND CABLE ASSEMBLY


WITH RAPID CHARGE OPTION (S/N A968N06375K →)

ITEM PART NO. DESCRIPTION QTY


582019363 Battery Connector (Assembly) ............................................................................ 1
1 582011389 Battery Connector And Cable (Negative) ....................................................... 1
1 582000788 Plug ............................................................................................................ 1
1 0620533AM E-Ring ........................................................................................................ 1
1 502164907 Cable .......................................................................................................... AR
1 520039889 Sealant ....................................................................................................... AR
2 582019365 Battery Connector And Cable (Assembly) ...................................................... 1
2 582000788 Plug ............................................................................................................ 1
2 520039889 Sealant ....................................................................................................... AR
3 580064872 Metr Hex HD Cpscr HCE1000 ........................................................................ 4
4 580093651 Handle ............................................................................................................ 1
5 582088900
449021003 Washer ........................................................................................................... 4
6 449015135 Nut .................................................................................................................. 4
7 580093567 Plate .................................................................................................................... 1
8 582011903 Capscrew ............................................................................................................ 4
9 582010170 Plate (Spacer) ..................................................................................................... 1
10 580096192 Plate (Spacer) ..................................................................................................... 1
11 580093652 Plate (Mounting) ................................................................................................. 1
a 550019243 Kit -Rapid Charge ............................................................................................... 1

FOOTNOTES:
a Kit is not part of Connector and Cable assembly.

A968 ©2023 Yale Materials Handling Corporation 2-39


P24227 04-12

VEHICLE SYSTEM MANAGER (FIGURE 2-17)

ITEM PART NO. DESCRIPTION QTY


1 580044860 Insert ................................................................................................................... 1
2 580049231 Capscrew ............................................................................................................ 1
2 580030966 Capscrew ............................................................................................................ 1
3 ..... VSM Assembly (Manual Hydraulic) .................................................................... 1
3 ..... VSM Assembly (Electric Hydraulic) .................................................................... 1
4 580074868 Master Controller (VSM) (Manual Hydraulic) ................................................. 1
4 582169861 Vehicle System Manager (Vsm) (With Manual Hydraulics) (Alternate Part) .. 1
4 580074863 Master Controller (VSM) (Electric Hydraulic) ................................................. 1
5 580048227 Capscrew ....................................................................................................... 3
6 580039263 Clip ................................................................................................................. 1
7 580026621 Nut (Fold Over) ............................................................................................... 3
8 580094358 Bracket ........................................................................................................... 1

2-40 ©2023 Yale Materials Handling Corporation A968


04-15 P19905

AUXILIARY KEY SWITCH (FIGURE 2-18)

ITEM PART NO. DESCRIPTION QTY


1 580092921 Bracket ................................................................................................................ 1
2 580054478 Ignition Switch (Keyless Start/Start w/Push Button) ........................................... 1
2 500863106 Key Set ........................................................................................................... 1
3 520045009 Boot .................................................................................................................... 1
4 580092924 Wire Harness ...................................................................................................... 1
4 580034540 Connector Body .............................................................................................. 2
4 518807642 E-Spade ......................................................................................................... 2
4 580025560 Clip ................................................................................................................. 1

A968 ©2023 Yale Materials Handling Corporation 2-41


P19413 03-08

TILT SENSOR GROUP (FIGURE 2-19)


TWO AND THREE STAGE

2-42 ©2023 Yale Materials Handling Corporation A968


03-08 P19413

TILT SENSOR GROUP


TWO AND THREE STAGE

ITEM PART NO. DESCRIPTION QTY


1 a 582000367 Bracket ................................................................................................................ 1
1 b 582034883 Bracket ................................................................................................................ 1
2 580067370 Capscrew ............................................................................................................ 1
3 449015112 Locknut ............................................................................................................... 2
4 580059356 Sensor (Mast Position) ....................................................................................... 1
4 580022894 Connector (3-Way) ......................................................................................... 1
4 520038872 Connector (Secondary Lock) .......................................................................... 1
4 504231204 Heat Shrink .001 M ......................................................................................... AR
4 500136913 Grommet ........................................................................................................ 2
4 505968514 Terminal (Pin) ................................................................................................. 3
5 580047034 Capscrew ............................................................................................................ 2
6 582000368 Bracket ................................................................................................................ 1
7 580026812 Clip ...................................................................................................................... 1
8 580002498 Fastener .............................................................................................................. 1

FOOTNOTES:
a D Series Mast b F Series Mast

A968 ©2023 Yale Materials Handling Corporation 2-43


P19453 10-13

DISPLAY GROUP AND HARNESS (FIGURE 2-20)

2-44 ©2023 Yale Materials Handling Corporation A968


10-13 P19453

DISPLAY GROUP AND HARNESS


ITEM PART NO. DESCRIPTION QTY
1 580078476 Display ................................................................................................................ 1
1 580078477 Display (Freezer) ................................................................................................ 1
1 580087593 Ignition Switch (Key) ....................................................................................... 1
1 580041360 Grommet ............................................................................................................. 1
2 580093286 Display Cover Assembly ..................................................................................... 1
3 580096261 Screw ............................................................................................................. 4
4 c 580094687 Wire Harness (RH Lights) (Standard Option) (FP19362 [Page 2-168])............. 1
4 c 580094688 Wire Harness (RH Lights) (Freezer Option) (FP19553 [Page 2-172])................ 1
4 b d 582028833 Wire Harness (RH Lights) (Standard Option) (FP26917 [Page 2-170])............. 1
4 a d 582028032 Wire Harness (RH Lights) (Freezer Option) (FP26919 [Page 2-174])................ 1
5 580079741 Grommet ............................................................................................................. 1
6 504240712 Key Set ............................................................................................................... 1
6 580089704 Knob (Keyless Start) ........................................................................................... 1

FOOTNOTES:
a With Turn Signals c → 10/2013
b Without Turn Signals d 10/2013 →

A968 ©2023 Yale Materials Handling Corporation 2-45


P27134 10-13

DISPLAY (FIGURE 2-21)


LOW MOUNT

2-46 ©2023 Yale Materials Handling Corporation A968


10-13 P27134

DISPLAY
LOW MOUNT

ITEM PART NO. DESCRIPTION QTY


1 580030966 Capscrew ............................................................................................................ 2
2 580025559 Clip ...................................................................................................................... 2
3 580044861 Insert ................................................................................................................... 2
4 582003757
582013074 Bracket Wldmt .................................................................................................... 1
5 580078476 Display (Standard) .............................................................................................. 1
5 580078477 Display (Freezer) ................................................................................................ 1
6 582042302
580049011 Capscrew ............................................................................................................ 2
7 580090277 Cover , Display ................................................................................................... 1
8 580041360 Grommet ............................................................................................................. 1
a 504240712 Key Set ............................................................................................................... 1
a 580089704 Knob (Keyless Start) ........................................................................................... 1
a 582028833 Wire Harness (RH Lights) (Standard Option) (FP26918 [Page 2-171])............. 1
a 582028831 Wire Harness (RH Lights) (Freezer Option) (FP26920 [Page 2-175])................ 1

FOOTNOTES:
a Not Illustrated

A968 ©2023 Yale Materials Handling Corporation 2-47


P19890 10-08

TURN SIGNAL (FIGURE 2-22)

ITEM PART NO. DESCRIPTION QTY


1 580093288 Wire Harness (LH Lights with Turn Signals) (FP19793 [Page 2-136])............... 1
2 580086593
582009047 Wire Harness (Turn Signal) ................................................................................ 1
3 580092982 Switch ................................................................................................................. 1
4 580092485 Flasher (Flashing Relay) ..................................................................................... 1
5 582007762 Clip , Nut ............................................................................................................. 1
6 506395532 Capscrew ............................................................................................................ 1
7 580095115 Bracket (Guide) ................................................................................................... 1
8 504225238 Screw (Telscoping) ............................................................................................. 2
8 449007040 Screw (Non-Telscoping) ...................................................................................... 2
9 580095116 Bracket (Turn Signal) .......................................................................................... 1
10 580094284 Self Tapping Screw ............................................................................................. 2
11 580095117 Spacer (Turn Signal) (Telscoping) ...................................................................... 1

2-48 ©2023 Yale Materials Handling Corporation A968


10-08 P19890

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-49


P20386 05-14

TURN SIGNAL SWITCH (FIGURE 2-23)

2-50 ©2023 Yale Materials Handling Corporation A968


05-14 P20386

TURN SIGNAL SWITCH


ITEM PART NO. DESCRIPTION QTY
1 580092982 Switch (Assembly) .............................................................................................. 1
2 580094625 Switch ............................................................................................................. 1
3 580079372 Wire Harness (Turn Signal) ............................................................................ 1
4 580086209 Connector Housing ......................................................................................... 1
5 582020052
580063957 Secondary Lock .............................................................................................. 1
6 580041195 Terminal (Pin) ................................................................................................. 1
7 580019119 Plug ................................................................................................................ 1
8 580044908 Conduit ........................................................................................................... 1
9 580092485 Flasher (Flashing Relay) ..................................................................................... 1
10 580026812 Clip ...................................................................................................................... 1
11 501904909 Rivet .................................................................................................................... 1
12 506395532 Capscrew ............................................................................................................ 1
13 937100904 Nut ...................................................................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 2-51


P20372 02-12

LIGHTS (FIGURE 2-24)


WITH OVERHEAD GUARD

2-52 ©2023 Yale Materials Handling Corporation A968


02-12 P20372

LIGHTS
WITH OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY


1 580095093 Screw .................................................................................................................. 2
2 582001995 Light (Tail) (LED) ................................................................................................. 2
2 580037209 Reflector (Tail) ..................................................................................................... 2
3 580040850 Nut (Clip) ............................................................................................................. 2
4 580085910 Tail Light Base LH ............................................................................................... 1
4 580085909 Tail Light Base RH .............................................................................................. 1
5 582057537 Head/Work Light (Rear LED) .............................................................................. 1
5 580083835 Worklight (Rear) (Halogen) ................................................................................. 1
6 580093974 Bracket ................................................................................................................ 1
7 580056815 Capscrew ............................................................................................................ 8
8 580044861 Insert ................................................................................................................... 8
9 580097506
582137282 Dome Light ......................................................................................................... 1
10 931109909 Screw .................................................................................................................. 2
11 580093718 Insert ................................................................................................................... 2
12 504232297 Guard (Strobe Light) ........................................................................................... 1
13 580058188 Nut ...................................................................................................................... 2
14 580079615 Strobe Light Assembly (FP31999 [Page 11-22])................................................ 1
15 580095094 Bracket ................................................................................................................ 1
16 580058314 Capscrew ............................................................................................................ 2
17 580014430 Bolt ...................................................................................................................... 2
18 449021006 Washer ............................................................................................................... 2
19 580095185
582010913 Bracket (Front Work Lights) ................................................................................ 1
20 580095148
582011027 Bracket Wldmt (LH Front Work Light) ................................................................. 1
21 580054421 Nut ...................................................................................................................... 2
22 580083836 Worklight (RH Front) (Glass Lens) (Halogen) ..................................................... 1
22 580083837 Worklight (LH Front) (Glass Lens) (Halogen) ..................................................... 1
22 582057538 Head/Work Light (Front RH LED) ....................................................................... 1
22 582057539 Head/Work Light (Front LH LED) ........................................................................ 1
23 580095147
582011026 Bracket Wldmt (RH Front Work Light) ................................................................ 1
24 b 580094687 Wire Harness (RH Lights) (Standard Option) (FP19362 [Page 2-168])............. 1
24 d 582028832 Wire Harness (RH Lights) (Standard Display without Turn Signals) (FP26917
[Page 2-170])....................................................................................................... 1
24 b 580094688 Wire Harness (RH Lights) (Freezer Option) (FP19553 [Page 2-172])................ 1
24 d 582028032 Wire Harness (RH Lights) (Freezer Option) (FP26919 [Page 2-174])................ 1
25 580079741 Grommet ............................................................................................................. 1
26 b 580095831 Wire Harness (LH Lights w/o Turn Signals) (FP19375 [Page 2-134])................ 1
26 d 582028234 Wire Harness (LH Lights w/o Turn Signals) (FP26916 [Page 2-142])................ 1
27 c 582019059 Wire Harness (Main)(36V/48V)(w/ Lights or E-Hyds) (FP23958 [Page 2-148]). 1
27 e 582039380 Wire Harness (Main 36/48V) (FP28266 [Page 2-152])....................................... 1
27 c 582015877 Wire Harness (Main) (80V) (FP23959 [Page 2-156])......................................... 1
27 e 582039376 Wire Harness (80V) (FP28267 [Page 2-160]).................................................... 1
28 580085375 Relay (Mini) ......................................................................................................... 2
29 582007762 Clip , Nut ............................................................................................................. 3
30 506395532 Capscrew ............................................................................................................ 3
31 582010004 Relay (Mini Power) ............................................................................................. 1
32 580042794 Clamp (Swivel) .................................................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 2-53


P20372 02-12

LIGHTS
WITH OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY


33 580042328 Clamp (Swivel) .................................................................................................... 1
34 580082333 Wire Harness (Front Switch) (FP20667 [Page 2-184])....................................... 1
35 580047199
582042713 DC-DC Converter (36/80V to 12V 300W) ........................................................... 1
36 582042302
580049011 Capscrew ............................................................................................................ 2
37 580004321
580047919 Nut ...................................................................................................................... 2
a 580011639 Lubricant ............................................................................................................. AR

FOOTNOTES:
a Not Illustrated d 10/2013 →
b → 10/2013 e 11/2014 →
c → 11/2014

2-54 ©2023 Yale Materials Handling Corporation A968


02-12 P20372

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-55


P23961 02-12

LIGHTS (FIGURE 2-25)


WITH DRIVE-THRU RACK OVERHEAD GUARD

2-56 ©2023 Yale Materials Handling Corporation A968


02-12 P23961

LIGHTS
WITH DRIVE-THRU RACK OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY


1 580095093 Screw .................................................................................................................. 4
2 582001995 Light (Tail) (LED) ................................................................................................. 2
2 580037209 Reflector (Tail) ..................................................................................................... 2
3 580040850 Nut (Clip) ............................................................................................................. 4
4 580096542 Bracket Wldmt (Tail Light LH) ............................................................................. 1
5 580096543 Bracket Wldmt (Tail Light RH) ............................................................................. 1
6 580056815 Capscrew ............................................................................................................ 6
7 580044861 Insert ................................................................................................................... 8
8 931109909 Screw .................................................................................................................. 2
9 580097506
582137282 Dome Light ......................................................................................................... 1
10 582057537 Head/Work Light (Rear LED) .............................................................................. 1
10 580083835 Worklight (Rear) (Halogen) ................................................................................. 1
11 582000700 Bracket ................................................................................................................ 1
12 580057919 Capscrew ............................................................................................................ 2
13 580058314 Capscrew ............................................................................................................ 2
14 582000693 Bracket Wldmt .................................................................................................... 1
15 504232297 Guard (Strobe Light) ........................................................................................... 1
16 580079615 Strobe Light Assembly (FP31999 [Page 11-22])................................................ 1
17 580058188 Nut ...................................................................................................................... 2
18 580086019 Nut ...................................................................................................................... 4
19 582088907
449021001 Washer ............................................................................................................... 8
20 582012999 Bracket ................................................................................................................ 2
21 449001134 Capscrew ............................................................................................................ 4
22 580083836 Worklight (RH Front) (Glass Lens) (Halogen) ..................................................... 1
22 580083837 Worklight (LH Front) (Glass Lens) (Halogen) ..................................................... 1
22 582057538 Head/Work Light (Front RH LED) ....................................................................... 1
22 582057539 Head/Work Light (Front LH LED) ........................................................................ 1
23 c 582019059 Wire Harness (Main)(36V/48V)(w/ Lights or E-Hyds) (FP23958 [Page 2-148]). 1
23 e 582039380 Wire Harness (Main 36/48V) (FP28266 [Page 2-152])....................................... 1
23 c 582015877 Wire Harness (Main) (80V) (FP23959 [Page 2-156])......................................... 1
23 e 582039376 Wire Harness (Main 80V) (FP28267 [Page 2-160])............................................ 1
24 580085375 Relay (Mini) ......................................................................................................... 2
25 582010004 Relay (Mini Power) ............................................................................................. 1
26 582007762 Clip , Nut ............................................................................................................. 3
27 506395532 Capscrew ............................................................................................................ 3
28 580042794 Clamp (Swivel) .................................................................................................... 1
29 580042328 Clamp (Swivel) .................................................................................................... 1
30 b 582012136 Wire Harness (LH Lights w/o Turn Signals, with DTR) (FP20674 [Page 2-
138])..................................................................................................................... 1
30 d 582028234 Wire Harness (LH Lights w/o Turn Signals) (FP26916 [Page 2-142])................ 1
31 580082333 Wire Harness (Front Switch) (FP20667 [Page 2-184])....................................... 1
32 580041360 Grommet ............................................................................................................. 1
33 580079741 Grommet ............................................................................................................. 1
34 b 580094687 Wire Harness (RH Lights) (Standard Option) (FP19362 [Page 2-168])............. 1
34 d 582028833 Wire Harness (RH Lights) (Standard Option) (FP26918 [Page 2-171])............. 1
34 b 580094688 Wire Harness (RH Lights) (Freezer Option) (FP19553 [Page 2-172])................ 1
34 d 582028831 Wire Harness (RH Lights) (Freezer Option) (FP26920 [Page 2-175])................ 1
35 580047199 DC-DC Converter (36/80V to 12V 300W) ........................................................... 1

A968 ©2023 Yale Materials Handling Corporation 2-57


P23961 02-12

LIGHTS
WITH DRIVE-THRU RACK OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY


582042713
36 582042302
580049011 Capscrew ............................................................................................................ 2
37 580004321
580047919 Nut ...................................................................................................................... 2
a 580011639 Lubricant ............................................................................................................. AR

FOOTNOTES:
a Not Illustrated d 10/2013 →
b → 10/2013 e 11/2014 →
c → 11/2014

2-58 ©2023 Yale Materials Handling Corporation A968


02-12 P23961

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-59


P24274 04-14

LIGHTS (FIGURE 2-26)


INBOARD REAR LIGHTS

2-60 ©2023 Yale Materials Handling Corporation A968


04-14 P24274

LIGHTS
INBOARD REAR LIGHTS

ITEM PART NO. DESCRIPTION QTY


1 582020041 Plate (Rear Lights Mount - Inboard) ................................................................... 1
2 582020039 Plate (Rear Lights Mount - Inboard) ................................................................... 1
3 580044861 Insert ................................................................................................................... 4
4 580056815 Capscrew ............................................................................................................ 4
5 580095093 Screw .................................................................................................................. 2
6 580040850 Nut (Clip) ............................................................................................................. 2
7 582001187 Cap (Drive Through OHG) .................................................................................. 2
8 580079615 Strobe Light Assembly (FP31999 [Page 11-22])................................................ 1
9 504232297 Guard (Strobe Light) ........................................................................................... 1
10 580058314 Capscrew ............................................................................................................ 2
11 580058188 Nut ...................................................................................................................... 2
12 580083835 Worklight (Rear) (Halogen) ................................................................................. 1
12 580083421 Bulb (Clear) (55 W 1450 lm) ........................................................................... 1
12 582057537 Head/Work Light (Rear LED) .............................................................................. 1
13 582001995 Light (Tail) (LED) ................................................................................................. 1
13 580037209 Reflector (Tail) ..................................................................................................... 1
14 582019904 Wire Harness (LH Lights)(OHG) (FP28164 [Page 2-140])................................. 1
14 582028233 Wire Harness (LH Lights with Turn Signals) (FP28165 [Page 2-144])............... 1
14 582028234 Wire Harness (LH Lights w/o Turn Signals) (FP26916 [Page 2-142])................ 1
15 580082333 Wire Harness (Front Switch) (FP20667 [Page 2-184])....................................... 1
16 520041835 Switch (Lights) .................................................................................................... 1
17 580077156 Clip ...................................................................................................................... 2
18 520041894 Switch (Rear Work Light 12V) ............................................................................ 1
19 580094687 Wire Harness (RH Lights) (Standard Option) (FP19362 [Page 2-168])............. 1
19 582028832 Wire Harness (RH Lights) (Standard Display without Turn Signals) (FP26917
[Page 2-170])....................................................................................................... 1
19 580094688 Wire Harness (RH Lights) (Freezer Option) (FP19553 [Page 2-172])................ 1
19 582028032 Wire Harness (RH Lights) (Freezer Option) (FP26919 [Page 2-174])................ 1
20 580079741 Grommet ............................................................................................................. 1
21 b 582019059 Wire Harness (Main)(36V/48V)(w/ Lights or E-Hyds) (FP23958 [Page 2-148]). 1
21 a 582019215 Wire Harness (Main)(36/48V)(w/out Lights or E-Hyds) (FP28166 [Page 2-
146])..................................................................................................................... 1
21 c 582039380 Wire Harness (Main 36/48V) (FP28266 [Page 2-152])....................................... 1
21 b 582015877 Wire Harness (Main) (80V) (FP23959 [Page 2-156])......................................... 1
21 c 582039376 Wire Harness (Main 80V) (FP28267 [Page 2-160])............................................ 1
22 506395532 Capscrew ............................................................................................................ 3
23 582007762 Clip , Nut ............................................................................................................. 3
24 580085375 Relay (Mini) ......................................................................................................... 2
25 582010004 Relay (Mini Power) ............................................................................................. 1
26 580042794 Clamp (Swivel) .................................................................................................... 1
27 580042328 Clamp (Swivel) .................................................................................................... 1
28 931109909 Screw (Dome Light) ............................................................................................ 2
29 580097506
582137282 Dome Light ......................................................................................................... 1
30 580093718 Insert (Dome Light) ............................................................................................. 2
31 582042302
580049011 Capscrew ............................................................................................................ 2
32 580047199
582042713 DC-DC Converter (36/80V to 12V 300W) ........................................................... 1
32 580047199 DC-DC Converter (36/80V to 12V 300W) ........................................................... 1

A968 ©2023 Yale Materials Handling Corporation 2-61


P24274 04-14

LIGHTS
INBOARD REAR LIGHTS

ITEM PART NO. DESCRIPTION QTY


582042713
33 580004321
580047919 Nut ...................................................................................................................... 2
34 580083837 Worklight (LH Front) (Glass Lens) (Halogen) ..................................................... 1
34 580083421 Bulb (Clear) (55 W 1450 lm) ........................................................................... 1
34 582057539 Head/Work Light (Front LH LED) ........................................................................ 1
35 582010914 Bracket Wldmt (RH) ............................................................................................ 1
36 582010915 Bracket Wldmt (LH) ............................................................................................ 1
37 580095185
582010913 Bracket (Front Work Lights) ................................................................................ 2
38 580044861 Insert ................................................................................................................... 4
39 580056815 Capscrew ............................................................................................................ 4
40 580014430 Bolt ...................................................................................................................... 2
41 580054421 Nut ...................................................................................................................... 2
42 449021006 Washer ............................................................................................................... 2
43 580083836 Worklight (RH Front) (Glass Lens) (Halogen) ..................................................... 1
43 580083421 Bulb (Clear) (55 W 1450 lm) ........................................................................... 1
43 582057538 Head/Work Light (Front RH LED) ....................................................................... 1

FOOTNOTES:
a DC to DC Converter Not Required c 11/2014 →
b → 11/2014

2-62 ©2023 Yale Materials Handling Corporation A968


04-14 P24274

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-63


P28259 04-17

TRACTION SPEED LIMITER (FIGURE 2-27)


(→ 3/2019)

2-64 ©2023 Yale Materials Handling Corporation A968


04-17 P28259

TRACTION SPEED LIMITER


(→ 3/2019)
KEY:
A: With Two Stage LFL Mast
B: With Two and Three Stage FFL Mast
QTY
ITEM PART NO. DESCRIPTION A B
1 582039204 Switch -Limit ............................................................................................... 1 1
2 582039205 Lever .......................................................................................................... 1 1
3 580093735 Capscrew ................................................................................................... 4 4
4 582039208 Gland .......................................................................................................... 1 1
5 582039210 Wire Harness (Switch) ............................................................................... 1 ..
5 582039211 Wire Harness (Switch) ............................................................................... .. 1
6 582039206 Cover .......................................................................................................... 1 1
7 582039230 Wire Harness (Traction Speed) .................................................................. 1 1
8 ..... Bracket (NSS) ............................................................................................ 1 1
8 a 582049109 Plate - switch mounting .............................................................................. .. 1
9 ..... Bracket (welded to carriage, NSS) ............................................................. 1 1
10 518805626 Capscrew ................................................................................................... 4 4
11 504070790 Strap Clamp (Class II) ................................................................................ 4 7
11 504070790 Strap Clamp (Class III) ............................................................................... 5 8
11 a 504070790 Strap Clamp ............................................................................................... .. 4
12 a 580032375 Capscrew ................................................................................................... .. 2
13 a 582072405 Plate - trip ................................................................................................... .. 1

FOOTNOTES:
a MFG Option only

A968 ©2023 Yale Materials Handling Corporation 2-65


P35067 03-19

TRACTION SPEED LIMITER (FIGURE 2-28)


(3/2019 →)

2-66 ©2023 Yale Materials Handling Corporation A968


03-19 P35067

TRACTION SPEED LIMITER


(3/2019 →)
KEY:
A: 2 LFL
B: 2 and 3 FFL
C: 4 FFL
QTY
ITEM PART NO. DESCRIPTION A B C
1 582061603 Bracket - Mast Mounting ................................................................... 1 1 1
2 580044860 Insert ................................................................................................. 2 2 2
3 582108576 Relay ................................................................................................. 1 1 1
4 582061605 Sensor - Proximity ............................................................................. 2 2 2
5 582108577 Fastener ............................................................................................ 2 2 2
6 582092116 Strain Relief ....................................................................................... 1 1 1
7 582073242 Wire Harness - Mast .......................................................................... 1 .. ..
7 582073243 Wire Harness - Mast .......................................................................... .. 1 1
8 582068690 Capscrew .......................................................................................... 2 2 2
9 582092142 Trim ................................................................................................... 2 2 2
10 582092141 Trim ................................................................................................... 2 2 2
11 582059482 Housing ............................................................................................. 1 1 1
12 504070790 Strap Clamp ...................................................................................... 3 3 3
13 582073361 Bar (Standard and Attaching Carriage) ............................................. 1 1 ..
13 b 582061606 Bracket - ISS Carriage Trip Plate ...................................................... 1 1 ..
13 582073744 Bracket - ISS Carriage Trip Plate ...................................................... .. .. 1
14 a 580032375 Capscrew .......................................................................................... 2 2 2
15 c 582073246 Wire Harness - Traction Speed Limit ................................................. 1 1 1
15 d 582151530 Wire Harness - Traction Speed Limit ................................................. 1 1 1

FOOTNOTES:
a ISS Carriage only c → 9/2021
b Shown d 9/2021 →

A968 ©2023 Yale Materials Handling Corporation 2-67


P19427 03-09

WIRE HARNESS (FIGURE 2-29)


MAIN WITH MANUAL HYDRAULICS — SHEET 1 OF 2 (→ 10/2013)

2-68 ©2023 Yale Materials Handling Corporation A968


03-09 P19427

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


582000664 Wire Harness ...................................................................................................... 1
1 580025557 Clip ................................................................................................................. 3
2 580044908 Conduit ........................................................................................................... AR
3 312850034 Strap Clamp ............................................................................................... 1
3 580062388 Terminal ...................................................................................................... 2
3 580021088 Connector (Secondary Lock) ..................................................................... 1
3 580021087 Connector (2 Way) ..................................................................................... 1
3 ..... Connector Assembly (Battery Gate Magnetic Switch) ................................... 1
4 ..... Lift Pressure Sensor ....................................................................................... 1
4 580037805 Connector ................................................................................................... 1
4 312850034 Strap Clamp ............................................................................................... 1
4 580037807 Terminal ...................................................................................................... 3
4 580087649 Seal (Green) ............................................................................................... 3
5 ..... Connector Assembly (Accelerator Pedal Position Sensor) ............................ 1
5 580039158 Terminal (Socket) ....................................................................................... 6
5 580038661 Connector ................................................................................................... 1
6 ..... Connector Assembly (Direct Select Sensor) .................................................. 1
6 580019107 Terminal (Socket) ....................................................................................... 4
6 580019098 Secondary Lock (Secondary Lock, DTM PLU 4-Socket) ........................... 1
6 580019097 Connector ................................................................................................... 1
7 580044908 Conduit ........................................................................................................... AR
8 520038855 Conduit ........................................................................................................... AR
9 ..... Connector Assembly (Termination Resistor) .................................................. 1
9 580062388 Terminal ...................................................................................................... 2
9 505968566 Plug ............................................................................................................ 2
9 580020944 Connector (Secondary Lock) ..................................................................... 1
9 580020943 Connector (4-Way) ..................................................................................... 1
10 580037670 Connector (With Resistor) .............................................................................. 1
11 ..... Synchronous Steer Valve Harness ................................................................. 1
11 580019245 Connector (2 Socket) ................................................................................. 1
11 312850034 Strap Clamp ............................................................................................... 1
11 580019246 Connector (Secondary Lock) ..................................................................... 1
11 580039513 Terminal ...................................................................................................... 2
12 ..... Connector Assembly (Steer Harness) ........................................................ 1
12 580019119 Plug ................................................................................................................ 1
12 580019107 Terminal (Socket) ....................................................................................... 7
12 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
12 580042222 Connector (Secondary Lock) ..................................................................... 1
13 ..... Connector Assembly (Park Brake Position) ................................................... 1
13 580019139 Connector (3-Way) ..................................................................................... 1
13 580019140 Connector (Secondary Lock) ..................................................................... 1
13 580062388 Terminal ...................................................................................................... 3
14 580025559 Clip ................................................................................................................. 1
15 ..... Connector Assembly (Hydraulic Filter Pressure Switch) ................................ 1
15 580023845 Seal (Purple) .............................................................................................. 2
15 312850034 Strap Clamp ............................................................................................... 1
15 520045074 Plug ............................................................................................................ 1
15 520045069 Secondary Lock ......................................................................................... 1
15 504288733 Terminal ...................................................................................................... 2
16 ..... Connector Assembly (Hydraulic Oil Temperature Sensor) ............................. 1

A968 ©2023 Yale Materials Handling Corporation 2-69


P19427 03-09

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


16 580044127 Connector (2 Way) ..................................................................................... 1
16 580087764 Terminal ...................................................................................................... 2
16 580087649 Seal (Green) ............................................................................................... 2
17 ..... Connector Assembly (Tilt Position Sensor) .................................................... 1
17 580019139 Connector (3-Way) ..................................................................................... 1
17 580062388 Terminal ...................................................................................................... 3
18 ..... Connector Assembly (Hydraulic Oil Level Sensor) ........................................ 1
18 580033516 Connector (M/P 150 PLU 3-Terminal) ........................................................ 1
18 580033537 Connector Lock .......................................................................................... 1
18 520045804 Terminal ...................................................................................................... 3
18 580026649 Wire Seal (White) ....................................................................................... 3
18 312850034 Strap Clamp ............................................................................................... 1
18 582000243 Cover .......................................................................................................... 2
19 505970586 Conduit ........................................................................................................... AR
20 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
20 520202606 Connector (35-Way) ................................................................................... 1
20 520202601 Connector ................................................................................................... 26
20 520202604 Plug , Socket Contact, Female ................................................................... 9
20 582000243 Cover .......................................................................................................... 2
20 312850034 Strap Clamp ............................................................................................... 1
21 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
21 580048272 Connector (Grey) ....................................................................................... 1
21 520202601 Connector ................................................................................................... 17
21 520202604 Plug , Socket Contact, Female ................................................................... 18
21 582000243 Cover .......................................................................................................... 2
21 312850034 Strap Clamp ............................................................................................... 1
22 ..... Connector Assembly (Horn Assembly) .......................................................... 1
22 580062118 Connector (3 Way) ..................................................................................... 1
22 580035034 Terminal (Pin) ............................................................................................. 2
22 580040456 Wire Seal (Yellow) ...................................................................................... 3
22 580062119 Receptacle Contact 20-22 AWG ................................................................ 1
23 ..... Connector Assembly (Service Break Pressure Sensor) ................................. 1
23 580037805 Connector ................................................................................................... 1
23 580037807 Terminal ...................................................................................................... 3
23 580039602 Seal (Green) ............................................................................................... 3
24 952405902 Terminal ...................................................................................................... 1
24 952408901 Sleeve ........................................................................................................ 1
24 ..... Connector Assembly (Level Sensor) .............................................................. 2
25 910065119 Conduit ........................................................................................................... AR
26 520045672 Conduit ........................................................................................................... AR
27 ..... Connector Assembly (Synchronized Steer Valve Harness) ........................... 1
27 580085282 Receptacle ................................................................................................. 2
27 580095033 Terminal ...................................................................................................... 4
28 ..... Connector Assembly (Key Switch Relay) ....................................................... 1
28 580009067 Connector ................................................................................................... 1
28 580091403 Terminal ...................................................................................................... 2
28 582000484 Terminal ...................................................................................................... 2
29 ..... Manual Hydraulic Harness ............................................................................. 1
29 505968519 Connector (8 Socket) ................................................................................. 1
29 505968558 Connector (Secondary Lock) ..................................................................... 1

2-70 ©2023 Yale Materials Handling Corporation A968


03-09 P19427

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


29 505968568 Terminal (Socket) ....................................................................................... 1
29 580062388 Terminal ...................................................................................................... 6
30 504232281 Conduit ........................................................................................................... AR
31 505968568 Terminal (Socket) ....................................................................................... 1
31 505968558 Connector (Secondary Lock) ..................................................................... 1
31 ..... Connector Assembly (Light Option Harness) ................................................. 1
32 580019119 Plug ............................................................................................................ 1
32 580019107 Terminal (Socket) ....................................................................................... 7
32 580042222 Connector (Secondary Lock) ..................................................................... 1
32 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
33 ..... Connector Assemly (Manual Hydraulic Intake Coils) ..................................... 3
33 580019245 Connector (2 Socket) ................................................................................. 1
33 580019246 Connector (Secondary Lock) ..................................................................... 1
33 580019107 Terminal (Socket) ....................................................................................... 2
33 580039513 Terminal ...................................................................................................... 1
34 580039799 Clip ................................................................................................................. 2
35 ..... Connector Assembly (Manual Hydraulic Spool Position Sensor) ................... 1
35 580019107 Terminal (Socket) ....................................................................................... 12
35 580036986 Connector (Secondary Lock) ..................................................................... 1
35 580036981 Connector (DTM PLU 12-Socket) .............................................................. 1
36 ..... Connector Assembly (Traction Motor Speed Sensor) .................................... 2
36 580035032 Connector (4 Way) ..................................................................................... 1
36 580062119 Receptacle Contact 20-22 AWG ................................................................ 4
36 580040456 Wire Seal (Yellow) ...................................................................................... 4
37 ..... Connector Assembly (Traction Motor Temperature Sensor) .......................... 2
37 580040456 Wire Seal (Yellow) ...................................................................................... 2
37 580062119 Receptacle Contact 20-22 AWG ................................................................ 2
37 580035031 Connector (2 Way) ..................................................................................... 1
38 ..... Connector Assembly (Park Brake) ................................................................. 1
38 580020943 Connector (4-Way) ..................................................................................... 1
38 580062388 Terminal ...................................................................................................... 2
38 580020944 Connector (Secondary Lock) ..................................................................... 1
38 505968568 Terminal (Socket) ....................................................................................... 1
38 580019119 Plug ............................................................................................................ 1
39 ..... Pump Motor Speed Sensor ............................................................................ 1
39 580040456 Wire Seal (Yellow) ...................................................................................... 1
39 580062119 Receptacle Contact 20-22 AWG ................................................................ 4
39 580035032 Connector (4 Way) ..................................................................................... 1
40 520045074 Plug ................................................................................................................ 1

A968 ©2023 Yale Materials Handling Corporation 2-71


P19377 03-09

WIRE HARNESS (FIGURE 2-30)


MAIN WITH MANUAL HYDRAULICS — SHEET 2 OF 2 (→ 10/2013)

2-72 ©2023 Yale Materials Handling Corporation A968


03-09 P19377

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2 (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


582000664 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Seat Harness) ............................................................. 1
1 580019107 Terminal (Socket) ....................................................................................... 4
1 580039499 Connector ................................................................................................... 1
1 580039500 Connector (Secondary Lock) ..................................................................... 1
1 580019119 Plug ............................................................................................................ 2
2 580026810 Clip (Conduit) ................................................................................................. 2
3 504232281 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Fan) ............................................................................. 2
4 580062388 Terminal ...................................................................................................... 2
4 580021088 Connector (Secondary Lock) ..................................................................... 1
4 580021087 Connector (2 Way) ..................................................................................... 1
5 580044908 Conduit ........................................................................................................... AR
6 520038855 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (Overhead Guard Horn Switch) .................................... 1
7 580062388 Terminal ...................................................................................................... 2
7 505968535 Connector (Secondary Lock) ..................................................................... 1
7 505968501 Connector ................................................................................................... 1
8 580025914 Clip ................................................................................................................. 1
9 518807689 E-Spade ......................................................................................................... 1
10 518802686 Terminal .......................................................................................................... 3
11 580034586 Ring Terminal ................................................................................................. 1
12 910065119 Conduit ........................................................................................................... AR
13 ..... Connector Assembly (Traction Motor Controller) ........................................... 1
13 520202602 Connector ................................................................................................... 1
13 520202601 Connector ................................................................................................... 17
13 520202604 Plug , Socket Contact, Female ................................................................... 6
13 582000244 Cover (Connector) ...................................................................................... 2
13 312850034 Strap Clamp ............................................................................................... 1
14 ..... Connector Assembly (Pump Controller) ......................................................... 1
14 520202602 Connector ................................................................................................... 1
14 520202601 Connector ................................................................................................... 11
14 520202604 Plug , Socket Contact, Female ................................................................... 12
14 582000244 Cover (Connector) ...................................................................................... 1
14 312850034 Strap Clamp ............................................................................................... 1
15 520045672 Conduit ........................................................................................................... AR
16 580025557 Clip ................................................................................................................. 2
17 ..... Connector Assembly (Steer Axle Sensor) ...................................................... 1
17 580022891 Connector (DTM PLU 3-Socket) ................................................................ 1
17 580022892 Connector (Secondary Lock) ..................................................................... 1
17 580019107 Terminal (Socket) ....................................................................................... 3

A968 ©2023 Yale Materials Handling Corporation 2-73


P26910 07-13

WIRE HARNESS (FIGURE 2-31)


MAIN WITH MANUAL HYDRAULICS — SHEET 1 OF 3 (10/2013 ↔ 11/2014)

2-74 ©2023 Yale Materials Handling Corporation A968


07-13 P26910

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 3 (10/2013 ↔ 11/2014)

ITEM PART NO. DESCRIPTION QTY


582027500 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (Steer Harness) ............................................................ 1
1 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
1 580019107 Terminal (Socket) ....................................................................................... 7
1 580019119 Plug ............................................................................................................ 1
1 580042222 Connector (Secondary Lock) (Secondary Lock) ........................................ 1
2 ..... Connector Assembly (Park Brake Position) ................................................... 1
2 580019139 Connector (3-Way) ..................................................................................... 1
2 580062388 Terminal ...................................................................................................... 3
2 580019140 Connector (Secondary Lock) ..................................................................... 1
3 580025559 Clip ................................................................................................................. 1
4 520038855 Conduit ........................................................................................................... AR
5 ..... Connector Assembly (Hydraulic Filter Pressure Switch) ................................ 1
5 520045074 Plug ............................................................................................................ 1
5 504288733 Terminal ...................................................................................................... 2
5 580023845 Seal (Purple) .............................................................................................. 2
5 520045069 Secondary Lock (Secondary Lock) ............................................................ 1
6 580044908 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (Hydraulic Oil Level Sensor) ........................................ 1
7 580033516 Connector (M/P 150 PLU 3-Terminal) ........................................................ 1
7 520045804 Terminal ...................................................................................................... 3
7 580026649 Wire Seal (White) ....................................................................................... 3
7 580033537 Connector Lock .......................................................................................... 1
8 580039252 Clip ................................................................................................................. 1
9 910065119 Conduit ........................................................................................................... AR
10 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
10 520202606 Connector (35-Way) ................................................................................... 1
10 520202601 Connector ................................................................................................... 25
10 520202604 Plug , Socket Contact, Female ................................................................... 10
11 580041641 Conduit ........................................................................................................... AR
12 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
12 580048272 Connector (Grey) ....................................................................................... 1
12 520202601 Connector ................................................................................................... 18
12 520202604 Plug , Socket Contact, Female ................................................................... 17
13 ..... Connector Assembly (Horn Assembly) .......................................................... 1
13 580062118 Connector (3 Way) ..................................................................................... 1
13 580035034 Terminal (Pin) ............................................................................................. 2
13 580062119 Receptacle Contact 20-22 AWG ................................................................ 1
13 580040456 Wire Seal (Yellow) ...................................................................................... 3
14 ..... Connector Assembly (Service Brake Pressure Sensor) ................................. 1
14 580037805 Connector ................................................................................................... 1
14 580037807 Terminal ...................................................................................................... 3
14 580039602 Seal (Green) ............................................................................................... 3
15 952405902 Terminal (Brake Fluid Level) ........................................................................... 1
16 952405902 Terminal (Brake Fluid Level) ........................................................................... 1
17 ..... Connector Assembly (Termination Resistor) .................................................. 1
17 580020943 Connector (4-Way) ..................................................................................... 1
17 505968566 Plug ............................................................................................................ 2
17 580062388 Terminal ...................................................................................................... 2
17 580020944 Connector (Secondary Lock) (Secondary Lock) ........................................ 1

A968 ©2023 Yale Materials Handling Corporation 2-75


P26910 07-13

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 3 (10/2013 ↔ 11/2014)

ITEM PART NO. DESCRIPTION QTY


18 580037670 Connector (With Resistor) .............................................................................. 1
19 ..... Connector Assembly (Synchronous Steer Valve Harness) ............................ 1
19 580019245 Connector (2 Socket) ................................................................................. 1
19 580039513 Terminal ...................................................................................................... 2
19 580019246 Connector (Secondary Lock) ..................................................................... 1

2-76 ©2023 Yale Materials Handling Corporation A968


07-13 P26910

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-77


P26911 07-13

WIRE HARNESS (FIGURE 2-32)


MAIN WITH MANUAL HYDRAULICS — SHEET 2 OF 3 (10/2013 ↔ 11/2014)

2-78 ©2023 Yale Materials Handling Corporation A968


07-13 P26911

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 3 (10/2013 ↔ 11/2014)

ITEM PART NO. DESCRIPTION QTY


582027500 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (Battery Gate Magnetic Switch) ................................... 1
1 580021087 Connector (2 Way) ..................................................................................... 1
1 580062388 Terminal ...................................................................................................... 2
1 580021088 Connector (Secondary Lock) ..................................................................... 1
2 580044908 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Manual Hydraulic Spool Position Sensor) ................... 1
3 580036981 Connector (DTM PLU 12-Socket) .............................................................. 1
3 580019107 Terminal (Socket) ....................................................................................... 12
3 580036986 Connector (Secondary Lock) ..................................................................... 1
4 504232281 Conduit ........................................................................................................... AR
5 ..... Connector Assembly (Lift Pressure) ............................................................... 1
5 580037805 Connector ................................................................................................... 1
5 580037807 Terminal ...................................................................................................... 3
5 580039602 Seal (Green) ............................................................................................... 3
6 ..... Connector Assembly (Accelerator Pedal Position Sensor) ............................ 1
6 580038661 Connector ................................................................................................... 1
6 582004633 Terminal ...................................................................................................... 6
7 ..... Connector Assembly (Direction Select Sensor) ............................................. 1
7 580019097 Connector ................................................................................................... 1
7 580019107 Terminal (Socket) ....................................................................................... 4
7 580019098 Secondary Lock (Secondary Lock, DTM PLU 4-Socket) ........................... 1
8 520038855 Conduit ........................................................................................................... AR
9 ..... Connector Assembly (Traction Motor Speed Sensor) .................................... 1
9 580035032 Connector (4 Way) ..................................................................................... 1
9 580062119 Receptacle Contact 20-22 AWG ................................................................ 4
9 580040456 Wire Seal (Yellow) ...................................................................................... 4
10 ..... Connector Assembly (Traction Motor Temperature Sensor) .......................... 1
10 580035031 Connector (2 Way) ..................................................................................... 1
10 580062119 Receptacle Contact 20-22 AWG ................................................................ 2
10 580040456 Wire Seal (Yellow) ...................................................................................... 2
11 ..... Connector Assembly (Park Brake) ................................................................. 1
11 580020943 Connector (4-Way) ..................................................................................... 1
11 580062388 Terminal ...................................................................................................... 2
11 505968568 Terminal (Socket) ....................................................................................... 1
11 580019119 Plug ............................................................................................................ 1
11 580020944 Connector (Secondary Lock) ..................................................................... 1
12 ..... Connector Assembly (Pump Motor Speed Sensor) ....................................... 1
12 580035032 Connector (4 Way) ..................................................................................... 1
12 580062119 Receptacle Contact 20-22 AWG ................................................................ 4
12 580040456 Wire Seal (Yellow) ...................................................................................... 4
13 ..... Connector Assembly (Pump Motor Temperature Sensor) .............................. 1
13 580035031 Connector (2 Way) ..................................................................................... 1
13 580062119 Receptacle Contact 20-22 AWG ................................................................ 2
13 580040456 Wire Seal (Yellow) ...................................................................................... 2
14 505970586 Conduit ........................................................................................................... AR
15 580039764 Clip ................................................................................................................. 1
16 ..... Connector Assembly (Enable Relay) ............................................................. 1
16 580085282 Receptacle ................................................................................................. 1
16 582004390 Terminal ...................................................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 2-79


P26911 07-13

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 3 (10/2013 ↔ 11/2014)

ITEM PART NO. DESCRIPTION QTY


16 580095033 Terminal ...................................................................................................... 3
17 ..... Connector Assembly (Key Switch Relay) ....................................................... 1
17 580009067 Connector ................................................................................................... 1
17 582000484 Terminal ...................................................................................................... 2
17 582005304 Terminal (Receptacle) ................................................................................ 2
18 520045672 Conduit ........................................................................................................... AR
19 ..... Connector Assembly (Manual Hydraulic Harness) ......................................... 1
19 505968519 Connector (8 Socket) ................................................................................. 1
19 580062388 Terminal ...................................................................................................... 6
19 505968568 Terminal (Socket) ....................................................................................... 2
19 505968558 Connector (Secondary Lock) ..................................................................... 1
20 ..... Connector Assembly (Light Option Harness) ................................................. 1
20 505968519 Connector (8 Socket) ................................................................................. 1
20 580062388 Terminal ...................................................................................................... 5
20 505968568 Terminal (Socket) ....................................................................................... 3
20 505968558 Connector (Secondary Lock) ..................................................................... 1
21 ..... Connector Assembly (Display Harness) ......................................................... 1
21 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
21 580019107 Terminal (Socket) ....................................................................................... 7
21 580019119 Plug ............................................................................................................ 1
21 580042222 Connector (Secondary Lock) ..................................................................... 1
22 580025559 Clip ................................................................................................................. 1
23 ..... Connector Assembly (Manual Hydraulic Coil) ................................................ 1
23 580019245 Connector (2 Socket) ................................................................................. 1
23 580039513 Terminal ...................................................................................................... 1
23 580019107 Terminal (Socket) ....................................................................................... 1
23 580019246 Connector (Secondary Lock) ..................................................................... 1
24 ..... Connector Assembly (Manual Hydraulic Coil) ................................................ 1
24 580019245 Connector (2 Socket) ................................................................................. 1
24 580039513 Terminal ...................................................................................................... 1
24 580019107 Terminal (Socket) ....................................................................................... 1
24 580019246 Connector (Secondary Lock) ..................................................................... 1
25 ..... Connector Assembly (Clamp Coil) ................................................................. 1
25 580019245 Connector (2 Socket) ................................................................................. 1
25 580039513 Terminal ...................................................................................................... 1
25 580019107 Terminal (Socket) ....................................................................................... 1
25 580019246 Connector (Secondary Lock) ..................................................................... 1
26 580025557 Clip ................................................................................................................. 3

2-80 ©2023 Yale Materials Handling Corporation A968


07-13 P26911

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-81


P26912 07-13

WIRE HARNESS (FIGURE 2-33)


MAIN WITH MANUAL HYDRAULICS — SHEET 3 OF 3 (10/2013 ↔ 11/2014)

2-82 ©2023 Yale Materials Handling Corporation A968


07-13 P26912

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 3 OF 3 (10/2013 ↔ 11/2014)

ITEM PART NO. DESCRIPTION QTY


582027500 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (Controller Fan) ............................................................ 1
1 580021087 Connector (2 Way) ..................................................................................... 1
1 580062388 Terminal ...................................................................................................... 2
1 505968535 Connector (Secondary Lock) ..................................................................... 1
2 ..... Connector Assembly (Controller Fan) ............................................................ 1
2 580021087 Connector (2 Way) ..................................................................................... 1
2 580062388 Terminal ...................................................................................................... 2
2 580021088 Connector (Secondary Lock) ..................................................................... 1
3 580044908 Conduit ........................................................................................................... AR
4 580026810 Clip (Conduit) ................................................................................................. 2
5 580024033 Terminal .......................................................................................................... 1
6 ..... Connector Assembly (Overhead Guard Horn Switch) .................................... 1
6 505968501 Connector ................................................................................................... 1
6 580062388 Terminal ...................................................................................................... 2
6 505968519 Connector (8 Socket) ................................................................................. 1
7 580025914 Clip ................................................................................................................. 1
8 910065119 Conduit ........................................................................................................... AR
9 520038855 Conduit ........................................................................................................... AR
10 ..... Connector Assembly (Traction Motor Controller) ........................................... 1
10 520202602 Connector ................................................................................................... 1
10 520202601 Connector ................................................................................................... 17
10 520202604 Plug , Socket Contact, Female ................................................................... 6
11 ..... Connector Assembly (Pump Controller) ......................................................... 1
11 520202602 Connector ................................................................................................... 1
11 520202601 Connector ................................................................................................... 12
11 520202604 Plug , Socket Contact, Female ................................................................... 11
12 580025557 Clip ................................................................................................................. 2
13 520045672 Conduit ........................................................................................................... AR
14 ..... Connector Assembly (Steer Axle Sensor) ...................................................... 1
14 580022891 Connector (DTM PLU 3-Socket) ................................................................ 1
14 580019107 Terminal (Socket) ....................................................................................... 3
14 580022892 Connector (Secondary Lock) ..................................................................... 1
15 518807689 E-Spade ......................................................................................................... 1
16 518802686 Terminal (Main Contactor Coil) ....................................................................... 1
17 518802686 Terminal .......................................................................................................... 1
18 518802686 Terminal (Main Contactor Coil) ....................................................................... 1
19 ..... Connector Assembly (Seat Belt Switch Harness) .......................................... 1
19 580022893 Connector (2 Pin) ....................................................................................... 1
19 505968514 Terminal (Pin) ............................................................................................. 2
19 505968540 Connector (Secondary Lock) ..................................................................... 1
20 ..... Endcap ........................................................................................................... 1
20 580039499 Connector ................................................................................................... 1
20 580019107 Terminal (Socket) ....................................................................................... 1
20 580019119 Plug ............................................................................................................ 2
21 ..... Connector Assembly (Seat Harness) ............................................................. 1
21 580039499 Connector ................................................................................................... 1
21 580019107 Terminal (Socket) ....................................................................................... 4
21 580019119 Plug ............................................................................................................ 2
21 580039500 Connector (Secondary Lock) ..................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 2-83


P26912 07-13

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 3 OF 3 (10/2013 ↔ 11/2014)

ITEM PART NO. DESCRIPTION QTY


22 504232281 Conduit ........................................................................................................... AR

2-84 ©2023 Yale Materials Handling Corporation A968


07-13 P26912

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-85


P28260 07-14

WIRE HARNESS (FIGURE 2-34)


MAIN WITH MANUAL HYDRAULICS — SHEET 1 OF 3 (11/2014 →)

2-86 ©2023 Yale Materials Handling Corporation A968


07-14 P28260

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 3 (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


582037643 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (Steer Harness) ............................................................ 1
1 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
1 580019107 Terminal (Socket) ....................................................................................... 7
1 580019119 Plug ............................................................................................................ 1
1 580042222 Connector (Secondary Lock) ..................................................................... 1
2 ..... Connector Assembly (Park Brake Position) ................................................... 1
2 580019139 Connector (3-Way) ..................................................................................... 1
2 580062388 Terminal ...................................................................................................... 3
2 580019140 Connector (Secondary Lock) ..................................................................... 1
3 580025559 Clip ................................................................................................................. 1
4 520038855 Conduit ........................................................................................................... AR
5 ..... Connector Assembly (Hydraulic Filter Pressure Switch) ................................ 1
5 520045074 Plug ............................................................................................................ 1
5 504288733 Terminal ...................................................................................................... 2
5 580023845 Seal (Purple) .............................................................................................. 2
5 520045069 Secondary Lock (Secondary Lock) ............................................................ 1
6 580044908 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (Hydraulic Oil Level Sensor) ........................................ 1
7 580033516 Connector (M/P 150 PLU 3-Terminal) ........................................................ 1
7 520045804 Terminal ...................................................................................................... 3
7 580026649 Wire Seal (White) ....................................................................................... 3
7 580033537 Connector Lock .......................................................................................... 1
8 580039252 Clip ................................................................................................................. 1
9 910065119 Conduit ........................................................................................................... AR
10 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
10 520202606 Connector (35-Way) ................................................................................... 1
10 520202601 Connector ................................................................................................... 26
10 520202604 Plug , Socket Contact, Female ................................................................... 9
11 580041641 Conduit ........................................................................................................... AR
12 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
12 580048272 Connector (Grey) ....................................................................................... 1
12 520202601 Connector ................................................................................................... 19
12 520202604 Plug , Socket Contact, Female ................................................................... 16
13 ..... Connector Assembly (Horn Assembly) .......................................................... 1
13 580062118 Connector (3 Way) ..................................................................................... 1
13 580035034 Terminal (Pin) ............................................................................................. 2
13 580062119 Receptacle Contact 20-22 AWG ................................................................ 1
13 580040456 Wire Seal (Yellow) ...................................................................................... 3
14 ..... Connector Assembly (Service Brake Pressure Sensor) ................................. 1
14 580037805 Connector ................................................................................................... 1
14 580037807 Terminal ...................................................................................................... 3
14 580039602 Seal (Green) ............................................................................................... 3
15 952405902 Terminal (Brake Fluid Level) ........................................................................... 1
16 952405902 Terminal (Brake Fluid Level) ........................................................................... 1
17 ..... Connector Assembly (Termination Resistor) .................................................. 1
17 580020943 Connector (4-Way) ..................................................................................... 1
17 505968566 Plug ............................................................................................................ 2
17 580062388 Terminal ...................................................................................................... 2
17 580020944 Connector (Secondary Lock) ..................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 2-87


P28260 07-14

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 3 (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


18 580037670 Connector (With Resistor) .............................................................................. 1
19 ..... Connector Assembly (Synchronous Steer Valve Harness) ............................ 1
19 580019245 Connector (2 Socket) ................................................................................. 1
19 580039513 Terminal ...................................................................................................... 2
19 580019246 Connector (Secondary Lock) ..................................................................... 1
20 ..... Connector Assembly (Tilt Position Sensor) .................................................... 1
20 580019139 Connector (3-Way) ..................................................................................... 1
20 580062388 Terminal ...................................................................................................... 3
20 580019140 Connector (Secondary Lock) ..................................................................... 1
21 a. . . . . Connector Assembly (CPS128) Telemetry Traction Speed Limit ................... 1
21 580019245 Connector (2 Socket) ................................................................................. 1
21 580019246 Connector (Secondary Lock) ..................................................................... 1
21 580039513 Terminal ...................................................................................................... 2

FOOTNOTES:
a 8/2020 →

2-88 ©2023 Yale Materials Handling Corporation A968


07-14 P28260

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-89


P28261 07-14

WIRE HARNESS (FIGURE 2-35)


MAIN WITH MANUAL HYDRAULICS — SHEET 2 OF 3 (11/2014 →)

2-90 ©2023 Yale Materials Handling Corporation A968


07-14 P28261

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 3 (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


582037643 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (Battery Gate Magnetic Switch) ................................... 1
1 580021087 Connector (2 Way) ..................................................................................... 1
1 580062388 Terminal ...................................................................................................... 2
1 580021088 Connector (Secondary Lock) ..................................................................... 1
2 580044908 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Manual Hydraulic Spool Position Sensor) ................... 1
3 580036981 Connector (DTM PLU 12-Socket) .............................................................. 1
3 580019107 Terminal (Socket) ....................................................................................... 12
3 580036986 Connector (Secondary Lock) ..................................................................... 1
4 504232281 Conduit ........................................................................................................... AR
5 ..... Connector Assembly (Lift Pressure) ............................................................... 1
5 580037805 Connector ................................................................................................... 1
5 580037807 Terminal ...................................................................................................... 3
5 580039602 Seal (Green) ............................................................................................... 3
6 ..... Connector Assembly (Accelerator Pedal Position Sensor) ............................ 1
6 580038661 Connector ................................................................................................... 1
6 582004633 Terminal ...................................................................................................... 6
7 ..... Connector Assembly (Direction Select Sensor) ............................................. 1
7 580019097 Connector ................................................................................................... 1
7 580019107 Terminal (Socket) ....................................................................................... 4
7 580019098 Secondary Lock (Secondary Lock, DTM PLU 4-Socket) ........................... 1
8 520038855 Conduit ........................................................................................................... AR
9 ..... Connector Assembly (Traction Motor Speed Sensor) .................................... 1
9 580035032 Connector (4 Way) ..................................................................................... 1
9 580062119 Receptacle Contact 20-22 AWG ................................................................ 4
9 580040456 Wire Seal (Yellow) ...................................................................................... 4
10 ..... Connector Assembly (Traction Motor Temperature Sensor) .......................... 1
10 580035031 Connector (2 Way) ..................................................................................... 1
10 580062119 Receptacle Contact 20-22 AWG ................................................................ 2
10 580040456 Wire Seal (Yellow) ...................................................................................... 2
11 ..... Connector Assembly (Park Brake) ................................................................. 1
11 580020943 Connector (4-Way) ..................................................................................... 1
11 580062388 Terminal ...................................................................................................... 2
11 505968568 Terminal (Socket) ....................................................................................... 1
11 580019119 Plug ............................................................................................................ 1
11 580020944 Connector (Secondary Lock) ..................................................................... 1
12 ..... Connector Assembly (Pump Motor Speed Sensor) ....................................... 1
12 580035032 Connector (4 Way) ..................................................................................... 1
12 580062119 Receptacle Contact 20-22 AWG ................................................................ 4
12 580040456 Wire Seal (Yellow) ...................................................................................... 4
13 ..... Connector Assembly (Pump Motor Temperature Sensor) .............................. 1
13 580035031 Connector (2 Way) ..................................................................................... 1
13 580062119 Receptacle Contact 20-22 AWG ................................................................ 2
13 580040456 Wire Seal (Yellow) ...................................................................................... 2
14 505970586 Conduit ........................................................................................................... AR
15 580039764 Clip ................................................................................................................. 1
16 ..... Connector Assembly (Enable Relay) ............................................................. 1
16 580085282 Receptacle ................................................................................................. 1
16 582024620 Terminal ...................................................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 2-91


P28261 07-14

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 3 (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


16 582024619 Terminal ...................................................................................................... 2
16 582039459 Terminal ...................................................................................................... 1
17 ..... Connector Assembly (Key Switch Relay) ....................................................... 1
17 580009067 Connector ................................................................................................... 1
17 582000484 Terminal ...................................................................................................... 2
17 582005304 Terminal (Receptacle) ................................................................................ 2
18 520045672 Conduit ........................................................................................................... AR
19 ..... Connector Assembly (Manual Hydraulic Harness) ......................................... 1
19 580036940 Connector ................................................................................................... 1
19 580062388 Terminal ...................................................................................................... 8
19 505968568 Terminal (Socket) ....................................................................................... 2
19 580019119 Plug ............................................................................................................ 2
19 580026813 Connector (Secondary Lock) ..................................................................... 1
20 ..... Connector Assembly (Light Option Harness) ................................................. 1
20 505968519 Connector (8 Socket) ................................................................................. 1
20 580062388 Terminal ...................................................................................................... 5
20 505968568 Terminal (Socket) ....................................................................................... 3
20 505968558 Connector (Secondary Lock) ..................................................................... 1
21 ..... Connector Assembly (Display Harness) ......................................................... 1
21 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
21 580019107 Terminal (Socket) ....................................................................................... 7
21 580019119 Plug ............................................................................................................ 1
21 580042222 Connector (Secondary Lock) ..................................................................... 1
22 580025559 Clip ................................................................................................................. 1
23 ..... Connector Assembly (Manual Hydraulic Coil) ................................................ 1
23 580019245 Connector (2 Socket) ................................................................................. 1
23 580039513 Terminal ...................................................................................................... 1
23 580019107 Terminal (Socket) ....................................................................................... 1
23 580019246 Connector (Secondary Lock) ..................................................................... 1
24 ..... Connector Assembly (Manual Hydraulic Coil) ................................................ 1
24 580019245 Connector (2 Socket) ................................................................................. 1
24 580039513 Terminal ...................................................................................................... 1
24 580019107 Terminal (Socket) ....................................................................................... 1
24 580019246 Connector (Secondary Lock) ..................................................................... 1
25 ..... Connector Assembly (Clamp Coil) ................................................................. 1
25 580019245 Connector (2 Socket) ................................................................................. 1
25 580039513 Terminal ...................................................................................................... 1
25 580019107 Terminal (Socket) ....................................................................................... 1
25 580019246 Connector (Secondary Lock) ..................................................................... 1
26 580025557 Clip ................................................................................................................. 3
27 ..... Connector Assembly (RTST Valve) ................................................................ 1
27 505968501 Connector ................................................................................................... 1
27 580062388 Terminal ...................................................................................................... 2
27 505968535 Connector (Secondary Lock) ..................................................................... 1

2-92 ©2023 Yale Materials Handling Corporation A968


07-14 P28261

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-93


P28262 07-14

WIRE HARNESS (FIGURE 2-36)


MAIN WITH MANUAL HYDRAULICS — SHEET 3 OF 3 (11/2014 →)

2-94 ©2023 Yale Materials Handling Corporation A968


07-14 P28262

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 3 OF 3 (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


582037643 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (Controller Fan) ............................................................ 1
1 580021087 Connector (2 Way) ..................................................................................... 1
1 580062388 Terminal ...................................................................................................... 2
1 580021088 Connector (Secondary Lock) ..................................................................... 1
2 ..... Connector Assembly (Controller Fan) ............................................................ 1
2 580021087 Connector (2 Way) ..................................................................................... 1
2 580062388 Terminal ...................................................................................................... 2
2 580021088 Connector (Secondary Lock) ..................................................................... 1
3 580044908 Conduit ........................................................................................................... AR
4 580026810 Clip (Conduit) ................................................................................................. 2
5 580024033 Terminal .......................................................................................................... 1
6 ..... Connector Assembly (Overhead Guard Horn Switch) .................................... 1
6 505968501 Connector ................................................................................................... 1
6 580062388 Terminal ...................................................................................................... 2
6 505968519 Connector (8 Socket) ................................................................................. 1
7 580025914 Clip ................................................................................................................. 1
8 910065119 Conduit ........................................................................................................... AR
9 520038855 Conduit ........................................................................................................... AR
10 ..... Connector Assembly (Traction Motor Controller) ........................................... 1
10 520202602 Connector ................................................................................................... 1
10 520202601 Connector ................................................................................................... 17
10 520202604 Plug , Socket Contact, Female ................................................................... 6
11 ..... Connector Assembly (Pump Controller) ......................................................... 1
11 520202602 Connector ................................................................................................... 1
11 520202601 Connector ................................................................................................... 12
11 520202604 Plug , Socket Contact, Female ................................................................... 11
12 580025557 Clip ................................................................................................................. 2
13 520045672 Conduit ........................................................................................................... AR
14 ..... Connector Assembly (Steer Axle Sensor) ...................................................... 1
14 580022891 Connector (DTM PLU 3-Socket) ................................................................ 1
14 580019107 Terminal (Socket) ....................................................................................... 3
14 580022892 Connector (Secondary Lock) ..................................................................... 1
15 518807689 E-Spade ......................................................................................................... 1
16 518802686 Terminal (Main Contactor Coil) ....................................................................... 1
17 518802686 Terminal .......................................................................................................... 1
18 518802686 Terminal (Main Contactor Coil) ....................................................................... 1
19 ..... Connector Assembly (Seat Belt Switch Harness) .......................................... 1
19 580022893 Connector (2 Pin) ....................................................................................... 1
19 505968514 Terminal (Pin) ............................................................................................. 2
19 505968540 Connector (Secondary Lock) ..................................................................... 1
20 ..... Endcap ........................................................................................................... 1
20 580021087 Connector (2 Way) ..................................................................................... 1
20 580021088 Connector (Secondary Lock) ..................................................................... 1
20 580019119 Plug ............................................................................................................ 2
21 ..... Connector Assembly (Seat Harness) ............................................................. 1
21 580039499 Connector ................................................................................................... 1
21 580019107 Terminal (Socket) ....................................................................................... 4
21 580019119 Plug ............................................................................................................ 2
21 580039500 Connector (Secondary Lock) ..................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 2-95


P28262 07-14

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 3 OF 3 (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


22 504232281 Conduit ........................................................................................................... AR
23 ..... Connector Assembly (Fan Diode) .................................................................. 1
23 580020943 Connector (4-Way) ..................................................................................... 1
23 580062388 Terminal ...................................................................................................... 4
23 580020944 Connector (Secondary Lock) ..................................................................... 1
24 582005078 Connector (With Diodes) ................................................................................ 1

2-96 ©2023 Yale Materials Handling Corporation A968


07-14 P28262

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-97


P19369 03-09

WIRE HARNESS (FIGURE 2-37)


MAIN WITH ELECTRONIC HYDRAULICS — SHEET 1 0F 2 (→ 10/2013)

2-98 ©2023 Yale Materials Handling Corporation A968


03-09 P19369

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 0F 2 (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


582000665 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Tilt Position Sensor) .................................................... 1
1 580019139 Connector (3-Way) ..................................................................................... 1
1 580019140 Connector (Secondary Lock) ..................................................................... 1
1 580062388 Terminal ...................................................................................................... 3
2 580044908 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Hydraulic Oil Temperature Sensor) ............................. 1
3 580044127 Connector (2 Way) ..................................................................................... 1
3 580087764 Terminal ...................................................................................................... 2
3 580087649 Seal (Green) ............................................................................................... 2
4 ..... Connector Assembly (Hydraulic Filter Pressure Switch) ................................ 1
4 520045074 Plug ............................................................................................................ 1
4 520045069 Secondary Lock ......................................................................................... 1
4 504288733 Terminal ...................................................................................................... 1
4 580023845 Seal (Purple) .............................................................................................. 2
4 312850034 Strap Clamp ............................................................................................... 1
5 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
5 520202606 Connector (35-Way) ................................................................................... 1
5 520202601 Connector ................................................................................................... 22
5 520202604 Plug , Socket Contact, Female ................................................................... 13
5 312850034 Strap Clamp ............................................................................................... 1
5 582000243 Cover .......................................................................................................... 2
6 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
6 520202604 Plug , Socket Contact, Female ................................................................... 11
6 520202601 Connector ................................................................................................... 24
6 580048272 Connector (Grey) ....................................................................................... 1
6 582000243 Cover .......................................................................................................... 2
6 312850034 Strap Clamp ............................................................................................... 1
7 520038855 Conduit ........................................................................................................... AR
8 ..... Connector Assembly (Fluid Level) ................................................................. 2
8 952405902 Terminal ...................................................................................................... 1
8 952408901 Sleeve ........................................................................................................ 1
9 ..... Connector Assembly (Service Break Pressure Sensor) ................................. 1
9 580039602 Seal (Green) ............................................................................................... 3
9 580037807 Terminal ...................................................................................................... 3
9 580037805 Connector ................................................................................................... 1
10 ..... Connector Assembly (Horn Assembly) .......................................................... 1
10 580040456 Wire Seal (Yellow) ...................................................................................... 3
10 580035034 Terminal (Pin) ............................................................................................. 3
10 580062118 Connector (3 Way) ..................................................................................... 2
10 580062119 Receptacle Contact 20-22 AWG ................................................................ 1
11 520045672 Conduit ........................................................................................................... AR
12 580039799 Clip ................................................................................................................. 2
13 505970586 Conduit ........................................................................................................... AR
14 504232281 Conduit ........................................................................................................... AR
15 ..... Connector Assembly (Pump Motor Temperature Sensor) .............................. 2
15 580035031 Connector (2 Way) ..................................................................................... 1
15 580062119 Receptacle Contact 20-22 AWG ................................................................ 2
15 580040456 Wire Seal (Yellow) ...................................................................................... 2
16 ..... Connector Assembly (Pump Motor Speed Sensor) ....................................... 2

A968 ©2023 Yale Materials Handling Corporation 2-99


P19369 03-09

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 0F 2 (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


16 580035032 Connector (4 Way) ..................................................................................... 1
16 580040456 Wire Seal (Yellow) ...................................................................................... 4
16 580062119 Receptacle Contact 20-22 AWG ................................................................ 4
17 ..... Connector Assembly (Traction Motor Temperature Sensor) .......................... 1
17 580062388 Terminal ...................................................................................................... 2
17 580020944 Connector (Secondary Lock) ..................................................................... 1
17 580020943 Connector (4-Way) ..................................................................................... 1
17 505968568 Terminal (Socket) ....................................................................................... 1
17 580019119 Plug ............................................................................................................ 1
18 ..... Connector Assembly (Light Option Harness) ................................................. 1
18 580062388 Terminal ...................................................................................................... 5
18 505968519 Connector (8 Socket) ................................................................................. 1
18 505968568 Terminal (Socket) ....................................................................................... 3
18 505968558 Connector (Secondary Lock) ..................................................................... 1
19 580025559 Clip ................................................................................................................. 3
20 ..... Connector Assembly (Display Harness) ......................................................... 1
20 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
20 580042222 Connector (Secondary Lock) ..................................................................... 1
20 580019107 Terminal (Socket) ....................................................................................... 7
20 580019119 Plug ............................................................................................................ 1
21 580025914 Clip ................................................................................................................. 2
22 ..... Connector Assembly (Battery Gate Magnetic Switch) ................................... 1
22 580062388 Terminal ...................................................................................................... 2
22 580021088 Connector (Secondary Lock) ..................................................................... 1
22 580021087 Connector (2 Way) ..................................................................................... 1
22 312850034 Strap Clamp ............................................................................................... 1
23 ..... Connector Assembly (Elec. Hydraulic Valve Lower Coils) ............................. 1
23 580019107 Terminal (Socket) ....................................................................................... 8
23 580042222 Connector (Secondary Lock) ..................................................................... 1
23 580080319 Connector ................................................................................................... 1
24 ..... Connector Assembly (Elec. Hydraulic Valve Upper Coils) ............................. 1
24 580019107 Terminal (Socket) ....................................................................................... 8
24 580042222 Connector (Secondary Lock) ..................................................................... 1
24 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
25 ..... Connector Assembly (Lift Pressure) ............................................................... 1
25 580037805 Connector ................................................................................................... 1
25 312850034 Strap Clamp ............................................................................................... 1
25 580037807 Terminal ...................................................................................................... 3
25 580039602 Seal (Green) ............................................................................................... 3
26 ..... Connector Assembly (Accelerator Pedal Sensor) .......................................... 1
26 580039158 Terminal (Socket) ....................................................................................... 6
26 580038661 Connector ................................................................................................... 1
27 ..... Connector Assembly (Direct Select Sensor) .................................................. 1
27 580019107 Terminal (Socket) ....................................................................................... 4
27 580019098 Secondary Lock (Secondary Lock, DTM PLU 4-Socket) ........................... 1
27 580019097 Connector ................................................................................................... 1
28 ..... Connector Assembly (Elec. Hydraulic Relay) ................................................. 1
28 580095033 Terminal ...................................................................................................... 4
28 580085282 Receptacle ................................................................................................. 1
29 ..... Connector Assembly (Syncronous Steer Valve Relay) .................................. 1

2-100 ©2023 Yale Materials Handling Corporation A968


03-09 P19369

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 0F 2 (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


29 580095033 Terminal ...................................................................................................... 4
29 580085282 Receptacle ................................................................................................. 1
30 ..... Connector Assembly (Key Switch Relay) ....................................................... 1
30 580009067 Connector ................................................................................................... 1
30 580091403 Terminal ...................................................................................................... 2
30 582000484 Terminal ...................................................................................................... 2
31 580039252 Clip ................................................................................................................. 1
32 910065119 Conduit ........................................................................................................... AR
33 ..... Connector Assembly (Hydraulic Oil Level Sensor) ........................................ 1
33 580026649 Wire Seal (White) ....................................................................................... 3
33 520045804 Terminal ...................................................................................................... 3
33 580033537 Connector Lock .......................................................................................... 1
33 580033516 Connector (M/P 150 PLU 3-Terminal) ........................................................ 1
33 312850034 Strap Clamp ............................................................................................... 1
34 ..... Connector Assembly (Park Break Position) ................................................... 1
34 580062388 Terminal ...................................................................................................... 3
34 580019140 Connector (Secondary Lock) ..................................................................... 1
34 580019139 Connector (3-Way) ..................................................................................... 1
35 ..... Connector Assembly (Steer Harness) ............................................................ 1
35 312850034 Strap Clamp ............................................................................................... 1
35 580019246 Connector (Secondary Lock) ..................................................................... 1
35 580039513 Terminal ...................................................................................................... 2
35 580019245 Connector (2 Socket) ................................................................................. 1
36 ..... Connector Assembly (Steer Harness) ............................................................ 1
36 580019119 Plug ............................................................................................................ 1
36 580019107 Terminal (Socket) ....................................................................................... 7
36 580042222 Connector (Secondary Lock) ..................................................................... 1
36 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
37 ..... Connector Assembly (Termination Resistor) .................................................. 1
37 580062388 Terminal ...................................................................................................... 2
37 505968566 Plug ............................................................................................................ 2
37 580020944 Connector (Secondary Lock) ..................................................................... 1
37 580020943 Connector (4-Way) ..................................................................................... 1
38 580037670 Connector (With Resistor) .............................................................................. 1

A968 ©2023 Yale Materials Handling Corporation 2-101


P19370 03-09

WIRE HARNESS (FIGURE 2-38)


MAIN WITH ELECTRONIC HYDRAULICS — SHEET 2 0F 2 (→ 10/2013)

2-102 ©2023 Yale Materials Handling Corporation A968


03-09 P19370

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 2 0F 2 (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


582000665 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Seat Harness) ............................................................. 1
1 580036940 Connector ................................................................................................... 1
1 580026813 Connector (Secondary Lock) ..................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 2
1 580019107 Terminal (Socket) ....................................................................................... 9
1 580019119 Plug ............................................................................................................ 1
2 580026810 Clip (Conduit) ................................................................................................. 1
3 504232281 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Controller Fan) ............................................................ 2
4 580062388 Terminal ...................................................................................................... 2
4 580021088 Connector (Secondary Lock) ..................................................................... 1
4 580021087 Connector (2 Way) ..................................................................................... 1
5 518807689 E-Spade ......................................................................................................... 1
6 ..... Connector Assembly (Overhead Guard Horn Switch) .................................... 1
6 580062388 Terminal ...................................................................................................... 2
6 505968535 Connector (Secondary Lock) ..................................................................... 1
6 505968501 Connector ................................................................................................... 1
7 580044908 Conduit ........................................................................................................... AR
8 520038855 Conduit ........................................................................................................... AR
9 518802686 Terminal .......................................................................................................... 3
10 580034586 Ring Terminal ................................................................................................. 1
11 580025914 Clip ................................................................................................................. 1
12 910065119 Conduit ........................................................................................................... AR
13 ..... Connector Assembly (Traction Motor Controller) ........................................... 1
13 520202604 Plug , Socket Contact, Female ................................................................... 6
13 520202601 Connector ................................................................................................... 17
13 520202602 Connector ................................................................................................... 1
13 582000244 Cover (Connector) ...................................................................................... 2
13 312850034 Strap Clamp ............................................................................................... 1
14 ..... Connector Assembly (Pump Controller) ......................................................... 1
14 520202604 Plug , Socket Contact, Female ................................................................... 12
14 520202601 Connector ................................................................................................... 11
14 520202602 Connector ................................................................................................... 1
14 582000244 Cover (Connector) ...................................................................................... 2
14 312850034 Strap Clamp ............................................................................................... 1
15 ..... Connector Assembly (Steer Axle Sensor) ...................................................... 1
15 580087646 Connector ................................................................................................... 1
15 580087763 Terminal ...................................................................................................... 3
15 580087649 Seal (Green) ............................................................................................... 3
15 580022891 Connector (DTM PLU 3-Socket) ................................................................ 1
15 580022892 Connector (Secondary Lock) ..................................................................... 1
15 580019107 Terminal (Socket) ....................................................................................... 3
16 520045672 Conduit ........................................................................................................... AR
17 580025557 Clip ................................................................................................................. 3

A968 ©2023 Yale Materials Handling Corporation 2-103


P26913 07-13

WIRE HARNESS (FIGURE 2-39)


MAIN WITH ELECTRONIC HYDRAULICS — SHEET 1 OF 3 (10/2013 ↔ 11/2014)

2-104 ©2023 Yale Materials Handling Corporation A968


07-13 P26913

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 OF 3 (10/2013 ↔ 11/2014)

ITEM PART NO. DESCRIPTION QTY


582027499 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (Park Brake Position) ................................................... 1
1 580019139 Connector (3-Way) ..................................................................................... 1
1 580062388 Terminal ...................................................................................................... 3
1 580019140 Connector (Secondary Lock) ..................................................................... 1
2 ..... Connector Assembly (Synchronous Steer Valve Harness) ............................ 1
2 580019245 Connector (2 Socket) ................................................................................. 1
2 580039513 Terminal ...................................................................................................... 2
2 580019246 Connector (Secondary Lock) ..................................................................... 1
3 ..... Connector Assembly (Steer Harness) ............................................................ 1
3 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
3 580019107 Terminal (Socket) ....................................................................................... 7
3 580019119 Plug ............................................................................................................ 1
3 580042222 Connector (Secondary Lock) ..................................................................... 1
4 ..... Connector Assembly (Termination Resistor) .................................................. 1
4 580020943 Connector (4-Way) ..................................................................................... 1
4 505968566 Plug ............................................................................................................ 2
4 580062388 Terminal ...................................................................................................... 2
4 580020944 Connector (Secondary Lock) ..................................................................... 1
5 580037670 Connector (With Resistor) .............................................................................. 1
6 580025559 Clip ................................................................................................................. 1
7 ..... Connector Assembly (Tilt Position Sensor) .................................................... 1
7 580019139 Connector (3-Way) ..................................................................................... 1
7 580062388 Terminal ...................................................................................................... 3
7 580019140 Connector (Secondary Lock) ..................................................................... 1
8 580044908 Conduit ........................................................................................................... AR
9 ..... Connector Assembly (Hydraulic Filter Pressure Switch) ................................ 1
9 520045074 Plug ............................................................................................................ 1
9 504288733 Terminal ...................................................................................................... 2
9 580023845 Seal (Purple) .............................................................................................. 2
9 520045069 Secondary Lock (Secondary Lock) ............................................................ 1
10 580039252 Clip ................................................................................................................. 1
11 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
11 520202606 Connector (35-Way) ................................................................................... 1
11 520202601 Connector ................................................................................................... 21
11 520202604 Plug , Socket Contact, Female ................................................................... 13
12 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
12 580048272 Connector (Grey) ....................................................................................... 1
12 520202601 Connector ................................................................................................... 24
12 520202604 Plug , Socket Contact, Female ................................................................... 11
13 952405902 Terminal (Brake Fluid Level) ........................................................................... 1
14 952405902 Terminal (Brake Fluid Level) ........................................................................... 1
15 ..... Connector Assembly (Service Brake Pressure Sensor) ................................. 1
15 580037805 Connector ................................................................................................... 1
15 580037807 Terminal ...................................................................................................... 3
15 580039602 Seal (Green) ............................................................................................... 3
16 ..... Connector Assembly (Horn Assembly) .......................................................... 1
16 580062118 Connector (3 Way) ..................................................................................... 1
16 580035034 Terminal (Pin) ............................................................................................. 2
16 580062119 Receptacle Contact 20-22 AWG ................................................................ 1

A968 ©2023 Yale Materials Handling Corporation 2-105


P26913 07-13

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 OF 3 (10/2013 ↔ 11/2014)

ITEM PART NO. DESCRIPTION QTY


16 580040456 Wire Seal (Yellow) ...................................................................................... 3
17 520038855 Conduit ........................................................................................................... AR
18 580041641 Conduit ........................................................................................................... AR
19 910065119 Conduit ........................................................................................................... AR
20 ..... Connector Assembly (Hydraulic Oil Level Sensor) ........................................ 1
20 580033516 Connector (M/P 150 PLU 3-Terminal) ........................................................ 1
20 520045804 Terminal ...................................................................................................... 3
20 580026649 Wire Seal (White) ....................................................................................... 3
20 580033537 Connector Lock .......................................................................................... 1
21 504232281 Conduit ........................................................................................................... AR

2-106 ©2023 Yale Materials Handling Corporation A968


07-13 P26913

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-107


P26914 07-13

WIRE HARNESS (FIGURE 2-40)


MAIN WITH ELECTRONIC HYDRAULICS — SHEET 2 OF 3 (10/2013 ↔ 11/2014)

2-108 ©2023 Yale Materials Handling Corporation A968


07-13 P26914

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 2 OF 3 (10/2013 ↔ 11/2014)

ITEM PART NO. DESCRIPTION QTY


582027499 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (E. Hydraulic Valve Lower Coils) .................................. 1
1 580080319 Connector ................................................................................................... 1
1 580019107 Terminal (Socket) ....................................................................................... 8
1 580042222 Connector (Secondary Lock) ..................................................................... 1
2 ..... Connector Assembly (E. Hydraulic Valve Upper Coils) .................................. 1
2 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
2 580019107 Terminal (Socket) ....................................................................................... 8
2 580042222 Connector (Secondary Lock) ..................................................................... 1
3 ..... Connector Assembly (Lift Pressure) ............................................................... 1
3 580037805 Connector ................................................................................................... 1
3 580037807 Terminal ...................................................................................................... 3
3 580039602 Seal (Green) ............................................................................................... 3
4 ..... Connector Assembly (Accelerator Pedal Position Sensor) ............................ 1
4 580038661 Connector ................................................................................................... 1
4 582004633 Terminal ...................................................................................................... 6
5 580044908 Conduit ........................................................................................................... AR
6 ..... Connector Assembly (Direction Select Sensor) ............................................. 1
6 580019097 Connector ................................................................................................... 1
6 580019107 Terminal (Socket) ....................................................................................... 4
6 580019098 Secondary Lock (Secondary Lock, DTM PLU 4-Socket) ........................... 1
7 504232281 Conduit ........................................................................................................... AR
8 ..... Connector Assembly (Enable Relay) ............................................................. 1
8 580085282 Receptacle ................................................................................................. 1
8 580095033 Terminal ...................................................................................................... 4
9 ..... Connector Assembly (Key Switch Relay) ....................................................... 1
9 580009067 Connector ................................................................................................... 1
9 582000484 Terminal ...................................................................................................... 2
9 582005304 Terminal (Receptacle) ................................................................................ 2
10 580039764 Clip ................................................................................................................. 1
11 580041641 Conduit ........................................................................................................... AR
12 ..... Connector Assembly (Pump Motor Temperature Sensor) .............................. 1
12 580035031 Connector (2 Way) ..................................................................................... 1
12 580062119 Receptacle Contact 20-22 AWG ................................................................ 2
12 580040456 Wire Seal (Yellow) ...................................................................................... 4
13 ..... Connector Assembly (Pump Motor Speed Sensor) ....................................... 1
13 580035032 Connector (4 Way) ..................................................................................... 1
13 580062119 Receptacle Contact 20-22 AWG ................................................................ 4
13 580040456 Wire Seal (Yellow) ...................................................................................... 4
14 ..... Connector Assembly (Traction Motor Speed Sensor) .................................... 1
14 580035032 Connector (4 Way) ..................................................................................... 1
14 580062119 Receptacle Contact 20-22 AWG ................................................................ 4
14 580040456 Wire Seal (Yellow) ...................................................................................... 4
15 ..... Connector Assembly (Traction Motor Temperature Sensor) .......................... 1
15 580035031 Connector (2 Way) ..................................................................................... 1
15 580062119 Receptacle Contact 20-22 AWG ................................................................ 2
15 580040456 Wire Seal (Yellow) ...................................................................................... 2
16 ..... Connector Assembly (Park Brake) ................................................................. 1
16 580020943 Connector (4-Way) ..................................................................................... 1
16 580062388 Terminal ...................................................................................................... 2

A968 ©2023 Yale Materials Handling Corporation 2-109


P26914 07-13

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 2 OF 3 (10/2013 ↔ 11/2014)

ITEM PART NO. DESCRIPTION QTY


16 505968568 Terminal (Socket) ....................................................................................... 1
16 580019119 Plug ............................................................................................................ 1
17 ..... Connector Assembly (Light Option Harness) ................................................. 1
17 505968519 Connector (8 Socket) ................................................................................. 1
17 580062388 Terminal ...................................................................................................... 5
17 505968568 Terminal (Socket) ....................................................................................... 3
17 505968558 Connector (Secondary Lock) ..................................................................... 1
18 580025559 Clip ................................................................................................................. 1
19 ..... Connector Assembly (Display Harness) ......................................................... 1
19 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
19 580019107 Terminal (Socket) ....................................................................................... 7
19 580019119 Plug ............................................................................................................ 1
19 580042222 Connector (Secondary Lock) ..................................................................... 1
20 504232281 Conduit ........................................................................................................... AR
21 520045672 Conduit ........................................................................................................... AR
22 580039799 Clip ................................................................................................................. 1
23 505970586 Conduit ........................................................................................................... AR
24 ..... Connector Assembly (Battery Gate Magnetic Switch) ................................... 1
24 580021087 Connector (2 Way) ..................................................................................... 1
24 580062388 Terminal ...................................................................................................... 2
24 580021088 Connector (Secondary Lock) ..................................................................... 1
25 580025557 Clip ................................................................................................................. 2

2-110 ©2023 Yale Materials Handling Corporation A968


07-13 P26914

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-111


P26915 07-13

WIRE HARNESS (FIGURE 2-41)


MAIN WITH ELECTRONIC HYDRAULICS — SHEET 3 OF 3 (10/2013 ↔ 11/2014)

2-112 ©2023 Yale Materials Handling Corporation A968


07-13 P26915

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 3 OF 3 (10/2013 ↔ 11/2014)

ITEM PART NO. DESCRIPTION QTY


582027499 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (Seat Harness) ............................................................. 1
1 580036940 Connector ................................................................................................... 1
1 580062388 Terminal ...................................................................................................... 9
1 505968568 Terminal (Socket) ....................................................................................... 2
1 580019119 Plug ............................................................................................................ 1
1 580026813 Connector (Secondary Lock) ..................................................................... 1
2 580026810 Clip (Conduit) ................................................................................................. 2
3 504232281 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Controller Fan) ............................................................ 1
4 580062388 Terminal ...................................................................................................... 2
4 580021088 Connector (Secondary Lock) ..................................................................... 1
5 580044908 Conduit ........................................................................................................... AR
6 ..... Connector Assembly (Controller Fan) ............................................................ 1
6 580021087 Connector (2 Way) ..................................................................................... 1
6 580062388 Terminal ...................................................................................................... 2
6 580021088 Connector (Secondary Lock) ..................................................................... 1
7 580024033 Terminal (Negative Terminal Traction Controller) ........................................... 1
8 ..... Connector Assembly (Overhead Guard Horn Switch) .................................... 1
8 505968501 Connector ................................................................................................... 1
8 580062388 Terminal ...................................................................................................... 2
8 505968535 Connector (Secondary Lock) ..................................................................... 1
9 520038855 Conduit ........................................................................................................... AR
10 580025914 Clip ................................................................................................................. 1
11 ..... Connector Assembly (Traction Motor Controller) ........................................... 1
11 520202602 Connector ................................................................................................... 1
11 520202601 Connector ................................................................................................... 17
11 520202604 Plug , Socket Contact, Female ................................................................... 6
12 910065119 Conduit ........................................................................................................... AR
13 ..... Connector Assembly (Steer Axle Sensor) ...................................................... 1
13 580022891 Connector (DTM PLU 3-Socket) ................................................................ 1
13 580019107 Terminal (Socket) ....................................................................................... 3
13 580022892 Connector (Secondary Lock) ..................................................................... 1
14 580025557 Clip ................................................................................................................. 3
15 520045672 Conduit ........................................................................................................... AR
16 ..... Connector Assembly (Pump Controller) ......................................................... 1
16 520202602 Connector ................................................................................................... 1
16 520202601 Connector ................................................................................................... 12
16 520202604 Plug , Socket Contact, Female ................................................................... 11
17 518807689 E-Spade ......................................................................................................... 1
18 518802686 Terminal (Main Contactor Coil) ....................................................................... 1
19 518802686 Terminal .......................................................................................................... 1
20 518802686 Terminal (Main Contactor Coil) ....................................................................... 1
21 ..... Connector Assembly (Seat Belt Switch Harness) .......................................... 1
21 580022893 Connector (2 Pin) ....................................................................................... 1
21 505968514 Terminal (Pin) ............................................................................................. 2
21 505968540 Connector (Secondary Lock) ..................................................................... 1
22 ..... Connector Assembly (Endcap) ....................................................................... 1
22 580021087 Connector (2 Way) ..................................................................................... 1
22 580019119 Plug ............................................................................................................ 2

A968 ©2023 Yale Materials Handling Corporation 2-113


P26915 07-13

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 3 OF 3 (10/2013 ↔ 11/2014)

ITEM PART NO. DESCRIPTION QTY


22 580021088 Connector (Secondary Lock) ..................................................................... 1

2-114 ©2023 Yale Materials Handling Corporation A968


07-13 P26915

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-115


P28263 07-14

WIRE HARNESS (FIGURE 2-42)


MAIN WITH ELECTRONIC HYDRAULICS — SHEET 1 OF 3 (11/2014 →)

2-116 ©2023 Yale Materials Handling Corporation A968


07-14 P28263

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 OF 3 (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


582037642 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (Park Brake Position) ................................................... 1
1 580019139 Connector (3-Way) ..................................................................................... 1
1 580062388 Terminal ...................................................................................................... 3
1 580019140 Connector (Secondary Lock) ..................................................................... 1
2 ..... Connector Assembly (Synchronous Steer Valve Harness) ............................ 1
2 580019245 Connector (2 Socket) ................................................................................. 1
2 580039513 Terminal ...................................................................................................... 2
2 580019246 Connector (Secondary Lock) ..................................................................... 1
3 ..... Connector Assembly (Steer Harness) ............................................................ 1
3 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
3 580019107 Terminal (Socket) ....................................................................................... 7
3 580019119 Plug ............................................................................................................ 1
3 580042222 Connector (Secondary Lock) ..................................................................... 1
4 ..... Connector Assembly (Termination Resistor) .................................................. 1
4 580020943 Connector (4-Way) ..................................................................................... 1
4 505968566 Plug ............................................................................................................ 2
4 580062388 Terminal ...................................................................................................... 2
4 580020944 Connector (Secondary Lock) ..................................................................... 1
5 580037670 Connector (With Resistor) .............................................................................. 1
6 580025559 Clip ................................................................................................................. 1
7 ..... Connector Assembly (Tilt Position Sensor) .................................................... 1
7 580019139 Connector (3-Way) ..................................................................................... 1
7 580062388 Terminal ...................................................................................................... 3
7 580019140 Connector (Secondary Lock) ..................................................................... 1
8 580044908 Conduit ........................................................................................................... AR
9 ..... Connector Assembly (Hydraulic Filter Pressure Switch) ................................ 1
9 520045074 Plug ............................................................................................................ 1
9 504288733 Terminal ...................................................................................................... 2
9 580023845 Seal (Purple) .............................................................................................. 2
9 520045069 Secondary Lock (Secondary Lock) ............................................................ 1
10 580039252 Clip ................................................................................................................. 1
11 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
11 520202606 Connector (35-Way) ................................................................................... 1
11 520202601 Connector ................................................................................................... 21
11 520202604 Plug , Socket Contact, Female ................................................................... 13
12 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
12 580048272 Connector (Grey) ....................................................................................... 1
12 520202601 Connector ................................................................................................... 24
12 520202604 Plug , Socket Contact, Female ................................................................... 11
13 952405902 Terminal (Brake Fluid Level) ........................................................................... 1
14 952405902 Terminal (Brake Fluid Level) ........................................................................... 1
15 ..... Connector Assembly (Service Brake Pressure Sensor) ................................. 1
15 580037805 Connector ................................................................................................... 1
15 580037807 Terminal ...................................................................................................... 3
15 580039602 Seal (Green) ............................................................................................... 3
16 ..... Connector Assembly (Horn Assembly) .......................................................... 1
16 580062118 Connector (3 Way) ..................................................................................... 1
16 580035034 Terminal (Pin) ............................................................................................. 2
16 580062119 Receptacle Contact 20-22 AWG ................................................................ 1

A968 ©2023 Yale Materials Handling Corporation 2-117


P28263 07-14

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 OF 3 (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


16 580040456 Wire Seal (Yellow) ...................................................................................... 3
17 520038855 Conduit ........................................................................................................... AR
18 580041641 Conduit ........................................................................................................... AR
19 910065119 Conduit ........................................................................................................... AR
20 ..... Connector Assembly (Hydraulic Oil Level Sensor) ........................................ 1
20 580033516 Connector (M/P 150 PLU 3-Terminal) ........................................................ 1
20 520045804 Terminal ...................................................................................................... 3
20 580026649 Wire Seal (White) ....................................................................................... 3
20 580033537 Connector Lock .......................................................................................... 1
21 504232281 Conduit ........................................................................................................... AR
22 a. . . . . Connector Assembly (CPS128) Telemetry Traction Speed Limit ................... 1
22 580019245 Connector (2 Socket) ................................................................................. 1
22 580019246 Connector (Secondary Lock) ..................................................................... 1
22 580039513 Terminal ...................................................................................................... 2

FOOTNOTES:
a 8/2020 →

2-118 ©2023 Yale Materials Handling Corporation A968


07-14 P28263

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-119


P28264 07-14

WIRE HARNESS (FIGURE 2-43)


MAIN WITH ELECTRONIC HYDRAULICS — SHEET 2 OF 3 (11/2014 →)

2-120 ©2023 Yale Materials Handling Corporation A968


07-14 P28264

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 2 OF 3 (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


582037642 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (E. Hydraulic Valve Lower Coils) .................................. 1
1 580080319 Connector ................................................................................................... 1
1 580019107 Terminal (Socket) ....................................................................................... 8
1 580042222 Connector (Secondary Lock) ..................................................................... 1
2 ..... Connector Assembly (E. Hydraulic Valve Upper Coils) .................................. 1
2 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
2 580019107 Terminal (Socket) ....................................................................................... 8
2 580042222 Connector (Secondary Lock) ..................................................................... 1
3 ..... Connector Assembly (Lift Pressure) ............................................................... 1
3 580037805 Connector ................................................................................................... 1
3 580037807 Terminal ...................................................................................................... 3
3 580039602 Seal (Green) ............................................................................................... 3
4 ..... Connector Assembly (Accelerator Pedal Position Sensor) ............................ 1
4 580038661 Connector ................................................................................................... 1
4 582004633 Terminal ...................................................................................................... 6
5 580044908 Conduit ........................................................................................................... AR
6 ..... Connector Assembly (Direction Select Sensor) ............................................. 1
6 580019097 Connector ................................................................................................... 1
6 580019107 Terminal (Socket) ....................................................................................... 4
6 580019098 Secondary Lock (Secondary Lock, DTM PLU 4-Socket) ........................... 1
7 504232281 Conduit ........................................................................................................... AR
8 ..... Connector Assembly (Enable Relay) ............................................................. 1
8 580085282 Receptacle ................................................................................................. 1
8 582024619 Terminal ...................................................................................................... 3
8 582039459 Terminal ...................................................................................................... 1
9 ..... Connector Assembly (Key Switch Relay) ....................................................... 1
9 580009067 Connector ................................................................................................... 1
9 582000484 Terminal ...................................................................................................... 2
9 582005304 Terminal (Receptacle) ................................................................................ 2
10 580039764 Clip ................................................................................................................. 1
11 580041641 Conduit ........................................................................................................... AR
12 ..... Connector Assembly (Pump Motor Temperature Sensor) .............................. 1
12 580035031 Connector (2 Way) ..................................................................................... 1
12 580062119 Receptacle Contact 20-22 AWG ................................................................ 2
12 580040456 Wire Seal (Yellow) ...................................................................................... 4
13 ..... Connector Assembly (Pump Motor Speed Sensor) ....................................... 1
13 580035032 Connector (4 Way) ..................................................................................... 1
13 580062119 Receptacle Contact 20-22 AWG ................................................................ 4
13 580040456 Wire Seal (Yellow) ...................................................................................... 4
14 ..... Connector Assembly (Traction Motor Speed Sensor) .................................... 1
14 580035032 Connector (4 Way) ..................................................................................... 1
14 580062119 Receptacle Contact 20-22 AWG ................................................................ 4
14 580040456 Wire Seal (Yellow) ...................................................................................... 4
15 ..... Connector Assembly (Traction Motor Temperature Sensor) .......................... 1
15 580035031 Connector (2 Way) ..................................................................................... 1
15 580062119 Receptacle Contact 20-22 AWG ................................................................ 2
15 580040456 Wire Seal (Yellow) ...................................................................................... 2
16 ..... Connector Assembly (Park Brake) ................................................................. 1
16 580020943 Connector (4-Way) ..................................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 2-121


P28264 07-14

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 2 OF 3 (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


16 580062388 Terminal ...................................................................................................... 2
16 505968568 Terminal (Socket) ....................................................................................... 1
16 580019119 Plug ............................................................................................................ 1
17 ..... Connector Assembly (Light Option Harness) ................................................. 1
17 505968519 Connector (8 Socket) ................................................................................. 1
17 580062388 Terminal ...................................................................................................... 5
17 505968568 Terminal (Socket) ....................................................................................... 3
17 505968558 Connector (Secondary Lock) ..................................................................... 1
18 580025559 Clip ................................................................................................................. 1
19 ..... Connector Assembly (Display Harness) ......................................................... 1
19 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
19 580019107 Terminal (Socket) ....................................................................................... 7
19 580019119 Plug ............................................................................................................ 1
19 580042222 Connector (Secondary Lock) ..................................................................... 1
20 520038855 Conduit ........................................................................................................... AR
21 520045672 Conduit ........................................................................................................... AR
22 580039799 Clip ................................................................................................................. 1
23 505970586 Conduit ........................................................................................................... AR
24 ..... Connector Assembly (Battery Gate Magnetic Switch) ................................... 1
24 580021087 Connector (2 Way) ..................................................................................... 1
24 580062388 Terminal ...................................................................................................... 2
24 580021088 Connector (Secondary Lock) ..................................................................... 1
25 580025557 Clip ................................................................................................................. 2

2-122 ©2023 Yale Materials Handling Corporation A968


07-14 P28264

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-123


P28265 07-14

WIRE HARNESS (FIGURE 2-44)


MAIN WITH ELECTRONIC HYDRAULICS — SHEET 3 OF 3 (11/2014 →)

2-124 ©2023 Yale Materials Handling Corporation A968


07-14 P28265

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 3 OF 3 (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


582037642 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (Seat Harness) ............................................................. 1
1 580036940 Connector ................................................................................................... 1
1 580062388 Terminal ...................................................................................................... 9
1 505968568 Terminal (Socket) ....................................................................................... 2
1 580019119 Plug ............................................................................................................ 1
1 580026813 Connector (Secondary Lock) ..................................................................... 1
2 580026810 Clip (Conduit) ................................................................................................. 2
3 504232281 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Controller Fan) ............................................................ 1
4 580021087 Connector (2 Way) ......................................................................................... 1
4 580062388 Terminal ...................................................................................................... 2
4 580021088 Connector (Secondary Lock) ..................................................................... 1
5 580044908 Conduit ........................................................................................................... AR
6 ..... Connector Assembly (Controller Fan) ............................................................ 1
6 580021087 Connector (2 Way) ..................................................................................... 1
6 580062388 Terminal ...................................................................................................... 2
6 580021088 Connector (Secondary Lock) ..................................................................... 1
7 580024033 Terminal (Negative Terminal Traction Controller) ........................................... 1
8 ..... Connector Assembly (Overhead Guard Horn Switch) .................................... 1
8 505968501 Connector ................................................................................................... 1
8 580062388 Terminal ...................................................................................................... 2
8 505968535 Connector (Secondary Lock) ..................................................................... 1
9 520038855 Conduit ........................................................................................................... AR
10 580025914 Clip ................................................................................................................. 1
11 ..... Connector Assembly (Traction Motor Controller) ........................................... 1
11 520202602 Connector ................................................................................................... 1
11 520202601 Connector ................................................................................................... 17
11 520202604 Plug , Socket Contact, Female ................................................................... 6
12 910065119 Conduit ........................................................................................................... AR
13 ..... Connector Assembly (Steer Axle Sensor) ...................................................... 1
13 580022891 Connector (DTM PLU 3-Socket) ................................................................ 1
13 580019107 Terminal (Socket) ....................................................................................... 3
13 580022892 Connector (Secondary Lock) ..................................................................... 1
14 580025557 Clip ................................................................................................................. 3
15 520045672 Conduit ........................................................................................................... AR
16 ..... Connector Assembly (Pump Controller) ......................................................... 1
16 520202602 Connector ................................................................................................... 1
16 520202601 Connector ................................................................................................... 12
16 520202604 Plug , Socket Contact, Female ................................................................... 11
17 518807689 E-Spade ......................................................................................................... 1
18 518802686 Terminal (Main Contactor Coil) ....................................................................... 1
19 518802686 Terminal .......................................................................................................... 1
20 518802686 Terminal (Main Contactor Coil) ....................................................................... 1
21 ..... Connector Assembly (Seat Belt Switch Harness) .......................................... 1
21 580022893 Connector (2 Pin) ....................................................................................... 1
21 505968514 Terminal (Pin) ............................................................................................. 2
21 505968540 Connector (Secondary Lock) ..................................................................... 1
22 ..... Connector Assembly (Endcap) ....................................................................... 1
22 580021087 Connector (2 Way) ..................................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 2-125


P28265 07-14

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 3 OF 3 (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


22 580019119 Plug ............................................................................................................ 2
22 580021088 Connector (Secondary Lock) ..................................................................... 1
23 ..... Connector Assembly (Fan Diode) .................................................................. 1
23 580020943 Connector (4-Way) ..................................................................................... 1
23 580062388 Terminal ...................................................................................................... 4
23 580020944 Connector (Secondary Lock) ..................................................................... 1
24 582005078 Connector (With Diodes) ................................................................................ 1

2-126 ©2023 Yale Materials Handling Corporation A968


10-08 P19738

WIRE HARNESS (FIGURE 2-45)


SEAT WITH MANUAL HYDRAULICS

ITEM PART NO. DESCRIPTION QTY


580088723 Wire Harness (Seat) ........................................................................................... 1
1 ..... Seat Sensor .................................................................................................... 1
1 580039499 Connector ................................................................................................... 1
1 580039500 Connector (Secondary Lock) ..................................................................... 1
1 580019107 Terminal (Socket) ....................................................................................... 4
1 580019119 Plug ............................................................................................................ 2
2 580094353 Conduit ........................................................................................................... AR
3 ..... Main Harness ................................................................................................. 1
3 580039490 Connector (6-Pin) ....................................................................................... 1
3 580039491 Connector (Secondary Lock) ..................................................................... 1
3 580019353 Terminal (Pin) ............................................................................................. 4
3 580019119 Plug ............................................................................................................ 2

A968 ©2023 Yale Materials Handling Corporation 2-127


P27948 02-14

WIRE HARNESS (FIGURE 2-46)


SEAT WITH MANUAL HYDRAULICS — WITH SEAT BELT SEQUENCE MODULE

2-128 ©2023 Yale Materials Handling Corporation A968


02-14 P27948

WIRE HARNESS
SEAT WITH MANUAL HYDRAULICS – WITH SEAT BELT SEQUENCE MODULE

ITEM PART NO. DESCRIPTION QTY


582039045 Wire Harness ...................................................................................................... 1
1 ..... Connector Asssembly (Main Harness) ........................................................... 1
1 580039490 Connector (6-Pin) ....................................................................................... 1
1 580039491 Connector (Secondary Lock) ..................................................................... 1
1 580019119 Plug ............................................................................................................ 2
1 580019353 Terminal (Pin) ............................................................................................. 4
2 ..... Connector Assembly (Seat Belt Switch Harness) .......................................... 1
2 580022893 Connector (2 Pin) ....................................................................................... 1
2 505968540 Connector (Secondary Lock) ..................................................................... 1
2 580038290 Terminal ...................................................................................................... 2
3 ..... Connector Assembly (Seat Sensor) ............................................................... 1
3 580039499 Connector ................................................................................................... 1
3 580039500 Connector (Secondary Lock) ..................................................................... 1
3 580038290 Terminal ...................................................................................................... 4
3 580019119 Plug ............................................................................................................ 2
4 ..... Connector Assembly (Seat Belt Sequence Module) ...................................... 1
4 580027206 Connector (DT PLU 8-Socket) ................................................................... 1
4 580027207 Connector (Secondary Lock) (Lock) .......................................................... 1
4 580019119 Plug ............................................................................................................ 2
4 580062388 Terminal ...................................................................................................... 6

A968 ©2023 Yale Materials Handling Corporation 2-129


P19739 05-11

WIRE HARNESS (FIGURE 2-47)


SEAT WITH E-HYDRAULICS

2-130 ©2023 Yale Materials Handling Corporation A968


05-11 P19739

WIRE HARNESS
SEAT WITH E-HYDRAULICS

ITEM PART NO. DESCRIPTION QTY


580088670 Wire Harness (Seat) ........................................................................................... 1
1 ..... Connector Assembly (MLM Joystick / Armrest) ............................................. 1
1 580027206 Connector (DT PLU 8-Socket) ................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 7
1 580019119 Plug ............................................................................................................ 1
1 580027207 Connector (Secondary Lock) ..................................................................... 1
2 580094353 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Main Harness) ............................................................. 1
3 580026816 Connector (DT REC 12-Pin) ...................................................................... 1
3 505968514 Terminal (Pin) ............................................................................................. 11
3 580019119 Plug ............................................................................................................ 1
3 505972589 Secondary Lock ......................................................................................... 1
4 ..... Connector Assembly (Seat Sensor) ............................................................... 1
4 580039499 Connector ................................................................................................... 1
4 580019107 Terminal (Socket) ....................................................................................... 4
4 580019119 Plug ............................................................................................................ 2
4 580039500 Connector (Secondary Lock) ..................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 2-131


P27949 02-14

WIRE HARNESS (FIGURE 2-48)


SEAT WITH E-HYDRAULICS — WITH SEAT BELT SEQUENCE MODULE

ITEM PART NO. DESCRIPTION QTY


582039044 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Main Harness) ............................................................. 1
1 580026816 Connector (DT REC 12-Pin) ...................................................................... 1
1 505972589 Secondary Lock ......................................................................................... 1
1 580019119 Plug ............................................................................................................ 1
1 580038290 Terminal ...................................................................................................... 11
2 ..... Connector Assembly (Seat Belt Switch Harness) .......................................... 1
2 580022893 Connector (2 Pin) ....................................................................................... 1
2 505968540 Connector (Secondary Lock) ..................................................................... 1
2 580038290 Terminal ...................................................................................................... 2
3 ..... Connector Assembly (MLM/Joystick Arm Rest) ......................................... 1
3 580027206 Connector (DT PLU 8-Socket) ................................................................... 1
3 580027207 Connector (Secondary Lock) ..................................................................... 1
3 580019119 Plug ............................................................................................................ 1
3 580062388 Terminal ...................................................................................................... 7
4 ..... Connector Assembly (Seat Sensor) ............................................................... 1
4 580039499 Connector ................................................................................................... 1
4 580039500 Connector (Secondary Lock) ..................................................................... 1
4 580019107 Terminal (Socket) ....................................................................................... 4
4 580019119 Plug ............................................................................................................ 2
5 ..... Connector Assembly (Seat Belt Sequence Module) ...................................... 1
5 580027206 Connector (DT PLU 8-Socket) ................................................................... 1
5 580027207 Connector (Secondary Lock) ..................................................................... 1
5 580019119 Plug ............................................................................................................ 2
5 580062388 Terminal ...................................................................................................... 6

2-132 ©2023 Yale Materials Handling Corporation A968


02-14 P27949

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-133


P19375 10-08

WIRE HARNESS (FIGURE 2-49)


LH LIGHT WITH OVERHEAD GUARD — WITHOUT TURN SIGNALS (→ 10/2013)

2-134 ©2023 Yale Materials Handling Corporation A968


10-08 P19375

WIRE HARNESS
LH LIGHT WITH OVERHEAD GUARD – WITHOUT TURN SIGNALS (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


580095831 Wire Harness (LH Lights w/o Turn Signals) ........................................................ 1
1 ..... Connector Assembly (Rear Tail Light - Right Hand) ....................................... 2
1 580019119 Plug ............................................................................................................ 2
1 580019107 Terminal (Socket) ....................................................................................... 4
1 580039500 Connector (Secondary Lock) ..................................................................... 1
1 580039499 Connector ................................................................................................... 1
2 504232281 Conduit ........................................................................................................... AR
3 580044908 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Strobe Light) ............................................................... 1
4 580019245 Connector (2 Socket) ................................................................................. 1
4 580019246 Connector (Secondary Lock) ..................................................................... 1
4 580019107 Terminal (Socket) ....................................................................................... 2
4 580039513 Terminal ...................................................................................................... 1
5 ..... Connector Assembly (Rear Work Light) ......................................................... 1
5 580021087 Connector (2 Way) ..................................................................................... 1
5 580021088 Connector (Secondary Lock) ..................................................................... 1
5 580062388 Terminal ...................................................................................................... 2
6 910065119 Conduit ........................................................................................................... AR
7 ..... Dome Light with Switch .................................................................................. 1
7 580022891 Connector (DTM PLU 3-Socket) ................................................................ 1
7 580022892 Connector (Secondary Lock) ..................................................................... 1
7 580019107 Terminal (Socket) ....................................................................................... 2
7 580019119 Plug ............................................................................................................ 1
8 505970586 Conduit ........................................................................................................... AR
9 ..... Connector Assembly (To Main Light Harness) ............................................... 1
9 505972593 Connector (8 Pin) ....................................................................................... 1
9 505972507 Connector (Receptacle, 8-Pin) ................................................................... 1
9 580038290 Terminal ...................................................................................................... 6
9 505968514 Terminal (Pin) ............................................................................................. 2

A968 ©2023 Yale Materials Handling Corporation 2-135


P19793 10-08

WIRE HARNESS (FIGURE 2-50)


LH LIGHT WITH OVERHEAD GUARD — WITH TURN SIGNALS (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


580093288 Wire Harness (LH Lights with Turn Signals) ....................................................... 1
1 ..... Connector Assembly (Main Light Harness) .................................................... 1
1 505968514 Terminal (Pin) ............................................................................................. 2
1 580038290 Terminal ...................................................................................................... 6
1 505972507 Connector (Receptacle, 8-Pin) ................................................................... 1
1 505972593 Connector (8 Pin) ....................................................................................... 1
2 504232281 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (To Turn Signal Harness) ............................................. 1
3 580062388 Terminal ...................................................................................................... 3
3 580019140 Connector (Secondary Lock) ..................................................................... 1
3 580019139 Connector (3-Way) ..................................................................................... 1
4 505970586 Conduit ........................................................................................................... AR
5 ..... Connector Assembly (Front Marker Left Hand) .............................................. 1
5 580019139 Connector (3-Way) ..................................................................................... 1
5 580019140 Connector (Secondary Lock) ..................................................................... 1
5 580062388 Terminal ...................................................................................................... 3
6 ..... Connector Assembly (Work Light Front Left Hand) ........................................ 1
6 580021087 Connector (2 Way) ..................................................................................... 1
6 580021088 Connector (Secondary Lock) ..................................................................... 1
6 580062388 Terminal ...................................................................................................... 2
7 ..... Connector Assembly (Dome Light) ................................................................ 1
7 580019119 Plug ............................................................................................................ 1
7 580019107 Terminal (Socket) ....................................................................................... 2
7 580022892 Connector (Secondary Lock) ..................................................................... 1
7 580022891 Connector (DTM PLU 3-Socket) ................................................................ 1
8 ..... Connector Assembly (Tail Light Left Hand) .................................................... 1
8 580039499 Connector ................................................................................................... 1
8 580039500 Connector (Secondary Lock) ..................................................................... 1
8 580019107 Terminal (Socket) ....................................................................................... 5
8 580019119 Plug ............................................................................................................ 1

2-136 ©2023 Yale Materials Handling Corporation A968


10-08 P19793

ITEM PART NO. DESCRIPTION QTY


9 ..... Connector Assembly (Rear Work Light) ......................................................... 1
9 580021087 Connector (2 Way) ..................................................................................... 1
9 580021088 Connector (Secondary Lock) ..................................................................... 1
9 580062388 Terminal ...................................................................................................... 2
10 ..... Connector Assembly (Strobe Light) ............................................................... 1
10 580019245 Connector (2 Socket) ................................................................................. 1
10 580019246 Connector (Secondary Lock) ..................................................................... 1
10 580019107 Terminal (Socket) ....................................................................................... 2
10 580039513 Terminal ...................................................................................................... 1
11 ..... Connector Assembly (Tail Light Right Hand) .................................................. 1
11 580019119 Plug ............................................................................................................ 1
11 580019107 Terminal (Socket) ....................................................................................... 5
11 580039500 Connector (Secondary Lock) ..................................................................... 1
11 580039499 Connector ................................................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 2-137


P20674 11-10

WIRE HARNESS (FIGURE 2-51)


LH LIGHT WITH OVERHEAD GUARD — DRIVE-THRU RACK (→ 10/2013)

2-138 ©2023 Yale Materials Handling Corporation A968


11-10 P20674

WIRE HARNESS
LH LIGHT WITH OVERHEAD GUARD – DRIVE-THRU RACK (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


582012136 Wire Harness (LH Lights w/o Turn Signals, with DTR) ....................................... 1
1 ..... Connector Assembly (Main Light Harness) .................................................... 1
1 505972593 Connector (8 Pin) ....................................................................................... 1
1 580038290 Terminal ...................................................................................................... 5
1 505968514 Terminal (Pin) ............................................................................................. 2
1 505972507 Connector (Receptacle, 8-Pin) ................................................................... 1
2 910065119 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Work Light) .................................................................. 2
3 580021087 Connector (2 Way) ..................................................................................... 1
3 580062388 Terminal ...................................................................................................... 2
3 580021088 Connector (Secondary Lock) ..................................................................... 1
4 580044908 Conduit ........................................................................................................... AR
5 505970586 Conduit ........................................................................................................... AR
6 ..... Connector Assembly (Dome Light) ................................................................ 1
6 580022891 Connector (DTM PLU 3-Socket) ................................................................ 1
6 580019107 Terminal (Socket) ....................................................................................... 2
6 580019119 Plug ............................................................................................................ 1
6 580022892 Connector (Secondary Lock) ..................................................................... 1
7 ..... Connector Assembly (Tail Light-RH) .............................................................. 2
7 580039499 Connector ................................................................................................... 1
7 580019107 Terminal (Socket) ....................................................................................... 4
7 580019119 Plug ............................................................................................................ 2
7 580039500 Connector (Secondary Lock) ..................................................................... 1
8 ..... Connector Assembly (Rear Work Light) ......................................................... 1
8 580021087 Connector (2 Way) ..................................................................................... 1
8 580062388 Terminal ...................................................................................................... 2
8 580021088 Connector (Secondary Lock) ..................................................................... 1
9 ..... Connector Assembly (Strobe Light) ............................................................... 1
9 580019245 Connector (2 Socket) ................................................................................. 1
9 580039513 Terminal ...................................................................................................... 1
9 580019107 Terminal (Socket) ....................................................................................... 1
9 580019246 Connector (Secondary Lock) ..................................................................... 1
10 ..... Connector Assembly (Tail Light-LH) ............................................................... 1
10 580039499 Connector ................................................................................................... 1
10 580019107 Terminal (Socket) ....................................................................................... 4
10 580019119 Plug ............................................................................................................ 2
10 580039500 Connector (Secondary Lock) ..................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 2-139


P28164 04-14

WIRE HARNESS (FIGURE 2-52)


LH LIGHT WITH OVERHEAD GUARD — WITH INBOARD REAR LIGHTS MOUNT

2-140 ©2023 Yale Materials Handling Corporation A968


04-14 P28164

WIRE HARNESS
LH LIGHT WITH OVERHEAD GUARD – WITH INBOARD REAR LIGHTS MOUNT

ITEM PART NO. DESCRIPTION QTY


582019904 Wire Harness (LH Lights)(OHG) ......................................................................... 1
1 ..... Connector Assembly (Tail Light - Right Hand) ............................................... 2
1 580019119 Plug ............................................................................................................ 2
1 580019107 Terminal (Socket) ....................................................................................... 4
1 580039500 Connector (Secondary Lock) ..................................................................... 1
1 580039499 Connector ................................................................................................... 1
2 ..... Connector Assembly (Tail Light - Left Hand) .................................................. 1
2 580019119 Plug ............................................................................................................ 2
2 580019107 Terminal (Socket) ....................................................................................... 4
2 580039500 Connector (Secondary Lock) ..................................................................... 1
2 580039499 Connector ................................................................................................... 1
3 ..... Connector Assembly (Strobe Light) ............................................................... 1
3 580019245 Connector (2 Socket) ................................................................................. 1
3 580019246 Connector (Secondary Lock) ..................................................................... 1
3 580019107 Terminal (Socket) ....................................................................................... 2
3 580039513 Terminal ...................................................................................................... 1
4 ..... Connector Assembly (Work Light - Front) ...................................................... 1
4 580021087 Connector (2 Way) ..................................................................................... 1
4 580021088 Connector (Secondary Lock) ..................................................................... 1
4 580062388 Terminal ...................................................................................................... 2
5 ..... Connector Assembly (Work Light - Rear) ....................................................... 1
5 580021087 Connector (2 Way) ..................................................................................... 1
5 580021088 Connector (Secondary Lock) ..................................................................... 1
5 580062388 Terminal ...................................................................................................... 2
6 ..... Connector Assembly (Dome Light with Switch) ............................................. 1
6 580022891 Connector (DTM PLU 3-Socket) ................................................................ 1
6 580022892 Connector (Secondary Lock) ..................................................................... 1
6 580019107 Terminal (Socket) ....................................................................................... 2
6 580019119 Plug ............................................................................................................ 1
7 ..... Connector Assembly (Main Light Harness) .................................................... 1
7 505972593 Connector (8 Pin) ....................................................................................... 1
7 505972507 Connector (Receptacle, 8-Pin) ................................................................... 1
7 580038290 Terminal ...................................................................................................... 6
7 505968514 Terminal (Pin) ............................................................................................. 2

A968 ©2023 Yale Materials Handling Corporation 2-141


P26916 07-13

WIRE HARNESS (FIGURE 2-53)


LH LIGHT WITH OVERHEAD GUARD — WITHOUT TURN SIGNALS (10/2013 →)

2-142 ©2023 Yale Materials Handling Corporation A968


07-13 P26916

WIRE HARNESS
LH LIGHT WITH OVERHEAD GUARD – WITHOUT TURN SIGNALS (10/2013 →)

ITEM PART NO. DESCRIPTION QTY


582028234 Wire Harness (LH Lights w/o Turn Signals) ........................................................ 1
1 ..... Connector Assembly (Main Light Harness) .................................................... 1
1 580071962 Housing (Receptacle, 8-Pin) ...................................................................... 1
1 505968514 Terminal (Pin) ............................................................................................. 8
1 505972507 Connector (Receptacle, 8-Pin) ................................................................... 1
2 580044908 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Front Work Light) (LH) ................................................ 1
3 580021087 Connector (2 Way) ..................................................................................... 1
3 505968568 Terminal (Socket) ....................................................................................... 2
3 580021088 Connector (Secondary Lock) ..................................................................... 1
4 910065119 Conduit ........................................................................................................... AR
5 ..... Connector Assembly (Tail Light) (RH) ............................................................ 1
5 580039499 Connector ................................................................................................... 1
5 580039513 Terminal ...................................................................................................... 4
5 580019119 Plug ............................................................................................................ 2
5 580039500 Connector (Secondary Lock) ..................................................................... 1
6 504232281 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (Strobe Light) ............................................................... 1
7 580019245 Connector (2 Socket) ................................................................................. 1
7 580039513 Terminal ...................................................................................................... 2
7 580019246 Connector (Secondary Lock) ..................................................................... 1
8 ..... Connector Assembly (Rear Work Light) ......................................................... 1
8 580021087 Connector (2 Way) ..................................................................................... 1
8 505968568 Terminal (Socket) ....................................................................................... 2
8 580021088 Connector (Secondary Lock) ..................................................................... 1
9 520038855 Conduit ........................................................................................................... AR
10 ..... Connector Assembly (Tail Light) (LH) ............................................................. 1
10 580039499 Connector ................................................................................................... 1
10 580039513 Terminal ...................................................................................................... 4
10 580019119 Plug ............................................................................................................ 2
10 580039500 Connector (Secondary Lock) ..................................................................... 1
11 ..... Connector Assembly (Dome Light) ................................................................ 1
11 580022891 Connector (DTM PLU 3-Socket) ................................................................ 1
11 580039513 Terminal ...................................................................................................... 2
11 580019119 Plug ............................................................................................................ 1
11 580022892 Connector (Secondary Lock) ..................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 2-143


P28165 04-14

WIRE HARNESS (FIGURE 2-54)


LH LIGHT WITH OVERHEAD GUARD — WITH TURN SIGNALS

2-144 ©2023 Yale Materials Handling Corporation A968


04-14 P28165

WIRE HARNESS
LH LIGHT WITH OVERHEAD GUARD – WITH TURN SIGNALS

ITEM PART NO. DESCRIPTION QTY


582028233 Wire Harness (LH Lights with Turn Signals) ....................................................... 1
1 ..... Connector Assembly (Main Light Harness) .................................................... 1
1 580071962 Housing (Receptacle, 8-Pin) ...................................................................... 1
1 505968514 Terminal (Pin) ............................................................................................. 6
1 580019119 Plug ............................................................................................................ 2
2 580044908 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Turn Signal Harness) .................................................. 1
3 580019139 Connector (3-Way) ..................................................................................... 1
3 505968568 Terminal (Socket) ....................................................................................... 3
3 580019140 Connector (Secondary Lock) ..................................................................... 1
4 ..... Connector Assembly (Front Marker) (LH) ...................................................... 1
4 580019139 Connector (3-Way) ..................................................................................... 1
4 505968568 Terminal (Socket) ....................................................................................... 3
4 580019140 Connector (Secondary Lock) ..................................................................... 1
5 ..... Connector Assembly (Front Work Light) (LH) ................................................ 1
5 580021087 Connector (2 Way) ..................................................................................... 1
5 505968568 Terminal (Socket) ....................................................................................... 2
5 580021088 Connector (Secondary Lock) ..................................................................... 1
6 910065119 Conduit ........................................................................................................... AR
7 520038855 Conduit ........................................................................................................... AR
8 ..... Connector Assembly (Tail Light) (RH) ............................................................ 1
8 580039499 Connector ................................................................................................... 1
8 580039513 Terminal ...................................................................................................... 5
8 580019119 Plug ............................................................................................................ 1
8 580039500 Connector (Secondary Lock) ..................................................................... 1
9 504232281 Conduit ........................................................................................................... AR
10 ..... Connector Assembly (Strobe Light) ............................................................... 1
10 580019245 Connector (2 Socket) ................................................................................. 1
10 580039513 Terminal ...................................................................................................... 2
10 580019246 Connector (Secondary Lock) ..................................................................... 1
11 ..... Connector Assembly (Rear Work Light) ......................................................... 1
11 580021087 Connector (2 Way) ..................................................................................... 1
11 505968568 Terminal (Socket) ....................................................................................... 2
11 580021088 Connector (Secondary Lock) ..................................................................... 1
12 ..... Connector Assembly (Tail Light) (LH) ............................................................. 1
12 580039499 Connector ................................................................................................... 1
12 580039513 Terminal ...................................................................................................... 5
12 580019119 Plug ............................................................................................................ 1
12 580039500 Connector (Secondary Lock) ..................................................................... 1
13 ..... Connector Assembly (Dome Light) ................................................................ 1
13 580022891 Connector (DTM PLU 3-Socket) ................................................................ 1
13 580039513 Terminal ...................................................................................................... 2
13 580019119 Plug ............................................................................................................ 1
13 580022892 Connector (Secondary Lock) ..................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 2-145


P28166 04-14

WIRE HARNESS (FIGURE 2-55)


MAIN — 36/48 VOLT WITHOUT LIGHTS OR ELECTROHYDRAULICS

ITEM PART NO. DESCRIPTION QTY


582019215 Wire Harness (Main)(36/48V)(w/out Lights or E-Hyds) ...................................... 1
1 ..... Connector Assembly (Lights) ......................................................................... 1
1 505968519 Connector (8 Socket) ................................................................................. 1
1 505968568 Terminal (Socket) ....................................................................................... 2
1 505968566 Plug ............................................................................................................ 6
2 ..... Connector Assembly (Fan Relay) .................................................................. 1
2 580009067 Connector ................................................................................................... 1
2 580091403 Terminal ...................................................................................................... 2
2 580009068 Receptacle ................................................................................................. 2
3 ..... Connector Assembly (Main Harness) ............................................................. 1
3 505972593 Connector (8 Pin) ....................................................................................... 1
3 505972507 Connector (Receptacle, 8-Pin) ................................................................... 1
3 505968566 Plug ............................................................................................................ 5
3 580038290 Terminal ...................................................................................................... 3
4 ..... Connector Assembly (Backup Alarm) ............................................................ 1
4 505968501 Connector ................................................................................................... 1
4 505968535 Connector (Secondary Lock) ..................................................................... 1
4 505968568 Terminal (Socket) ....................................................................................... 2
5 ..... Connector Assembly (Fan) ............................................................................. 2
5 580022893 Connector (2 Pin) ....................................................................................... 1
5 505968540 Connector (Secondary Lock) ..................................................................... 1
5 505968514 Terminal (Pin) ............................................................................................. 2
6 ..... Connector Assembly (36/48 Volt Fan) ............................................................ 3
6 580019245 Connector (2 Socket) ................................................................................. 1
6 580019246 Connector (Secondary Lock) ..................................................................... 1
6 580039513 Terminal ...................................................................................................... 2

2-146 ©2023 Yale Materials Handling Corporation A968


04-14 P28166

ITEM PART NO. DESCRIPTION QTY


7 ..... Connector Assembly (Reverse Relay) ........................................................... 1
7 580085282 Receptacle ................................................................................................. 1
7 580095033 Terminal ...................................................................................................... 4
8 580026810 Clip (Conduit) ................................................................................................. 5
9 580025560 Clip ................................................................................................................. 2

A968 ©2023 Yale Materials Handling Corporation 2-147


P23958 02-12

WIRE HARNESS (FIGURE 2-56)


MAIN LIGHTS CHASSIS — 36/48V (→ 11/2014)

2-148 ©2023 Yale Materials Handling Corporation A968


02-12 P23958

WIRE HARNESS
MAIN LIGHTS CHASSIS – 36/48V (→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


582019059 Wire Harness (Main)(36V/48V)(w/ Lights or E-Hyds) ......................................... 1
1 ..... Connector Assembly (Fan) ............................................................................. 1
1 580019245 Connector (2 Socket) ................................................................................. 1
1 580062388 Terminal ...................................................................................................... 2
1 580019246 Connector (Secondary Lock) ..................................................................... 1
1 580039513 Terminal ...................................................................................................... 2
2 ..... Connector Assembly (Fan) ............................................................................. 1
2 580019245 Connector (2 Socket) ................................................................................. 1
2 580062388 Terminal ...................................................................................................... 2
2 580019246 Connector (Secondary Lock) ..................................................................... 1
2 580039513 Terminal ...................................................................................................... 2
3 ..... Connector Assembly (Fan) ............................................................................. 1
3 580019245 Connector (2 Socket) ................................................................................. 1
3 580062388 Terminal ...................................................................................................... 2
3 580019246 Connector (Secondary Lock) ..................................................................... 1
3 580039513 Terminal ...................................................................................................... 2
4 ..... Connector Assembly (Main Harness Fan Connection) .................................. 1
4 580022893 Connector (2 Pin) ....................................................................................... 1
4 505968514 Terminal (Pin) ............................................................................................. 2
4 505968540 Connector (Secondary Lock) ..................................................................... 1
5 ..... Connector Assembly (Main Harness Fan Connection) .................................. 1
5 580022893 Connector (2 Pin) ....................................................................................... 1
5 505968514 Terminal (Pin) ............................................................................................. 2
5 505968540 Connector (Secondary Lock) ..................................................................... 1
6 580089790 Conduit ........................................................................................................... AR
7 580025560 Clip ................................................................................................................. 2
8 520038855 Conduit ........................................................................................................... AR
9 518807642 E-Spade ......................................................................................................... 1
10 ..... Connector Assembly (Back-up Alarm) ........................................................... 1
10 505968501 Connector ................................................................................................... 1
10 580062388 Terminal ...................................................................................................... 2
10 505968535 Connector (Secondary Lock) ..................................................................... 1
11 580025559 Clip ................................................................................................................. 6
12 ..... Connector Assembly (Display Light Harness) ................................................ 1
12 504064701 Connector (4 Soc) ...................................................................................... 1
12 505968568 Terminal (Socket) ....................................................................................... 4
12 580001849 Connector (Secondary Lock) ..................................................................... 1
13 580044908 Conduit ........................................................................................................... AR
14 520045672 Conduit ........................................................................................................... AR
15 580039799 Clip ................................................................................................................. 2
16 ..... Connector Assembly (Main Harness) ............................................................. 1
16 505972593 Connector (8 Pin) ....................................................................................... 1
16 580038290 Terminal ...................................................................................................... 3
16 505968514 Terminal (Pin) ............................................................................................. 3
16 505968566 Plug ............................................................................................................ 2
16 505972507 Connector (Receptacle, 8-Pin) ................................................................... 1
17 ..... Connector Assembly (DC-DC Converter) ...................................................... 1
17 580047197 Connector ................................................................................................... 1
17 580047195 Terminal ...................................................................................................... 2
17 580090639 Terminal ...................................................................................................... 2

A968 ©2023 Yale Materials Handling Corporation 2-149


P23958 02-12

WIRE HARNESS
MAIN LIGHTS CHASSIS – 36/48V (→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


18 ..... Connector Assembly (Fan Relay) .................................................................. 1
18 580009067 Connector ................................................................................................... 1
18 580091403 Terminal ...................................................................................................... 2
18 580009068 Receptacle ................................................................................................. 2
19 910065119 Conduit ........................................................................................................... AR
20 ..... Connector Assembly (Brake Light Relay) ...................................................... 1
20 580085282 Receptacle ................................................................................................. 1
20 580095033 Terminal ...................................................................................................... 4
20 582024619 Terminal ...................................................................................................... 3
21 ..... Connector Assembly (Reverse Relay) ........................................................... 1
21 580085282 Receptacle ................................................................................................. 1
21 580095033 Terminal ...................................................................................................... 4
21 582024619 Terminal ...................................................................................................... 3
22 580039249 Clip ................................................................................................................. 1
23 ..... Connector Assembly (Wire Harness-Lights with Left Hand OHG) ................. 1
23 505968519 Connector (8 Socket) ................................................................................. 1
23 505968568 Terminal (Socket) ....................................................................................... 6
23 580062388 Terminal ...................................................................................................... 2
24 ..... Connector Assembly (Harness-Light Switch) ................................................. 1
24 504064701 Connector (4 Soc) ...................................................................................... 1
24 505968568 Terminal (Socket) ....................................................................................... 4
24 580001849 Connector (Secondary Lock) ..................................................................... 1

2-150 ©2023 Yale Materials Handling Corporation A968


02-12 P23958

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-151


P28266 07-14

WIRE HARNESS (FIGURE 2-57)


MAIN LIGHTS CHASSIS — 36/48V (11/2014 →)

2-152 ©2023 Yale Materials Handling Corporation A968


07-14 P28266

WIRE HARNESS
MAIN LIGHTS CHASSIS – 36/48V (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


582039380 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Fan) ............................................................................. 1
1 580019245 Connector (2 Socket) ................................................................................. 1
1 580019246 Connector (Secondary Lock) ..................................................................... 1
1 580039513 Terminal ...................................................................................................... 2
2 ..... Connector Assembly (Fan) ............................................................................. 1
2 580019245 Connector (2 Socket) ................................................................................. 1
2 580019246 Connector (Secondary Lock) ..................................................................... 1
2 580039513 Terminal ...................................................................................................... 2
3 ..... Connector Assembly (Fan) ............................................................................. 1
3 580019245 Connector (2 Socket) ................................................................................. 1
3 580019246 Connector (Secondary Lock) ..................................................................... 1
3 580039513 Terminal ...................................................................................................... 2
4 ..... Connector Assembly (Main Harness Fan Connection) .................................. 1
4 580022893 Connector (2 Pin) ....................................................................................... 1
4 505968514 Terminal (Pin) ............................................................................................. 2
4 505968540 Connector (Secondary Lock) ..................................................................... 1
5 ..... Connector Assembly (Main Harness Fan Connection) .................................. 1
5 580022893 Connector (2 Pin) ....................................................................................... 1
5 505968514 Terminal (Pin) ............................................................................................. 2
5 505968540 Connector (Secondary Lock) ..................................................................... 1
6 580089790 Conduit ........................................................................................................... AR
7 580025559 Clip ................................................................................................................. 6
8 520038855 Conduit ........................................................................................................... AR
9 518807642 E-Spade ......................................................................................................... 1
10 ..... Connector Assembly (Back-up Alarm) ........................................................... 1
10 505968501 Connector ................................................................................................... 1
10 580062388 Terminal ...................................................................................................... 2
10 505968535 Connector (Secondary Lock) ..................................................................... 1
11 580025560 Clip ................................................................................................................. 1
12 ..... Connector Assembly (Display Light Harness) ................................................ 1
12 504064701 Connector (4 Soc) ...................................................................................... 1
12 505968568 Terminal (Socket) ....................................................................................... 3
12 505968566 Plug ............................................................................................................ 1
12 580001849 Connector (Secondary Lock) ..................................................................... 1
13 580044908 Conduit ........................................................................................................... AR
14 520045672 Conduit ........................................................................................................... AR
15 580039799 Clip ................................................................................................................. 2
16 ..... Connector Assembly (Main Harness) ............................................................. 1
16 505972593 Connector (8 Pin) ....................................................................................... 1
16 580038290 Terminal ...................................................................................................... 3
16 505968514 Terminal (Pin) ............................................................................................. 3
16 505968566 Plug ............................................................................................................ 2
16 505972507 Connector (Receptacle, 8-Pin) ................................................................... 1
17 580047195 Terminal ...................................................................................................... 2
17 ..... Connector Assembly (Brake Light Relay) ...................................................... 1
17 580085282 Receptacle ................................................................................................. 1
17 580095033 Terminal ...................................................................................................... 1
17 582024619 Terminal ...................................................................................................... 3
18 ..... Connector Assembly (Reverse Relay) ........................................................... 1

A968 ©2023 Yale Materials Handling Corporation 2-153


P28266 07-14

WIRE HARNESS
MAIN LIGHTS CHASSIS – 36/48V (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


18 580085282 Receptacle ................................................................................................. 1
18 580095033 Terminal ...................................................................................................... 1
18 582024619 Terminal ...................................................................................................... 3
19 ..... Connector Assembly (Wire Harness-Lights with Left Hand OHG) ................. 1
19 505968519 Connector (8 Socket) ................................................................................. 1
19 505968568 Terminal (Socket) ....................................................................................... 6
19 580062388 Terminal ...................................................................................................... 2
19 505968558 Connector (Secondary Lock) ..................................................................... 1
20 ..... Connector Assembly (Harness-Light Switch) ................................................. 1
20 504064701 Connector (4 Soc) ...................................................................................... 1
20 505968568 Terminal (Socket) ....................................................................................... 4
20 580001849 Connector (Secondary Lock) ..................................................................... 1
21 ..... Connector Assembly (Fan Relay) .................................................................. 1
21 580009067 Connector ................................................................................................... 1
21 580091403 Terminal ...................................................................................................... 2
21 580009068 Receptacle ................................................................................................. 2
22 ..... Connector Assembly (DC-DC Converter) ...................................................... 1
22 580047197 Connector ................................................................................................... 1
22 580090639 Terminal ...................................................................................................... 2
22 580047195 Terminal ...................................................................................................... 2

2-154 ©2023 Yale Materials Handling Corporation A968


07-14 P28266

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-155


P23959 02-12

WIRE HARNESS (FIGURE 2-58)


MAIN LIGHTS CHASSIS — 80V (→ 11/2014)

2-156 ©2023 Yale Materials Handling Corporation A968


02-12 P23959

WIRE HARNESS
MAIN LIGHTS CHASSIS – 80V (→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


582015877 Wire Harness (Main) (80V) ................................................................................. 1
1 ..... Connector Assembly (Fan) ............................................................................. 1
1 580021087 Connector (2 Way) ..................................................................................... 1
1 580062388 Terminal ...................................................................................................... 2
1 580021088 Connector (Secondary Lock) ..................................................................... 1
2 ..... Connector Assembly (Fan) ............................................................................. 1
2 580021087 Connector (2 Way) ..................................................................................... 1
2 580062388 Terminal ...................................................................................................... 2
2 580021088 Connector (Secondary Lock) ..................................................................... 1
3 ..... Connector Assembly (Fan) ............................................................................. 1
3 580021087 Connector (2 Way) ..................................................................................... 1
3 580062388 Terminal ...................................................................................................... 2
3 580021088 Connector (Secondary Lock) ..................................................................... 1
4 ..... Connector Assembly (Main Harness Fan Connection) .................................. 1
4 580022893 Connector (2 Pin) ....................................................................................... 1
4 505968514 Terminal (Pin) ............................................................................................. 1
4 505968566 Plug ............................................................................................................ 1
4 505968540 Connector (Secondary Lock) ..................................................................... 1
5 ..... Connector Assembly (Main Harness Fan Connection) .................................. 1
5 505968514 Terminal (Pin) ............................................................................................. 1
5 505968566 Plug ............................................................................................................ 1
5 505968540 Connector (Secondary Lock) ..................................................................... 1
6 580089790 Conduit ........................................................................................................... AR
7 580025560 Clip ................................................................................................................. 2
8 580044908 Conduit ........................................................................................................... AR
9 518807642 E-Spade ......................................................................................................... 1
10 ..... Connector Assembly (Back-up Alarm) ........................................................... 1
10 505968501 Connector ................................................................................................... 1
10 580062388 Terminal ...................................................................................................... 2
10 505968535 Connector (Secondary Lock) ..................................................................... 1
11 520038855 Conduit ........................................................................................................... AR
12 580025559 Clip ................................................................................................................. 6
13 ..... Connector Assembly (Display Light Harness) ................................................ 1
13 504064701 Connector (4 Soc) ...................................................................................... 1
13 505968566 Plug ............................................................................................................ 1
13 505968568 Terminal (Socket) ....................................................................................... 3
13 580001849 Connector (Secondary Lock) ..................................................................... 1
14 520045672 Conduit ........................................................................................................... AR
15 580039799 Clip ................................................................................................................. 1
16 ..... Connector Assembly (Main Harness) ............................................................. 1
16 505972593 Connector (8 Pin) ....................................................................................... 1
16 580038290 Terminal ...................................................................................................... 3
16 505968566 Plug ............................................................................................................ 2
16 505968514 Terminal (Pin) ............................................................................................. 3
16 505972507 Connector (Receptacle, 8-Pin) ................................................................... 1
17 ..... Connector Assembly (DC-DC Converter) ...................................................... 1
17 580047197 Connector ................................................................................................... 1
17 580047195 Terminal ...................................................................................................... 2
17 580090639 Terminal ...................................................................................................... 2
18 ..... Connector Assembly (Fan Relay) .................................................................. 1

A968 ©2023 Yale Materials Handling Corporation 2-157


P23959 02-12

WIRE HARNESS
MAIN LIGHTS CHASSIS – 80V (→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


18 580009067 Connector ................................................................................................... 1
18 580009068 Receptacle ................................................................................................. 2
18 580091403 Terminal ...................................................................................................... 2
19 910065119 Conduit ........................................................................................................... AR
20 ..... Connector Assembly (Reverse Relay) ........................................................... 1
20 580085282 Receptacle ................................................................................................. 1
20 580095033 Terminal ...................................................................................................... 4
21 ..... Connector Assembly (Brake Light Relay) ...................................................... 1
21 580085282 Receptacle ................................................................................................. 1
21 580095033 Terminal ...................................................................................................... 4
22 580039249 Clip ................................................................................................................. 1
23 ..... Connector Assembly (Wire Harness-Lights Left Hand OHG) ........................ 1
23 505968519 Connector (8 Socket) ................................................................................. 1
23 505968568 Terminal (Socket) ....................................................................................... 7
23 580062388 Terminal ...................................................................................................... 1
23 505968558 Connector (Secondary Lock) ..................................................................... 1
24 ..... Connector Assembly (Wire Harness-Light Switch) ........................................ 1
24 504064701 Connector (4 Soc) ...................................................................................... 1
24 505968568 Terminal (Socket) ....................................................................................... 4
24 580001849 Connector (Secondary Lock) ..................................................................... 1

2-158 ©2023 Yale Materials Handling Corporation A968


02-12 P23959

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-159


P28267 07-14

WIRE HARNESS (FIGURE 2-59)


MAIN LIGHTS CHASSIS — 80V (11/2014 →)

2-160 ©2023 Yale Materials Handling Corporation A968


07-14 P28267

WIRE HARNESS
MAIN LIGHTS CHASSIS – 80V (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


582039376 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Fan) ............................................................................. 1
1 580021087 Connector (2 Way) ..................................................................................... 1
1 580062388 Terminal ...................................................................................................... 2
1 580021088 Connector (Secondary Lock) ..................................................................... 1
2 ..... Connector Assembly (Fan) ............................................................................. 1
2 580021087 Connector (2 Way) ..................................................................................... 1
2 580062388 Terminal ...................................................................................................... 2
2 580021088 Connector (Secondary Lock) ..................................................................... 1
3 ..... Connector Assembly (Fan) ............................................................................. 1
3 580021087 Connector (2 Way) ..................................................................................... 1
3 580062388 Terminal ...................................................................................................... 2
3 580021088 Connector (Secondary Lock) ..................................................................... 1
4 ..... Connector Assembly (Main Harness Fan Connection) .................................. 1
4 580022893 Connector (2 Pin) ....................................................................................... 1
4 505968514 Terminal (Pin) ............................................................................................. 1
4 505968566 Plug ............................................................................................................ 1
4 505968540 Connector (Secondary Lock) ..................................................................... 1
5 ..... Connector Assembly (Main Harness Fan Connection) .................................. 1
5 580022893 Connector (2 Pin) ....................................................................................... 1
5 505968514 Terminal (Pin) ............................................................................................. 1
5 505968566 Plug ............................................................................................................ 1
5 505968540 Connector (Secondary Lock) ..................................................................... 1
6 580089790 Conduit ........................................................................................................... AR
7 580025559 Clip ................................................................................................................. 6
8 580044908 Conduit ........................................................................................................... AR
9 518807642 E-Spade ......................................................................................................... 1
10 ..... Connector Assembly (Back-up Alarm) ........................................................... 1
10 505968501 Connector ................................................................................................... 1
10 580062388 Terminal ...................................................................................................... 2
10 505968535 Connector (Secondary Lock) ..................................................................... 1
11 520038855 Conduit ........................................................................................................... AR
12 520045672 Conduit ........................................................................................................... AR
13 580025560 Clip ................................................................................................................. 1
14 ..... Connector Assembly (Display Light Harness) ................................................ 1
14 504064701 Connector (4 Soc) ...................................................................................... 1
14 505968566 Plug ............................................................................................................ 1
14 505968568 Terminal (Socket) ....................................................................................... 3
14 580001849 Connector (Secondary Lock) ..................................................................... 1
15 580039799 Clip ................................................................................................................. 1
16 ..... Connector Assembly (Fan Relay) .................................................................. 1
16 580009067 Connector ................................................................................................... 1
16 580009068 Receptacle ................................................................................................. 2
16 580091403 Terminal ...................................................................................................... 2
17 ..... Connector Assembly (Reverse Relay) ........................................................... 1
17 580085282 Receptacle ................................................................................................. 1
17 580095033 Terminal ...................................................................................................... 4
18 ..... Connector Assembly (Brake Light Relay) ...................................................... 1
18 580085282 Receptacle ................................................................................................. 1
18 580095033 Terminal ...................................................................................................... 4

A968 ©2023 Yale Materials Handling Corporation 2-161


P28267 07-14

WIRE HARNESS
MAIN LIGHTS CHASSIS – 80V (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


19 ..... Connector Assembly (Wire Harness-Lights Left Hand OHG) ........................ 1
19 505968519 Connector (8 Socket) ................................................................................. 1
19 505968568 Terminal (Socket) ....................................................................................... 7
19 580062388 Terminal ...................................................................................................... 1
19 505968558 Connector (Secondary Lock) ..................................................................... 1
20 ..... Connector Assembly (Wire Harness-Light Switch) ........................................ 1
20 504064701 Connector (4 Soc) ...................................................................................... 1
20 505968568 Terminal (Socket) ....................................................................................... 4
20 580001849 Connector (Secondary Lock) ..................................................................... 1
21 580039249 Clip ................................................................................................................. 1
22 ..... Connector Assembly (Main Harness) ............................................................. 1
22 505972593 Connector (8 Pin) ....................................................................................... 1
22 580038290 Terminal ...................................................................................................... 3
22 505968566 Plug ............................................................................................................ 2
22 505968514 Terminal (Pin) ............................................................................................. 3
22 505972507 Connector (Receptacle, 8-Pin) ................................................................... 1
23 ..... Connector Assembly (DC-DC Converter) ...................................................... 1
23 580047197 Connector ................................................................................................... 1
23 580090639 Terminal ...................................................................................................... 2
23 580047195 Terminal ...................................................................................................... 2

2-162 ©2023 Yale Materials Handling Corporation A968


07-14 P28267

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-163


P19919 10-08

WIRE HARNESS (FIGURE 2-60)


STEERING COLUMN

2-164 ©2023 Yale Materials Handling Corporation A968


10-08 P19919

WIRE HARNESS
STEERING COLUMN

ITEM PART NO. DESCRIPTION QTY


580093617 Wire Harness (Steer Column) ............................................................................. 1
1 580092930 Terminal .......................................................................................................... 2
2 519651802 Conduit ........................................................................................................... AR
3 580025560 Clip ................................................................................................................. 1
4 ..... Connector Assembly (Steer Wheel Position Sensor) ..................................... 1
4 504288741 Terminal ...................................................................................................... 3
4 580023947 Connector ................................................................................................... 1
5 504232281 Conduit ........................................................................................................... AR
6 ..... Connector Assembly (Diagnostic Connector) ................................................ 1
6 580062388 Terminal ...................................................................................................... 3
6 580039194 Connector (Secondary Lock) ..................................................................... 1
6 580051703 Connector (DT PLU 3-Socket, With Flange) .............................................. 1
7 580051704 Dust Cap (For Diagnostic Cable) ................................................................... 1
8 ..... Connector Assembly (Main Harness) ............................................................. 1
8 580042219 Connector (8 Pin) ....................................................................................... 1
8 580042220 Connector (Secondary Lock) ..................................................................... 1
8 580041195 Terminal (Pin) ............................................................................................. 7
8 580019119 Plug ............................................................................................................ 1

A968 ©2023 Yale Materials Handling Corporation 2-165


P19710 10-08

WIRE HARNESS (FIGURE 2-61)


MANUAL HYDRAULICS (→ 11/2014)

ITEM PART NO. DESCRIPTION QTY


580092519 Wire Harness (Manual Hydraulics) ..................................................................... 1
1 ..... Forward / Reverse Switch .............................................................................. 1
1 580019353 Terminal (Pin) ............................................................................................. 4
1 582020052
580063957 Secondary Lock ......................................................................................... 1
1 580039492 Connector (DTM REC 4-Pin) ..................................................................... 1
2 580025559 Clip ................................................................................................................. 1
3 ..... To Main Harness ............................................................................................ 1
3 505972593 Connector (8 Pin) ....................................................................................... 1
3 505972507 Connector (Receptacle, 8-Pin) ................................................................... 1
3 580019353 Terminal (Pin) ............................................................................................. 8
4 ..... Clamp Coil Switch .......................................................................................... 1
4 580019107 Terminal (Socket) ....................................................................................... 2
4 580019246 Connector (Secondary Lock) ..................................................................... 1
4 580019245 Connector (2 Socket) ................................................................................. 1

2-166 ©2023 Yale Materials Handling Corporation A968


09-14 P28636

WIRE HARNESS (FIGURE 2-62)


MANUAL HYDRAULICS (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


582039329 Wire Harness (Manual Hydraulics) ..................................................................... 1
1 ..... Forward / Reverse Switch .............................................................................. 1
1 580019353 Terminal (Pin) ............................................................................................. 4
1 582020052
580063957 Secondary Lock ......................................................................................... 1
1 580039492 Connector (DTM REC 4-Pin) ..................................................................... 1
2 580025559 Clip ................................................................................................................. 1
3 ..... To Main Harness ............................................................................................ 1
3 582020961 Connector ................................................................................................... 1
3 505972589 Secondary Lock ......................................................................................... 1
3 580019353 Terminal (Pin) ............................................................................................. 10
3 580019119 Plug ............................................................................................................ 2
4 ..... Return to Set Tilt Coil Switch .......................................................................... 1
4 580019245 Connector (2 Socket) ................................................................................. 1
4 580019246 Connector (Secondary Lock) ..................................................................... 1
4 580019107 Terminal (Socket) ....................................................................................... 1
5 ..... Clamp Coil Switch .......................................................................................... 1
5 580019107 Terminal (Socket) ....................................................................................... 2
5 580019246 Connector (Secondary Lock) ..................................................................... 1
5 580019245 Connector (2 Socket) ................................................................................. 1

A968 ©2023 Yale Materials Handling Corporation 2-167


P19362 02-12

WIRE HARNESS (FIGURE 2-63)


RH LIGHT WITH STANDARD DISPLAY — WITHOUT TURN SIGNALS-HIGH MOUNT (→ 10/2013)

2-168 ©2023 Yale Materials Handling Corporation A968


02-12 P19362

WIRE HARNESS
RH LIGHT WITH STANDARD DISPLAY – WITHOUT TURN SIGNALS-HIGH MOUNT (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


580094687 Wire Harness (RH Lights) (Standard Option) ..................................................... 1
1 ..... Connector Assembly (Right Front Work Light) ............................................... 1
1 580021087 Connector (2 Way) ..................................................................................... 1
1 580021088 Connector (Secondary Lock) ..................................................................... 1
1 580062388 Terminal ...................................................................................................... 2
2 580044908 Conduit ........................................................................................................... AR
3 520038855 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Main Lighting Harness) ............................................... 1
4 518803687 Connector ................................................................................................... 1
4 518806635 Connector (Secondary Lock) ..................................................................... 1
4 505968566 Plug ............................................................................................................ 2
4 580038290 Terminal ...................................................................................................... 2
5 ..... Connector Assembly (To Display Harness) .................................................... 1
5 580042219 Connector (8 Pin) ....................................................................................... 1
5 580042220 Connector (Secondary Lock) ..................................................................... 1
5 580019353 Terminal (Pin) ............................................................................................. 7
5 580019119 Plug ............................................................................................................ 1
6 580089790 Conduit ........................................................................................................... AR
7 504232281 Conduit ........................................................................................................... AR
8 ..... Display with Key Switch ................................................................................. 1
8 520202603 Connector (Plug) ........................................................................................ 1
8 520202601 Connector ................................................................................................... 7
8 520202604 Plug , Socket Contact, Female ................................................................... 1
9 580086232 Buzzer ............................................................................................................ 1

A968 ©2023 Yale Materials Handling Corporation 2-169


P26917 07-13

WIRE HARNESS (FIGURE 2-64)


RH LIGHT WITH STANDARD DISPLAY — WITHOUT TURN SIGNALS-HIGH MOUNT (10/2013 →)

ITEM PART NO. DESCRIPTION QTY


582028832 Wire Harness (RH Lights) (Standard Display without Turn Signals) .................. 1
1 ..... Connector Assembly (Right Hand Front Work Light) ..................................... 1
1 580021087 Connector (2 Way) ..................................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 2
1 580021088 Connector (Secondary Lock) ..................................................................... 1
2 580044908 Conduit ........................................................................................................... AR
3 580086232 Buzzer ............................................................................................................ 1
4 ..... Connector Assembly (Display) ....................................................................... 1
4 520202603 Connector (Plug) ........................................................................................ 1
4 520202601 Connector ................................................................................................... 7
4 520202604 Plug , Socket Contact, Female ................................................................... 1
5 520038855 Conduit ........................................................................................................... AR
6 910065119 Conduit ........................................................................................................... AR
7 504232281 Conduit ........................................................................................................... AR
8 ..... Connector Assembly (Main Lights Harness) .................................................. 1
8 580020942 Connector (4 Way) ..................................................................................... 1
8 580019119 Plug ............................................................................................................ 2
8 505968514 Terminal (Pin) ............................................................................................. 2
8 518806635 Connector (Secondary Lock) ..................................................................... 1
9 ..... Connector Assembly (Main Harness) ............................................................. 1
9 580042219 Connector (8 Pin) ....................................................................................... 1
9 580019353 Terminal (Pin) ............................................................................................. 7
9 580019119 Plug ............................................................................................................ 1
9 580042220 Connector (Secondary Lock) ..................................................................... 1

2-170 ©2023 Yale Materials Handling Corporation A968


07-13 P26918

WIRE HARNESS (FIGURE 2-65)


RH LIGHT WITH STANDARD DISPLAY — WITHOUT TURN SIGNALS-LOW MOUNT (10/2013 →)

ITEM PART NO. DESCRIPTION QTY


582028833 Wire Harness (RH Lights) (Standard Option) ..................................................... 1
1 ..... Connector Assembly (Right Hand Front Work Light) ..................................... 1
1 580021087 Connector (2 Way) ..................................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 2
1 580021088 Connector (Secondary Lock) ..................................................................... 1
2 580044908 Conduit ........................................................................................................... AR
3 580086232 Buzzer ............................................................................................................ 1
4 ..... Connector Assembly (Display) ....................................................................... 1
4 520202603 Connector (Plug) ........................................................................................ 1
4 520202601 Connector ................................................................................................... 7
4 520202604 Plug , Socket Contact, Female ................................................................... 1
5 520038855 Conduit ........................................................................................................... AR
6 910065119 Conduit ........................................................................................................... AR
7 504232281 Conduit ........................................................................................................... AR
8 ..... Connector Assembly (Main Lights Harness) .................................................. 1
8 580020942 Connector (4 Way) ..................................................................................... 1
8 580019119 Plug ............................................................................................................ 2
8 505968514 Terminal (Pin) ............................................................................................. 2
8 518806635 Connector (Secondary Lock) ..................................................................... 1
9 ..... Connector Assembly (Main Harness) ............................................................. 1
9 580042219 Connector (8 Pin) ....................................................................................... 1
9 580019353 Terminal (Pin) ............................................................................................. 7
9 580019119 Plug ............................................................................................................ 1
9 580042220 Connector (Secondary Lock) ..................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 2-171


P19553 02-12

WIRE HARNESS (FIGURE 2-66)


RH LIGHT WITH FREEZER DISPLAY — WITH TURN SIGNALS-HIGH MOUNT (→ 10/2013)

2-172 ©2023 Yale Materials Handling Corporation A968


02-12 P19553

WIRE HARNESS
RH LIGHT WITH FREEZER DISPLAY – WITH TURN SIGNALS-HIGH MOUNT (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


580094688 Wire Harness (RH Lights) (Freezer Option) ....................................................... 1
1 ..... Connector Assembly (Front Marker RH) ........................................................ 1
1 504064720 Connector ................................................................................................... 1
1 505064754 Connector (Secondary Lock) ..................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 3
2 580044908 Conduit ........................................................................................................... AR
3 910065119 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Front Work Light RH) .................................................. 1
4 505968501 Connector ................................................................................................... 1
4 505968535 Connector (Secondary Lock) ..................................................................... 1
4 505968568 Terminal (Socket) ....................................................................................... 2
5 ..... Connector Assembly (Main Lights Harness) .................................................. 1
5 518803687 Connector ................................................................................................... 1
5 518806635 Connector (Secondary Lock) ..................................................................... 1
5 505968514 Terminal (Pin) ............................................................................................. 4
6 ..... Connector Assembly (Main Harness) ............................................................. 1
6 580042219 Connector (8 Pin) ....................................................................................... 1
6 580042220 Connector (Secondary Lock) ..................................................................... 1
6 580019353 Terminal (Pin) ............................................................................................. 7
6 580019119 Plug ............................................................................................................ 1
7 580093528 Wire Harness (Temperature Sensor) .............................................................. 1
8 ..... Connector Assembly (Wire harness Temperature Sensor) ............................ 1
8 580019245 Connector (2 Socket) ................................................................................. 1
8 580019246 Connector (Secondary Lock) ..................................................................... 1
8 580019107 Terminal (Socket) ....................................................................................... 2
9 580089790 Conduit ........................................................................................................... AR
10 ..... Connector Assembly (Display w/ Key Switch) ................................................ 1
10 520202603 Connector (Plug) ........................................................................................ 1
10 520202601 Connector ................................................................................................... 8
11 580086232 Buzzer ............................................................................................................ 1
12 520038855 Conduit ........................................................................................................... AR

A968 ©2023 Yale Materials Handling Corporation 2-173


P26919 07-13

WIRE HARNESS (FIGURE 2-67)


RH LIGHT WITH FREEZER DISPLAY — WITH TURN SIGNALS-HIGH MOUNT (10/2013 →)

ITEM PART NO. DESCRIPTION QTY


582028032 Wire Harness (RH Lights) (Freezer Option) ....................................................... 1
1 ..... Connector Assembly (Right Hand Front Work Light) ..................................... 1
1 580021087 Connector (2 Way) ..................................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 2
1 580021088 Connector (Secondary Lock) ..................................................................... 1
2 ..... Connector Assembly (Right Hand Front Marker) ........................................... 1
2 580019139 Connector (3-Way) ..................................................................................... 1
2 505968568 Terminal (Socket) ....................................................................................... 3
2 580019140 Connector (Secondary Lock) ..................................................................... 1
3 580044908 Conduit ........................................................................................................... AR
4 580086232 Buzzer ............................................................................................................ 1
5 ..... Connector Assembly (Display with Key Switch) ............................................. 1
5 520202603 Connector (Plug) ........................................................................................ 1
5 520202601 Connector ................................................................................................... 8
6 580093528 Wire Harness (Temperature Sensor) .............................................................. 1
7 ..... Connector Assembly (Wire Harness Temperature Sensor) ........................... 1
7 580019245 Connector (2 Socket) ................................................................................. 1
7 580019107 Terminal (Socket) ....................................................................................... 2
7 580019246 Connector (Secondary Lock) ..................................................................... 1
8 520038855 Conduit ........................................................................................................... AR
9 910065119 Conduit ........................................................................................................... AR
10 504232281 Conduit ........................................................................................................... AR
11 ..... Connector Assembly (Main Lights Harness) .................................................. 1
11 580020942 Connector (4 Way) ..................................................................................... 1
11 505968514 Terminal (Pin) ............................................................................................. 4
11 518806635 Connector (Secondary Lock) ..................................................................... 1
12 ..... Connector Assembly (Main Harness) ............................................................. 1
12 580042219 Connector (8 Pin) ....................................................................................... 1
12 580019353 Terminal (Pin) ............................................................................................. 7
12 580019119 Plug ............................................................................................................ 1

2-174 ©2023 Yale Materials Handling Corporation A968


07-13 P26920

WIRE HARNESS (FIGURE 2-68)


RH LIGHT WITH FREEZER DISPLAY — WITH TURN SIGNALS-LOW MOUNT (10/2013 →)

ITEM PART NO. DESCRIPTION QTY


582028831 Wire Harness (RH Lights) (Freezer Option) ....................................................... 1
1 ..... Connector Assembly (Right Hand Front Work Light) ..................................... 1
1 580021087 Connector (2 Way) ..................................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 2
1 580021088 Connector (Secondary Lock) ..................................................................... 1
2 ..... Connector Assembly (Right Hand Front Marker) ........................................... 1
2 580019139 Connector (3-Way) ..................................................................................... 1
2 505968568 Terminal (Socket) ....................................................................................... 3
2 580019140 Connector (Secondary Lock) ..................................................................... 1
3 580044908 Conduit ........................................................................................................... AR
4 580086232 Buzzer ............................................................................................................ 1
5 ..... Connector Assembly (Display with Key Switch) ............................................. 1
5 520202603 Connector (Plug) ........................................................................................ 1
5 520202601 Connector ................................................................................................... 8
6 580093528 Wire Harness (Temperature Sensor) .............................................................. 1
7 ..... Connector Assembly (Wire Harness Temperature Sensor) ........................... 1
7 580019245 Connector (2 Socket) ................................................................................. 1
7 580019107 Terminal (Socket) ....................................................................................... 2
7 580019246 Connector (Secondary Lock) ..................................................................... 1
8 520038855 Conduit ........................................................................................................... AR
9 910065119 Conduit ........................................................................................................... AR
10 504232281 Conduit ........................................................................................................... AR
11 ..... Connector Assembly (Main Lights Harness) .................................................. 1
11 580020942 Connector (4 Way) ..................................................................................... 1
11 505968514 Terminal (Pin) ............................................................................................. 4
11 518806635 Connector (Secondary Lock) ..................................................................... 1
12 ..... Connector Assembly (Main Harness) ............................................................. 1
12 580042219 Connector (8 Pin) ....................................................................................... 1
12 580019353 Terminal (Pin) ............................................................................................. 7
12 580019119 Plug ............................................................................................................ 1

A968 ©2023 Yale Materials Handling Corporation 2-175


P19891 09-10

WIRE HARNESS (FIGURE 2-69)


TURN SIGNAL

ITEM PART NO. DESCRIPTION QTY


580086593
582009047 Wire Harness (Turn Signal) ................................................................................ 1
1 ..... Connector Assembly (To Lighting Harness) ................................................... 1
1 518803687 Connector ................................................................................................... 1
1 580020942 Connector (4 Way) (Alternate Power) ........................................................ 1
1 518806635 Connector (Secondary Lock) ..................................................................... 1
1 505968514 Terminal (Pin) ............................................................................................. 3
1 580019119 Plug ............................................................................................................ 1
2 504232281 Conduit ........................................................................................................... AR
3 ..... Connector Assembly T0 Display Freezer Harness) ....................................... 1
3 504064701 Connector (4 Soc) ...................................................................................... 1
3 580020943 Connector (4-Way) (Alternate Part) ........................................................... 1
3 580001849 Connector (Secondary Lock) ..................................................................... 1
3 580020944 Connector (Secondary Lock) (Alternate Part) ............................................ 1
3 505968568 Terminal (Socket) ....................................................................................... 4
4 ..... Connector Assembly (Flasher) ....................................................................... 1
4 580085282 Receptacle ................................................................................................. 1
4 580095033 Terminal ...................................................................................................... 3
5 ..... Connector Assembly (To LH OHG w/Turn Signal Harness) ........................... 1
5 580022894 Connector (3-Way) ..................................................................................... 1
5 520038872 Connector (Secondary Lock) ..................................................................... 1
5 505968514 Terminal (Pin) ............................................................................................. 3
6 ..... To Turn Signal Switch Harness ...................................................................... 1
6 504064720 Connector ................................................................................................... 1
6 580019097 Connector (Alternate Part) ......................................................................... 1
6 505064754 Connector (Secondary Lock) ..................................................................... 1

2-176 ©2023 Yale Materials Handling Corporation A968


09-10 P19891

ITEM PART NO. DESCRIPTION QTY


6 580019098 Secondary Lock (Secondary Lock, DTM PLU 4-Socket) (Alternate Part) .. 1
6 505968568 Terminal (Socket) ....................................................................................... 3
6 580039513 Terminal (Alternate Part) ............................................................................ 3
6 580019119 Plug (Alternate Part) ................................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 2-177


P19920 10-08

WIRE HARNESS (FIGURE 2-70)


SYNCHRONOUS STEERING

ITEM PART NO. DESCRIPTION QTY


580089956 Wire Harness (Synchronous Steering) ............................................................... 1
1 ..... Connector Assembly (To Steer Make-Up Valve) ............................................ 1
1 580071585 Connector ................................................................................................... 1
1 580056004 Connector (Secondary Lock) ..................................................................... 1
1 580025558 Terminal (Socket) ....................................................................................... 2
1 580049815 Seal ............................................................................................................ 2
2 580089790 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (To Main Harness) ........................................................ 1
3 580056006 Connector (2 Pin) ....................................................................................... 1
3 580041195 Terminal (Pin) ............................................................................................. 2

2-178 ©2023 Yale Materials Handling Corporation A968


10-08 P19920

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-179


P20361 10-08

WIRE HARNESS (FIGURE 2-71)


PARK BRAKE

2-180 ©2023 Yale Materials Handling Corporation A968


10-08 P20361

WIRE HARNESS
PARK BRAKE

ITEM PART NO. DESCRIPTION QTY


580093539 Wire Harness (Park Brake) ................................................................................. 1
1 ..... Park Brake Module ......................................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 6
1 518806687 Connector (Secondary Lock) ..................................................................... 1
1 518806610 Connector ................................................................................................... 1
2 580025560 Clip ................................................................................................................. 2
3 ..... Main Harness ................................................................................................. 1
3 580020942 Connector (4 Way) ..................................................................................... 1
3 518806635 Connector (Secondary Lock) ..................................................................... 1
3 580038290 Terminal ...................................................................................................... 4
4 580044908 Conduit ........................................................................................................... AR
5 ..... Park Brake Solenoid ....................................................................................... 1
5 580039513 Terminal ...................................................................................................... 2
5 580019246 Connector (Secondary Lock) ..................................................................... 1
5 580019245 Connector (2 Socket) ................................................................................. 1

A968 ©2023 Yale Materials Handling Corporation 2-181


P20362 10-08

WIRE HARNESS (FIGURE 2-72)


BACK-UP ALARM STROBE

2-182 ©2023 Yale Materials Handling Corporation A968


10-08 P20362

WIRE HARNESS
BACK-UP ALARM STROBE

ITEM PART NO. DESCRIPTION QTY


580094590 Wire Harness ...................................................................................................... 1
1 ..... Light Option Harness ...................................................................................... 1
1 505968519 Connector (8 Socket) ................................................................................. 1
1 505968558 Connector (Secondary Lock) ..................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 2
1 505968566 Plug ............................................................................................................ 6
2 580044908 Conduit ........................................................................................................... AR
3 580025560 Clip ................................................................................................................. 9
4 580039249 Clip ................................................................................................................. 1
5 520038855 Conduit ........................................................................................................... AR
6 ..... Reverse Relay ................................................................................................ 1
6 580085282 Receptacle ................................................................................................. 1
6 580095033 Terminal ...................................................................................................... 4
7 504232281 Conduit ........................................................................................................... AR
8 ..... Main Harness ................................................................................................. 1
8 505972593 Connector (8 Pin) ....................................................................................... 1
8 505972507 Connector (Receptacle, 8-Pin) ................................................................... 1
8 505968566 Plug ............................................................................................................ 5
8 580038290 Terminal ...................................................................................................... 3
9 ..... Backup Alarm ................................................................................................. 1
9 505968501 Connector ................................................................................................... 1
9 505968535 Connector (Secondary Lock) ..................................................................... 1
9 505968568 Terminal (Socket) ....................................................................................... 2

A968 ©2023 Yale Materials Handling Corporation 2-183


P20667 10-08

WIRE HARNESS (FIGURE 2-73)


FRONT SWITCH

ITEM PART NO. DESCRIPTION QTY


580082333 Wire Harness (Front Switch) ............................................................................... 1
1 ..... Connector Assembly (CRP211)(Main Light Harness) .................................... 1
1 518803687 Connector ................................................................................................... 1
1 518806635 Connector (Secondary Lock) ..................................................................... 1
1 505968514 Terminal (Pin) ............................................................................................. 4
2 ..... Connector Assembly (CRP206)(Rear Work LIght Switch) ............................. 1
2 580019248
520052844 Connector ................................................................................................... 1
2 520052846 Terminal (Receptacle) ................................................................................ 2
3 ..... Connector Assembly (CRP205)(Front Work Light/ Tail Light Switch) ............ 1
3 580019248
520052844 Connector ................................................................................................... 1
3 520052846 Terminal (Receptacle) ................................................................................ 3

2-184 ©2023 Yale Materials Handling Corporation A968


10-09 P21429

WIRE HARNESS (FIGURE 2-74)


JUMPER, REAR GRAB HANDLE

ITEM PART NO. DESCRIPTION QTY


582004480 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly ...................................................................................... 1
1 505968501 Connector ................................................................................................... 1
1 505968540 Connector (Secondary Lock) ..................................................................... 1
1 580062388 Terminal ...................................................................................................... 2
2 ..... Connector Assembly ...................................................................................... 1
2 580022893 Connector (2 Pin) (Secondary Lock) .......................................................... 1
2 505968535 Connector (Secondary Lock) ..................................................................... 1
2 505968514 Terminal (Pin) ............................................................................................. 2

A968 ©2023 Yale Materials Handling Corporation 2-185


P22147 07-10

WIRE HARNESS (FIGURE 2-75)


MANUAL INTERLOCK

ITEM PART NO. DESCRIPTION QTY


580085612 Wire Harness (Manual Interlock) ........................................................................ 1
1 580085613 Push Button Switch (Included with Manual Interlock Wire Harness) .............. 1
2 ..... Connector Assembly (Main Harness) ............................................................. 1
2 580056006 Connector (2 Pin) ....................................................................................... 1
2 580056004 Connector (Secondary Lock) ..................................................................... 1

2-186 ©2023 Yale Materials Handling Corporation A968


09-10 P22207

WIRE HARNESS (FIGURE 2-76)


FAN ADAPTOR — 80V

ITEM PART NO. DESCRIPTION QTY


582011508 Wire Harness (Fan Adaptor 80V) ....................................................................... 1
1 ..... Connector Assembly (Fan) ............................................................................. 1
1 580021087 Connector (2 Way) ..................................................................................... 1
1 580021088 Connector (Secondary Lock) ..................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 2
2 504232281 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Fan) ............................................................................. 1
3 580021087 Connector (2 Way) ..................................................................................... 1
3 580021088 Connector (Secondary Lock) ..................................................................... 1
3 505968568 Terminal (Socket) ....................................................................................... 2
4 ..... Connector Assembly (Traction Controller Fan) .............................................. 1
4 580022893 Connector (2 Pin) ....................................................................................... 1
4 505968540 Connector (Secondary Lock) ..................................................................... 1
4 505968514 Terminal (Pin) ............................................................................................. 1
4 580019119 Plug ............................................................................................................ 1
5 504232281 Conduit ........................................................................................................... AR
6 ..... Connector Assembly (Main Electrical Harness) ............................................. 1
6 580071962 Housing (Receptacle, 8-Pin) ...................................................................... 1
6 505972507 Connector (Receptacle, 8-Pin) ................................................................... 1
6 505968514 Terminal (Pin) ............................................................................................. 8
7 ..... Connector Assembly (Fan Relay) .................................................................. 1
7 580009067 Connector ................................................................................................... 1
7 580009068 Receptacle ................................................................................................. 2
7 580091403 Terminal ...................................................................................................... 2
8 ..... Connector Assembly (Main Light Harness) .................................................... 1
8 580027206 Connector (DT PLU 8-Socket) ................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 2-187


P22207 09-10

ITEM PART NO. DESCRIPTION QTY


8 580027207 Connector (Secondary Lock) ..................................................................... 1
8 505968568 Terminal (Socket) ....................................................................................... 8

2-188 ©2023 Yale Materials Handling Corporation A968


09-10 P22208

WIRE HARNESS (FIGURE 2-77)


FAN ADAPTOR — 36/48V

ITEM PART NO. DESCRIPTION QTY


582011507 Wire Harness (Fan Adaptor 36/48V) .................................................................. 1
1 ..... Connector Assembly (Main Contactor Coil) ................................................... 1
1 582011611 Terminal ...................................................................................................... 1
2 ..... Connector Assembly (Traction Controller Fan) .............................................. 1
2 580022893 Connector (2 Pin) ....................................................................................... 1
2 505968540 Connector (Secondary Lock) ..................................................................... 1
2 505968514 Terminal (Pin) ............................................................................................. 1
2 580019119 Plug ............................................................................................................ 1
3 580044908 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Fan) ............................................................................. 1
4 580022893 Connector (2 Pin) ....................................................................................... 1
4 580021088 Connector (Secondary Lock) ..................................................................... 1
4 505968568 Terminal (Socket) ....................................................................................... 2
5 ..... Connector Assembly (Fan) ............................................................................. 1
5 580022893 Connector (2 Pin) ....................................................................................... 1
5 580021088 Connector (Secondary Lock) ..................................................................... 1
5 505968568 Terminal (Socket) ....................................................................................... 2

A968 ©2023 Yale Materials Handling Corporation 2-189


P38504 07-21

WIRE HARNESS (FIGURE 2-78)


ENERGY STORAGE SYSTEM INTERFACE

ITEM PART NO. DESCRIPTION QTY


582149494 Wire Harness - Energy Storage System Interface .............................................. 1
1 ..... Connector Assembly (CRP135A) Main Harness ............................................ 1
1 580042219 Connector (8 Pin) ....................................................................................... 1
1 580042220 Connector (Secondary Lock) ..................................................................... 1
1 580019353 Terminal (Pin) ............................................................................................. 7
1 580019119 Plug ............................................................................................................ 1
2 ..... Connector Assembly (CPS135A) Display Harness ........................................ 1
2 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
2 580042222 Connector (Secondary Lock) ..................................................................... 1
2 580019107 Terminal (Socket) ....................................................................................... 7
2 580019119 Plug ............................................................................................................ 1
3 ..... Connector Assembly (CPS2501) Jumper Harness ........................................ 1
3 580022861 Connector (6 Way Housing) ....................................................................... 1
3 580036992 Connector (Secondary Lock) ..................................................................... 1
3 580062388 Terminal ...................................................................................................... 4
3 505968566 Plug ............................................................................................................ 2

2-190 ©2023 Yale Materials Handling Corporation A968


07-21 P38504

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-191


P21438 07-12

MINI-LEVER CONTROLS (FIGURE 2-79)


3 FUNCTION (→ PENDING PER ECN 16094502)

2-192 ©2023 Yale Materials Handling Corporation A968


07-12 P21438

MINI-LEVER CONTROLS
3 FUNCTION (→ PENDING PER ECN 16094502)
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, With RTST
D: With Directional Control Switch, With RTST
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580093559 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 d 580093560 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 580093562 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 d 580093548 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 580093544 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 d 580093545 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 580093550 Mini-Lever Assembly ................................................................ .. .. .. 1
1 d 580093564 Mini-Lever Assembly ................................................................ .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 580096227 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 580096227 Lever (Single Function) .................................................... 1 1 .. ..
3 580096229 Lever (With Override) ....................................................... .. .. 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 580096227 Lever (Single Function) .................................................... 1 1 1 1
4 580096228 Lever (Clamping) .............................................................. 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 580093297 Plug .................................................................................. 1 1 1 1
6 f 580097446 Armrest (Without Push Buttons Holes) ................................. 1 1 .. ..
6 582003674 Armrest (With Push Buttons) ................................................ 1 1 1 1
7 580097388 Cushion (Armrest) ................................................................ 1 1 1 1
8 580097432 Nut .................................................................................... 5 5 5 5
9 580097386 Screw .................................................................................... 9 9 9 9
10 580097448 Wire Harness ........................................................................ 1 1 1 1
11 580097387 Switch (E-Stop) (Emergency Switch) ................................... 1 1 1 1
12 a 580092120 Push Button Switch (Emergency Disconnect) .................. 1 1 1 1
12 582065897 Block Push Button Contact .......................................... 1 1 1 1
13 a 580095849 Push Button (Position 3) ....................................................... 1 .. .. ..
13 a 580095849 Push Button (Position 2) ....................................................... .. 1 .. ..
13 a d 580095849 Push Button (Position 2 and 3) ............................................. .. .. 2 2
13 b c 580096147 Cover (Push Button) ............................................................. AR AR AR AR
14 e 580095850 Wire Harness (Forward/Reverse Switch in the MLM) .......... 1 1 1 1
15 580097449
582005940 Printed Circuit Board ............................................................ 1 1 1 1
16 580097447 Cover (Bottom Armrest) ........................................................ 1 1 1 1
17 580097389 Horn Button .......................................................................... 1 1 1 1
18 580096412
582098594 Switch - Directional Control .................................................. .. 1 .. 1
19 580096411 Plug (Directional Control Switch) .......................................... 1 .. 1 ..
20 580093745 Capscrew .............................................................................. 8 8 8 8

A968 ©2023 Yale Materials Handling Corporation 2-193


P21438 07-12

FOOTNOTES:
a Not all Lift Trucks may have all the switches and d With Clamping
buttons shown. e With RTST/With Clamping
b Not Illustrated f Without Clamping
c Plug for Use Without Push Button

2-194 ©2023 Yale Materials Handling Corporation A968


07-12 P21438

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-195


P34581 02-19

MINI-LEVER CONTROLS (FIGURE 2-80)


3 FUNCTION — WITHOUT RTST (PENDING PER ECN 16094502 →)

2-196 ©2023 Yale Materials Handling Corporation A968


02-19 P34581

MINI-LEVER CONTROLS
3 FUNCTION – WITHOUT RTST (PENDING PER ECN 16094502 →)
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, w/ Clamping
D: With Directional Control Swith, w/ Clamping
QTY
ITEM PART NO. DESCRIPTION A B C D
1 582105681 Mini-Lever (Assembly) .............................................................. 1 .. .. ..
1 582105689 Mini-Lever (Assembly) .............................................................. .. 1 .. ..
1 582105683 Mini-Lever (Assembly) .............................................................. .. .. 1 ..
1 582105691 Mini-Lever (Assembly) .............................................................. .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 580096227 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 580096227 Lever (Single Function) .................................................... 1 1 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 580096227 Lever (Single Function) .................................................... 1 1 .. ..
4 580096228 Lever (Clamping) .............................................................. .. .. 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 580093297 Plug .................................................................................. 1 1 1 1
6 582105808 Armrest (Without Push Buttons Holes) ................................. 1 1 .. ..
6 582105809 Armrest (With Push Buttons Holes) ...................................... .. .. 1 1
7 580097388 Cushion (Armrest) ................................................................ 1 1 1 1
8 580097432 Nut ........................................................................................ 5 5 5 5
9 580097386 Screw .................................................................................... 6 6 6 6
10 580092120 Push Button Switch (Emergency Disconnect) ...................... 1 1 1 1
10 582065897 Block Push Button Contact .............................................. 1 1 1 1
11 b 580095849 Push Button (Position 3) ....................................................... .. .. 1 1
11 a c 580096147 Cover (Push Button) ............................................................. .. .. 2 2
12 582099617 Printed Circuit Board ............................................................ 1 1 1 1
13 580093745 Capscrew .............................................................................. 8 8 8 8
14 580097389 Horn Button .......................................................................... 1 1 1 1
15 580096412
582098594 Switch - Directional Control .................................................. .. 1 .. 1
16 580096411 Plug (Directional Control Switch) .......................................... 1 .. 1 ..
17 580097447 Cover (Bottom Armrest) ........................................................ 1 1 1 1
18 580097448 Wire Harness ........................................................................ 1 1 1 1
19 900014292 Capscrew .................................................................................. 2 2 2 2
20 940600908 Washer ...................................................................................... 2 2 2 2

FOOTNOTES:
a Cover for Use Without Push Button c Not Illustrated
b Not all Lift Trucks may have all the switches and
buttons shown.

A968 ©2023 Yale Materials Handling Corporation 2-197


P34582 02-19

MINI-LEVER CONTROLS (FIGURE 2-81)


3 FUNCTION — WITH RTST (PENDING PER ECN 16094502 →)

2-198 ©2023 Yale Materials Handling Corporation A968


02-19 P34582

MINI-LEVER CONTROLS
3 FUNCTION – WITH RTST (PENDING PER ECN 16094502 →)
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, w/ Clamping
D: With Directional Control Swith, w/ Clamping
QTY
ITEM PART NO. DESCRIPTION A B C D
1 582105685 Mini-Lever (Assembly) .............................................................. 1 .. .. ..
1 582105693 Mini-Lever (Assembly) .............................................................. .. 1 .. ..
1 582105687 Mini-Lever (Assembly) .............................................................. .. .. 1 ..
1 582105695 Mini-Lever (Assembly) .............................................................. .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 580096227 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 580096229 Lever (With Override) ....................................................... 1 1 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 580096227 Lever (Single Function) .................................................... 1 1 .. ..
4 580096228 Lever (Clamping) .............................................................. .. .. 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 580093297 Plug .................................................................................. 1 1 1 1
6 582105809 Armrest (With Push Buttons Holes) ...................................... 1 1 1 1
7 580097388 Cushion (Armrest) ................................................................ 1 1 1 1
8 580097432 Nut ........................................................................................ 5 5 5 5
9 580097386 Screw .................................................................................... 6 6 6 6
10 580092120 Push Button Switch (Emergency Disconnect) ...................... 1 1 1 1
10 582065897 Block Push Button Contact .............................................. 1 1 1 1
11 b 580095849 Push Button (Position 3) ....................................................... .. .. 1 1
11 b 580095849 Push Button (Position 2) ....................................................... 1 1 1 1
11 a c 580096147 Cover (Push Button) ............................................................. 2 2 .. ..
12 582099617 Printed Circuit Board ............................................................ 1 1 1 1
13 580093745 Capscrew .............................................................................. 8 8 8 8
14 580097389 Horn Button .......................................................................... 1 1 1 1
15 580096412
582098594 Switch - Directional Control .................................................. .. 1 .. 1
16 580096411 Plug (Directional Control Switch) .......................................... 1 .. 1 ..
17 580097447 Cover (Bottom Armrest) ........................................................ 1 1 1 1
18 580097448 Wire Harness ........................................................................ 1 1 1 1
19 900014292 Capscrew .................................................................................. 2 2 2 2
20 940600908 Washer ...................................................................................... 2 2 2 2

FOOTNOTES:
a Cover for Use Without Push Button c Not Illustrated
b Not all Lift Trucks may have all the switches and
buttons shown.

A968 ©2023 Yale Materials Handling Corporation 2-199


P21436 07-12

MINI-LEVER CONTROLS (FIGURE 2-82)


4 FUNCTION (→ PENDING PER ECN 16094502)

2-200 ©2023 Yale Materials Handling Corporation A968


07-12 P21436

MINI-LEVER CONTROLS
4 FUNCTION (→ PENDING PER ECN 16094502)
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, With RTST
D: With Directional Control Switch, With RTST
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580093542 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 e 580093543 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 580093547 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 e 580093549 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 580093561 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 e 580093546 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 580093563 Mini-Lever Assembly ................................................................ .. .. .. 1
1 e 580093551 Mini-Lever Assembly ................................................................ .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 580096227 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 580096227 Lever (Single Function) .................................................... 1 1 .. ..
3 580096229 Lever (With Override) ....................................................... .. .. 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 580096227 Lever (Single Function) .................................................... 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 580096227 Lever (Single Function) .................................................... 1 1 .. ..
5 580096228 Lever (Clamping) .............................................................. .. .. 1 1
6 f 580097446 Armrest (Without Push Buttons Holes) ................................. 1 1 .. ..
6 582003674 Armrest (With Push Buttons) ................................................ 1 1 1 1
7 580097388 Cushion (Armrest) ................................................................ 1 1 1 1
8 580097432 Nut .................................................................................... 5 5 5 5
9 580097386 Screw .................................................................................... 9 9 9 9
10 580097448 Wire Harness ........................................................................ 1 1 1 1
11 580097387 Switch (E-Stop) (Emergency Switch) ................................... 1 1 1 1
12 a 580092120 Push Button Switch (Emergency Disconnect) .................. 1 1 1 1
12 582065897 Block Push Button Contact .......................................... 1 1 1 1
13 a e 580095849 Push Button (Position 4) ....................................................... 1 1 .. ..
13 a 580095849 Push Button (Position 2) ....................................................... .. .. 1 1
13 a e 580095849 Push Button (Position 2 and 4) ............................................. .. .. 1 1
13 b c 580096147 Cover (Push Button) ............................................................. AR AR AR AR
14 d 580095850 Wire Harness (Forward/Reverse Switch in the MLM) .......... 1 1 1 1
15 580097449
582005940 Printed Circuit Board ............................................................ 1 1 1 1
16 580097447 Cover (Bottom Armrest) ........................................................ 1 1 1 1
17 580097389 Horn Button .......................................................................... 1 1 1 1
18 580096412
582098594 Switch - Directional Control .................................................. .. 1 .. 1
19 580096411 Plug (Directional Control Switch) .......................................... 1 .. 1 ..
20 580093745 Capscrew .............................................................................. 8 8 8 8

A968 ©2023 Yale Materials Handling Corporation 2-201


P21436 07-12

FOOTNOTES:
a Not all Lift Trucks may have all the switches and d RTST With Clamping
buttons shown. e With Clamping
b Not Illustrated f Without Clamping
c Plug for Use Without Push Button

2-202 ©2023 Yale Materials Handling Corporation A968


07-12 P21436

NOTES

A968 ©2023 Yale Materials Handling Corporation 2-203


P34583 02-19

MINI-LEVER CONTROLS (FIGURE 2-83)


4 FUNCTION — WITHOUT RTST (PENDING PER ECN 16094502 →)

2-204 ©2023 Yale Materials Handling Corporation A968


02-19 P34583

MINI-LEVER CONTROLS
4 FUNCTION – WITHOUT RTST (PENDING PER ECN 16094502 →)
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, w/ Clamping
D: With Directional Control Swith, w/ Clamping
QTY
ITEM PART NO. DESCRIPTION A B C D
1 582105682 Mini-Lever (Assembly) .............................................................. 1 .. .. ..
1 582105684 Mini-Lever (Assembly) .............................................................. .. .. 1 ..
1 582105690 Mini-Lever (Assembly) .............................................................. .. 1 .. ..
1 582105692 Mini-Lever (Assembly) .............................................................. .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 580096227 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 580096227 Lever (Single Function) .................................................... 1 1 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 580096227 Lever (Single Function) .................................................... 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 580096227 Lever (Single Function) .................................................... 1 1 .. ..
5 580096228 Lever (Clamping) .............................................................. .. .. 1 1
6 582105808 Armrest (Without Push Buttons Holes) ................................. 1 1 .. ..
6 582105809 Armrest (With Push Buttons Holes) ...................................... .. .. 1 1
7 580097388 Cushion (Armrest) ................................................................ 1 1 1 1
8 580097432 Nut ........................................................................................ 5 5 5 5
9 580097386 Screw .................................................................................... 6 6 6 6
10 580092120 Push Button Switch (Emergency Disconnect) ...................... 1 1 1 1
10 582065897 Block Push Button Contact .............................................. 1 1 1 1
11 b 580095849 Push Button .......................................................................... .. .. 1 1
11 a c 580096147 Cover (Push Button) ............................................................. .. .. 2 2
12 582099617 Printed Circuit Board ............................................................ 1 1 1 1
13 580093745 Capscrew .............................................................................. 8 8 8 8
14 580097389 Horn Button .......................................................................... 1 1 1 1
15 580096412
582098594 Switch - Directional Control .................................................. .. 1 .. 1
16 580096411 Plug (Directional Control Switch) .......................................... 1 .. 1 ..
17 580097447 Cover (Bottom Armrest) ........................................................ 1 1 1 1
18 580097448 Wire Harness ........................................................................ 1 1 1 1
19 900014292 Capscrew .................................................................................. 2 2 2 2
20 940600908 Washer ...................................................................................... 2 2 2 2

FOOTNOTES:
a Cover for Use Without Push Button c Not Illustrated
b Not all Lift Trucks may have all the switches and
buttons shown.

A968 ©2023 Yale Materials Handling Corporation 2-205


P34584 02-19

MINI-LEVER CONTROLS (FIGURE 2-84)


4 FUNCTION — WITH RTST (PENDING PER ECN 16094502 →)

2-206 ©2023 Yale Materials Handling Corporation A968


02-19 P34584

MINI-LEVER CONTROLS
4 FUNCTION – WITH RTST (PENDING PER ECN 16094502 →)
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, w/ Clamping
D: With Directional Control Swith, w/ Clamping
QTY
ITEM PART NO. DESCRIPTION A B C D
1 582105686 Mini-Lever (Assembly) .............................................................. 1 .. .. ..
1 582105694 Mini-Lever (Assembly) .............................................................. .. 1 .. ..
1 582105688 Mini-Lever (Assembly) .............................................................. .. .. 1 ..
1 582105696 Mini-Lever (Assembly) .............................................................. .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 580096227 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 580096227 Lever (Single Function) .................................................... .. .. .. ..
3 580096229 Lever (With Override) ....................................................... 1 1 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 580096227 Lever (Single Function) .................................................... 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 580096227 Lever (Single Function) .................................................... 1 1 .. ..
5 580096228 Lever (Clamping) .............................................................. .. .. 1 1
6 582105809 Armrest (With Push Buttons Holes) ...................................... 1 1 1 1
7 580097388 Cushion (Armrest) ................................................................ 1 1 1 1
8 580097432 Nut ........................................................................................ 5 5 5 5
9 580097386 Screw .................................................................................... 9 9 9 9
10 580092120 Push Button Switch (Emergency Disconnect) ...................... 1 1 1 1
10 582065897 Block Push Button Contact .............................................. 1 1 1 1
11 b 580095849 Push Button (Position 4) ....................................................... .. .. 1 1
11 b 580095849 Push Button (Position 2) ....................................................... 1 1 1 1
11 a c 580096147 Cover (Push Button) ............................................................. 2 2 1 1
12 582099617 Printed Circuit Board ............................................................ 1 1 1 1
13 580093745 Capscrew .............................................................................. 8 8 8 8
14 580097389 Horn Button .......................................................................... 1 1 1 1
15 580096412
582098594 Switch - Directional Control .................................................. .. 1 .. 1
16 580096411 Plug (Directional Control Switch) .......................................... 1 .. 1 ..
17 580097447 Cover (Bottom Armrest) ........................................................ 1 1 1 1
18 580097448 Wire Harness ........................................................................ 1 1 1 1
19 900014292 Capscrew .................................................................................. 2 2 2 2
20 940600908 Washer ...................................................................................... 2 2 2 2

FOOTNOTES:
a Cover for Use Without Push Button c Not Illustrated
b Not all Lift Trucks may have all the switches and
buttons shown.

A968 ©2023 Yale Materials Handling Corporation 2-207


P34584 02-19

NOTES

2-208 ©2023 Yale Materials Handling Corporation A968


SECTION 3

3 DRIVE UNIT
CONTENTS

SECTION 3
DRIVE UNIT

DESCRIPTION PAGE

DIFFERENTIAL ............................................................................................................................................... 3-14


DRIVE AXLE AND HOUSING ......................................................................................................................... 3-4
DRIVE AXLE HUB ........................................................................................................................................... 3-8
DRIVE AXLE MOUNTING ............................................................................................................................... 3-2
WITH SPACER - FOUR STAGE FULL FREE-LIFT .................................................................................... 3-3
DRIVE TIRES AND WHEELS
LUG TREAD - NARROW ............................................................................................................................ 3-20
LUG TREAD - WIDE ................................................................................................................................... 3-22
SMOOTH TREAD - NARROW .................................................................................................................... 3-16
SMOOTH TREAD - WIDE ........................................................................................................................... 3-18
TRACTION MOTOR ........................................................................................................................................ 3-10

A968 ©2023 Yale Materials Handling Corporation 3-1


P23242 07-11

DRIVE AXLE MOUNTING (FIGURE 3-1)

ITEM PART NO. DESCRIPTION QTY


1 580097142 Drive Axle Assembly (FP19378 [Page 3-4], FP19361 [Page 3-8]).................... 1
2 931019917 Capscrew ............................................................................................................ 4
3 940102912 Washer ............................................................................................................... 4
4 937300924 Nut ...................................................................................................................... 4

3-2 ©2023 Yale Materials Handling Corporation A968


05-14 P23243

DRIVE AXLE MOUNTING (FIGURE 3-2)


WITH SPACER — FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 ..... Drive Axle Assembly (FP19378 [Page 3-4], FP19361 [Page 3-8]).................... 1
2 931019919 Capscrew ............................................................................................................ 4
3 940102912 Washer ............................................................................................................... 4
4 580097328 Spacer ................................................................................................................ 2
5 937300924 Nut ...................................................................................................................... 4

A968 ©2023 Yale Materials Handling Corporation 3-3


P19378 06-16

DRIVE AXLE AND HOUSING (FIGURE 3-3)

3-4 ©2023 Yale Materials Handling Corporation A968


06-16 P19378

DRIVE AXLE AND HOUSING


ITEM PART NO. DESCRIPTION QTY
580097142 Drive Axle Assembly ........................................................................................... 1
1 580039956 Tube Assy ....................................................................................................... 1
2 580049840 Capscrew ....................................................................................................... 1
3 580068404 Bracket ........................................................................................................... 1
4 580075200 Fitting .............................................................................................................. 1
5 580039955 Tube Assy ....................................................................................................... 1
6 580004321
580047919 Nut .................................................................................................................. 1
7 582041056
580047714 Capscrew ....................................................................................................... 17
8 580050177 Cover .............................................................................................................. 1
9 580032866 Plug , Oil Level ............................................................................................... 1
10 ..... Drive Axle Hub (FP19361 [Page 3-8])............................................................ 1
11 015421200 Cotter Pin ....................................................................................................... 2
12 580048851 Differential (Assembly) (FP19445 [Page 3-14])............................................. 1
13 909964401 Bolt ................................................................................................................. 12
14 580033045 Gear and Pinion (Hypoid) ............................................................................... 1
15 580040885 Shim (0.040 in.) .............................................................................................. AR
15 580052844 Shim (.008 in) ................................................................................................. AR
15 580040884 Shim (0.019 in.) .............................................................................................. AR
15 580052847 Shim (.018 in) ................................................................................................. AR
15 580040883 Shim (0.015 in.) .............................................................................................. AR
15 580052845 Shim (.010 in.) ................................................................................................ AR
15 580052846 Shim (.014 in.) ................................................................................................ AR
15 580040882 Shim (0.011 in.) .............................................................................................. AR
16 909932438 Bearing Set ..................................................................................................... 1
16 580087361 Bearing Set (Optional) .................................................................................... 1
17 b 580087362 Spacer ............................................................................................................ 1
17 c 582057944 Spacer ............................................................................................................ 1
18 580033879 Shim (0.009 in.) .............................................................................................. AR
18 580033880 Shim (0.019 in.) .............................................................................................. AR
18 580033876 Shim (0.004 in.) .............................................................................................. AR
18 580033877 Shim (0.005 in.) .............................................................................................. AR
18 580033878 Shim (0.007 in.) .............................................................................................. AR
19 b 580087364 Spacer ............................................................................................................ 1
19 c 582059973 Spacer ............................................................................................................ 1
20 580087363
582008129 Gear (Driven) .................................................................................................. 1
21 950513905 Tapered Roller Bearing ................................................................................... 1
21 580087365 Tapered Roller Bearing (Optional) .................................................................. 1
22 580037836 Washer ........................................................................................................... 1
23 924234401 Nut .................................................................................................................. 1
24 019930000 Fitting .............................................................................................................. 1
25 015630100 Breather .......................................................................................................... 1
26 580030966 Capscrew ....................................................................................................... 9
27 580087371 Cover (Housing) ............................................................................................. 1
28 580087370 Shim ............................................................................................................... AR
28 580087369 Shim ............................................................................................................... AR
28 580087368 Shim ............................................................................................................... AR
29 502029903 Bearing Cup ................................................................................................... 1
30 502029902 Bearing Cone ................................................................................................. 1

A968 ©2023 Yale Materials Handling Corporation 3-5


P19378 06-16

DRIVE AXLE AND HOUSING


ITEM PART NO. DESCRIPTION QTY
31 580087366
582008127 Drive Gear ...................................................................................................... 1
32 502029902 Bearing Cone ................................................................................................. 1
33 502029903 Bearing Cup ................................................................................................... 1
34 580087367 Retainer (Bearing) .......................................................................................... 1
35 580087360 Housing (Center Section Assy) ...................................................................... 1
36 580034643 Drain Plug ....................................................................................................... 1
37 066049400 O-Ring ............................................................................................................ 1
38 019327400 O-Ring ............................................................................................................ 1
39 520045536 Cap ................................................................................................................. 1
40 580058270 Capscrew ............................................................................................................ 7
41 580089528 Traction Motor (72/80 Volt Enhanced Performance) (FP20695 [Page 3-10])..... 1
42 580095878 Kit-Motor Band .................................................................................................... 1
a. . . . . ID Plate Hyster 1673612 ..................................................................................... 1
a. . . . . Adhesive Hyster 1673613 ................................................................................... AR
a 520042831 Adhesive ............................................................................................................. AR
a 580057351 Sealant ................................................................................................................ AR
a 504232260 Thread Sealant ................................................................................................... AR
a 580026046 Grease-Bulk (L) .................................................................................................. AR
a 550151498 Kit , Drive Axle Center Section Kit ...................................................................... 1

FOOTNOTES:
a Not Illustrated c 8/2016 →
b → 8/2016

3-6 ©2023 Yale Materials Handling Corporation A968


06-16 P19378

NOTES

A968 ©2023 Yale Materials Handling Corporation 3-7


P19361 06-16

DRIVE AXLE HUB (FIGURE 3-4)

3-8 ©2023 Yale Materials Handling Corporation A968


06-16 P19361

DRIVE AXLE HUB


ITEM PART NO. DESCRIPTION QTY
580097142 Drive Axle Assembly ........................................................................................... 1
1 501725901 Capscrew ....................................................................................................... 16
2 580033576 Axle Shaft ....................................................................................................... 2
3 580032660 Washer ........................................................................................................... 2
4 940800908 Nut .................................................................................................................. 2
5 915144300 Lockwasher .................................................................................................... 2
6 580087374 Hub (Drive Assembly) .................................................................................... 2
6 580037745 Hub ............................................................................................................. 1
7 580037747 Wheel Stud ................................................................................................. 6
8 449058034 Bearing ....................................................................................................... 1
9 580034898 Oil Seal ....................................................................................................... 1
10 950517913
909932403 Bearing Set (Tapered) ................................................................................ 1
11 920803300 Oil Seal ....................................................................................................... 1
12 505965551 Bolt ................................................................................................................. 16
13 580087373 Brake Assembly (RH, With Cable) (FP20848 [Page 5-4])............................. 1
14 502565907 Capscrew ....................................................................................................... 14
15 502566902 Washer ........................................................................................................... 14
16 501725901 Capscrew ....................................................................................................... 16
17 580032977 Hanger (RH) ................................................................................................... 1
18 505967544 Dowel ............................................................................................................. 2
19 921801917 O-Ring ............................................................................................................ 2
20 580079948 Retainer .......................................................................................................... 2
21 582000355 Bearing Set ..................................................................................................... 2
22 580032976 Hanger (LH) .................................................................................................... 1
23 580087372 Brake Assembly (LH, With Cable) (FP20848 [Page 5-4]).............................. 1
24 580037894 Wheel Nut ........................................................................................................... 12
25 a 505967544 Dowel (Axle to Hub) ............................................................................................ 4
a 550151498 Kit , Drive Axle Center Section Kit ...................................................................... 1

FOOTNOTES:
a Not Illustrated

A968 ©2023 Yale Materials Handling Corporation 3-9


P20695 12-08

TRACTION MOTOR (FIGURE 3-5)

3-10 ©2023 Yale Materials Handling Corporation A968


12-08 P20695

TRACTION MOTOR
KEY:
A: 36/48 Volt
B: 36/48 Volt Enhanced
C: 72/80 Volt Enhanced
QTY
ITEM PART NO. DESCRIPTION A B C
580089525 Traction Motor (36/48 Volt Standard Performance) ........................... 1 .. ..
580089527 Traction Motor (36/48 Volt Enhanced Performance) ......................... .. 1 ..
580089528 Traction Motor (72/80 Volt Enhanced Performance) ......................... .. .. 1
1 580062291 Bracket .......................................................................................... 1 1 1
2 580062306
278131200 Connector (2 Way) ........................................................................ 1 1 1
3 580062294 Capscrew ...................................................................................... 2 2 2
4 580062299 Lockwasher ................................................................................... 2 2 2
5 580047509 Bracket .......................................................................................... 1 1 1
6 580062308 Wire Seal ....................................................................................... 2 2 2
7 580062309 Contact .......................................................................................... 2 2 2
8 580047507 Rubber Mount ............................................................................... 1 1 1
9 580047496 Nut ................................................................................................. 5 5 5
10 ..... Insulator ........................................................................................ 3 3 3
11 580047506 Nut ................................................................................................. 3 3 3
12 ..... Terminal Cover .............................................................................. 3 3 3
13 ..... Terminal Flag ................................................................................. 3 3 3
14 580062305 Washer .......................................................................................... 3 3 3
15 580062303 Bolt ................................................................................................ 3 3 3
16 ..... Stator Housing Assembly .............................................................. 1 1 1
17 ..... Capscrew ...................................................................................... 1 1 1
18 580062298 Lockwasher ................................................................................... 1 1 1
19 ..... Proximity Sensor ........................................................................... 1 1 1
20 580096259 Wheel (Proximity Sensor) ............................................................. 1 1 1
21 580047494 Ball Bearing ................................................................................... 2 2 2
22 580096258 Spring (Bearing Pre-Load) ............................................................ 1 1 1
23 ..... Non-Drive Side End Bell ............................................................... 1 1 1
24 ..... Rotor Assembly ............................................................................. 1 1 1
25 ..... Drive Side End Bell ....................................................................... 1 1 1
26 582088907
449021001 Washer .......................................................................................... 5 5 5
27 582088893
449022016 Lockwasher ................................................................................... 5 5 5
28 580079969 Capscrew ...................................................................................... 5 5 5
29 580096268 Seal (Shaft) ................................................................................... 1 1 1
580096615 Kit (Stator) ..................................................................................... 1 .. ..
580096616 Kit (Stator) ..................................................................................... .. 1 ..
580096619 Kit (Stator) ..................................................................................... .. .. 1
580096617 Kit (Bracket) .................................................................................. 1 1 1
580096264 Kit-Drive End (Non Drive Side Bell Kit) ......................................... 1 1 1
580096273 Kit-Hardware ................................................................................. 1 1 1
580096271 Kit-Sensor (Proximity/Speed) ........................................................ 1 1 1
580096251 Kit (Rotor) ...................................................................................... 1 .. ..
580096252 Kit (Rotor) ...................................................................................... .. 1 1
580096267 Kit-Drive End (Drive Side Bell) ...................................................... 1 1 1

A968 ©2023 Yale Materials Handling Corporation 3-11


P20695 12-08

TRACTION MOTOR
KEY:
A: 36/48 Volt
B: 36/48 Volt Enhanced
C: 72/80 Volt Enhanced
QTY
ITEM PART NO. DESCRIPTION A B C
580096269 Kit-Bearing .................................................................................... 1 1 1
580095878 Kit-Motor Band .............................................................................. 1 1 1
580096272 Capscrew .......................................................................................... 1 1 1

3-12 ©2023 Yale Materials Handling Corporation A968


12-08 P20695

NOTES

A968 ©2023 Yale Materials Handling Corporation 3-13


P19445 03-08

DIFFERENTIAL (FIGURE 3-6)

3-14 ©2023 Yale Materials Handling Corporation A968


03-08 P19445

DIFFERENTIAL
ITEM PART NO. DESCRIPTION QTY
580048851 Differential (Assembly) ........................................................................................ 1
1 ..... Case Set ......................................................................................................... 1
2 ..... Gear Side ....................................................................................................... 2
3 ..... Washer (Side Gear) ........................................................................................ 2
4 580051337 Bolt ................................................................................................................. 8
5 ..... Washer pinion ................................................................................................. 4
6 902254806 Spider ............................................................................................................. 1
7 ..... Pinion Differential ........................................................................................... 4
580051336 Kit-Washer .......................................................................................................... 1
580064595 Kit-Gear .............................................................................................................. 1

A968 ©2023 Yale Materials Handling Corporation 3-15


P28198 05-14

DRIVE TIRES AND WHEELS (FIGURE 3-7)


SMOOTH TREAD — NARROW

KEY:
A: ERC045VG-ERC055VG
B: ERC060VG-ERC065VG
C: ERC070VG
QTY
ITEM PART NO. DESCRIPTION A B C
1 580041849 Wheel And Tire (Standard Compound) ............................................. 2 .. ..
1 a 580081151 Wheel And Tire (Non-Marking Compound) ....................................... 2 .. ..
1 b 580092150 Wheel And Tire (Non-Marking Compound) ....................................... 2 .. ..
1 580041850 Wheel And Tire (Standard Compound) ............................................. .. 2 ..
1 a 582042252 Wheel And Tire (Non-Marking Compound) ....................................... .. 2 ..
1 b 580092151 Wheel And Tire (Non-Marking Compound) ....................................... .. 2 ..
1 580041851 Wheel And Tire (Standard Compound) ............................................. .. .. 2
1 a 580081152 Wheel And Tire (Non-Marking Compound) ....................................... .. .. 2
1 b 580092152 Wheel And Tire (Non-Marking Compound) ....................................... .. .. 2
2 580041861 Cushion Tire (21 x 7 x 15) (Standard Compound) ........................ 1 .. ..
2 a 580081159 Cushion Tire (21 x 7 x 15) (Non-Marking Compound) .................. 1 .. ..
2 b 505965541 Cushion Tire (21 x 7 x 15) (Non-Marking Compound) .................. 1 .. ..
2 580041862 Cushion Tire (21 x 8 x 15) (Standard Compound) ........................ .. 1 ..
2 a 580080842 Cushion Tire (21 x 8 x 15) (Non-Marking Compound) .................. .. 1 ..
2 b 505965553 Cushion Tire (21 x 8 x 15) (Non-Marking Compound) .................. .. 1 ..
2 580041864 Cushion Tire (21 x 9 x 15) (Standard Compound) ........................ .. .. 1
2 a 580080841 Cushion Tire (21 x 9 x 15) (Non-Marking Compound) .................. .. .. 1
2 b 580092111 Cushion Tire (21 x 9 x 15) (Non-Marking Compound) .................. .. .. 1
3 580034452 Wheel (Narrow Tread) (21 x 7 x 15) .............................................. 1 .. ..
3 580034453 Wheel (Narrow Tread) (21 x 8 x 15) .............................................. .. 1 ..

3-16 ©2023 Yale Materials Handling Corporation A968


05-14 P28198

KEY:
A: ERC045VG-ERC055VG
B: ERC060VG-ERC065VG
C: ERC070VG
QTY
ITEM PART NO. DESCRIPTION A B C
3 580034469 Wheel (Narrow Tread) (21 x 9 x 15) .............................................. .. .. 1

FOOTNOTES:
a Monarch b Trelleborg

A968 ©2023 Yale Materials Handling Corporation 3-17


P28199 05-14

DRIVE TIRES AND WHEELS (FIGURE 3-8)


SMOOTH TREAD — WIDE

KEY:
A: ERC045VG-ERC055VG
B: ERC060VG-ERC065VG
C: ERC070VG
QTY
ITEM PART NO. DESCRIPTION A B C
1 580041852 Wheel And Tire (Standard Compound) ............................................. 2 .. ..
1 a 580081153 Wheel And Tire (Non-Marking Compound) ....................................... 2 .. ..
1 b 580092153 Wheel And Tire (Non-Marking Compound) ....................................... 2 .. ..
1 580041853 Wheel And Tire (Standard Compound) ............................................. .. 2 ..
1 a 580081154 Wheel And Tire (Non-Marking Compound) ....................................... .. 2 ..
1 b 580092154 Wheel And Tire (Non-Marking Compound) ....................................... .. 2 ..
1 580041854 Wheel And Tire (Standard Compound) ............................................. .. .. 2
1 a 580081155 Wheel And Tire (Non-Marking Compound) ....................................... .. .. 2
1 b 580092155 Wheel And Tire (Non-Marking Compound) ....................................... .. .. 2
2 580034454 Wheel (Wide Tread) (21 x 7 x 15) (21 x 8 x 15) ............................ 1 1 ..
2 580034470 Wheel (Wide Tread) (21 x 9 x 15) ................................................. .. .. 1
3 580041861 Cushion Tire (21 x 7 x 15) (Standard Compound) ........................ 1 .. ..
3 a 580081159 Cushion Tire (21 x 7 x 15) (Non-Marking Compound) .................. 1 .. ..
3 b 505965541 Cushion Tire (21 x 7 x 15) (Non-Marking Compound) .................. 1 .. ..
3 580041862 Cushion Tire (21 x 8 x 15) (Standard Compound) ........................ .. 1 ..
3 a 580080842 Cushion Tire (21 x 8 x 15) (Non-Marking Compound) .................. .. 1 ..
3 b 505965553 Cushion Tire (21 x 8 x 15) (Non-Marking Compound) .................. .. 1 ..
3 580041864 Cushion Tire (21 x 9 x 15) (Standard Compound) ........................ .. .. 1
3 a 580080841 Cushion Tire (21 x 9 x 15) (Non-Marking Compound) .................. .. .. 1
3 b 580092111 Cushion Tire (21 x 9 x 15) (Non-Marking Compound) .................. .. .. 1

3-18 ©2023 Yale Materials Handling Corporation A968


05-14 P28199

FOOTNOTES:
a Monarch b Trelleborg

A968 ©2023 Yale Materials Handling Corporation 3-19


P28200 05-14

DRIVE TIRES AND WHEELS (FIGURE 3-9)


LUG TREAD — NARROW

KEY:
A: ERC045VG-ERC055VG
B: ERC060VG-ERC065VG
C: ERC070VG
QTY
ITEM PART NO. DESCRIPTION A B C
1 a 582042246 Wheel And Tire (Standard Compound) ............................................. 2 .. ..
1 b 580092144 Wheel And Tire (Standard Compound) ............................................. 2 .. ..
1 580084638 Wheel And Tire (Non-Marking Compound) ....................................... 2 .. ..
1 a 582042247 Wheel And Tire (Standard Compound) ............................................. .. 2 ..
1 b 580092145 Wheel And Tire (Standard Compound) ............................................. .. 2 ..
1 580084639 Wheel And Tire (Non-Marking Compound) ....................................... .. 2 ..
1 a 582042248 Wheel And Tire (Standard Compound) ............................................. .. .. 2
1 b 580092146 Wheel And Tire (Standard Compound) ............................................. .. .. 2
1 580084640 Wheel And Tire (Non-Marking Compound) ....................................... .. .. 2
2 a 580055801 Cushion Tire (21 x 7 x 15) (Standard Compound) ........................ 1 .. ..
2 b 580092108 Cushion Tire (21 x 7 x 15) (Standard Compound) ........................ 1 .. ..
2 580089695 Cushion Tire (21 x 7 x 15) (Non-Marking Compound) .................. 1 .. ..
2 a 580055802 Cushion Tire (21 x 8 x 15) (Standard Compound) ........................ .. 1 ..
2 b 580092109 Cushion Tire (21 x 8 x 15) (Standard Compound) ........................ .. 1 ..
2 580089696 Cushion Tire (21 x 8 x 15) (Non-Marking Compound) .................. .. 1 ..
2 a 580055803 Cushion Tire (21 x 9 x 15) (Standard Compound) ........................ .. .. 1
2 b 580092110 Cushion Tire (21 x 9 x 15) (Standard Compound) ........................ .. .. 1
2 580084630 Cushion Tire (21 x 9 x 15) (Non-Marking Compound) .................. .. .. 1
3 580034452 Wheel (Narrow Tread) (21 x 7 x 15) .............................................. 1 .. ..
3 580034453 Wheel (Narrow Tread) (21 x 8 x 15) .............................................. .. 1 ..
3 580034469 Wheel (Narrow Tread) (21 x 9 x 15) .............................................. .. .. 1

3-20 ©2023 Yale Materials Handling Corporation A968


05-14 P28200

FOOTNOTES:
a Monarch b Trelleborg

A968 ©2023 Yale Materials Handling Corporation 3-21


P28201 05-14

DRIVE TIRES AND WHEELS (FIGURE 3-10)


LUG TREAD — WIDE

KEY:
A: ERC045VG-ERC055VG
B: ERC060VG-ERC065VG
C: ERC070VG
QTY
ITEM PART NO. DESCRIPTION A B C
1 a 582042249 Wheel And Tire (Standard Compound) ............................................. 2 .. ..
1 b 580092147 Wheel And Tire (Standard Compound) ............................................. 2 .. ..
1 580084641 Wheel And Tire (Non-Marking Compound) ....................................... 2 .. ..
1 a 582042250 Wheel And Tire (Standard Compound) ............................................. .. 2 ..
1 b 580092148 Wheel And Tire (Standard Compound) ............................................. .. 2 ..
1 580084642 Wheel And Tire (Non-Marking Compound) ....................................... .. 2 ..
1 a 582042251 Wheel And Tire (Standard Compound) ............................................. .. .. 2
1 b 580092149 Wheel And Tire (Standard Compound) ............................................. .. .. 2
1 580084643 Wheel And Tire (Non-Marking Compound) ....................................... .. .. 2
2 a 580055801 Cushion Tire (21 x 7 x 15) (Standard Compound) ........................ 1 .. ..
2 b 580092108 Cushion Tire (21 x 7 x 15) (Standard Compound) ........................ 1 .. ..
2 580089695 Cushion Tire (21 x 7 x 15) (Non-Marking Compound) .................. 1 .. ..
2 a 580055802 Cushion Tire (21 x 8 x 15) (Standard Compound) ........................ .. 1 ..
2 b 580092109 Cushion Tire (21 x 8 x 15) (Standard Compound) ........................ .. 1 ..
2 580089696 Cushion Tire (21 x 8 x 15) (Non-Marking Compound) .................. .. 1 ..
2 a 580055803 Cushion Tire (21 x 9 x 15) (Standard Compound) ........................ .. .. 1
2 b 580092110 Cushion Tire (21 x 9 x 15) (Standard Compound) ........................ .. .. 1
2 580084630 Cushion Tire (21 x 9 x 15) (Non-Marking Compound) .................. .. .. 1
3 580034454 Wheel (Wide Tread) (21 x 7 x 15) (21 x 8 x 15) ............................ 1 1 ..
3 580034470 Wheel (Wide Tread) (21 x 9 x 15) ................................................. .. .. 1

3-22 ©2023 Yale Materials Handling Corporation A968


05-14 P28201

FOOTNOTES:
a Monarch b Trelleborg

A968 ©2023 Yale Materials Handling Corporation 3-23


P28201 05-14

NOTES

3-24 ©2023 Yale Materials Handling Corporation A968


SECTION 4

4 STEERING SYSTEM
CONTENTS

SECTION 4
STEERING SYSTEM

DESCRIPTION PAGE

STEER TIRES AND WHEELS


MONARCH - SMOOTH TREAD .................................................................................................................. 4-24
MONARCH - LUG TREAD .......................................................................................................................... 4-26
TRELLEBORG - SMOOTH TREAD ............................................................................................................ 4-25
TRELLEBORG - LUG TREAD .................................................................................................................... 4-27
STEERING ACCUMULATOR .......................................................................................................................... 4-12
STEERING AXLE
WITH SENSOR ........................................................................................................................................... 4-20
WITHOUT SENSOR ................................................................................................................................... 4-18
STEERING COLUMN ASSEMBLY
FIXED (→ 10/2013) .................................................................................................................................... 4-6
FIXED (10/2013 →) .................................................................................................................................... 4-8
TELESCOPIC (→ 10/2013) ........................................................................................................................ 4-10
TELESCOPIC (10/2013 →) ........................................................................................................................ 4-11
STEERING CYLINDER ................................................................................................................................... 4-23
STEERING HAND PUMP ASSEMBLY
→ 11/2014 .................................................................................................................................................. 4-14
11/2014 → .................................................................................................................................................. 4-16
STEERING WHEEL AND COLUMN
FIXED .......................................................................................................................................................... 4-2
TELESCOPIC .............................................................................................................................................. 4-4

A968 ©2023 Yale Materials Handling Corporation 4-1


P20794 07-13

STEERING WHEEL AND COLUMN (FIGURE 4-1)


FIXED

ITEM PART NO. DESCRIPTION QTY


1 580092678 Horn Button ......................................................................................................... 1
2 580096538 Nut (Horn Button) ................................................................................................ 1
3 580062392 Washer ............................................................................................................... 1
4 580092748 Rod ..................................................................................................................... 1
5 580046399 Steering Wheel (Without Spinner Knob) ............................................................. 1
5 580045338 Steering Wheel (With Spinner) ........................................................................... 1
5 580058078 Knob Assembly .............................................................................................. 1
5 580086876
580086874 Knob , Spinner ........................................................................................... 1
5 580086875 Cap ............................................................................................................. 1
5 580086876
580086874 Knob , Spinner ........................................................................................... 1
6 a 580096836 Steering Column (Fixed) (FP26879 [Page 4-6])................................................. 1
6 c 582021826 Steering Column (Fixed) (FP26880 [Page 4-8])................................................. 1
7 580047200 Screw .................................................................................................................. 2
8 312850040 Strap Clamp ........................................................................................................ 1
9 b 580080645 Steering Hand Pump (W/o Synchronous Steering) (FP19894 [Page 4-14])...... 1
9 b 580080646 Steering Hand Pump (With Synchronous Steering) (FP19894 [Page 4-14])...... 1
9 580013351 Kit-Seal ........................................................................................................... 1
9 580096349 Kit-Solenoid .................................................................................................... 1
9 d 582038673 Steering Control Unit (With Synchronous Steering) (FP28232 [Page 4-16])...... 1
9 d 582038675 Steering Control Unit (With Synchronous Steering) (FP28232 [Page 4-16])...... 1
10 a 580030970 Capscrew ............................................................................................................ 4
10 c 582019181 Capscrew ............................................................................................................ 4

4-2 ©2023 Yale Materials Handling Corporation A968


07-13 P20794

FOOTNOTES:
a → 10/2013 c 10/2013 →
b → 11/2014 d 11/2014 →

A968 ©2023 Yale Materials Handling Corporation 4-3


P20793 07-13

STEERING WHEEL AND COLUMN (FIGURE 4-2)


TELESCOPIC

ITEM PART NO. DESCRIPTION QTY


1 580092678 Horn Button ......................................................................................................... 1
2 580096538 Nut (Horn Button) ................................................................................................ 1
3 580062392 Washer ............................................................................................................... 1
4 580092748 Rod ..................................................................................................................... 1
5 580046399 Steering Wheel (Without Spinner Knob) ............................................................. 1
5 580045338 Steering Wheel (With Spinner) ........................................................................... 1
5 580058078 Knob Assembly .............................................................................................. 1
5 580086876
580086874 Knob , Spinner ........................................................................................... 1
5 580086875 Cap ............................................................................................................. 1
5 580086876
580086874 Knob , Spinner ........................................................................................... 1
6 a 580096835 Steering Column (Telescopic) (FP26881 [Page 4-10])....................................... 1
6 c 582021825 Steering Column (Telescopic) (FP26882 [Page 4-11])....................................... 1
7 580047200 Screw .................................................................................................................. 2
8 312850040 Strap Clamp ........................................................................................................ 1
9 b 580080645 Steering Hand Pump (W/o Synchronous Steering) (FP19894 [Page 4-14])...... 1
9 b 580080646 Steering Hand Pump (With Synchronous Steering) (FP19894 [Page 4-14])...... 1
9 580013351 Kit-Seal ........................................................................................................... 1
9 580096349 Kit-Solenoid .................................................................................................... 1
9 d 582038673 Steering Control Unit (W/o Synchronous Steering) (FP28232 [Page 4-16])...... 1
9 d 582038675 Steering Control Unit (With Synchronous Steering) (FP28232 [Page 4-16])...... 1
10 a 580030970 Capscrew ............................................................................................................ 4
10 c 582019181 Capscrew ............................................................................................................ 4

4-4 ©2023 Yale Materials Handling Corporation A968


07-13 P20793

FOOTNOTES:
a → 10/2013 c 10/2013 →
b → 11/2014 d 11/2014 →

A968 ©2023 Yale Materials Handling Corporation 4-5


P26879 07-13

STEERING COLUMN ASSEMBLY (FIGURE 4-3)


FIXED (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


580096836 Steering Column ................................................................................................. 1
1 580049810 Kit-Nut ............................................................................................................ 1
2 580096779 Kit-Shaft .......................................................................................................... 1
2 524135278 Switch ......................................................................................................... 1
2 580060918 Plate ........................................................................................................... 1
3 580096780 Kit-Support ..................................................................................................... 1
4 580096782
582034695 Kit-Gas Spring ................................................................................................ 1
5 580096773 Kit-Pivot .......................................................................................................... 1
6 580096781 Kit-Support ..................................................................................................... 1
7 580096783 Kit-Support ..................................................................................................... 1
8 580096778 Kit-Sensor ....................................................................................................... 1

4-6 ©2023 Yale Materials Handling Corporation A968


07-13 P26879

NOTES

A968 ©2023 Yale Materials Handling Corporation 4-7


P26880 07-13

STEERING COLUMN ASSEMBLY (FIGURE 4-4)


FIXED (10/2013 →)

4-8 ©2023 Yale Materials Handling Corporation A968


07-13 P26880

STEERING COLUMN ASSEMBLY


FIXED (10/2013 →)

ITEM PART NO. DESCRIPTION QTY


582021826 Steering Column (Fixed) ..................................................................................... 1
1 580049810 Kit-Nut ............................................................................................................ 1
2 582029904 Kit (Upper) ...................................................................................................... 1
3 582016330 Kit Pivot (Lower) ............................................................................................. 1
4 582040088
582037335 Kit-Gas Spring ................................................................................................ 1
5 580092679 Sensor Assembly (Steer Column) ...................................................................... 1
5 580092681 Spring ................................................................................................................. 1
5 580060127 E-Ring ................................................................................................................. 2
6 580017101 Washer ............................................................................................................... 4
7 580049206
932107911 Capscrew ............................................................................................................ 4

A968 ©2023 Yale Materials Handling Corporation 4-9


P26881 07-13

STEERING COLUMN ASSEMBLY (FIGURE 4-5)


TELESCOPIC (→ 10/2013)

ITEM PART NO. DESCRIPTION QTY


580096835 Steering Column ................................................................................................. 1
1 580049810 Kit-Nut ............................................................................................................ 1
2 580096769 Kit-Handle ....................................................................................................... 1
3 580096770 Kit-Steering Support ....................................................................................... 1
3 524135278 Switch ......................................................................................................... 1
3 580060918 Plate ........................................................................................................... 1
4 580096771 Kit-Support ..................................................................................................... 1
5 580096772
582034696 Kit-Gas Spring ................................................................................................ 1
6 580096773 Kit-Pivot .......................................................................................................... 1
7 580096774 Kit-Support ..................................................................................................... 1
8 580096775 Kit-Support ..................................................................................................... 1
9 580096776 Kit Lift-O-Mat .................................................................................................. 1
10 580096777 Kit-Lever ......................................................................................................... 1
11 580091437 Cable Assy ..................................................................................................... 1
12 580096778 Kit-Sensor ....................................................................................................... 1

4-10 ©2023 Yale Materials Handling Corporation A968


07-13 P26882

STEERING COLUMN ASSEMBLY (FIGURE 4-6)


TELESCOPIC (10/2013 →)

ITEM PART NO. DESCRIPTION QTY


582021825 Steering Column (Telescopic) ............................................................................. 1
1 580049810 Kit-Nut ............................................................................................................ 1
2 582029880 Kit (Upper Telescoping) .................................................................................. 1
3 582029881 Kit (Clamping Lever) ....................................................................................... 1
4 582029882 Kit (Lower Telescoping) .................................................................................. 1
5 582029883 Kit-Shaft (Shaft) .............................................................................................. 1
6 582016330 Kit Pivot (Lower) ............................................................................................. 1
7 582029885 Kit (Tilt Memory Cable) ................................................................................... 1
8 582029884 Kit (Tilt Memory Lever) ................................................................................... 1
9 582029888 Kit (Gas Spring-Small) .................................................................................... 1
10 582029887 Kit (Release Spring) ....................................................................................... 1
11 582029886 Kit (Gas Spring-Big) ....................................................................................... 1
12 580092679 Sensor Assembly (Steering Column) .................................................................. 1
12 580060127 E-Ring ................................................................................................................. 2
12 580092681 Spring ................................................................................................................. 1
13 580017101 Washer ............................................................................................................... 4

A968 ©2023 Yale Materials Handling Corporation 4-11


P21161 05-18

STEERING ACCUMULATOR (FIGURE 4-7)

ITEM PART NO. DESCRIPTION QTY


1 580095679 Accumulator ........................................................................................................ 1
2 580006935 Clamp ................................................................................................................. 2
3 580030966 Capscrew ............................................................................................................ 2
4 580027573 Nut ...................................................................................................................... 2
5 580019808 Fitting .................................................................................................................. 1
5 580039347 Fitting (Alternate Part) ......................................................................................... 1
6 a 582053948 Hose Assy ........................................................................................................... 1
6 b 580095680 Hose Assy ........................................................................................................... 1
6 c 582160191 Hose Assy ........................................................................................................... 1
7 580042794 Clamp (Swivel) .................................................................................................... 1
8 580064599 Clamp (Swivel) .................................................................................................... 1

FOOTNOTES:
a → 7/2018 c 9/2022 →
b 7/2018 ↔ 9/2022

4-12 ©2023 Yale Materials Handling Corporation A968


05-18 P21161

NOTES

A968 ©2023 Yale Materials Handling Corporation 4-13


P19894 07-09

STEERING HAND PUMP ASSEMBLY (FIGURE 4-8)


(→ 11/2014)

4-14 ©2023 Yale Materials Handling Corporation A968


07-09 P19894

STEERING HAND PUMP ASSEMBLY


(→ 11/2014)
KEY:
A: Without Sync Steer
B: With Sync Steer
QTY
ITEM PART NO. DESCRIPTION A B
580080645 Steering Hand Pump .................................................................................. 1 ..
580080646 Steering Hand Pump .................................................................................. .. 1
1 580013339 Dust Seal ............................................................................................... 1 1
2 ..... Housing Spool and Sleeve .................................................................... 1 1
3 ..... Ball ......................................................................................................... 1 1
4 ..... Stop ....................................................................................................... 1 1
5 ..... Shaft Seal .............................................................................................. 1 1
6 580013347 Seal (Integrated Column) ....................................................................... 1 1
7 ..... Bearing .................................................................................................. 1 1
8 ..... Ring ....................................................................................................... 1 1
9 ..... Pin (Cross) ............................................................................................. 1 1
10 ..... Kit Spring ............................................................................................... 1 1
11 ..... Screw (With O-Ring) .............................................................................. 5 5
12 ..... Cab ........................................................................................................ 1 1
13 ..... O-Ring ................................................................................................... 5 5
14 ..... Ball ......................................................................................................... 1 1
15 ..... End Cover .............................................................................................. 1 1
16 ..... O-Ring ................................................................................................... 3 3
17 ..... Gear Set ................................................................................................ 1 1
18 ..... Plate ....................................................................................................... 1 1
19 ..... Shaft ...................................................................................................... 1 1
20 ..... Relief Valve ............................................................................................ 1 1
21 ..... Spring (Relief Valve) .............................................................................. 1 1
22 ..... Adjusting Screw ..................................................................................... 1 1
23 580013348 O-Ring ............................................................................................... 1 1
24 ..... Solenoid ................................................................................................. .. 1
25 ..... Solenoid Rings ....................................................................................... .. 1
580013351 Kit-Seal .................................................................................................. 1 1
580096349 Kit-Solenoid ........................................................................................... .. 1

A968 ©2023 Yale Materials Handling Corporation 4-15


P28232 06-14

STEERING HAND PUMP ASSEMBLY (FIGURE 4-9)


(11/2014 →)

4-16 ©2023 Yale Materials Handling Corporation A968


06-14 P28232

STEERING HAND PUMP ASSEMBLY


(11/2014 →)
KEY:
A: Without Synchronous Steering
B: With Synchronous Steering
QTY
ITEM PART NO. DESCRIPTION A B
582038673 Steering Control Unit .................................................................................. 1 ..
582038675 Steering Control Unit .................................................................................. .. 1
1 ..... Dust Seal ............................................................................................... 1 1
2 ..... Housing Spool and Sleeve .................................................................... 1 1
3 ..... Ball ......................................................................................................... 1 1
4 ..... Stop ....................................................................................................... 1 1
5 ..... Seal ........................................................................................................ 1 1
6 ..... Shaft Seal .............................................................................................. 1 1
7 ..... Bearing .................................................................................................. 1 1
8 ..... Ring ....................................................................................................... 1 1
9 ..... Pin .......................................................................................................... 1 1
10 ..... Spring .................................................................................................... 1 1
11 ..... Shaft ...................................................................................................... 1 1
12 ..... O-Ring ................................................................................................... 3 3
13 ..... Plate ....................................................................................................... 1 1
14 ..... Gear Set ................................................................................................ 1 1
15 ..... End Cover .............................................................................................. 1 1
16 ..... Ball ......................................................................................................... 2 2
17 ..... Pin .......................................................................................................... 1 1
18 ..... O-Ring ................................................................................................... 5 5
19 ..... Screws ................................................................................................... 5 5
20 ..... O-Ring ................................................................................................... 4 4
21 ..... O-Ring ................................................................................................... 1 1
22 ..... Cap ........................................................................................................ 1 1
23 ..... Adjusting Screw ..................................................................................... 1 1
24 ..... O-Ring ............................................................................................... 1 1
25 ..... Spring (Relief Valve) .............................................................................. 1 1
26 ..... Relief Valve ............................................................................................ 1 1
27 ..... Solenoid ................................................................................................. .. 1
28 ..... Solenoid Rings ....................................................................................... .. 1
580013351 Kit-Seal ....................................................................................................... 1 1
582000740 Kit-Seal ....................................................................................................... 1 1
582072366 Kit -SCU ..................................................................................................... .. 1

A968 ©2023 Yale Materials Handling Corporation 4-17


P19340 05-14

STEERING AXLE (FIGURE 4-10)


WITHOUT SENSOR

4-18 ©2023 Yale Materials Handling Corporation A968


05-14 P19340

STEERING AXLE
WITHOUT SENSOR

ITEM PART NO. DESCRIPTION QTY


1 580026173 Steering Axle (Assembly) ................................................................................... 1
1 580055805 Steering Axle (Frame) .................................................................................... 1
2 065267300 Nut .................................................................................................................. 2
3 015418400 Cotter Pin ....................................................................................................... 2
4 580067718 Steering Cylinder (FP19367 [Page 4-23])...................................................... 1
5 311323023 Capscrew ....................................................................................................... 4
6 015918200 Snap Ring ....................................................................................................... 4
7 580052360 Pin .................................................................................................................. 2
8 504224271 Boot ................................................................................................................ 2
9 502056904 Clamp (Hose) ................................................................................................. 2
10 062159700 Clamp ............................................................................................................. 2
11 504224219 Tie Rod Assembly .......................................................................................... 2
11 504224264 Bushing ...................................................................................................... 1
11 582006911 Tie Rod (Optional) .......................................................................................... 2
12 580011755 Spindle - RH ................................................................................................... 1
12 580011756 Spindle - LH .................................................................................................... 1
13 022784400 Grease Fitting ................................................................................................. 2
14 931014904 Capscrew ....................................................................................................... 6
15 504224285 Bearing Cap ................................................................................................... 2
16 504224222 Shim (0.005 in.) .............................................................................................. AR
16 504224232 Shim (0.007 in.) .............................................................................................. AR
16 504224292 Shim (0.020 in.) .............................................................................................. AR
17 065000800 Bearing Set ..................................................................................................... 1
17 065001000 Bearing Cone ............................................................................................. 2
17 065000900 Bearing Cup ............................................................................................... 2
18 504225236 O-Ring ............................................................................................................ 2
19 504224242 Seal ................................................................................................................ 2
20 504224231 Wear Sleeve ................................................................................................... 2
21 504224298 Seal ................................................................................................................ 2
22 059695400 Bearing Set ..................................................................................................... 1
22 059695500 Bearing Cup ............................................................................................... 2
22 059695600 Bearing Cone ............................................................................................. 2
23 504224266 Plug ................................................................................................................ 2
24 015631500 Grease Fitting ................................................................................................. 2
25 504227283 Cap ..................................................................................................................... 2
26 449025008 Cotter Pin ............................................................................................................ 2
27 580010477 Nut ...................................................................................................................... 2
28 580010476 Washer ............................................................................................................... 2
29 502029902 Bearing Cone ...................................................................................................... 4
30 502029903 Bearing Cup ........................................................................................................ 4
31 504224217 Wear Sleeve ....................................................................................................... 2
32 504224218 Seal ..................................................................................................................... 2
33 580051941 Capscrew ............................................................................................................ 4
34 580048175 Plate .................................................................................................................... 2
35 504225227 Washer ............................................................................................................... 4
36 582088890
909882405 Nut ...................................................................................................................... 4
37 580035563 Rubber Mount ..................................................................................................... 2
38 580002046 Rubber Mount ..................................................................................................... 2

A968 ©2023 Yale Materials Handling Corporation 4-19


P19869 05-14

STEERING AXLE (FIGURE 4-11)


WITH SENSOR

4-20 ©2023 Yale Materials Handling Corporation A968


05-14 P19869

STEERING AXLE
WITH SENSOR

ITEM PART NO. DESCRIPTION QTY


580091570 Steering Axle (Assembly With Sensor) ............................................................... 1
1 580093814 Steering Axle .................................................................................................. 1
1 580091567 Steering Axle (Frame) ................................................................................ 1
2 065267300 Nut .............................................................................................................. 2
3 015418400 Cotter Pin ................................................................................................... 2
4 580067718 Steering Cylinder (FP19367 [Page 4-23]).................................................. 1
5 311323023 Capscrew ................................................................................................... 4
6 015918200 Snap Ring .................................................................................................. 4
7 580052360 Pin .............................................................................................................. 2
8 504224271 Boot ............................................................................................................ 2
9 502056904 Clamp (Hose) ............................................................................................. 2
10 062159700 Clamp ......................................................................................................... 2
11 504224219 Tie Rod Assembly ...................................................................................... 2
11 504224264 Bushing .................................................................................................. 1
11 504224200 Tie Rod .................................................................................................. 1
12 580092970 Spindle (RH) ............................................................................................... 1
12 580011756 Spindle - LH ............................................................................................... 1
13 022784400 Grease Fitting ............................................................................................. 2
14 931014904 Capscrew ................................................................................................... 6
15 504224285 Bearing Cap ............................................................................................... 2
16 504224222 Shim (0.005 in.) .......................................................................................... AR
16 504224232 Shim (0.007 in.) .......................................................................................... AR
16 504224292 Shim (0.020 in.) .......................................................................................... AR
17 065001000 Bearing Cone ............................................................................................. 2
17 065000900 Bearing Cup ............................................................................................... 2
18 504225236 O-Ring ........................................................................................................ 2
19 504224242 Seal ............................................................................................................ 2
20 504224231 Wear Sleeve ............................................................................................... 2
21 504224298 Seal ............................................................................................................ 2
22 059695500 Bearing Cup ............................................................................................... 2
22 059695600 Bearing Cone ............................................................................................. 2
23 504224266 Plug ............................................................................................................ 1
24 015631500 Grease Fitting ............................................................................................. 2
25 580072682 Magnet (Carrier) ............................................................................................. 1
26 580041805 Capscrew ....................................................................................................... 1
27 580092528 Cap ................................................................................................................. 1
28 580089701 Sensor ............................................................................................................ 1
29 a 449001268 Capscrew ....................................................................................................... 3
29 b 580009061 Screw ............................................................................................................. 3
30 580091569 Cover .............................................................................................................. 1
31 580030876 Clip (Conduit) ................................................................................................. 3
32 504227283 Cap ..................................................................................................................... 2
33 580010477 Nut ...................................................................................................................... 2
34 449025008 Cotter Pin ............................................................................................................ 2
35 580010476 Washer ............................................................................................................... 2
36 502029902 Bearing Cone ...................................................................................................... 4
37 502029903 Bearing Cup ........................................................................................................ 4
38 504224217 Wear Sleeve ....................................................................................................... 2
39 504224218 Seal ..................................................................................................................... 2
40 580051941 Capscrew ............................................................................................................ 4

A968 ©2023 Yale Materials Handling Corporation 4-21


P19869 05-14

STEERING AXLE
WITH SENSOR

ITEM PART NO. DESCRIPTION QTY


41 580048175 Plate .................................................................................................................... 2
42 504225227 Washer ............................................................................................................... 4
43 582088890
909882405 Nut ...................................................................................................................... 4
44 580035563 Rubber Mount ..................................................................................................... 2
45 580002046 Rubber Mount ..................................................................................................... 2

FOOTNOTES:
a → 10/2013 b 10/2013 →

4-22 ©2023 Yale Materials Handling Corporation A968


10-07 P19367

STEERING CYLINDER (FIGURE 4-12)

ITEM PART NO. DESCRIPTION QTY


580067718 Steering Cylinder ................................................................................................ 1
1 504227258 Tube Wldmt-Cylinder ...................................................................................... 1
2 504225242 Back-Up Ring ................................................................................................. 2
3 504236262 O-Ring ............................................................................................................ 2
4 504804790 Seal ................................................................................................................ 2
5 580059921 Cylinder Rod ................................................................................................... 1
6 580067842 End Cap ......................................................................................................... 2
7 524214603 Rod Wiper ...................................................................................................... 2
8 052674100 O-Ring ............................................................................................................ 2
9 504305701 Piston Seal ..................................................................................................... 1
580060036 Kit-Seal ............................................................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 4-23


P28167 05-14

STEER TIRES AND WHEELS (FIGURE 4-13)


MONARCH — SMOOTH TREAD

KEY:
A: ERC045VG-ERC055VG
B: ERC060VG-ERC065VG
C: ERC070VG
QTY
ITEM PART NO. DESCRIPTION A B C
1 a 580081160 Wheel and Tire Assembly (16 x 5 x 10.5) .......................................... 2 .. ..
1 a 580081170 Wheel And Tire Assembly (16 x 6 x 10.5) ......................................... .. 2 ..
1 a 580084564 Wheel And Tire Assembly (16 x 7 x 10.5) ......................................... .. .. 2
1 b 580041836 Wheel And Tire Assembly (16 x 5 x 10.5) ......................................... 2 .. ..
1 b 580041837 Wheel And Tire Assembly (16 x 6 x 10.5) ......................................... .. 2 ..
1 b 580084566 Wheel And Tire Assembly (16 x 7 x 10.5) ......................................... .. .. 2
2 580010474 Wheel ............................................................................................ 1 1 ..
2 580084562 Wheel ............................................................................................ .. .. 1
3 a 580080843 Cushion Tire (16 x 5 x 10.5) .......................................................... 1 .. ..
3 a 580080849 Cushion Tire (16 x 6 x 10.5) .......................................................... .. 1 ..
3 a 580084565 Cushion Tire (16 x 7 x 10.5) .......................................................... .. .. 1
3 b 580041842 Cushion Tire (16 x 5 x 10.5) .......................................................... 1 .. ..
3 b 580041843 Cushion Tire (16 x 6 x 10.5) .......................................................... .. 1 ..
3 b 580084567 Cushion Tire (16 x 7 x 10.5) .......................................................... .. .. 1

FOOTNOTES:
a Non-Marking Compound b Standard Compound

4-24 ©2023 Yale Materials Handling Corporation A968


05-14 P28168

STEER TIRES AND WHEELS (FIGURE 4-14)


TRELLEBORG — SMOOTH TREAD

KEY:
A: ERC045VG-ERC055VG
B: ERC060VG-ERC065VG
QTY
ITEM PART NO. DESCRIPTION A B
1 a 580092162 Wheel And Tire Assembly (16 x 5 x 10.5) .................................................. 2 ..
1 a 580092163 Wheel And Tire Assembly (16 x 6 x 10.5) .................................................. .. 2
1 b 580092156 Wheel And Tire Assembly (16 x 5 x 10.5) .................................................. 2 ..
1 b 580092157 Wheel And Tire Assembly (16 x 6 x 10.5) .................................................. .. 2
2 580010474 Wheel ..................................................................................................... 1 1
3 a 580092118 Cushion Tire (16 x 5 x 10.5) ................................................................... 1 ..
3 a 504227259 Cushion Tire (16 x 6 x 10.5) ................................................................... .. 1
3 b 580092112 Cushion Tire (16 x 5 x 10.5) ................................................................... 1 ..
3 b 580092113 Cushion Tire (16 x 6 x 10.5) ................................................................... .. 1

FOOTNOTES:
a Non-Marking Compound b Standard Compound

A968 ©2023 Yale Materials Handling Corporation 4-25


P28169 05-14

STEER TIRES AND WHEELS (FIGURE 4-15)


MONARCH — LUG TREAD

KEY:
A: ERC045VG-ERC055VG
B: ERC060VG-ERC065VG
C: ERC070VG
QTY
ITEM PART NO. DESCRIPTION A B C
1 a 580084644 Wheel And Tire Assembly (16 x 5 x 10.5) ......................................... 2 .. ..
1 a 580084645 Wheel And Tire Assembly (16 x 6 x 10.5) ......................................... .. 2 ..
1 a 580090512 Wheel And Tire Assembly (16 x 7 x 10.5) ......................................... .. .. 2
1 b 580041838 Wheel And Tire Assembly (16 x 5 x 10.5) ......................................... 2 .. ..
1 b 580041839 Wheel And Tire Assembly (16 x 6 x 10.5) ......................................... .. 2 ..
1 b 580090511 Wheel And Tire Assembly (16 x 7 x 10.5) ......................................... .. .. 2
2 a 580084631 Cushion Tire (16 x 5 x 10.5) .......................................................... 1 .. ..
2 a 580084632 Cushion Tire (16 x 6 x 10.5) .......................................................... .. 1 ..
2 a 580090510 Cushion Tire (16 x 7 x 10.5) .......................................................... .. .. 1
2 b 580041844 Cushion Tire (16 x 5 x 10.5) .......................................................... 1 .. ..
2 b 580041845 Cushion Tire (16 x 6 x 10.5) .......................................................... .. 1 ..
2 b 580090509 Cushion Tire (16 x 7 x 10.5) .......................................................... .. .. 1
3 580010474 Wheel ............................................................................................ 1 1 ..
3 580084562 Wheel ............................................................................................ .. .. 1

FOOTNOTES:
a Non-Marking Compound b Standard Compound

4-26 ©2023 Yale Materials Handling Corporation A968


05-14 P28170

STEER TIRES AND WHEELS (FIGURE 4-16)


TRELLEBORG — LUG TREAD

KEY:
A: ERC045VG-ERC055VG
B: ERC060VG-ERC065VG
C: ERC070VG
QTY
ITEM PART NO. DESCRIPTION A B C
1 a 580092159 Wheel And Tire Assembly (16 x 5 x 10.5) ......................................... 2 .. ..
1 a 580092160 Wheel And Tire Assembly (16 x 6 x 10.5) ......................................... .. 2 ..
1 a 580092161 Wheel And Tire Assembly (16 x 7 x 10.5) ......................................... .. .. 2
2 a 580092115 Cushion Tire (16 x 5 x 10.5) .......................................................... 1 .. ..
2 a 580092116 Cushion Tire (16 x 6 x 10.5) .......................................................... .. 1 ..
2 a 580092117 Cushion Tire (16 x 7 x 10.5) .......................................................... .. .. 1
3 580010474 Wheel ............................................................................................ 1 1 ..
3 580084562 Wheel ............................................................................................ .. .. 1

FOOTNOTES:
a Standard Compound

A968 ©2023 Yale Materials Handling Corporation 4-27


P28170 05-14

NOTES

4-28 ©2023 Yale Materials Handling Corporation A968


SECTION 5

5 BRAKE SYSTEM
CONTENTS

SECTION 5
BRAKE SYSTEM

DESCRIPTION PAGE

ACCELERATOR PEDAL ASSEMBLY


FOOT DIRECTIONAL CONTROL ............................................................................................................... 5-3
STANDARD ................................................................................................................................................. 5-2
BRAKE ASSEMBLY ........................................................................................................................................ 5-4
BRAKE MASTER CYLINDER ASSEMBLY ..................................................................................................... 5-10
BRAKE PEDAL LINKAGE ............................................................................................................................... 5-8
PARK BRAKE
AUTOMATIC ............................................................................................................................................... 5-14
MANUAL ..................................................................................................................................................... 5-12

A968 ©2023 Yale Materials Handling Corporation 5-1


P19528 03-08

ACCELERATOR PEDAL ASSEMBLY (FIGURE 5-1)


STANDARD

ITEM PART NO. DESCRIPTION QTY


1 a 580078742 Accelerator Pedal (Standard) ............................................................................. 1
1 b 582006585
582053462 Accelerator Pedal (Standard w/ Pad) ................................................................. 1
1 b 582006587 Accelerator Pedal (Cover) .............................................................................. 1
1 582033451 Kit-Sensor ....................................................................................................... 1
2 932729905 Capscrew ............................................................................................................ 3
3 504230271 Nut ...................................................................................................................... 3
4 550023711 Kit (Accelerator Extension) ................................................................................. 1

FOOTNOTES:
a → S/N A968N02789H b S/N A968N02790H →

5-2 ©2023 Yale Materials Handling Corporation A968


03-08 P19529

ACCELERATOR PEDAL ASSEMBLY (FIGURE 5-2)


FOOT DIRECTIONAL CONTROL

ITEM PART NO. DESCRIPTION QTY


1 524287557
550051639
550132309 Accelerator Pedal ............................................................................................... 1
2 932729905 Capscrew ............................................................................................................ 3
3 504230271 Nut ...................................................................................................................... 3

A968 ©2023 Yale Materials Handling Corporation 5-3


P20848 03-09

BRAKE ASSEMBLY (FIGURE 5-3)

5-4 ©2023 Yale Materials Handling Corporation A968


03-09 P20848

BRAKE ASSEMBLY
KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
580087373 Brake Assembly (RH, With Cable) ............................................................. 1 ..
580087372 Brake Assembly (LH, With Cable) .............................................................. .. 1
580051327 Brake Assembly (RH, w/o Cable) .......................................................... 1 ..
580051326 Brake Assembly (LH, w/o Cable) ........................................................... .. 1
1 580051319 Backplate ........................................................................................... 1 ..
1 580051318 Backplate ........................................................................................... .. 1
2 580051320 Wheel Cylinder .................................................................................. 1 1
2 505963578 Kit-Repair Wheel Cylinder ............................................................. 1 1
3 908621405 Bleeder Screw ............................................................................... 1 1
4 900488835 Cap ................................................................................................ 1 1
5 900488827 Cover ................................................................................................. 1 1
6 580051323 Bolt .................................................................................................... 2 2
7 900955809 Wear Plate ......................................................................................... 1 1
8 900488822 Strut ................................................................................................... 1 ..
8 900488821 Strut ................................................................................................... .. 1
9 900488804 Spring ................................................................................................ 1 1
10 ..... Spring ................................................................................................ 1 1
11 ..... Nut ..................................................................................................... 1 1
12 580051333 Kit-Brake Shoe .................................................................................. 1 ..
12 580051332 Kit-Brake Shoe .................................................................................. .. 1
13 ..... Pin ..................................................................................................... 1 1
14 901202806 Sheave .............................................................................................. 1 1
15 901202808 Washer .............................................................................................. 1 1
16 ..... Cable and Spring Assembly .............................................................. 1 1
17 524138931 Lever ................................................................................................. 1 ..
17 524138930 Lever ................................................................................................. .. 1
18 ..... Spring ................................................................................................ 1 1
19 900955827 Spring ................................................................................................ 1 1
20 580051322
580062999 Adjuster (RH) ..................................................................................... 1 ..
20 580051321
580062998 Adjuster (LH) ..................................................................................... .. 1
21 900955821 Pin ..................................................................................................... 1 1
22 900750841 Cup .................................................................................................... 1 1
23 ..... Spring ................................................................................................ 1 1
24 900488824 Retainer ............................................................................................. 1 1
25 900488823 Washer .............................................................................................. 1 1
26 ..... Park Brake Lever ............................................................................... 1 1
27 580097132 Parking Brake Cable .............................................................................. 1 ..
27 580097131 Parking Brake Cable .............................................................................. .. 1
28 900488826 Snap Ring .............................................................................................. 1 1
580051335 Kit-Spring ................................................................................................... 1 1
580051329 Kit-Adjuster (RH) ........................................................................................ 1 ..
580051328 Kit-Adjuster (LH) ......................................................................................... .. 1
580051330 Kit-Repair Parking Brake (LH) .................................................................... .. 1
580051331 Kit-Park Brake (Parking Brake) (RH) ......................................................... 1 ..

A968 ©2023 Yale Materials Handling Corporation 5-5


P20848 03-09

BRAKE ASSEMBLY
KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
580051334 Kit-Hold Down ............................................................................................ 1 1

5-6 ©2023 Yale Materials Handling Corporation A968


03-09 P20848

NOTES

A968 ©2023 Yale Materials Handling Corporation 5-7


P19410 05-14

BRAKE PEDAL LINKAGE (FIGURE 5-4)

5-8 ©2023 Yale Materials Handling Corporation A968


05-14 P19410

BRAKE PEDAL LINKAGE


ITEM PART NO. DESCRIPTION QTY
580090337 Brake Assembly .................................................................................................. 1
1 580088379 Brake Mount Plate .......................................................................................... 1
2 580058194 Nut .................................................................................................................. 1
3 580046451 Capscrew ....................................................................................................... 1
4 580088377 Pad (Brake Pedal) .......................................................................................... 1
5 580090338 Brake Pedal Assembly ................................................................................... 1
5 580088378 Brake Pedal ................................................................................................ 1
5 504224226 Bushing ...................................................................................................... 2
6 505966598 Spring ............................................................................................................. 1
7 449001166 Capscrew ....................................................................................................... 1
8 580049879 Washer ........................................................................................................... 1
9 580088380 Tube ............................................................................................................... 1
10 580060020 Nut .................................................................................................................. 2
11 580049229 Capscrew ....................................................................................................... 2
12 580027573 Nut .................................................................................................................. 2
13 a 580094869 Transducer ..................................................................................................... 1
13 b 580096841
582033506
582087406 Pressure Transducer ...................................................................................... 1
14 580087330 Master Cylinder Assembly (FP19350 [Page 5-10])........................................ 1
15 580097288 Tube Assy ........................................................................................................... 1
16 580056527 Capscrew ............................................................................................................ 3
17 580004218
580056528 Nut (Shoulder) .................................................................................................... 3

FOOTNOTES:
a → 1/2009 b 1/2009 →

A968 ©2023 Yale Materials Handling Corporation 5-9


P19350 05-14

BRAKE MASTER CYLINDER ASSEMBLY (FIGURE 5-5)

5-10 ©2023 Yale Materials Handling Corporation A968


05-14 P19350

BRAKE MASTER CYLINDER ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
580087330 Master Cylinder Assembly .................................................................................. 1
1 ..... Cylinder .......................................................................................................... 1
2 ..... Piston Assembly ............................................................................................. 1
3 ..... Secondary Cup .......................................................................................... 1
4 ..... Piston ......................................................................................................... 1
5 ..... Spacer ........................................................................................................ 1
6 ..... Primary Cup ............................................................................................... 1
7 ..... Retainer ...................................................................................................... 1
8 ..... Spring ......................................................................................................... 1
9 ..... Retaining Ring ................................................................................................ 1
10 580047673 Boot ................................................................................................................ 1
11 580085603 Push Rod ........................................................................................................ 1
12 580085604 Nut .................................................................................................................. 1
13 580085606 Pin .................................................................................................................. 1
14 580047597
912261301 Rod End ......................................................................................................... 1
15 580047600 Washer ........................................................................................................... 1
16 580085607 Split Pin .......................................................................................................... 1
17 580085608 Clamp ............................................................................................................. 1
18 ..... Reservoir ........................................................................................................ 1
19 ..... Diaphragm Gasket ......................................................................................... 1
20 ..... Cap ................................................................................................................. 1
a 580089125 Switch (Brake Level) ...................................................................................... 1
580085609 Kit-Repair Master Cylinder ............................................................................. 1

FOOTNOTES:
a Not Illustrated

A968 ©2023 Yale Materials Handling Corporation 5-11


P19611 05-14

PARK BRAKE (FIGURE 5-6)


MANUAL

5-12 ©2023 Yale Materials Handling Corporation A968


05-14 P19611

PARK BRAKE
MANUAL

ITEM PART NO. DESCRIPTION QTY


1 580093283
582056144 Parking Brake Assembly ..................................................................................... 1
2 582088907
449021001 Washer ............................................................................................................... 2
3 580030968 Capscrew ............................................................................................................ 2
4 580027573 Nut ...................................................................................................................... 2
5 580093285 Cable (Park Brake) ............................................................................................. 1
6 580039438 Capscrew ............................................................................................................ 1
7 580093284 Clip ...................................................................................................................... 1
8 505970526 Nut ...................................................................................................................... 1
9 505977540 Nut ...................................................................................................................... 1
10 a 582015265 Kit-Sensor ........................................................................................................... 1
11 a 582015264 Kit-Handle ........................................................................................................... 1
11 582022462 Spring ............................................................................................................. 1
12 a 582015263 Clevis Kit ............................................................................................................. 1
13 a 582015235 Pad Kit ................................................................................................................ 1
13 520083824 Pad ................................................................................................................. 1
14 582042302
580049011 Capscrew ............................................................................................................ 1
15 501921909 Clamp ................................................................................................................. 1
16 504225257 Nut , Foldover ..................................................................................................... 1
17 580073881 Clip ...................................................................................................................... 1
b 580026812 Clip (Sensor) ....................................................................................................... 1
b 580050676 Clip (Key Hole) (Sensor) ..................................................................................... 1

FOOTNOTES:
a Included in Parking Brake Assembly (Item 1) b Not Illustrated

A968 ©2023 Yale Materials Handling Corporation 5-13


P20363 10-08

PARK BRAKE (FIGURE 5-7)


AUTOMATIC

5-14 ©2023 Yale Materials Handling Corporation A968


10-08 P20363

PARK BRAKE
AUTOMATIC

ITEM PART NO. DESCRIPTION QTY


1 582000167 Handle ............................................................................................................ 1
2 449015098 Nut .................................................................................................................. 1
3 449015036 Locknut ........................................................................................................... 1
4 504071785 Washer ........................................................................................................... 2
5 580055869 Disk Spring ..................................................................................................... 2
6 501729901 Capscrew ....................................................................................................... 1
7 580049229 Capscrew ....................................................................................................... 1
8 a 580095035 Bushing .......................................................................................................... 1
9 580027573 Nut .................................................................................................................. 5
10 580095036 Plate (Bracket) ................................................................................................ 1
11 582000168 Cable (Parking Brake) .................................................................................... 1
12 580093539 Wire Harness (Park Brake) (FP20361 [Page 2-180])..................................... 1
13 505971582 Clamp ............................................................................................................. 1
14 501921909 Clamp ............................................................................................................. 1
15 580049231 Capscrew ....................................................................................................... 7
16 580095037 Plate (Bracket) ................................................................................................ 1
17 580060019 Nut .................................................................................................................. 1
18 580088673 Parking Brake ................................................................................................. 1
18 449001364 Screw ............................................................................................................. 2
18 ..... Friction Disk ............................................................................................... 1
19 ..... Screw ......................................................................................................... 3
20 ..... Hub ............................................................................................................. 1
21 ..... Flange ........................................................................................................ 1
22 582000169 Retainer .......................................................................................................... 1
23 506395587 Capscrew ....................................................................................................... 1
24 580045447 Capscrew ....................................................................................................... 3
25 449015112 Locknut ........................................................................................................... 2
26 580079457 Module (Auto Brake) ...................................................................................... 1
27 449021002 Washer ........................................................................................................... 4
28 449001364 Screw ............................................................................................................. 2
580095202 Key (Not Illustrated) ........................................................................................ 1

FOOTNOTES:
a No Longer Required replace with nut 580027573

A968 ©2023 Yale Materials Handling Corporation 5-15


P20363 10-08

NOTES

5-16 ©2023 Yale Materials Handling Corporation A968


SECTION 6

6 HYDRAULIC SYSTEM
CONTENTS

SECTION 6
HYDRAULIC SYSTEM

DESCRIPTION PAGE

HYDRAULIC CONTROL VALVE


ELECTRONIC - THREE AND F0UR FUNCTION (→ 12/2016) ................................................................. 6-70
ELECTRONIC CONTROL - THREE AND F0UR FUNCTION (12/2016 ↔ 9/2022) ................................... 6-72
MANUAL - THREE AND F0UR FUNCTION (→ 12/2016) ......................................................................... 6-56
MANUAL - THREE AND F0UR FUNCTION (12/2016 ↔ 9/2022) ............................................................. 6-60
HYDRAULIC CONTROL VALVES
THREE AND FOUR FUNCTION - MANUAL HYDRAULIC (9/2022 →) ..................................................... 6-62
THREE AND FOUR FUNCTION - ELECTRONIC HYDRAULIC (HUSCO) (9/2022 →) ............................ 6-74
HYDRAULIC FILTER HOUSING ..................................................................................................................... 6-20
HYDRAULIC HOSE
AUXILIARY AND HOIST (9/2022 →) ......................................................................................................... 6-16
HYDRAULIC HOSES
HOIST, TILT AND AUXILIARY (→ 9/2022) ................................................................................................ 6-14
STEERING (→ 9/2022) .............................................................................................................................. 6-10
STEERING (9/2022 →) .............................................................................................................................. 6-12
TILT - WITH AND WITHOUT RTST (9/2022 →) ........................................................................................ 6-18
HYDRAULIC PUMP ........................................................................................................................................ 6-32
19 CC .......................................................................................................................................................... 6-34
HYDRAULIC PUMP AND MOTOR ASSEMBLY
36/48 VOLT ................................................................................................................................................. 6-22
72/80 VOLT ................................................................................................................................................. 6-26
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 6-2
9/2022 → .................................................................................................................................................... 6-8
WITH METAL HYDRAULIC TANK (→ 9/2022) .......................................................................................... 6-6
HYDRAULIC VALVE ASSEMBLY
ELECTRONIC - THREE AND FOUR FUNCTION (→ 9/2022) .................................................................. 6-68
MANUAL - THREE AND FOUR FUNCTION (→ 12/2016) ......................................................................... 6-52
MANUAL CONTROL - THREE AND FOUR FUNCTION (12/2016 →) (12/2016 ↔ 9/2022) ..................... 6-54
MANUAL CONTROL LEVERS
→ S/N A968N02287H ................................................................................................................................ 6-36
FOUR FUNCTION (S/N A968N02288H ↔ 9/2022) ................................................................................... 6-46
FOUR FUNCTION (9/2022 →) ................................................................................................................... 6-50
THREE FUNCTION (S/N A968N02288H ↔ 9/2022) ................................................................................. 6-40
THREE-FUNCTION (9/2022 →) ................................................................................................................ 6-44
PUMP MOTOR
36/48 VOLT ................................................................................................................................................. 6-24
72/80 VOLT - ENHANCED PERFORMANCE ............................................................................................. 6-28
TILT CYLINDER AND MAST INSTALLATION ................................................................................................. 6-82
TILT CYLINDERS
ERC045VG-ERC055VG .............................................................................................................................. 6-84
ERC060VG-ERC070VG .............................................................................................................................. 6-86
VALVE ASSEMBLY
INLET SECTION (→ 9/2022) ..................................................................................................................... 6-80
VALVE ASSEMBLY, LIFT, TILT, AND AUXILIARY
ELECTRIC HYDRAULIC (→ 12/2016) ....................................................................................................... 6-76
ELECTRIC HYDRAULIC (12/2016 ↔ 9/2022) ........................................................................................... 6-78
MANUAL HYDRAULIC (→ 12/2016) .......................................................................................................... 6-64
MANUAL HYDRAULIC (12/2016 ↔ 9/2022) .............................................................................................. 6-66

A968 ©2023 Yale Materials Handling Corporation 6-1


P19410 10-09

HYDRAULIC SUPPLY AND RETURN (FIGURE 6-1)

6-2 ©2023 Yale Materials Handling Corporation A968


10-09 P19410

HYDRAULIC SUPPLY AND RETURN


ITEM PART NO. DESCRIPTION QTY
1 580092919 Hose (Return Line) ............................................................................................. 1
2 502056904 Clamp (Hose) ...................................................................................................... 2
3 580092575 Hose Assy (Pressure Line) ................................................................................. 1
3 582000444 Hose Assy (Pressure Line) (80 Volt) ................................................................... 1
3 d 582005968 Hose Assy (Hoist) ............................................................................................... 1
4 580030966 Capscrew ............................................................................................................ 5
5 580008640 Clamp ................................................................................................................. 1
6 580027573 Nut ...................................................................................................................... 1
7 580078753
582072643 Hose ................................................................................................................... 1
8 502056903 Clamp ................................................................................................................. 2
9 a 582002223 Cover .................................................................................................................. 1
9 b 582002222 Cover .................................................................................................................. 1
9 c 582002221 Cover .................................................................................................................. 1
10 a 582002243 Trim ..................................................................................................................... 1
10 c 582002224 Trim ..................................................................................................................... 1
11 582002225 Trim ..................................................................................................................... 2
12 582002226 Tray ..................................................................................................................... 1
13 580056527 Capscrew ............................................................................................................ AR
14 580004218
580056528 Nut (Shoulder) .................................................................................................... AR
15 580088821 Strap ................................................................................................................... 1
16 580026621 Nut (Fold Over) ................................................................................................... 1
17 520052862 Spacer ................................................................................................................ 1
18 580048227 Capscrew ............................................................................................................ 1
19 580084426 Element (Filter) ................................................................................................... 1
20 580087332 Sensor (Tank Level) ............................................................................................ 1
21 580088822 Hydraulic Tank (Assembly) ................................................................................. 1
21 580087664 Hydraulic Tank ................................................................................................ 1
22 580071011 Strainer ........................................................................................................... 1
22 052645900 O-Ring ........................................................................................................ 1
23 580036666 Plug (With O-Ring for Drain) .......................................................................... 1
24 580036023 Temperature Sensor ....................................................................................... 1
25 582007793 Fitting (Sensor Extension) .............................................................................. 1
26 580078711 Dipstick ........................................................................................................... 1
27 ..... Filter Housing (FP19358 [Page 6-20])........................................................... 1
28 582088907
449021001 Washer ........................................................................................................... 4
29 449001134 Capscrew ....................................................................................................... 4
30 580093418 Adapter ........................................................................................................... 1
31 580049602 Pressure Switch ............................................................................................. 1
32 582000485 Hose ................................................................................................................... 1
33 580026621 Nut (Fold Over) ................................................................................................... 2
34 580056336 Adapter (Breather) .............................................................................................. 1
35 580030968 Capscrew ............................................................................................................ 2
36 580056337 Breather .............................................................................................................. 1
37 580039911 Hose Clamp ........................................................................................................ 1
38 ..... Pump Motor (FP21109 [Page 6-24])................................................................... 1
39 ..... Hydraulic Control Valve (FP20692 [Page 6-56], FP20693 [Page 6-70])........... 1

A968 ©2023 Yale Materials Handling Corporation 6-3


P19410 10-09

FOOTNOTES:
a 27 in. Battery Compartment c 33-40 in. Battery Compartment
b 30 in. Battery Compartment d alt part, horz battery removal, battery rollers

6-4 ©2023 Yale Materials Handling Corporation A968


10-09 P19410

NOTES

A968 ©2023 Yale Materials Handling Corporation 6-5


P23035 10-10

HYDRAULIC SUPPLY AND RETURN (FIGURE 6-2)


WITH METAL HYDRAULIC TANK (→ 9/2022)

6-6 ©2023 Yale Materials Handling Corporation A968


10-10 P23035

HYDRAULIC SUPPLY AND RETURN


WITH METAL HYDRAULIC TANK (→ 9/2022)

ITEM PART NO. DESCRIPTION QTY


1 580092919 Hose (Return Line) ............................................................................................. 1
2 ..... Hydraulic Control Valve (FP20692 [Page 6-56], FP20693 [Page 6-70])........... 1
3 580092575 Hose Assy (Pressure Line) ................................................................................. 1
3 582000444 Hose Assy (Pressure Line) (80 Volt) ................................................................... 1
3 a 582005968 Hose Assy (Hoist) ............................................................................................... 1
4 580030966 Capscrew ............................................................................................................ 5
5 580008640 Clamp ................................................................................................................. 1
6 580027573 Nut (FP19347 [Page 6-84], FP19348 [Page 6-86])........................................... 1
7 580078753
582072643 Hose ................................................................................................................... 1
8 502056903 Clamp ................................................................................................................. 2
9 580088821 Strap ................................................................................................................... 1
10 580026621 Nut (Fold Over) ................................................................................................... 1
11 520052862 Spacer ................................................................................................................ 1
12 580048227 Capscrew ............................................................................................................ 1
13 580084426 Element (Filter) ................................................................................................... 1
14 580087332 Sensor (Tank Level) ............................................................................................ 1
15 580087664 Hydraulic Tank .................................................................................................... 1
16 580071011 Strainer ............................................................................................................... 1
16 052645900 O-Ring ............................................................................................................ 1
17 b 582011822 Edge Protector .................................................................................................... 2
18 580036666 Plug (With O-Ring for Drain) ............................................................................... 1
19 505971539 Fitting .................................................................................................................. 1
20 580040912 Dipstick ............................................................................................................... 1
20 580078711 Dipstick (Optional) .............................................................................................. 1
21 ..... Filter Housing (FP19358 [Page 6-20])................................................................ 1
22 580027573 Nut ...................................................................................................................... 4
23 580093418 Adapter ............................................................................................................... 1
24 580049602 Pressure Switch .................................................................................................. 1
25 580030968 Capscrew ............................................................................................................ 2
26 580056337 Breather .............................................................................................................. 1
27 580056336 Adapter (Breather) .............................................................................................. 1
28 580026621 Nut (Fold Over) ................................................................................................... 2
29 582000485 Hose ................................................................................................................... 1
30 580039911 Hose Clamp ........................................................................................................ 1
31 502056904 Clamp (Hose) ...................................................................................................... 2
32 ..... Pump Motor (FP21109 [Page 6-24], FP21110 [Page 6-28]).............................. 1

FOOTNOTES:
a alt part, horz battery removal, battery rollers b → 10/2013

A968 ©2023 Yale Materials Handling Corporation 6-7


P39356 09-22

HYDRAULIC SUPPLY AND RETURN (FIGURE 6-3)


(9/2022 →)

6-8 ©2023 Yale Materials Handling Corporation A968


09-22 P39356

HYDRAULIC SUPPLY AND RETURN


(9/2022 →)

ITEM PART NO. DESCRIPTION QTY


1 ..... Hydraulic Control Valve (FP39352 [Page 6-62], FP39353 [Page 6-74])........... 1
2 582160253 Hose (Return Line) ............................................................................................. 1
3 582164431 Tube Assy (Pressure Line (Valve)) ..................................................................... 1
4 582160254 Hose Assy (Pressure Line) ................................................................................. 5
5 582160252 Tube Assy (Pressure Line) ................................................................................. 1
6 502056904 Clamp (Hose) ...................................................................................................... 2
7 582160251 Hose (Pump Suction) .......................................................................................... 1
8 502056903 Clamp ................................................................................................................. 2
9 580088821 Strap ................................................................................................................... 1
10 580026621 Nut (Fold Over) ................................................................................................... 1
11 520052862 Spacer ................................................................................................................ 1
12 580048227 Capscrew ............................................................................................................ 1
13 580084426 Element (Filter) ................................................................................................... 1
14 580087332 Sensor (Tank Level) ............................................................................................ 1
15 582008061 Hydraulic Tank .................................................................................................... 1
16 580071011 Strainer ............................................................................................................... 1
16 052645900 O-Ring ............................................................................................................ 1
17 ..... Pump Motor (FP19561 [Page 6-26], FP21109 [Page 6-24])............................. 1
18 580036666 Plug (With O-Ring for Drain) ............................................................................... 1
19 505971539 Fitting .................................................................................................................. 1
20 580078711 Dipstick ............................................................................................................... 1
21 ..... Filter Housing (FP19358 [Page 6-20])................................................................ 1
22 580027573 Nut ...................................................................................................................... 4
23 580093418 Adapter ............................................................................................................... 1
24 580049602 Pressure Switch .................................................................................................. 1
25 580030968 Capscrew ............................................................................................................ 2
26 580056337 Breather .............................................................................................................. 1
27 580056336 Adapter (Breather) .............................................................................................. 1
28 580026621 Nut (Fold Over) ................................................................................................... 2
29 582000485 Hose ................................................................................................................... 1
30 580039911 Hose Clamp ........................................................................................................ 1

A968 ©2023 Yale Materials Handling Corporation 6-9


P21394 07-13

HYDRAULIC HOSES (FIGURE 6-4)


STEERING (→ 9/2022)

6-10 ©2023 Yale Materials Handling Corporation A968


07-13 P21394

HYDRAULIC HOSES
STEERING (→ 9/2022)
KEY:
A: With Telescopic Steering Column
B: With Fixed Steering Column
QTY
ITEM PART NO. DESCRIPTION A B
1 a 580097304 Hose Assy (Steer Axle) .............................................................................. 2 2
1 b 580097305 Hose Assy (Steer Axle) .............................................................................. 2 2
2 580067676 Locknut ....................................................................................................... 2 2
3 580026621 Nut (Fold Over) .......................................................................................... 3 3
4 580049231 Capscrew ................................................................................................... 2 2
5 500412904 Clamp ......................................................................................................... 2 2
6 580019808 Fitting ......................................................................................................... 2 2
6 582010924 Fitting (Alternate Part) ................................................................................ 2 2
7 580030968 Capscrew ................................................................................................... 1 1
8 c 580001836 Clamp ......................................................................................................... 1 1
8 e 518795640 Clamp ......................................................................................................... 1 1
9 580093141 Plate ........................................................................................................... 1 1
10 580093140 Hose Clamp ............................................................................................... 1 1
11 582000443 Hose Assy (Steer Load Sensor) ................................................................. 1 ..
11 582000441 Hose Assy (Steer Load Sensor) ................................................................. .. 1
12 c 582000442 Hose Assy (Steer Supply) .......................................................................... 1 ..
12 d 582026480 Hose Assy (Steer Supply) .......................................................................... 1 ..
12 f 582059481 Hose Assy (Steer Supply) .......................................................................... 1 ..
12 c 582000440 Hose Assy (Steer Supply) .......................................................................... .. 1
12 d 582026481 Hose Assy (Steer Supply) .......................................................................... .. 1
12 f 582059483 Hose Assy (Steer Supply) .......................................................................... .. 1
13 582000447 Hose Assy (Steer Return) .......................................................................... 1 ..
13 582000445 Hose Assy (Steer Return) .......................................................................... .. 1
14 582000448 Hose Assy (Steer Axle) .............................................................................. 2 ..
14 582000446 Hose Assy (Steer Axle) .............................................................................. .. 2
15 504225257 Nut , Foldover ............................................................................................. 2 2
16 580093663 Bracket (Steer Hose) .................................................................................. 2 2
17 582042302
580049011 Capscrew ................................................................................................... 2 2

FOOTNOTES:
a 27-33 in. Battery Compartment d 10/2013 ↔ 12/2016
b 36-40 in. Battery Compartment e 10/2013 →
c → 10/2013 f 12/2016 →

A968 ©2023 Yale Materials Handling Corporation 6-11


P39357 09-22

HYDRAULIC HOSES (FIGURE 6-5)


STEERING (9/2022 →)

6-12 ©2023 Yale Materials Handling Corporation A968


09-22 P39357

HYDRAULIC HOSES
STEERING (9/2022 →)

ITEM PART NO. DESCRIPTION QTY


1 582160203 Hose Assy (Steer Supply) (Fixed Column) ......................................................... 1
1 582160209 Hose Assy (Steer Supply) (Telescopic Column) ................................................. 1
2 582160204 Hose Assy (Steer Return) (Fixed Column) ......................................................... 1
2 582160210 Hose Assy (Steer Return) (Telescopic Column) ................................................. 1
3 582160205 Hose Assy (Steer Left) (Fixed Column) .............................................................. 1
3 582160212 Hose Assy (Steer Left) (Telescopic Column) ...................................................... 1
4 582160206 Hose Assy (Steer Right) (Fixed Column) ............................................................ 1
4 582160213 Hose Assy (Steer Right) (Telescopic Column) .................................................... 1
5 582160185 Hose Assy (Steer Load Sense) (Fixed Column) ................................................. 1
5 582160211 Hose Assy (Steer Load Sense) (Telescopic Column) ......................................... 1
6 504225257 Nut , Foldover ..................................................................................................... 2
7 580093663 Bracket (Steer Hose) .......................................................................................... 2
8 582042302
580049011 Capscrew ............................................................................................................ 2
9 580067676 Locknut ............................................................................................................... 2
10 580097304 Hose Assy (Steer Axle) (27-33in Battery Compartment) .................................... 1
10 580097305 Hose Assy (Steer Axle) (36-40in Battery Compartment) .................................... 1
11 582010924 Fitting .................................................................................................................. 2
12 580093140 Hose Clamp ........................................................................................................ 1
13 580026621 Nut (Fold Over) ................................................................................................... 3
14 518795640 Clamp ................................................................................................................. 1
15 580030968 Capscrew ............................................................................................................ 1
16 580093141 Plate .................................................................................................................... 1
17 580049231 Capscrew ............................................................................................................ 2
18 500412904 Clamp ................................................................................................................. 2

A968 ©2023 Yale Materials Handling Corporation 6-13


P21393 10-18

HYDRAULIC HOSES (FIGURE 6-6)


HOIST, TILT AND AUXILIARY (→ 9/2022)

6-14 ©2023 Yale Materials Handling Corporation A968


10-18 P21393

HYDRAULIC HOSES
HOIST, TILT AND AUXILIARY (→ 9/2022)

ITEM PART NO. DESCRIPTION QTY


1 a d e 582000022 Hose Assy (3 Function) ......................................................................................
f 1
1 b c f 582027458 Hose Assy (3 Function) ...................................................................................... 1
2 a d e 582000021 Hose Assy (3 Function Auxiliary) ........................................................................
f 1
2 b c f 582027458 Hose Assy (3 Function) ...................................................................................... 1
3 580012987 Nut ...................................................................................................................... 4
4 580093140 Hose Clamp ........................................................................................................ 2
5 580093141 Plate .................................................................................................................... 2
6 580030969 Capscrew ............................................................................................................ 2
7 580093956 Tube Clamp ........................................................................................................ 1
8 580030966 Capscrew ............................................................................................................ 1
9 a d f 582000024 Hose Assy (4 Function) ...................................................................................... 1
9 b c f 582027460 Hose Assy (4 Function) ...................................................................................... 1
9 b c f 582043792 Hose Assy (4 Function) ...................................................................................... 1
10 a d f 582000023 Hose Assy (4 Function Auxiliary) ........................................................................ 1
10 b c f 582027459 Hose Assy (4 Function) ...................................................................................... 1
10 b c f 582043791 Hose Assy (4 Function) ...................................................................................... 1
11 580019860 Fitting .................................................................................................................. 4
12 580092578 Hose Assy (LH Tilt) ............................................................................................. 2
12 582048261 Hose Assy (Tilt Line) (Alternate Part) ................................................................. 2
13 580084493 Fitting .................................................................................................................. 2
14 582000025 Hose Assy (Tilt Line) ........................................................................................... 1
14 582039299 Hose Assy (Tilt) .................................................................................................. 2
14 582001889 Hose Assy (Tilt) (Alternate Part) ......................................................................... 2
15 580092923 Hose Assy ........................................................................................................... 1
15 582060361 Hose Assy (Alternate Part) ................................................................................. 1
16 580093302 Hose Assy (Tilt Line RH) .................................................................................... 1
16 582044273 Hose Assy (Alternate Part) ................................................................................. 1
17 a c d 580092576 Hose Assy (Hoist) ............................................................................................... 1
17 b c 582027462 Hose Assy (Hoist) ............................................................................................... 1
17 580094184 Hose Assy (Hoist Line) (With Load Weight Sensor) ........................................... 1
18 505971587 Clamp ................................................................................................................. 1

FOOTNOTES:
a 2 FFL Masts d 4 FFL Masts
b 2 LFL Mast e Before 10/16/2012 also used on 3 FFL.
c 3 FFL Mast f Connection Hoses Control Valve to Mast

A968 ©2023 Yale Materials Handling Corporation 6-15


P39359 09-22

HYDRAULIC HOSE (FIGURE 6-7)


AUXILIARY AND HOIST (9/2022 →)

6-16 ©2023 Yale Materials Handling Corporation A968


09-22 P39359

HYDRAULIC HOSE
AUXILIARY AND HOIST (9/2022 →)

ITEM PART NO. DESCRIPTION QTY


1 b 582160189 Hose Assy (4th Function) ................................................................................... 1
1 d 582160196 Hose Assy (4th Function) ................................................................................... 1
1 a 582160207 Hose Assy (4th Function) ................................................................................... 1
2 b 582160190 Hose Assy (4th Function) ................................................................................... 1
2 d 582160197 Hose Assy (4th Function) ................................................................................... 1
2 a 582160208 Hose Assy (4th Function) ................................................................................... 1
3 c 582160187 Hose Assy (3rd Function) ................................................................................... 1
3 a 582160201 Hose Assy (3rd Function) ................................................................................... 1
4 c 582160188 Hose Assy (3rd Function) ................................................................................... 1
4 a 582160202 Hose Assy (3rd Function) ................................................................................... 1
5 c 582160186 Hose Assy (Hoist) ............................................................................................... 1
5 a 582160200 Hose Assy (Hoist) ............................................................................................... 1
6 580093140 Hose Clamp ........................................................................................................ 2
7 580093141 Plate .................................................................................................................... 2
8 580030969 Capscrew ............................................................................................................ 2
9 580012987 Nut ...................................................................................................................... 3
10 580093956 Tube Clamp ........................................................................................................ 1
11 580030966 Capscrew ............................................................................................................ 1

FOOTNOTES:
a 2FFL/4FFL c 2LFL/3FFL
b 2LFL d 3FFL

A968 ©2023 Yale Materials Handling Corporation 6-17


P39358 09-22

HYDRAULIC HOSES (FIGURE 6-8)


TILT — WITH AND WITHOUT RTST (9/2022 →)

6-18 ©2023 Yale Materials Handling Corporation A968


09-22 P39358

ITEM PART NO. DESCRIPTION QTY


1 582160198 Hose Assy (Tilt 2A) ............................................................................................. 1
2 582160199 Hose Assy (Tilt 2B) ............................................................................................. 1
3 582160192 Hose Assy (Tilt, RH, Rod) ................................................................................... 1
4 582160193 Hose Assy (Tilt, RH, Base) ................................................................................. 1
5 a 580084493 Fitting .................................................................................................................. 2
5 b 582037821 Valve Block (Tilt Control) ..................................................................................... 1
5 b 580074426 Coil ................................................................................................................. 1
5 b 580066420 Kit-Seal ........................................................................................................... 1
6 582160194 Hose Assy (Tilt, LH, Rod) ................................................................................... 1
7 582160195 Hose Assy (Tilt, LH, Base) .................................................................................. 1
8 580019860 Fitting .................................................................................................................. 4

FOOTNOTES:
a w/o RTST b with RTST

A968 ©2023 Yale Materials Handling Corporation 6-19


P19358 10-07

HYDRAULIC FILTER HOUSING (FIGURE 6-9)

6-20 ©2023 Yale Materials Handling Corporation A968


10-07 P19358

HYDRAULIC FILTER HOUSING


ITEM PART NO. DESCRIPTION QTY
580077908 Filter (Hydraulic) ................................................................................................. 1
1 580087580 Cover Assembly ............................................................................................. 1
2 ..... Lid .............................................................................................................. 1
3 ..... Spring ......................................................................................................... 1
4 ..... Seal - Cover ............................................................................................... 1
5 580087585 Housing .......................................................................................................... 1
6 ..... Seal - Quad Ring ............................................................................................ 1
7 315976062 Fitting Assembly ............................................................................................. 1
7 580004501 Plug ............................................................................................................ 1
7 056363300 O-Ring ........................................................................................................ 1
8 580084426 Element (Filter) (Includes O-Ring) ...................................................................... 1
580087581 Kit-Seal ............................................................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 6-21


P19354 07-09

HYDRAULIC PUMP AND MOTOR ASSEMBLY (FIGURE 6-10)


36/48 VOLT

6-22 ©2023 Yale Materials Handling Corporation A968


07-09 P19354

HYDRAULIC PUMP AND MOTOR ASSEMBLY


36/48 VOLT

ITEM PART NO. DESCRIPTION QTY


..... Pump/Motor Assembly ........................................................................................ 1
1 580030970 Capscrew ....................................................................................................... 2
2 580093738 O-Ring Face Seal Ftg ..................................................................................... 1
2 580061267 O-Ring ........................................................................................................ 1
2 052645400 O-Ring ........................................................................................................ 1
3 580052324 Adapter (Suction) ........................................................................................... 1
4 580090103 Hydraulic Pump (FP19353 [Page 6-32])........................................................ 1
5 580088825 Coupling ......................................................................................................... 1
6 580078136
582091440 Hydraulic Motor (FP21109 [Page 6-24])......................................................... 1
6 580078558
582091441 Hydraulic Motor (FP21109 [Page 6-24])......................................................... 1
7 580078369 Bracket (Motor Mount) (Enhanced Performance) .......................................... 1
8 580049231 Capscrew ....................................................................................................... 5
9 580004218
580056528 Nut (Shoulder) ................................................................................................ 3
10 504297796 Washer (Snubbing) ......................................................................................... 3
11 580058597 Motor Mount ................................................................................................... 3
12 580078367 Bracket (Motor Support) ................................................................................. 1
13 580072264 Capscrew ....................................................................................................... 3
14 580078366 Bracket (Motor Support) ................................................................................. 1
15 580078368 Bracket (Motor Mount) .................................................................................... 1
16 580026621 Nut (Fold Over) ................................................................................................... 2
17 580049231 Capscrew ............................................................................................................ 2
18 580073881 Clip ...................................................................................................................... 1
19 580046451 Capscrew ............................................................................................................ 2
20 580027572 Nut ...................................................................................................................... 2
582000941
582002912 Kit-Motor Band (Pump Motor) (UL-EE Option) ................................................... 1

A968 ©2023 Yale Materials Handling Corporation 6-23


P21109 07-09

PUMP MOTOR (FIGURE 6-11)


36/48 VOLT

6-24 ©2023 Yale Materials Handling Corporation A968


07-09 P21109

PUMP MOTOR
36/48 VOLT

ITEM PART NO. DESCRIPTION QTY


580078136
582091440 Hydraulic Motor ................................................................................................... 1
580078558
582091441 Hydraulic Motor ................................................................................................... 1
1 580093454
580010758 Woodruff Key .................................................................................................. 1
2 580091430
015915900 Snap Ring ....................................................................................................... 2
3 580093450 Shield ............................................................................................................. 1
4 580027008
582029216 Ball Bearing .................................................................................................... 2
5 580027009
640046913 Snap Ring ....................................................................................................... 1
6 580093456 Housing (36/48 Volt Standard Performance) .................................................. 1
6 580093448 Housing (36/48 Volt Enhanced Performance) ................................................ 1
7 580093455
580046463
582041829
582096071 Thermal Sensor .............................................................................................. 1
8 580093447 Armature ......................................................................................................... 1
9 580093449 Terminal Post .................................................................................................. 1
10 580091422 Terminal Post .................................................................................................. 1
11 504057795
449022013 Lockwasher .................................................................................................... 3
12 580058291
449015044 Nut .................................................................................................................. 3
13 580009061 Screw ............................................................................................................. 2
14 580031494 O-Ring ............................................................................................................ 1
15 580091425
580011128
582068837 Washer ........................................................................................................... 1
16 580091427 Shield ............................................................................................................. 1
17 580091429
582014889 Sensor Assembly (Speed) .............................................................................. 1
18 582012661 Capscrew ....................................................................................................... 1
19 580093452 O-Ring ............................................................................................................ 1
20 580091428
582012598 Plug ................................................................................................................ 1
21 580093451 Screw ............................................................................................................. 4
582000941
582002912 Kit-Motor Band (Pump Motor) ............................................................................. 1

A968 ©2023 Yale Materials Handling Corporation 6-25


P19561 05-08

HYDRAULIC PUMP AND MOTOR ASSEMBLY (FIGURE 6-12)


72/80 VOLT

6-26 ©2023 Yale Materials Handling Corporation A968


05-08 P19561

HYDRAULIC PUMP AND MOTOR ASSEMBLY


72/80 VOLT

ITEM PART NO. DESCRIPTION QTY


1 580091334 Electric Motor (FP21110 [Page 6-28])................................................................ 1
2 580072264 Capscrew ............................................................................................................ 1
3 580027573 Nut ...................................................................................................................... 5
4 582002717 Bracket ................................................................................................................ 1
5 580049231 Capscrew ............................................................................................................ 5
6 580078367 Bracket (Motor Support) ..................................................................................... 1
7 580058597 Motor Mount ........................................................................................................ 1
8 504297796 Washer (Snubbing) ............................................................................................. 3
9 580004218
580056528 Nut (Shoulder) .................................................................................................... 3
10 580092379 Motor Mount ........................................................................................................ 2
11 580092081 Bracket (Motor Support) ..................................................................................... 1
12 580030966 Capscrew ............................................................................................................ 3
13 580092080 Bracket (Motor Mount) ........................................................................................ 1
14 580056886 Capscrew ............................................................................................................ 2
15 580052324 Adapter (Suction) ................................................................................................ 1
16 580030970 Capscrew ............................................................................................................ 2
17 580091333 Hydraulic Pump (FP20373 [Page 6-34])............................................................. 1
18 580093738 O-Ring Face Seal Ftg ......................................................................................... 1
18 580061267 O-Ring ............................................................................................................ 1
18 052645400 O-Ring ............................................................................................................ 1
19 580073881 Clip ...................................................................................................................... 1
20 580026621 Nut (Fold Over) ................................................................................................... 2
21 580046451 Capscrew ............................................................................................................ 2
22 580027572 Nut ...................................................................................................................... 2
582000941
582002912 Kit-Motor Band (Pump Motor) (UL-EE Option) ................................................... 1

A968 ©2023 Yale Materials Handling Corporation 6-27


P21110 05-11

PUMP MOTOR (FIGURE 6-13)


72/80 VOLT — ENHANCED PERFORMANCE

6-28 ©2023 Yale Materials Handling Corporation A968


05-11 P21110

PUMP MOTOR
72/80 VOLT – ENHANCED PERFORMANCE

ITEM PART NO. DESCRIPTION QTY


580091334 Electric Motor (Enhanced Performance) ............................................................. 1
1 580059753 Ring (Input Shaft Seal) ................................................................................... 1
2 580091430
015915900 Snap Ring ....................................................................................................... 2
3 580093495
582012597 Shield ............................................................................................................. 1
4 580027008
582029216 Ball Bearing .................................................................................................... 2
5 580027009
640046913 Snap Ring ....................................................................................................... 1
6 580093530 Housing (With Stator) ..................................................................................... 1
7 580059760 Sensor (Temperature) .................................................................................... 1
8 580059762 Connector ....................................................................................................... 1
9 580093492 Armature ......................................................................................................... 1
10 580031494 O-Ring ............................................................................................................ 1
11 580091425
580011128
582068837 Washer ........................................................................................................... 1
12 580093449 Terminal Post .................................................................................................. 1
13 580093494 Bracket ........................................................................................................... 1
14 580060661 Terminal .......................................................................................................... 1
15 504057795
449022013 Lockwasher .................................................................................................... 3
16 580058291
449015044 Nut .................................................................................................................. 3
17 582011499 Screw ............................................................................................................. 2
18 582014890 Capscrew ....................................................................................................... 1
19 580091429
582014889 Sensor Assembly (Speed) .............................................................................. 1
19 580059765
278130800 Connector (4 Way) ..................................................................................... 1
19 278131700 Pin Terminal ............................................................................................... 4
19 580040456 Wire Seal (Yellow) ...................................................................................... 4
a 580059763
580097059 Contact ....................................................................................................... 6
a 580059764
272479200 Wire Seal .................................................................................................... 6
20 580093496 Shield (Non Drive End) ................................................................................... 1
21 580093501 Bracket (Mounting) ......................................................................................... 1
22 580093500 Spacer (Fan Cover) ........................................................................................ 3
23 582014891 Washer ........................................................................................................... 3
24 932200902 Capscrew ....................................................................................................... 3
25 580093498 Bushing (Retaining) ........................................................................................ 1
26 580093497
582003581 Fan (Cooling) .................................................................................................. 1
26 580093497
582003581 Fan (Cooling) .................................................................................................. 1
26 580093531 Bushing (Fan) ............................................................................................. 1
27 580022964 Capscrew ....................................................................................................... 3
28 580093451 Screw ............................................................................................................. 4

A968 ©2023 Yale Materials Handling Corporation 6-29


P21110 05-11

PUMP MOTOR
72/80 VOLT – ENHANCED PERFORMANCE

ITEM PART NO. DESCRIPTION QTY


29 580093499 Cover (Fan) .................................................................................................... 1
30 580093529 Gear (For Speed Sensor) ............................................................................... 1
31 580059773 Screw ............................................................................................................. 3
32 520042832 Washer ........................................................................................................... 3
a 580010759 Ring ................................................................................................................ 1

FOOTNOTES:
a Not Illustrated

6-30 ©2023 Yale Materials Handling Corporation A968


05-11 P21110

NOTES

A968 ©2023 Yale Materials Handling Corporation 6-31


P19353 10-07

HYDRAULIC PUMP (FIGURE 6-14)

6-32 ©2023 Yale Materials Handling Corporation A968


10-07 P19353

HYDRAULIC PUMP
ITEM PART NO. DESCRIPTION QTY
580090103 Hydraulic Pump .................................................................................................. 1
1 ..... Gear Housing ................................................................................................. 1
2 580069353 Flange ............................................................................................................ 1
3 580059913 Clip ................................................................................................................. 1
4 580059910 Key ................................................................................................................. 1
5 ..... Snap Ring ....................................................................................................... 1
6 ..... Oil Seal ........................................................................................................... 1
7 ..... Seal Plate ....................................................................................................... 2
8 ..... Back-Up .......................................................................................................... 2
9 580094380 Drive Gear ...................................................................................................... 1
10 580069355 Side Plate ....................................................................................................... 2
11 580086893 Cover Plate ..................................................................................................... 1
12 ..... Driven Gear .................................................................................................... 1
13 580069356 Screw ............................................................................................................. 4
14 580054028 Dowel ............................................................................................................. 4
15 580012159 Kit-Seal ........................................................................................................... 1
16 580094381 Gear Set ......................................................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 6-33


P20373 10-08

HYDRAULIC PUMP (FIGURE 6-15)


19 CC

6-34 ©2023 Yale Materials Handling Corporation A968


10-08 P20373

HYDRAULIC PUMP
19 CC

ITEM PART NO. DESCRIPTION QTY


580091333 Hydraulic Pump .................................................................................................. 1
1 580095095 Gear Set ......................................................................................................... 1
1 ..... Gear - Driven .............................................................................................. 1
1 ..... Drive Gear .................................................................................................. 1
2 ..... Seal (Plate) ..................................................................................................... 2
3 ..... Back-Up .......................................................................................................... 2
4 ..... Seal ................................................................................................................ 1
5 580054028 Dowel ............................................................................................................. 4
6 580069356 Screw ............................................................................................................. 4
7 580069355 Side Plate ....................................................................................................... 2
8 580086893 Cover Plate ..................................................................................................... 1
9 580095096 Flange ............................................................................................................ 1
10 ..... Plate (Gear) .................................................................................................... 1
11 a 580086895 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Input Shaft Sealing Ring is not included. See
Hydraulic Motor for correct part.

A968 ©2023 Yale Materials Handling Corporation 6-35


P19711 09-09

MANUAL CONTROL LEVERS (FIGURE 6-16)


(→ S/N A968N02287H)

6-36 ©2023 Yale Materials Handling Corporation A968


09-09 P19711

MANUAL CONTROL LEVERS


(→ S/N A968N02287H)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580096665 Cover (Upper Rear) (Upper Rear) .............................................................. 1 1
2 580088640 Handle (Palm Side Blank Half) ................................................................... 3 4
3 580088643 Handle (Clamp Switch Blank Half) ............................................................. 1 1
4 580085613 Push Button Switch (Included with Manual Interlock Wire Harness) ......... 1 1
5 580088641 Handle (Finger Side Blank Half) (Finger Side Blank Half) ......................... 1 2
6 580088641 Handle (Finger Side Blank Half) ................................................................. 1 1
7 580094141 Handle (Forward / Reverse Switch Half) (Fwd/Rev Switch Half) ............... 1 1
8 580094142 Cup ............................................................................................................. 1 1
9 580086581 Switch - Directional Control ........................................................................ 1 1
9 582098596 Switch , Directional Control (Alternate Part) ............................................... 1 1
10 580093212 Retainer ...................................................................................................... 1 1
11 580092732 Capscrew ................................................................................................... 11 14
12 504060717 Screw ......................................................................................................... 2 2
13 580094902 Lever .......................................................................................................... .. 1
14 580094903 Lever .......................................................................................................... 1 1
15 580094904 Lever .......................................................................................................... 1 1
16 580085612 Wire Harness (Manual Interlock) ................................................................ 1 1
17 580094905 Lever .......................................................................................................... 1 1
17 a 582004277 Lever .......................................................................................................... 1 1
18 582000358 Mounting Weldment ................................................................................... 1 1
19 580030966 Capscrew ................................................................................................... 1 1
20 580092519 Wire Harness (Manual Hydraulics) (FP19738 [Page 2-127])..................... 1 1
21 580058269 Capscrew ................................................................................................... 3 3
22 580056666 Washer ....................................................................................................... 3 3
23 580044129 Isolator ....................................................................................................... 3 3
24 580060019 Nut .............................................................................................................. 4 4
25 580030966 Capscrew ................................................................................................... 1 1
26 ..... Clip ............................................................................................................. 1 1
27 580056613 Fastener ..................................................................................................... 1 1
28 580012987 Nut .............................................................................................................. 1 1
29 580049840 Capscrew ................................................................................................... 3 3
30 580038063 E-Ring ........................................................................................................ 2 2
31 580093017 Washer ....................................................................................................... AR AR
32 580093016 Spacer ........................................................................................................ 1 ..
33 580081792 Bushing ...................................................................................................... 6 8
34 580093015 Pin .............................................................................................................. 1 1
35 580056840 Locking Ring Cotter Pin ............................................................................. 6 8
36 580090635 Pin .............................................................................................................. 3 4
37 580092526 Latch .......................................................................................................... 1 1
38 ..... Nut .............................................................................................................. 1 1
39 580092632 Handle ........................................................................................................ 1 1
40 580090614 Plate (Low Hood) ....................................................................................... 3 4
41 932727901 Capscrew ................................................................................................... 4 4
42 580092525 Bracket Wldmt (Upper) ............................................................................... 1 1
43 580038834 Capscrew ................................................................................................... 7 7

A968 ©2023 Yale Materials Handling Corporation 6-37


P19711 09-09

MANUAL CONTROL LEVERS


(→ S/N A968N02287H)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
44 580027572 Nut .............................................................................................................. 1 1
45 580049231 Capscrew ................................................................................................... 4 4
46 580095072 Washer ....................................................................................................... 2 2
47 580000868 Locking Cotter Pin ...................................................................................... 2 2
48 580086939 Rubber Mount ............................................................................................ 2 2
49 580027573 Nut .............................................................................................................. 5 5
50 580092527
582004475 Striker Bolt .................................................................................................. 1 1
51 580092619 Pin .............................................................................................................. 3 4
52 580092620 Pin .............................................................................................................. 2 2
53 580092524 Bracket Wldmt ............................................................................................ 1 1
54 580090088
582001502 Cover (Upper Front) ................................................................................... 1 1
55 582000185 Cover (Lower) ............................................................................................ 1 1
56 580092120 Push Button Switch (Emergency Disconnect) ............................................ 1 1
57 580090091
582001835 Cover .......................................................................................................... 1 ..

FOOTNOTES:
a For use with Drive-Thru Rack option.

6-38 ©2023 Yale Materials Handling Corporation A968


09-09 P19711

NOTES

A968 ©2023 Yale Materials Handling Corporation 6-39


P26838 08-13

MANUAL CONTROL LEVERS (FIGURE 6-17)


THREE FUNCTION (S/N A968N02288H ↔ 9/2022)

6-40 ©2023 Yale Materials Handling Corporation A968


08-13 P26838

MANUAL CONTROL LEVERS


THREE FUNCTION (S/N A968N02288H ↔ 9/2022)
KEY:
A: With Foot Directional Control Option
B: With Seat Directional Control Option
QTY
ITEM PART NO. DESCRIPTION A B
1 580096665 Cover (Upper Rear) (Upper Rear) .............................................................. 1 1
2 580088640 Handle (Palm Side Blank Half) (Aux. 1 Lever) ........................................... 1 1
2 a 582004279 Handle (Aux. 1 Lever) ................................................................................ 1 1
3 580088641 Handle (Finger Side Blank Half) (w/o Clamping) ....................................... 1 1
3 580088643 Handle (Clamp Switch Blank Half) (Finger Side w/ Clamping) .................. 1 1
3 a 582004280 Handle (Finger Side Blank w/o Clamping) ................................................. 1 1
3 a 582004281 Handle (Finger Side w/ Clamping) ............................................................. 1 1
4 580085612 Wire Harness (Manual Interlock) (w/ Clamping Lever) (FP22147 [Page
2-186])......................................................................................................... 1 1
4 580085613 Push Button Switch (Included with Manual Interlock Wire Harness) ..... 1 1
5 580088640 Handle (Palm Side Blank Half) ................................................................... 2 2
6 580088641 Handle (Finger Side Blank Half) ................................................................. 1 1
7 580088641 Handle (Finger Side Blank Half) ................................................................. 1 ..
7 580094141 Handle (Forward / Reverse Switch Half) .................................................... .. 1
8 580094142 Cup ............................................................................................................. .. 1
9 580086581 Switch - Directional Control ........................................................................ .. 1
9 582098596 Switch , Directional Control (Alternate Part) ............................................... .. 1
10 580093212 Retainer ...................................................................................................... .. 1
11 582095972 Capscrew ................................................................................................... 11 11
12 580001206 Screw ......................................................................................................... .. 2
13 580094903 Lever (Lift) .................................................................................................. 1 1
14 580094904 Lever (Tilt) .................................................................................................. 1 1
15 580094905 Lever (Aux. 1) ............................................................................................. 1 1
15 a 582004277 Lever (Aux. 1) ............................................................................................. 1 1
15 a 582005065 Lever (Aux. 1) (Optional) ............................................................................ 1 1
16 580090091
582001835 Cover .......................................................................................................... 1 1
17 580092120 Push Button Switch (Emergency Disconnect) ............................................ 1 1
17 582065897 Block Push Button Contact .................................................................... 1 1
18 582005592 Mounting Weldment ................................................................................... 1 1
19 580030966 Capscrew ................................................................................................... 2 2
20 b 580092519 Wire Harness (Manual Hydraulics) (FP19710 [Page 2-166])..................... 1 1
20 c 582039329 Wire Harness (Manual Hydraulics) (FP28636 [Page 2-167])..................... 1 1
21 580058269 Capscrew ................................................................................................... 3 3
22 580056666 Washer ....................................................................................................... 3 3
23 580044129 Isolator ....................................................................................................... 3 3
24 500583902 Pin .............................................................................................................. 3 3
25 580056840 Locking Ring Cotter Pin ............................................................................. 3 3
26 ..... Clip ............................................................................................................. 1 1
27 580056613 Fastener ..................................................................................................... 1 1
28 582005843 Plate ........................................................................................................... 3 3
29 580038834 Capscrew ................................................................................................... 6 6
30 580038063 E-Ring ........................................................................................................ 2 2
31 580093017 Washer ....................................................................................................... AR AR
32 580093016 Spacer ........................................................................................................ 1 1

A968 ©2023 Yale Materials Handling Corporation 6-41


P26838 08-13

MANUAL CONTROL LEVERS


THREE FUNCTION (S/N A968N02288H ↔ 9/2022)
KEY:
A: With Foot Directional Control Option
B: With Seat Directional Control Option
QTY
ITEM PART NO. DESCRIPTION A B
33 580081792 Bushing ...................................................................................................... 6 6
34 580093015 Pin .............................................................................................................. 1 1
35 580056840 Locking Ring Cotter Pin ............................................................................. 3 3
36 580090635 Pin .............................................................................................................. 3 3
37 580092526 Latch .......................................................................................................... 1 1
38 580049840 Capscrew ................................................................................................... 3 3
39 580092632 Handle ........................................................................................................ 1 1
40 580012987 Nut .............................................................................................................. 1 1
41 580038834 Capscrew ................................................................................................... 5 5
42 582004977 Bracket Wldmt ............................................................................................ 1 1
43 449015036 Locknut ....................................................................................................... 1 1
43 a 580027572 Nut .............................................................................................................. 1 1
44 449021006 Washer ....................................................................................................... 1 1
45 580092527
582004475 Striker Bolt .................................................................................................. 1 1
46 449015098 Nut .............................................................................................................. 2 2
47 582005840 Rubber Mount ............................................................................................ 2 2
48 504226242 Washer ....................................................................................................... 2 2
49 580092620 Pin .............................................................................................................. 2 2
50 580095072 Washer ....................................................................................................... 2 2
51 580000868 Locking Cotter Pin ...................................................................................... 2 2
52 580027573 Nut .............................................................................................................. 1 1
53 582000185 Cover (Lower) ............................................................................................ 1 1
54 580090088
582001502 Cover (Upper Front) ................................................................................... 1 1

FOOTNOTES:
a With Drive-Thru Rack Overhead Guard c 11/2014 →
b → 11/2014

6-42 ©2023 Yale Materials Handling Corporation A968


08-13 P26838

NOTES

A968 ©2023 Yale Materials Handling Corporation 6-43


P39361 10-22

MANUAL CONTROL LEVERS (FIGURE 6-18)


THREE-FUNCTION (9/2022 →)

6-44 ©2023 Yale Materials Handling Corporation A968


10-22 P39361

MANUAL CONTROL LEVERS


THREE-FUNCTION (9/2022 →)

ITEM PART NO. DESCRIPTION QTY


1 582154617 Bracket Wldmt (M-Hyd Lower) ............................................................................ 1
2 582154616 Bracket (M-Hyd Upper) ....................................................................................... 1
3 582056355 Bracket - Latch Bracket .................................................................................. 1
4 582056356 Lever - release ............................................................................................... 1
5 582056101 Rivet - shoulder 16 ......................................................................................... 2
6 582056100 Rivet - shoulder 6 ........................................................................................... 1
7 582056357 Spring ............................................................................................................. 2
8 582169413 Insert .............................................................................................................. 1
9 580092632 Handle ............................................................................................................ 1
10 582056354 Rubber Mount ................................................................................................. 1
11 504226242 Washer ........................................................................................................... 1
12 449015098 Nut .................................................................................................................. 1
13 582084046 Bolt - shoulder ..................................................................................................... 2
14 582059033 Washer ............................................................................................................... 2
15 580038834 Capscrew ............................................................................................................ 13
16 582155057 Lever ................................................................................................................... 1
17 582098143 Link (Upper) .................................................................................................... 3
18 580090635 Pin .................................................................................................................. 6
19 580056840 Locking Ring Cotter Pin .................................................................................. 6
19 580056840 Locking Ring Cotter Pin ...................................................................................... 3
20 582057887 Link - idler arm ................................................................................................ 3
21 582154615 Link (Lower) .................................................................................................... 3
22 580081792 Bushing .......................................................................................................... 6
23 582155058 Lever ................................................................................................................... 1
24 582155059 Lever ................................................................................................................... 1
25 580093016 Spacer ................................................................................................................ 2
26 580093015 Pin ....................................................................................................................... 1
27 580093017 Washer ............................................................................................................... 2
28 580038063 E-Ring ................................................................................................................. 4
29 582056353 Pin - pivot ............................................................................................................ 1
30 582057892 Spacer - 12mm shaft .......................................................................................... 2
31 500583902 Pin ....................................................................................................................... 3
32 580096665 Cover (Upper Rear) ............................................................................................ 1
33 580092120 Push Button Switch (Emergency Disconnect) .................................................... 1
34 582095972 Capscrew ............................................................................................................ 4
35 582000185 Cover (Lower) ..................................................................................................... 1
36 580090088
582001502 Cover (Upper Front) ............................................................................................ 1
37 580088641 Handle (Finger Side Blank Half) ......................................................................... 1
38 580088640 Handle (Palm Side Blank Half) ........................................................................... 3
39 580056613 Fastener .............................................................................................................. 2
40 582000137 Clip ...................................................................................................................... 2
41 580026621 Nut (Fold Over) ................................................................................................... 2
42 580012987 Nut ...................................................................................................................... 2
43 580030966 Capscrew ............................................................................................................ 4
44 580090091
582001835 Cover .................................................................................................................. 1
45 582164359 Wire Harness (Manual Hydraulics) ..................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 6-45


P26839 08-13

MANUAL CONTROL LEVERS (FIGURE 6-19)


FOUR FUNCTION (S/N A968N02288H ↔ 9/2022)

6-46 ©2023 Yale Materials Handling Corporation A968


08-13 P26839

MANUAL CONTROL LEVERS


FOUR FUNCTION (S/N A968N02288H ↔ 9/2022)
KEY:
A: With Foot Directional Control Option
B: With Seat Directional Control
QTY
ITEM PART NO. DESCRIPTION A B
1 580096665 Cover (Upper Rear) .................................................................................... 1 1
2 580088640 Handle (Palm Side Blank Half) (Lift, Tilt, Aux. 1 and Aux. 2 Levers) ......... 4 4
3 580088641 Handle (Finger Side Blank Half) (w/o Clamping) ....................................... 1 1
3 580088643 Handle (Clamp Switch Blank Half) (Finger Side w/ Clamping) .................. 1 1
4 580085612 Wire Harness (Manual Interlock) (w/ Clamping Lever) (FP22147 [Page
2-186])......................................................................................................... 1 1
4 580085613 Push Button Switch (Included with Manual Interlock Wire Harness) ..... 1 1
5 580088641 Handle (Finger Side Blank Half) ................................................................. 1 1
6 580088641 Handle (Finger Side Blank Half) ................................................................. 1 1
7 580088641 Handle (Finger Side Blank Half) ................................................................. 1 ..
7 580094141 Handle (Forward / Reverse Switch Half) .................................................... .. 1
8 580094142 Cup ............................................................................................................. .. 1
9 580086581 Switch - Directional Control ........................................................................ .. 1
9 582098596 Switch , Directional Control (Alternate Part) ............................................... .. 1
10 580093212 Retainer ...................................................................................................... .. 1
11 582095972 Capscrew ................................................................................................... 14 14
12 580001206 Screw ......................................................................................................... .. 2
13 580094902 Lever (Lift) .................................................................................................. 1 1
14 580094903 Lever (Tilt) .................................................................................................. 1 1
15 580094904 Lever (Aux. 1) ............................................................................................. 1 1
16 580094905 Lever (Aux. 2) ............................................................................................. 1 1
17 580092120 Push Button Switch (Emergency Disconnect) ............................................ 1 1
17 582065897 Block Push Button Contact .................................................................... 1 1
18 582005592 Mounting Weldment ................................................................................... 1 1
19 580030966 Capscrew ................................................................................................... 2 2
20 a 580092519 Wire Harness (Manual Hydraulics) (FP19710 [Page 2-166])..................... 1 1
20 b 582039329 Wire Harness (Manual Hydraulics) (FP28636 [Page 2-167])..................... 1 1
21 580058269 Capscrew ................................................................................................... 3 3
22 580056666 Washer ....................................................................................................... 3 3
23 580044129 Isolator ....................................................................................................... 3 3
24 500583902 Pin .............................................................................................................. 4 4
25 580056840 Locking Ring Cotter Pin ............................................................................. 4 4
26 ..... Clip ............................................................................................................. 1 1
27 580056613 Fastener ..................................................................................................... 1 1
28 582005843 Plate ........................................................................................................... 4 4
29 580038834 Capscrew ................................................................................................... 6 6
30 580038063 E-Ring ........................................................................................................ 2 2
31 580093017 Washer ....................................................................................................... AR AR
32 580090088
582001502 Cover (Upper Front) ................................................................................... 1 1
33 580081792 Bushing ...................................................................................................... 8 8
34 580093015 Pin .............................................................................................................. 1 1
35 580056840 Locking Ring Cotter Pin ............................................................................. 4 4
36 580090635 Pin .............................................................................................................. 4 4
37 580092526 Latch .......................................................................................................... 1 1

A968 ©2023 Yale Materials Handling Corporation 6-47


P26839 08-13

MANUAL CONTROL LEVERS


FOUR FUNCTION (S/N A968N02288H ↔ 9/2022)
KEY:
A: With Foot Directional Control Option
B: With Seat Directional Control
QTY
ITEM PART NO. DESCRIPTION A B
38 580049840 Capscrew ................................................................................................... 3 3
39 580092632 Handle ........................................................................................................ 1 1
40 580012987 Nut .............................................................................................................. 1 1
41 580038834 Capscrew ................................................................................................... 5 5
42 582004977 Bracket Wldmt ............................................................................................ 1 1
43 449015036 Locknut ....................................................................................................... 1 1
44 449021006 Washer ....................................................................................................... 1 1
45 580092527
582004475 Striker Bolt .................................................................................................. 1 1
46 449015098 Nut .............................................................................................................. 2 2
47 582005840 Rubber Mount ............................................................................................ 2 2
48 504226242 Washer ....................................................................................................... 2 2
49 580092620 Pin .............................................................................................................. 2 2
50 580095072 Washer ....................................................................................................... 2 2
51 580000868 Locking Cotter Pin ...................................................................................... 2 2
52 580027573 Nut .............................................................................................................. 1 1
53 582000185 Cover (Lower) ............................................................................................ 1 1

FOOTNOTES:
a → 11/2014 b 11/2014 →

6-48 ©2023 Yale Materials Handling Corporation A968


08-13 P26839

NOTES

A968 ©2023 Yale Materials Handling Corporation 6-49


P39362 10-22

MANUAL CONTROL LEVERS (FIGURE 6-20)


FOUR FUNCTION (9/2022 →)

6-50 ©2023 Yale Materials Handling Corporation A968


10-22 P39362

MANUAL CONTROL LEVERS


FOUR FUNCTION (9/2022 →)

ITEM PART NO. DESCRIPTION QTY


1 582154617 Bracket Wldmt (M-Hyd Lower) ............................................................................ 1
2 582154616 Bracket (M-Hyd Upper) ....................................................................................... 1
3 582056355 Bracket - Latch Bracket .................................................................................. 1
4 582056356 Lever - release ............................................................................................... 1
5 582056101 Rivet - shoulder 16 ......................................................................................... 2
6 582056100 Rivet - shoulder 6 ........................................................................................... 1
7 582056357 Spring ............................................................................................................. 2
8 582169413 Insert .............................................................................................................. 1
9 580092632 Handle ............................................................................................................ 1
10 582056354 Rubber Mount ................................................................................................. 1
11 504226242 Washer ........................................................................................................... 1
12 449015098 Nut .................................................................................................................. 1
13 582084046 Bolt - shoulder ..................................................................................................... 2
14 582059033 Washer ............................................................................................................... 2
15 580038834 Capscrew ............................................................................................................ 13
16 582155056 Lever ................................................................................................................... 1
17 582155057 Lever ................................................................................................................... 1
18 582155058 Lever ................................................................................................................... 1
19 582155059 Lever ................................................................................................................... 1
20 582098143 Link (Upper) .................................................................................................... 4
21 580090635 Pin .................................................................................................................. 8
22 580056840 Locking Ring Cotter Pin .................................................................................. 8
22 580056840 Locking Ring Cotter Pin ...................................................................................... 4
23 582057887 Link - idler arm ................................................................................................ 4
24 582154615 Link (Lower) .................................................................................................... 4
25 580081792 Bushing .......................................................................................................... 8
26 580093015 Pin ....................................................................................................................... 1
27 582056353 Pin - pivot ............................................................................................................ 1
28 580093017 Washer ............................................................................................................... 2
29 580038063 E-Ring ................................................................................................................. 4
30 582057892 Spacer - 12mm shaft .......................................................................................... 2
31 500583902 Pin ....................................................................................................................... 4
32 580096665 Cover (Upper Rear) ............................................................................................ 1
33 580092120 Push Button Switch (Emergency Disconnect) .................................................... 1
34 582095972 Capscrew ............................................................................................................ 5
35 582000185 Cover (Lower) ..................................................................................................... 1
36 580090088
582001502 Cover (Upper Front) ............................................................................................ 1
37 580088641 Handle (Finger Side Blank Half) ......................................................................... 1
38 580088640 Handle (Palm Side Blank Half) ........................................................................... 4
39 580056613 Fastener .............................................................................................................. 2
40 582000137 Clip ...................................................................................................................... 2
41 580026621 Nut (Fold Over) ................................................................................................... 2
42 580012987 Nut ...................................................................................................................... 2
43 580030966 Capscrew ............................................................................................................ 4
44 582164359 Wire Harness (Manual Hydraulics) ..................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 6-51


P19368 06-10

HYDRAULIC VALVE ASSEMBLY (FIGURE 6-21)


MANUAL — THREE AND FOUR FUNCTION (→ 12/2016)

6-52 ©2023 Yale Materials Handling Corporation A968


06-10 P19368

HYDRAULIC VALVE ASSEMBLY


MANUAL – THREE AND FOUR FUNCTION (→ 12/2016)
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 ..... Hydraulic Control Valve Assembly (FP20692 [Page 6-56])....................... 1 1
2 062254800 Fitting ......................................................................................................... 1 1
2 052645500 O-Ring ................................................................................................... 1 1
3 580020577 Fitting (UNF 90 Deg.) ................................................................................. 1 1
4 a 580096080 Check Valve ............................................................................................... 1 1
4 c 580019808 Fitting ......................................................................................................... 1 1
4 504155200 O-Ring ................................................................................................... 1 1
5 a 580019897 Fitting ......................................................................................................... 1 1
6 582055453
580055804 Fitting ......................................................................................................... 1 2
7 580039349 Fitting ......................................................................................................... 3 4
8 580019817 Fitting ......................................................................................................... 1 1
9 580039347 Fitting ......................................................................................................... 1 1
10 315976070 Fitting ......................................................................................................... 2 2
10 052645200 O-Ring ................................................................................................... 1 1
11 b 580064733
582087407 Pressure Transducer (Load Weight Indicator) ........................................... 1 1
11 d 580096842
582087405
580096842 Pressure Transducer (Load Sensing) (Optional) ....................................... 1 1
12 580089702 T-Fitting (Load Sensing) (Optional) ............................................................ 1 1

FOOTNOTES:
a → 10/2013 c 10/2013 →
b → 11/2008 d 11/2008 →

A968 ©2023 Yale Materials Handling Corporation 6-53


P32868 10-16

HYDRAULIC VALVE ASSEMBLY (FIGURE 6-22)


MANUAL CONTROL — THREE AND FOUR FUNCTION (12/2016 →) (12/2016 ↔ 9/2022)

6-54 ©2023 Yale Materials Handling Corporation A968


10-16 P32868

HYDRAULIC VALVE ASSEMBLY


MANUAL CONTROL – THREE AND FOUR FUNCTION (12/2016 →) (12/2016 ↔ 9/2022)
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 ..... Hydraulic Control Valve Assembly (FP32869 [Page 6-60])....................... 1 1
2 062254800 Fitting ......................................................................................................... 1 1
2 052645500 O-Ring ................................................................................................... 1 1
3 580020577 Fitting (UNF 90 Deg.) ................................................................................. 1 1
4 580096080 Check Valve ............................................................................................... 1 1
5 580019897 Fitting ......................................................................................................... 1 1
6 582055453
580055804 Fitting ......................................................................................................... 1 2
7 580039349 Fitting ......................................................................................................... 3 4
8 580019817 Fitting ......................................................................................................... 1 1
9 580039347 Fitting ......................................................................................................... 1 1
10 315976070 Fitting ......................................................................................................... 2 2
10 052645200 O-Ring ................................................................................................... 1 1
11 580096842
582087405
580096842 Pressure Transducer (Load Sensing) (Optional) ....................................... 1 1
12 580089702 T-Fitting (Load Sensing) (Optional) ............................................................ 1 1

A968 ©2023 Yale Materials Handling Corporation 6-55


P20692 02-09

HYDRAULIC CONTROL VALVE (FIGURE 6-23)


MANUAL — THREE AND F0UR FUNCTION (→ 12/2016)

6-56 ©2023 Yale Materials Handling Corporation A968


02-09 P20692

HYDRAULIC CONTROL VALVE


MANUAL – THREE AND F0UR FUNCTION (→ 12/2016)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
a c 580078602 Hydraulic Control Valve Assembly (Without Clamping) ............................. 1 ..
a d 582006974 Hydraulic Control Valve Assembly (Without Clamping) ............................. 1 ..
b c 580078603 Hydraulic Control Valve Assembly (Without Clamping) ............................. 1 ..
b d 582006975 Hydraulic Control Valve Assembly (Without Clamping) ............................. 1 ..
a c 580083614 Hydraulic Control Valve Assembly (With Clamping) .................................. 1 ..
a d 582006978 Hydraulic Control Valve Assembly (With Clamping) .................................. 1 ..
b c 580083615 Hydraulic Control Valve Assembly (With Clamping) .................................. 1 ..
b d 582006979 Hydraulic Control Valve Assembly (With Clamping) .................................. 1 ..
a c 580078604 Hydraulic Control Valve Assembly (Without Clamping) ............................. .. 1
a d 582006976 Hydraulic Control Valve Assembly (Without Clamping) ............................. .. 1
b c 580078605 Hydraulic Control Valve Assembly (Without Clamping) ............................. .. 1
b d 582006977 Hydraulic Control Valve Assembly (Without Clamping) ............................. .. 1
a c 580083617 Hydraulic Control Valve Assembly (With Clamping) .................................. .. 1
a d 582006980 Hydraulic Control Valve Assembly (With Clamping) .................................. .. 1
b c 580083618 Hydraulic Control Valve Assembly (With Clamping) .................................. .. 1
b d 582006981 Hydraulic Control Valve Assembly ............................................................. .. 1
1 580095977
582050215 Solenoid - M-HYD locking ...................................................................... 1 1
2 580096100 Valve Section (End Aux) (Without Clamping) (FP20830 [Page 6-64]).. 1 1
2 524333747 Valve Section (End Aux) (With Clamping) (FP20830 [Page 6-64])....... 1 1
3 580096102 Valve Section (Dual Aux Section) (FP20830 [Page 6-64]).................... .. 1
4 b c 580096101 Valve Section (Tilt) (FP20830 [Page 6-64])........................................... 1 1
4 b d 582016101
582029163 Valve Section (Tilt) (FP20830 [Page 6-64])........................................... 1 1
4 a c 580096099 Valve Section (Tilt) (FP20830 [Page 6-64])........................................... 1 1
4 a d 582016100
582029162 Valve Section (Tilt) (FP20830 [Page 6-64])........................................... 1 1
5 580095227 Lowering Control Valve .......................................................................... 1 1
5 580095335 O-Ring ................................................................................................... 1 1
6 580096098 Valve Section (Lift) (FP20830 [Page 6-64])........................................... 1 1
7 a 580095239
582029159 Relief Valve ............................................................................................ 1 1
7 b 580095249
582029160 Relief Valve ............................................................................................ 1 1
8 a 580096097 Valve Section (Inlet) (FP20832 [Page 6-80])......................................... 1 1
8 b 580096104 Valve Section (Inlet) (FP20832 [Page 6-80])......................................... 1 1
9 580095327 Capscrew (With Spool Lock) ................................................................. 4 4
9 580032779 Capscrew (Without Spool Lock) ............................................................ 4 4
10 580095240
580096105
582029426
582048789 Relief Valve (Tilt) .................................................................................... 1 1
11 ..... Sensor ................................................................................................... 1 1
11 580095685 Spring .................................................................................................... 1 1

A968 ©2023 Yale Materials Handling Corporation 6-57


P20692 02-09

HYDRAULIC CONTROL VALVE


MANUAL – THREE AND F0UR FUNCTION (→ 12/2016)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
580095683 Kit-Sensor .............................................................................................. 1 1

FOOTNOTES:
a ERC045-55VG c → S/N A968N02497H
b ERC060-70VG d S/N A968N02498H →

6-58 ©2023 Yale Materials Handling Corporation A968


02-09 P20692

NOTES

A968 ©2023 Yale Materials Handling Corporation 6-59


P32869 10-16

HYDRAULIC CONTROL VALVE (FIGURE 6-24)


MANUAL — THREE AND F0UR FUNCTION (12/2016 ↔ 9/2022)

6-60 ©2023 Yale Materials Handling Corporation A968


10-16 P32869

HYDRAULIC CONTROL VALVE


MANUAL – THREE AND F0UR FUNCTION (12/2016 ↔ 9/2022)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
582055372 Hyd Control Valve Assembly (Without Clamping) (ERC45-55VG) ............. 1 ..
582055376 Hyd Control Valve (With Clamping) (ERC45-55VG) .................................. 1 ..
582055374 Hyd Control Valve (Without Clamping) (ERC45-55VG) ............................. .. 1
582055378 Hyd Control Valve (With Clamping) (ERC45-55VG) .................................. .. 1
582055373 Hyd Control Valve (Without Clamping) (ERC60-70VG) ............................. 1 ..
582055377 Hyd Control Valve (With Clamping) (ERC60-70VG) .................................. 1 ..
582055375 Hyd Control Valve (Without Clamping) (ERC60-70VG) ............................. .. 1
582055379 Hyd Control Valve (With Clamping) (ERC60-70VG) .................................. .. 1
1 580095977
582050215 Solenoid - M-HYD locking ...................................................................... 1 1
2 580096100 Valve Section (End Aux) (Without Clamping) (FP32870 [Page 6-66]).. 1 1
2 524333747 Valve Section (End Aux) (With Clamping) (FP32868 [Page 6-54])....... 1 1
3 580096102 Valve Section (Dual Aux Section) (FP32870 [Page 6-66]).................... .. 1
4 582061171 Valve Section Assembly, Tilt (FP32872 [Page 6-78])............................ 1 1
4 582061172 Valve Section Assembly, Tilt (FP32870 [Page 6-66])............................ 1 1
5 580095227 Lowering Control Valve .......................................................................... 1 1
6 580096098 Valve Section (Lift) (FP32872 [Page 6-78])........................................... 1 1
7 580095239
582029159 Relief Valve (ERC45-55VG) .................................................................. 1 1
7 580095249
582029160 Relief Valve (ERC60-70VG) .................................................................. 1 1
8 580096097 Valve Section (Inlet) (ERC45-55VG) (FP20832 [Page 6-80])................ 1 1
8 580096104 Valve Section (Inlet) (ERC60-70VG) (FP20832 [Page 6-80])................ 1 1
9 580095327 Capscrew (With Spool Lock) ................................................................. 4 4
9 580032779 Capscrew (Without Spool Lock) ............................................................ 4 4
10 582061168 Relief Valve - Tilt .................................................................................... 1 1
11 ..... Sensor ................................................................................................... 1 1
11 582061169 Kit-Spring ............................................................................................... 1 1
12 580095245 Tie Rod Kit ............................................................................................. 1 ..
12 580095236 Tie Rod Kit ............................................................................................. .. 1
13 580095976 Kit-Connector ......................................................................................... 1 1
580095683 Kit-Sensor .............................................................................................. 1 1

A968 ©2023 Yale Materials Handling Corporation 6-61


P39352 09-22

HYDRAULIC CONTROL VALVES (FIGURE 6-25)


THREE AND FOUR FUNCTION — MANUAL HYDRAULIC (9/2022 →)

6-62 ©2023 Yale Materials Handling Corporation A968


09-22 P39352

HYDRAULIC CONTROL VALVES


THREE AND FOUR FUNCTION – MANUAL HYDRAULIC (9/2022 →)
KEY:
A: ERC45-55 (3 Function)
B: ERC60-70 (3 Function)
C: ERC45-55 (4 Function)
D: ERC60-70 (4 Function)
QTY
ITEM PART NO. DESCRIPTION A B C D
1 582161745 Hyd Control Valve - 3F .............................................................. 1 .. .. ..
1 582161746 Hyd Control Valve - 3F .............................................................. .. 1 .. ..
1 582161747 Hyd Control Valve - 4F .............................................................. .. .. 1 ..
1 582161748 Hyd Control Valve - 4F .............................................................. .. .. .. 1
2 580041208 Fitting (Diagnostic) .................................................................... 1 1 1 1
3 580019810 Fitting ........................................................................................ 3 4 3 4
4 582055453
580055804 Fitting ........................................................................................ 1 1 1 1
5 582168516 Solenoid (Clamp Lock) (Clamping Only) .................................. .. .. 1 1
6 580039353 Fitting ........................................................................................ 1 1 1 1
7 580019861 Fitting ........................................................................................ 1 1 1 1
8 580019865 Fitting ........................................................................................ 1 1 1 1
9 580096080 Check Valve .............................................................................. 1 1 1 1
10 580019897 Fitting ........................................................................................ 1 1 1 1
11 315976070 Fitting ........................................................................................ 2 2 2 2
11 052645200 O-Ring .................................................................................. 1 1 1 1
12 580044129 Isolator ...................................................................................... 3 3 3 3
13 580056666 Washer ...................................................................................... 3 3 3 3
14 580036662 Capscrew .................................................................................. 3 3 3 3
15 580020431 Fitting (Upper Outlet Valve) ...................................................... 1 1 1 1
15 580061267 O-Ring .................................................................................. 1 1 1 1

A968 ©2023 Yale Materials Handling Corporation 6-63


P20830 02-09

VALVE ASSEMBLY, LIFT, TILT, AND AUXILIARY (FIGURE 6-26)


MANUAL HYDRAULIC (→ 12/2016)

6-64 ©2023 Yale Materials Handling Corporation A968


02-09 P20830

VALVE ASSEMBLY, LIFT, TILT, AND AUXILIARY


MANUAL HYDRAULIC (→ 12/2016)

ITEM PART NO. DESCRIPTION QTY


580096100 Valve Section (End Aux) (Without Clamping) ..................................................... 1
524333747 Valve Section (End Aux) (With Clamping) .......................................................... 1
580096102 Valve Section (Dual Aux Section) ....................................................................... 1
a 580096099 Valve Section (Tilt) (ERC45-55VG) ..................................................................... 1
a 580096101 Valve Section (Tilt) (ERC60-70VG) ..................................................................... 1
b 582016100
582029162 Valve Section (Tilt) (ERC45-55VG) ..................................................................... 1
b 582016101
582029163 Valve Section (Tilt) (ERC60-70VG) ..................................................................... 1
580096098 Valve Section (Lift) .............................................................................................. 1
1 315976070 Fitting .............................................................................................................. 2
1 052645200 O-Ring ........................................................................................................ 1
2 ..... Fitting .............................................................................................................. 5
3 ..... O-Ring ............................................................................................................ 1
4 514454800 Fitting .............................................................................................................. 1
4 052645400 O-Ring ........................................................................................................ 1
5 580095706 Seal ................................................................................................................ 2
6 ..... O-Ring ............................................................................................................ 1
7 580095864 Plug ................................................................................................................ 1
8 ..... O-Ring ............................................................................................................ 2
9 ..... O-Ring ............................................................................................................ 1
10 ..... Back-Up Ring ................................................................................................. 2
11 ..... O-Ring ............................................................................................................ 4
12 580095977
582050215 Solenoid - M-HYD locking .............................................................................. 1
13 ..... Plug (Lift Section Only) ................................................................................... 1
14 580095240
580096105
582029426
582048789 Relief Valve (Tilt Section Only) ....................................................................... 1
15 580095683 Kit-Sensor ....................................................................................................... 1
15 ..... Sensor ........................................................................................................ 1
15 580095327 Capscrew ................................................................................................... 4
15 580032779 Capscrew ................................................................................................... 4
15 580095685 Spring ......................................................................................................... 1
15 582005058 Retainer (With Ball) .................................................................................... 1
16 ..... Spool .............................................................................................................. 1
17 ..... Clevis .............................................................................................................. 1
580096096 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a → S/N A968N02497H b S/N A968N02498H →

A968 ©2023 Yale Materials Handling Corporation 6-65


P32870 10-16

VALVE ASSEMBLY, LIFT, TILT, AND AUXILIARY (FIGURE 6-27)


MANUAL HYDRAULIC (12/2016 ↔ 9/2022)

6-66 ©2023 Yale Materials Handling Corporation A968


10-16 P32870

VALVE ASSEMBLY, LIFT, TILT, AND AUXILIARY


MANUAL HYDRAULIC (12/2016 ↔ 9/2022)

ITEM PART NO. DESCRIPTION QTY


580096100 Valve Section (End Aux) (Without Clamping) ..................................................... 1
524333747 Valve Section (End Aux) (With Clamping) .......................................................... 1
580096102 Valve Section (Dual Aux Section) ....................................................................... 1
582061171 Valve Section Assembly, Tilt (ERC45-55VG) ...................................................... 1
582061172 Valve Section Assembly, Tilt (ERC60-70VG) ...................................................... 1
580096098 Valve Section (Lift) .............................................................................................. 1
1 315976070 Fitting .............................................................................................................. 2
1 052645200 O-Ring ........................................................................................................ 1
2 ..... Fitting .............................................................................................................. 5
3 ..... O-Ring ............................................................................................................ 1
4 514454800 Fitting .............................................................................................................. 1
4 052645400 O-Ring ........................................................................................................ 1
5 580095706 Seal ................................................................................................................ 2
6 ..... O-Ring ............................................................................................................ 1
7 580095864 Plug ................................................................................................................ 1
8 ..... O-Ring ............................................................................................................ 2
9 ..... O-Ring ............................................................................................................ 1
10 ..... Back-Up Ring ................................................................................................. 2
11 ..... O-Ring ............................................................................................................ 4
12 580095977
582050215 Solenoid - M-HYD locking .............................................................................. 1
13 ..... Plug (Lift Section Only) ................................................................................... 1
14 582061168 Relief Valve - Tilt (Tilt Section Only) ............................................................... 1
15 580095683 Kit-Sensor ....................................................................................................... 1
15 ..... Sensor ........................................................................................................ 1
15 580095327 Capscrew ................................................................................................... 4
15 580032779 Capscrew ................................................................................................... 4
15 580095685 Spring ......................................................................................................... 1
15 582005058 Retainer (With Ball) .................................................................................... 1
16 ..... Spool .............................................................................................................. 1
17 ..... Clevis .............................................................................................................. 1
580096096 Kit-Seal ............................................................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 6-67


P19360 09-07

HYDRAULIC VALVE ASSEMBLY (FIGURE 6-28)


ELECTRONIC — THREE AND FOUR FUNCTION (→ 9/2022)

6-68 ©2023 Yale Materials Handling Corporation A968


09-07 P19360

HYDRAULIC VALVE ASSEMBLY


ELECTRONIC – THREE AND FOUR FUNCTION (→ 9/2022)
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 ..... Hydraulic Control Valve (FP20693 [Page 6-70], FP32871 [Page 6-
72]).............................................................................................................. 1 1
2 580044129 Isolator ....................................................................................................... 3 3
3 580058269 Capscrew ................................................................................................... 3 3
4 580056666 Washer ....................................................................................................... 3 3
5 a 582000359 Bracket Wldmt ............................................................................................ 1 1
5 c 582033000 Bracket Wldmt ............................................................................................ 1 1
6 580039347 Fitting ......................................................................................................... 1 1
7 062254800 Fitting ......................................................................................................... 1 1
7 052645500 O-Ring ................................................................................................... 1 1
8 315976070 Fitting ......................................................................................................... 2 2
8 052645200 O-Ring ................................................................................................... 1 1
9 580019817 Fitting ......................................................................................................... 1 1
10 580020577 Fitting (UNF 90 Deg.) ................................................................................. 1 1
11 a 580096080 Check Valve ............................................................................................... 1 1
11 c 580019808 Fitting ......................................................................................................... 1 1
11 504155200 O-Ring ................................................................................................... 1 1
12 a 580019897 Fitting ......................................................................................................... 1 1
13 582055453
580055804 Fitting ......................................................................................................... 1 2
14 580039349 Fitting ......................................................................................................... 3 4
15 580089702 T-Fitting (Load Sensing) (Optional) ............................................................ 1 1
16 b 580064733
582087407 Pressure Transducer (Load Weight Indicator) (Optional) .......................... 1 1
16 d 580096841
582033506
582087406 Pressure Transducer .................................................................................. 1 1
17 580030966 Capscrew ................................................................................................... 1 1
18 580012987 Nut .............................................................................................................. 1 1

FOOTNOTES:
a → 10/2013 c 10/2013 →
b → 11/2008 d 11/2008 →

A968 ©2023 Yale Materials Handling Corporation 6-69


P20693 02-09

HYDRAULIC CONTROL VALVE (FIGURE 6-29)


ELECTRONIC — THREE AND F0UR FUNCTION (→ 12/2016)

6-70 ©2023 Yale Materials Handling Corporation A968


02-09 P20693

HYDRAULIC CONTROL VALVE


ELECTRONIC – THREE AND F0UR FUNCTION (→ 12/2016)
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
a 580087769 Hydraulic Control Valve .............................................................................. 1 ..
b 580087770 Hydraulic Control Valve .............................................................................. 1 ..
a 580087774 Hydraulic Control Valve .............................................................................. .. 1
b 580087775 Hydraulic Control Valve .............................................................................. .. 1
1 580095244
582029427 Valve Section (FP20831 [Page 6-76])................................................... 1 1
2 580095227 Lowering Control Valve .......................................................................... 1 1
3 580095239
582029159 Relief Valve ............................................................................................ 1 ..
3 580095249
582029160 Relief Valve ............................................................................................ .. 1
4 580095228 Kit-Service ............................................................................................. 1 1
5 580095245 Tie Rod Kit ............................................................................................. 1 ..
5 580095236 Tie Rod .................................................................................................. .. 1
5 c 580095546 Nut ..................................................................................................... 2 2
5 c 580095545 Nut ..................................................................................................... 6 6
5 c 580095547 Tie Rod .............................................................................................. 3 3
6 a 580095241 Valve Section (Inlet) (FP20832 [Page 6-80])......................................... 1 1
6 b 580095250 Valve Section (Inlet) (FP20832 [Page 6-80])......................................... 1 1
7 580095242 Valve Section (Lift) (FP20831 [Page 6-76])........................................... 1 1
8 a 580095243 Valve Section (Tilt Section) (FP20831 [Page 6-76]).............................. 1 1
8 b 580095251 Valve Section (Tilt Section) (FP20831 [Page 6-76]).............................. 1 1
9 580095240
580096105
582029426
582048789 Relief Valve ............................................................................................ 1 1
10 580095238
582029425 Pilot Valve .............................................................................................. 1 1
11 580095270
582029428 Valve Section (Dual Aux) ....................................................................... .. 1
11 580095273 Kit-Seal (Order one for each valve section) ...................................... .. 1
12 580095229 Solenoid Valve ....................................................................................... 6 8
12 582051180 Kit-Seal .............................................................................................. 1 1
580095237 Kit-Seal Complete Valve ............................................................................ 1 1

FOOTNOTES:
a ERC045-55VG c Not Illustrated
b ERC060-70VG

A968 ©2023 Yale Materials Handling Corporation 6-71


P32871 10-16

HYDRAULIC CONTROL VALVE (FIGURE 6-30)


ELECTRONIC CONTROL — THREE AND F0UR FUNCTION (12/2016 ↔ 9/2022)

6-72 ©2023 Yale Materials Handling Corporation A968


10-16 P32871

HYDRAULIC CONTROL VALVE


ELECTRONIC CONTROL – THREE AND F0UR FUNCTION (12/2016 ↔ 9/2022)
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
582054102 Hyd Control Valve (ERC45-55VG) ............................................................. 1 ..
582054103 Hyd Control Valve (ERC45-55VG) ............................................................. .. 1
582054104 Hyd Control Valve (ERC60-70VG) ............................................................. 1 ..
582054105 Hyd Control Valve (ERC60-70VG) ............................................................. .. 1
1 580095244
582029427 Valve Section (End Aux) (FP32872 [Page 6-78]).................................. 1 1
2 580095227 Lowering Control Valve .......................................................................... 1 1
3 580095239
582029159 Relief Valve (Main) ................................................................................. 1 ..
3 580095249
582029160 Relief Valve (Main) ................................................................................. .. 1
4 580095228 Kit-Service Connector ............................................................................ 1 1
5 580095245 Tie Rod Kit ............................................................................................. 1 ..
5 580095236 Tie Rod Kit ............................................................................................. .. 1
6 580095241 Valve Section (Inlet) (ERC45-55VG) (FP20832 [Page 6-80])................ 1 1
6 580095250 Valve Section (Inlet) (ERC60-70VG) (FP20832 [Page 6-80])................ 1 1
7 580095242 Valve Section (Lift) (FP32872 [Page 6-78])........................................... 1 1
8 582061173 Valve Section Assembly, Tilt (ERC45-55VG) (FP32872 [Page 6-78])... 1 1
8 582061175 Valve Section Assembly, Tilt (ERC60-70VG) (FP32872 [Page 6-78])... 1 1
9 582061168 Relief Valve - Tilt .................................................................................... 1 1
9 a 582061169 Kit-Spring ............................................................................................... 1 1
10 580095238
582029425 Pilot Valve .............................................................................................. 1 1
11 580095270
582029428 Valve Section (Dual Aux) (Dual Aux) (FP32872 [Page 6-78])............... .. 1
12 580095229 Solenoid Valve ....................................................................................... 6 8
12 582051180 Kit-Seal .............................................................................................. 1 1
13 582004451 Plug ........................................................................................................ 1 1
a 582061170 Cap (Solenoid) ....................................................................................... 6 8
a 580095237 Kit-Seal Complete Valve ........................................................................ 1 1

FOOTNOTES:
a Not Illustrated

A968 ©2023 Yale Materials Handling Corporation 6-73


P39353 09-22

HYDRAULIC CONTROL VALVES (FIGURE 6-31)


THREE AND FOUR FUNCTION — ELECTRONIC HYDRAULIC (HUSCO) (9/2022 →)

6-74 ©2023 Yale Materials Handling Corporation A968


09-22 P39353

HYDRAULIC CONTROL VALVES


THREE AND FOUR FUNCTION – ELECTRONIC HYDRAULIC (HUSCO) (9/2022 →)
KEY:
A: ERC45-55 (3 Function)
B: ERC60-70 (3 Function)
C: ERC45-55 (4 Function)
D: ERC60-70 (4 Function)
QTY
ITEM PART NO. DESCRIPTION A B C D
1 582161749 Hyd Control Valve - 3F .............................................................. 1 .. .. ..
1 582161750 Hyd Control Valve - 3F .............................................................. .. 1 .. ..
1 582161751 Hyd Control Valve - 4F .............................................................. .. .. 1 ..
1 582161752 Hyd Control Valve - 4F .............................................................. .. .. .. 1
2 580041208 Fitting (Diagnostic) .................................................................... 1 1 1 1
3 580019810 Fitting ........................................................................................ 3 4 3 4
4 582055453
580055804 Fitting ........................................................................................ 1 1 1 1
5 580039353 Fitting ........................................................................................ 1 1 1 1
6 580019861 Fitting ........................................................................................ 1 1 1 1
7 580019865 Fitting ........................................................................................ 1 1 1 1
8 315976070 Fitting ........................................................................................ 2 2 2 2
8 052645200 O-Ring .................................................................................. 1 1 1 1
9 580096080 Check Valve .............................................................................. 1 1 1 1
10 580019897 Fitting ........................................................................................ 1 1 1 1
11 580030966 Capscrew .................................................................................. 2 2 2 2
12 580026621 Nut (Fold Over) ......................................................................... 2 2 2 2
13 580044129 Isolator ...................................................................................... 3 3 3 3
14 580056666 Washer ...................................................................................... 3 3 3 3
15 580036662 Capscrew .................................................................................. 3 3 3 3
16 ..... Bracket ...................................................................................... 1 1 1 1
a 580020431 Fitting (Upper Outlet Valve) ...................................................... 1 1 1 1
a 580061267 O-Ring .................................................................................. 1 1 1 1

FOOTNOTES:
a Not Illustrated

A968 ©2023 Yale Materials Handling Corporation 6-75


P20831 02-09

VALVE ASSEMBLY, LIFT, TILT, AND AUXILIARY (FIGURE 6-32)


ELECTRIC HYDRAULIC (→ 12/2016)

6-76 ©2023 Yale Materials Handling Corporation A968


02-09 P20831

VALVE ASSEMBLY, LIFT, TILT, AND AUXILIARY


ELECTRIC HYDRAULIC (→ 12/2016)

ITEM PART NO. DESCRIPTION QTY


580095244
582029427 Valve Section ...................................................................................................... 1
580095242 Valve Section (Lift) .............................................................................................. 1
580095243 Valve Section (Tilt Section) (ERC045-55VG) ...................................................... 1
580095251 Valve Section (Tilt Section) (ERC060-70VG) ...................................................... 1
1 315976070 Fitting .............................................................................................................. 2
2 ..... O-Ring ............................................................................................................ 2
3 ..... Fitting .............................................................................................................. 4
4 514454800 Fitting .............................................................................................................. 1
5 055160000 Fitting .............................................................................................................. 1
6 ..... Back-Up Ring ................................................................................................. 2
7 ..... O-Ring ............................................................................................................ 1
8 ..... O-Ring ............................................................................................................ 4
9 ..... O-Ring ............................................................................................................ 4
10 580059132
505967551 Fitting .............................................................................................................. 1
11 315976062 Fitting Assembly ............................................................................................. 1
12 580095227 Lowering Control Valve .................................................................................. 1
13 580095240
580096105
582029426
582048789 Relief Valve (Tilt Section Only) ....................................................................... 1
580095273 Kit-Seal (Order one for each valve section) ................................................... 1

A968 ©2023 Yale Materials Handling Corporation 6-77


P32872 10-16

VALVE ASSEMBLY, LIFT, TILT, AND AUXILIARY (FIGURE 6-33)


ELECTRIC HYDRAULIC (12/2016 ↔ 9/2022)

6-78 ©2023 Yale Materials Handling Corporation A968


10-16 P32872

VALVE ASSEMBLY, LIFT, TILT, AND AUXILIARY


ELECTRIC HYDRAULIC (12/2016 ↔ 9/2022)

ITEM PART NO. DESCRIPTION QTY


580095244
582029427 Valve Section ...................................................................................................... 1
580095242 Valve Section (Lift) .............................................................................................. 1
582061173 Valve Section Assembly, Tilt (ERC45-55VG) ...................................................... 1
582061175 Valve Section Assembly, Tilt (ERC60-70VG) ...................................................... 1
1 315976070 Fitting .............................................................................................................. 2
2 ..... O-Ring ............................................................................................................ 2
3 ..... Fitting .............................................................................................................. 4
4 514454800 Fitting .............................................................................................................. 1
5 055160000 Fitting .............................................................................................................. 1
6 ..... Back-Up Ring ................................................................................................. 2
7 ..... O-Ring ............................................................................................................ 1
8 ..... O-Ring ............................................................................................................ 4
9 ..... O-Ring ............................................................................................................ 4
10 580059132
505967551 Fitting .............................................................................................................. 1
11 315976062 Fitting Assembly ............................................................................................. 1
12 580095227 Lowering Control Valve .................................................................................. 1
13 582061168 Relief Valve - Tilt (Tilt Section Only) ............................................................... 1
580095273 Kit-Seal (Order one for each valve section) ................................................... 1

A968 ©2023 Yale Materials Handling Corporation 6-79


P20832 02-09

VALVE ASSEMBLY (FIGURE 6-34)


INLET SECTION (→ 9/2022)

6-80 ©2023 Yale Materials Handling Corporation A968


02-09 P20832

VALVE ASSEMBLY
INLET SECTION (→ 9/2022)

ITEM PART NO. DESCRIPTION QTY


a 580095241 Valve Section (Inlet) (ERC045-55VG) ................................................................ 1
a 580095250 Valve Section (Inlet) (ERC060-70VG) ................................................................ 1
b 580096097 Valve Section (Inlet) (ERC045-55VG) ................................................................ 1
b 580096104 Valve Section (Inlet) (ERC060-70VG) ................................................................ 1
1 580039347 Fitting (45 Degree Optional) ........................................................................... 4
2 ..... O-Ring ............................................................................................................ 3
3 ..... Back-Up Ring ................................................................................................. 2
4 ..... O-Ring ............................................................................................................ 1
5 315976062 Fitting Assembly ............................................................................................. 2
6 ..... O-Ring ............................................................................................................ 4
7 ..... O-Ring ............................................................................................................ 2
8 ..... O-Ring ............................................................................................................ 2
9 580059132
505967551 Fitting .............................................................................................................. 1
10 ..... Back-Up Ring ................................................................................................. 1
11 ..... O-Ring ............................................................................................................ 2
12 315976070 Fitting (Manual) .............................................................................................. 1
13 ..... O-Ring ............................................................................................................ 1
14 ..... O-Ring ............................................................................................................ 3
15 580043644 Fitting (90 Degree Optional) ........................................................................... 1
16 580041208 Fitting (Diagnostic) ......................................................................................... 2
17 ..... Fitting (90 Degree Optional) ........................................................................... 1
18 580095238
582029425 Pilot Valve (Electronic) ................................................................................... 1
19 ..... Fitting .............................................................................................................. 1
20 580095239
582029159 Relief Valve (ERC045-55VG) ......................................................................... 1
20 580095249
582029160 Relief Valve (ERC060-70VG) ......................................................................... 1
580095272 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Electronic b Manual

A968 ©2023 Yale Materials Handling Corporation 6-81


P19371 12-14

TILT CYLINDER AND MAST INSTALLATION (FIGURE 6-35)

KEY:
A: ERC45-55VG
B: ERC60-70VG
QTY
ITEM PART NO. DESCRIPTION A B
1 ..... Tilt Cylinder (FP19347 [Page 6-84], FP19348 [Page 6-86])..................... 2 2
2 580061352 Capscrew ................................................................................................... 2 2
3 580058009 Capscrew ................................................................................................... 2 2
3 580030970 Capscrew (Alternate Part) .......................................................................... 2 2
4 f 580052367 Pin .............................................................................................................. 4 4
5 580040489 Pin Anchor .................................................................................................. 2 2
6 015628700 Grease Fitting ............................................................................................. 2 2
7 b c 580056705 Rod End ..................................................................................................... 2 ..
7 a e 580052368 Rod End ..................................................................................................... 2 ..
7 a e 582039286 Rod End (Alternate Part) ............................................................................ 2 ..
7 582039052 Rod End (Optional) .................................................................................... 2 ..
7 a e 580056706 Rod End ..................................................................................................... .. 2
7 a e 580052371 Rod End ..................................................................................................... .. 2
7 582039287 Rod End (Alternate Part) ............................................................................ .. 2
7 582039053 Rod End (Optional) .................................................................................... .. 2
8 e 504232202 Shim ........................................................................................................... .. AR
8 c 505970567 Shim ........................................................................................................... 2 ..
9 e 518795660 Shim ........................................................................................................... AR AR
9 c 505974501 Shim ........................................................................................................... 2 ..
10 d 580036535 Spacer (Tilt) ................................................................................................ 2 ..
10 c 580056703 Spacer (Tilt) ................................................................................................ 2 ..
10 d 504232266 Spacer (Tilt) ................................................................................................ .. 2

6-82 ©2023 Yale Materials Handling Corporation A968


12-14 P19371

KEY:
A: ERC45-55VG
B: ERC60-70VG
QTY
ITEM PART NO. DESCRIPTION A B
10 c 580036536 Spacer (Tilt) ................................................................................................ .. 2
10 e 580097357 Spacer ........................................................................................................ .. 2
11 019324800 O-Ring ........................................................................................................ 2 2
11 012828000 O-Ring ........................................................................................................ 2 ..
12 580056000 Nut .............................................................................................................. 2 2
13 580055649 Lockwasher ................................................................................................ 2 2
13 580056005 Washer (Alternate Part) ............................................................................. 2 2
14 580032475 Pin (Mast Mounting) ................................................................................... 2 2
15 580034016 Capscrew ................................................................................................... 4 4
16 g 582005016 Shim ........................................................................................................... 1 1

FOOTNOTES:
a 10° Forward/5° Back e 5° Forward/5° Back, 5° Forward/4° Back
b 4 Stage Mast f Bushing 504229225 is located in Crossmember
c 5° Forward/4° Back of Outer Mast
d 5° Forward/5° Back g 1/2015 →

A968 ©2023 Yale Materials Handling Corporation 6-83


P19347 10-07

TILT CYLINDERS (FIGURE 6-36)


ERC045VG-ERC055VG

6-84 ©2023 Yale Materials Handling Corporation A968


10-07 P19347

TILT CYLINDERS
ERC045VG-ERC055VG
KEY:
A: Two and Three Stage mast
B: Four Stage Mast
QTY
ITEM PART NO. DESCRIPTION A B
c 580054548 Tilt Cylinder ................................................................................................ 2 ..
a 580053487 Tilt Cylinder ................................................................................................ 2 ..
b 580097331 Tilt Cylinder ................................................................................................ .. 2
1 c 524172601 Tube Wldmt-Cylinder ............................................................................. 1 ..
1 a b 524172602 Tube Wldmt-Cylinder ............................................................................. 1 1
2 502637902 Locknut .................................................................................................. 1 1
3 501802906 O-Ring ................................................................................................... 1 1
4 504305701 Piston Seal ............................................................................................. 1 1
5 506002500 Piston ..................................................................................................... 1 1
6 c 506251501 Cylinder Rod .......................................................................................... 1 ..
6 a b 506251502 Cylinder Rod .......................................................................................... 1 1
7 015493400 O-Ring ................................................................................................... 1 1
8 502011914 Back-Up Ring ......................................................................................... 1 1
9 580022505 Rod Seal ................................................................................................ 1 1
10 580022514 Rod Wiper .............................................................................................. 1 1
11 518852600 Gland ..................................................................................................... 1 1
12 063009500 Spacer ................................................................................................... .. 1
13 015631300 Grease Fitting ............................................................................................. 2 2
14 504229225 Bushing ...................................................................................................... 2 2
15 580040489 Pin Anchor .................................................................................................. 2 2
16 580058009 Capscrew ................................................................................................... 2 2
17 580087465 Pin .............................................................................................................. 2 2
580022411 Kit-Seal (Tilt Cylinder) ................................................................................ 2 2

FOOTNOTES:
a 10° Forward/5° Back c 5° Forward/4° Back, 5° Forward/5° Back
b 5° Forward/4° Back

A968 ©2023 Yale Materials Handling Corporation 6-85


P19348 10-07

TILT CYLINDERS (FIGURE 6-37)


ERC060VG-ERC070VG

6-86 ©2023 Yale Materials Handling Corporation A968


10-07 P19348

TILT CYLINDERS
ERC060VG-ERC070VG
KEY:
A: Two and Three Stage Mast
B: Four Stage Mast
QTY
ITEM PART NO. DESCRIPTION A B
c 580050334 Tilt Cylinder ................................................................................................ 2 ..
a 580050335 Tilt Cylinder ................................................................................................ 2 ..
b 580097330 Tilt Cylinder ................................................................................................ .. 2
1 c 524171801 Tube Wldmt-Cylinder ............................................................................. 1 1
1 a 524171802 Tube Wldmt-Cylinder ............................................................................. 1 ..
2 502637905 Locknut .................................................................................................. 1 1
3 504229241 Wear Ring .............................................................................................. 1 1
4 580056845 Piston ..................................................................................................... 1 1
5 504305702 Piston Seal ............................................................................................. 1 1
6 051740800 O-Ring ................................................................................................... 1 1
7 c 524172001 Cylinder Rod .......................................................................................... 1 ..
7 b 524172006 Cylinder Rod .......................................................................................... .. 1
7 a 524172002 Cylinder Rod .......................................................................................... 1 ..
8 580022491 Rod Seal ................................................................................................ 1 1
9 504232259 O-Ring ................................................................................................... 1 1
10 502011903 Back-Up Ring ......................................................................................... 1 1
11 580022508 Rod Wiper .............................................................................................. 1 1
12 580056846 Gland ..................................................................................................... 1 1
13 580058009 Capscrew ................................................................................................... 2 2
14 580040489 Pin Anchor .................................................................................................. 2 2
15 504229225 Bushing ...................................................................................................... 2 2
16 580087465 Pin .............................................................................................................. 2 2
17 015631300 Grease Fitting ............................................................................................. 2 2
580036517 Kit-Seal (Tilt Cylinder) ................................................................................ 2 2

FOOTNOTES:
a 10° Forward/5° Back c 5° Forward/4° Back, 5° Forward/5° Back
b 5° Forward/4° Back

A968 ©2023 Yale Materials Handling Corporation 6-87


P19348 10-07

NOTES

6-88 ©2023 Yale Materials Handling Corporation A968


SECTION 7

7 MAST-TWO STAGE LIMITED FREE-LIFT


CONTENTS

SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-14
TWO STAGE LIMITED FREE-LIFT - F507-F562 ........................................................................................ 7-38
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-16
HEADER HOSE AND ATTACHING PARTS
TWO STAGE LIMITED FREE-LIFT - F507-F562 (→ 11/2014) .................................................................. 7-30
TWO STAGE LIMITED FREE-LIFT - F507-F562 (11/2014 →) .................................................................. 7-34
INNER MAST
TWO STAGE LIMITED FREE LIFT - F507-F562 ........................................................................................ 7-22
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-4
MAIN LIFT
TWO STAGE LIMITED FREE LIFT - F507-F562 ........................................................................................ 7-24
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-6
MAIN LIFT CYLINDER
TWO STAGE LIMITED FREE LIFT - F507-F562 ........................................................................................ 7-26
MAIN LIFT CYLINDERS
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-10
OUTER MAST
TWO STAGE LIMITED FREE-LIFT - D507/D562 ....................................................................................... 7-2
TWO STAGE LIMITED FREE-LIFT - F507-F562 ........................................................................................ 7-20

A968 ©2023 Yale Materials Handling Corporation 7-1


P19379 10-07

OUTER MAST (FIGURE 7-1)


TWO STAGE LIMITED FREE-LIFT — D507/D562

7-2 ©2023 Yale Materials Handling Corporation A968


10-07 P19379

OUTER MAST
TWO STAGE LIMITED FREE-LIFT – D507/D562
D507

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3152 mm 3352 mm 3452 mm
ITEM 1 2 3 4 (124.1 in.) (132.0 in.) (135.9 in.)
Mast D507 D507 D507
Group Number 3152 3352 3452
Mast Assy 580035464 580035466 580035467
1 Outer Mast 580045970 580045972 580045973

D562

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2959 mm 3159 mm 3259 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast D562 D562 D562
Group Number 2959 3159 3259
Mast Assy 580035503 580035505 580035506
1 Outer Mast 580045970 580045972 580045973

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 012824300 O-Ring ............................................................................................................ 4
4 504234265 Shim (0.020 in.) .............................................................................................. 4
5 504233279 Wear Strip ....................................................................................................... 2
6 580001429 Load Roller ("A") (111.10/110.84) ................................................................... 2
6 520036837 Load Roller ("B") (111.48/111.22) ................................................................... 2
6 520036834 Load Roller ("C") (112.62/112.36) ................................................................... 2
7 504233232 Shim (0.020 in.) .............................................................................................. AR
8 015916300 Snap Ring ....................................................................................................... 2
9 504229225 Bushing .......................................................................................................... 2
10 015627900 Grease Fitting ................................................................................................. 2
11 580027357 Bushing .......................................................................................................... 2

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 7-3


P19384 10-07

INNER MAST (FIGURE 7-2)


TWO STAGE LIMITED FREE-LIFT — D507/D562

7-4 ©2023 Yale Materials Handling Corporation A968


10-07 P19384

INNER MAST
TWO STAGE LIMITED FREE-LIFT – D507/D562
D507

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3152 mm 3352 mm 3452 mm
ITEM 1 2 3 4 (124.1 in.) (132.0 in.) (135.9 in.)
Mast D507 D507 D507
Group Number 3152 3352 3452
Mast Assy 580035464 580035466 580035467
1 Inner Mast 580046012 580046014 580046015

D562

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2959 mm 3159 mm 3259 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast D562 D562 D562
Group Number 2959 3159 3259
Mast Assy 580035503 580035505 580035506
1 Inner Mast 580046012 580046014 580046015

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 015916300 Snap Ring ....................................................................................................... 2
4 504233232 Shim (0.020 in.) .............................................................................................. 4
5 580001429 Load Roller ("A") (111.10/110.84) ................................................................... 2
5 520036837 Load Roller ("B") (111.48/111.22) ................................................................... 2
5 520036834 Load Roller ("C") (112.62/112.36) ................................................................... 2
6 518801662 Pin .................................................................................................................. 2
7 504281792 Spacer ............................................................................................................ 4
8 504281794 Chain Sheave (Assembly) (ERC045-060VG) ................................................ 2
8 504281793 Chain Sheave (Assembly) (ERC065-070VG) ................................................ 2
8 504282703 Chain Sheave (ERC045-060VG) ............................................................... 1
8 504282702 Chain Sheave (ERC065-070VG) ............................................................... 1
8 500343914 Snap Ring .................................................................................................. 1
8 520040899 Ball Bearing ................................................................................................ 1
9 449034021 Roll Pin ........................................................................................................... 2

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 7-5


P19385 10-07

MAIN LIFT (FIGURE 7-3)


TWO STAGE LIMITED FREE-LIFT — D507/D562

7-6 ©2023 Yale Materials Handling Corporation A968


10-07 P19385

MAIN LIFT
TWO STAGE LIMITED FREE-LIFT – D507/D562
D507

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3152 mm 3352 mm 3452 mm
ITEM 1 2 3 4 (124.1 in.) (132.0 in.) (135.9 in.)
Mast D507 D507 D507
Group Number 3152 3352 3452
18 Chain 504064780 504064714 518791631

D562

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2959 mm 3159 mm 3259 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast D562 D562 D562
Group Number 2959 3159 3259
18 Chain 504066711 505973558 504072710

ITEM PART NO. DESCRIPTION QTY


1 500227907 Snap Ring ........................................................................................................... 2
2 504064767 Washer (0.060 in.) .............................................................................................. 2
2 504064769 Washer (0.010 in.) .............................................................................................. AR
2 504069791 Washer (0.030 in.) .............................................................................................. AR
2 504069702 Washer (0.060 in.) .............................................................................................. AR
3 ..... Main Lift Cylinders (FP19386 [Page 7-10])........................................................ 2
4 502978552 Hyd Velocity Fuse (ERC045-060VG) .................................................................. 2
4 502978553 Hyd Velocity Fuse (ERC065-070VG) .................................................................. 2
4 052645200 O-Ring ............................................................................................................ 1
4 580023709
580019387 O-Ring ............................................................................................................ 1
5 580042341 Hose Assy ........................................................................................................... 2
6 580039183 Fitting .................................................................................................................. 1
6 052645400 O-Ring ............................................................................................................ 1
6 580039388 O-Ring ............................................................................................................ 2
7 580055983 Capscrew ............................................................................................................ 2
8 580055631 Washer ............................................................................................................... 2
9 504069765 Side Plate ........................................................................................................... 1
10 580055651 Nut ...................................................................................................................... 2
11 520044803 Housing (Lowering Control) ................................................................................ 1
12 524147801 Lowering Control Valve (ERC045-060VG) ......................................................... 1
12 524147802 Lowering Control Valve (ERC065-070VG) ......................................................... 1
13 580019838 Fitting .................................................................................................................. 1
13 580039388 O-Ring ............................................................................................................ 1
14 580056001 Nut ...................................................................................................................... 2
15 580056005 Washer ............................................................................................................... 4
16 504064739 Spacer ................................................................................................................ 2
17 580055976 Capscrew ............................................................................................................ 2
18 a. . . . . Chain .................................................................................................................. 1
19 015415900 Cotter Pin ............................................................................................................ 2

A968 ©2023 Yale Materials Handling Corporation 7-7


P19385 10-07

MAIN LIFT
TWO STAGE LIMITED FREE-LIFT – D507/D562

ITEM PART NO. DESCRIPTION QTY


20 580033718 Pin ....................................................................................................................... 2
21 518801644 Chain Anchor (ERC045-060VG) ......................................................................... 2
21 518801615 Chain Anchor (ERC065-070VG) ......................................................................... 2
22 504064758 Ring .................................................................................................................... 2
23 504234266 Nut ...................................................................................................................... 2

FOOTNOTES:
a Refer to Table

7-8 ©2023 Yale Materials Handling Corporation A968


10-07 P19385

NOTES

A968 ©2023 Yale Materials Handling Corporation 7-9


P19386 10-07

MAIN LIFT CYLINDERS (FIGURE 7-4)


TWO STAGE LIMITED FREE-LIFT — D507/D562

7-10 ©2023 Yale Materials Handling Corporation A968


10-07 P19386

MAIN LIFT CYLINDERS


TWO STAGE LIMITED FREE-LIFT – D507/D562
LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3152 mm 3252 mm 3352 mm 3452 mm
1 2 3 4 (124.1 in.) (128.0 in.) (132.0 in.) (135.9 in.)
ITEM Mast D507 D507 D507 D507
Group Number 3152 3252 3352 3452
Cylinder
8517708 8517709 8517710 8517711
Group Number
Cylinder Assy 580044309 580044310 580044311 580044312
8 Tube Wldmt- 524169508 524169509 524169510 524169511
Cylinder
9 Cylinder Rod 519457608 519457609 519457610 519457611
10 Spacer ---- ---- ---- ----

RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3152 mm 3252 mm 3352 mm 3452 mm
1 2 3 4 (124.1 in.) (128.0 in.) (132.0 in.) (135.9 in.)
ITEM Mast D507 D507 D507 D507
Group Number 3152 3252 3352 3452
Cylinder
8517758 8517759 8517760 8517761
Group Number
Cylinder Assy 580044333 580044334 580044335 580044336
8 Tube Wldmt- 524169558 524169559 524169560 524169561
Cylinder
9 Cylinder Rod 519457608 519457609 519457610 519457611
10 Spacer ---- ---- ---- ----

LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3152 mm 3252 mm 3352 mm
1 2 3 4 (124.1 in.) (128.0 in.) (132.0 in.)
ITEM Mast D562 D562 D562
Group Number 2959 3159 3259
Cylinder
8518008 8518010 8518011
Group Number
Cylinder Assy 580044414 580044416 580044417
8 Tube Wldmt- 524169408 524169410 524169411
Cylinder
9 Cylinder Rod 518831608 518831610 518831611
10 Spacer 505657512 505657512 505657512

A968 ©2023 Yale Materials Handling Corporation 7-11


P19386 10-07

MAIN LIFT CYLINDERS


TWO STAGE LIMITED FREE-LIFT – D507/D562
RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3152 mm 3252 mm 3352 mm
1 2 3 4 (124.1 in.) (128.0 in.) (132.0 in.)
ITEM Mast D562 D562 D562
Group Number 2959 3159 3259
Cylinder
8518058 8518060 8518061
Group Number
Cylinder Assy 580044431 580044434 580044435
8 Tube Wldmt- 524169458 524169460 524169461
Cylinder
9 Cylinder Rod 518831608 518831610 518831611
10 Spacer 505657512 505657512 505657512

KEY:
A: ERC045-060VG (D507)
B: ERC065-070VG (D562)
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 504450733 Back-Up Ring ......................................................................................... 1 ..
1 504161200 Back-Up Ring ......................................................................................... .. 1
2 504450755 Rod Seal ................................................................................................ 1 ..
2 504160200 Rod Seal ................................................................................................ .. 1
3 504024203 Wear Ring .............................................................................................. 1 ..
3 504024202 Wear Ring .............................................................................................. .. 1
4 504235239 Check Valve ........................................................................................... 1 1
5 580011167 O-Ring ................................................................................................... 1 1
6 504148200 Washer ................................................................................................... 1 1
7 501850904 Snap Ring .............................................................................................. 1 1
8 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
9 a. . . . . Cylinder Rod .......................................................................................... 1 1
10 a. . . . . Spacer ................................................................................................... .. 1
11 518794659 Wear Ring .............................................................................................. 1 1
12 015492900 O-Ring ................................................................................................... .. 1
12 012827100 O-Ring ................................................................................................... 1 ..
13 502787901 Rod Seal ................................................................................................ 1 1
14 504154200 Back-Up Ring ......................................................................................... 1 1
15 506410501 Gland ..................................................................................................... 1 ..
15 505587501 Gland ..................................................................................................... .. 1
16 504163200 Rod Wiper .............................................................................................. 1 1
505136039 Kit-Seal ....................................................................................................... 1 ..
580026118 Kit-Seal ....................................................................................................... .. 1

7-12 ©2023 Yale Materials Handling Corporation A968


10-07 P19386

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 7-13


P19387 10-07

CARRIAGE (FIGURE 7-5)


TWO STAGE LIMITED FREE-LIFT — D507/D562

7-14 ©2023 Yale Materials Handling Corporation A968


10-07 P19387

CARRIAGE
TWO STAGE LIMITED FREE-LIFT – D507/D562
KEY:
A: ERC045-060VG
B: ERC065-070VG
QTY
ITEM PART NO. DESCRIPTION A B
518795638 Carriage (38.5 in.) ...................................................................................... 1 ..
524140798 Carriage (38.5 in) ....................................................................................... .. 1
1 518795608 Carriage Wldmt (38.5 in.) ....................................................................... 1 ..
1 524141693 Carriage Wldmt (38.5 in) ........................................................................ .. 1
1 504071721 Stubshaft ........................................................................................... 6 6
2 520036816 Load Roller ("B") (111.48/111.22) ........................................................... 6 6
3 504072717 Spacer ................................................................................................... 2 2
4 015916500 Snap Ring .............................................................................................. 6 6
5 500227907 Snap Ring .............................................................................................. 4 4
6 504071779 Shim (0.020 in.) ..................................................................................... AR AR
7 504075781 Pin .......................................................................................................... 2 2
8 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
8 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
8 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
8 580027879 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2

A968 ©2023 Yale Materials Handling Corporation 7-15


P19372 10-07

HEADER HOSE (FIGURE 7-6)


TWO STAGE LIMITED FREE-LIFT — D507/D562

7-16 ©2023 Yale Materials Handling Corporation A968


10-07 P19372

HEADER HOSE
TWO STAGE LIMITED FREE-LIFT – D507/D562
D507

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3152 mm 3352 mm 3452 mm
ITEM 1 2 3 4 (124.1 in.) (132.0 in.) (135.9 in.)
Mast D507 D507 D507
Group Number 3152 3352 3452
1 Hose Assy 580045488 580045490 580045491

D562

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2959 mm 3159 mm 3259 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast D562 D562 D562
Group Number 2959 3159 3259
1 Hose Assy 580045488 580045490 580045491

KEY:
A: Three Functions
B: Four Functions
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 580055735 Capscrew ................................................................................................... 4 8
3 505962578 Clamp ......................................................................................................... 2 4
4 580055651 Nut .............................................................................................................. 2 4
5 504069707 Bracket (RH) .............................................................................................. 1 1
5 504069711 Bracket (LH) ............................................................................................... .. 1
6 524141696 Hose Clamp ............................................................................................... 2 4
7 580045653 Clamp ......................................................................................................... 4 8
8 504068794 Clamp (Double Hose) ................................................................................. 1 2
9 580055864 Capscrew ................................................................................................... 2 4
10 580055650 Nut .............................................................................................................. 2 4
11 504068772 Bracket (RH) .............................................................................................. 1 1
11 504068705 Bracket (LH) ............................................................................................... .. 1
12 580055983 Capscrew ................................................................................................... 2 4
13 580055977 Capscrew ................................................................................................... 1 2
14 b 580055649 Lockwasher ................................................................................................ 1 2
15 b 505961568 Stubshaft (With Guard) .............................................................................. 1 2
15 c 582022515 Stubshaft .................................................................................................... 1 2
16 b 504301775
580023124 Hose Sheave .............................................................................................. 1 2
16 c 582021968 Hose Sheave .............................................................................................. 1 2
17 b 505962533 Spacer ........................................................................................................ 1 2
17 c 580055636 Washer ....................................................................................................... 3 6
18 504070716 Washer ....................................................................................................... 1 2

A968 ©2023 Yale Materials Handling Corporation 7-17


P19372 10-07

FOOTNOTES:
a Refer to Table c S/N A968N06028K →
b → S/N A968N06027K

7-18 ©2023 Yale Materials Handling Corporation A968


10-07 P19372

NOTES

A968 ©2023 Yale Materials Handling Corporation 7-19


P27149 10-13

OUTER MAST (FIGURE 7-7)


TWO STAGE LIMITED FREE-LIFT — F507-F562

7-20 ©2023 Yale Materials Handling Corporation A968


10-13 P27149

OUTER MAST
TWO STAGE LIMITED FREE-LIFT – F507-F562
ERC045-055VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3152 mm 3352 mm 3452 mm
ITEM 1 2 3 4 (124.1 in.) (132.0 in.) (135.9 in.)
Mast F507 F507 F507
Group Number 3152 3352 3452
Mast Assy 582031184 582031186 582031187
1 Outer Mast 582023152 582023154 582023155

ERC060-070VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2959 mm 3159 mm 3259 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast F562 F562 F562
Group Number 2959 3159 3259
Mast Assy 582031165 582031167 582031168
1 Outer Mast 582023152 582023154 582023155

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 520036837 Load Roller ("B") (111.48/111.22) ................................................................... 2
2 580001429 Load Roller ("A") (111.10/110.84) (Optional) .................................................. 2
3 015916300 Snap Ring ....................................................................................................... 2
3 449029011 Snap Ring (Optional) ...................................................................................... 2
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 504229225 Bushing .......................................................................................................... 2
6 582014767 Bushing (Bronze) ............................................................................................ 2
7 582014765 Capscrew , Lubed .......................................................................................... 2
8 015631500 Grease Fitting ................................................................................................. 2
9 ..... Inner Mast (FP27150 [Page 7-22])................................................................. 1
10 ..... Chain (FP27150 [Page 7-22])........................................................................ 2
11 580033718 Pin .................................................................................................................. 2
12 015415900 Cotter Pin ....................................................................................................... 2
13 504064758 Ring ................................................................................................................ 2
14 582014090 Nut .................................................................................................................. 2
15 582022142 Restraint ......................................................................................................... 2
16 582033982 Capscrew ....................................................................................................... 4
17 582030296 Chain Anchor (ERC045-055VG) .................................................................... 2
17 582036571 Chain Anchor (ERC060-070VG) .................................................................... 2
18 580055632 Washer ........................................................................................................... 2
19 580055651 Nut .................................................................................................................. 4

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 7-21


P27150 10-13

INNER MAST (FIGURE 7-8)


TWO STAGE LIMITED FREE LIFT — F507-F562

7-22 ©2023 Yale Materials Handling Corporation A968


10-13 P27150

INNER MAST
TWO STAGE LIMITED FREE LIFT – F507-F562
ERC045-055VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3152 mm 3352 mm 3452 mm
ITEM 1 2 3 4 (124.1 in.) (132.0 in.) (135.9 in.)
Mast F507 F507 F507
Group Number 3152 3352 3452
Mast Assy 582031184 582031186 582031187
1 Inner Mast 582028193 582028195 582028196
11 Chain 900002264 518791631 504064725

ERC060-070VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2959 mm 3159 mm 3259 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast F562 F562 F562
Group Number 2959 3159 3259
Mast Assy 582031165 582031167 582031168
1 Inner Mast 582028193 582028195 582028196
11 Chain 504066760 504072710 504066784

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 520036837 Load Roller ("B") (111.48/111.22) ................................................................... 2
2 580001429 Load Roller ("A") (111.10/110.84) (Optional) .................................................. 2
3 015916300 Snap Ring ....................................................................................................... 2
3 449029011 Snap Ring (Optional) ...................................................................................... 2
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 504234265 Shim (0.020 in.) .............................................................................................. 2
5 520037804 Shim (0.007 in.) (Optional) ............................................................................. 2
6 504233279 Wear Strip ....................................................................................................... 2
7 012824300 O-Ring ............................................................................................................ 4
8 582023661 Chain Sheave Assembly (ERC045-055VG) ................................................... 2
8 582021145 Chain Sheave Assembly (ERC060-070VG) ................................................... 2
8 582023642 Chain Sheave (ERC045-055VG) ............................................................... 1
8 582022430 Chain Sheave (ERC060-070VG) ............................................................... 1
9 520040899 Ball Bearing ................................................................................................ 1
10 500343914 Snap Ring .................................................................................................. 1
11 a. . . . . Chain .............................................................................................................. 2
12 504233201 Spacer ............................................................................................................ 2

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 7-23


P27151 10-13

MAIN LIFT (FIGURE 7-9)


TWO STAGE LIMITED FREE LIFT — F507-F562

7-24 ©2023 Yale Materials Handling Corporation A968


10-13 P27151

MAIN LIFT
TWO STAGE LIMITED FREE LIFT – F507-F562

ITEM PART NO. DESCRIPTION QTY


1 582025367 Housing (Lowering Control) ................................................................................ 1
2 580055983 Capscrew ............................................................................................................ 2
3 524147801 Lowering Control Valve (ERC045-055VG) ......................................................... 1
3 524147802 Lowering Control Valve (ERC060-070VG) ......................................................... 1
4 580019838 Fitting .................................................................................................................. 1
5 580055651 Nut ...................................................................................................................... 2
6 502978552 Hyd Velocity Fuse (ERC045-055VG) .................................................................. 2
6 502978553 Hyd Velocity Fuse (ERC060-070VG) .................................................................. 2
7 582022507 Hose Assy (LH) ................................................................................................... 1
8 582022508 Hose Assy (RH) .................................................................................................. 1
9 580059999 Fitting .................................................................................................................. 1
10 500227907 Snap Ring ........................................................................................................... 2
11 504064767 Washer (0.060 in.) .............................................................................................. 2
12 582023521 Isolator ................................................................................................................ 2
13 582017090 Capscrew ............................................................................................................ 2
14 ..... Main Cylinder (FP27152 [Page 7-26])................................................................ 2
15 580055632 Washer ............................................................................................................... 4
16 504064769 Washer (0.010 in.) .............................................................................................. 2
16 504069791 Washer (0.030 in.) .............................................................................................. 2
16 504069702 Washer (0.060 in.) .............................................................................................. 2

A968 ©2023 Yale Materials Handling Corporation 7-25


P27152 10-13

MAIN LIFT CYLINDER (FIGURE 7-10)


TWO STAGE LIMITED FREE LIFT — F507-F562

7-26 ©2023 Yale Materials Handling Corporation A968


10-13 P27152

MAIN LIFT CYLINDER


TWO STAGE LIMITED FREE LIFT – F507-F562
ERC045-055VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3152 mm 3352 mm 3452 mm
1 2 3 4 (124.1 in.) (132.0 in.) (135.9 in.)
ITEM Mast F507 F507 F507
Group Number 3152 3352 3452
Cylinder
8607405 8607407 8607408
Group Number
Lift Cylinder 582028083 582028085 582028086
1 Tube Wldmt- 582027981 582027983 582027984
Cylinder
2 Cylinder Rod 519457608 519457610 519457611

ERC060-070VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2959 mm 3159 mm 3259 mm
1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
ITEM Mast F562 F562 F562
Group Number 2959 3159 3259
Cylinder
8607504 8607506 8607507
Group Number
Lift Cylinder 582028115 582028117 582028118
1 Tube Wldmt- 582028010 582028012 582028013
Cylinder
2 Cylinder Rod 518831608 518831610 518831611
3 Spacer ---- 505657512 505657512

KEY:
A: ERC045-055VG
B: ERC060-070VG
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Lift Cylinder ................................................................................................ 2 2
a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 a. . . . . Spacer ................................................................................................... .. 1
4 506410502 Gland ..................................................................................................... 1 ..
4 505587502 Gland ..................................................................................................... .. 1
5 015492900 O-Ring ................................................................................................... .. 1
5 012827100 O-Ring ................................................................................................... 1 ..
6 580022508 Rod Wiper .............................................................................................. 1 1
7 504154200 Back-Up Ring ......................................................................................... 1 1
8 502787901 Rod Seal ................................................................................................ 1 1
9 518794659 Wear Ring .............................................................................................. 1 1

A968 ©2023 Yale Materials Handling Corporation 7-27


P27152 10-13

MAIN LIFT CYLINDER


TWO STAGE LIMITED FREE LIFT – F507-F562
KEY:
A: ERC045-055VG
B: ERC060-070VG
QTY
ITEM PART NO. DESCRIPTION A B
10 580011167 O-Ring ................................................................................................... .. 1
11 504235239 Check Valve ........................................................................................... 1 1
12 504161200 Back-Up Ring ......................................................................................... .. 1
12 504450733 Back-Up Ring ......................................................................................... 1 ..
13 580032368 Piston Seal ............................................................................................. .. 1
13 580032369 Piston Seal ............................................................................................. 1 ..
14 504024202 Wear Ring .............................................................................................. .. 1
14 504024203 Wear Ring .............................................................................................. 1 ..
15 504233257 Washer (Optional) .................................................................................. 1 1
15 504148200 Washer ................................................................................................... 1 1
16 501850904 Snap Ring .............................................................................................. 1 1
505136074 Kit-Seal .................................................................................................. 1 ..
505136075 Kit-Seal .................................................................................................. .. 1

FOOTNOTES:
a Refer to Table

7-28 ©2023 Yale Materials Handling Corporation A968


10-13 P27152

NOTES

A968 ©2023 Yale Materials Handling Corporation 7-29


P27153 05-14

HEADER HOSE AND ATTACHING PARTS (FIGURE 7-11)


TWO STAGE LIMITED FREE-LIFT — F507-F562 (→ 11/2014)

7-30 ©2023 Yale Materials Handling Corporation A968


05-14 P27153

HEADER HOSE AND ATTACHING PARTS


TWO STAGE LIMITED FREE-LIFT – F507-F562 (→ 11/2014)
ERC045-055VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3152 mm 3352 mm 3452 mm
ITEM 1 2 3 4 (124.1 in.) (132.0 in.) (135.9 in.)
Mast F507 F507 F507
Group Number 3152 3352 3452
1 Header Hose 582031384 582031386 582031387

ERC060-070VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2959 mm 3159 mm 3259 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast F562 F562 F562
Group Number 2959 3159 3259
1 Header Hose 582031384 582031386 582031387

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Header Hose .............................................................................................. 2 4
2 580093219 Capscrew ................................................................................................... 2 4
3 582022398
582051084 Bracket Wldmt ............................................................................................ 1 1
4 582025366
582051085 Bracket Wldmt ............................................................................................ .. 1
5 582022172 Hose Sheave .............................................................................................. 1 2
6 582028895 Stubshaft .................................................................................................... 1 2
7 582022400 Spacer ........................................................................................................ 1 2
8 580055744 Capscrew ................................................................................................... 1 2
9 b 582019181 Capscrew ................................................................................................... 2 4
9 c 582022440 Capscrew ................................................................................................... 2 4
10 582032061 Spacer (Thin Wall) ..................................................................................... 1 2
11 580055736 Capscrew ................................................................................................... 1 2
12 582025381 Bracket Wldmt ............................................................................................ 1 1
13 582025386 Bracket Wldmt ............................................................................................ .. 1
14 580055735 Capscrew ................................................................................................... 2 4
15 582026107 Clamp ......................................................................................................... 2 4
16 580055734 Capscrew ................................................................................................... 2 4
17 580055651 Nut .............................................................................................................. 4 8
18 582035715 Plate Wldmt (LH) ........................................................................................ 1 1
19 582035714 Plate Wldmt (RH) ....................................................................................... .. 1
20 524141696 Hose Clamp ............................................................................................... 1 2
21 502056903 Clamp ......................................................................................................... 1 2
22 449001028 Capscrew ................................................................................................... 1 2

A968 ©2023 Yale Materials Handling Corporation 7-31


P27153 05-14

HEADER HOSE AND ATTACHING PARTS


TWO STAGE LIMITED FREE-LIFT – F507-F562 (→ 11/2014)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
23 505962578 Clamp ......................................................................................................... 1 2

FOOTNOTES:
a Refer to Table c 2/2014 →
b → 2/2014

7-32 ©2023 Yale Materials Handling Corporation A968


05-14 P27153

NOTES

A968 ©2023 Yale Materials Handling Corporation 7-33


P30355 04-15

HEADER HOSE AND ATTACHING PARTS (FIGURE 7-12)


TWO STAGE LIMITED FREE-LIFT — F507-F562 (11/2014 →)

7-34 ©2023 Yale Materials Handling Corporation A968


04-15 P30355

HEADER HOSE AND ATTACHING PARTS


TWO STAGE LIMITED FREE-LIFT – F507-F562 (11/2014 →)
ERC045-055VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3152 mm 3352 mm 3452 mm
ITEM 1 2 3 4 (124.1 in.) (132.0 in.) (135.9 in.)
Mast F507 F507 F507
Group Number 3152 3352 3452
1 Header Hose 582040445 582040447 582040448

ERC060-070VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2959 mm 3159 mm 3259 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast F562 F562 F562
Group Number 2959 3159 3259
1 Header Hose 582040445 582040447 582040448

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b. . . . . Header Hose .............................................................................................. 2 4
2 580093219 Capscrew ................................................................................................... 2 4
3 582022398
582051084 Bracket Wldmt ............................................................................................ 1 1
3 582048914 Bracket (Alternate Part) .............................................................................. 1 1
4 582025366
582051085 Bracket Wldmt ............................................................................................ .. 1
4 582048915 Bracket (Alternate Part) .............................................................................. .. 1
5 582022172 Hose Sheave .............................................................................................. 1 2
5 582021535 Bushing .................................................................................................. 1 1
6 582028895 Stubshaft .................................................................................................... 1 2
7 582022400 Spacer ........................................................................................................ 1 2
8 580055744 Capscrew ................................................................................................... 1 2
9 582022440 Capscrew ................................................................................................... 2 4
10 582051127 Roller .......................................................................................................... 2 2
11 580055983 Capscrew ................................................................................................... 2 2
12 582025381 Bracket Wldmt (LH) .................................................................................... 1 1
13 582025386 Bracket Wldmt (RH) ................................................................................... .. 1
14 580055735 Capscrew ................................................................................................... 2 4
15 582026107 Clamp ......................................................................................................... 2 4
16 580055734 Capscrew ................................................................................................... 2 4
17 580055651 Nut .............................................................................................................. 4 8
18 582045571 Bracket ....................................................................................................... 1 1
19 582045570 Bracket ....................................................................................................... .. 1
20 580039394 Fitting ......................................................................................................... 2 2
21 580039401 Fitting ......................................................................................................... .. 1

A968 ©2023 Yale Materials Handling Corporation 7-35


P30355 04-15

HEADER HOSE AND ATTACHING PARTS


TWO STAGE LIMITED FREE-LIFT – F507-F562 (11/2014 →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
22 580020585 Fitting ......................................................................................................... .. 1
23 502056903 Clamp ......................................................................................................... 1 2
24 524141696 Hose Clamp ............................................................................................... 1 2
25 580055631 Washer ....................................................................................................... 2 2
26 582051102 Roller .......................................................................................................... 2 2
a c 580039424 Cap ............................................................................................................. 2 4

FOOTNOTES:
a Not Illustrated c Without header hoses
b Refer to Table

7-36 ©2023 Yale Materials Handling Corporation A968


04-15 P30355

NOTES

A968 ©2023 Yale Materials Handling Corporation 7-37


P27154 10-13

CARRIAGE (FIGURE 7-13)


TWO STAGE LIMITED FREE-LIFT — F507-F562

7-38 ©2023 Yale Materials Handling Corporation A968


10-13 P27154

CARRIAGE
TWO STAGE LIMITED FREE-LIFT – F507-F562
KEY:
A: ERC045-055VG
B: ERC060-070VG
QTY
ITEM PART NO. DESCRIPTION A B
582028374 Carriage (38.5 in.) ...................................................................................... 1 ..
582028382 Carriage (38.5 in.) ...................................................................................... .. 1
1 582031359 Carriage Wldmt (38.5 in.) ....................................................................... 1 ..
1 582031347 Carriage Wldmt (38.5 in.) ....................................................................... .. 1
1 504071721 Stubshaft ........................................................................................... 6 6
2 520036816 Load Roller ("B") (111.48/111.22) ........................................................... 6 6
2 580001433 Load Roller ("A") (111.10/110.84) .......................................................... 6 6
3 504072717 Spacer ................................................................................................... 2 2
4 015916500 Snap Ring .............................................................................................. 6 6
5 500227907 Snap Ring .............................................................................................. 4 4
6 504071779 Shim (0.020 in.) ..................................................................................... AR AR
7 504075781 Pin .......................................................................................................... 2 2
8 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
8 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
8 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
8 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2
a 449029003 Snap Ring .............................................................................................. 6 6

FOOTNOTES:
a Not Illustrated

A968 ©2023 Yale Materials Handling Corporation 7-39


P27154 10-13

NOTES

7-40 ©2023 Yale Materials Handling Corporation A968


SECTION 8

8 MAST-THREE STAGE FULL FREE-LIFT


CONTENTS

SECTION 8
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
HEAVY DUTY - THREE STAGE FULL FREE-LIFT (D508/D563) ............................................................... 8-32
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-30
THREE STAGE FULL FREE-LIFT - F508-F563 ......................................................................................... 8-88
FREE-LIFT
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-22
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT - F508-F563 ......................................................................................... 8-72
FREE-LIFT CYLINDER AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT - F508-F563 (→ 8/2017) ..................................................................... 8-64
THREE STAGE FULL FREE-LIFT - F508-F563 (8/2017 →) ..................................................................... 8-68
FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-26
HEADER HOSE
THREE STAGE FULL FREE-LIFT - D508/D563 (→ S/N D563V11658H) (→ S/N D508V27872H) ........... 8-34
THREE STAGE FULL FREE-LIFT - D508/D563 (S/N D508V27873H →) (S/N D563V11659H →) ........... 8-38
HEADER HOSES AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT - F508-F563 (→ 11/2014) .................................................................... 8-76
THREE STAGE FULL FREE-LIFT - F508/F563 (11/2014 ↔ PENDING PER ECN 16115184) ................. 8-80
THREE STAGE FULL FREE-LIFT - F508/F563 (PENDING PER ECN 16115184 →) .............................. 8-84
INNER MAST
THREE STAGE FULL FREE-LIFT - F508-F563 (→ 8/2017) ..................................................................... 8-54
THREE STAGE FULL FREE-LIFT - F508-F563 (8/2017 →) ..................................................................... 8-56
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-8
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT - F508-F563 (→ 8/2017) ..................................................................... 8-50
THREE STAGE FULL FREE-LIFT - F508-F563 (8/2017 →) ..................................................................... 8-52
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-4
MAIN CYLINDER
LEFT HAND - THREE STAGE FULL FREE-LIFT (D508/D563) ................................................................. 8-14
RIGHT HAND - THREE STAGE FULL FREE-LIFT (D508/D563) ............................................................... 8-18
MAIN LIFT
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-10
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT - F508-F563 ......................................................................................... 8-60
MAIN LIFT CYLINDER AND ATTACHING PARTS
THREE STAGE FULL FREE-LIFT - F508-F563 ......................................................................................... 8-58
OUTER MAST
THREE STAGE FULL FREE LIFT - F508-F563 (→ 8/2017) ...................................................................... 8-42
THREE STAGE FULL FREE LIFT - F508-F563 (8/2017 →) ...................................................................... 8-46
THREE STAGE FULL FREE-LIFT - D508/D563 ......................................................................................... 8-2

A968 ©2023 Yale Materials Handling Corporation 8-1


P19398 10-07

OUTER MAST (FIGURE 8-1)


THREE STAGE FULL FREE-LIFT — D508/D563

8-2 ©2023 Yale Materials Handling Corporation A968


10-07 P19398

OUTER MAST
THREE STAGE FULL FREE-LIFT – D508/D563
D508

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
Mast Assy 580045795 580045797 580045799 580045805 580045810
1 Outer Mast 580045970 580045971 580045973 580045976 580045979

D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
Mast Assy 580045735 580045737 580045739 580045744 580045750
1 Outer Mast 580045970 580045971 580045973 580045976 580045979

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 012824300 O-Ring ............................................................................................................ 4
4 520037804 Shim (0.007 in.) .............................................................................................. 4
4 504234265 Shim (0.020 in.) .............................................................................................. 4
5 504233279 Wear Strip ....................................................................................................... 2
6 580001429 Load Roller ("A") (111.10/110.84) ................................................................... 2
6 520036837 Load Roller ("B") (111.48/111.22) ................................................................... 2
6 520036834 Load Roller ("C") (112.62/112.36) ................................................................... 2
7 504233232 Shim (0.020 in.) .............................................................................................. AR
8 015916300 Snap Ring ....................................................................................................... 2
9 504229225 Bushing .......................................................................................................... 2
10 015627900 Grease Fitting ................................................................................................. 2
11 580027357 Bushing .......................................................................................................... 2

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 8-3


P19399 10-07

INTERMEDIATE MAST (FIGURE 8-2)


THREE STAGE FULL FREE-LIFT — D508/D563

8-4 ©2023 Yale Materials Handling Corporation A968


10-07 P19399

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT – D508/D563
D508

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
Mast Assy 580045795 580045797 580045799 580045805 580045810
1 Intermediate Mast 580046049 580046050 580046051 580046054 580046057

D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
Mast Assy 580045735 580045737 580045739 580045744 580045750
1 Intermediate Mast 580046049 580046050 580046051 580046054 580046057

KEY:
A: ERC045-055VG
B: ERC060-070VG
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Intermediate Mast .................................................................................. 1 1
2 504066700 Stubshaft ........................................................................................... 2 2
3 012824300 O-Ring ................................................................................................... 4 4
4 504234265 Shim (0.020 in.) ..................................................................................... 4 4
5 504233279 Wear Strip .............................................................................................. 2 2
6 580001429 Load Roller ("A") (111.10/110.84) .......................................................... 4 4
6 520036837 Load Roller ("B") (111.48/111.22) ........................................................... 4 4
6 520036834 Load Roller ("C") (112.62/112.36) .......................................................... 4 4
7 504233232 Shim (0.020 in.) ..................................................................................... AR AR
8 015916300 Snap Ring .............................................................................................. 4 4
9 449034021 Roll Pin .................................................................................................. 2 2
10 518801662 Pin .......................................................................................................... 2 2
11 504281792 Spacer ................................................................................................... 4 4
12 504281794 Chain Sheave (Assembly) ..................................................................... 2 ..
12 504282703 Chain Sheave .................................................................................... 1 ..
12 500343914 Snap Ring .......................................................................................... 1 ..
12 520040899 Ball Bearing ....................................................................................... 1 ..
13 504281793 Chain Sheave (Assembly) ..................................................................... .. 2
13 504282702 Chain Sheave .................................................................................... .. 1
13 500343914 Snap Ring .......................................................................................... .. 1
13 520040899 Ball Bearing ....................................................................................... .. 1

A968 ©2023 Yale Materials Handling Corporation 8-5


P19399 10-07

FOOTNOTES:
a Refer to Table

8-6 ©2023 Yale Materials Handling Corporation A968


10-07 P19399

NOTES

A968 ©2023 Yale Materials Handling Corporation 8-7


P19400 10-07

INNER MAST (FIGURE 8-3)


THREE STAGE FULL FREE-LIFT — D508/D563

8-8 ©2023 Yale Materials Handling Corporation A968


10-07 P19400

INNER MAST
THREE STAGE FULL FREE-LIFT – D508/D563
D508

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
Mast Assy 580045795 580045797 580045799 580045805 580045810
1 Inner Mast 520039877 520039852 520039832 520039848 520040853

D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
Mast Assy 580045735 580045737 580045739 580045744 580045750
1 Inner Mast 520039877 520039852 520039832 520039848 520040853

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 015916300 Snap Ring ....................................................................................................... 2
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 580001429 Load Roller ("A") (111.10/110.84) ................................................................... 2
5 520036837 Load Roller ("B") (111.48/111.22) ................................................................... 2
5 520036834 Load Roller ("C") (112.62/112.36) ................................................................... 2

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 8-9


P19401 10-07

MAIN LIFT (FIGURE 8-4)


THREE STAGE FULL FREE-LIFT — D508/D563

8-10 ©2023 Yale Materials Handling Corporation A968


10-07 P19401

MAIN LIFT
THREE STAGE FULL FREE-LIFT – D508/D563
D508

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
18 Chain 504064703 504064780 504064714 504064746 504065743

D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
18 Chain 504066711 504066718 505973558 504066783 504066712

ITEM PART NO. DESCRIPTION QTY


1 500227907 Snap Ring ........................................................................................................... 2
2 504064767 Washer (0.060 in.) .............................................................................................. 2
2 504064769 Washer (0.010 in.) .............................................................................................. AR
2 504069791 Washer (0.030 in.) .............................................................................................. AR
2 504069702 Washer (0.060 in.) .............................................................................................. AR
3 ..... Main Lift Cylinders (FP19402 [Page 8-14], FP19403 [Page 8-18])................... 2
4 502978552 Hyd Velocity Fuse (ERC045-060VG) .................................................................. 2
4 502978553 Hyd Velocity Fuse (ERC065-070VG) .................................................................. 2
4 052645400 O-Ring ............................................................................................................ 1
4 580023709
580019387 O-Ring ............................................................................................................ 1
5 580042341 Hose Assy ........................................................................................................... 2
6 580039183 Fitting .................................................................................................................. 1
6 052645400 O-Ring ............................................................................................................ 1
6 580039388 O-Ring ............................................................................................................ 2
7 580055982 Capscrew ............................................................................................................ 2
8 580055631 Washer ............................................................................................................... 2
9 580055651 Nut ...................................................................................................................... 2
10 504064742 Housing (Lowering Control) ................................................................................ 1
11 524147801 Lowering Control Valve (ERC045-060VG) ......................................................... 1
11 524147802 Lowering Control Valve (ERC065-070VG) ......................................................... 1
12 524141786 Fitting .................................................................................................................. 1
12 052645500 O-Ring ............................................................................................................ 1
12 580039390 O-Ring ............................................................................................................ 1
13 580019838 Fitting .................................................................................................................. 1
13 580039388 O-Ring ............................................................................................................ 1
14 580056001 Nut ...................................................................................................................... 2
15 580056005 Washer ............................................................................................................... 4
16 504064739 Spacer ................................................................................................................ 2
17 580055976 Capscrew ............................................................................................................ 2

A968 ©2023 Yale Materials Handling Corporation 8-11


P19401 10-07

MAIN LIFT
THREE STAGE FULL FREE-LIFT – D508/D563

ITEM PART NO. DESCRIPTION QTY


18 a. . . . . Chain .................................................................................................................. 2
19 015415900 Cotter Pin ............................................................................................................ 4
20 580033718 Pin ....................................................................................................................... 4
21 518801644 Chain Anchor (ERC045-060VG) ......................................................................... 2
21 518801615 Chain Anchor (ERC065-070VG) ......................................................................... 2
22 504064758 Ring .................................................................................................................... 4
23 504234266 Nut ...................................................................................................................... 2
24 504075767 Chain Anchor (ERC045-060VG) ......................................................................... 2
24 504064751 Chain Anchor (ERC065-070VG) ......................................................................... 2
25 449025042 Cotter Pin ............................................................................................................ 2

FOOTNOTES:
a Refer to Table

8-12 ©2023 Yale Materials Handling Corporation A968


10-07 P19401

NOTES

A968 ©2023 Yale Materials Handling Corporation 8-13


P19402 10-07

MAIN CYLINDER (FIGURE 8-5)


LEFT HAND — THREE STAGE FULL FREE-LIFT (D508/D563)

8-14 ©2023 Yale Materials Handling Corporation A968


10-07 P19402

MAIN CYLINDER
LEFT HAND – THREE STAGE FULL FREE-LIFT (D508/D563)
D508

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
ITEM Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
Cylinder
8518208 8518209 8518210 8518213 8518216
Group Number
Cylinder Assy 580044624 580044625 580044626 580044629 580044632
9 Tube Wldmt- 524176008 524176009 524176010 524176013 524176016
Cylinder
10 Cylinder Rod 519465608 519465609 519465610 519465613 519465616
11 Spacer ---- ---- 505657522 505657522 505657523

D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
ITEM Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
Cylinder
8518308 8518309 8518310 8518313 8518316
Group Number
Cylinder Assy 580044690 580044691 580044692 580044695 580044698
9 Tube Wldmt- 524168508 524168509 524168510 524168513 524168516
Cylinder
10 Cylinder Rod 518895608 518895609 518895610 518895613 518895616
11 Spacer 505657579 505657579 505657536 505657536 505657584

KEY:
A: ERC045-060VG
B: ERC065-070VG
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Cylinder Assy ............................................................................................. 1 1
1 504450733 Back-Up Ring ......................................................................................... 1 ..
1 504161200 Back-Up Ring ......................................................................................... .. 1
2 504450755 Rod Seal ................................................................................................ 1 ..
2 504160200 Rod Seal ................................................................................................ .. 1
3 504024203 Wear Ring .............................................................................................. 1 ..
3 504024202 Wear Ring .............................................................................................. .. 1
4 502895203 Piston Ring ............................................................................................ 1 ..
4 502895201 Piston Ring ............................................................................................ .. 1
5 504235239 Check Valve ........................................................................................... 1 1
6 580011167 O-Ring ................................................................................................... 1 1

A968 ©2023 Yale Materials Handling Corporation 8-15


P19402 10-07

MAIN CYLINDER
LEFT HAND – THREE STAGE FULL FREE-LIFT (D508/D563)
KEY:
A: ERC045-060VG
B: ERC065-070VG
QTY
ITEM PART NO. DESCRIPTION A B
7 504148200 Washer ................................................................................................... 1 1
8 501850904 Snap Ring .............................................................................................. 1 1
9 b. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
10 b. . . . . Cylinder Rod .......................................................................................... 1 1
b. . . . . Spacer ................................................................................................... 1 1
12 518794659 Wear Ring .............................................................................................. 1 1
13 502787901 Rod Seal ................................................................................................ 1 1
14 504163200 Rod Wiper .............................................................................................. 1 1
15 012827100 O-Ring ................................................................................................... 1 ..
15 015492900 O-Ring ................................................................................................... .. 1
16 506410501 Gland ..................................................................................................... 1 ..
16 505587501 Gland ..................................................................................................... .. 1
a 504154200 Back-Up Ring ......................................................................................... 1 1
a 518794659 Wear Ring .............................................................................................. 1 1
505136041 Kit-Seal ....................................................................................................... 1 ..
505136037 Kit-Seal ....................................................................................................... .. 1

FOOTNOTES:
a Not Illustrated b Refer to Table

8-16 ©2023 Yale Materials Handling Corporation A968


10-07 P19402

NOTES

A968 ©2023 Yale Materials Handling Corporation 8-17


P19403 10-07

MAIN CYLINDER (FIGURE 8-6)


RIGHT HAND — THREE STAGE FULL FREE-LIFT (D508/D563)

8-18 ©2023 Yale Materials Handling Corporation A968


10-07 P19403

MAIN CYLINDER
RIGHT HAND – THREE STAGE FULL FREE-LIFT (D508/D563)
D508

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
ITEM Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
Cylinder
8518258 8518259 8518260 8518263 8518266
Group Number
Cylinder Assy 580044657 580044658 580044659 580044662 580044665
9 Tube Wldmt- 524176058 524176059 524176060 524176063 524176066
Cylinder
10 Cylinder Rod 519465608 519465609 519465610 519465613 519465616
11 Spacer ---- ---- 505657522 505657522 505657523

D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
ITEM Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
Cylinder
8518358 8518359 8518360 8518363 8518366
Group Number
Cylinder Assy 580044714 580044715 580044716 580044719 580044722
9 Tube Wldmt- 524168558 524168559 524168560 524168563 524168566
Cylinder
10 Cylinder Rod 518895608 518895609 518895610 518895613 518895616
11 Spacer 505657579 505657579 505657536 505657536 505657584

KEY:
A: ERC045-055VG
B: ERC060-070VG
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Cylinder Assy ............................................................................................. 1 1
1 504450733 Back-Up Ring ......................................................................................... 1 ..
1 504161200 Back-Up Ring ......................................................................................... .. 1
2 504450755 Rod Seal ................................................................................................ 1 ..
2 504160200 Rod Seal ................................................................................................ .. 1
3 504024203 Wear Ring .............................................................................................. 1 ..
3 504024202 Wear Ring .............................................................................................. .. 1
4 502895203 Piston Ring ............................................................................................ 1 ..
4 502895201 Piston Ring ............................................................................................ .. 1
5 504235239 Check Valve ........................................................................................... 1 1
6 580011167 O-Ring ................................................................................................... 1 1

A968 ©2023 Yale Materials Handling Corporation 8-19


P19403 10-07

MAIN CYLINDER
RIGHT HAND – THREE STAGE FULL FREE-LIFT (D508/D563)
KEY:
A: ERC045-055VG
B: ERC060-070VG
QTY
ITEM PART NO. DESCRIPTION A B
7 504148200 Washer ................................................................................................... 1 1
8 501850904 Snap Ring .............................................................................................. 1 1
9 b. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
10 b. . . . . Cylinder Rod .......................................................................................... 1 1
11 b. . . . . Spacer ................................................................................................... 1 1
12 518794659 Wear Ring .............................................................................................. 1 1
13 502787901 Rod Seal ................................................................................................ 1 1
14 504163200 Rod Wiper .............................................................................................. 1 1
15 012827100 O-Ring ................................................................................................... 1 ..
15 015492900 O-Ring ................................................................................................... .. 1
16 506410501 Gland ..................................................................................................... 1 ..
16 505587501 Gland ..................................................................................................... .. 1
a 504154200 Back-Up Ring ......................................................................................... 1 1
a 518794659 Wear Ring .............................................................................................. 1 1
505136041 Kit-Seal ....................................................................................................... 1 ..
505136037 Kit-Seal ....................................................................................................... .. 1

FOOTNOTES:
a Not Illustrated b Refer to Table

8-20 ©2023 Yale Materials Handling Corporation A968


10-07 P19403

NOTES

A968 ©2023 Yale Materials Handling Corporation 8-21


P19404 11-07

FREE-LIFT (FIGURE 8-7)


THREE STAGE FULL FREE-LIFT — D508/D563

8-22 ©2023 Yale Materials Handling Corporation A968


11-07 P19404

FREE-LIFT
THREE STAGE FULL FREE-LIFT – D508/D563
D508

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
15 Hose Assy 580068283 580068284 580068285 580068288 580068291
26 Chain 504064793 504075721 900002253 504064764 900002264
32 Tube Assy 524147647 524147648 524147649 524147682 524147685

D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
15 Hose Assy 580068171 580068172 580068173 580068176 580068180
26 Chain 504066737 504066733 504066703 504065733 504066760
32 Tube Assy 524147647 524147648 524147649 524147682 524147685

KEY:
A: ERC045-055VG
B: ERC060-070VG
QTY
ITEM PART NO. DESCRIPTION A B
1 504301785 Chain Guard ............................................................................................... 2 2
2 504281795 Crosshead .................................................................................................. 1 1
3 ..... Free-Lift Cylinder (FP19405 [Page 8-26]).................................................. 1 1
4 504064718 Spacer ........................................................................................................ 2 2
5 580012382 Tie Down .................................................................................................... 1 1
6 580055974 Capscrew ................................................................................................... 2 ..
6 580055975 Capscrew ................................................................................................... .. 2
7 504064778 Spacer ........................................................................................................ 2 2
8 b 580095068 Bracket ....................................................................................................... 1 1
8 c 582010536 Bracket Wldmt ............................................................................................ 1 1
9 580055979 Capscrew ................................................................................................... 4 4
10 504064734 Washer (Special) ........................................................................................ 1 1
11 504064795 Spring ......................................................................................................... 1 1
12 580042343 Fitting ......................................................................................................... 1 1
12 052645400 O-Ring ................................................................................................... 1 1
13 580055634 Washer ....................................................................................................... 8 8
14 580056001 Nut .............................................................................................................. 6 6
15 a. . . . . Hose Assy .................................................................................................. 1 1
16 504234266 Nut .............................................................................................................. 2 2
17 504064758 Ring ............................................................................................................ 2 2

A968 ©2023 Yale Materials Handling Corporation 8-23


P19404 11-07

FREE-LIFT
THREE STAGE FULL FREE-LIFT – D508/D563
KEY:
A: ERC045-055VG
B: ERC060-070VG
QTY
ITEM PART NO. DESCRIPTION A B
18 518801644 Chain Anchor ............................................................................................. 2 ..
18 518801615 Chain Anchor ............................................................................................. .. 2
19 580033718 Pin .............................................................................................................. 2 2
20 015415900 Cotter Pin ................................................................................................... 2 2
21 504281796 Chain Sheave Assembly ............................................................................ 2 ..
21 504281799 Chain Sheave ........................................................................................ 1 ..
21 504281797 Chain Sheave Assembly ............................................................................ .. 2
21 504282701 Chain Sheave ........................................................................................ .. 1
21 500343914 Snap Ring .......................................................................................... 1 1
21 520040899 Ball Bearing ....................................................................................... 1 1
22 500227910 Snap Ring .................................................................................................. 2 2
23 449034054 Roll Pin ....................................................................................................... 2 2
24 580055649 Lockwasher ................................................................................................ 3 3
25 580055743 Capscrew ................................................................................................... 2 2
26 a. . . . . Chain .......................................................................................................... 2 2
27 504223295 Spacer ........................................................................................................ AR AR
27 582010052 Spacer (Alternate Part) .............................................................................. AR AR
28 580055651 Nut .............................................................................................................. 4 4
28 580055650 Nut (Alternate Part) .................................................................................... 6 6
29 524148239 Bracket ....................................................................................................... 1 1
29 582010051 Bracket (Alternate Part) .............................................................................. 1 1
30 580055983 Capscrew ................................................................................................... 2 2
31 580056002 Washer ....................................................................................................... 1 1
32 a. . . . . Tube Assy .................................................................................................. 1 1
33 580039382 Fitting ......................................................................................................... 1 1
33 580039390 O-Ring ................................................................................................... 1 1
33 580039389 O-Ring ................................................................................................... 1 1
34 582010243 Clamp ......................................................................................................... 1 1
34 505966510 Clamp (Optional) ........................................................................................ 1 1
35 580055631 Washer ....................................................................................................... 2 2
35 580086384 Washer (Alternate Part) ............................................................................. 4 4
36 580055734 Capscrew ................................................................................................... 2 2
36 582010026 Capscrew (Alternate Part) .......................................................................... 2 2
37 504064782 Hose Sheave .............................................................................................. 1 1
37 504064715 Bushing .................................................................................................. 1 1
38 900002259 Stubshaft .................................................................................................... 1 1
39 518801604 Spacer ........................................................................................................ 4 4
39 580055976 Capscrew ................................................................................................... 1 1
40 500227907 Snap Ring .................................................................................................. 1 1

FOOTNOTES:
a Refer to Table c 6/2010 →
b → 6/2010

8-24 ©2023 Yale Materials Handling Corporation A968


11-07 P19404

NOTES

A968 ©2023 Yale Materials Handling Corporation 8-25


P19405 11-07

FREE-LIFT CYLINDERS (FIGURE 8-8)


THREE STAGE FULL FREE-LIFT — D508/D563

8-26 ©2023 Yale Materials Handling Corporation A968


11-07 P19405

FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT – D508/D563
D508

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
ITEM Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
Cylinder
8514559 8514560 8514562 8514565 8514568
Group Number
Cylinder Assy 580034494 580034495 580034496 580034497 580038108
1 Tube Wldmt- 524157559 524157560 524157562 524157565 524157568
Cylinder
11 Cylinder Rod 519492610 519492611 519492613 519492639 519492619

D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
ITEM Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
Cylinder
8518710 8518711 8518713 8518716 8518720
Group Number
Cylinder Assy 580038207 580038208 580038210 580038213 580038217
1 Tube Wldmt- 524157609 524157610 524157612 524157615 524157619
Cylinder
11 Cylinder Rod 518941611 518941612 518941614 518941617 518941621

KEY:
A: ERC045-055VG
B: ERC060-070VG
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753904 Screw ..................................................................................................... 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 501850904 Snap Ring .............................................................................................. 1 1
5 504148200 Washer ................................................................................................... 1 1
6 580011167 O-Ring ................................................................................................... 1 1
7 580067209 Check Valve ........................................................................................... 1 1
8 504024210 Wear Ring .............................................................................................. 1 ..
8 504450757 Wear Ring .............................................................................................. .. 1
9 504450734 Rod Seal ................................................................................................ 1 ..
9 504450754 Rod Seal ................................................................................................ .. 1
10 504450732 Back-Up Ring ......................................................................................... 1 ..

A968 ©2023 Yale Materials Handling Corporation 8-27


P19405 11-07

FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT – D508/D563
KEY:
A: ERC045-055VG
B: ERC060-070VG
QTY
ITEM PART NO. DESCRIPTION A B
10 504450756 Back-Up Ring ......................................................................................... .. 1
11 a. . . . . Cylinder Rod .......................................................................................... 1 1
12 500348901 O-Ring ................................................................................................... 1 ..
12 015493500 O-Ring ................................................................................................... .. 1
13 502011903 Back-Up Ring ......................................................................................... 1 ..
13 502011929 Back-Up Ring ......................................................................................... .. 1
14 502787903 Rod Seal ................................................................................................ 1 1
14 582006661 Rod Seal (Alternate Part) ....................................................................... 1 1
15 504450758 Rod Wiper .............................................................................................. 1 1
15 580077907 Rod Wiper (Alternate Part) .................................................................... 1 1
16 519493600 Gland ..................................................................................................... 1 ..
16 518938600 Gland ..................................................................................................... .. 1
505136046 Kit-Seal ....................................................................................................... 1 ..
505136047 Kit-Seal ....................................................................................................... .. 1

FOOTNOTES:
a Refer to Table

8-28 ©2023 Yale Materials Handling Corporation A968


11-07 P19405

NOTES

A968 ©2023 Yale Materials Handling Corporation 8-29


P19406 11-07

CARRIAGE (FIGURE 8-9)


THREE STAGE FULL FREE-LIFT — D508/D563

8-30 ©2023 Yale Materials Handling Corporation A968


11-07 P19406

CARRIAGE
THREE STAGE FULL FREE-LIFT – D508/D563
KEY:
A: ERC45-55VG Class II
B: ERC60-70VG Class III
QTY
ITEM PART NO. DESCRIPTION A B
520040873 Carriage (Group No. 8500277) .................................................................. 1 ..
524140801 Carriage (Group No. 8504877) .................................................................. .. 1
1 520041853 Carriage Wldmt ...................................................................................... 1 ..
1 504066700 Stubshaft ........................................................................................... 6 ..
1 524141694 Carriage Wldmt ...................................................................................... .. 1
1 504066700 Stubshaft ........................................................................................... .. 6
2 520036852 Load Roller ("B") (3.63 in./3.62 in.) ........................................................ 6 6
2 520053821 Load Roller ("B") (3.24 in.) (Optional) .................................................... 6 6
2 580001437 Load Roller ("A") (3.23 in.) (Optional) .................................................... 6 6
2 580001435 Load Roller ("A") (3.22 in.) (Optional) .................................................... 6 6
3 015916300 Snap Ring .............................................................................................. 6 6
4 504233232 Shim (0.020 in.) ..................................................................................... AR AR
5 504235278 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin (Chain Anchor) ................................................................................ 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2

A968 ©2023 Yale Materials Handling Corporation 8-31


P19373 11-07

CARRIAGE (FIGURE 8-10)


HEAVY DUTY — THREE STAGE FULL FREE-LIFT (D508/D563)

8-32 ©2023 Yale Materials Handling Corporation A968


11-07 P19373

CARRIAGE
HEAVY DUTY – THREE STAGE FULL FREE-LIFT (D508/D563)
KEY:
A: ERC045-055VG Class II
B: ERC060-070VG Class III
QTY
ITEM PART NO. DESCRIPTION A B
580052391 Carriage (Group No. 8526354) .................................................................. 1 ..
580053499 Carriage (Group No. 8505024) .................................................................. .. 1
1 580051924 Carriage Wldmt ...................................................................................... 1 ..
1 504066700 Stubshaft ........................................................................................... 6 ..
1 524146992 Carriage Wldmt ...................................................................................... .. 1
1 504066700 Stubshaft ........................................................................................... .. 6
2 520036852 Load Roller ("B") (3.63 in./3.62 in.) ........................................................ 6 6
2 520053821 Load Roller ("B") (3.24 in.) (Optional) .................................................... 6 6
2 580001437 Load Roller ("A") (3.23 in.) (Optional) .................................................... 6 6
2 580001435 Load Roller ("A") (3.22 in.) (Optional) .................................................... 6 6
3 015916300 Snap Ring .............................................................................................. 6 6
4 504233232 Shim (0.020 in.) ..................................................................................... AR AR
5 504235278 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin (Chain Anchor) ................................................................................ 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2

A968 ©2023 Yale Materials Handling Corporation 8-33


P19481 10-07

HEADER HOSE (FIGURE 8-11)


THREE STAGE FULL FREE-LIFT — D508/D563 (→ S/N D563V11658H) (→ S/N D508V27872H)

8-34 ©2023 Yale Materials Handling Corporation A968


10-07 P19481

HEADER HOSE
THREE STAGE FULL FREE-LIFT – D508/D563 (→ S/N D563V11658H) (→ S/N D508V27872H)
D508

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
1 Hose Assy 580045477 580045478 580045512 580045515 580045520

D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 4868 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (191.7 in.)
Mast D563 D563 D563 D563
Group Number 4418 4568 4718 4868
1 Hose Assy 580045477 580045478 580045512 580045513

D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 5168 mm 5318 mm 5618 mm
ITEM 1 2 3 4 (203.5 in.) (209.4 in.) (221.2 in.)
Mast D563 D563 D563
Group Number 5168 5318 5618
1 Hose Assy 580045515 580045516 580045520

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 580055651 Nut .............................................................................................................. 5 10
3 580075519 Hose Clamp ............................................................................................... 1 2
4 580055734 Capscrew ................................................................................................... 4 10
5 580055982 Capscrew ................................................................................................... 1 2
6 504071766 Spacer ........................................................................................................ 1 2
7 580056003 Washer ....................................................................................................... 1 2
8 580055652 Nut .............................................................................................................. 1 2
9 580055633 Washer ....................................................................................................... 1 2
10 580055741 Capscrew ................................................................................................... 1 2
11 520039810 Hose Guide (RH) ........................................................................................ 1 1
11 520039872 Hose Guide (LH) ........................................................................................ .. 1
12 580055978 Capscrew ................................................................................................... 1 2
13 504069761 Tube Assy .................................................................................................. 1 2
14 580055989 Capscrew ................................................................................................... 4 8
15 504068794 Clamp (Double Hose) ................................................................................. 2 4

A968 ©2023 Yale Materials Handling Corporation 8-35


P19481 10-07

HEADER HOSE
THREE STAGE FULL FREE-LIFT – D508/D563 (→ S/N D563V11658H) (→ S/N D508V27872H)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
16 504069740 Plate ........................................................................................................... 1 1
17 524141696 Hose Clamp ............................................................................................... 1 2
18 580068221 Clamp ......................................................................................................... 1 2
19 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
20 504070756 Hose Guide ................................................................................................ 2 4
21 504070735 Bracket (RH) .............................................................................................. 1 1
21 504069792 Bracket (LH) ............................................................................................... .. 1
22 520053804 Nut .............................................................................................................. 2 4
23 518797639 Stubshaft .................................................................................................... 1 2
24 504301775
580023124 Hose Sheave .............................................................................................. 2 4
25 505962533 Spacer ........................................................................................................ 1 2
26 504070716 Washer ....................................................................................................... 2 4
27 580055977 Capscrew ................................................................................................... 2 4
28 580009288 Bracket (RH Hose Guard) .......................................................................... 1 1
29 580009290 Stubshaft .................................................................................................... 1 2
30 449034054 Roll Pin ....................................................................................................... 1 2
31 580055636 Washer ....................................................................................................... 1 2
32 580009289 Bracket (LH Hose Guard) ........................................................................... .. 1
33 580039424 Cap ............................................................................................................. 2 4
580051876 Cap (for Chain anchors) ............................................................................. 1 2

FOOTNOTES:
a Refer to Table

8-36 ©2023 Yale Materials Handling Corporation A968


10-07 P19481

NOTES

A968 ©2023 Yale Materials Handling Corporation 8-37


P22128 10-11

HEADER HOSE (FIGURE 8-12)


THREE STAGE FULL FREE-LIFT — D508/D563 (S/N D508V27873H →) (S/N D563V11659H →)

8-38 ©2023 Yale Materials Handling Corporation A968


10-11 P22128

HEADER HOSE
THREE STAGE FULL FREE-LIFT – D508/D563 (S/N D508V27873H →) (S/N D563V11659H →)
D508

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
1 Hose Assy 582009139 582009140 582009141 582009144 582009147
40 Hose Assy 582009174 582009175 582009176 582009179 582009182

D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
1 Hose Assy 582009139 582009140 582009141 582009144 582009147
40 Hose Assy 582009174 582009175 582009176 582009179 582009182

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b. . . . . Hose Assy .................................................................................................. 2 2
2 524141696 Hose Clamp (D508 187.4-216.9 in.) (D563 173.9-203.5 in.) ..................... 2 4
2 524141696 Hose Clamp (D508 234.6 in.) (D563 221.2 in.) .......................................... 2 4
3 580068221 Clamp (D508 187.4-216.9 in.) (D563 173.9-203.5 in.) ............................... 3 6
3 580068221 Clamp (D508 234.6 in.) (D563 221.2 in.) ................................................... 3 6
4 580055864 Capscrew ................................................................................................... .. 2
5 504068794 Clamp (Double Hose) ................................................................................. 2 4
6 580055650 Nut .............................................................................................................. .. 2
7 580055983 Capscrew ................................................................................................... .. 3
8 580055651 Nut .............................................................................................................. 5 10
8 580055651 Nut .............................................................................................................. 3 6
9 504068705 Bracket ....................................................................................................... .. 1
10 504070716 Washer ....................................................................................................... 2 4
11 d 505962533 Spacer ........................................................................................................ 1 2
11 f 580055636 Washer ....................................................................................................... 1 2
12 d 504301775
580023124 Hose Sheave .............................................................................................. 2 4
12 f 582021968 Hose Sheave .............................................................................................. 2 3
12 f 504301775
580023124 Hose Sheave (Upper LH) ........................................................................... .. 1
13 d 518797639 Stubshaft .................................................................................................... 1 1
13 505961568 Stubshaft (With Guard) (Upper LH) ............................................................ .. 1
13 f 582022978 Stubshaft (Upper RH) ................................................................................. 1 1

A968 ©2023 Yale Materials Handling Corporation 8-39


P22128 10-11

HEADER HOSE
THREE STAGE FULL FREE-LIFT – D508/D563 (S/N D508V27873H →) (S/N D563V11659H →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
14 d 580055649 Lockwasher ................................................................................................ .. 1
15 580055977 Capscrew ................................................................................................... 2 4
16 580009289 Bracket (LH Hose Guard) ........................................................................... .. 1
17 449034054 Roll Pin ....................................................................................................... 1 2
18 580009290 Stubshaft .................................................................................................... 1 2
19 c 580055636 Washer ....................................................................................................... 1 2
19 e 582027960 Spacer ........................................................................................................ 1 2
20 582010540 Spacer ........................................................................................................ .. 1
21 582010269
582014902 Casting (Header Hose Turnaround Guide) (RH) ........................................ 1 1
21 582010270 Casting (Header Hose Turnaround Guide) (LH) ........................................ .. 1
22 903259104 Strap Clamp ............................................................................................... .. 1
23 580081830 Capscrew ................................................................................................... 1 2
24 580055652 Nut .............................................................................................................. 1 2
25 580055978 Capscrew ................................................................................................... 1 2
26 504069761 Tube Assy .................................................................................................. 1 2
27 520053804 Nut .............................................................................................................. 2 3
27 580056001 Nut (Optional) ............................................................................................. 2 3
28 580055989 Capscrew ................................................................................................... 4 6
29 504069740 Plate ........................................................................................................... 1 1
30 580055734 Capscrew ................................................................................................... 2 2
31 582010539
582015311 Bracket ....................................................................................................... 1 1
32 580055733 Capscrew ................................................................................................... 1 1
33 580039424 Cap ............................................................................................................. 2 4
34 580075519 Hose Clamp ............................................................................................... 1 2
34 582014307 Clamp ......................................................................................................... 1 2
35 580081111 Capscrew ................................................................................................... 2 4
36 580009288 Bracket (RH Hose Guard) .......................................................................... 1 1
37 504070756 Hose Guide ................................................................................................ 2 4
38 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
39 504070735 Bracket ....................................................................................................... 1 1
40 b. . . . . Hose Assy .................................................................................................. .. 2
41 582010536 Bracket Wldmt ............................................................................................ 1 1
a 580051876 Cap ............................................................................................................. 1 2

FOOTNOTES:
a Not Illustrated d → S/N A968N06027K
b Refer to Table e 2/2013 →
c → 2/2013 f S/N A968N06028K →

8-40 ©2023 Yale Materials Handling Corporation A968


10-11 P22128

NOTES

A968 ©2023 Yale Materials Handling Corporation 8-41


P27176 10-13

OUTER MAST (FIGURE 8-13)


THREE STAGE FULL FREE LIFT — F508-F563 (→ 8/2017)

8-42 ©2023 Yale Materials Handling Corporation A968


10-13 P27176

OUTER MAST
THREE STAGE FULL FREE LIFT – F508-F563 (→ 8/2017)
ERC045-055VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast F508 F508 F508 F508 F508
Group Number 4760 4910 5060 5510 5960
Mast Assy 582025489 582025490 582025491 582025494 582025497
1 Outer Mast 582023152 582023153 582023155 582023158 582023161

ERC060-070VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast F563 F563 F563 F563 F563
Group Number 4418 4568 4718 5168 5618
Mast Assy 582025469 582025470 582025471 582025474 582025477
1 Outer Mast 582023152 582023153 582023155 582023158 582023161

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 520036837 Load Roller ("B") (111.48/111.22) ................................................................... 2
3 580001429 Load Roller ("A") (111.10/110.84) (Optional) .................................................. 2
4 015916300 Snap Ring ....................................................................................................... 2
4 449029011 Snap Ring (Optional) ...................................................................................... 2
5 504233232 Shim (0.020 in.) .............................................................................................. AR
6 015415900 Cotter Pin ....................................................................................................... 2
7 580033718 Pin .................................................................................................................. 2
8 582030296 Chain Anchor (ERC045-055VG) .................................................................... 2
8 582036571 Chain Anchor (ERC060-070VG) .................................................................... 2
9 504064758 Ring ................................................................................................................ 2
10 582014090 Nut .................................................................................................................. 2
11 582022142 Restraint ......................................................................................................... 2
12 582033982 Capscrew ....................................................................................................... 4
13 504229225 Bushing .......................................................................................................... 2
14 ..... Intermediate Mast (FP27177 [Page 8-50])..................................................... 1
15 ..... Chain (FP27177 [Page 8-50])........................................................................ 2
16 582014767 Bushing .......................................................................................................... 2
17 582014765 Capscrew , Lubed .......................................................................................... 2
18 015631500 Grease Fitting ................................................................................................. 2
18 015628700 Grease Fitting (Optional) ................................................................................ 4
19 580055651 Nut .................................................................................................................. 4
20 580055632 Washer ........................................................................................................... 2

A968 ©2023 Yale Materials Handling Corporation 8-43


P27176 10-13

FOOTNOTES:
a Refer to Table

8-44 ©2023 Yale Materials Handling Corporation A968


10-13 P27176

NOTES

A968 ©2023 Yale Materials Handling Corporation 8-45


P33105 04-17

OUTER MAST (FIGURE 8-14)


THREE STAGE FULL FREE LIFT — F508-F563 (8/2017 →)

8-46 ©2023 Yale Materials Handling Corporation A968


04-17 P33105

OUTER MAST
THREE STAGE FULL FREE LIFT – F508-F563 (8/2017 →)
ERC045-055VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast F508 F508 F508 F508 F508
Group Number 4760 4910 5060 5510 5960
Mast Assy 582025489 582025490 582025491 582025494 582025497
1 Outer Mast 582023152 582023153 582023155 582023158 582023161

ERC060-070VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast F563 F563 F563 F563 F563
Group Number 4418 4568 4718 5168 5618
Mast Assy 582025469 582025470 582025471 582025474 582025477
1 Outer Mast 582023152 582023153 582023155 582023158 582023161

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 520036837 Load Roller ("B") (111.48/111.22) ................................................................... 2
3 580001429 Load Roller ("A") (111.10/110.84) (Optional) .................................................. 2
4 015916300 Snap Ring ....................................................................................................... 2
4 449029011 Snap Ring (Optional) ...................................................................................... 2
5 504233232 Shim (0.020 in.) .............................................................................................. AR
6 015415900 Cotter Pin ....................................................................................................... 2
7 580033718 Pin .................................................................................................................. 2
8 582069494 Chain Anchor (ERC45-55VG) ........................................................................ 2
8 582069495 Chain Anchor (ERC60-70VG) ........................................................................ 2
9 504064758 Ring ................................................................................................................ 2
10 582014090 Nut .................................................................................................................. 2
11 582022142 Restraint ......................................................................................................... 2
12 582033982 Capscrew ....................................................................................................... 4
13 504229225 Bushing .......................................................................................................... 2
14 ..... Intermediate Mast (FP33106 [Page 8-52])..................................................... 1
15 ..... Chain (FP33106 [Page 8-52])........................................................................ 2
16 582014767 Bushing .......................................................................................................... 2
17 582014765 Capscrew , Lubed .......................................................................................... 2
18 015631500 Grease Fitting ................................................................................................. 2
18 015628700 Grease Fitting (Optional) ................................................................................ 4
19 580055651 Nut .................................................................................................................. 4
20 580055632 Washer ........................................................................................................... 2

A968 ©2023 Yale Materials Handling Corporation 8-47


P33105 04-17

FOOTNOTES:
a Refer to Table

8-48 ©2023 Yale Materials Handling Corporation A968


04-17 P33105

NOTES

A968 ©2023 Yale Materials Handling Corporation 8-49


P27177 10-13

INTERMEDIATE MAST (FIGURE 8-15)


THREE STAGE FULL FREE-LIFT — F508-F563 (→ 8/2017)

8-50 ©2023 Yale Materials Handling Corporation A968


10-13 P27177

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT – F508-F563 (→ 8/2017)
ERC045-055VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast F508 F508 F508 F508 F508
Group Number 4760 4910 5060 5510 5960
Mast Assy 582025489 582025490 582025491 582025494 582025497
1 Intermediate Mast 582023243 582023244 582023245 582023248 582023251
9 Chain 504065703 504064714 504064725 504064757 504072772

ERC060-070VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast F563 F563 F563 F563 F563
Group Number 4418 4568 4718 5168 5618
Mast Assy 582025469 582025470 582025471 582025474 582025477
1 Intermediate Mast 582023243 582023244 582023245 582023248 582023251
9 Chain 504072798 505973558 504066784 504066782 504066772

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Intermediate Mast ........................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 4
3 520036837 Load Roller ("B") (111.48/111.22) ................................................................... 4
3 580001429 Load Roller ("A") (111.10/110.84) (Optional) .................................................. 4
4 015916300 Snap Ring ....................................................................................................... 4
4 449029011 Snap Ring (Optional) ...................................................................................... 4
5 504233232 Shim (0.020 in.) .............................................................................................. AR
6 582023661 Chain Sheave Assembly (ERC045-055VG) ................................................... 2
6 582021145 Chain Sheave Assembly (ERC060-070VG) ................................................... 2
6 582023642 Chain Sheave (ERC045-055VG) ............................................................... 1
6 582022430 Chain Sheave (ERC060-070VG) ............................................................... 1
7 520040899 Ball Bearing ................................................................................................ 1
8 500343914 Snap Ring .................................................................................................. 1
9 a. . . . . Chain .............................................................................................................. 2
10 504233201 Spacer ............................................................................................................ 2
11 500227910 Snap Ring ....................................................................................................... 2

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 8-51


P33106 04-17

INTERMEDIATE MAST (FIGURE 8-16)


THREE STAGE FULL FREE-LIFT — F508-F563 (8/2017 →)

8-52 ©2023 Yale Materials Handling Corporation A968


04-17 P33106

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT – F508-F563 (8/2017 →)
ERC045-055VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast F508 F508 F508 F508 F508
Group Number 4760 4910 5060 5510 5960
Mast Assy 582025489 582025490 582025491 582025494 582025497
1 Intermediate Mast 582023243 582023244 582023245 582023248 582023251
9 Chain 504065703 504064714 504064725 504064757 504072772

ERC060-070VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast F563 F563 F563 F563 F563
Group Number 4418 4568 4718 5168 5618
Mast Assy 582025469 582025470 582025471 582025474 582025477
1 Intermediate Mast 582023243 582023244 582023245 582023248 582023251
9 Chain 504072798 505973558 504066784 504066782 504066772

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Intermediate Mast ........................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 4
3 520036837 Load Roller ("B") (111.48/111.22) ................................................................... 4
3 580001429 Load Roller ("A") (111.10/110.84) (Optional) .................................................. 4
4 015916300 Snap Ring ....................................................................................................... 4
4 449029011 Snap Ring (Optional) ...................................................................................... 4
5 504233232 Shim (0.020 in.) .............................................................................................. AR
6 582023661 Chain Sheave Assembly (ERC45-55VG) ....................................................... 2
6 582021145 Chain Sheave Assembly (ERC60-70VG) ....................................................... 2
6 582023642 Chain Sheave (ERC45-55VG) ................................................................... 1
6 582022430 Chain Sheave (ERC60-70VG) ................................................................... 1
7 520040899 Ball Bearing ................................................................................................ 1
8 500343914 Snap Ring .................................................................................................. 1
9 a. . . . . Chain .............................................................................................................. 2
10 504233201 Spacer ............................................................................................................ 2
11 500227910 Snap Ring ....................................................................................................... 2

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 8-53


P27178 10-13

INNER MAST (FIGURE 8-17)


THREE STAGE FULL FREE-LIFT — F508-F563 (→ 8/2017)

8-54 ©2023 Yale Materials Handling Corporation A968


10-13 P27178

INNER MAST
THREE STAGE FULL FREE-LIFT – F508-F563 (→ 8/2017)
ERC045-055VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast F508 F508 F508 F508 F508
Group Number 4760 4910 5060 5510 5960
Mast Assy 582025489 582025490 582025491 582025494 582025497
1 Inner Mast 582023271 582023272 582023273 582023276 582023279

ERC060-070VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast F563 F563 F563 F563 F563
Group Number 4418 4568 4718 5168 5618
Mast Assy 582025469 582025470 582025471 582025474 582025477
1 Inner Mast 582023271 582023272 582023273 582023276 582023279

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 015916300 Snap Ring ....................................................................................................... 2
3 449029011 Snap Ring (Optional) ...................................................................................... 2
4 520036837 Load Roller ("B") (111.48/111.22) ................................................................... 2
4 580001429 Load Roller ("A") (111.10/110.84) (Optional) .................................................. 2
5 504233232 Shim (0.020 in.) .............................................................................................. AR
6 504075767 Chain Anchor (ERC045-055VG) .................................................................... 2
6 504064751 Chain Anchor (ERC060-070VG) .................................................................... 2
7 580033718 Pin .................................................................................................................. 2
8 015415900 Cotter Pin ....................................................................................................... 2
9 449025042 Cotter Pin ....................................................................................................... 2
10 504064758 Ring ................................................................................................................ 2
11 504234266 Nut .................................................................................................................. 2

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 8-55


P33107 04-17

INNER MAST (FIGURE 8-18)


THREE STAGE FULL FREE-LIFT — F508-F563 (8/2017 →)

8-56 ©2023 Yale Materials Handling Corporation A968


04-17 P33107

INNER MAST
THREE STAGE FULL FREE-LIFT – F508-F563 (8/2017 →)
ERC045-055VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast F508 F508 F508 F508 F508
Group Number 4760 4910 5060 5510 5960
Mast Assy 582025489 582025490 582025491 582025494 582025497
1 Inner Mast 582023271 582023272 582023273 582023276 ----

ERC060-070VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast F563 F563 F563 F563 F563
Group Number 4418 4568 4718 5168 5618
Mast Assy 582025469 582025470 582025471 582025474 582025477
1 Inner Mast 582023271 582023272 582023273 582023276 582023279

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 015916300 Snap Ring ....................................................................................................... 2
3 449029011 Snap Ring (Optional) ...................................................................................... 2
4 520036837 Load Roller ("B") (111.48/111.22) ................................................................... 2
4 580001429 Load Roller ("A") (111.10/110.84) (Optional) .................................................. 2
5 504233232 Shim (0.020 in.) .............................................................................................. AR
6 504075767 Chain Anchor (ERC45-55VG) ........................................................................ 2
6 504064751 Chain Anchor (ERG60-70VG) ........................................................................ 2
7 580033718 Pin .................................................................................................................. 2
8 015415900 Cotter Pin ....................................................................................................... 2
9 449025042 Cotter Pin ....................................................................................................... 2
10 504064758 Ring ................................................................................................................ 2
11 504234266 Nut .................................................................................................................. 2

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 8-57


P27180 10-13

MAIN LIFT CYLINDER AND ATTACHING PARTS (FIGURE 8-19)


THREE STAGE FULL FREE-LIFT — F508-F563

8-58 ©2023 Yale Materials Handling Corporation A968


10-13 P27180

MAIN LIFT CYLINDER AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT – F508-F563

ITEM PART NO. DESCRIPTION QTY


1 ..... Outer Mast (FP27176 [Page 8-42])................................................................ 1
2 ..... Intermediate Mast (FP27177 [Page 8-50])..................................................... 1
3 504064767 Washer (0.060 in.) .......................................................................................... 2
4 504064769 Washer (0.010 in.) .......................................................................................... 2
4 504069791 Washer (0.030 in.) .......................................................................................... 2
4 504069702 Washer (0.060 in.) .......................................................................................... 2
5 ..... Main Lift Cylinder (FP27181 [Page 8-60])...................................................... 2
6 504233279 Wear Strip ....................................................................................................... 2
7 504234265 Shim (0.020 in.) .............................................................................................. 4
7 520037804 Shim (0.007 in.) .............................................................................................. 4
8 580019819 Fitting .............................................................................................................. 1
9 582024356 Housing (Lowering Control) ............................................................................ 1
10 582017090 Capscrew ....................................................................................................... 2
11 582022507 Hose Assy ...................................................................................................... 1
12 582022508 Hose Assy ...................................................................................................... 1
13 582028317 Capscrew ....................................................................................................... 2
14 580055651 Nut .................................................................................................................. 2
15 582028316 Spacer ............................................................................................................ 1
16 580059999 Fitting .............................................................................................................. 1
17 580019838 Fitting .............................................................................................................. 1
18 502978552 Hyd Velocity Fuse (ERC045-055VG) ............................................................. 2
18 502978553 Hyd Velocity Fuse (ERC060-070VG) ............................................................. 2
18 052645400 O-Ring ........................................................................................................ 1
18 580023709
580019387 O-Ring ........................................................................................................ 1
19 524147801 Lowering Control Valve (ERC045-055VG) ..................................................... 1
19 524147802 Lowering Control Valve (ERC060-070VG) ..................................................... 1
19 052645600 O-Ring ........................................................................................................ 1
19 580023709
580019387 O-Ring ........................................................................................................ 1
20 012824300 O-Ring ............................................................................................................ 4
21 500227907 Snap Ring ....................................................................................................... 2
22 582023521 Isolator ............................................................................................................ 2
23 580055632 Washer ........................................................................................................... 4

A968 ©2023 Yale Materials Handling Corporation 8-59


P27181 10-13

MAIN LIFT CYLINDER (FIGURE 8-20)


THREE STAGE FULL FREE-LIFT — F508-F563

8-60 ©2023 Yale Materials Handling Corporation A968


10-13 P27181

MAIN LIFT CYLINDER


THREE STAGE FULL FREE-LIFT – F508-F563
ERC045-055VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
ITEM Mast F508 F508 F508 F508 F508
Group Number 4760 4910 5060 5510 5960
Cylinder
8607207 8607208 8607209 8607212 8607215
Group Number
Lift Cylinder 582018035 582017587 582017588 582017590 582017594
1 Tube Wldmt- 582017634 582017635 582017636 582017639 582017642
Cylinder
2 Cylinder Rod 519465608 519465609 519465610 519465613 519465616
3 Spacer ---- ---- 505657522 505657522 505657523

ERC060-070VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
ITEM Mast F563 F563 F563 F563 F563
Group Number 4418 4568 4718 5168 5618
Cylinder
8607307 8607308 8607309 8607312 8607315
Group Number
Lift Cylinder 582017608 582017609 582017610 582017613 582017616
1 Tube Wldmt- 582018010 582018011 582018012 582018015 582018018
Cylinder
2 Cylinder Rod 518895608 518895609 518895610 518895613 518895616
3 Spacer 505657579 505657579 505657536 505657536 505657584

KEY:
A: ERC045-055VG
B: ERC060-070VG
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Lift Cylinder ................................................................................................ 2 2
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 a. . . . . Spacer ................................................................................................... 1 1
4 506410502 Gland ..................................................................................................... 1 ..
4 505587502 Gland ..................................................................................................... .. 1
5 504235239 Check Valve ........................................................................................... 1 1
6 504148200 Washer ................................................................................................... 1 1
6 504233257 Washer (Optional) .................................................................................. 1 1
7 501850904 Snap Ring .............................................................................................. 1 1
8 504450733 Back-Up Ring ......................................................................................... 1 ..

A968 ©2023 Yale Materials Handling Corporation 8-61


P27181 10-13

MAIN LIFT CYLINDER


THREE STAGE FULL FREE-LIFT – F508-F563
KEY:
A: ERC045-055VG
B: ERC060-070VG
QTY
ITEM PART NO. DESCRIPTION A B
8 504161200 Back-Up Ring ......................................................................................... .. 1
9 580032369 Piston Seal ............................................................................................. 1 ..
9 580032368 Piston Seal ............................................................................................. .. 1
10 504024203 Wear Ring .............................................................................................. 1 ..
10 504024202 Wear Ring .............................................................................................. .. 1
11 502895203 Piston Ring ............................................................................................ 1 ..
11 502895201 Piston Ring ............................................................................................ .. 1
12 518794659 Wear Ring .............................................................................................. 1 1
13 502787901 Rod Seal ................................................................................................ 1 1
14 504154200 Back-Up Ring ......................................................................................... 1 1
15 580022508 Rod Wiper .............................................................................................. 1 1
16 012827100 O-Ring ................................................................................................... 1 ..
16 015492900 O-Ring ................................................................................................... .. 1
505136074 Kit-Seal .................................................................................................. 1 ..
505136075 Kit-Seal .................................................................................................. .. 1

FOOTNOTES:
a Refer to Table

8-62 ©2023 Yale Materials Handling Corporation A968


10-13 P27181

NOTES

A968 ©2023 Yale Materials Handling Corporation 8-63


P27179 10-13

FREE-LIFT CYLINDER AND ATTACHING PARTS (FIGURE 8-21)


THREE STAGE FULL FREE-LIFT — F508-F563 (→ 8/2017)

8-64 ©2023 Yale Materials Handling Corporation A968


10-13 P27179

FREE-LIFT CYLINDER AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT – F508-F563 (→ 8/2017)
ERC045-055VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast F508 F508 F508 F508 F508
Group Number 4760 4910 5060 5510 5960
Mast Assy 582025489 582025490 582025491 582025494 582025497
3 Chain 504064784 504064764 504064703 504064714 504065798
4 Hose Assy 582026129 582026130 582026131 582026134 582026137

ERC060-070VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast F563 F563 F563 F563 F563
Group Number 4418 4568 4718 5168 5618
Mast Assy 582025469 582025470 582025471 582025474 582025477
3 Chain 504065719 504065733 504066791 505973558 504066744
4 Hose Assy 582041558 582041559 582041560 582041563 582041566

ITEM PART NO. DESCRIPTION QTY


b. . . . . Mast Assy ........................................................................................................... 1
1 ..... Inner Mast (FP27178 [Page 8-54])................................................................. 1
2 ..... Intermediate Mast (FP27177 [Page 8-50])..................................................... 1
3 b. . . . . Chain .............................................................................................................. 2
4 b. . . . . Hose Assy ...................................................................................................... 1
5 d 582019181 Capscrew ....................................................................................................... 2
5 e 582022440 Capscrew ....................................................................................................... 2
6 580062131 Capscrew ....................................................................................................... 1
7 580084511 Spacer (Thin Wall) .......................................................................................... 1
8 580019819 Fitting .............................................................................................................. 1
9 582024356 Housing .......................................................................................................... 1
10 580039353 Fitting .............................................................................................................. 1
11 582022347 Hose Sheave .................................................................................................. 1
12 580055974 Capscrew ....................................................................................................... 2
13 580055744 Capscrew ....................................................................................................... 2
14 580093219 Capscrew ....................................................................................................... 1
15 582022208
582047473 Bracket Wldmt ................................................................................................ 1
16 582022870 Restraint ......................................................................................................... 1
17 582014090 Nut .................................................................................................................. 2
18 504064758 Ring ................................................................................................................ 2
19 582030296 Chain Anchor (ERC045-055VG) .................................................................... 2
19 582036571 Chain Anchor (ERC060-070VG) .................................................................... 2
20 015415900 Cotter Pin ....................................................................................................... 2
21 580033718 Pin .................................................................................................................. 2

A968 ©2023 Yale Materials Handling Corporation 8-65


P27179 10-13

FREE-LIFT CYLINDER AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT – F508-F563 (→ 8/2017)

ITEM PART NO. DESCRIPTION QTY


22 ..... Free-Lift Cylinder (FP27182 [Page 8-72])...................................................... 1
23 582037185 Clamp ............................................................................................................. 1
24 582024957 Clamp ............................................................................................................. 1
25 580056001 Nut .................................................................................................................. 4
26 582023677 Crosshead ...................................................................................................... 1
27 580039546 Roll Pin ........................................................................................................... 1
28 582022432 Pin .................................................................................................................. 1
29 582022724 Chain Sheave (Assembly) .............................................................................. 1
29 582021597 Chain Sheave ............................................................................................. 1
30 520040899 Ball Bearing ................................................................................................ 2
31 582022307 Plate ............................................................................................................... 1
32 504064718 Spacer ............................................................................................................ 2
33 580055634 Washer ........................................................................................................... 4
34 582029329 Capscrew ....................................................................................................... 1
35 582028894 Stubshaft ........................................................................................................ 1
a c 582026114 Bracket ........................................................................................................... 1
a c 580055732 Capscrew ....................................................................................................... 4

FOOTNOTES:
a Not Illustrated d → 2/2014
b Refer to Table e 2/2014 →
c Without Header Hose

8-66 ©2023 Yale Materials Handling Corporation A968


10-13 P27179

NOTES

A968 ©2023 Yale Materials Handling Corporation 8-67


P33108 04-17

FREE-LIFT CYLINDER AND ATTACHING PARTS (FIGURE 8-22)


THREE STAGE FULL FREE-LIFT — F508-F563 (8/2017 →)

8-68 ©2023 Yale Materials Handling Corporation A968


04-17 P33108

FREE-LIFT CYLINDER AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT – F508-F563 (8/2017 →)
ERC045-055VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast F508 F508 F508 F508 F508
Group Number 4760 4910 5060 5510 5960
Mast Assy 582025489 582025490 582025491 582025494 582025497
3 Chain 504233265 504064784 518791609 504065703 504075722
4 Hose Assy 582026129 582026130 582026131 582026134 582026137

ERC060-070VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast F563 F563 F563 F563 F563
Group Number 4418 4568 4718 5168 5618
Mast Assy 582025469 582025470 582025471 ---- 582025477
3 Chain 504066710 504065719 504065781 504072798 504066783
4 Hose Assy 582041558 582041559 582041560 582041563 582041566

ITEM PART NO. DESCRIPTION QTY


b. . . . . Mast Assy ........................................................................................................... 1
1 ..... Inner Mast (FP33107 [Page 8-56])................................................................. 1
2 ..... Intermediate Mast (FP33106 [Page 8-52])..................................................... 1
3 b. . . . . Chain .............................................................................................................. 2
4 b. . . . . Hose Assy ...................................................................................................... 1
5 582019181 Capscrew ....................................................................................................... 2
5 582022440 Capscrew ....................................................................................................... 2
6 580062131 Capscrew ....................................................................................................... 1
7 580084511 Spacer (Thin Wall) .......................................................................................... 1
8 580019819 Fitting .............................................................................................................. 1
9 582024356 Housing .......................................................................................................... 1
10 580039353 Fitting .............................................................................................................. 1
11 582022347 Hose Sheave .................................................................................................. 1
12 580055974 Capscrew ....................................................................................................... 2
13 580055744 Capscrew ....................................................................................................... 1
14 580093219 Capscrew ....................................................................................................... 2
15 582022208
582047473 Bracket Wldmt ................................................................................................ 1
16 582022870 Restraint ......................................................................................................... 1
17 582014090 Nut .................................................................................................................. 2
18 504064758 Ring ................................................................................................................ 2
19 582069494 Chain Anchor (ERC45-55VG) ........................................................................ 2
19 582069495 Chain Anchor (ERC60-70VG) ........................................................................ 2
20 015415900 Cotter Pin ....................................................................................................... 2
21 580033718 Pin .................................................................................................................. 2

A968 ©2023 Yale Materials Handling Corporation 8-69


P33108 04-17

FREE-LIFT CYLINDER AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT – F508-F563 (8/2017 →)

ITEM PART NO. DESCRIPTION QTY


22 ..... Free-Lift Cylinder (FP27182 [Page 8-72])...................................................... 1
23 582037185 Clamp ............................................................................................................. 1
24 582024957 Clamp ............................................................................................................. 1
25 580056001 Nut .................................................................................................................. 4
26 582023677 Crosshead ...................................................................................................... 1
27 580039546 Roll Pin ........................................................................................................... 1
28 582022432 Pin .................................................................................................................. 1
29 582022724 Chain Sheave (Assembly) .............................................................................. 1
29 582021597 Chain Sheave ............................................................................................. 1
30 520040899 Ball Bearing ................................................................................................ 2
31 582022307 Plate ............................................................................................................... 1
32 504064718 Spacer ............................................................................................................ 2
33 580055634 Washer ........................................................................................................... 4
34 582029329 Capscrew ....................................................................................................... 1
35 582028894 Stubshaft ........................................................................................................ 1
a c 582026114 Bracket ........................................................................................................... 1
a c 580055732 Capscrew ....................................................................................................... 4

FOOTNOTES:
a Not Illustrated c Without Header Hose
b Refer to Table

8-70 ©2023 Yale Materials Handling Corporation A968


04-17 P33108

NOTES

A968 ©2023 Yale Materials Handling Corporation 8-71


P27182 07-14

FREE-LIFT CYLINDER (FIGURE 8-23)


THREE STAGE FULL FREE-LIFT — F508-F563

8-72 ©2023 Yale Materials Handling Corporation A968


07-14 P27182

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT – F508-F563
ERC045-055VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
ITEM Mast F508 F508 F508 F508 F508
Group Number 4760 4910 5060 5510 5960
Cylinder
8607257 8607258 8607260 8607263 8607266
Group Number
Free Lift Cylinder 582020471 582020472 582020474 582020477 582020480
1 Cylinder Rod 582020094 582020095 582020097 582020100 582020103
2 Tube Wldmt- 582020064 582020065 582020067 582020070 582020073
Cylinder

ERC060-070VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
ITEM Mast F563 F563 F563 F563 F563
Group Number 4418 4568 4718 5168 5618
Cylinder
8607357 8607358 8607360 8607363 8607367
Group Number
Free Lift Cylinder 582020577 582020578 582020580 582020583 582020587
1 Cylinder Rod 582020164 582020165 582020167 582020170 582020174
2 Tube Wldmt- 582020124 582020125 582020127 582020130 582020134
Cylinder

KEY:
A: ERC45-55VG
B: ERC60-70VG
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Free Lift Cylinder ........................................................................................ 1 1
1 a. . . . . Cylinder Rod .......................................................................................... 1 1
2 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
3 519493600 Gland ..................................................................................................... 1 ..
3 518938600 Gland ..................................................................................................... .. 1
4 500348901 O-Ring ................................................................................................... 1 1
4 015493500 O-Ring ................................................................................................... 1 1
5 502011903 Back-Up Ring ......................................................................................... 1 ..
5 502011929 Back-Up Ring ......................................................................................... .. 1
6 580077907 Rod Wiper .............................................................................................. 1 1
7 582006661 Rod Seal ................................................................................................ 1 1
8 504450732 Back-Up Ring ......................................................................................... 1 ..
8 504450756 Back-Up Ring ......................................................................................... .. 1

A968 ©2023 Yale Materials Handling Corporation 8-73


P27182 07-14

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT – F508-F563
KEY:
A: ERC45-55VG
B: ERC60-70VG
QTY
ITEM PART NO. DESCRIPTION A B
9 504450734 Rod Seal ................................................................................................ 1 ..
9 504450754 Rod Seal ................................................................................................ .. 1
10 504024210 Wear Ring .............................................................................................. 1 ..
10 504450757 Wear Ring .............................................................................................. .. 1
11 580067209 Check Valve ........................................................................................... 1 1
12 504148200 Washer ................................................................................................... 1 1
12 504233257 Washer (Optional) .................................................................................. 1 1
13 501850904 Snap Ring .............................................................................................. 1 1
14 582023926 Flow Valve ............................................................................................. 1 ..
14 582023927 Flow Valve ............................................................................................. .. 1
15 502687901 Sealing Ring .......................................................................................... 1 1
16 501753904 Screw ..................................................................................................... 1 1
505136046 Kit-Seal .................................................................................................. 1 ..
505136047 Kit-Seal .................................................................................................. .. 1

FOOTNOTES:
a Refer to Table

8-74 ©2023 Yale Materials Handling Corporation A968


07-14 P27182

NOTES

A968 ©2023 Yale Materials Handling Corporation 8-75


P27183 10-13

HEADER HOSES AND ATTACHING PARTS (FIGURE 8-24)


THREE STAGE FULL FREE-LIFT — F508-F563 (→ 11/2014)

8-76 ©2023 Yale Materials Handling Corporation A968


10-13 P27183

HEADER HOSES AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT – F508-F563 (→ 11/2014)
ERC045-055VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast F508 F508 F508 F508 F508
Group Number 4760 4910 5060 5510 5960
54 Header Hose 582026592 582026593 582026594 582026597 582026600
55 Header Hose 582026652 582026653 582026654 582026657 582026660
56 Header Hose 582026612 582026613 582026614 582026617 582026620
57 Header Hose 582026632 582026633 582026634 582026637 582026640
58 Header Hose 582026672 582026673 582026674 582026677 582026680

ERC060-070VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast F563 F563 F563 F563 F563
Group Number 4418 4568 4718 5168 5618
54 Header Hose 582026592 582026593 582026594 582026597 582026600
55 Header Hose 582026652 582026653 582026654 582026657 582026660
56 Header Hose 582026612 582026613 582026614 582026617 582026620
57 Header Hose 582026632 582026633 582026634 582026637 582026640
58 Header Hose 582026672 582026673 582026674 582026677 582026680

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 582028925 Hose Clamp ............................................................................................... 1 1
2 582027365 Capscrew ................................................................................................... 2 2
3 580055651 Nut .............................................................................................................. 12 12
4 582021595 Rod ............................................................................................................. 3 3
5 582024706 Roller Spacer ............................................................................................. 2 2
6 582021596 Roller Shaft ................................................................................................ 2 2
7 582028928 Capscrew ................................................................................................... 2 2
8 582024701 Roller (Side Assy) ...................................................................................... 2 2
9 582014359 Ball Bearing ........................................................................................... 2 2
10 582024702 Roller (Center Assy) ................................................................................... 1 1
11 582014359 Ball Bearing ........................................................................................... 2 2
12 582031218 Plate (LH) ................................................................................................... 1 1
12 582024703 Bushing .................................................................................................. 3 3
13 582031219 Plate (RH) .................................................................................................. 1 1
13 582024704 Bushing .................................................................................................. 3 3

A968 ©2023 Yale Materials Handling Corporation 8-77


P27183 10-13

HEADER HOSES AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT – F508-F563 (→ 11/2014)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
14 582022436 Plate ........................................................................................................... 1 1
15 582007871 Capscrew ................................................................................................... 1 1
16 580004841 Spacer (Thin Wall) ..................................................................................... 1 1
17 582024343 Turnaround ................................................................................................. 1 1
18 582022389 Bracket ....................................................................................................... 1 1
19 580067790 Capscrew ................................................................................................... 2 2
20 580093219 Capscrew ................................................................................................... 3 3
21 582022172 Hose Sheave .............................................................................................. 1 1
22 582021535 Bushing .................................................................................................. 1 1
23 580055736 Capscrew ................................................................................................... 1 1
24 582028895 Stubshaft .................................................................................................... 1 1
25 582032976 Washer ....................................................................................................... 4 4
26 582009867 Spacer ........................................................................................................ 1 1
27 582019181 Capscrew ................................................................................................... 2 2
28 582022398
582051084 Bracket Wldmt ............................................................................................ 1 1
29 580055744 Capscrew ................................................................................................... 1 1
30 582022305 Bracket ....................................................................................................... .. 1
31 582022352 Hose Sheave .............................................................................................. .. 1
32 582021535 Bushing .................................................................................................. .. 1
33 582026788 Stubshaft .................................................................................................... .. 1
34 582022350 Hose Sheave .............................................................................................. .. 1
35 582021535 Bushing .................................................................................................. .. 1
36 582021799 Stubshaft .................................................................................................... .. 1
37 504070716 Washer ....................................................................................................... .. 1
38 580055974 Capscrew ................................................................................................... .. 1
39 580056001 Nut .............................................................................................................. .. 1
40 582025042 Bracket ....................................................................................................... .. 1
41 580055733 Capscrew ................................................................................................... 6 6
42 582034139 Plate Wldmt ................................................................................................ .. 1
43 505962578 Clamp ......................................................................................................... .. 1
44 449001028 Capscrew ................................................................................................... .. 1
45 580055734 Capscrew ................................................................................................... .. 2
46 580055651 Nut .............................................................................................................. .. 4
47 505962578 Clamp ......................................................................................................... .. 1
48 449001028 Capscrew ................................................................................................... 2 2
49 582035712 Plate Wldmt ................................................................................................ 1 1
50 582022400 Spacer ........................................................................................................ 1 1
51 580071041 Capscrew ................................................................................................... .. 1
52 580055977 Capscrew ................................................................................................... .. 1
53 580055652 Nut .............................................................................................................. .. 1
54 c. . . . . Header Hose .............................................................................................. 1 1
55 c. . . . . Header Hose .............................................................................................. 1 1
56 c. . . . . Header Hose .............................................................................................. .. 1
57 c. . . . . Header Hose .............................................................................................. .. 1

8-78 ©2023 Yale Materials Handling Corporation A968


10-13 P27183

HEADER HOSES AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT – F508-F563 (→ 11/2014)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
58 c. . . . . Header Hose .............................................................................................. 2 4
59 a 582033987
582091788 Tube - Assembly (3 Function) .................................................................... 1 ..
59 b 582033988 Tube - Assembly (3 Function) .................................................................... 1 ..
60 b 582033989 Tube - Assembly (4 Function) .................................................................... .. 1
60 a 582033986 Tube - Assembly (4 Function) .................................................................... .. 1
61 582033024 Clamp ......................................................................................................... .. 2
62 580081111 Capscrew ................................................................................................... .. 2
63 580093219 Capscrew ................................................................................................... .. 2
64 580055732 Capscrew ................................................................................................... 2 2

FOOTNOTES:
a For Lift heights 6110/5768 mm (240.5/227.0 in.) c Refer to Table
and below.
b For Lift heights 6260/5918 mm (246.4/233.0 in.)
and above.

A968 ©2023 Yale Materials Handling Corporation 8-79


P30417 04-15

HEADER HOSES AND ATTACHING PARTS (FIGURE 8-25)


THREE STAGE FULL FREE-LIFT — F508/F563 (11/2014 ↔ PENDING PER ECN 16115184)

8-80 ©2023 Yale Materials Handling Corporation A968


04-15 P30417

HEADER HOSES AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT – F508/F563 (11/2014 ↔ PENDING PER ECN 16115184)
ERC045-055VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast F508 F508 F508 F508 F508
Group Number 4760 4910 5060 5510 5960
54 Header Hose 582040482 582040483 582040484 582040487 582040490
55 Header Hose 582040515 582040516 582040517 582040520 582040523
56 Header Hose 582040550 582040551 582040552 582040555 582040558
57 Header Hose 582040583 582040584 582040585 582040588 582040591
58 Header Hose 582026672 582026673 582026674 582026677 582026680

ERC060-070VG

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast F563 F563 F563 F563 F563
Group Number 4418 4568 4718 5168 5618
54 Header Hose 582040482 582040483 582040484 582040487 582040490
55 Header Hose 582040515 582040516 582040517 582040520 582040523
56 Header Hose 582040550 582040551 582040552 582040555 582040558
57 Header Hose 582040583 582040584 582040585 582040588 582040591
58 Header Hose 582026672 582026673 582026674 582026677 582026680

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 582028925 Hose Clamp ............................................................................................... 1 1
2 580081111 Capscrew ................................................................................................... 2 4
3 580055651 Nut .............................................................................................................. 9 14
4 582033024 Clamp ......................................................................................................... .. 2
5 580055733 Capscrew ................................................................................................... 6 6
6 582032976 Washer ....................................................................................................... 4 4
7 582021595 Rod ............................................................................................................. 3 3
8 582024701 Roller (Side Assy) ...................................................................................... 2 2
8 582047669 Roller (Alt Part) ........................................................................................... 2 2
8 015914400 Snap Ring .............................................................................................. 2 2
9 582014359 Ball Bearing ........................................................................................... 2 2
10 582024702 Roller (Center Assy) ................................................................................... 1 1
10 582047670 Roller , Center Roller Assembly (Alt Part) .................................................. 1 1
10 015914400 Snap Ring .............................................................................................. 2 2
11 582014359 Ball Bearing ........................................................................................... 2 2

A968 ©2023 Yale Materials Handling Corporation 8-81


P30417 04-15

HEADER HOSES AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT – F508/F563 (11/2014 ↔ PENDING PER ECN 16115184)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
12 582031218 Plate (LH) ................................................................................................... 1 1
12 582024703 Bushing .................................................................................................. 3 3
12 582068050 Plate - Roller LH (Alt Part) .......................................................................... 1 1
13 582031219 Plate (RH) .................................................................................................. 1 1
13 582024704 Bushing .................................................................................................. 3 3
13 582068051 Plate - Roller RH (Alt Part) ......................................................................... 1 1
14 582022436 Plate ........................................................................................................... 1 1
15 582024706 Roller Spacer ............................................................................................. 2 2
16 582021596 Roller Shaft ................................................................................................ 2 2
17 582028928 Capscrew ................................................................................................... 2 2
18 582039157
582044760 Bracket ....................................................................................................... 1 1
19 580067790 Capscrew ................................................................................................... 2 2
20 580093219 Capscrew ................................................................................................... 3 5
21 582024343 Turnaround ................................................................................................. 1 1
22 582022172 Hose Sheave .............................................................................................. 1 1
23 582021535 Bushing .................................................................................................. 1 1
24 582028895 Stubshaft .................................................................................................... 1 1
25 582022400 Spacer ........................................................................................................ 1 1
26 582009867 Spacer ........................................................................................................ 1 1
26 582032061 Spacer (Thin Wall) (Alternate Part) ............................................................ 1 1
27 582022440 Capscrew ................................................................................................... 2 2
28 582022398
582051084 Bracket Wldmt ............................................................................................ 1 1
28 582048914 Bracket (Alt Part) ........................................................................................ 1 1
29 580055744 Capscrew ................................................................................................... 1 1
30 580055736 Capscrew ................................................................................................... 1 1
31 582022352 Hose Sheave .............................................................................................. .. 1
32 582021535 Bushing .................................................................................................. .. 1
33 582026788 Stubshaft .................................................................................................... .. 1
34 582022350 Hose Sheave .............................................................................................. .. 1
35 582021535 Bushing .................................................................................................. .. 1
36 582021799 Stubshaft .................................................................................................... .. 1
37 504070716 Washer ....................................................................................................... .. 1
38 580055974 Capscrew ................................................................................................... .. 1
39 580056001 Nut .............................................................................................................. .. 1
40 580055977 Capscrew ................................................................................................... .. 1
41 580055652 Nut .............................................................................................................. .. 1
42 580071041 Capscrew ................................................................................................... .. 1
42 582038454 Capscrew (Optional) .................................................................................. .. 1
43 582022305 Bracket ....................................................................................................... .. 1
44 582045571 Bracket ....................................................................................................... 1 1
45 580039394 Fitting ......................................................................................................... 2 3
46 582044377 Bracket ....................................................................................................... .. 1
47 580020585 Fitting ......................................................................................................... .. 1

8-82 ©2023 Yale Materials Handling Corporation A968


04-15 P30417

HEADER HOSES AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT – F508/F563 (11/2014 ↔ PENDING PER ECN 16115184)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
48 580039401 Fitting ......................................................................................................... .. 1
49 582025042 Bracket ....................................................................................................... .. 1
50 582007871 Capscrew ................................................................................................... .. 1
51 582033987
582091788 Tube - Assembly (3 Function) (Lift Height 6110/5768 and below) ............. 1 ..
51 582033988 Tube - Assembly (3 Function) (Lift Height 6260/5918 and above) ............. 1 ..
52 582033986 Tube - Assembly (4 Function) (Lift Height 6110/5768 and below) ............. .. 1
52 582033989 Tube - Assembly (4 Function) (Lift Height 6260/5918 and above) ............. .. 1
53 580055732 Capscrew ................................................................................................... 2 2
54 b. . . . . Header Hose .............................................................................................. 1 1
55 b. . . . . Header Hose .............................................................................................. 1 1
56 b. . . . . Header Hose .............................................................................................. .. 1
57 b. . . . . Header Hose .............................................................................................. .. 1
58 b. . . . . Header Hose .............................................................................................. 2 4
a c 580039424 Cap ............................................................................................................. 2 4

FOOTNOTES:
a Not Illustrated c Without header hoses
b Refer to Table

A968 ©2023 Yale Materials Handling Corporation 8-83


P39389 11-22

HEADER HOSES AND ATTACHING PARTS (FIGURE 8-26)


THREE STAGE FULL FREE-LIFT — F508/F563 (PENDING PER ECN 16115184 →)

8-84 ©2023 Yale Materials Handling Corporation A968


11-22 P39389

HEADER HOSES AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT – F508/F563 (PENDING PER ECN 16115184 →)
E45-55XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast F508 F508 F508 F508 F508
Group Number 4760 4910 5060 5510 5960
54 Header Hose 582040482 582040483 582040484 582040487 582040490
55 Header Hose 582040515 582040516 582040517 582040520 582040523
56 Header Hose 582040550 582040551 582040552 582040555 582040558
57 Header Hose 582040583 582040584 582040585 582040588 582040591
58 Header Hose 582026672 582026673 582026674 582026677 582026680

E60-70XN

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast F563 F563 F563 F563 F563
Group Number 4418 4568 4718 5168 5618
54 Header Hose 582040482 582040483 582040484 582040487 582040490
55 Header Hose 582040515 582040516 582040517 582040520 582040523
56 Header Hose 582040550 582040551 582040552 582040555 582040558
57 Header Hose 582040583 582040584 582040585 582040588 582040591
58 Header Hose 582026672 582026673 582026674 582026677 582026680

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 582028925 Hose Clamp ............................................................................................... 1 1
2 580081111 Capscrew ................................................................................................... 2 4
3 580055651 Nut .............................................................................................................. 9 14
4 582033024 Clamp ......................................................................................................... .. 2
5 580055733 Capscrew ................................................................................................... 6 6
6 582032976 Washer ....................................................................................................... 4 4
7 582021595 Rod ............................................................................................................. 3 3
8 582047669 Roller .......................................................................................................... 2 2
8 015914400 Snap Ring .............................................................................................. 2 2
9 582014359 Ball Bearing ........................................................................................... 2 2
10 582047670 Roller , Center Roller Assembly ................................................................. 1 1
10 015914400 Snap Ring .............................................................................................. 2 2
11 582014359 Ball Bearing ........................................................................................... 2 2
12 582068050 Plate - Roller LH ......................................................................................... 1 1
13 582068051 Plate - Roller RH ........................................................................................ 1 1

A968 ©2023 Yale Materials Handling Corporation 8-85


P39389 11-22

HEADER HOSES AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT – F508/F563 (PENDING PER ECN 16115184 →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
14 582022436 Plate ........................................................................................................... 1 1
15 582024706 Roller Spacer ............................................................................................. 2 2
16 582021596 Roller Shaft ................................................................................................ 2 2
17 582028928 Capscrew ................................................................................................... 2 2
18 582039157
582044760 Bracket ....................................................................................................... 1 1
19 580067790 Capscrew ................................................................................................... 2 2
20 580093219 Capscrew ................................................................................................... 3 5
21 582024343 Turnaround ................................................................................................. 1 1
22 582022172 Hose Sheave .............................................................................................. 1 1
23 582021535 Bushing .................................................................................................. 1 1
24 582028895 Stubshaft .................................................................................................... 1 1
25 582022400 Spacer ........................................................................................................ 1 1
26 582032061 Spacer (Thin Wall) ..................................................................................... 1 1
27 582022440 Capscrew ................................................................................................... 2 2
28 582048914 Bracket ....................................................................................................... 1 1
29 580055744 Capscrew ................................................................................................... 1 1
30 580055736 Capscrew ................................................................................................... 1 1
31 582148549 Hose Sheave .............................................................................................. .. 1
32 582021534 Bushing .................................................................................................. .. 1
33 582168231 Stubshaft .................................................................................................... .. 1
34 582148551 Hose Sheave .............................................................................................. .. 1
35 582148550 Bushing .................................................................................................. .. 1
36 582021799 Stubshaft .................................................................................................... .. 1
37 504070716 Washer ....................................................................................................... .. 1
38 580055974 Capscrew ................................................................................................... .. 1
39 580056001 Nut .............................................................................................................. .. 1
40 580055977 Capscrew ................................................................................................... .. 1
41 580055652 Nut .............................................................................................................. .. 1
42 580071041 Capscrew ................................................................................................... .. 1
42 582038454 Capscrew (Optional) .................................................................................. .. 1
43 582022305 Bracket ....................................................................................................... .. 1
44 582045571 Bracket ....................................................................................................... 1 1
45 580039394 Fitting ......................................................................................................... 2 3
46 582044377 Bracket ....................................................................................................... .. 1
47 580020585 Fitting ......................................................................................................... .. 1
48 580039401 Fitting ......................................................................................................... .. 1
49 582025042 Bracket ....................................................................................................... .. 1
50 582007871 Capscrew ................................................................................................... .. 1
51 582033987
582091788 Tube - Assembly (3 Function) (Lift Height 6110/5768 and below) ............. 1 ..
51 582033988 Tube - Assembly (3 Function) (Lift Height 6260/5918 and above) ............. 1 ..
52 582033986 Tube - Assembly (4 Function) (Lift Height 6110/5768 and below) ............. .. 1
52 582033989 Tube - Assembly (4 Function) (Lift Height 6260/5918 and above) ............. .. 1
53 580055732 Capscrew ................................................................................................... 2 2

8-86 ©2023 Yale Materials Handling Corporation A968


11-22 P39389

HEADER HOSES AND ATTACHING PARTS


THREE STAGE FULL FREE-LIFT – F508/F563 (PENDING PER ECN 16115184 →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
54 b. . . . . Header Hose .............................................................................................. 1 1
55 b. . . . . Header Hose .............................................................................................. 1 1
56 b. . . . . Header Hose .............................................................................................. .. 1
57 b. . . . . Header Hose .............................................................................................. .. 1
58 b. . . . . Header Hose .............................................................................................. 2 4
59 582168232 Spacer ........................................................................................................ .. 1
a c 580039424 Cap ............................................................................................................. 2 4

FOOTNOTES:
a Not Illustrated c Without header hoses
b Refer to Table

A968 ©2023 Yale Materials Handling Corporation 8-87


P27184 10-13

CARRIAGE (FIGURE 8-27)


THREE STAGE FULL FREE-LIFT — F508-F563

8-88 ©2023 Yale Materials Handling Corporation A968


10-13 P27184

CARRIAGE
THREE STAGE FULL FREE-LIFT – F508-F563
KEY:
A: ERC045-55VG
B: ERC60-70VG
QTY
ITEM PART NO. DESCRIPTION A B
582023902 Carriage Assembly (38.5 in.) (Group No. 8809528) .................................. 1 ..
582020247 Carriage Assembly (38.5 in.) (Group No. 8807786) .................................. .. 1
a 582025955 Carriage Assembly (38.5 in.) (Heavy Duty) ................................................ 1 ..
b 582025956 Carriage Assembly (38.5 in.) (Heavy Duty) ................................................ .. 1
1 582024905 Carriage Wldmt (38.5 in.) ....................................................................... 1 ..
1 504066700 Stubshaft ........................................................................................... 6 ..
1 582020251 Carriage Wldmt (38.5 in.) ....................................................................... .. 1
1 504066700 Stubshaft ........................................................................................... .. 6
1 a 582025286 Carriage Wldmt (38.5 in.) (Heavy Duty) ................................................. 1 ..
1 b 582025285 Carriage Wldmt (38.5 in.) (Heavy Duty) ................................................. .. 1
2 520036852 Load Roller ("B") (3.63 in./3.62 in.) ........................................................ 6 6
3 015916300 Snap Ring .............................................................................................. 6 6
4 504233232 Shim (0.020 in.) ..................................................................................... AR AR
5 504235278 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin (Chain Anchor) ................................................................................ 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2
11 582033979 Plate (Hose) ........................................................................................... 1 ..
11 582033031 Plate (Hose) ........................................................................................... .. 1

FOOTNOTES:
a Group 8810748 b Group 8810749

A968 ©2023 Yale Materials Handling Corporation 8-89


P27184 10-13

NOTES

8-90 ©2023 Yale Materials Handling Corporation A968


SECTION 9

9 MAST-TWO STAGE FULL FREE-LIFT


CONTENTS

SECTION 9
MAST-TWO STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
HEAVY DUTY - TWO STAGE FULL FREE-LIFT ........................................................................................ 9-58
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-56
FREE-LIFT
TWO STAGE FULL FREE- LIFT - E509-E564 (→ 8/2017) ........................................................................ 9-38
TWO STAGE FULL FREE- LIFT - E509-E564 (8/2017 →) ........................................................................ 9-42
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-12
FREE-LIFT CYLINDER
TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................ 9-45
FREE-LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-16
HEADER HOSE
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-20
HEADER HOSES
TWO STAGE FULL FREE-LIFT - E509-E564 (→ S/N E509B01973B) (→ S/N E564B02019B) ............... 9-48
TWO STAGE FULL FREE-LIFT - E509-E564 (S/N E509B01974B →) (S/N E564B02020B →) ............... 9-52
INNER MAST
TWO STAGE FULL FREE- LIFT - E509-E564 (→ 8/2017) ........................................................................ 9-28
TWO STAGE FULL FREE- LIFT - E509-E564 (8/2017 →) ........................................................................ 9-30
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-4
MAIN LIFT
TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................ 9-32
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-6
MAIN LIFT CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT (D509-D564) ..................................................................... 9-10
RIGHT HAND - TWO STAGE FULL FREE-LIFT (D509-D564) ................................................................... 9-8
MAIN LIFT CYLINDER - LH
TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................ 9-36
MAIN LIFT CYLINDER - RH
TWO STAGE FULL FREE- LIFT - E509-E564 ............................................................................................ 9-34
OUTER MAST
TWO STAGE FULL FREE LIFT - E509-E564 (→ 8/2017) ......................................................................... 9-24
TWO STAGE FULL FREE LIFT - E509-E564 (8/2017 →) ......................................................................... 9-26
TWO STAGE FULL FREE-LIFT - D509-D564 ............................................................................................ 9-2

A968 ©2023 Yale Materials Handling Corporation 9-1


P19389 10-07

OUTER MAST (FIGURE 9-1)


TWO STAGE FULL FREE-LIFT — D509-D564

9-2 ©2023 Yale Materials Handling Corporation A968


10-07 P19389

OUTER MAST
TWO STAGE FULL FREE-LIFT – D509-D564
D509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
ITEM 1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
Mast D509 D509 D509
Group Number 3162 3362 3462
Mast Assy 580045919 580045923 580045925
1 Outer Mast 580045970 580045972 580045973

D564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2960 mm 3160 mm 3260 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast D564 D564 D564
Group Number 2960 3160 3260
Mast Assy 580045862 580045866 580045868
1 Outer Mast 580045970 580045972 580045973

KEY:
A: ERC045-060VG
B: ERC065-070VG
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Outer Mast ............................................................................................. 1 1
2 504066700 Stubshaft ........................................................................................... 2 2
3 012824300 O-Ring ................................................................................................... 4 4
4 504234265 Shim (0.020 in.) ..................................................................................... 4 4
5 504233279 Wear Strip .............................................................................................. 2 2
6 580001429 Load Roller ("A") (111.10/110.84) .......................................................... 2 2
6 520036837 Load Roller ("B") (111.48/111.22) ........................................................... 2 2
6 520036834 Load Roller ("C") (112.62/112.36) .......................................................... 2 2
7 504233232 Shim (0.020 in.) ..................................................................................... AR AR
8 015916300 Snap Ring .............................................................................................. 2 2
9 504229225 Bushing .................................................................................................. 2 2
10 015627900 Grease Fitting ........................................................................................ 2 2
11 580027357 Bushing .................................................................................................. 2 2

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 9-3


P19390 10-07

INNER MAST (FIGURE 9-2)


TWO STAGE FULL FREE-LIFT — D509-D564

9-4 ©2023 Yale Materials Handling Corporation A968


10-07 P19390

INNER MAST
TWO STAGE FULL FREE-LIFT – D509-D564
D509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
ITEM 1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
Mast D509 D509 D509
Group Number 3162 3362 3462
Mast Assy 580045919 580045923 580045925
1 Inner Mast 504074766 504074799 504074715

D564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2960 mm 3160 mm 3260 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast D564 D564 D564
Group Number 2960 3160 3260
Mast Assy 580045862 580045866 580045868
1 Inner Mast 504074766 504074799 504074715

KEY:
A: ERC045-060VG
B: ERC065-070VG
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Inner Mast .............................................................................................. 1 1
2 504066700 Stubshaft ........................................................................................... 2 2
3 015916300 Snap Ring .............................................................................................. 2 2
4 504233232 Shim (0.020 in.) ..................................................................................... AR AR
5 580001429 Load Roller ("A") (111.10/110.84) .......................................................... 2 2
5 520036837 Load Roller ("B") (111.48/111.22) ........................................................... 2 2
5 520036834 Load Roller ("C") (112.62/112.36) .......................................................... 2 2

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 9-5


P19391 10-07

MAIN LIFT (FIGURE 9-3)


TWO STAGE FULL FREE-LIFT — D509-D564

9-6 ©2023 Yale Materials Handling Corporation A968


10-07 P19391

MAIN LIFT
TWO STAGE FULL FREE-LIFT – D509-D564

ITEM PART NO. DESCRIPTION QTY


1 ..... Main Lift Cylinder (LH) (FP19393 [Page 9-10]).................................................. 1
2 580019817 Fitting .................................................................................................................. 1
2 052645400 O-Ring ............................................................................................................ 1
2 580039388 O-Ring ............................................................................................................ 1
3 580042341 Hose Assy ........................................................................................................... 1
4 580039183 Fitting .................................................................................................................. 1
4 052645400 O-Ring ............................................................................................................ 1
4 580039388 O-Ring ............................................................................................................ 1
5 580055651 Nut ...................................................................................................................... 2
6 520044803 Housing (Lowering Control) ................................................................................ 1
7 080437000 Plug ..................................................................................................................... 1
7 052645500 O-Ring ............................................................................................................ 1
8 524147802 Lowering Control Valve ....................................................................................... 1
8 052645600 O-Ring ............................................................................................................ 1
8 580039388 O-Ring ............................................................................................................ 1
9 580019838 Fitting .................................................................................................................. 1
9 580039392 O-Ring ............................................................................................................ 1
10 502978553 Hyd Velocity Fuse ............................................................................................... 1
10 052645400 O-Ring ............................................................................................................ 1
10 580039388 O-Ring ............................................................................................................ 1
11 580056001 Nut ...................................................................................................................... 2
12 580056005 Washer ............................................................................................................... 4
13 504064739 Spacer ................................................................................................................ 2
14 580055976 Capscrew ............................................................................................................ 2
15 ..... Main Lift Cylinder (RH) (FP19392 [Page 9-8]).................................................... 1
16 504064769 Washer (0.010 in.) .............................................................................................. AR
16 504069791 Washer (0.030 in.) .............................................................................................. AR
16 504069702 Washer (0.060 in.) .............................................................................................. AR
17 504064767 Washer (0.060 in.) .............................................................................................. 1
18 500227907 Snap Ring ........................................................................................................... 1
19 580055982 Capscrew ............................................................................................................ 2
20 580055631 Washer ............................................................................................................... 2

A968 ©2023 Yale Materials Handling Corporation 9-7


P19392 10-07

MAIN LIFT CYLINDER (FIGURE 9-4)


RIGHT HAND — TWO STAGE FULL FREE-LIFT (D509-D564)

MAIN LIFT CYLINDER


RIGHT HAND – TWO STAGE FULL FREE-LIFT (D509-D564)
D509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
ITEM Mast D509 D509 D509
Group Number 3162 3362 3462
Cylinder
8518608 8518610 8518611
Group Number
Cylinder Assy 580038500 580038502 580038503
1 Tube Wldmt- 524177908 524177910 524177911
Cylinder
6 Cylinder Rod 519680608 519680610 519680611

9-8 ©2023 Yale Materials Handling Corporation A968


10-07 P19392

MAIN LIFT CYLINDER


RIGHT HAND – TWO STAGE FULL FREE-LIFT (D509-D564)
D564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2960 mm 3160 mm 3260 mm
1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
ITEM Mast D564 D564 D564
Group Number 2960 3160 3260
Cylinder
8518658 8518660 8518661
Group Number
Cylinder Assy 580040330 580040332 580040333
1 Tube Wldmt- 524177908 524177910 524177911
Cylinder
6 Cylinder Rod 519680608 519680610 519680611
7 Spacer 505657502 505657502 505657502

KEY:
A: ERC045-060VG
B: ERC065-070VG
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753914 Screw (Button Head) ............................................................................. 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 502895201 Piston Ring ............................................................................................ 1 1
5 504017203 Wear Ring .............................................................................................. 1 1
6 a. . . . . Cylinder Rod .......................................................................................... 1 1
7 a. . . . . Spacer ................................................................................................... .. 1
8 502787901 Rod Seal ................................................................................................ 1 1
9 015492900 O-Ring ................................................................................................... 1 1
10 500167920 Back-Up Ring ......................................................................................... 1 1
11 504163200 Rod Wiper .............................................................................................. 1 1
12 505587500 Gland ..................................................................................................... 1 1
580025048 Kit-Seal ....................................................................................................... 1 1

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 9-9


P19393 10-07

MAIN LIFT CYLINDER (FIGURE 9-5)


LEFT HAND — TWO STAGE FULL FREE-LIFT (D509-D564)

MAIN LIFT CYLINDER


LEFT HAND – TWO STAGE FULL FREE-LIFT (D509-D564)
D509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
ITEM Mast D509 D509 D509
Group Number 3162 3362 3462
Cylinder
8518508 8518510 8518511
Group Number
Cylinder Assy 580038468 580038470 580038471
1 Tube Wldmt- 524177808 524177810 524177811
Cylinder
5 Cylinder Rod 518988608 518988610 518988611

9-10 ©2023 Yale Materials Handling Corporation A968


10-07 P19393

MAIN LIFT CYLINDER


LEFT HAND – TWO STAGE FULL FREE-LIFT (D509-D564)
D564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2960 mm 3160 mm 3260 mm
1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
ITEM Mast D564 D564 D564
Group Number 2960 3160 3260
Cylinder
8518558 8518560 8518561
Group Number
Cylinder Assy 580038673 580038675 580038676
1 Tube Wldmt- 524177808 524177810 524177811
Cylinder
5 Cylinder Rod 518988608 518988610 518988611
6 Spacer 505657502 505657502 505657502

KEY:
A: ERC045-060VG D509
B: ERC065-070VG D564
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753914 Screw (Button Head) ............................................................................. 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 504017203 Wear Ring .............................................................................................. 1 1
5 a. . . . . Cylinder Rod .......................................................................................... 1 1
6 a. . . . . Spacer ................................................................................................... .. 1
7 015492900 O-Ring ................................................................................................... 1 1
8 500167920 Back-Up Ring ......................................................................................... 1 1
9 505587500 Gland ..................................................................................................... 1 1
10 502787901 Rod Seal ................................................................................................ 1 1
11 504163200 Rod Wiper .............................................................................................. 1 1
580025048 Kit-Seal ....................................................................................................... 1 1

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 9-11


P19394 10-07

FREE-LIFT (FIGURE 9-6)


TWO STAGE FULL FREE-LIFT — D509-D564

9-12 ©2023 Yale Materials Handling Corporation A968


10-07 P19394

FREE-LIFT
TWO STAGE FULL FREE-LIFT – D509-D564
D509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
ITEM 1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
Mast D509 D509 D509
Group Number 3162 3362 3462
1 Tube Assy 524146876 524146878 524146879
21 Chain 504075785 504075721 504064794

D564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2960 mm 3160 mm 3260 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast D564 D564 D564
Group Number 2960 3160 3260
1 Tube Assy 524146876 524146878 524146879
21 Chain 504065789 504066737 504066733

KEY:
A: ERC045-060VG
B: ERC065-070VG
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Tube Assy .................................................................................................. 1 1
2 580042485 Fitting ......................................................................................................... 1 1
2 052645400 O-Ring ................................................................................................... 1 1
2 580039390 O-Ring ................................................................................................... 1 1
3 500227907 Snap Ring .................................................................................................. 1 1
4 504301785 Chain Guard ............................................................................................... 2 2
5 504281795 Crosshead .................................................................................................. 1 1
6 504064718 Spacer ........................................................................................................ 4 4
7 580055975 Capscrew ................................................................................................... 2 2
8 580012382 Tie Down .................................................................................................... 1 1
9 505973527 Bracket Wldmt ............................................................................................ 1 1
10 580055634 Washer ....................................................................................................... 6 6
11 580056001 Nut .............................................................................................................. 4 4
12 504064734 Washer (Special) ........................................................................................ 1 1
13 504064795 Spring ......................................................................................................... 1 1
14 580042344 Fitting ......................................................................................................... 1 1
14 052645400 O-Ring ................................................................................................... 1 1
15 580055979 Capscrew ................................................................................................... 2 2
16 580055652 Nut .............................................................................................................. 2 2
17 504069724 Clamp ......................................................................................................... 2 2
18 580055740 Capscrew ................................................................................................... 1 1
19 580055632 Washer ....................................................................................................... 3 3
20 580055988 Capscrew ................................................................................................... 1 1

A968 ©2023 Yale Materials Handling Corporation 9-13


P19394 10-07

FREE-LIFT
TWO STAGE FULL FREE-LIFT – D509-D564
KEY:
A: ERC045-060VG
B: ERC065-070VG
QTY
ITEM PART NO. DESCRIPTION A B
21 a. . . . . Chain .......................................................................................................... 2 2
22 504281797 Chain Sheave Assembly ............................................................................ 2 2
22 504282701 Chain Sheave ........................................................................................ 1 1
22 500343914 Snap Ring .............................................................................................. 2 2
22 520040899 Ball Bearing ........................................................................................... 1 1
23 500227910 Snap Ring .................................................................................................. 2 2
24 449034054 Roll Pin ....................................................................................................... 2 2
25 015415900 Cotter Pin ................................................................................................... 2 2
26 504064758 Ring ............................................................................................................ 2 2
27 504234266 Nut .............................................................................................................. 2 2
28 580033718 Pin .............................................................................................................. 2 2
29 518801615 Chain Anchor ............................................................................................. 2 2
30 580055743 Capscrew ................................................................................................... 2 2
31 580055649 Lockwasher ................................................................................................ 2 2
32 ..... Free-Lift Cylinder (FP19395 [Page 9-16]).................................................. 1 1

FOOTNOTES:
a Refer to Table

9-14 ©2023 Yale Materials Handling Corporation A968


10-07 P19394

NOTES

A968 ©2023 Yale Materials Handling Corporation 9-15


P19395 10-07

FREE-LIFT CYLINDERS (FIGURE 9-7)


TWO STAGE FULL FREE-LIFT — D509-D564

9-16 ©2023 Yale Materials Handling Corporation A968


10-07 P19395

FREE-LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT – D509-D564
D509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
ITEM Mast D509 D509 D509
Group Number 3162 3362 3462
Cylinder
8514558 8514560 8514561
Group Number
Cylinder Assy 580038103 580034495 580038104
1 Tube Wldmt- 524157558 524157560 524157561
Cylinder
11 Cylinder Rod 519492609 519492611 519492612

D564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2960 mm 3160 mm 3260 mm
1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
ITEM Mast D564 D564 D564
Group Number 2960 3160 3260
Cylinder
8518708 8518710 8518711
Group Number
Cylinder Assy 580038205 580038207 580038208
1 Tube Wldmt- 524157607 524157609 524157610
Cylinder
11 Cylinder Rod 518941609 518941611 518941612

KEY:
A: ERC045-060VG
B: ERC065-070VG
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753904 Screw ..................................................................................................... 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 501850904 Snap Ring .............................................................................................. 1 1
5 504148200 Washer ................................................................................................... 1 1
6 580011167 O-Ring ................................................................................................... 1 1
7 580067209 Check Valve ........................................................................................... 1 1
8 504450757 Wear Ring .............................................................................................. .. 1
8 504024210 Wear Ring .............................................................................................. 1 ..
9 504450754 Rod Seal ................................................................................................ .. 1
9 504450734 Rod Seal ................................................................................................ 1 ..
10 504450756 Back-Up Ring ......................................................................................... .. 1

A968 ©2023 Yale Materials Handling Corporation 9-17


P19395 10-07

FREE-LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT – D509-D564
KEY:
A: ERC045-060VG
B: ERC065-070VG
QTY
ITEM PART NO. DESCRIPTION A B
10 504450732 Back-Up Ring ......................................................................................... 1 ..
11 a. . . . . Cylinder Rod .......................................................................................... 1 1
12 015493500 O-Ring ................................................................................................... .. 1
12 500348901 O-Ring ................................................................................................... 1 ..
13 502011929 Back-Up Ring ......................................................................................... .. 1
13 502011903 Back-Up Ring ......................................................................................... 1 ..
14 502787903 Rod Seal ................................................................................................ 1 1
14 582006661 Rod Seal (Alternate Part) ....................................................................... 1 1
15 504450758 Rod Wiper .............................................................................................. 1 1
15 580077907 Rod Wiper (Alternate Part) .................................................................... 1 1
16 518938600 Gland ..................................................................................................... .. 1
16 519493600 Gland ..................................................................................................... 1 ..
505136047 Kit-Seal ....................................................................................................... .. 1
505136046 Kit-Seal ....................................................................................................... 1 ..

FOOTNOTES:
a Refer to Table

9-18 ©2023 Yale Materials Handling Corporation A968


10-07 P19395

NOTES

A968 ©2023 Yale Materials Handling Corporation 9-19


P19374 10-07

HEADER HOSE (FIGURE 9-8)


TWO STAGE FULL FREE-LIFT — D509-D564

9-20 ©2023 Yale Materials Handling Corporation A968


10-07 P19374

HEADER HOSE
TWO STAGE FULL FREE-LIFT – D509-D564
D509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
ITEM 1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
Mast D509 D509 D509
Group Number 3162 3362 3462
4 Hose Assy (To Side- 580045565 580045567 580045568
Shift)
8 Hose Assy (To Mast) 580045597 580045599 580045600
11 Hose Guard (RH) 524141792 524141792 524141792
16 Hose Guard (LH) 505976588 505976502 900004218
20 Tube Assy 580045235 580045237 580045238
21 Tube Assy 580045205 580045207 580045209

D564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2960 mm 3160 mm 3260 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast D564 D564 D564
Group Number 2960 3160 3260
4 Hose Assy (To Side- 580045565 580045567 580045568
Shift)
8 Hose Assy (To Mast) 580045597 580045599 580045600
11 Hose Guard (RH) 524141792 524141792 524141792
16 Hose Guard (LH) 505976588 505976502 900004218
20 Tube Assy 580045235 580045237 580045238
21 Tube Assy 580045205 580045207 580045209

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580065475 Spacer ........................................................................................................ 2 2
2 505965586 Clamp ......................................................................................................... 6 6
3 b 580055651 Nut .............................................................................................................. 2 4
4 a. . . . . Hose Assy (To Side-Shift) .......................................................................... 2 2
5 580039424 Cap ............................................................................................................. 2 4
6 b 580055734 Capscrew ................................................................................................... 2 4
6 d 580081111 Capscrew ................................................................................................... 2 4
7 b 580075519 Hose Clamp ............................................................................................... 1 2
7 d 582014307 Clamp ......................................................................................................... 1 2
8 a. . . . . Hose Assy (To Mast) .................................................................................. .. 2

A968 ©2023 Yale Materials Handling Corporation 9-21


P19374 10-07

HEADER HOSE
TWO STAGE FULL FREE-LIFT – D509-D564
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
9 505965599 Clamp ......................................................................................................... 2 2
10 505959500 Clamp ......................................................................................................... 2 2
11 a. . . . . Hose Guard (RH) ....................................................................................... 1 1
12 312850034 Strap Clamp ............................................................................................... 1 2
13 504068794 Clamp (Double Hose) ................................................................................. 3 6
14 580055863 Capscrew ................................................................................................... 2 4
15 505961505 Bracket ....................................................................................................... 1 1
16 a. . . . . Hose Guard (LH) ........................................................................................ 1 1
17 524141696 Hose Clamp ............................................................................................... .. 2
18 580068221 Clamp ......................................................................................................... .. 2
19 580055989 Capscrew ................................................................................................... 4 8
20 a. . . . . Tube Assy .................................................................................................. 1 1
21 a. . . . . Tube Assy .................................................................................................. 1 1
22 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
23 504070756 Hose Guide ................................................................................................ 2 4
24 449034054 Roll Pin ....................................................................................................... 2 4
25 580055977 Capscrew ................................................................................................... 1 2
26 580009289 Bracket ....................................................................................................... .. 1
27 c 504301775
580023124 Hose Sheave .............................................................................................. 1 2
27 e 582021968 Hose Sheave .............................................................................................. 1 2
28 580055636 Washer ....................................................................................................... 1 2
29 504070716 Washer ....................................................................................................... 1 2
30 580056001 Nut .............................................................................................................. 1 2
31 580009290 Stubshaft .................................................................................................... 1 2
32 580009288 Bracket ....................................................................................................... 1 1

FOOTNOTES:
a Refer to Table d S/N A968N04081J →
b → S/N A968N04080J e S/N A968N06028K →
c → S/N A968N06027K

9-22 ©2023 Yale Materials Handling Corporation A968


10-07 P19374

NOTES

A968 ©2023 Yale Materials Handling Corporation 9-23


P27060 09-13

OUTER MAST (FIGURE 9-9)


TWO STAGE FULL FREE LIFT — E509-E564 (→ 8/2017)

9-24 ©2023 Yale Materials Handling Corporation A968


09-13 P27060

OUTER MAST
TWO STAGE FULL FREE LIFT – E509-E564 (→ 8/2017)
E509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
ITEM 1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
Mast E509 E509 E509
Group Number 3162 3362 3462
Mast Assy 582027120 582027124 582027126
1 Outer Mast 582026997 582026999 582027000

E564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2960 mm 3160 mm 3260 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast E564 E564 E564
Group Number 2960 3160 3260
Mast Assy 582027178 582027182 582027184
1 Outer Mast 582026997 582026999 582027000

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 012824300 O-Ring ............................................................................................................ 4
4 504234265 Shim (0.020 in.) .............................................................................................. AR
4 520037804 Shim (0.007 in.) (Optional) ............................................................................. AR
5 504233279 Wear Strip ....................................................................................................... 2
6 580001429 Load Roller ("A") (111.10/110.84) ................................................................... 2
6 520036837 Load Roller ("B") (111.48/111.22) ................................................................... 2
6 520036834 Load Roller ("C") (112.62/112.36) ................................................................... 2
7 504233232 Shim (0.020 in.) .............................................................................................. 2
8 015916300 Snap Ring ....................................................................................................... 2
9 504229225 Bushing .......................................................................................................... 2
10 015631500 Grease Fitting ................................................................................................. 2
11 582014765 Capscrew , Lubed (Lube) ............................................................................... 2
12 582014767 Bushing .......................................................................................................... 2

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 9-25


P33102 04-17

OUTER MAST (FIGURE 9-10)


TWO STAGE FULL FREE LIFT — E509-E564 (8/2017 →)

9-26 ©2023 Yale Materials Handling Corporation A968


04-17 P33102

OUTER MAST
TWO STAGE FULL FREE LIFT – E509-E564 (8/2017 →)
E509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
ITEM 1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
Mast E509 E509 E509
Group Number 3162 3362 3462
Mast Assy 582027121 582027125 582027127
1 Outer Mast 582026997 582026999 582027000

E564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2960 mm 3160 mm 3260 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast E564 E564 E564
Group Number 2960 3160 3260
Mast Assy 582027179 582027183 582027185
1 Outer Mast 582026997 582026999 582027000

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 012824300 O-Ring ............................................................................................................ 4
4 504234265 Shim (0.020 in.) .............................................................................................. AR
4 520037804 Shim (0.007 in.) (Optional) ............................................................................. AR
5 504233279 Wear Strip ....................................................................................................... 2
6 580001429 Load Roller ("A") (111.10/110.84) ................................................................... 2
6 520036837 Load Roller ("B") (111.48/111.22) ................................................................... 2
6 520036834 Load Roller ("C") (112.62/112.36) ................................................................... 2
7 504233232 Shim (0.020 in.) .............................................................................................. 2
8 015916300 Snap Ring ....................................................................................................... 2
9 504229225 Bushing .......................................................................................................... 2
10 015631500 Grease Fitting ................................................................................................. 2
11 582014765 Capscrew , Lubed (Lube) ............................................................................... 2
12 582014767 Bushing .......................................................................................................... 2

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 9-27


P27061 09-13

INNER MAST (FIGURE 9-11)


TWO STAGE FULL FREE- LIFT — E509-E564 (→ 8/2017)

9-28 ©2023 Yale Materials Handling Corporation A968


09-13 P27061

INNER MAST
TWO STAGE FULL FREE- LIFT – E509-E564 (→ 8/2017)
E509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
ITEM 1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
Mast E509 E509 E509
Group Number 3162 3362 3462
Mast Assy 582027120 582027124 582027126
1 Inner Mast 504074766 504074799 504074715

E564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2960 mm 3160 mm 3260 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast E564 E564 E564
Group Number 2960 3160 3260
Mast Assy 582027178 582027182 582027184
1 Inner Mast 504074766 504074799 504074715

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 015916300 Snap Ring ....................................................................................................... 2
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 580001429 Load Roller ("A") (111.10/110.84) ................................................................... 2
5 520036837 Load Roller ("B") (111.48/111.22) ................................................................... 2
5 520036834 Load Roller ("C") (112.62/112.36) ................................................................... 2

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 9-29


P33103 04-17

INNER MAST (FIGURE 9-12)


TWO STAGE FULL FREE- LIFT — E509-E564 (8/2017 →)

9-30 ©2023 Yale Materials Handling Corporation A968


04-17 P33103

INNER MAST
TWO STAGE FULL FREE- LIFT – E509-E564 (8/2017 →)
E509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
ITEM 1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
Mast E509 E509 E509
Group Number 3162 3362 3462
Mast Assy 582027121 582027125 582027127
1 Inner Mast 504074766 504074799 504074715

E564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2960 mm 3160 mm 3260 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast E564 E564 E564
Group Number 2960 3160 3260
Mast Assy 582027179 582027183 582027185
1 Inner Mast 504074766 504074799 504074715

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 015916300 Snap Ring ....................................................................................................... 2
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 580001429 Load Roller ("A") (111.10/110.84) ................................................................... 2
5 520036837 Load Roller ("B") (111.48/111.22) ................................................................... 2
5 520036834 Load Roller ("C") (112.62/112.36) ................................................................... 2

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 9-31


P27062 09-13

MAIN LIFT (FIGURE 9-13)


TWO STAGE FULL FREE- LIFT — E509-E564

9-32 ©2023 Yale Materials Handling Corporation A968


09-13 P27062

MAIN LIFT
TWO STAGE FULL FREE- LIFT – E509-E564

ITEM PART NO. DESCRIPTION QTY


1 ..... Main Lift Cylinder (LH) (FP27064 [Page 9-36]).................................................. 1
2 580019817 Fitting .................................................................................................................. 1
2 052645400 O-Ring ............................................................................................................ 1
2 580023709
580019387 O-Ring ............................................................................................................ 1
3 580042341 Hose Assy ........................................................................................................... 2
4 580039183 Fitting .................................................................................................................. 1
4 052645400 O-Ring ........................................................................................................ 1
4 580023709
580019387 O-Ring ........................................................................................................ 1
5 580055651 Nut ...................................................................................................................... 2
6 520044803 Housing (Lowering Control) ................................................................................ 1
7 080437000 Plug ..................................................................................................................... 1
7 052645500 O-Ring ............................................................................................................ 1
8 524147801 Lowering Control Valve (ERC45-60VG) ............................................................. 1
8 524147802 Lowering Control Valve (ERC65-70VG) ............................................................. 1
8 580061267 O-Ring ............................................................................................................ 1
8 580023709
580019387 O-Ring ............................................................................................................ 1
9 580019838 Fitting .................................................................................................................. 1
9 580023709
580019387 O-Ring ............................................................................................................ 2
10 502978552 Hyd Velocity Fuse (ERC45-60VG) ...................................................................... 1
10 502978553 Hyd Velocity Fuse (ERC65-70VG) ...................................................................... 1
11 580056001 Nut ...................................................................................................................... 2
12 580056005 Washer ............................................................................................................... 4
13 504064739 Spacer ................................................................................................................ 2
14 580055976 Capscrew ............................................................................................................ 2
15 ..... Main Lift Cylinder (RH) (FP27063 [Page 9-34]).................................................. 1
16 504064769 Washer (0.010 in.) .............................................................................................. AR
16 504069791 Washer (0.030 in.) .............................................................................................. AR
16 504069702 Washer (0.060 in.) .............................................................................................. AR
17 504064767 Washer (0.060 in.) .............................................................................................. 1
18 500227907 Snap Ring ........................................................................................................... 1
19 580055982 Capscrew ............................................................................................................ 2
20 580055631 Washer ............................................................................................................... 2

A968 ©2023 Yale Materials Handling Corporation 9-33


P27063 09-13

MAIN LIFT CYLINDER - RH (FIGURE 9-14)


TWO STAGE FULL FREE- LIFT — E509-E564

MAIN LIFT CYLINDER - RH


TWO STAGE FULL FREE- LIFT – E509-E564
RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
ITEM Mast E509 E509 E509
Group Number 3162 3362 3462
Cylinder
8518608 8518610 8518611
Group Number
Cylinder Assy 580038500 580038502 580038503
1 Tube Wldmt- 524177908 524177910 524177911
Cylinder
6 Cylinder Rod 519680608 519680610 519680611
Assembly
7 Spacer ---- ---- ----

9-34 ©2023 Yale Materials Handling Corporation A968


09-13 P27063

MAIN LIFT CYLINDER - RH


TWO STAGE FULL FREE- LIFT – E509-E564
RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
ITEM Mast E564 E564 E564
Group Number 2960 3160 3260
Cylinder
8518658 8518660 8518661
Group Number
Cylinder Assy 580040330 580040332 580040333
1 Tube Wldmt- 524177908 524177910 524177911
Cylinder
6 Cylinder Rod 519680608 519680610 519680611
Assembly
7 Spacer 505657502 505657502 505657502

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 501753914 Screw (Button Head) ...................................................................................... 1
3 502687901 Sealing Ring ................................................................................................... 1
4 502895201 Piston Ring ..................................................................................................... 1
5 504017203 Wear Ring ...................................................................................................... 1
6 a. . . . . Cylinder Rod Assembly .................................................................................. 1
6 518986600 Piston ......................................................................................................... 1
7 a. . . . . Spacer ............................................................................................................ 1
8 580022502 Rod Seal ......................................................................................................... 1
9 015492900 O-Ring ............................................................................................................ 1
10 500167920 Back-Up Ring ................................................................................................. 1
11 505587500 Gland .............................................................................................................. 1
12 504163200 Rod Wiper ...................................................................................................... 1
580025048 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 9-35


P27064 09-13

MAIN LIFT CYLINDER - LH (FIGURE 9-15)


TWO STAGE FULL FREE- LIFT — E509-E564

MAIN LIFT CYLINDER - LH


TWO STAGE FULL FREE- LIFT – E509-E564
LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
ITEM Mast E509 E509 E509
Group Number 3162 3362 3462
Cylinder
8518508 8518510 8518511
Group Number
Cylinder Assy 580038468 580038470 580038471
1 Tube Wldmt- 524177808 524177810 524177811
Cylinder
5 Cylinder Rod 518988608 518988610 518988611
Assembly
6 Spacer ---- ---- ----

9-36 ©2023 Yale Materials Handling Corporation A968


09-13 P27064

MAIN LIFT CYLINDER - LH


TWO STAGE FULL FREE- LIFT – E509-E564
LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
ITEM Mast E564 E564 E564
Group Number 2960 3160 3260
Cylinder
8518558 8518560 8518561
Group Number
Cylinder Assy 580038673 580038675 580038676
1 Tube Wldmt- 524177808 524177810 524177811
Cylinder
5 Cylinder Rod 518988608 518988610 518988611
Assembly
6 Spacer 505657502 505657502 505657502

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 501753914 Screw (Button Head) ...................................................................................... 1
3 502687901 Sealing Ring ................................................................................................... 1
4 504017203 Wear Ring ...................................................................................................... 1
5 a. . . . . Cylinder Rod Assembly .................................................................................. 1
5 519679600 Piston ......................................................................................................... 1
6 a. . . . . Spacer ............................................................................................................ 1
7 580022502 Rod Seal ......................................................................................................... 1
8 015492900 O-Ring ............................................................................................................ 1
9 500167920 Back-Up Ring ................................................................................................. 1
10 505587500 Gland .............................................................................................................. 1
11 504163200 Rod Wiper ...................................................................................................... 1
580025048 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 9-37


P27065 09-13

FREE-LIFT (FIGURE 9-16)


TWO STAGE FULL FREE- LIFT — E509-E564 (→ 8/2017)

9-38 ©2023 Yale Materials Handling Corporation A968


09-13 P27065

FREE-LIFT
TWO STAGE FULL FREE- LIFT – E509-E564 (→ 8/2017)
E509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
ITEM 1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
Mast E509 E509 E509
Group Number 3162 3362 3462
Mast Assy 582027120 582027124 582027126
1 Tube Assy 524146876 524146878 524146879
21 Chain 504064793 504064794 900002253

E564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2960 mm 3160 mm 3260 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast E564 E564 E564
Group Number 2960 3160 3260
Mast Assy 582027178 582027182 582027184
1 Tube Assy 524146876 524146878 524146879
21 Chain 504066748 504066733 504065770

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Tube Assy ....................................................................................................... 1
2 580042485 Fitting .............................................................................................................. 1
2 052645400 O-Ring ........................................................................................................ 1
2 580029083 O-Ring ........................................................................................................ 1
3 500227907 Snap Ring ....................................................................................................... 1
4 504301785 Chain Guard ................................................................................................... 2
5 504281795 Crosshead ...................................................................................................... 1
6 504064718 Spacer (ERC65-70VG) ................................................................................... 4
7 580055975 Capscrew ....................................................................................................... 2
8 580012382 Tie Down ........................................................................................................ 1
9 505973527 Bracket Wldmt ................................................................................................ 1
10 580055634 Washer ........................................................................................................... 4
11 580056001 Nut .................................................................................................................. 4
12 504064734 Washer ........................................................................................................... 1
13 504064795 Spring ............................................................................................................. 1
14 580042344 Fitting .............................................................................................................. 1
15 580055974 Capscrew ....................................................................................................... 2
16 580055652 Nut .................................................................................................................. 2
17 504069724 Clamp ............................................................................................................. 2
18 580055740 Capscrew ....................................................................................................... 1
19 580055632 Washer ........................................................................................................... 3
20 580055988 Capscrew ....................................................................................................... 1
21 a. . . . . Chain .............................................................................................................. 2
22 504281797 Chain Sheave Assembly (ERC65-70VG) ....................................................... 2

A968 ©2023 Yale Materials Handling Corporation 9-39


P27065 09-13

FREE-LIFT
TWO STAGE FULL FREE- LIFT – E509-E564 (→ 8/2017)

ITEM PART NO. DESCRIPTION QTY


22 504281796 Chain Sheave Assembly (ERC45-60VG) ....................................................... 2
22 504282701 Chain Sheave ............................................................................................. 1
22 500343914 Snap Ring .................................................................................................. 1
22 520040899 Ball Bearing ................................................................................................ 1
23 500227910 Snap Ring ....................................................................................................... 3
24 449034054 Roll Pin ........................................................................................................... 2
25 015415900 Cotter Pin ....................................................................................................... 2
26 504064758 Ring ................................................................................................................ 2
27 504234266 Nut .................................................................................................................. 2
28 580033718 Pin .................................................................................................................. 2
29 518801615 Chain Anchor (ERC65-70VG) ........................................................................ 2
29 518801644 Chain Anchor (ERC45-60VG) ........................................................................ 2
30 580055743 Capscrew ....................................................................................................... 2
31 449025042 Cotter Pin ....................................................................................................... 2
32 ..... Free-Lift Cylinder (FP27066 [Page 9-45])...................................................... 1
33 580056005 Washer ........................................................................................................... 2

FOOTNOTES:
a Refer to Table

9-40 ©2023 Yale Materials Handling Corporation A968


09-13 P27065

NOTES

A968 ©2023 Yale Materials Handling Corporation 9-41


P33104 04-17

FREE-LIFT (FIGURE 9-17)


TWO STAGE FULL FREE- LIFT — E509-E564 (8/2017 →)

9-42 ©2023 Yale Materials Handling Corporation A968


04-17 P33104

FREE-LIFT
TWO STAGE FULL FREE- LIFT – E509-E564 (8/2017 →)
E509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
ITEM 1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
Mast E509 E509 E509
Group Number 3162 3362 3462
Mast Assy 582027121 582027125 582027127
1 Tube Assy 524146876 524146878 524146879
21 Chain 504064792 504064760 504075721

E564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2960 mm 3160 mm 3260 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast E564 E564 E564
Group Number 2960 3160 3260
Mast Assy 582027179 582027183 582027185
1 Tube Assy 524146876 524146878 524146879
21 Chain 504065755 504066748 518791678

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Tube Assy ....................................................................................................... 1
2 580042485 Fitting .............................................................................................................. 1
2 052645400 O-Ring ........................................................................................................ 1
2 580029083 O-Ring ........................................................................................................ 1
3 500227907 Snap Ring ....................................................................................................... 1
4 504301785 Chain Guard ................................................................................................... 2
5 504281795 Crosshead ...................................................................................................... 1
6 504064718 Spacer (ERC60-70VG) ................................................................................... 4
7 580055975 Capscrew ....................................................................................................... 2
8 580012382 Tie Down ........................................................................................................ 1
9 505973527 Bracket Wldmt ................................................................................................ 1
10 580055634 Washer ........................................................................................................... 4
11 580056001 Nut .................................................................................................................. 4
12 504064734 Washer ........................................................................................................... 1
13 504064795 Spring ............................................................................................................. 1
14 580042344 Fitting .............................................................................................................. 1
15 580055974 Capscrew ....................................................................................................... 2
16 580055652 Nut .................................................................................................................. 2
17 504069724 Clamp ............................................................................................................. 2
18 580055740 Capscrew ....................................................................................................... 1
19 580055632 Washer ........................................................................................................... 3
20 580055988 Capscrew ....................................................................................................... 1
21 a. . . . . Chain .............................................................................................................. 2
22 504281797 Chain Sheave Assembly (ERC60-70VG) ....................................................... 2

A968 ©2023 Yale Materials Handling Corporation 9-43


P33104 04-17

FREE-LIFT
TWO STAGE FULL FREE- LIFT – E509-E564 (8/2017 →)

ITEM PART NO. DESCRIPTION QTY


22 504281796 Chain Sheave Assembly (ERC45-55VG) ....................................................... 2
22 504282701 Chain Sheave ............................................................................................. 1
22 500343914 Snap Ring .................................................................................................. 1
22 520040899 Ball Bearing ................................................................................................ 1
23 500227910 Snap Ring ....................................................................................................... 3
24 449034054 Roll Pin ........................................................................................................... 2
25 015415900 Cotter Pin ....................................................................................................... 2
26 504064758 Ring ................................................................................................................ 2
27 504234266 Nut .................................................................................................................. 2
28 580033718 Pin .................................................................................................................. 2
29 582069497 Chain Anchor (ERC60-70VG) ........................................................................ 2
29 582069496 Chain Anchor (ERC45-55VG) ........................................................................ 2
30 580055743 Capscrew ....................................................................................................... 2
31 449025042 Cotter Pin ....................................................................................................... 2
32 ..... Free-Lift Cylinder (FP27066 [Page 9-45])...................................................... 1
33 580056005 Washer ........................................................................................................... 2

FOOTNOTES:
a Refer to Table

9-44 ©2023 Yale Materials Handling Corporation A968


09-13 P27066

FREE-LIFT CYLINDER (FIGURE 9-18)


TWO STAGE FULL FREE- LIFT — E509-E564

FREE-LIFT CYLINDER
TWO STAGE FULL FREE- LIFT – E509-E564
E509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
ITEM Mast E509 E509 E509
Group Number 3162 3362 3462
Cylinder
8514558 8514560 8514561
Group Number
Cylinder Assy 580038103 580034495 580038104
1 Tube Wldmt- 524157558 524157560 524157561
Cylinder
11 Cylinder Rod 519492609 519492611 519492612

A968 ©2023 Yale Materials Handling Corporation 9-45


P27066 09-13

FREE-LIFT CYLINDER
TWO STAGE FULL FREE- LIFT – E509-E564
E564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2960 mm 3160 mm 3260 mm
1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
ITEM Mast E564 E564 E564
Group Number 2960 3160 3260
Cylinder
8518708 8518710 8518711
Group Number
Cylinder Assy 580038205 580038207 580038208
1 Tube Wldmt- 524157607 524157609 524157610
Cylinder
11 Cylinder Rod 518941609 518941611 518941612

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 501753904 Screw ............................................................................................................. 1
3 502687901 Sealing Ring ................................................................................................... 1
4 501850904 Snap Ring ....................................................................................................... 1
5 504148200 Washer ........................................................................................................... 1
6 580077907 Rod Wiper ...................................................................................................... 1
7 580067209 Check Valve ................................................................................................... 1
8 504024210 Wear Ring (ERC45-60VG) ............................................................................. 1
8 504450757 Wear Ring (ERC65-70VG) ............................................................................. 1
9 504450734 Rod Seal (ERC45-60VG) ............................................................................... 1
9 504450754 Rod Seal (ERC65-70VG) ............................................................................... 1
10 504450732 Back-Up Ring (ERC45-60VG) ........................................................................ 1
10 504450756 Back-Up Ring (ERC65-70VG) ........................................................................ 1
11 a. . . . . Cylinder Rod ................................................................................................... 1
12 500348901 O-Ring (ERC45-60VG) ................................................................................... 1
12 015493500 O-Ring (ERC65-70VG) ................................................................................... 1
13 502011903 Back-Up Ring (ERC45-60VG) ........................................................................ 1
13 502011929 Back-Up Ring (ERC65-70VG) ........................................................................ 1
14 582006661 Rod Seal ......................................................................................................... 1
15 519493600 Gland (ERC45-60VG) .................................................................................... 1
15 518938600 Gland (ERC65-70VG) .................................................................................... 1
505136046 Kit-Seal (ERC45-60VG) ...................................................................................... 1
505136047 Kit-Seal (ERC65-70VG) ...................................................................................... 1

FOOTNOTES:
a Refer to Table

9-46 ©2023 Yale Materials Handling Corporation A968


09-13 P27066

NOTES

A968 ©2023 Yale Materials Handling Corporation 9-47


P27067 05-14

HEADER HOSES (FIGURE 9-19)


TWO STAGE FULL FREE-LIFT — E509-E564 (→ S/N E509B01973B) (→ S/N E564B02019B)

9-48 ©2023 Yale Materials Handling Corporation A968


05-14 P27067

HEADER HOSES
TWO STAGE FULL FREE-LIFT – E509-E564 (→ S/N E509B01973B) (→ S/N E564B02019B)
E509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
ITEM 1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
Mast E509 E509 E509
Group Number 3162 3362 3462
4 Hose Assy (To Side 580045565 580045567 580045568
Shift)
8 Hose Assy (To Mast) 580045597 580045599 580045600
16 Hose Guard 505976588 505976502 900004218
20 Tube Assy 580045235 580045237 580045238
21 Tube Assy 580045205 580045207 580045209

E564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2960 mm 3160 mm 3260 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast E564 E564 E564
Group Number 2960 3160 3260
4 Hose Assy (To Side 580045565 580045567 580045568
Shift)
8 Hose Assy (To Mast) 580045597 580045599 580045600
16 Hose Guard 505976588 505976502 900004218
20 Tube Assy 580045235 580045237 580045238
21 Tube Assy 580045205 580045207 580045209

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580065475 Spacer ........................................................................................................ 2 2
2 505965586 Clamp ......................................................................................................... 6 6
3 580068222 Clamp ......................................................................................................... 2 2
4 a. . . . . Hose Assy (To Side Shift) .......................................................................... 2 2
5 580039424 Cap ............................................................................................................. 2 4
6 580081111 Capscrew ................................................................................................... 2 4
7 582014307 Clamp ......................................................................................................... 1 2
8 a. . . . . Hose Assy (To Mast) .................................................................................. .. 2
9 505965599 Clamp ......................................................................................................... 2 2
10 505959500 Clamp ......................................................................................................... 2 2
11 524141792 Hose Guard (RH) ....................................................................................... 1 1
12 312850034 Strap Clamp ............................................................................................... 1 2
13 504068794 Clamp (Double Hose) ................................................................................. 3 6

A968 ©2023 Yale Materials Handling Corporation 9-49


P27067 05-14

HEADER HOSES
TWO STAGE FULL FREE-LIFT – E509-E564 (→ S/N E509B01973B) (→ S/N E564B02019B)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
14 580055863 Capscrew ................................................................................................... 2 4
15 505961505 Bracket ....................................................................................................... 1 1
16 a. . . . . Hose Guard ................................................................................................ 1 1
17 524141696 Hose Clamp ............................................................................................... .. 2
18 580068221 Clamp ......................................................................................................... .. 2
19 580055989 Capscrew ................................................................................................... 4 4
19 580055990 Capscrew ................................................................................................... .. 4
20 a. . . . . Tube Assy .................................................................................................. 1 1
21 a. . . . . Tube Assy .................................................................................................. 1 1
22 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
23 504070756 Hose Guide ................................................................................................ 2 4
24 449034054 Roll Pin ....................................................................................................... 2 4
25 580055977 Capscrew ................................................................................................... 1 2
26 580009289 Bracket (LH) ............................................................................................... .. 1
27 582021968 Hose Sheave .............................................................................................. 1 2
28 582027960 Spacer ........................................................................................................ 1 2
29 504070716 Washer ....................................................................................................... 1 2
30 580056001 Nut .............................................................................................................. 1 2
31 580009290 Stubshaft .................................................................................................... 1 2
32 580009288 Bracket (RH) .............................................................................................. 1 1

FOOTNOTES:
a Refer to Table

9-50 ©2023 Yale Materials Handling Corporation A968


05-14 P27067

NOTES

A968 ©2023 Yale Materials Handling Corporation 9-51


P32885 11-16

HEADER HOSES (FIGURE 9-20)


TWO STAGE FULL FREE-LIFT — E509-E564 (S/N E509B01974B →) (S/N E564B02020B →)

9-52 ©2023 Yale Materials Handling Corporation A968


11-16 P32885

HEADER HOSES
TWO STAGE FULL FREE-LIFT – E509-E564 (S/N E509B01974B →) (S/N E564B02020B →)
E509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
ITEM 1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
Mast E509 E509 E509
Group Number 3162 3362 3462
4 Hose Assy (To Side 580045565 580045567 580045568
Shift)
8 Hose Assy (To Mast) 580045597 580045599 580045600
16 Hose Guard 505976588 505976502 900004218
20 Tube Assy 580045235 580045237 580045238
21 Tube Assy 580045205 580045207 580045209

E564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2960 mm 3160 mm 3260 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast E564 E564 E564
Group Number 2960 3160 3260
4 Hose Assy (To Side 580045565 580045567 580045568
Shift)
8 Hose Assy (To Mast) 580045597 580045599 580045600
16 Hose Guard 505976588 505976502 900004218
20 Tube Assy 580045235 580045237 580045238
21 Tube Assy 580045205 580045207 580045209

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580065475 Spacer ........................................................................................................ 2 2
2 505965586 Clamp ......................................................................................................... 6 6
2 580052881 Clamp (Alternate Part) ............................................................................... 4 4
3 580068222 Clamp ......................................................................................................... 2 2
4 a. . . . . Hose Assy (To Side Shift) .......................................................................... 2 2
5 580039424 Cap ............................................................................................................. 2 4
6 580081111 Capscrew ................................................................................................... 2 4
7 582014307 Clamp ......................................................................................................... 1 2
8 a. . . . . Hose Assy (To Mast) .................................................................................. .. 2
9 505965599 Clamp ......................................................................................................... 2 2
10 505959500 Clamp ......................................................................................................... 2 2
11 524141792 Hose Guard (RH) ....................................................................................... 1 1
12 312850034 Strap Clamp ............................................................................................... 1 2

A968 ©2023 Yale Materials Handling Corporation 9-53


P32885 11-16

HEADER HOSES
TWO STAGE FULL FREE-LIFT – E509-E564 (S/N E509B01974B →) (S/N E564B02020B →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
13 504068794 Clamp (Double Hose) ................................................................................. 3 6
14 580055863 Capscrew ................................................................................................... 2 4
15 505961505 Bracket ....................................................................................................... 1 1
16 a. . . . . Hose Guard ................................................................................................ 1 1
17 524141696 Hose Clamp ............................................................................................... .. 2
18 580068221 Clamp ......................................................................................................... .. 2
19 580055989 Capscrew ................................................................................................... 4 4
19 580055990 Capscrew ................................................................................................... .. 4
20 a. . . . . Tube Assy .................................................................................................. 1 1
21 a. . . . . Tube Assy .................................................................................................. 1 1
22 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
23 504070756 Hose Guide ................................................................................................ 2 4
24 449034054 Roll Pin ....................................................................................................... 2 4
25 580055977 Capscrew ................................................................................................... 1 2
26 580055651 Nut .............................................................................................................. 3 3
27 582021968 Hose Sheave .............................................................................................. 1 2
28 582027960 Spacer ........................................................................................................ 1 2
29 504070716 Washer ....................................................................................................... 1 2
30 580056001 Nut .............................................................................................................. 1 2
31 580009290 Stubshaft .................................................................................................... 1 2
32 582053899
582073856 Hose Guard ................................................................................................ 1 1
33 580072635 Capscrew ................................................................................................... 3 3
34 582053949 Roller (Spacer) ........................................................................................... 3 3
35 582053950 Roller (Shaft) .............................................................................................. 3 3
36 504226242 Washer ....................................................................................................... 3 3
37 505965586 Clamp ......................................................................................................... 2 2

FOOTNOTES:
a Refer to Table

9-54 ©2023 Yale Materials Handling Corporation A968


11-16 P32885

NOTES

A968 ©2023 Yale Materials Handling Corporation 9-55


P19396 10-07

CARRIAGE (FIGURE 9-21)


TWO STAGE FULL FREE-LIFT

9-56 ©2023 Yale Materials Handling Corporation A968


10-07 P19396

CARRIAGE
TWO STAGE FULL FREE-LIFT
KEY:
A: ERC045-060VG Class II
B: ERC065-070VG Class III
QTY
ITEM PART NO. DESCRIPTION A B
518795649 Carriage ..................................................................................................... 1 ..
524141692 Carriage ..................................................................................................... .. 1
1 518795613 Carriage Wldmt ...................................................................................... 1 ..
1 504071721 Stubshaft ........................................................................................... 6 ..
1 524141695 Carriage Wldmt ...................................................................................... .. 1
1 504071721 Stubshaft ........................................................................................... .. 6
2 520036816 Load Roller ("B") (111.48/111.22) ........................................................... 6 6
3 015916500 Snap Ring .............................................................................................. 6 6
4 504071779 Shim (0.020 in.) ..................................................................................... AR AR
5 504072717 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2

A968 ©2023 Yale Materials Handling Corporation 9-57


P19397 10-07

CARRIAGE (FIGURE 9-22)


HEAVY DUTY — TWO STAGE FULL FREE-LIFT

9-58 ©2023 Yale Materials Handling Corporation A968


10-07 P19397

CARRIAGE
HEAVY DUTY – TWO STAGE FULL FREE-LIFT
KEY:
A: ERC045-060VG Class II
B: ERC065-070VG Class III
QTY
ITEM PART NO. DESCRIPTION A B
580052394 Carriage ..................................................................................................... 1 ..
580053500 Carriage ..................................................................................................... .. 1
1 580051923 Carriage Wldmt ...................................................................................... 1 ..
1 504071721 Stubshaft ........................................................................................... 6 ..
1 524146993 Carriage Wldmt ...................................................................................... .. 1
1 504071721 Stubshaft ........................................................................................... .. 6
2 520036816 Load Roller ("B") (111.48/111.22) ........................................................... 6 6
3 015916500 Snap Ring .............................................................................................. 6 6
4 504071779 Shim (0.020 in.) ..................................................................................... AR AR
5 504072717 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2

A968 ©2023 Yale Materials Handling Corporation 9-59


P19397 10-07

NOTES

9-60 ©2023 Yale Materials Handling Corporation A968


SECTION 10

10 MAST-FOUR STAGE FULL FREE-LIFT


CONTENTS

SECTION 10
MAST-FOUR STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-22
HEAVY DUTY - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-24
FREE-LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-16
FREE-LIFT CYLINDERS
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-19
HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ 12/2009) .......................................................................................... 10-26
FOUR STAGE FULL FREE-LIFT - WITH HOSE CHANNELS (12/2009 →) .............................................. 10-30
HOSE CHANNELS
HEADER HOSE - FOUR STAGE FULL FREE-LIFT (12/2009 →) ............................................................. 10-34
INNER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-8
INTERMEDIATE 2 MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-4
INTERMEDIATE 3 MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-6
MAIN LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-10
MAIN LIFT CYLINDER
LEFT HAND - FOUR STAGE FULL FREE-LIFT ......................................................................................... 10-12
RIGHT HAND - FOUR STAGE FULL FREE-LIFT ....................................................................................... 10-14
OUTER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-2

A968 ©2023 Yale Materials Handling Corporation 10-1


P19469 03-08

OUTER MAST (FIGURE 10-1)


FOUR STAGE FULL FREE-LIFT

10-2 ©2023 Yale Materials Handling Corporation A968


03-08 P19469

OUTER MAST
FOUR STAGE FULL FREE-LIFT
D515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
ITEM 1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
Mast D515 D515 D515
Group Number 6058 6364 6670
Mast Assy 580052481 580052482 580052483
1 Outer Mast b580055550 b580090498 b580055551
c582015220 c582015221 c582015222
13 Chain 518804662 518804692 518804693

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
1 504066700 Stubshaft .................................................................................................... 2
2 580001429 Load Roller ("A") (111.10/110.84) ................................................................... 2
2 520036837 Load Roller ("B") (111.48/111.22) ................................................................... 2
2 520036834 Load Roller ("C") (112.62/112.36) ................................................................... 2
3 015916300 Snap Ring ....................................................................................................... AR
4 504233232 Shim (0.020 in.) .............................................................................................. 2
5 504075764 Wear Strip ....................................................................................................... 2
6 504234265 Shim (0.020 in.) .............................................................................................. AR
7 012824300 O-Ring ............................................................................................................ 4
8 504234208 Chain Anchor .................................................................................................. 2
9 504234286 Nut .................................................................................................................. 2
10 504236213 Ring ................................................................................................................ 2
11 504234255 Pin .................................................................................................................. 2
12 015417900 Cotter Pin ....................................................................................................... 2
13 a. . . . . Chain .............................................................................................................. 2
14 504229225 Bushing .......................................................................................................... 2
15 504241784 Plug ................................................................................................................ 2
16 580027357 Bushing .......................................................................................................... 2

FOOTNOTES:
a Refer to Table c 12/2009 →
b → 12/2009

A968 ©2023 Yale Materials Handling Corporation 10-3


P19470 03-08

INTERMEDIATE 2 MAST (FIGURE 10-2)


FOUR STAGE FULL FREE-LIFT

10-4 ©2023 Yale Materials Handling Corporation A968


03-08 P19470

INTERMEDIATE 2 MAST
FOUR STAGE FULL FREE-LIFT
D515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
ITEM 1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
Mast D515 D515 D515
Group Number 6058 6364 6670
Mast Assy 580052481 580052482 580052483
1 Intermediate Mast 580059722 580059723 580059724
20 Chain 504064764 518791609 900002264

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Intermediate Mast ........................................................................................... 1
1 504066700 Stubshaft .................................................................................................... 2
2 580001429 Load Roller ("A") (111.10/110.84) ................................................................... 2
2 520036837 Load Roller ("B") (111.48/111.22) ................................................................... 2
2 520036834 Load Roller ("C") (112.62/112.36) ................................................................... 2
3 504233232 Shim (0.020 in.) .............................................................................................. AR
4 015916300 Snap Ring ....................................................................................................... 4
5 580001430 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 2
5 520036852 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 2
5 520036848 Load Roller ("C") (3.67 in./3.66 in.) ................................................................ 2
6 504075764 Wear Strip ....................................................................................................... 2
7 504234265 Shim (0.020 in.) .............................................................................................. AR
8 012824300 O-Ring ............................................................................................................ 2
9 504234266 Nut .................................................................................................................. 2
10 504064758 Ring ................................................................................................................ 2
11 518801644 Chain Anchor .................................................................................................. 2
12 580033718 Pin .................................................................................................................. 2
13 015415900 Cotter Pin ....................................................................................................... 2
14 500227910 Snap Ring ....................................................................................................... 2
15 518804657 Chain Sheave ................................................................................................. 2
16 500343914 Snap Ring .................................................................................................. 2
17 504242237 Ball Bearing ................................................................................................ 1
18 518804633 Chain Sheave ............................................................................................. 1
19 504233201 Spacer ............................................................................................................ 2
20 a. . . . . Chain .............................................................................................................. 2

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 10-5


P19471 03-08

INTERMEDIATE 3 MAST (FIGURE 10-3)


FOUR STAGE FULL FREE-LIFT

10-6 ©2023 Yale Materials Handling Corporation A968


03-08 P19471

INTERMEDIATE 3 MAST
FOUR STAGE FULL FREE-LIFT
D515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
ITEM 1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
Mast D515 D515 D515
Group Number 6058 6364 6670
Mast Assy 580052481 580052482 580052483
1 Intermediate Mast 518806665 518806642 518806658
10 Chain 518804662 518804692 518804693

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
a. . . . . Intermediate Mast ........................................................................................... 1
1 504066700 Stubshaft .................................................................................................... 2
2 580001429 Load Roller ("A") (111.10/110.84) ................................................................... 2
2 520036837 Load Roller ("B") (111.48/111.22) (Optional) ................................................... 2
2 520036834 Load Roller ("C") (112.62/112.36) (Optional) .................................................. 2
3 504233232 Shim (0.020 in.) .............................................................................................. AR
4 015916300 Snap Ring ....................................................................................................... 4
5 504075764 Wear Strip ....................................................................................................... 2
6 504234265 Shim (0.020 in.) .............................................................................................. AR
7 012824300 O-Ring ............................................................................................................ 2
8 500227910 Snap Ring ....................................................................................................... 2
9 520039824 Chain Sheave ................................................................................................. 2
10 a. . . . . Chain .............................................................................................................. 2
11 015417900 Cotter Pin ....................................................................................................... 2
12 504234286 Nut .................................................................................................................. 2
13 504236213 Ring ................................................................................................................ 2
14 504234217 Chain Anchor .................................................................................................. 2
15 504234255 Pin .................................................................................................................. 2
16 520036852 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 2
16 580001430 Load Roller ("A") (3.61 in./3.60 in.) (Optional) ................................................ 2
16 520036848 Load Roller ("C") (3.67 in./3.66 in.) (Optional) ................................................ 2

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 10-7


P19472 03-08

INNER MAST (FIGURE 10-4)


FOUR STAGE FULL FREE-LIFT

10-8 ©2023 Yale Materials Handling Corporation A968


03-08 P19472

INNER MAST
FOUR STAGE FULL FREE-LIFT
D515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
ITEM 1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
Mast D515 D515 D515
Group Number 6058 6364 6670
Mast Assy 580052481 580052482 580052483
1 Inner Mast 520040840 520040817 520040867
10 Chain 504064716 504064787 504064764
12 Chain 518804662 518804692 518804693

ITEM PART NO. DESCRIPTION QTY


b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Inner Mast ...................................................................................................... 1
1 504066700 Stubshaft .................................................................................................... 2
2 580001429 Load Roller ("A") (111.10/110.84) ................................................................... 2
2 520036837 Load Roller ("B") (111.48/111.22) ................................................................... 2
2 520036834 Load Roller ("C") (112.62/112.36) ................................................................... 2
3 504233232 Shim (0.020 in.) .............................................................................................. AR
4 015916300 Snap Ring ....................................................................................................... 2
5 504234266 Nut .................................................................................................................. 2
6 502566903 Washer ........................................................................................................... 2
7 518801644 Chain Anchor .................................................................................................. 2
7 a 580051876 Cap ................................................................................................................. 2
8 580033718 Pin .................................................................................................................. 2
9 015415900 Cotter Pin ....................................................................................................... 2
10 b. . . . . Chain .............................................................................................................. 2
11 504075767 Chain Anchor .................................................................................................. 2
12 b. . . . . Chain .............................................................................................................. 2

FOOTNOTES:
a Not Illustrated b Refer to Table

A968 ©2023 Yale Materials Handling Corporation 10-9


P19473 03-08

MAIN LIFT (FIGURE 10-5)


FOUR STAGE FULL FREE-LIFT

10-10 ©2023 Yale Materials Handling Corporation A968


03-08 P19473

MAIN LIFT
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 ..... Main Lift Cylinder (LH) (FP19474 [Page 10-12])................................................ 1
1 ..... Main Lift Cylinder (RH) (FP19475 [Page 10-14])................................................ 1
2 524147280 Valve ................................................................................................................... 1
2 052645400 O-Ring ............................................................................................................ 1
2 580039388 O-Ring ............................................................................................................ 1
3 580042341 Hose Assy ........................................................................................................... 2
4 580039183 Fitting .................................................................................................................. 1
4 052645400 O-Ring ............................................................................................................ 1
4 580039388 O-Ring ............................................................................................................ 1
5 580055651 Nut ...................................................................................................................... 4
6 504064742 Housing (Lowering Control) ................................................................................ 1
7 080437000 Plug ..................................................................................................................... 1
7 052645500 O-Ring ............................................................................................................ 1
8 524141846 Lowering Control Valve ....................................................................................... 1
8 052645600 O-Ring ............................................................................................................ 1
9 580019838 Fitting .................................................................................................................. 1
9 580039388 O-Ring ............................................................................................................ 1
10 052229600 Fitting .................................................................................................................. 1
10 052645400 O-Ring ............................................................................................................ 1
11 580056001 Nut ...................................................................................................................... 2
12 580084511 Spacer (Thin Wall) .............................................................................................. 2
13 504064739 Spacer ................................................................................................................ 2
14 580019861 Fitting .................................................................................................................. 2
14 052645200 O-Ring ............................................................................................................ 1
14 580023706
580039385 O-Ring ............................................................................................................ 1
15 580055652 Nut ...................................................................................................................... 1
16 580055632 Washer ............................................................................................................... 1
17 580062131 Capscrew ............................................................................................................ 1
18 518804688 Keeper ................................................................................................................ 1
19 580055977 Capscrew ............................................................................................................ 2
20 504233298 Clamp ................................................................................................................. 2
21 580055734 Capscrew ............................................................................................................ 2
22 500227901 Snap Ring ........................................................................................................... 1
23 518804682 Shim (0.010 in.) .................................................................................................. AR
23 518804620 Shim (0.030 in.) .................................................................................................. AR
23 518804628 Shim (0.060 in.) .................................................................................................. AR
24 524147296 Tube Assy ........................................................................................................... 1
25 580055982 Capscrew ............................................................................................................ 2
26 580055631 Washer ............................................................................................................... 2

A968 ©2023 Yale Materials Handling Corporation 10-11


P19474 03-08

MAIN LIFT CYLINDER (FIGURE 10-6)


LEFT HAND — FOUR STAGE FULL FREE-LIFT

MAIN LIFT CYLINDER


LEFT HAND – FOUR STAGE FULL FREE-LIFT
D515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
ITEM Mast D515 D515 D515
Group Number 6058 6364 6670
Cylinder
8602705 8602706 8602707
Group Number
Cylinder Assy 506396505 506396506 506396507
1 Tube Wldmt- 520025605 520025606 520025607
Cylinder
2 Cylinder Rod 520026605 520026606 520026607
15 Spacer ---- 504319203 504319207

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 520034600 Gland .............................................................................................................. 1
3 520034601 Gland (Alternate Part) .................................................................................... 1
4 504450758 Rod Wiper ...................................................................................................... 1

10-12 ©2023 Yale Materials Handling Corporation A968


03-08 P19474

MAIN LIFT CYLINDER


LEFT HAND – FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


5 502787903 Rod Seal ......................................................................................................... 1
6 012823300 O-Ring ............................................................................................................ 1
7 504232217 Back-Up Ring ................................................................................................. 1
8 504232292 Rod Seal ......................................................................................................... 1
9 504024211 Wear Ring ...................................................................................................... 1
10 502895204 Piston Ring ..................................................................................................... 1
11 504235239 Check Valve ................................................................................................... 1
12 580011167 O-Ring ............................................................................................................ 1
13 504148200 Washer ........................................................................................................... 1
14 501850904 Snap Ring ....................................................................................................... 1
15 a. . . . . Spacer ............................................................................................................ 1
16 582006593 Back-UP Ring ................................................................................................. 1
17 504234264 Wear Ring ...................................................................................................... 1
505136058 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 10-13


P19475 03-08

MAIN LIFT CYLINDER (FIGURE 10-7)


RIGHT HAND — FOUR STAGE FULL FREE-LIFT

10-14 ©2023 Yale Materials Handling Corporation A968


03-08 P19475

MAIN LIFT CYLINDER


RIGHT HAND – FOUR STAGE FULL FREE-LIFT
D515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
ITEM Mast D515 D515 D515
Group Number 6058 6364 6670
Cylinder
8602755 8602756 8602757
Group Number
Cylinder Assy 506396555 506396556 506396557
1 Tube Wldmt- 520025655 520025656 520025657
Cylinder
2 Cylinder Rod 520027605 520027606 520027607
11 Spacer ---- 504319203 504319207

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 504232230 O-Ring ............................................................................................................ 1
4 520034600 Gland .............................................................................................................. 1
4 520034601 Gland (Alternate Part) .................................................................................... 1
5 504450758 Rod Wiper ...................................................................................................... 1
6 502787903 Rod Seal ......................................................................................................... 1
7 012823300 O-Ring ............................................................................................................ 1
8 504232217 Back-Up Ring ................................................................................................. 1
9 504232292 Rod Seal ......................................................................................................... 1
10 504024211 Wear Ring ...................................................................................................... 1
11 a. . . . . Spacer ............................................................................................................ 1
12 582006593 Back-UP Ring ................................................................................................. 1
13 504234264 Wear Ring ...................................................................................................... 1
505136061 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 10-15


P19476 03-08

FREE-LIFT (FIGURE 10-8)


FOUR STAGE FULL FREE-LIFT

10-16 ©2023 Yale Materials Handling Corporation A968


03-08 P19476

FREE-LIFT
FOUR STAGE FULL FREE-LIFT
D515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
ITEM 1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
Mast D515 D515 D515
Group Number 6058 6364 6670
22 Hose Assy 524147285 524147286 524147287

ITEM PART NO. DESCRIPTION QTY


1 580017091 Chain Guard ....................................................................................................... 2
2 520039883 Chain Sheave ..................................................................................................... 2
3 520039813 Sheave ........................................................................................................... 1
4 500343914 Snap Ring ....................................................................................................... 1
5 520040899 Ball Bearing .................................................................................................... 1
6 520039838 Washer (Nylon) ................................................................................................... 2
7 518807695 Hose Guide ......................................................................................................... 4
8 504070721 Snap Ring (Spiral Retaining Ring) ...................................................................... 4
9 518804639 Pin ....................................................................................................................... 1
10 580062390 Capscrew ............................................................................................................ 1
11 580062391 Lockwasher ......................................................................................................... 1
12 580062392 Washer ............................................................................................................... 1
13 518804610 Pin ....................................................................................................................... 1
14 518804651 Strap Clamp ........................................................................................................ 1
15 ..... Free-Lift Cylinder (FP19477 [Page 10-19])........................................................ 1
16 580055746 Capscrew ............................................................................................................ 4
17 518804683 Spacer ................................................................................................................ 4
18 580055634 Washer ............................................................................................................... 4
19 580056001 Nut ...................................................................................................................... 4
20 520038811 Clamp ................................................................................................................. 1
21 524147280 Valve (Flow Regulator) ....................................................................................... 1
21 052645400 O-Ring ............................................................................................................ 1
21 580023709
580019387 O-Ring ............................................................................................................ 1
22 a. . . . . Hose Assy ........................................................................................................... 1
23 580055734 Capscrew ............................................................................................................ 1
24 504069724 Clamp ................................................................................................................. 1
25 580055631 Washer ............................................................................................................... 1
26 580055651 Nut ...................................................................................................................... 1
27 580055632 Washer ............................................................................................................... 2
28 580062128 Fitting .................................................................................................................. 2
29 504057795
449022013 Lockwasher ......................................................................................................... 2
30 580062129 Capscrew ............................................................................................................ 2
31 052643500 Connector ........................................................................................................... 1
31 052645500 O-Ring ............................................................................................................ 1
32 524147297 Hydraulic Tube .................................................................................................... 1
33 580039395 O-Ring Face Seal Ftg ......................................................................................... 1
34 504233218 Hose Sheave ...................................................................................................... 1
35 518804640 Stubshaft ............................................................................................................. 1

A968 ©2023 Yale Materials Handling Corporation 10-17


P19476 03-08

FREE-LIFT
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


36 580055649 Lockwasher ......................................................................................................... 1
37 580055745 Capscrew ............................................................................................................ 1
38 518804661 Crosshead .......................................................................................................... 1

FOOTNOTES:
a Refer to Table

10-18 ©2023 Yale Materials Handling Corporation A968


03-08 P19477

FREE-LIFT CYLINDERS (FIGURE 10-9)


FOUR STAGE FULL FREE-LIFT

FREE-LIFT CYLINDERS
FOUR STAGE FULL FREE-LIFT
D515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
ITEM Mast D515 D515 D515
Group Number 6058 6364 6670
Cylinder
8602655 8602656 8602657
Group Number
Cylinder Assy 519433655 519433656 519433657
1 Tube Wldmt- 520020605 520020606 520020607
Cylinder
11 Cylinder Rod 520021605 520021606 520021607

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 501753904 Screw ............................................................................................................. 1
3 502687901 Sealing Ring ................................................................................................... 1
4 501850904 Snap Ring ....................................................................................................... 1
5 504148200 Washer ........................................................................................................... 1
6 580011167 O-Ring ............................................................................................................ 1
7 580067209 Check Valve ................................................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 10-19


P19477 03-08

FREE-LIFT CYLINDERS
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


8 504024207 Wear Ring ...................................................................................................... 1
9 504232205 Rod Seal ......................................................................................................... 1
10 504232277 Back-Up Ring ................................................................................................. 1
11 a. . . . . Cylinder Rod ................................................................................................... 1
12 015493200 O-Ring ............................................................................................................ 1
13 900004269 Back-Up Ring ................................................................................................. 1
14 519537600 Gland .............................................................................................................. 1
15 502787903 Rod Seal ......................................................................................................... 1
15 582006661 Rod Seal (Alternate Part) ............................................................................... 1
16 504450758 Rod Wiper ...................................................................................................... 1
16 580077907 Rod Wiper (Alternate Part) ............................................................................. 1
505136049 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

10-20 ©2023 Yale Materials Handling Corporation A968


03-08 P19477

NOTES

A968 ©2023 Yale Materials Handling Corporation 10-21


P19478 03-08

CARRIAGE (FIGURE 10-10)


FOUR STAGE FULL FREE-LIFT

10-22 ©2023 Yale Materials Handling Corporation A968


03-08 P19478

CARRIAGE
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


520040821 Carriage .............................................................................................................. 1
1 520041855 Carriage Wldmt .............................................................................................. 1
2 504066700 Stubshaft .................................................................................................... 6
3 500227907 Snap Ring ....................................................................................................... 4
4 015916300 Snap Ring ....................................................................................................... 6
5 520036852 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 6
5 580001430 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 6
6 504233232 Shim (0.020 in.) .............................................................................................. AR
7 505978544 Chain Anchor (Dual Hole) .............................................................................. 2
8 504071702 Pin .................................................................................................................. 2
9 580033718 Pin .................................................................................................................. 2
10 015415900 Cotter Pin ....................................................................................................... 2
11 504235278 Spacer ............................................................................................................ 2

A968 ©2023 Yale Materials Handling Corporation 10-23


P19479 03-08

CARRIAGE (FIGURE 10-11)


HEAVY DUTY — FOUR STAGE FULL FREE-LIFT

10-24 ©2023 Yale Materials Handling Corporation A968


03-08 P19479

CARRIAGE
HEAVY DUTY – FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


580052396 Carriage .............................................................................................................. 1
1 580051922 Carriage Wldmt .............................................................................................. 1
1 504071721 Stubshaft .................................................................................................... 6
2 520036852 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 6
2 580001429 Load Roller ("A") (111.10/110.84) ................................................................... 6
3 015916300 Snap Ring ....................................................................................................... 6
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 504235278 Spacer ............................................................................................................ 2
6 505978544 Chain Anchor (Dual Hole) .............................................................................. 2
7 504071702 Pin .................................................................................................................. 2
8 500227907 Snap Ring ....................................................................................................... 4
9 580033718 Pin .................................................................................................................. 2
10 015415900 Cotter Pin ....................................................................................................... 2

A968 ©2023 Yale Materials Handling Corporation 10-25


P19480 03-10

HEADER HOSE (FIGURE 10-12)


FOUR STAGE FULL FREE-LIFT (→ 12/2009)

10-26 ©2023 Yale Materials Handling Corporation A968


03-10 P19480

HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ 12/2009)
D515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
ITEM 1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
Mast D515 D515 D515
Group Number 6058 6364 6670
1 Channel 580088805 580088806 580088807
12 Channel 580088789 580088790 580088791
19 Hose Assy 580088677 580088678 580088679
37 Hose Clamp 580075519 580075519 580075519

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Channel ...................................................................................................... 1 2
2 580055731 Capscrew ................................................................................................... 2 2
3 580086384 Washer ....................................................................................................... 12 24
4 580055650 Nut .............................................................................................................. 16 32
5 580061562 Capscrew ................................................................................................... 1 2
6 580080870 Bracket Wldmt ............................................................................................ 1 2
7 580055634 Washer ....................................................................................................... 1 2
8 580056001 Nut .............................................................................................................. 2 4
9 504068794 Clamp (Double Hose) ................................................................................. 4 8
10 580055990 Capscrew ................................................................................................... 4 8
11 580055863 Capscrew ................................................................................................... 2 4
12 a. . . . . Channel ...................................................................................................... 1 2
13 580086329 Capscrew ................................................................................................... 4 8
14 580055985 Capscrew ................................................................................................... 1 2
15 505961568 Stubshaft (With Guard) .............................................................................. 1 2
16 505962533 Spacer ........................................................................................................ 1 2
17 504301775
580023124 Hose Sheave .............................................................................................. 2 4
18 504070716 Washer ....................................................................................................... 1 2
19 a. . . . . Hose Assy .................................................................................................. 1 2
20 524141696 Hose Clamp ............................................................................................... 2 3
21 580080892 Plate ........................................................................................................... 1 2
22 580089002 Capscrew ................................................................................................... 2 4
23 580055744 Capscrew ................................................................................................... 1 2
24 580061564 Metric Washer ............................................................................................ 1 2
25 580017088 Stubshaft .................................................................................................... 1 2
26 580052881 Clamp ......................................................................................................... 1 1
27 580055989 Capscrew ................................................................................................... 2 4
28 580096226 Plate ........................................................................................................... 1 ..
28 580080893 Plate ........................................................................................................... .. 1
29 518809665 Plate ........................................................................................................... 1 ..

A968 ©2023 Yale Materials Handling Corporation 10-27


P19480 03-10

HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ 12/2009)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
30 580051876 Cap ............................................................................................................. 1 1
31 580055733 Capscrew ................................................................................................... 7 13
32 580055651 Nut .............................................................................................................. 7 13
33 518807639 Bracket Wldmt ............................................................................................ 1 2
34 580055631 Washer ....................................................................................................... 2 4
35 500412904 Clamp ......................................................................................................... 2 4
36 312850046 Strap Clamp ............................................................................................... 2 4
37 a. . . . . Hose Clamp ............................................................................................... 1 ..
37 518808669 Hose Clamp ............................................................................................... .. 1
38 580055636 Washer ....................................................................................................... 1 2
39 015915200 Snap Ring .................................................................................................. 1 2
40 580018279 Guard (LH) ................................................................................................. .. 1
40 580018276 Guard (RH) ................................................................................................. 1 ..
41 580039424 Cap ............................................................................................................. 4 4
42 580096225 Bracket ....................................................................................................... 1 1
42 580080835 Bracket ....................................................................................................... .. 1

FOOTNOTES:
a Refer to Table

10-28 ©2023 Yale Materials Handling Corporation A968


03-10 P19480

NOTES

A968 ©2023 Yale Materials Handling Corporation 10-29


P23038 12-10

HEADER HOSE (FIGURE 10-13)


FOUR STAGE FULL FREE-LIFT — WITH HOSE CHANNELS (12/2009 →)

10-30 ©2023 Yale Materials Handling Corporation A968


12-10 P23038

HEADER HOSE
FOUR STAGE FULL FREE-LIFT – WITH HOSE CHANNELS (12/2009 →)
D515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
ITEM 1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
Mast D515 D515 D515
Group Number 6058 6364 6670
10 Hose Assy 580088677 580088678 580088679

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580055985 Capscrew ................................................................................................... 1 2
2 505961568 Stubshaft (With Guard) .............................................................................. 1 2
3 505962533 Spacer ........................................................................................................ 1 2
4 504301775
580023124 Hose Sheave .............................................................................................. 2 4
5 504070716 Washer ....................................................................................................... 1 2
6 580056001 Nut .............................................................................................................. 2 4
7 580079946 Capscrew ................................................................................................... 4 8
8 504068794 Clamp (Double Hose) ................................................................................. 2 4
9 580055650 Nut .............................................................................................................. 8 16
10 b. . . . . Hose Assy .................................................................................................. 1 2
11 524141696 Hose Clamp ............................................................................................... 2 4
12 580052881 Clamp ......................................................................................................... 2 4
13 580055744 Capscrew ................................................................................................... 1 2
14 580061564 Metric Washer ............................................................................................ 1 2
15 580018276 Guard (RH) ................................................................................................. 1 ..
16 580017088 Stubshaft .................................................................................................... 1 2
17 580018279 Guard (LH) ................................................................................................. .. 1
18 015915200 Snap Ring .................................................................................................. 1 2
19 580055636 Washer ....................................................................................................... 1 2
20 580055989 Capscrew ................................................................................................... 3 6
21 518809665 Plate ........................................................................................................... 1 ..
22 580055651 Nut .............................................................................................................. 8 16
23 580055733 Capscrew ................................................................................................... 8 16
24 580051876 Cap ............................................................................................................. 1 2
25 500412904 Clamp ......................................................................................................... 2 4
26 580055631 Washer ....................................................................................................... 2 4
27 518807639 Bracket Wldmt ............................................................................................ 1 2
28 312850046 Strap Clamp ............................................................................................... 2 4
29 580075519 Hose Clamp ............................................................................................... 1 ..
29 518808669 Hose Clamp ............................................................................................... .. 1
30 580039424 Cap ............................................................................................................. 2 4
a 580055981 Capscrew ................................................................................................... 4 8

A968 ©2023 Yale Materials Handling Corporation 10-31


P23038 12-10

FOOTNOTES:
a Not Illustrated b Refer to Table

10-32 ©2023 Yale Materials Handling Corporation A968


12-10 P23038

NOTES

A968 ©2023 Yale Materials Handling Corporation 10-33


P23039 12-10

HOSE CHANNELS (FIGURE 10-14)


HEADER HOSE — FOUR STAGE FULL FREE-LIFT (12/2009 →)

10-34 ©2023 Yale Materials Handling Corporation A968


12-10 P23039

HOSE CHANNELS
HEADER HOSE – FOUR STAGE FULL FREE-LIFT (12/2009 →)
D515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
ITEM 1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
Mast D515 D515 D515
Group Number 6058 6364 6670
12 Channel 580088805 580088806 580088807
14 Channel 582004983 582004984 582004985
15 Channel 580088789 580088790 580088791

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580061562 Capscrew ................................................................................................... 1 2
2 580080870 Bracket Wldmt ............................................................................................ 1 2
2 582015361 Bracket Wldmt (Alternate Part) .................................................................. 1 1
3 580055634 Washer ....................................................................................................... 1 2
4 580056001 Nut .............................................................................................................. 2 4
5 504068794 Clamp (Double Hose) ................................................................................. 2 4
6 580079946 Capscrew ................................................................................................... 2 4
7 580055863 Capscrew ................................................................................................... 2 4
8 580055650 Nut .............................................................................................................. 14 28
9 580086384 Washer ....................................................................................................... 10 20
10 580096225 Bracket (RH) .............................................................................................. 1 ..
10 580080835 Bracket (LH) ............................................................................................... .. 1
11 580086329 Capscrew ................................................................................................... 2 4
12 a. . . . . Channel ...................................................................................................... 1 2
12 504070716 Washer ....................................................................................................... 1 2
13 580055731 Capscrew ................................................................................................... 4 8
14 a. . . . . Channel ...................................................................................................... .. 1
15 a. . . . . Channel ...................................................................................................... 1 1

FOOTNOTES:
a Refer to Table

A968 ©2023 Yale Materials Handling Corporation 10-35


P23039 12-10

NOTES

10-36 ©2023 Yale Materials Handling Corporation A968


SECTION 11

11 OPTIONS
CONTENTS

SECTION 11
OPTIONS

DESCRIPTION PAGE

ACCUMULATOR
D508/D563 MAST SERIES ......................................................................................................................... 11-12
F508/F563 SERIES MAST .......................................................................................................................... 11-14
AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES
THREE STAGE FULL FREE-LIFT - SINGLE AUXILIARY WITH E-HYDRAULICS, FOUR FUNCTION
(11/2016 →) ................................................................................................................................................11-108
THREE STAGE FULL FREE-LIFT - DUAL AUXILIARY WITH E-HYDRAULICS, THREE AND FOUR
FUNCTION (11/2016 →) ............................................................................................................................ 11-112
THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST (DUAL AUXILIARY WITH E-
HYDRAULICS)) - THREE AND FOUR FUNCTION (→ 11/2016) .............................................................. 11-110
THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST (SINGLE AUXILIARY WITH E-
HYDRAULICS)) - THREE FUNCTION ........................................................................................................11-104
THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST (SINGLE AUXILIARY WITH INTEGRAL
SIDE-SHIFT AND E-HYDRAULICS)) - FOUR FUNCTION (→ 11/2016) ...................................................11-106
TWO STAGE LIMITED FREE-LIFT (F507/F562 SERIES MAST) (SINGLE AUXILIARY WITH E-
HYDRAULIC) - THREE FUNCTION ........................................................................................................... 11-98
TWO STAGE LIMITED FREE-LIFT (F507/F563 SERIES MAST) (SINGLE AUXILIARY WITH INTEGRAL
SIDE-SHIFT AND E-HYDRAULICS) - FOUR FUNCTION ..........................................................................11-100
TWO STAGE LIMITED FREE-LIFT (F507/F563 SERIES MAST) (WITH DUAL AUXILIARY WITH E-
HYDRAULICS) - THREE AND FOUR FUNCTION ..................................................................................... 11-102
AUXILIARY TUBE EXTENSIONS
FOUR STAGE FULL FREE-LIFT (S/N D515V05515H →) ......................................................................... 11-72
TWO AND THREE STAGE FULL FREE-LIFT (→ S/N D508V027242H) (→ S/N D509V02103H)
(→ S/N D563V11350H) (→ S/N D564V02121H) (→ 12/2016) .................................................................. 11-58
TWO AND THREE STAGE FULL FREE-LIFT (S/N D508V27243H →) (S/N D509V02104H →)
(S/N D563V11351H →) (S/N D564V02122H →) (→ 12/2016) .................................................................. 11-62
TWO AND THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (S/N D508V27243H →) (S/N D509V02104H →) (S/N D563V11351H →)
(S/N D564V02122H →) (→ 12/2016) ......................................................................................................... 11-66
TWO STAGE LIMITED FREE-LIFT (→ S/N D507V02972H) (→ S/N D562V02053H) .............................. 11-32
TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →) ....................................................................................... 11-34
TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →) ....................................................................................... 11-38
TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →) ....................................................................................... 11-42
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND WITHOUT QUICK DISCONNECT
FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) (→ 12/2016) ................................................. 11-46
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND MANUAL HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) (→ 12/2016) ........................ 11-50
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND E-HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) (→ 12/2016) ........................ 11-54
AUXILIARY TUBE EXTENSIONS FOR STD CRG
FOUR STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ................. 11-74
AUXILIARY TUBE EXTENSIONS ISS ONLY
FOUR FUNCTION THREE STAGE FULL FREE-LIFT (12/2016 →) ......................................................... 11-95
FOUR FUNCTION, FOUR STAGE FULL FREE-LIFT (12/2016 →) .......................................................... 11-96
FOUR FUNCTION, TWO STAGE FULL FREE-LIFT (12/2016 →) ............................................................ 11-94
FOUR FUNCTION, TWO STAGE LIMITED FREE-LIFT (12/2016 →) ....................................................... 11-93

A968 ©2023 Yale Materials Handling Corporation 11-1


CONTENTS

SECTION 11
OPTIONS

DESCRIPTION PAGE

AUXILIARY TUBE EXTENTIONS


FOUR STAGE FULL FREE-LIFT (→ S/N D515V05514H) ......................................................................... 11-70
AUXILIARY TUBES
THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST) - MANUAL AND E-HYDRAULICS
VALVE WITH QUICK DISCONNECT (→ 12/2016) .................................................................................... 11-80
THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST) - MANUAL AND E-HYDRAULICS
VALVE WITHOUT QUICK DISCONNECT (→ 12/2016) ............................................................................ 11-82
TWO STAGE LIMITED FREE LIFT (F507/F562 SERIES MAST - WITH MANUAL AND E-HYDRAULICS
VALVE WITHOUT QUICK DISCONNECT (→ 12/2016) ............................................................................ 11-76
TWO STAGE LIMITED FREE LIFT (F507/F562 SERIES MAST - MANUAL AND E-HYDRAULIC VALVE
WITH QUICK DISCONNECT (→ 12/2016) ................................................................................................ 11-78
AUXILIARY TUBES FOR STD CRG
THREE STAGE FULL FREE-LIFT - MANUAL AND E-HYDRAULICS VALVE WITHOUT QUICK
DISCONNECT (12/2016 →) ....................................................................................................................... 11-91
THREE STAGE FULL FREE-LIFT - MANUAL AND E-HYDRAULICS VALVE WITH QUICK
DISCONNECT (12/2016 →) ....................................................................................................................... 11-92
TWO STAGE FFL - MANUAL AND E-HYDRAULIC VALVE WITH QUICK DISCONNECT (12/2016 →) .. 11-88
TWO STAGE FFL - MANUAL AND E-HYDRAULIC VALVE WITHOUT QUICK DISCONNECT
(12/2016 →) ............................................................................................................................................... 11-90
TWO STAGE LIMITED FREE LIFT - MANUAL AND E-HYDRAULICS VALVE WITHOUT QUICK
DISCONNECT (12/2016 →) ....................................................................................................................... 11-84
TWO STAGE LIMITED FREE LIFT - MANUAL AND E-HYDRAULICS VALVE WITH QUICK
DISCONNECT (12/2016 →) ....................................................................................................................... 11-86
BACK-UP ALARM ........................................................................................................................................... 11-10
BEARING KIT
LOWER BEARING - INTEGRAL SIDE-SHIFT CARRIAGE ........................................................................11-140
DC CONVERTER
PRIMARY AND AUXILIARY ........................................................................................................................ 11-11
DISPLAY
LOW MOUNT .............................................................................................................................................. 11-8
DOME LIGHT .................................................................................................................................................. 11-6
FIRE EXTINGUISHER
→ 11/2014 ..................................................................................................................................................11-165
11/2014 → ..................................................................................................................................................11-166
WITH DRIVE-IN RACK OVERHEAD GUARD (11/2014 →) ...................................................................... 11-167
FORK POSITIONER ASSEMBLY ................................................................................................................... 11-152
FRONT WORKLIGHT MOUNTING
OVERHEAD GUARD WITH DRIVE-THRU RACK ...................................................................................... 11-19
IMPACT SENSOR ........................................................................................................................................... 11-4
INTEGRAL SIDE-SHIFT
FORK POSITIONER - THREE STAGE FULL FREE-LIFT (D508/D563) .................................................... 11-142
FORK POSITIONER - TWO STAGE FULL FREE-LIFT (E509/E564) ........................................................ 11-148
FORK POSITIONER (977 MM) (12/2016 →) .............................................................................................11-150
FORK POSITIONER (F507-F562) - TWO STAGE LIMITED FREE-LIFT ................................................... 11-144
FORK POSITIONER (F508-F563) - THREE STAGE FULL FREE-LIFT (→ 12/2016) ...............................11-146
HYDRAULIC HOSES - TWO STAGE LIMITED FREE-LIFT (D507, D562) ................................................ 11-157
HYDRAULIC HOSES - THREE STAGE FULL FREE-LIFT (D508/D563) ...................................................11-158
INTEGRAL SIDE-SHIFT ASSEMBLY
THREE STAGE FULL FREE-LIFT - F508/F563 (→ 12/2016) ....................................................................11-132

11-2 ©2023 Yale Materials Handling Corporation A968


CONTENTS

SECTION 11
OPTIONS

DESCRIPTION PAGE

TWO STAGE LIMITED FREE-LIFT - F507/F562 (→ 12/2016) .................................................................. 11-116


INTEGRAL SIDE-SHIFT CARRIAGE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 11-136
FOUR STAGE FULL FREE-LIFT - ALTERNATE ........................................................................................ 11-138
THREE STAGE FULL FREE LIFT - D508/D563 (→ 12/2016) ...................................................................11-130
THREE STAGE FULL FREE-LIFT - 977 MM 38.5 IN (12/2016 →) ........................................................... 11-134
TWO AND FOUR STAGE FULL FREE-LIFT (→ 12/2016) ........................................................................ 11-120
TWO STAGE FULL FREE- LIFT - 977 MM 38.5 IN (12/2016 →) .............................................................. 11-123
TWO STAGE FULL FREE-LIFT - ALTERNATE .......................................................................................... 11-126
TWO STAGE LIMITED FREE LIFT - D507/D562 (→ 12/2016) ................................................................. 11-114
TWO STAGE LIMITED FREE-LIFT - 977 MM 38.5 IN (12/2016 →) .......................................................... 11-118
INTEGRAL SIDE-SHIFT CYLINDER
→ 12/2016 ..................................................................................................................................................11-154
ROD ASSEMBLY (12/2016 →) .................................................................................................................. 11-155
INTEGRAL SIDE-SHIFT HYDRAULIC HOSE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 11-160
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
THREE STAGE FULL FREE LIFT - F508/F563 ..........................................................................................11-162
TWO STAGE FULL FREE LIFT - D509/E509 AND D564/E564 ................................................................. 11-159
TWO STAGE LIMITED FREE-LIFT - F507/F562 ........................................................................................11-161
KIT
ISS CARRIAGE - SOLID LINK KIT ............................................................................................................. 11-141
MIRROR
PANORAMIC ............................................................................................................................................... 11-16
MIRRORS ........................................................................................................................................................ 11-15
WITH DRIVE-THRU RACK OVERHEAD GUARD ...................................................................................... 11-17
REAR DRIVE HANDLE ................................................................................................................................... 11-18
REAR WORK AND TAIL LIGHT MOUNTING
DRIVE-THRU OVERHEAD GUARD ........................................................................................................... 11-20
STROBE LIGHT
LED ............................................................................................................................................................. 11-22
TAIL LIGHT MOUNTING
OVERHEAD GUARD WITH DRIVE THRU RACK ...................................................................................... 11-24
WIRE HARNESS
FRONT SWITCH .........................................................................................................................................11-164
INTERFACE FRONT/REAR LIGHTS ..........................................................................................................11-163
LEFT HAND LIGHT HARNESS, WITH DRIVE THRU RACK OVERHEAD GUARD .................................. 11-30
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND - WITH LOW MOUNT DISPLAY ............................. 11-26
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND - WITH LOW MOUNT DISPLAY - FREEZER ......... 11-28

A968 ©2023 Yale Materials Handling Corporation 11-3


P19930 10-08

IMPACT SENSOR (FIGURE 11-1)

11-4 ©2023 Yale Materials Handling Corporation A968


10-08 P19930

IMPACT SENSOR
ITEM PART NO. DESCRIPTION QTY
1 580093386 Wire Harness ...................................................................................................... 1
2 ..... Main Harness Connector ................................................................................ 1
2 580042219 Connector (8 Pin) ....................................................................................... 1
2 580042220 Connector (Secondary Lock) ..................................................................... 1
2 580019353 Terminal (Pin) ............................................................................................. 7
2 580019119 Plug ............................................................................................................ 1
3 504232281 Conduit ........................................................................................................... AR
4 ..... Display Harness Connector ............................................................................ 1
4 580019119 Plug ............................................................................................................ 1
4 580019107 Terminal (Socket) ....................................................................................... 7
4 580042222 Connector (Secondary Lock) ..................................................................... 1
4 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
5 ..... Impact Sensor ................................................................................................ 1
5 505064713 Terminal ...................................................................................................... 4
5 580020944 Connector (Secondary Lock) ..................................................................... 1
5 580020943 Connector (4-Way) ..................................................................................... 1
6 580042567 Clamp (Swivel) .................................................................................................... 3
7 580049559 Clamp (Swivel) .................................................................................................... 3
8 580056613 Fastener .............................................................................................................. 1
9 580026812 Clip ...................................................................................................................... 1
10 582001764 Sensor (Impact) .................................................................................................. 1
11 582041056
580047714 Capscrew ............................................................................................................ 2
12 580093646 Bracket ................................................................................................................ 1
13 580026621 Nut (Fold Over) ................................................................................................... 3
14 582041056
580047714 Capscrew ............................................................................................................ 3
15 580095072 Washer ............................................................................................................... 2
16 582024461 Bushing ............................................................................................................... 2

A968 ©2023 Yale Materials Handling Corporation 11-5


P20371 10-08

DOME LIGHT (FIGURE 11-2)

ITEM PART NO. DESCRIPTION QTY


1 580090114 Dome Light ......................................................................................................... 1
2 931109909 Screw .................................................................................................................. 2
3 580093718 Insert ................................................................................................................... 2

11-6 ©2023 Yale Materials Handling Corporation A968


10-08 P20371

NOTES

A968 ©2023 Yale Materials Handling Corporation 11-7


P20710 12-08

DISPLAY (FIGURE 11-3)


LOW MOUNT

11-8 ©2023 Yale Materials Handling Corporation A968


12-08 P20710

DISPLAY
LOW MOUNT

ITEM PART NO. DESCRIPTION QTY


1 580030966 Capscrew ............................................................................................................ 2
2 580025559 Clip ...................................................................................................................... 2
3 580044861 Insert ................................................................................................................... 2
4 582003757
582013074 Bracket Wldmt .................................................................................................... 1
5 580078476 Display ................................................................................................................ 1
6 582042302
580049011 Capscrew ............................................................................................................ 2
7 580090277 Cover , Display ................................................................................................... 1
8 580041360 Grommet ............................................................................................................. 1
a 504240712 Key Set ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated

A968 ©2023 Yale Materials Handling Corporation 11-9


P23083 02-11

BACK-UP ALARM (FIGURE 11-4)

ITEM PART NO. DESCRIPTION QTY


1 582042302
580049011 Capscrew ............................................................................................................ 2
1 580040178 Nut (Not Illustrated) ............................................................................................. 2
2 580093011 Back-Up Alarm Assembly ................................................................................... 1
2 580022893 Connector (2 Pin) ........................................................................................... 1
2 505968540 Connector (Secondary Lock) .......................................................................... 1
2 505972554 Terminal (Pin) ................................................................................................. 2
2 582037254 Alarm (12-24V Adjustable 82-102 dB) ................................................................ 1
2 582037255 Alarm (24-48V Adjustable 82-102 DB) ............................................................... 1

11-10 ©2023 Yale Materials Handling Corporation A968


04-18 P19494

DC CONVERTER (FIGURE 11-5)


PRIMARY AND AUXILIARY

ITEM PART NO. DESCRIPTION QTY


1 580047199
582042713 DC-DC Converter (36/80V to 12V 300W) (Primary) ........................................... 1
2 580082273 Wire Harness (DC-DC Converter) ...................................................................... 1
3 582042302
580049011 Capscrew ............................................................................................................ 4
4 580004321
580047919 Nut ...................................................................................................................... 4
5 580064599 Clamp (Swivel) .................................................................................................... 6
6 580042567 Clamp (Swivel) .................................................................................................... 6
7 580047199
582042713 DC-DC Converter (36/80V to 12V 300W) (Aux) ................................................. 1
8 580058844 Receptacle , 12V ................................................................................................ 1
9 582000786 Wire Harness - Aux Plug .................................................................................... 1
10 580093242 Bracket (Harness Support) ................................................................................. 1
11 580096261 Screw .................................................................................................................. 1
12 580025560 Clip ...................................................................................................................... 2

A968 ©2023 Yale Materials Handling Corporation 11-11


P19455 03-08

ACCUMULATOR (FIGURE 11-6)


D508/D563 MAST SERIES

11-12 ©2023 Yale Materials Handling Corporation A968


03-08 P19455

ITEM PART NO. DESCRIPTION QTY


1 580072354 Accumulator ........................................................................................................ 1
1 a 580093062 Accumulator (Non-Repairable) ........................................................................... 1
2 580065421 Spacer ................................................................................................................ 2
3 582014300 Strap Clamp ........................................................................................................ 2
4 b 580055814 Hose Assy ........................................................................................................... 1
4 c 582096723 Hose Assy ........................................................................................................... 1
5 580019896 Fitting .................................................................................................................. 1
5 580023709
580019387 O-Ring ............................................................................................................ 3
6 c 580020430 Fitting .................................................................................................................. 1
6 580023708
580063949 O-Ring ............................................................................................................ 1

FOOTNOTES:
a Optional c S/N A968N22597U →
b → S/N A968N22596U

A968 ©2023 Yale Materials Handling Corporation 11-13


P32795 08-16

ACCUMULATOR (FIGURE 11-7)


F508/F563 SERIES MAST

ITEM PART NO. DESCRIPTION QTY


1 580019896 Fitting .................................................................................................................. 1
2 582029198 Hose Assy ........................................................................................................... 1
3 582014300 Strap Clamp ........................................................................................................ 2
4 580072354 Accumulator (1 Quart) ........................................................................................ 1
4 a 580093062 Accumulator (Optional) ....................................................................................... 1
5 580065421 Spacer ................................................................................................................ 2
6 580020576 Fitting .................................................................................................................. 1
7 582034162 Tube Assy ........................................................................................................... 1

FOOTNOTES:
a Non-Repairable

11-14 ©2023 Yale Materials Handling Corporation A968


05-11 P23183

MIRRORS (FIGURE 11-8)

ITEM PART NO. DESCRIPTION QTY


1 582003281 Mirror (Side Mirror Assembly) ............................................................................. 2
1 550025355 Mirror (Alternate Part) ......................................................................................... 2
2 580090507 Bracket Wldmt (LH) ............................................................................................ 1
3 582001092 Bracket Wldmt (RH) ............................................................................................ 1
4 580058190 Nut ...................................................................................................................... 4
5 580093219 Capscrew ............................................................................................................ 4
6 582088907
449021001 Washer ............................................................................................................... 4

A968 ©2023 Yale Materials Handling Corporation 11-15


P20642 10-08

MIRROR (FIGURE 11-9)


PANORAMIC

ITEM PART NO. DESCRIPTION QTY


1 449015002 Nut ...................................................................................................................... 1
2 940600907 Washer ............................................................................................................... 1
3 580029990 Washer ............................................................................................................... 2
4 932728907 Capscrew ............................................................................................................ 1
5 580095555 Bracket ................................................................................................................ 1
6 932729905 Capscrew ............................................................................................................ 1
7 580003569 Washer ............................................................................................................... 1
8 580095052 Mirror .................................................................................................................. 1

11-16 ©2023 Yale Materials Handling Corporation A968


05-11 P23184

MIRRORS (FIGURE 11-10)


WITH DRIVE-THRU RACK OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY


1 582003281 Mirror (Side Mirror Assembly) ............................................................................. 2
1 550025355 Mirror (Alternate Part) ......................................................................................... 2
2 582013000 Bracket Wldmt .................................................................................................... 2
3 580058190 Nut ...................................................................................................................... 4
4 580067790 Capscrew ............................................................................................................ 4

A968 ©2023 Yale Materials Handling Corporation 11-17


P19450 11-18

REAR DRIVE HANDLE (FIGURE 11-11)

ITEM PART NO. DESCRIPTION QTY


1 932728908 Capscrew ............................................................................................................ 2
2 b 580051747 Handle (Assembly) (FP35481 [Page 2-3]).......................................................... 1
2 b 580094182 Handle (Assembly) (Freezer) (FP35481 [Page 2-3]).......................................... 1
2 580050959 Handle ............................................................................................................ 1
2 582119689 Switch , Push Button ...................................................................................... 1
2 580022893 Connector (2 Pin) ........................................................................................... 1
2 505968540 Connector (Secondary Lock) .......................................................................... 1
2 505968514 Terminal (Pin) ................................................................................................. 2
3 580041704 Insert ................................................................................................................... 2
4 580063390 Grommet ............................................................................................................. 1
5 580079741 Grommet ............................................................................................................. 1
6 a 582004183 Handle Assembly ................................................................................................ 1
6 a 580051747 Handle (Assembly) (Alt Part) .............................................................................. 1
6 580050959 Handle ............................................................................................................ 1
6 a 582004184 Handle Assembly (Freezer) ................................................................................ 1
6 582006419 Handle (Freezer) ............................................................................................ 1
6 a 580094182 Handle (Assembly) (Freezer) (Alt Part) .............................................................. 1
6 580094182 Handle (Assembly) (Freezer) ......................................................................... 1
7 580058447 Push Button Switch ........................................................................................ 1
8 580022893 Connector (2 Pin) ........................................................................................... 1
c d 582004480 Wire Harness (Jumper) (FP21429 [Page 2-185])............................................... 1

FOOTNOTES:
a Mounted on Hood for 36 and 39 in. Battery Box c Not Illustrated
b Mounted on Overhead Guard for 27, 31 and 33 d With DTR Overhead Guard
in. Battery Box

11-18 ©2023 Yale Materials Handling Corporation A968


05-11 P23181

FRONT WORKLIGHT MOUNTING (FIGURE 11-12)


OVERHEAD GUARD WITH DRIVE-THRU RACK

ITEM PART NO. DESCRIPTION QTY


1 580086019 Nut ...................................................................................................................... 4
2 582088907
449021001 Washer ............................................................................................................... 8
3 582012999 Bracket ................................................................................................................ 2
4 449001134 Capscrew ............................................................................................................ 4
5 580083836 Worklight (RH Front) (Glass Lens) (Halogen) ..................................................... 1
5 580083837 Worklight (LH Front) (Glass Lens) (Halogen) ..................................................... 1
5 582057538 Head/Work Light (Front RH LED) ....................................................................... 1
5 582057539 Head/Work Light (Front LH LED) ........................................................................ 1

A968 ©2023 Yale Materials Handling Corporation 11-19


P23182 05-11

REAR WORK AND TAIL LIGHT MOUNTING (FIGURE 11-13)


DRIVE-THRU OVERHEAD GUARD

11-20 ©2023 Yale Materials Handling Corporation A968


05-11 P23182

REAR WORK AND TAIL LIGHT MOUNTING


DRIVE-THRU OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY


1 580044861 Insert ................................................................................................................... 6
2 582000700 Bracket ................................................................................................................ 1
3 580056815 Capscrew ............................................................................................................ 6
4 580083835 Worklight (Rear) (Halogen) (Glass Lens) ........................................................... 1
4 582057537 Head/Work Light (Rear LED) .............................................................................. 1
5 580095093 Screw .................................................................................................................. 4
6 580040850 Nut (Clip) ............................................................................................................. 4
7 580096542 Bracket Wldmt (Tail Light LH) ............................................................................. 1
8 580096543 Bracket Wldmt (Tail Light RH) ............................................................................. 1

A968 ©2023 Yale Materials Handling Corporation 11-21


P31999 09-15

STROBE LIGHT (FIGURE 11-14)


LED

ITEM PART NO. DESCRIPTION QTY


580079615 Strobe Light Assembly ........................................................................................ 1
1 580078920 Strobe Light (Amber LED) .............................................................................. 1
2 ..... Connector Assembly ...................................................................................... 1
2 580041195 Terminal (Pin) ............................................................................................. 1
2 580056006 Connector (2 Pin) ....................................................................................... 1
2 580056004 Connector (Secondary Lock) ..................................................................... 1

11-22 ©2023 Yale Materials Handling Corporation A968


09-15 P31999

NOTES

A968 ©2023 Yale Materials Handling Corporation 11-23


P20675 10-08

TAIL LIGHT MOUNTING (FIGURE 11-15)


OVERHEAD GUARD WITH DRIVE THRU RACK

11-24 ©2023 Yale Materials Handling Corporation A968


10-08 P20675

TAIL LIGHT MOUNTING


OVERHEAD GUARD WITH DRIVE THRU RACK

ITEM PART NO. DESCRIPTION QTY


1 580044861 Insert ................................................................................................................... 4
2 580040850 Nut (Clip) ............................................................................................................. 4
3 a 580079484 Tail Light .............................................................................................................. 2
3 b 582001995 Light (Tail) (LED) ................................................................................................. 2
4 580095093 Screw .................................................................................................................. 4
5 504230231 Screw .................................................................................................................. 4
6 580096542 Bracket Wldmt (Tail Light LH) ............................................................................. 1
6 580096543 Bracket Wldmt (Tail Light RH) ............................................................................. 1

FOOTNOTES:
a → 6/2009 b 6/2009 →

A968 ©2023 Yale Materials Handling Corporation 11-25


P20668 10-07

WIRE HARNESS (FIGURE 11-16)


LIGHTS WITH OVERHEAD GUARD - RIGHT HAND — WITH LOW MOUNT DISPLAY

11-26 ©2023 Yale Materials Handling Corporation A968


10-07 P20668

WIRE HARNESS
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND – WITH LOW MOUNT DISPLAY

ITEM PART NO. DESCRIPTION QTY


580094687 Wire Harness (RH Lights) (Standard Option) ..................................................... 1
1 ..... Connector Assembly (Right Front Work Light) ............................................... 1
1 580021087 Connector (2 Way) ..................................................................................... 1
1 580021088 Connector (Secondary Lock) ..................................................................... 1
1 580062388 Terminal ...................................................................................................... 2
2 580044908 Conduit ........................................................................................................... AR
3 520045672 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Main Lighting Harness) ............................................... 1
4 518803687 Connector ................................................................................................... 1
4 518806635 Connector (Secondary Lock) ..................................................................... 1
4 505968566 Plug ............................................................................................................ 2
4 580038290 Terminal ...................................................................................................... 2
5 ..... Connector Assembly (To Display Harness) .................................................... 1
5 580042219 Connector (8 Pin) ....................................................................................... 1
5 580042220 Connector (Secondary Lock) ..................................................................... 1
5 580019353 Terminal (Pin) ............................................................................................. 7
5 580019119 Plug ............................................................................................................ 1
6 ..... Display with Key Switch ................................................................................. 1
6 520202603 Connector (Plug) ........................................................................................ 1
6 520202601 Connector ................................................................................................... 7
6 520202604 Plug , Socket Contact, Female ................................................................... 1
7 520038855 Conduit ........................................................................................................... AR
8 580089790 Conduit ........................................................................................................... AR
9 580086232 Buzzer ............................................................................................................ 1

A968 ©2023 Yale Materials Handling Corporation 11-27


P20672 10-08

WIRE HARNESS (FIGURE 11-17)


LIGHTS WITH OVERHEAD GUARD - RIGHT HAND — WITH LOW MOUNT DISPLAY - FREEZER

11-28 ©2023 Yale Materials Handling Corporation A968


10-08 P20672

WIRE HARNESS
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND – WITH LOW MOUNT DISPLAY - FREEZER

ITEM PART NO. DESCRIPTION QTY


580094688 Wire Harness (RH Lights) (Freezer Option) ....................................................... 1
1 ..... Front Marker (RH) .......................................................................................... 1
1 504064720 Connector ................................................................................................... 1
1 505064754 Connector (Secondary Lock) ..................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 3
2 580044908 Conduit ........................................................................................................... AR
3 910065119 Conduit ........................................................................................................... AR
4 ..... Front Work Light (RH) .................................................................................... 1
4 505968501 Connector ................................................................................................... 1
4 505968535 Connector (Secondary Lock) ..................................................................... 1
4 505968568 Terminal (Socket) ....................................................................................... 2
5 ..... Main Lights Harness ....................................................................................... 1
5 518803687 Connector ................................................................................................... 1
5 518806635 Connector (Secondary Lock) ..................................................................... 1
5 505968514 Terminal (Pin) ............................................................................................. 4
6 ..... Main Harness ................................................................................................. 1
6 580042219 Connector (8 Pin) ....................................................................................... 1
6 580042220 Connector (Secondary Lock) ..................................................................... 1
6 580019353 Terminal (Pin) ............................................................................................. 7
6 580019119 Plug ............................................................................................................ 1
7 580093528 Wire Harness (Temperature Sensor) .............................................................. 1
8 ..... Wire harness Temperature Sensor ................................................................. 1
8 580019245 Connector (2 Socket) ................................................................................. 1
8 580019246 Connector (Secondary Lock) ..................................................................... 1
8 580019107 Terminal (Socket) ....................................................................................... 2
9 580089790 Conduit ........................................................................................................... AR
10 ..... Display w/ Key Switch .................................................................................... 1
10 520202603 Connector (Plug) ........................................................................................ 1
10 520202601 Connector ................................................................................................... 8
11 580086232 Buzzer ............................................................................................................ 1
12 520038855 Conduit ........................................................................................................... AR

A968 ©2023 Yale Materials Handling Corporation 11-29


P20674 09-10

WIRE HARNESS (FIGURE 11-18)


LEFT HAND LIGHT HARNESS, WITH DRIVE THRU RACK OVERHEAD GUARD

11-30 ©2023 Yale Materials Handling Corporation A968


09-10 P20674

WIRE HARNESS
LEFT HAND LIGHT HARNESS, WITH DRIVE THRU RACK OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY


580096248 Wire Harness (Left Hand Lights w/o Turn Signals, with Drive Thru OHG) ......... 1
1 ..... Connector Assembly (Main Light Harness) .................................................... 1
1 505972593 Connector (8 Pin) ....................................................................................... 1
1 580038290 Terminal ...................................................................................................... 6
1 505968514 Terminal (Pin) ............................................................................................. 2
1 505972507 Connector (Receptacle, 8-Pin) ................................................................... 1
2 910065119 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Work Light) .................................................................. 2
3 580021087 Connector (2 Way) ..................................................................................... 1
3 580062388 Terminal ...................................................................................................... 2
3 580021088 Connector (Secondary Lock) ..................................................................... 1
4 580044908 Conduit ........................................................................................................... AR
5 505970586 Conduit ........................................................................................................... AR
6 504232281 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (Tail Light-RH) .............................................................. 2
7 580039499 Connector ................................................................................................... 1
7 580019107 Terminal (Socket) ....................................................................................... 4
7 580019119 Plug ............................................................................................................ 2
7 580039500 Connector (Secondary Lock) ..................................................................... 1
8 ..... Connector Assembly (Rear Work Light) ......................................................... 1
8 580021087 Connector (2 Way) ..................................................................................... 1
8 580062388 Terminal ...................................................................................................... 2
8 580021088 Connector (Secondary Lock) ..................................................................... 1
9 ..... Strobe Light .................................................................................................... 1
9 580019245 Connector (2 Socket) ................................................................................. 1
9 580039513 Terminal ...................................................................................................... 1
9 580019107 Terminal (Socket) ....................................................................................... 1
9 580019246 Connector (Secondary Lock) ..................................................................... 1
10 ..... Connector Assembly (Tail Light-LH) ............................................................... 1
10 580039499 Connector ................................................................................................... 1
10 580019107 Terminal (Socket) ....................................................................................... 4
10 580019119 Plug ............................................................................................................ 2
10 580039500 Connector (Secondary Lock) ..................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 11-31


P19381 10-09

AUXILIARY TUBE EXTENSIONS (FIGURE 11-19)


TWO STAGE LIMITED FREE-LIFT (→ S/N D507V02972H) (→ S/N D562V02053H)

11-32 ©2023 Yale Materials Handling Corporation A968


10-09 P19381

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT (→ S/N D507V02972H) (→ S/N D562V02053H)
KEY:
A: D507, Three Function
B: D507, Four Function
C: D562, Three Function
D: D562, Four Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580039424 Cap ........................................................................................... 2 2 2 2
2 a 580039394 Fitting ........................................................................................ 2 2 2 2
2 504155200 O-Ring .................................................................................. 2 2 2 2
3 b 580056588 Bracket ...................................................................................... 2 2 2 2
3 c 580093993 Bracket (Bolted on) ................................................................... 2 2 2 2
3 c 582041056
580047714 Capscrew .................................................................................. 4 4 4 4
4 580056743 Tube Assy ................................................................................. 1 .. .. ..
4 580056747 Tube Assy ................................................................................. .. .. 1 ..
5 580056744 Tube .......................................................................................... 1 .. .. ..
5 580056748 Tube Assy ................................................................................. .. .. 1 ..
6 580056745 Tube Assy ................................................................................. .. 1 .. ..
6 580056749 Tube Assy ................................................................................. .. .. .. 1
7 580056746 Tube Assy ................................................................................. .. 1 .. ..
7 580056750 Tube Assy ................................................................................. .. .. .. 1
8 524147486 Fitting ........................................................................................ 2 2 2 2
8 504155200 O-Ring .................................................................................. 2 2 2 2
8 580023706
580039385 O-Ring .................................................................................. 2 2 2 2
9 580018834 Quick Disconnect Fitting ........................................................... 2 2 2 2
10 580018835 Fitting ........................................................................................ 2 2 2 2
11 580018833 Dust Cap ................................................................................... 2 2 2 2
12 580019808 Fitting ........................................................................................ 2 2 2 2
12 580023706
580039385 O-Ring .................................................................................. 1 1 1 1
12 504155200 O-Ring .................................................................................. 1 1 1 1
13 580066043 Drain Valve ................................................................................ 1 1 1 1
14 052643200 Connector ................................................................................. 1 1 1 1
14 052645200 O-Ring .................................................................................. 1 1 1 1

FOOTNOTES:
a Used without quick disconnect fittings c 9/2009 →
b → 9/2009

A968 ©2023 Yale Materials Handling Corporation 11-33


P21824 04-10

AUXILIARY TUBE EXTENSIONS (FIGURE 11-20)


TWO STAGE LIMITED FREE-LIFT — WITHOUT QUICK DISCONNECT FITTINGS (S/N D507V02973H →)
(S/N D562V02054H →)

11-34 ©2023 Yale Materials Handling Corporation A968


04-10 P21824

A968 ©2023 Yale Materials Handling Corporation 11-35


P21824 04-10

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT – WITHOUT QUICK DISCONNECT FITTINGS (S/N D507V02973H →)
(S/N D562V02054H →)
KEY:
A: D507 3 Function
B: D507 4 Function
C: D562 3 Function
D: D562 4 Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580039394 Fitting ........................................................................................ 1 2 1 2
2 580056588 Bracket ...................................................................................... 1 2 1 2
3 580082105 Capscrew .................................................................................. 1 2 1 2
4 580056746 Tube Assy ................................................................................. .. 1 .. ..
4 580056750 Tube Assy ................................................................................. .. .. .. 1
5 580056745 Tube Assy ................................................................................. .. 1 .. ..
5 580056749 Tube Assy ................................................................................. .. .. .. 1
6 580056744 Tube .......................................................................................... 1 1 .. ..
6 580056748 Tube Assy ................................................................................. .. .. 1 1
7 580056743 Tube Assy ................................................................................. 1 1 .. ..
7 580056747 Tube Assy ................................................................................. .. .. 1 1

11-36 ©2023 Yale Materials Handling Corporation A968


04-10 P21824

NOTES

A968 ©2023 Yale Materials Handling Corporation 11-37


P21825 04-10

AUXILIARY TUBE EXTENSIONS (FIGURE 11-21)


TWO STAGE LIMITED FREE-LIFT — MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →)

11-38 ©2023 Yale Materials Handling Corporation A968


04-10 P21825

A968 ©2023 Yale Materials Handling Corporation 11-39


P21825 04-10

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT – MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →)
KEY:
A: D507 3 Function
B: D507 4 Function
C: D562 3 Function
D: D562 4 Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580019808 Fitting ........................................................................................ 2 4 2 4
2 580018835 Fitting (Quick Disconnect) ......................................................... 2 4 2 4
3 580018834 Quick Disconnect Fitting ........................................................... 2 4 2 4
4 580018833 Dust Cap ................................................................................... 2 4 2 4
5 582003625 Fitting (Fitting) ........................................................................... 2 4 2 4
6 580067676 Locknut ..................................................................................... 2 4 2 4
7 580056588 Bracket ...................................................................................... 1 2 1 2
8 580056750 Tube Assy ................................................................................. .. .. .. 1
8 580056746 Tube Assy ................................................................................. .. 1 .. ..
9 580056749 Tube Assy ................................................................................. .. .. .. 1
9 580056745 Tube Assy ................................................................................. .. 1 .. ..
10 580082105 Capscrew .................................................................................. 1 2 1 2
11 580056748 Tube Assy ................................................................................. .. .. 1 1
11 580056744 Tube .......................................................................................... 1 1 .. ..
12 580056747 Tube Assy ................................................................................. .. .. 1 1
12 580056743 Tube Assy ................................................................................. 1 1 .. ..

11-40 ©2023 Yale Materials Handling Corporation A968


04-10 P21825

NOTES

A968 ©2023 Yale Materials Handling Corporation 11-41


P21826 04-10

AUXILIARY TUBE EXTENSIONS (FIGURE 11-22)


TWO STAGE LIMITED FREE-LIFT — E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →)

11-42 ©2023 Yale Materials Handling Corporation A968


04-10 P21826

A968 ©2023 Yale Materials Handling Corporation 11-43


P21826 04-10

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →)
KEY:
A: D507 3 Function
B: D507 4 Function
C: D562 3 Function
D: D562 4 Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580019897 Fitting ........................................................................................ 2 4 2 4
2 582007874 Hose Assy ................................................................................. .. 1 .. 1
3 582007873 Hose Assy ................................................................................. .. 1 .. 1
4 580019805 Fitting ........................................................................................ 2 4 2 4
5 582006458 Hook ......................................................................................... 2 2 2 2
6 449001273 Capscrew .................................................................................. 2 2 2 2
7 582005381 Bracket ...................................................................................... 1 1 1 1
8 580097368 Valve (Single Auxiliary) ............................................................. 1 .. 1 ..
8 580097369 Valve (Dual Auxiliary) ................................................................ .. 1 .. 1
9 582007874 Hose Assy ................................................................................. 1 1 1 1
10 582007872 Hose Assy ................................................................................. 1 1 1 1
11 449015135 Nut ............................................................................................ 4 4 4 4
12 580086384 Washer ...................................................................................... 2 2 2 2
13 059726400 Fitting ........................................................................................ 1 1 1 1
14 582007871 Capscrew .................................................................................. 2 2 2 2
15 580019808 Fitting ........................................................................................ 2 4 2 4
16 580018835 Fitting (Quick Disconnect) ......................................................... 2 4 2 4
17 580018834 Quick Disconnect Fitting ........................................................... 2 4 2 4
18 580018833 Dust Cap ................................................................................... 2 4 2 4
19 582003625 Fitting (Fitting) ........................................................................... 2 4 2 4
20 580056588 Bracket ...................................................................................... 1 2 1 2
21 580082105 Capscrew .................................................................................. 1 2 1 2
22 580056743 Tube Assy ................................................................................. 1 1 .. ..
22 580056747 Tube Assy ................................................................................. .. .. 1 1
23 580056744 Tube .......................................................................................... 1 1 .. ..
23 580056748 Tube Assy ................................................................................. .. .. 1 ..
24 900017217 Hose ......................................................................................... 1 1 1 1
25 580076302 Clamp (Swivel) .......................................................................... 1 1 1 1
26 580064599 Clamp (Swivel) .......................................................................... 1 1 1 1
27 580080018 Fitting ........................................................................................ 1 1 1 1
28 ..... Fitting ........................................................................................ 1 1 1 1
29 580093418 Adapter ..................................................................................... 1 1 1 1
30 580056746 Tube Assy ................................................................................. .. 1 .. ..
30 580056750 Tube Assy ................................................................................. .. .. .. 7
31 580056745 Tube Assy ................................................................................. .. 1 .. ..
31 580056749 Tube Assy ................................................................................. .. .. .. 1
32 580052736 Hose Clamp .............................................................................. 2 2 2 2

11-44 ©2023 Yale Materials Handling Corporation A968


04-10 P21826

NOTES

A968 ©2023 Yale Materials Handling Corporation 11-45


P21827 04-10

AUXILIARY TUBE EXTENSIONS (FIGURE 11-23)


TWO STAGE LIMITED FREE-LIFT — WITH ISS CARRIAGE AND WITHOUT QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →) (→ 12/2016)

11-46 ©2023 Yale Materials Handling Corporation A968


04-10 P21827

A968 ©2023 Yale Materials Handling Corporation 11-47


P21827 04-10

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT – WITH ISS CARRIAGE AND WITHOUT QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →) (→ 12/2016)
KEY:
A: D507 4 Function
B: D562 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580039394 Fitting ......................................................................................................... 2 2
2 580056586 Bracket ....................................................................................................... 1 ..
2 580056587 Bracket ....................................................................................................... .. 1
3 580056746 Tube Assy .................................................................................................. 1 ..
3 580056750 Tube Assy .................................................................................................. .. 1
4 580056745 Tube Assy .................................................................................................. 1 ..
4 580056749 Tube Assy .................................................................................................. .. 1

11-48 ©2023 Yale Materials Handling Corporation A968


04-10 P21827

NOTES

A968 ©2023 Yale Materials Handling Corporation 11-49


P21828 04-10

AUXILIARY TUBE EXTENSIONS (FIGURE 11-24)


TWO STAGE LIMITED FREE-LIFT — WITH ISS CARRIAGE AND MANUAL HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) (→ 12/2016)

11-50 ©2023 Yale Materials Handling Corporation A968


04-10 P21828

A968 ©2023 Yale Materials Handling Corporation 11-51


P21828 04-10

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT – WITH ISS CARRIAGE AND MANUAL HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) (→ 12/2016)
KEY:
A: D507 4 Function
B: D562 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580019808 Fitting ......................................................................................................... 2 2
2 580018835 Fitting (Quick Disconnect) .......................................................................... 2 2
3 580018834 Quick Disconnect Fitting ............................................................................ 2 2
4 580018833 Dust Cap .................................................................................................... 2 2
5 582003625 Fitting (Fitting) ............................................................................................ 2 2
6 580056586 Bracket ....................................................................................................... 1 1
7 580067676 Locknut ....................................................................................................... 2 2
8 580056746 Tube Assy .................................................................................................. 1 ..
8 580056750 Tube Assy .................................................................................................. .. 1
9 580056745 Tube Assy .................................................................................................. 1 ..
9 580056749 Tube Assy .................................................................................................. .. 1

11-52 ©2023 Yale Materials Handling Corporation A968


04-10 P21828

NOTES

A968 ©2023 Yale Materials Handling Corporation 11-53


P21829 04-10

AUXILIARY TUBE EXTENSIONS (FIGURE 11-25)


TWO STAGE LIMITED FREE-LIFT — WITH ISS CARRIAGE AND E-HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) (→ 12/2016)

11-54 ©2023 Yale Materials Handling Corporation A968


04-10 P21829

A968 ©2023 Yale Materials Handling Corporation 11-55


P21829 04-10

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT – WITH ISS CARRIAGE AND E-HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) (→ 12/2016)
KEY:
A: D507 4 Function
B: D532 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580019895 Fitting (Swivel Nut Run Tee) ....................................................................... 2 2
2 582005259 Hose Assy .................................................................................................. 1 1
3 582005090 Hose Assy .................................................................................................. 1 1
4 580019805 Fitting ......................................................................................................... 2 2
5 582006458 Hook ........................................................................................................... 2 2
6 449001273 Capscrew ................................................................................................... 2 2
7 582005381 Bracket ....................................................................................................... 1 1
8 580097368 Valve (Single Auxiliary) .............................................................................. 1 1
9 449015135 Nut .............................................................................................................. 4 4
10 580086384 Washer ....................................................................................................... 2 2
11 580052736 Hose Clamp ............................................................................................... 2 2
12 580055983 Capscrew ................................................................................................... 2 2
13 580076302 Clamp (Swivel) ........................................................................................... 1 1
14 580064599 Clamp (Swivel) ........................................................................................... 1 1
15 900017217 Hose ........................................................................................................... 1 1
16 580080018 Fitting ......................................................................................................... 1 1
17 ..... Fitting ......................................................................................................... 1 1
18 580093418 Adapter ....................................................................................................... 1 1
19 580056745 Tube Assy .................................................................................................. 1 ..
19 580056749 Tube Assy .................................................................................................. .. 1
20 580056746 Tube Assy .................................................................................................. 1 ..
20 580056750 Tube Assy .................................................................................................. .. 1
21 580056587 Bracket ....................................................................................................... 1 1
22 580018833 Dust Cap .................................................................................................... 2 2
23 582003625 Fitting (Fitting) ............................................................................................ 2 2
23 580067676 Locknut ....................................................................................................... 2 2
24 580018835 Fitting (Quick Disconnect) .......................................................................... 2 2
25 580018834 Quick Disconnect Fitting ............................................................................ 2 2
26 580019808 Fitting ......................................................................................................... 2 2

11-56 ©2023 Yale Materials Handling Corporation A968


04-10 P21829

NOTES

A968 ©2023 Yale Materials Handling Corporation 11-57


P19382 10-09

AUXILIARY TUBE EXTENSIONS (FIGURE 11-26)


TWO AND THREE STAGE FULL FREE-LIFT (→ S/N D508V027242H) (→ S/N D509V02103H)
(→ S/N D563V11350H) (→ S/N D564V02121H) (→ 12/2016)

11-58 ©2023 Yale Materials Handling Corporation A968


10-09 P19382

A968 ©2023 Yale Materials Handling Corporation 11-59


P19382 10-09

AUXILIARY TUBE EXTENSIONS


TWO AND THREE STAGE FULL FREE-LIFT (→ S/N D508V027242H) (→ S/N D509V02103H)
(→ S/N D563V11350H) (→ S/N D564V02121H) (→ 12/2016)
KEY:
A: D508, D509 Three Function, Class 2
B: D508, D509 Four Function, Class 2
C: D563, D564 Three Function, Class 3
D: D563, D564 Four Function, Class 3
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580039424 Cap ........................................................................................... 2 4 2 4
2 d 580039394 Fitting ........................................................................................ 2 4 2 4
3 c e 580056588 Bracket (LH) .............................................................................. 1 1 1 1
3 f 580093993 Bracket (Bolted on) ................................................................... 2 2 2 2
3 a 580056741 Bracket (RH) ............................................................................. 1 1 .. ..
3 a 580056586 Bracket (LH) .............................................................................. .. 1 .. ..
3 a 580056742 Bracket (RH) ............................................................................. .. .. 1 1
3 a 580056587 Bracket (LH) .............................................................................. .. .. .. 1
3 f 582041056
580047714 Capscrew .................................................................................. 4 4 4 4
4 580065003
582014274 Tube Assy (RH) ........................................................................ 1 1 .. ..
4 580065007
582014278 Tube Assy (RH) ........................................................................ .. .. 1 1
5 580065004
582014275 Tube Assy (RH) ........................................................................ 1 1 .. ..
5 580065008
582014279 Tube Assy (RH) ........................................................................ .. .. 1 1
6 580065006
582014277 Tube Assy (LH) ......................................................................... .. 1 .. ..
6 580065010
582014281 Tube Assy (LH) ......................................................................... .. .. .. 1
7 580065005
582014276 Tube Assy (LH) ......................................................................... .. 1 .. ..
7 580065009
582014280 Tube Assy (LH) ......................................................................... .. .. .. 1
8 b 524147486 Fitting ........................................................................................ 2 4 2 4
8 b 580023706
580039385 O-Ring .................................................................................. 2 4 2 4
8 b 504155200 O-Ring .................................................................................. 2 4 2 4
9 b 580018834 Quick Disconnect Fitting ........................................................... 2 4 2 4
10 b 580018835 Fitting ........................................................................................ 2 4 2 4
11 b 580018833 Dust Cap ................................................................................... 2 4 2 4
12 b 580019808 Fitting ........................................................................................ 2 4 2 4
12 b 580023706
580039385 O-Ring .................................................................................. 1 1 1 1
12 b 504155200 O-Ring .................................................................................. 1 1 1 1
13 b 580066043 Drain Valve ................................................................................ 1 2 1 2
14 052643200 Connector ................................................................................. 1 2 1 2
14 052645200 O-Ring .................................................................................. 1 1 1 1

11-60 ©2023 Yale Materials Handling Corporation A968


10-09 P19382

FOOTNOTES:
a Used With Integral Sideshift Carriage d Without Quick Disconnect
b Used With Quick Disconnect Only e → 9/2009
c Used With Standard Carriage f 9/2009 →

A968 ©2023 Yale Materials Handling Corporation 11-61


P21830 04-10

AUXILIARY TUBE EXTENSIONS (FIGURE 11-27)


TWO AND THREE STAGE FULL FREE-LIFT (S/N D508V27243H →) (S/N D509V02104H →)
(S/N D563V11351H →) (S/N D564V02122H →) (→ 12/2016)

11-62 ©2023 Yale Materials Handling Corporation A968


04-10 P21830

A968 ©2023 Yale Materials Handling Corporation 11-63


P21830 04-10

AUXILIARY TUBE EXTENSIONS


TWO AND THREE STAGE FULL FREE-LIFT (S/N D508V27243H →) (S/N D509V02104H →)
(S/N D563V11351H →) (S/N D564V02122H →) (→ 12/2016)
KEY:
A: D508, D509 Three Function, Class 2
B: D508, D509 Four Function, Class 2
C: D563, D564 Three Function, Class 3
D: D563, D564 Four Function, Class 3
QTY
ITEM PART NO. DESCRIPTION A B C D
1 b 580019808 Fitting ........................................................................................ 2 4 2 4
2 b 580018835 Fitting ........................................................................................ 2 4 2 4
3 b 580018833 Dust Cap ................................................................................... 2 4 2 4
4 b 580018834 Quick Disconnect Fitting ........................................................... 2 4 2 4
5 b 582003625 Fitting (Fitting) ........................................................................... 2 4 2 4
6 c 580056588 Bracket ...................................................................................... 1 2 1 2
6 a 580056586 Bracket ...................................................................................... .. 1 .. ..
6 a 580056587 Bracket ...................................................................................... .. .. .. 1
7 580065005
582014276 Tube Assy ................................................................................. .. 1 .. ..
7 582018665 Tube Assy (Alternate Part) ........................................................ .. 1 .. ..
7 580065009
582014280 Tube Assy ................................................................................. .. .. .. 1
8 580065006
582014277 Tube Assy ................................................................................. .. 1 .. ..
8 582018666 Tube Assy (Alternate Part) ........................................................ .. 1 .. ..
8 580065010
582014281 Tube Assy ................................................................................. .. .. .. 1
9 580065004
582014275 Tube Assy ................................................................................. 1 1 .. ..
9 582018664 Tube Assy (Alternate Part) ........................................................ 1 1 .. ..
9 580065008
582014279 Tube Assy ................................................................................. .. .. 1 1
10 580065003
582014274 Tube Assy ................................................................................. 1 1 .. ..
10 582018699 Tube Assy (Alternate Part) ........................................................ 1 1 .. ..
10 580065007
582014278 Tube Assy ................................................................................. .. .. 1 1
11 d 580039394 Fitting ........................................................................................ 2 4 2 4

FOOTNOTES:
a Used With Integral Sideshift Carriage c Used With Standard Carriage
b Used With Quick Disconnect Only d Without Quick Disconnect

11-64 ©2023 Yale Materials Handling Corporation A968


04-10 P21830

NOTES

A968 ©2023 Yale Materials Handling Corporation 11-65


P21831 04-10

AUXILIARY TUBE EXTENSIONS (FIGURE 11-28)


TWO AND THREE STAGE FULL FREE-LIFT — E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(S/N D508V27243H →) (S/N D509V02104H →) (S/N D563V11351H →) (S/N D564V02122H →) (→ 12/2016)

11-66 ©2023 Yale Materials Handling Corporation A968


04-10 P21831

A968 ©2023 Yale Materials Handling Corporation 11-67


P21831 04-10

AUXILIARY TUBE EXTENSIONS


TWO AND THREE STAGE FULL FREE-LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(S/N D508V27243H →) (S/N D509V02104H →) (S/N D563V11351H →) (S/N D564V02122H →) (→ 12/2016)
KEY:
A: D508, D509 3 Function, Class 2
B: D508, D509 4 Function, Class 2
C: D563, D564 3 Function, Class 3
D: D563, D564 4 Function, Class 3
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580019895 Fitting (Swivel Nut Run Tee) ..................................................... 2 4 2 4
2 582005259 Hose Assy ................................................................................. .. 1 .. 1
3 582005090 Hose Assy ................................................................................. .. 1 .. 1
4 580019805 Fitting ........................................................................................ 2 4 2 4
5 449001273 Capscrew .................................................................................. 2 2 2 2
6 580097368 Valve (Single Auxiliary) ............................................................. 1 .. 1 ..
6 580097369 Valve (Dual Auxiliary) ................................................................ .. 1 .. 1
7 582005091 Hose Assy ................................................................................. 1 1 1 1
8 582005089 Hose Assy ................................................................................. 1 1 1 1
9 449015135 Nut ............................................................................................ 4 4 4 4
10 059726400 Fitting ........................................................................................ 1 1 1 1
11 580086384 Washer ...................................................................................... 2 2 2 2
12 580052736 Hose Clamp .............................................................................. 2 2 2 2
13 580019808 Fitting ........................................................................................ 2 4 2 4
14 580018835 Fitting (Quick Disconnect) ......................................................... 2 4 2 4
15 580018834 Quick Disconnect Fitting ........................................................... 2 4 2 4
16 580018833 Dust Cap ................................................................................... 2 4 2 4
17 582003625 Fitting (Fitting) ........................................................................... 2 4 2 4
18 580067676 Locknut ..................................................................................... 2 4 2 4
19 580056588 Bracket ...................................................................................... 1 2 1 2
19 a 580056586 Bracket ...................................................................................... .. 1 .. ..
19 a 580056587 Bracket ...................................................................................... .. 1 .. 1
20 580082105 Capscrew .................................................................................. 1 2 1 2
21 582007875 Hose ......................................................................................... 1 1 1 1
22 580076302 Clamp (Swivel) .......................................................................... 1 1 1 1
23 580064599 Clamp (Swivel) .......................................................................... 1 1 1 1
24 582006762 T-Fitting ..................................................................................... 1 1 1 1
25 580065003
582014274 Tube Assy ................................................................................. 1 1 .. ..
25 582018699 Tube Assy (Alternate Part) ........................................................ 1 1 .. ..
25 580065007
582014278 Tube Assy ................................................................................. .. .. 1 1
26 580065004
582014275 Tube Assy ................................................................................. 1 1 .. ..
26 582018664 Tube Assy (Alternate Part) ........................................................ 1 1 .. ..
26 580065008
582014279 Tube Assy ................................................................................. .. .. 1 1
27 580065006
582014277 Tube Assy ................................................................................. .. 1 .. ..
27 582018666 Tube Assy (Alternate Part) ........................................................ .. 1 .. ..
27 580065010
582014281 Tube Assy ................................................................................. .. .. .. 1

11-68 ©2023 Yale Materials Handling Corporation A968


04-10 P21831

AUXILIARY TUBE EXTENSIONS


TWO AND THREE STAGE FULL FREE-LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(S/N D508V27243H →) (S/N D509V02104H →) (S/N D563V11351H →) (S/N D564V02122H →) (→ 12/2016)
KEY:
A: D508, D509 3 Function, Class 2
B: D508, D509 4 Function, Class 2
C: D563, D564 3 Function, Class 3
D: D563, D564 4 Function, Class 3
QTY
ITEM PART NO. DESCRIPTION A B C D
28 580065005
582014276 Tube Assy ................................................................................. .. 1 .. ..
28 582018665 Tube Assy (Alternate Part) ........................................................ .. 1 .. ..
28 580065009
582014280 Tube Assy ................................................................................. .. .. .. 1
29 582007871 Capscrew .................................................................................. 2 2 2 2
30 582005381 Bracket ...................................................................................... 1 1 1 1
31 580055983 Capscrew .................................................................................. 2 2 2 2
32 580080018 Fitting ........................................................................................ 1 1 1 1

FOOTNOTES:
a Use with Integral Sideshift Carriage

A968 ©2023 Yale Materials Handling Corporation 11-69


P19383 10-09

AUXILIARY TUBE EXTENTIONS (FIGURE 11-29)


FOUR STAGE FULL FREE-LIFT (→ S/N D515V05514H)

11-70 ©2023 Yale Materials Handling Corporation A968


10-09 P19383

AUXILIARY TUBE EXTENTIONS


FOUR STAGE FULL FREE-LIFT (→ S/N D515V05514H)

ITEM PART NO. DESCRIPTION QTY


1 580039424 Cap ..................................................................................................................... 2
2 580039394 Fitting .................................................................................................................. 2
3 580093993 Bracket (Bolted on) ............................................................................................. 2
3 582041056
580047714 Capscrew (Bolted On) ........................................................................................ 2
4 b 580056760 Tube Assy ........................................................................................................... 1
4 c 580065013 Tube Assy ........................................................................................................... 1
5 b 580056759 Tube Assy ........................................................................................................... 1
5 c 580065014 Tube Assy ........................................................................................................... 1
6 b 580056762 Tube Assy ........................................................................................................... 1
6 c 580065011 Tube Assy ........................................................................................................... 1
7 b 580056761 Tube Assy ........................................................................................................... 1
7 c 580065012 Tube Assy ........................................................................................................... 1
8 a 524147486 Fitting .................................................................................................................. 2
8 a 504155200 O-Ring ............................................................................................................ 2
8 a 580023706
580039385 O-Ring ............................................................................................................ 2
9 a 580018834 Quick Disconnect Fitting ..................................................................................... 2
10 a 580018835 Fitting .................................................................................................................. 2
11 a 580018833 Dust Cap ............................................................................................................. 2
12 a 580019808 Fitting .................................................................................................................. 2
12 a 580023706
580039385 O-Ring ............................................................................................................ 2
12 a 504155200 O-Ring ............................................................................................................ 2
13 a 580066043 Drain Valve ......................................................................................................... 1
14 a 052643200 Connector ........................................................................................................... 1
14 a 052645200 O-Ring ............................................................................................................ 1

FOOTNOTES:
a Quick Disconnect Option c 9/2009 →
b → 9/2009

A968 ©2023 Yale Materials Handling Corporation 11-71


P21832 04-10

AUXILIARY TUBE EXTENSIONS (FIGURE 11-30)


FOUR STAGE FULL FREE-LIFT (S/N D515V05515H →)

11-72 ©2023 Yale Materials Handling Corporation A968


04-10 P21832

AUXILIARY TUBE EXTENSIONS


FOUR STAGE FULL FREE-LIFT (S/N D515V05515H →)
KEY:
A: D515 3 Function
B: D515 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580019808 Fitting ......................................................................................................... 2 4
2 580018835 Fitting (Quick Disconnect) .......................................................................... 2 4
3 580018834 Quick Disconnect Fitting ............................................................................ 2 4
4 580018833 Dust Cap .................................................................................................... 2 4
5 582003625 Fitting (fitting) ............................................................................................. 2 4
6 580056588 Bracket ....................................................................................................... 1 2
7 580067676 Locknut ....................................................................................................... 2 4
8 580065013 Tube Assy .................................................................................................. .. 1
9 580065014 Tube Assy .................................................................................................. .. 1
10 580082105 Capscrew ................................................................................................... 1 2
11 580039394 Fitting (Without QD Fittings) ....................................................................... 1 4
12 580065011 Tube Assy .................................................................................................. 1 1
13 580065012 Tube Assy .................................................................................................. 1 1

A968 ©2023 Yale Materials Handling Corporation 11-73


P23228 06-11

AUXILIARY TUBE EXTENSIONS FOR STD CRG (FIGURE 11-31)


FOUR STAGE FULL FREE-LIFT — E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS

11-74 ©2023 Yale Materials Handling Corporation A968


06-11 P23228

AUXILIARY TUBE EXTENSIONS FOR STD CRG


FOUR STAGE FULL FREE-LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
KEY:
A: 3 Function, Class II
B: 4 Function, Class II
QTY
ITEM PART NO. DESCRIPTION A B
1 580019895 Fitting (Swivel Nut Run Tee) ....................................................................... 2 4
2 582018974 Hose Assy .................................................................................................. 1 2
3 582018975 Hose Assy .................................................................................................. 1 2
4 500412904 Clamp ......................................................................................................... 1 2
5 580061563 Capscrew ................................................................................................... 4 4
6 580019860 Fitting ......................................................................................................... 2 4
7 449015135 Nut .............................................................................................................. 2 4
8 582015338 Bracket ....................................................................................................... 1 2
9 580097368 Valve .......................................................................................................... 1 ..
9 580097369 Valve .......................................................................................................... .. 1
10 449001273 Capscrew ................................................................................................... 2 2
11 059726400 Fitting ......................................................................................................... 1 1
12 580052736 Hose Clamp ............................................................................................... 2 2
13 900017217 Hose ........................................................................................................... 1 1
14 580064599 Clamp (Swivel) ........................................................................................... 1 1
15 580076302 Clamp (Swivel) ........................................................................................... 1 1
16 580080018 Fitting ......................................................................................................... 1 1
17 582006762 T-Fitting ...................................................................................................... 1 1
18 580093418 Adapter ....................................................................................................... 1 1
19 580019808 Fitting ......................................................................................................... 2 4
20 580018835 Fitting ......................................................................................................... 2 4
21 580018834 Quick Disconnect Fitting ............................................................................ 2 4
22 580018833 Dust Cap .................................................................................................... 2 4
23 582003625 Fitting ......................................................................................................... 2 4
24 580067676 Locknut ....................................................................................................... 2 4
25 580056588 Bracket ....................................................................................................... 1 2
26 580082105 Capscrew ................................................................................................... 1 2
27 580065014 Tube Assy .................................................................................................. .. 1
28 580065013 Tube Assy .................................................................................................. .. 1
29 580065011 Tube Assy .................................................................................................. 1 1
30 580065012 Tube Assy .................................................................................................. 1 1
a 580039394 Fitting ......................................................................................................... 2 4

FOOTNOTES:
a Used on options without quick-disconnect fittings

A968 ©2023 Yale Materials Handling Corporation 11-75


P27428 12-13

AUXILIARY TUBES (FIGURE 11-32)


TWO STAGE LIMITED FREE LIFT (F507/F562 SERIES MAST — WITH MANUAL AND E-HYDRAULICS
VALVE WITHOUT QUICK DISCONNECT (→ 12/2016)

11-76 ©2023 Yale Materials Handling Corporation A968


12-13 P27428

AUXILIARY TUBES
TWO STAGE LIMITED FREE LIFT (F507/F562 SERIES MAST – WITH MANUAL AND E-HYDRAULICS VALVE
WITHOUT QUICK DISCONNECT (→ 12/2016)
KEY:
A: ERC045-055VG (F507)
B: ERC060-70VG (F562)
QTY
ITEM PART NO. DESCRIPTION A B
1 c 582031413 Tube Assy .................................................................................................. 1 ..
2 c 582031414 Tube Assy .................................................................................................. 1 ..
3 580056588 Bracket ....................................................................................................... 1 2
4 580082105 Capscrew ................................................................................................... 1 2
5 a 582031411 Tube Assy .................................................................................................. 1 ..
6 a 582031412 Tube Assy .................................................................................................. 1 ..
7 c 582031417 Tube Assy .................................................................................................. .. 1
8 c 582031418 Tube Assy .................................................................................................. .. 1
9 a 582031415 Tube Assy .................................................................................................. .. 1
10 a 582031416 Tube Assy .................................................................................................. .. 1
11 580039394 Fitting ......................................................................................................... 2 4
b 580039424 Cap ............................................................................................................. 2 4

FOOTNOTES:
a Four Function c Three Function
b Not Illustrated

A968 ©2023 Yale Materials Handling Corporation 11-77


P27429 11-13

AUXILIARY TUBES (FIGURE 11-33)


TWO STAGE LIMITED FREE LIFT (F507/F562 SERIES MAST — MANUAL AND E-HYDRAULIC VALVE WITH
QUICK DISCONNECT (→ 12/2016)

11-78 ©2023 Yale Materials Handling Corporation A968


11-13 P27429

AUXILIARY TUBES
TWO STAGE LIMITED FREE LIFT (F507/F562 SERIES MAST – MANUAL AND E-HYDRAULIC VALVE WITH
QUICK DISCONNECT (→ 12/2016)
KEY:
A: ERC045-055VG (F507)
B: ERC060-70VG (F562)
QTY
ITEM PART NO. DESCRIPTION A B
1 d 582031413 Tube Assy .................................................................................................. 1 ..
2 d 582031414 Tube Assy .................................................................................................. 1 ..
3 580056588 Bracket ....................................................................................................... 1 2
4 580082105 Capscrew ................................................................................................... 1 2
5 b 582031411 Tube Assy .................................................................................................. 1 ..
6 b 582031412 Tube Assy .................................................................................................. 1 ..
7 d 582031417 Tube Assy .................................................................................................. .. 1
8 d 582031418 Tube Assy .................................................................................................. .. 1
9 b 582031415 Tube Assy .................................................................................................. .. 1
10 b 582031416 Tube Assy .................................................................................................. .. 1
11 c 582003625 Fitting (Fitting) ............................................................................................ 2 2
11 a 582003625 Fitting (Fitting) ............................................................................................ 4 4
12 c 580067676 Locknut ....................................................................................................... 2 2
12 a 580067676 Locknut ....................................................................................................... 4 4
13 c 580018834 Quick Disconnect Fitting ............................................................................ 2 2
13 a 580018834 Quick Disconnect Fitting ............................................................................ 4 4
14 c 580018835 Fitting ......................................................................................................... 2 2
14 a 580018835 Fitting ......................................................................................................... 4 4
15 c 580019808 Fitting ......................................................................................................... 2 2
15 a 580019808 Fitting ......................................................................................................... 4 4
16 c 580018833 Dust Cap .................................................................................................... 2 2
16 a 580018833 Dust Cap .................................................................................................... 4 4

FOOTNOTES:
a Dual Auxiliary Option c Single Auxiliary Option
b Four Function d Three Function

A968 ©2023 Yale Materials Handling Corporation 11-79


P27430 11-13

AUXILIARY TUBES (FIGURE 11-34)


THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST) — MANUAL AND E-HYDRAULICS VALVE
WITH QUICK DISCONNECT (→ 12/2016)

11-80 ©2023 Yale Materials Handling Corporation A968


11-13 P27430

KEY:
A: ERC045-055VG (F508)
B: ERC060-70VG (F563)
QTY
ITEM PART NO. DESCRIPTION A B
1 d 582026917 Tube Assy .................................................................................................. 1 ..
2 d 582026919 Tube Assy .................................................................................................. .. 1
3 d 582026916 Tube Assy .................................................................................................. 1 ..
4 d 582026918 Tube Assy .................................................................................................. .. 1
5 580056588 Bracket ....................................................................................................... 2 2
6 580082105 Capscrew ................................................................................................... 2 2
7 b 582026877 Tube Assy .................................................................................................. 1 ..
8 b 582026879 Tube Assy .................................................................................................. .. 1
9 b 582026878 Tube Assy .................................................................................................. 1 ..
10 b 582026880 Tube Assy .................................................................................................. .. 1
11 c 580018833 Dust Cap .................................................................................................... 2 2
11 a 580018833 Dust Cap .................................................................................................... 4 4
12 c 582003625 Fitting (Fitting) ............................................................................................ 2 2
12 a 582003625 Fitting (Fitting) ............................................................................................ 4 4
13 c 580067676 Locknut ....................................................................................................... 2 2
13 a 580067676 Locknut ....................................................................................................... 4 4
14 c 580018834 Quick Disconnect Fitting ............................................................................ 2 2
14 a 580018834 Quick Disconnect Fitting ............................................................................ 4 4
15 c 580018835 Fitting ......................................................................................................... 2 2
15 a 580018835 Fitting ......................................................................................................... 4 4
16 c 580019808 Fitting ......................................................................................................... 2 2
16 a 580019808 Fitting ......................................................................................................... 4 4

FOOTNOTES:
a Dual Auxiliary c Single Auxiliary
b Four Function d Three Function

A968 ©2023 Yale Materials Handling Corporation 11-81


P27431 11-13

AUXILIARY TUBES (FIGURE 11-35)


THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST) — MANUAL AND E-HYDRAULICS VALVE
WITHOUT QUICK DISCONNECT (→ 12/2016)

KEY:
A: ERC045-055VG (F508)
B: ERC060-70VG (F563)
QTY
ITEM PART NO. DESCRIPTION A B
1 f 582026917 Tube Assy .................................................................................................. 1 ..
1 f 582026919 Tube Assy .................................................................................................. .. 1
2 f 582026916 Tube Assy .................................................................................................. 1 ..
2 f 582026918 Tube Assy .................................................................................................. .. 1
3 580056588 Bracket ....................................................................................................... 2 2
4 580082105 Capscrew ................................................................................................... 2 2
5 b 582026877 Tube Assy .................................................................................................. 1 ..
5 b 582026879 Tube Assy .................................................................................................. .. 1
6 b 582026878 Tube Assy .................................................................................................. 1 ..
6 b 582026880 Tube Assy .................................................................................................. .. 1
7 c 582026913 Bracket ....................................................................................................... 1 ..
7 c 582026914 Bracket ....................................................................................................... .. 1
8 e 580039394 Fitting ......................................................................................................... 2 2
8 a 580039394 Fitting ......................................................................................................... 4 4
d e 580039424 Cap ............................................................................................................. 2 2
a d 580039424 Cap ............................................................................................................. 4 4

11-82 ©2023 Yale Materials Handling Corporation A968


11-13 P27431

FOOTNOTES:
a Dual Auxiliary d Not Illustrated
b Four Function e Single Auxiliary
c Integral Side-Shift f Three Function

A968 ©2023 Yale Materials Handling Corporation 11-83


P33164 05-17

AUXILIARY TUBES FOR STD CRG (FIGURE 11-36)


TWO STAGE LIMITED FREE LIFT — MANUAL AND E-HYDRAULICS VALVE WITHOUT QUICK
DISCONNECT (12/2016 →)

11-84 ©2023 Yale Materials Handling Corporation A968


05-17 P33164

AUXILIARY TUBES FOR STD CRG


TWO STAGE LIMITED FREE LIFT – MANUAL AND E-HYDRAULICS VALVE WITHOUT QUICK DISCONNECT
(12/2016 →)
KEY:
A: CLS II
B: CLS III
QTY
ITEM PART NO. DESCRIPTION A B
1 582031413 Tube Assy .................................................................................................. 1 ..
2 582031414 Tube Assy .................................................................................................. 1 ..
3 580056588 Bracket ....................................................................................................... 2 2
4 580082105 Capscrew ................................................................................................... 2 2
5 582031412 Tube Assy .................................................................................................. 1 ..
6 582031411 Tube Assy .................................................................................................. 1 ..
7 582031417 Tube Assy .................................................................................................. .. 1
8 582031418 Tube Assy .................................................................................................. .. 1
9 582031415 Tube Assy .................................................................................................. .. 1
10 582031416 Tube Assy .................................................................................................. .. 1
11 580039394 Fitting ......................................................................................................... 2 4
12 a 580039424 Cap ............................................................................................................. 2 4

FOOTNOTES:
a Not Illustrated

A968 ©2023 Yale Materials Handling Corporation 11-85


P33165 05-17

AUXILIARY TUBES FOR STD CRG (FIGURE 11-37)


TWO STAGE LIMITED FREE LIFT — MANUAL AND E-HYDRAULICS VALVE WITH QUICK DISCONNECT
(12/2016 →)

11-86 ©2023 Yale Materials Handling Corporation A968


05-17 P33165

AUXILIARY TUBES FOR STD CRG


TWO STAGE LIMITED FREE LIFT – MANUAL AND E-HYDRAULICS VALVE WITH QUICK DISCONNECT
(12/2016 →)
KEY:
A: CLS II
B: CLS III
QTY
ITEM PART NO. DESCRIPTION A B
1 582031413 Tube Assy .................................................................................................. 1 ..
2 582031414 Tube Assy .................................................................................................. 1 ..
3 580056588 Bracket ....................................................................................................... 2 2
4 580082105 Capscrew ................................................................................................... 2 2
5 582031412 Tube Assy .................................................................................................. 1 ..
6 582031411 Tube Assy .................................................................................................. 1 ..
7 582031417 Tube Assy .................................................................................................. .. 1
8 582031418 Tube Assy .................................................................................................. .. 1
9 582031415 Tube Assy .................................................................................................. .. 1
10 582031416 Tube Assy .................................................................................................. .. 1
11 582003625 Fitting (Fitting) ............................................................................................ 4 4
12 580067676 Locknut ....................................................................................................... 4 4
13 580018834 Quick Disconnect Fitting ............................................................................ 4 4
14 580018835 Fitting ......................................................................................................... 4 4
15 580019808 Fitting ......................................................................................................... 4 4
15 504155200 O-Ring ................................................................................................... 1 1
16 580018833 Dust Cap .................................................................................................... 4 4

A968 ©2023 Yale Materials Handling Corporation 11-87


P33166 05-17

AUXILIARY TUBES FOR STD CRG (FIGURE 11-38)


TWO STAGE FFL — MANUAL AND E-HYDRAULIC VALVE WITH QUICK DISCONNECT (12/2016 →)

11-88 ©2023 Yale Materials Handling Corporation A968


05-17 P33166

AUXILIARY TUBES FOR STD CRG


TWO STAGE FFL – MANUAL AND E-HYDRAULIC VALVE WITH QUICK DISCONNECT (12/2016 →)
KEY:
A: CLS II
B: CLS III
QTY
ITEM PART NO. DESCRIPTION A B
1 582018664 Tube Assy .................................................................................................. 1 ..
1 580065008
582014279 Tube Assy .................................................................................................. .. 1
2 582018699 Tube Assy .................................................................................................. 1 ..
2 580065007
582014278 Tube Assy .................................................................................................. .. 1
3 582018666 Tube Assy .................................................................................................. 1 ..
3 580065009
582014280 Tube Assy .................................................................................................. .. 1
4 582018665 Tube Assy .................................................................................................. 1 ..
4 580065010
582014281 Tube Assy .................................................................................................. .. 1
5 580056588 Bracket ....................................................................................................... 2 2
6 580082105 Capscrew ................................................................................................... 2 2
7 580018833 Dust Cap .................................................................................................... 4 4
8 582003625 Fitting ......................................................................................................... 4 4
9 580067676 Locknut ....................................................................................................... 4 4
10 580018834 Quick Disconnect Fitting ............................................................................ 4 4
11 580018835 Fitting ......................................................................................................... 4 4
12 580019808 Fitting ......................................................................................................... 4 4
12 504155200 O-Ring ................................................................................................... 1 1

A968 ©2023 Yale Materials Handling Corporation 11-89


P33167 05-17

AUXILIARY TUBES FOR STD CRG (FIGURE 11-39)


TWO STAGE FFL — MANUAL AND E-HYDRAULIC VALVE WITHOUT QUICK DISCONNECT (12/2016 →)

KEY:
A: CLS II
B: CLS III
QTY
ITEM PART NO. DESCRIPTION A B
1 582018664 Tube Assy .................................................................................................. 1 ..
1 580065008
582014279 Tube Assy .................................................................................................. .. 1
2 582018699 Tube Assy .................................................................................................. 1 ..
2 580065007
582014278 Tube Assy .................................................................................................. .. 1
3 582018666 Tube Assy .................................................................................................. 1 ..
3 580065009
582014280 Tube Assy .................................................................................................. .. 1
4 582018665 Tube Assy .................................................................................................. 1 ..
4 580065010
582014281 Tube Assy .................................................................................................. .. 1
5 580056588 Bracket ....................................................................................................... 2 2
6 580082105 Capscrew ................................................................................................... 2 2
7 580039394 Fitting ......................................................................................................... 4 4

11-90 ©2023 Yale Materials Handling Corporation A968


05-17 P33168

AUXILIARY TUBES FOR STD CRG (FIGURE 11-40)


THREE STAGE FULL FREE-LIFT — MANUAL AND E-HYDRAULICS VALVE WITHOUT QUICK DISCONNECT
(12/2016 →)

KEY:
A: CLS II
B: CLS III
QTY
ITEM PART NO. DESCRIPTION A B
1 582026917 Tube Assy .................................................................................................. 1 ..
1 582026919 Tube Assy .................................................................................................. .. 1
2 582026916 Tube Assy .................................................................................................. 1 ..
2 582026918 Tube Assy .................................................................................................. .. 1
3 580056588 Bracket ....................................................................................................... 2 2
4 580082105 Capscrew ................................................................................................... 2 2
5 582026877 Tube Assy .................................................................................................. 1 ..
5 582026879 Tube Assy .................................................................................................. .. 1
6 582026878 Tube Assy .................................................................................................. 1 ..
6 582026880 Tube Assy .................................................................................................. .. 1
7 580039394 Fitting ......................................................................................................... 4 4

A968 ©2023 Yale Materials Handling Corporation 11-91


P33169 05-17

AUXILIARY TUBES FOR STD CRG (FIGURE 11-41)


THREE STAGE FULL FREE-LIFT — MANUAL AND E-HYDRAULICS VALVE WITH QUICK DISCONNECT
(12/2016 →)

KEY:
A: CLS II
B: CLS III
QTY
ITEM PART NO. DESCRIPTION A B
1 582026917 Tube Assy .................................................................................................. 1 ..
1 582026919 Tube Assy .................................................................................................. .. 1
2 582026916 Tube Assy .................................................................................................. 1 ..
2 582026918 Tube Assy .................................................................................................. .. 1
3 580056588 Bracket ....................................................................................................... 2 2
4 580082105 Capscrew ................................................................................................... 2 2
5 582026877 Tube Assy .................................................................................................. 1 ..
5 582026879 Tube Assy .................................................................................................. .. 1
6 582026878 Tube Assy .................................................................................................. 1 ..
6 582026880 Tube Assy .................................................................................................. .. 1
7 580018833 Dust Cap .................................................................................................... 4 4
8 582003625 Fitting (Fitting) ............................................................................................ 4 4
9 580067676 Locknut ....................................................................................................... 4 4
10 580018834 Quick Disconnect Fitting ............................................................................ 4 4
11 580018835 Fitting ......................................................................................................... 4 4
12 580019808 Fitting ......................................................................................................... 4 4
12 504155200 O-Ring ................................................................................................... 1 1

11-92 ©2023 Yale Materials Handling Corporation A968


04-16 P32406

AUXILIARY TUBE EXTENSIONS ISS ONLY (FIGURE 11-42)


FOUR FUNCTION, TWO STAGE LIMITED FREE-LIFT (12/2016 →)

KEY:
A: CLASS II
B: CLASS III
QTY
ITEM PART NO. DESCRIPTION A B
1 582038397 Tube Assy .................................................................................................. 1 ..
1 582031416 Tube Assy .................................................................................................. .. 1
2 582038396 Tube Assy .................................................................................................. 1 ..
2 582031415 Tube Assy .................................................................................................. .. 1
3 582037591 Bracket ....................................................................................................... 1 1
4 580032375 Capscrew ................................................................................................... 2 2

A968 ©2023 Yale Materials Handling Corporation 11-93


P32410 04-16

AUXILIARY TUBE EXTENSIONS ISS ONLY (FIGURE 11-43)


FOUR FUNCTION, TWO STAGE FULL FREE-LIFT (12/2016 →)

KEY:
A: CLASS II
B: CLASS III
QTY
ITEM PART NO. DESCRIPTION A B
1 582039057 Tube Assy .................................................................................................. 1 ..
1 582039073 Tube Assy .................................................................................................. .. 1
2 582039056 Tube Assy .................................................................................................. 1 ..
2 582039072 Tube Assy .................................................................................................. .. 1
3 582037591 Bracket ....................................................................................................... 1 1
4 580032375 Capscrew ................................................................................................... 2 2

11-94 ©2023 Yale Materials Handling Corporation A968


04-16 P32417

AUXILIARY TUBE EXTENSIONS ISS ONLY (FIGURE 11-44)


FOUR FUNCTION THREE STAGE FULL FREE-LIFT (12/2016 →)

KEY:
A: CLASS II
B: CLASS III
QTY
ITEM PART NO. DESCRIPTION A B
1 582026877 Tube Assy .................................................................................................. 1 ..
1 582026879 Tube Assy .................................................................................................. .. 1
2 582026878 Tube Assy .................................................................................................. 1 ..
2 582026880 Tube Assy .................................................................................................. .. 1
3 582037591 Bracket ....................................................................................................... 1 1
4 580032375 Capscrew ................................................................................................... 2 2

A968 ©2023 Yale Materials Handling Corporation 11-95


P32428 04-16

AUXILIARY TUBE EXTENSIONS ISS ONLY (FIGURE 11-45)


FOUR FUNCTION, FOUR STAGE FULL FREE-LIFT (12/2016 →)

ITEM PART NO. DESCRIPTION QTY


1 582023818 Tube Assy ........................................................................................................... 1
2 582027416 Tube Assy ........................................................................................................... 1
3 582037591 Bracket ................................................................................................................ 1
4 580032375 Capscrew ............................................................................................................ 2

11-96 ©2023 Yale Materials Handling Corporation A968


04-16 P32428

NOTES

A968 ©2023 Yale Materials Handling Corporation 11-97


P27432 11-13

AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES (FIGURE 11-46)


TWO STAGE LIMITED FREE-LIFT (F507/F562 SERIES MAST) (SINGLE AUXILIARY WITH E-HYDRAULIC) —
THREE FUNCTION

11-98 ©2023 Yale Materials Handling Corporation A968


11-13 P27432

AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES


TWO STAGE LIMITED FREE-LIFT (F507/F562 SERIES MAST) (SINGLE AUXILIARY WITH E-HYDRAULIC) –
THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 582028872 Bracket ................................................................................................................ 1
1 582046107 Bracket (Alternate Part) ...................................................................................... 1
2 580097368 Valve ................................................................................................................... 1
3 580019897 Fitting .................................................................................................................. 2
4 580019860 Fitting .................................................................................................................. 2
5 449001273 Capscrew ............................................................................................................ 2
6 449015135 Nut ...................................................................................................................... 2
7 580064915 Fitting .................................................................................................................. 1
8 582029196 Hose Assy ........................................................................................................... 1
9 582006762 T-Fitting ............................................................................................................... 1
10 580052736 Hose Clamp ........................................................................................................ 2
11 582029190 Hose Assy (QD Function A) ................................................................................ 1
11 582059988 Hose Assy (QD Function A) (Alternate Part) ...................................................... 1
12 582029191 Hose Assy (QD Function B) ................................................................................ 1
12 582059989 Hose Assy (QD Function B) (Alternate Part) ...................................................... 1
13 580080018 Fitting .................................................................................................................. 1
14 580093418 Adapter ............................................................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 11-99


P27433 11-13

AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES (FIGURE 11-47)


TWO STAGE LIMITED FREE-LIFT (F507/F563 SERIES MAST) (SINGLE AUXILIARY WITH INTEGRAL SIDE-
SHIFT AND E-HYDRAULICS) — FOUR FUNCTION

11-100 ©2023 Yale Materials Handling Corporation A968


11-13 P27433

AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES


TWO STAGE LIMITED FREE-LIFT (F507/F563 SERIES MAST) (SINGLE AUXILIARY WITH INTEGRAL SIDE-
SHIFT AND E-HYDRAULICS) – FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 582028872 Bracket ................................................................................................................ 1
1 582046107 Bracket (Alternate Part) ...................................................................................... 1
2 580097368 Valve ................................................................................................................... 1
3 580019897 Fitting .................................................................................................................. 2
4 580019860 Fitting .................................................................................................................. 1
5 449001273 Capscrew ............................................................................................................ 2
6 449015135 Nut ...................................................................................................................... 2
7 580064915 Fitting .................................................................................................................. 1
8 582029196 Hose Assy ........................................................................................................... 1
9 582006762 T-Fitting ............................................................................................................... 1
10 580052736 Hose Clamp ........................................................................................................ 2
11 582031616
582057658 Hose Assy (QD Function C) ............................................................................... 1
12 582031617
582057659 Hose Assy (QD Function D) ............................................................................... 1
13 580080018 Fitting .................................................................................................................. 1
14 580093418 Adapter ............................................................................................................... 1
15 580019805 Fitting .................................................................................................................. 1

A968 ©2023 Yale Materials Handling Corporation 11-101


P27434 11-13

AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES (FIGURE 11-48)


TWO STAGE LIMITED FREE-LIFT (F507/F563 SERIES MAST) (WITH DUAL AUXILIARY WITH E-
HYDRAULICS) — THREE AND FOUR FUNCTION

11-102 ©2023 Yale Materials Handling Corporation A968


11-13 P27434

AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES


TWO STAGE LIMITED FREE-LIFT (F507/F563 SERIES MAST) (WITH DUAL AUXILIARY WITH E-
HYDRAULICS) – THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 582028872 Bracket ................................................................................................................ 1
1 582046107 Bracket (Alternate Part) ...................................................................................... 1
2 580097369 Valve ................................................................................................................... 1
3 580019897 Fitting .................................................................................................................. 4
4 580019860 Fitting .................................................................................................................. 4
5 449001273 Capscrew ............................................................................................................ 2
6 449015135 Nut ...................................................................................................................... 2
7 580064915 Fitting .................................................................................................................. 1
8 582029196 Hose Assy ........................................................................................................... 1
9 582006762 T-Fitting ............................................................................................................... 1
10 580052736 Hose Clamp ........................................................................................................ 2
11 582029190 Hose Assy (QD Function A) ................................................................................ 1
11 582059988 Hose Assy (QD Function A) (Alternate Part) ...................................................... 1
12 582029191 Hose Assy (QD Function B) ................................................................................ 1
12 582059989 Hose Assy (QD Function B) (Alternate Part) ...................................................... 1
13 580080018 Fitting .................................................................................................................. 1
14 580093418 Adapter ............................................................................................................... 1
15 582031486
582057657 Hose Assy (QD Function C) ............................................................................... 1
16 582031485
582057656 Hose Assy (QD Function D) ............................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 11-103


P27435 11-13

AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES (FIGURE 11-49)


THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST (SINGLE AUXILIARY WITH E-HYDRAULICS)) —
THREE FUNCTION

11-104 ©2023 Yale Materials Handling Corporation A968


11-13 P27435

AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES


THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST (SINGLE AUXILIARY WITH E-HYDRAULICS)) –
THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 582028872 Bracket ................................................................................................................ 1
1 582046107 Bracket (Alternate Part) ...................................................................................... 1
2 580097368 Valve ................................................................................................................... 1
3 580019897 Fitting .................................................................................................................. 2
4 580019860 Fitting .................................................................................................................. 2
5 449001273 Capscrew ............................................................................................................ 2
6 449015135 Nut ...................................................................................................................... 2
7 580064915 Fitting .................................................................................................................. 1
8 582029196 Hose Assy ........................................................................................................... 1
9 582006762 T-Fitting ............................................................................................................... 1
10 580052736 Hose Clamp ........................................................................................................ 2
11 582029190 Hose Assy (QD Function A) ................................................................................ 1
11 582059988 Hose Assy (QD Function A) (Alternate Part) ...................................................... 1
12 582029191 Hose Assy (QD Function B) ................................................................................ 1
12 582059989 Hose Assy (QD Function B) (Alternate Part) ...................................................... 1
13 580080018 Fitting .................................................................................................................. 1
14 580093418 Adapter ............................................................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 11-105


P27436 11-13

AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES (FIGURE 11-50)


THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST (SINGLE AUXILIARY WITH INTEGRAL SIDE-
SHIFT AND E-HYDRAULICS)) — FOUR FUNCTION (→ 11/2016)

11-106 ©2023 Yale Materials Handling Corporation A968


11-13 P27436

AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES


THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST (SINGLE AUXILIARY WITH INTEGRAL SIDE-
SHIFT AND E-HYDRAULICS)) – FOUR FUNCTION (→ 11/2016)

ITEM PART NO. DESCRIPTION QTY


1 582028872 Bracket ................................................................................................................ 1
1 582046107 Bracket (Alternate Part) ...................................................................................... 1
2 580097368 Valve ................................................................................................................... 1
3 580019897 Fitting .................................................................................................................. 2
4 580019860 Fitting .................................................................................................................. 1
5 449001273 Capscrew ............................................................................................................ 2
6 449015135 Nut ...................................................................................................................... 2
7 580064915 Fitting .................................................................................................................. 1
8 582029196 Hose Assy ........................................................................................................... 1
9 582006762 T-Fitting ............................................................................................................... 1
10 580052736 Hose Clamp ........................................................................................................ 2
11 582028980 Hose Assy ........................................................................................................... 1
12 582028981 Hose Assy ........................................................................................................... 1
13 580080018 Fitting .................................................................................................................. 1
14 580093418 Adapter ............................................................................................................... 1
15 580019805 Fitting .................................................................................................................. 1

A968 ©2023 Yale Materials Handling Corporation 11-107


P32835 09-16

AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES (FIGURE 11-51)


THREE STAGE FULL FREE-LIFT — SINGLE AUXILIARY WITH E-HYDRAULICS, FOUR FUNCTION
(11/2016 →)

11-108 ©2023 Yale Materials Handling Corporation A968


09-16 P32835

AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES


THREE STAGE FULL FREE-LIFT – SINGLE AUXILIARY WITH E-HYDRAULICS, FOUR FUNCTION
(11/2016 →)

ITEM PART NO. DESCRIPTION QTY


1 582046107 Bracket ................................................................................................................ 1
2 580097368 Valve ................................................................................................................... 1
3 580019897 Fitting .................................................................................................................. 2
4 580019860 Fitting .................................................................................................................. 2
5 449001273 Capscrew ............................................................................................................ 2
6 449015135 Nut ...................................................................................................................... 2
7 580064915 Fitting .................................................................................................................. 1
7 052645200 O-Ring ............................................................................................................ 1
8 582029196 Hose Assy ........................................................................................................... 1
9 582006762 T-Fitting ............................................................................................................... 1
10 580052736 Hose Clamp ........................................................................................................ 2
11 582057661 Hose Assy , QD Four Function ........................................................................... 2
12 580080018 Fitting .................................................................................................................. 1
12 056363300 O-Ring ............................................................................................................ 1
13 580093418 Adapter ............................................................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 11-109


P27437 11-13

AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES (FIGURE 11-52)


THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST (DUAL AUXILIARY WITH E-HYDRAULICS)) —
THREE AND FOUR FUNCTION (→ 11/2016)

11-110 ©2023 Yale Materials Handling Corporation A968


11-13 P27437

AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES


THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST (DUAL AUXILIARY WITH E-HYDRAULICS)) –
THREE AND FOUR FUNCTION (→ 11/2016)

ITEM PART NO. DESCRIPTION QTY


1 582028872 Bracket ................................................................................................................ 1
1 582046107 Bracket (Alternate Part) ...................................................................................... 1
2 580097369 Valve ................................................................................................................... 1
3 580019897 Fitting .................................................................................................................. 4
4 580019860 Fitting .................................................................................................................. 4
5 449001273 Capscrew ............................................................................................................ 2
6 449015135 Nut ...................................................................................................................... 2
7 580064915 Fitting .................................................................................................................. 1
8 582029196 Hose Assy ........................................................................................................... 1
9 582006762 T-Fitting ............................................................................................................... 1
10 580052736 Hose Clamp ........................................................................................................ 2
11 582029190 Hose Assy (QD Function A) ................................................................................ 1
12 582029191 Hose Assy (QD Function B) ................................................................................ 1
13 580080018 Fitting .................................................................................................................. 1
14 580093418 Adapter ............................................................................................................... 1
15 582029192 Hose Assy (QD Function C) ............................................................................... 1
16 582029193 Hose Assy (QD Function D) ............................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 11-111


P32833 09-16

AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES (FIGURE 11-53)


THREE STAGE FULL FREE-LIFT — DUAL AUXILIARY WITH E-HYDRAULICS, THREE AND FOUR
FUNCTION (11/2016 →)

11-112 ©2023 Yale Materials Handling Corporation A968


09-16 P32833

AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES


THREE STAGE FULL FREE-LIFT – DUAL AUXILIARY WITH E-HYDRAULICS, THREE AND FOUR FUNCTION
(11/2016 →)

ITEM PART NO. DESCRIPTION QTY


1 582046107 Bracket ................................................................................................................ 1
2 580097369 Valve ................................................................................................................... 1
3 580019897 Fitting .................................................................................................................. 4
4 580019860 Fitting .................................................................................................................. 4
5 449001273 Capscrew ............................................................................................................ 2
6 449015135 Nut ...................................................................................................................... 2
7 580064915 Fitting .................................................................................................................. 1
7 052645200 O-Ring ............................................................................................................ 1
8 582029196 Hose Assy ........................................................................................................... 1
9 582006762 T-Fitting ............................................................................................................... 1
10 580052736 Hose Clamp ........................................................................................................ 2
11 582059988 Hose Assy (QD Function A) ................................................................................ 1
12 582059989 Hose Assy (QD Function B) ................................................................................ 1
13 580080018 Fitting .................................................................................................................. 1
13 056363300 O-Ring ............................................................................................................ 1
14 580093418 Adapter ............................................................................................................... 1
15 582057660 Hose Assy ........................................................................................................... 2

A968 ©2023 Yale Materials Handling Corporation 11-113


P21057 10-13

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 11-54)


TWO STAGE LIMITED FREE LIFT — D507/D562 (→ 12/2016)

11-114 ©2023 Yale Materials Handling Corporation A968


10-13 P21057

INTEGRAL SIDE-SHIFT CARRIAGE


TWO STAGE LIMITED FREE LIFT – D507/D562 (→ 12/2016)
KEY:
A: ERC45-55VG (D507)
B: ERC60-70VG (D562)
QTY
ITEM PART NO. DESCRIPTION A B
580023764 Side-Shift Carriage (38.5 in.) ...................................................................... 1 ..
524141780 Side-Shift Carriage (38 in.) ......................................................................... .. 1
1 580023791 Carriage Wldmt (Inner) (38.5 in.) ........................................................... 1 ..
1 580020700 Carriage Wldmt (Inner) (38.5 in.) ........................................................... .. 1
2 580023799
582014958 Frame (Outer) (38.5 in.) ......................................................................... 1 ..
2 580023783
582014963 Frame (Outer) (38.5 in.) ......................................................................... .. 1
3 580020708 Sideshift Cylinder Assembly (FP21060 [Page 11-154])......................... 1 ..
3 580020709 Sideshift Cylinder Assembly (FP21060 [Page 11-154])......................... .. 1
4 580020724 Bearing Strip (Upper) (38 in.) ................................................................. 2 ..
4 580020725 Bearing (Upper) (38 in.) ......................................................................... .. 2
5 580020726 Bearing Strip (Lower) (38 in.) ................................................................. 2 ..
5 580020727 Wear Plate (38 in.) ................................................................................. .. 2
6 580020723
582012213 Hook ...................................................................................................... 2 2
7 449001400 Capscrew ............................................................................................... 4 4
8 502566903 Washer ................................................................................................... 4 4
9 580026721 Pin .......................................................................................................... 2 2
10 580026723 Cotter Pin ............................................................................................... 2 2
11 580026725 Roll Pin .................................................................................................. 1 1
12 015628700 Grease Fitting ........................................................................................ 2 2
13 520036816 Load Roller ("B") (111.48/111.22) ........................................................... 6 6
14 015916500 Snap Ring .............................................................................................. 6 6
15 504071779 Shim (0.020 in.) ..................................................................................... 28 28
16 504072717 Spacer ................................................................................................... 6 6
17 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
17 580027878 Chain Anchor (Single Hole) ................................................................... 2 ..
17 580027878 Chain Anchor (Single Hole) ................................................................... 2 ..
17 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
17 580027880 Chain Anchor (Single Hole) ................................................................... .. 2
18 504075781 Pin .......................................................................................................... 2 2
19 500227907 Snap Ring .............................................................................................. 4 4
20 580033718 Pin .......................................................................................................... 2 2
21 015415900 Cotter Pin ............................................................................................... 2 2
22 580026720 Shim ....................................................................................................... AR AR

A968 ©2023 Yale Materials Handling Corporation 11-115


P27169 10-13

INTEGRAL SIDE-SHIFT ASSEMBLY (FIGURE 11-55)


TWO STAGE LIMITED FREE-LIFT — F507/F562 (→ 12/2016)

11-116 ©2023 Yale Materials Handling Corporation A968


10-13 P27169

INTEGRAL SIDE-SHIFT ASSEMBLY


TWO STAGE LIMITED FREE-LIFT – F507/F562 (→ 12/2016)
KEY:
A: ERC45-55VG F507
B: ERC60-70VG F562
QTY
ITEM PART NO. DESCRIPTION A B
582028378 Side-Shift Carriage (38.5 in.) ...................................................................... 1 ..
582028386 Side-Shift Carriage (38.5 in.) ...................................................................... .. 1
1 582031363 Carriage Wldmt (38.5 in.) ....................................................................... 1 ..
1 582031344 Carriage Wldmt (38.5 in,) ....................................................................... .. 1
2 580023799
582014958 Frame (Outer) (38.5 in.) ......................................................................... 1 ..
2 580023783
582014963 Frame (Outer) (38.5 in.) ......................................................................... .. 1
3 580020708 Sideshift Cylinder Assembly (FP21060 [Page 11-154])......................... 1 ..
3 580020709 Sideshift Cylinder Assembly (FP21060 [Page 11-154])......................... .. 1
4 580020724 Bearing Strip (Upper) ............................................................................. 2 ..
4 580020725 Bearing (Upper) ..................................................................................... .. 2
5 580020726 Bearing Strip (Lower) ............................................................................. 2 ..
5 580020727 Wear Plate ............................................................................................. .. 2
6 580020723
582012213 Hook ...................................................................................................... 2 2
7 580055980 Capscrew ............................................................................................... 4 4
8 580056008 Washer ................................................................................................... 4 4
9 580026721 Pin .......................................................................................................... 2 2
10 580026723 Cotter Pin ............................................................................................... 2 2
11 580026720 Shim ....................................................................................................... 3 3
12 015628700 Grease Fitting ........................................................................................ 2 2
13 520036816 Load Roller ("B") (111.48/111.22) ........................................................... 6 6
14 015916500 Snap Ring .............................................................................................. 6 6
14 a 449029003 Snap Ring (Optional) ............................................................................. 6 6
15 504071779 Shim (0.020 in.) ..................................................................................... 28 28
16 504072717 Spacer ................................................................................................... 2 2
17 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
17 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
17 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
17 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
18 504075781 Pin .......................................................................................................... 2 2
18 504071702 Pin (48 in.) ............................................................................................. 2 ..
19 500227907 Snap Ring .............................................................................................. 4 4
20 580033718 Pin .......................................................................................................... 2 2
21 015415900 Cotter Pin ............................................................................................... 2 2
a 582012634 Fork Positioner Carriage (38.5 in) (Fork Positioner) (FP26937 [Page 11-
152])............................................................................................................ 1 ..
a 582012637 Carriage , Fork Positioner Assembly (38.5 in.) (Fork Positioner)
(FP26937 [Page 11-152])........................................................................... .. 1

FOOTNOTES:
a Not Illustrated

A968 ©2023 Yale Materials Handling Corporation 11-117


P32433 08-16

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 11-56)


TWO STAGE LIMITED FREE-LIFT — 977 MM 38.5 IN (12/2016 →)

KEY:
A: CLASS II
B: CLASS III
QTY
ITEM PART NO. DESCRIPTION A B
582023806 Side-Shift Carriage ..................................................................................... 1 ..
582023810 Side-Shift Carriage ..................................................................................... .. 1
1 582037616 Carriage Wldmt ...................................................................................... 1 ..
1 582037621 Carriage Wldmt ...................................................................................... .. 1
2 b 582035019 Frame .................................................................................................... 1 ..
2 g 582151286 Frame .................................................................................................... 1 ..
2 b 582035271 Frame .................................................................................................... .. 1
2 g 582151291 Frame .................................................................................................... .. 1
3 ..... Rod Assembly (FP32429 [Page 11-155]).............................................. 2 2
4 582029343 Hose Assy (LH) ...................................................................................... 1 ..
5 582058519 Hose Assy (RH) ..................................................................................... 1 ..
6 582038292 Hose Assy .............................................................................................. .. 2
7 582042885 Fitting , 90 deg elbow ............................................................................. 2 ..
7 582042841 Fitting , Straight ...................................................................................... .. 2
8 582035027 Hook ...................................................................................................... 2 2
9 580056008 Washer ................................................................................................... 4 4
10 580055980 Capscrew ............................................................................................... 4 4
11 d 582035621 Bearing (Upper) ..................................................................................... 2 2
11 f 582119515 Bearing (Upper) ..................................................................................... 2 2
12 d 582035623
582095744 Bearing (Lower) ..................................................................................... 2 2

11-118 ©2023 Yale Materials Handling Corporation A968


08-16 P32433

KEY:
A: CLASS II
B: CLASS III
QTY
ITEM PART NO. DESCRIPTION A B
12 f 582119511 Bearing (Lower) ..................................................................................... 2 2
13 c 015628700 Grease Fitting ........................................................................................ 2 2
14 c 582055560 Capscrew ............................................................................................... 2 2
14 e 015628700 Grease Fitting ........................................................................................ 2 2
14 g 582144133 Grease Fitting ........................................................................................ 2 2
15 504072717 Spacer ................................................................................................... 2 2
16 504071779 Shim (0.020 in.) ..................................................................................... AR AR
17 520036816 Load Roller ("B") (111.48/111.22) ........................................................... 6 6
17 a 580001433 Load Roller ("A") (111.10/110.84) .......................................................... 6 6
17 a 520036873 Load Roller ("C") (112.62/112.36) .......................................................... 6 6
18 015916500 Snap Ring .............................................................................................. 6 6
19 580027878 Chain Anchor (Single Hole) ................................................................... 2 ..
19 a 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
19 a 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
19 580027880 Chain Anchor (Single Hole) ................................................................... .. 2
20 504075781 Pin .......................................................................................................... 2 2
21 500227907 Snap Ring .............................................................................................. 4 4
22 580033718 Pin .......................................................................................................... 2 2
23 015415900 Cotter Pin ............................................................................................... 2 2

FOOTNOTES:
a Optional e 12/2020 ↔ 11/2021
b → 11/2021 f 4/2020 →
c → 12/2020 g 11/2021 →
d → 4/2020

A968 ©2023 Yale Materials Handling Corporation 11-119


P21059 10-13

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 11-57)


TWO AND FOUR STAGE FULL FREE-LIFT (→ 12/2016)

11-120 ©2023 Yale Materials Handling Corporation A968


10-13 P21059

INTEGRAL SIDE-SHIFT CARRIAGE


TWO AND FOUR STAGE FULL FREE-LIFT (→ 12/2016)
KEY:
A: ERC45-55VG (D509/E509) Two Stage Full Free-Lift
B: ERC60-70VG (D564/E564) Two Stage Full Free-Lift
C: ERC45-55VG (D515) Four Stage Full Free-Lift
QTY
ITEM PART NO. DESCRIPTION A B C
580023765 Side-Shift Carriage (38.5 in.) ............................................................. 1 .. ..
524141742 Side-Shift Carriage (38 in.) ................................................................ .. 1 ..
580023767 Side-Shift Carriage (38.5 in.) ............................................................. .. .. 1
1 580023792 Carriage Wldmt (Inner) (38.5 in.) .................................................. 1 .. ..
1 524141736 Carriage Wldmt (Inner) (38.5in.) (38 in.) ....................................... .. 1 ..
1 580023794 Frame (Inner) (38.5 in.) ................................................................. .. .. 1
2 580023799
582014958 Frame (Outer) (38.5 in.) ................................................................ 1 .. 1
2 580023783
582014963 Frame (Outer) (38.5 in.) ................................................................ .. 1 ..
3 580020708 Sideshift Cylinder Assembly (FP21060 [Page 11-154])................ 1 .. 1
3 580020709 Sideshift Cylinder Assembly (FP21060 [Page 11-154])................ .. 1 ..
4 580020724 Bearing Strip (Upper) .................................................................... 2 .. 2
4 580026196 Bearing (Upper) (Bronze) (Service Option) ................................... 2 .. 2
4 580020725 Bearing (Upper) ............................................................................. .. 2 ..
4 580026198 Bearing (Upper) (Bronze) (Service Option) ................................... .. 2 ..
5 580020726 Bearing Strip (Lower) .................................................................... 2 .. 2
5 580026197 Bearing (Lower) (Bronze) (Service Option) ................................... 2 .. 2
5 580020727 Wear Plate .................................................................................... .. 2 ..
5 580026199 Bearing (Lower) (Bronze) (Service Option) ................................... .. 2 ..
6 580020723
582012213 Hook .............................................................................................. 2 2 2
7 580055980 Capscrew ...................................................................................... 4 4 4
8 580056008 Washer .......................................................................................... 4 4 4
9 580026721 Pin ................................................................................................. 2 2 2
10 580026723 Cotter Pin ...................................................................................... 2 2 2
11 580026725 Roll Pin .......................................................................................... 1 1 1
12 015628700 Grease Fitting ................................................................................ 2 2 2
13 504071702 Pin ................................................................................................. 2 2 2
14 505978544 Chain Anchor (Dual Hole) ............................................................. 2 .. 2
14 580027878 Chain Anchor (Single Hole) ........................................................... 2 .. 2
14 505978527 Chain Anchor (Dual Hole) ............................................................. .. 2 ..
14 580027880 Chain Anchor (Single Hole) ........................................................... .. 2 ..
15 500227907 Snap Ring ..................................................................................... 4 4 4
16 580033718 Pin ................................................................................................. 2 2 2
17 015415900 Cotter Pin ...................................................................................... 2 2 2
18 520036816 Load Roller ("B") (111.48/111.22) .................................................. 6 6 ..
18 520036852 Load Roller ("B") (3.63 in./3.62 in.) ............................................... .. .. 6
19 504071779 Shim (0.020 in.) ............................................................................. 28 28 ..
19 504233232 Shim (0.020 in.) ............................................................................. .. .. 28
20 504072717 Spacer ........................................................................................... 6 6 ..
20 504235278 Spacer ........................................................................................... .. .. 6
21 015916500 Snap Ring ..................................................................................... 6 6 ..
21 015916300 Snap Ring ..................................................................................... .. .. 6

A968 ©2023 Yale Materials Handling Corporation 11-121


P21059 10-13

INTEGRAL SIDE-SHIFT CARRIAGE


TWO AND FOUR STAGE FULL FREE-LIFT (→ 12/2016)
KEY:
A: ERC45-55VG (D509/E509) Two Stage Full Free-Lift
B: ERC60-70VG (D564/E564) Two Stage Full Free-Lift
C: ERC45-55VG (D515) Four Stage Full Free-Lift
QTY
ITEM PART NO. DESCRIPTION A B C
22 580026720 Shim .............................................................................................. AR AR AR

11-122 ©2023 Yale Materials Handling Corporation A968


08-16 P32431

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 11-58)


TWO STAGE FULL FREE- LIFT — 977 MM 38.5 IN (12/2016 →)

KEY:
A: CLASS II
B: CLASS III
QTY
ITEM PART NO. DESCRIPTION A B
582023814 Side-Shift Carriage ..................................................................................... 1 ..
582038329 Side-Shift Carriage ..................................................................................... .. 1
1 582037627 Carriage Wldmt ...................................................................................... 1 ..
1 582037632 Carriage Wldmt ...................................................................................... .. 1
2 582035019 Frame .................................................................................................... 1 ..
2 582035271 Frame .................................................................................................... .. 1
3 ..... Rod Assembly (FP32429 [Page 11-155]).............................................. 2 2
4 582037321 Hose Assy (RH) ..................................................................................... 1 ..
4 582037323 Hose Assy (RH) ..................................................................................... .. 1
5 582058520 Hose Assy (LH) ...................................................................................... 1 ..
5 582058521 Hose Assy (LH) ...................................................................................... .. 1
6 582042885 Fitting , 90 deg elbow ............................................................................. 1 1
7 582042841 Fitting , Straight ...................................................................................... .. 1
7 582042885 Fitting , 90 deg elbow ............................................................................. 1 ..
8 582035027 Hook ...................................................................................................... 2 2
9 580056008 Washer ................................................................................................... 4 4
10 580055980 Capscrew ............................................................................................... 4 4
11 b 582035621 Bearing (Upper) ..................................................................................... 2 2
11 c 582119515 Bearing (Upper) ..................................................................................... 2 2
12 b 582035623
582095744 Bearing (Lower) ..................................................................................... 2 2

A968 ©2023 Yale Materials Handling Corporation 11-123


P32431 08-16

KEY:
A: CLASS II
B: CLASS III
QTY
ITEM PART NO. DESCRIPTION A B
12 c 582119511 Bearing (Lower) ..................................................................................... 2 2
13 015628700 Grease Fitting ........................................................................................ 2 2
14 582055560 Capscrew ............................................................................................... 2 2
15 504072717 Spacer ................................................................................................... 2 2
16 504071779 Shim (0.020 in.) ..................................................................................... AR AR
17 520036816 Load Roller ("B") (111.48/111.22) ........................................................... 6 6
17 a 580001433 Load Roller ("A") (111.10/110.84) .......................................................... 6 6
17 a 520036873 Load Roller ("C") (112.62/112.36) .......................................................... 6 6
18 015916500 Snap Ring .............................................................................................. 6 6
19 504075767 Chain Anchor ......................................................................................... 2 ..
19 504064751 Chain Anchor ......................................................................................... .. 2
20 580033718 Pin .......................................................................................................... 2 2
21 015415900 Cotter Pin ............................................................................................... 2 2
22 504234266 Nut ......................................................................................................... 2 2
23 504064758 Ring ....................................................................................................... 2 2
24 449025042 Cotter Pin ............................................................................................... 2 2

FOOTNOTES:
a Optional c 4/2020 →
b → 4/2020

11-124 ©2023 Yale Materials Handling Corporation A968


08-16 P32431

NOTES

A968 ©2023 Yale Materials Handling Corporation 11-125


P39147 11-21

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 11-59)


TWO STAGE FULL FREE-LIFT — ALTERNATE

11-126 ©2023 Yale Materials Handling Corporation A968


11-21 P39147

INTEGRAL SIDE-SHIFT CARRIAGE


TWO STAGE FULL FREE-LIFT – ALTERNATE
KEY:
A: Class II
B: Class III
QTY
ITEM PART NO. DESCRIPTION A B
582023814 Side-Shift Carriage ..................................................................................... 1 ..
582038329 Side-Shift Carriage ..................................................................................... .. 1
1 582037627 Carriage Wldmt ...................................................................................... 1 ..
1 504071721 Stubshaft ........................................................................................... 6 6
1 580076870 Bracket (Hose) .................................................................................. 1 1
2 582151286 Frame .................................................................................................... 1 ..
2 582151291 Frame .................................................................................................... .. 1
3 582038392
582079584 Rod Assy ............................................................................................... 2 ..
3 582079586 Rod Assy ............................................................................................... .. 2
3 582084868 Kit-Seal .............................................................................................. 1 ..
3 582084869 Kit-Seal .............................................................................................. .. 1
4 582074238 Gland ................................................................................................. 1 ..
4 582079250 Gland ................................................................................................. .. 1
5 580022509 Rod Wiper ......................................................................................... 1 ..
5 580022510 Rod Wiper ......................................................................................... .. 1
6 504804788 Seal ................................................................................................... 1 ..
6 580001319 Seal ................................................................................................... .. 1
7 500167924 Back-Up Ring .................................................................................... 1 ..
7 500167920 Back-Up Ring .................................................................................... .. 1
8 012825700 O-Ring ............................................................................................... 1 ..
8 012827100 O-Ring ............................................................................................... .. 1
9 582035028 Cylinder Rod ...................................................................................... 1 ..
9 582035030 Cylinder Rod ...................................................................................... .. 1
10 582144133 Grease Fitting ........................................................................................ 2 2
11 580055980 Capscrew ............................................................................................... 4 4
12 580056008 Washer ................................................................................................... 4 4
13 582035027 Hook ...................................................................................................... 2 2
14 582129750 Bearing - Strip Lower Carriage Bar ........................................................ 1 1
15 582119511 Bearing (Lower) ..................................................................................... 2 2
16 582119515 Bearing (Upper) ..................................................................................... 2 2
17 520036816 Load Roller ("B") (111.48/111.22) ........................................................... 6 ..
17 580001433 Load Roller ("A") (111.10/110.84) (Optional) .......................................... 6 ..
17 520036816 Load Roller ("B") (111.48/111.22) ........................................................... .. 6
18 504071779 Shim (0.020 in.) ..................................................................................... AR AR
19 504072717 Spacer ................................................................................................... 2 2
20 015916500 Snap Ring .............................................................................................. 6 6
21 504064758 Ring ....................................................................................................... 2 2
22 504234266 Nut ......................................................................................................... 2 2
23 504075767 Chain Anchor ......................................................................................... 2 ..
23 504064751 Chain Anchor ......................................................................................... .. 2
24 015415900 Cotter Pin ............................................................................................... 2 2
25 580033718 Pin .......................................................................................................... 2 2
26 449025042 Cotter Pin ............................................................................................... 2 2
27 582042885 Fitting , 90 deg elbow ............................................................................. 2 2

A968 ©2023 Yale Materials Handling Corporation 11-127


P39147 11-21

INTEGRAL SIDE-SHIFT CARRIAGE


TWO STAGE FULL FREE-LIFT – ALTERNATE
KEY:
A: Class II
B: Class III
QTY
ITEM PART NO. DESCRIPTION A B
28 582058520 Hose Assy (LH) ...................................................................................... 1 ..
28 582037323 Hose Assy (RH) ..................................................................................... .. 1
29 582037321 Hose Assy (RH) ..................................................................................... 1 ..
29 582058521 Hose Assy (LH) ...................................................................................... .. 1

11-128 ©2023 Yale Materials Handling Corporation A968


11-21 P39147

NOTES

A968 ©2023 Yale Materials Handling Corporation 11-129


P21058 10-13

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 11-60)


THREE STAGE FULL FREE LIFT — D508/D563 (→ 12/2016)

11-130 ©2023 Yale Materials Handling Corporation A968


10-13 P21058

INTEGRAL SIDE-SHIFT CARRIAGE


THREE STAGE FULL FREE LIFT – D508/D563 (→ 12/2016)
KEY:
A: ERC45-55VG (D508)
B: ERC60-70VG (D563)
QTY
ITEM PART NO. DESCRIPTION A B
580023766 Side-Shift Carriage (38.5 in.) ...................................................................... 1 ..
524141743 Side-Shift Carriage (38 in) .......................................................................... .. 1
1 580023793 Carriage Wldmt (Inner) (38.5 in.) ........................................................... 1 ..
1 582020570 Bracket (Hose) .................................................................................. 1 ..
1 524141737 Carriage Wldmt (Inner) (38.05 in.) ......................................................... .. 1
2 580023799
582014958 Frame (Outer) (38.5 in.) ......................................................................... 1 ..
2 580023783
582014963 Frame (Outer) (38.5 in.) ......................................................................... .. 1
3 580020708 Sideshift Cylinder Assembly (FP21060 [Page 11-154])......................... 1 ..
3 580020709 Sideshift Cylinder Assembly (FP21060 [Page 11-154])......................... .. 1
4 580020724 Bearing Strip (Upper) ............................................................................. 2 ..
4 580020725 Bearing (Upper) ..................................................................................... .. 2
5 580020726 Bearing Strip (Lower) ............................................................................. 2 ..
5 580020727 Wear Plate ............................................................................................. .. 2
6 580020723
582012213 Hook ...................................................................................................... 2 2
7 580055980 Capscrew ............................................................................................... 4 4
8 580056008 Washer ................................................................................................... 4 4
9 580026721 Pin .......................................................................................................... 2 2
10 580026723 Cotter Pin ............................................................................................... 2 2
11 580026725 Roll Pin .................................................................................................. 1 1
12 015628700 Grease Fitting ........................................................................................ 2 2
13 504071702 Pin .......................................................................................................... 2 2
14 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
14 580027878 Chain Anchor (Single Hole) ................................................................... 2 ..
14 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
14 580027880 Chain Anchor (Single Hole) ................................................................... .. 2
15 500227907 Snap Ring .............................................................................................. 4 4
16 580033718 Pin .......................................................................................................... 2 2
17 015415900 Cotter Pin ............................................................................................... 2 2
18 520036852 Load Roller ("B") (3.63 in./3.62 in.) ........................................................ 6 6
19 504233232 Shim (0.020 in.) ..................................................................................... 28 28
20 504235278 Spacer ................................................................................................... 2 2
21 015916300 Snap Ring .............................................................................................. 6 6
22 580026720 Shim ....................................................................................................... AR AR
a 582012634 Fork Positioner Carriage (38.5 in) (FP26937 [Page 11-152]).................... 1 ..
a 582012637 Carriage , Fork Positioner Assembly (38.5 in.) (Fork Positioner)
(FP26937 [Page 11-152])........................................................................... .. 1

FOOTNOTES:
a Not Illustrated

A968 ©2023 Yale Materials Handling Corporation 11-131


P27070 10-13

INTEGRAL SIDE-SHIFT ASSEMBLY (FIGURE 11-61)


THREE STAGE FULL FREE-LIFT — F508/F563 (→ 12/2016)

11-132 ©2023 Yale Materials Handling Corporation A968


10-13 P27070

INTEGRAL SIDE-SHIFT ASSEMBLY


THREE STAGE FULL FREE-LIFT – F508/F563 (→ 12/2016)
KEY:
A: ERC45-55VG F508
B: ERC60-70VG F563
QTY
ITEM PART NO. DESCRIPTION A B
582023906 Side-Shift Carriage (38.5 in.) ...................................................................... 1 ..
582023912 Side-Shift Carriage (38.5 in.) ...................................................................... .. 1
1 582024906 Carriage Wldmt (38.5 in.) ....................................................................... 1 ..
1 582033030 Plate (Hose) ...................................................................................... 1 ..
1 582024862 Carriage Wldmt (38.5 in.) ....................................................................... .. 1
1 582033032 Plate (Hose) ...................................................................................... .. 1
2 580023799
582014958 Frame (Outer) (38.5 in.) ......................................................................... 1 ..
2 580023783
582014963 Frame (Outer) (38.5 in.) ......................................................................... .. 1
3 580020723
582012213 Hook ...................................................................................................... 2 2
4 580056008 Washer ................................................................................................... 4 4
5 580055980 Capscrew ............................................................................................... 4 4
6 015628700 Grease Fitting ........................................................................................ 2 2
7 500227907 Snap Ring .............................................................................................. 4 4
8 580020726 Bearing Strip (Lower) ............................................................................. 2 ..
8 580020727 Wear Plate ............................................................................................. .. 2
9 580026721 Pin .......................................................................................................... 2 2
10 580026723 Cotter Pin ............................................................................................... 2 2
11 580020724 Bearing Strip (Upper) ............................................................................. 2 ..
11 580020725 Bearing (Upper) ..................................................................................... .. 2
12 520036852 Load Roller ("B") (3.63 in./3.62 in.) ........................................................ 6 6
13 015916300 Snap Ring .............................................................................................. 6 6
14 504235278 Spacer ................................................................................................... 2 2
15 580020708 Sideshift Cylinder Assembly (FP21060 [Page 11-154])......................... 1 ..
15 580020709 Sideshift Cylinder Assembly (FP21060 [Page 11-154])......................... .. 1
16 504233232 Shim (0.020 in.) ..................................................................................... 28 28
17 580026720 Shim ....................................................................................................... 3 3
18 580033718 Pin .......................................................................................................... 2 2
19 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
19 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
19 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
19 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
20 504071702 Pin .......................................................................................................... 2 2
21 015415900 Cotter Pin ............................................................................................... 2 2
a 582012637 Carriage , Fork Positioner Assembly (38.5 in.) (Fork Positioner)
(FP26937 [Page 11-152])........................................................................... .. 1
a 582012634 Fork Positioner Carriage (38.5 in) (FP26937 [Page 11-152]).................... 1 ..

FOOTNOTES:
a Not Illustrated

A968 ©2023 Yale Materials Handling Corporation 11-133


P32432 08-16

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 11-62)


THREE STAGE FULL FREE-LIFT — 977 MM 38.5 IN (12/2016 →)

KEY:
A: CLASS II
B: CLASS III
QTY
ITEM PART NO. DESCRIPTION A B
582035257 Side-Shift Carriage ..................................................................................... 1 ..
582035261 Side-Shift Carriage ..................................................................................... .. 1
1 582035022 Carriage Wldmt ...................................................................................... 1 ..
1 582033979 Plate (Hose) ...................................................................................... 1 ..
1 582035292 Carriage Wldmt ...................................................................................... .. 1
1 582033031 Plate (Hose) ...................................................................................... .. 1
2 b 582035019 Frame .................................................................................................... 1 ..
2 g 582151286 Frame .................................................................................................... 1 ..
2 b 582035271 Frame .................................................................................................... .. 1
2 g 582151291 Frame .................................................................................................... .. 1
3 ..... Rod Assembly (FP32429 [Page 11-155]).............................................. 2 2
4 582058517 Hose Assy (LH) ...................................................................................... 1 ..
4 582058518 Hose Assy (LH) ...................................................................................... .. 1
5 582037321 Hose Assy (RH) ..................................................................................... 1 ..
5 582037323 Hose Assy (RH) ..................................................................................... .. 1
6 582042885 Fitting , 90 deg elbow ............................................................................. 2 1
7 582042841 Fitting , Straight ...................................................................................... .. 1
8 582035027 Hook ...................................................................................................... 2 2
9 580056008 Washer ................................................................................................... 4 4
10 580055980 Capscrew ............................................................................................... 4 4
11 d 582035621 Bearing (Upper) ..................................................................................... 2 2

11-134 ©2023 Yale Materials Handling Corporation A968


08-16 P32432

KEY:
A: CLASS II
B: CLASS III
QTY
ITEM PART NO. DESCRIPTION A B
11 f 582119515 Bearing (Upper) .......................................................................................... 2 2
12 d 582035623
582095744 Bearing (Lower) ..................................................................................... 2 2
12 f 582119511 Bearing (Lower) ..................................................................................... 2 2
13 c 015628700 Grease Fitting ........................................................................................ 2 2
14 c 582055560 Capscrew ............................................................................................... 2 2
14 e 015628700 Grease Fitting ........................................................................................ 2 2
14 g 582144133 Grease Fitting ........................................................................................ 2 2
15 504235278 Spacer ................................................................................................... 2 2
16 504233232 Shim (0.020 in.) ..................................................................................... AR AR
17 520036852 Load Roller ("B") (3.63 in./3.62 in.) ........................................................ 6 6
17 a 580001430 Load Roller ("A") (3.61 in./3.60 in.) ........................................................ 6 6
17 a 520036848 Load Roller ("C") (3.67 in./3.66 in.) ........................................................ 6 6
18 015916300 Snap Ring .............................................................................................. 6 6
19 504075767 Chain Anchor ......................................................................................... 2 ..
19 504064751 Chain Anchor ......................................................................................... .. 2
20 580033718 Pin .......................................................................................................... 2 2
21 015415900 Cotter Pin ............................................................................................... 2 2
22 504234266 Nut ......................................................................................................... 2 2
23 504064758 Ring ....................................................................................................... 2 2
24 449025042 Cotter Pin ............................................................................................... 2 2

FOOTNOTES:
a Optional e 12/2020 ↔ 11/2021
b → 11/2021 f 4/2020 →
c → 12/2020 g 11/2021 →
d → 4/2020

A968 ©2023 Yale Materials Handling Corporation 11-135


P32430 04-16

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 11-63)


FOUR STAGE FULL FREE-LIFT

11-136 ©2023 Yale Materials Handling Corporation A968


04-16 P32430

INTEGRAL SIDE-SHIFT CARRIAGE


FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


582038402 Side-Shift Carriage ............................................................................................. 1
1 582038374 Carriage Wldmt .............................................................................................. 1
2 582035019 Frame ............................................................................................................. 1
3 ..... Rod Assembly (FP32429 [Page 11-155])....................................................... 2
4 582038373 Hose Assy (LH) .............................................................................................. 1
5 582044577 Hose Assy (RH) .............................................................................................. 1
6 582042841 Fitting , Straight .............................................................................................. 2
7 580020585 Fitting .............................................................................................................. 2
8 582035027 Hook ............................................................................................................... 2
9 580056008 Washer ........................................................................................................... 4
10 580055980 Capscrew ....................................................................................................... 4
11 b 582035621 Bearing (Upper) .............................................................................................. 2
11 c 582119515 Bearing (Upper) .............................................................................................. 2
12 b 582035623
582095744 Bearing (Lower) .............................................................................................. 2
12 c 582119511 Bearing (Lower) .............................................................................................. 2
13 015628700 Grease Fitting ................................................................................................. 2
14 582055560 Capscrew ....................................................................................................... 2
15 504235278 Spacer ............................................................................................................ 2
16 504233232 Shim (0.020 in.) .............................................................................................. AR
17 520036852 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 6
17 a 580001430 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 6
17 a 520036848 Load Roller ("C") (3.67 in./3.66 in.) ................................................................ 6
18 015916300 Snap Ring ....................................................................................................... 6
19 504075767 Chain Anchor .................................................................................................. 2
20 580033718 Pin .................................................................................................................. 2
21 015415900 Cotter Pin ....................................................................................................... 2
22 504234266 Nut .................................................................................................................. 2
23 504064758 Ring ................................................................................................................ 2
24 449025042 Cotter Pin ....................................................................................................... 2

FOOTNOTES:
a Optional c 4/2020 →
b → 4/2020

A968 ©2023 Yale Materials Handling Corporation 11-137


P39143 11-21

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 11-64)


FOUR STAGE FULL FREE-LIFT — ALTERNATE

11-138 ©2023 Yale Materials Handling Corporation A968


11-21 P39143

INTEGRAL SIDE-SHIFT CARRIAGE


FOUR STAGE FULL FREE-LIFT – ALTERNATE

ITEM PART NO. DESCRIPTION QTY


582038402 Side-Shift Carriage ............................................................................................. 1
1 582038374 Carriage Wldmt .............................................................................................. 1
1 504066700 Stubshaft .................................................................................................... 6
1 582067746 Plate ........................................................................................................... 1
2 582151286 Frame ............................................................................................................. 1
3 582038392
582079584 Rod Assy ........................................................................................................ 2
3 582084868 Kit-Seal ....................................................................................................... 1
4 582074238 Gland .......................................................................................................... 1
5 580022509 Rod Wiper .................................................................................................. 1
6 504804788 Seal ............................................................................................................ 1
7 500167924 Back-Up Ring ............................................................................................. 1
8 012825700 O-Ring ........................................................................................................ 1
9 582035028 Cylinder Rod .............................................................................................. 1
10 582119515 Bearing (Upper) .............................................................................................. 2
11 582042841 Fitting , Straight .............................................................................................. 2
12 582038373 Hose Assy ...................................................................................................... 1
13 582044577 Hose Assy ...................................................................................................... 1
14 580020585 Fitting .............................................................................................................. 2
15 582144133 Grease Fitting ................................................................................................. 2
16 582129750 Bearing - Strip Lower Carriage Bar ................................................................ 1
17 580055980 Capscrew ....................................................................................................... 4
18 580056008 Washer ........................................................................................................... 4
19 582035027 Hook ............................................................................................................... 2
20 582119511 Bearing (Lower) .............................................................................................. 2
21 504233232 Shim (0.020 in.) .............................................................................................. AR
21 582113240 Shim (0.762 in.) (Optional) ............................................................................. AR
22 520036852 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 6
22 580001430 Load Roller ("A") (3.61 in./3.60 in.) (Optional) ................................................ 6
23 015916300 Snap Ring ....................................................................................................... 6
24 504235278 Spacer ............................................................................................................ 2
25 504075767 Chain Anchor .................................................................................................. 2
26 015415900 Cotter Pin ....................................................................................................... 2
27 580033718 Pin .................................................................................................................. 2
28 449025042 Cotter Pin ....................................................................................................... 2
29 504064758 Ring ................................................................................................................ 2
30 504234266 Nut .................................................................................................................. 2

A968 ©2023 Yale Materials Handling Corporation 11-139


P37120 09-20

BEARING KIT (FIGURE 11-65)


LOWER BEARING — INTEGRAL SIDE-SHIFT CARRIAGE

ITEM PART NO. DESCRIPTION QTY


550242207 Kit-Bearing (Bronze Bearing) .............................................................................. 1
504232230 O-Ring ............................................................................................................ 4
1 582129294 Bearing - Lower Hook ..................................................................................... 2
2 582129295 Bearing - lower ............................................................................................... 2

11-140 ©2023 Yale Materials Handling Corporation A968


06-17 P33180

KIT (FIGURE 11-66)


ISS CARRIAGE — SOLID LINK KIT

KEY:
A: 3 FFL
B: 2 LFL\ 2 FFL
QTY
ITEM PART NO. DESCRIPTION A B
550176414 Kit - ISS Carriage Solid Link - 3 STG FFL (977mm) .................................. 1 ..
550176419 Kit - ISS Carriage Solid Link - 2 STG FFL\LFL (907\977mm) .................... .. 1
1 582072954 Plate Wldmt - RH ................................................................................... 1 ..
1 582072965 Plate Wldmt - RH ................................................................................... .. 1
2 582072959 Plate Wldmt - LH .................................................................................... 1 ..
2 582072969 Plate Wldmt - LH .................................................................................... .. 1
3 580085207 Capscrew ............................................................................................... 4 4
4 580056008 Washer ................................................................................................... 4 4
5 580067388 Capscrew ............................................................................................... 2 2
6 580060021 Nut ......................................................................................................... 2 2
a 580039423 Fitting ..................................................................................................... 2 2
a 580047938 Fitting ..................................................................................................... 2 2

FOOTNOTES:
a not illustrated

A968 ©2023 Yale Materials Handling Corporation 11-141


P23136 10-13

INTEGRAL SIDE-SHIFT (FIGURE 11-67)


FORK POSITIONER — THREE STAGE FULL FREE-LIFT (D508/D563)

11-142 ©2023 Yale Materials Handling Corporation A968


10-13 P23136

INTEGRAL SIDE-SHIFT
FORK POSITIONER – THREE STAGE FULL FREE-LIFT (D508/D563)

ITEM PART NO. DESCRIPTION QTY


1 582018930
582021915 Tube Assy ........................................................................................................... 1
2 582018931
582021914 Tube Assy ........................................................................................................... 1
3 582021913 Bracket Wldmt .................................................................................................... 2
4 580086384 Washer ............................................................................................................... 2
5 580084947 Capscrew ............................................................................................................ 2
6 b 582024513 Hose Assy ........................................................................................................... 2
6 a 582021069
582012663 Hose Assy ........................................................................................................... 2
7 a 582012634 Fork Positioner Carriage (38.5 in) (FP26937 [Page 11-152])............................. 1
7 b 582012637 Carriage , Fork Positioner Assembly (38.5 in.) (Fork Positioner) (FP26937
[Page 11-152])..................................................................................................... 1
8 ..... Carriage Assembly (FP21058 [Page 11-130]).................................................... 1
9 582026741 Guide (Hose) (RH) .............................................................................................. 1
10 582026740 Guide (Hose) (LH) .............................................................................................. 1
11 582024514 Setscrew ............................................................................................................. 4

FOOTNOTES:
a Class II b Class III

A968 ©2023 Yale Materials Handling Corporation 11-143


P27171 10-13

INTEGRAL SIDE-SHIFT (FIGURE 11-68)


FORK POSITIONER (F507-F562) — TWO STAGE LIMITED FREE-LIFT

11-144 ©2023 Yale Materials Handling Corporation A968


10-13 P27171

INTEGRAL SIDE-SHIFT
FORK POSITIONER (F507-F562) – TWO STAGE LIMITED FREE-LIFT
KEY:
A: ERC45-50VG F507
B: ERC60-70VG F562
QTY
ITEM PART NO. DESCRIPTION A B
1 582011382 Hose Assy .................................................................................................. 2 2
2 582029456 Tube Assy .................................................................................................. 1 ..
2 582029354 Tube Assy .................................................................................................. .. 1
3 582029457 Tube Assy .................................................................................................. 1 ..
3 582029353 Tube Assy .................................................................................................. .. 1
4 582021913 Bracket Wldmt ............................................................................................ 2 2
5 580086384 Washer ....................................................................................................... 2 2
6 580084947 Capscrew ................................................................................................... 2 2
7 582026740 Guide (Hose) (LH) ...................................................................................... 1 1
8 582026741 Guide (Hose) (RH) ..................................................................................... 1 1
9 ..... Carriage Assembly (FP32433 [Page 11-118])........................................... 1 1
10 582024514 Setscrew .................................................................................................... 4 4
11 582012634 Fork Positioner Carriage (38.5 in) (FP26937 [Page 11-152]).................... 1 ..
11 582012637 Carriage , Fork Positioner Assembly (38.5 in.) (Fork Positioner)
(FP26937 [Page 11-152])........................................................................... .. 1
11 582015139 Kit-Service Cylinder ............................................................................... 1 1

A968 ©2023 Yale Materials Handling Corporation 11-145


P27172 10-13

INTEGRAL SIDE-SHIFT (FIGURE 11-69)


FORK POSITIONER (F508-F563) — THREE STAGE FULL FREE-LIFT (→ 12/2016)

11-146 ©2023 Yale Materials Handling Corporation A968


10-13 P27172

INTEGRAL SIDE-SHIFT
FORK POSITIONER (F508-F563) – THREE STAGE FULL FREE-LIFT (→ 12/2016)
KEY:
A: ERC45-055VG, F508
B: ERC60-070VG, F563
QTY
ITEM PART NO. DESCRIPTION A B
1 582037290 Tube Assy .................................................................................................. 1 ..
1 582037292 Tube Assy .................................................................................................. .. 1
2 582037291 Tube Assy .................................................................................................. 1 ..
2 582037293 Tube Assy .................................................................................................. .. 1
3 582021913 Bracket Wldmt ............................................................................................ 2 2
4 580086384 Washer ....................................................................................................... 2 2
5 580084947 Capscrew ................................................................................................... 2 2
6 582021069
582012663 Hose Assy .................................................................................................. 2 ..
6 582024513 Hose Assy .................................................................................................. .. 2
7 582012634 Fork Positioner Carriage (38.5 in) (FP26937 [Page 11-152]).................... 1 ..
7 582012637 Carriage , Fork Positioner Assembly (38.5 in.) (Fork Positioner)
(FP26937 [Page 11-152])........................................................................... .. 1
7 582015139 Kit-Service Cylinder ............................................................................... 1 1
7 582015140 Kit-Bearing ............................................................................................. 1 1
8 ..... Carriage Assembly (FP32432 [Page 11-134])........................................... 1 1
9 582026741 Guide (Hose) (RH) ..................................................................................... 1 1
10 582026740 Guide (Hose) (LH) ...................................................................................... 1 1
11 582024514 Setscrew .................................................................................................... 4 4

A968 ©2023 Yale Materials Handling Corporation 11-147


P27173 10-13

INTEGRAL SIDE-SHIFT (FIGURE 11-70)


FORK POSITIONER — TWO STAGE FULL FREE-LIFT (E509/E564)

11-148 ©2023 Yale Materials Handling Corporation A968


10-13 P27173

INTEGRAL SIDE-SHIFT
FORK POSITIONER – TWO STAGE FULL FREE-LIFT (E509/E564)

ITEM PART NO. DESCRIPTION QTY


1 582018930
582021915 Tube Assy ........................................................................................................... 1
2 582018931
582021914 Tube Assy ........................................................................................................... 1
3 582021913 Bracket Wldmt .................................................................................................... 2
4 580086384 Washer ............................................................................................................... 2
5 580084947 Capscrew ............................................................................................................ 2
6 b 582024513 Hose Assy ........................................................................................................... 2
6 a 582021069
582012663 Hose Assy ........................................................................................................... 2
7 a 582012634 Fork Positioner Carriage (38.5 in) (FP26937 [Page 11-152])............................. 1
7 b 582012637 Carriage , Fork Positioner Assembly (38.5 in.) (Fork Positioner) (FP26937
[Page 11-152])..................................................................................................... 1
8 ..... Carriage Assembly (FP32431 [Page 11-123]).................................................... 1
9 582026741 Guide (Hose) (RH) .............................................................................................. 1
10 582026740 Guide (Hose) (LH) .............................................................................................. 1
11 582024514 Setscrew ............................................................................................................. 4

FOOTNOTES:
a Class II b Class III

A968 ©2023 Yale Materials Handling Corporation 11-149


P33492 02-18

INTEGRAL SIDE-SHIFT (FIGURE 11-71)


FORK POSITIONER (977 MM) (12/2016 →)

11-150 ©2023 Yale Materials Handling Corporation A968


02-18 P33492

INTEGRAL SIDE-SHIFT
FORK POSITIONER (977 MM) (12/2016 →)

ITEM PART NO. DESCRIPTION QTY


1 582012634 Fork Positioner Carriage (38.5 in) (FP26937 [Page 11-152])............................. 1
2 582021069
582012663 Hose Assy ........................................................................................................... 2
3 582037832 Bracket Wldmt (F508) ......................................................................................... 2
3 582037833 Bracket Wldmt (F563) ......................................................................................... 2
4 580032375 Capscrew ............................................................................................................ 4
5 582037835 Tube Assy (RH) .................................................................................................. 1
6 582037834 Tube Assy (LH) ................................................................................................... 1

A968 ©2023 Yale Materials Handling Corporation 11-151


P26937 10-13

FORK POSITIONER ASSEMBLY (FIGURE 11-72)

11-152 ©2023 Yale Materials Handling Corporation A968


10-13 P26937

FORK POSITIONER ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
a 582012634 Fork Positioner Carriage (38.5 in) (Class II) ....................................................... 1
b 582012637 Carriage , Fork Positioner Assembly (38.5 in.) (Fork Positioner Class III) ......... 1
1 ..... Cylinder Shell ................................................................................................. 2
2 ..... Cylinder Rod ................................................................................................... 2
3 582033813 Tube ............................................................................................................... 2
4 ..... Mainfold .......................................................................................................... 1
5 ..... Inner Carrier ................................................................................................... 2
6 ..... Outer Carrier .................................................................................................. 2
7 582027313 Grease Fitting ................................................................................................. 1
8 ..... Cylinder Head End ......................................................................................... 2
9 582049413 Restrictor Fitting ............................................................................................. 2
10 582033812 Shim ............................................................................................................... 4
11 ..... Retainer .......................................................................................................... 2
12 ..... O-Ring ............................................................................................................ 8
13 ..... Rod Seal ......................................................................................................... 2
14 ..... Rod Wiper ...................................................................................................... 2
15 582088053 Keeper ............................................................................................................ 4
16 ..... Piston Wear Ring ........................................................................................... 2
17 ..... Piston Seal ..................................................................................................... 2
18 ..... Composite Bearing ......................................................................................... 4
19 ..... Wiper .............................................................................................................. 4
20 582052712 Plug ................................................................................................................ 2
21 582052713 Capscrew ....................................................................................................... 4
22 582054549 Fitting .............................................................................................................. 2
23 582027327 Fitting .............................................................................................................. 4
24 ..... Capscrew ....................................................................................................... 4
25 ..... Lockwasher .................................................................................................... 4
26 ..... Piston Spacer ................................................................................................. 2
27 c 582033662 Spacer Bar (Class II) ...................................................................................... 2
28 c 582033136 Capscrew (Class II) ........................................................................................ 4
582015139 Kit-Service Cylinder ........................................................................................ 1
582015140 Kit-Bearing ...................................................................................................... 1
582091488 Kit-Bearing - Side-shift Fork Positioner (Alternate Part) ................................. 1
582134678 Kit-Bearing - Side-shift Fork Positioner (Bronze) (Service Option) ................ 1

FOOTNOTES:
a ERC45-55VG c With 4" width Forks
b ERC65-70VG

A968 ©2023 Yale Materials Handling Corporation 11-153


P21060 10-13

INTEGRAL SIDE-SHIFT CYLINDER (FIGURE 11-73)


(→ 12/2016)

KEY:
A: ERC45-55VG
B: ERC60-70VG
QTY
ITEM PART NO. DESCRIPTION A B
580020708 Sideshift Cylinder Assembly ....................................................................... 1 ..
580020709 Sideshift Cylinder Assembly ....................................................................... .. 1
1 580020710 Sideshift Cylinder ................................................................................... 1 ..
1 580020711 Sideshift Cylinder ................................................................................... .. 1
2 580020721 Rod Seal ................................................................................................ 2 2
3 580020719 O-Ring ................................................................................................... 2 2
4 580026724 Retainer ................................................................................................. 2 2
5 580020741 Rod Wiper .............................................................................................. 2 2
580027520 Kit-Seal .................................................................................................. 1 1

11-154 ©2023 Yale Materials Handling Corporation A968


04-16 P32429

INTEGRAL SIDE-SHIFT CYLINDER (FIGURE 11-74)


ROD ASSEMBLY (12/2016 →)

KEY:
A: CLASS II
B: CLASS III
QTY
ITEM PART NO. DESCRIPTION A B
c 582038392
582079584 Rod Assy .................................................................................................... 1 ..
d 582038392
582079584 Rod Assy .................................................................................................... 1 ..
c 582038394 Rod Assy .................................................................................................... .. 1
d 582079586 Rod Assy .................................................................................................... .. 1
1 582035028 Cylinder Rod .......................................................................................... 1 ..
1 582035030 Cylinder Rod .......................................................................................... .. 1
2 582074238 Gland ..................................................................................................... 1 ..
2 582079250 Gland ..................................................................................................... .. 1
3 580022509 Rod Wiper .............................................................................................. 1 ..
3 580022510 Rod Wiper .............................................................................................. .. 1
4 504804788 Seal ........................................................................................................ 1 ..
4 580001319 Seal ........................................................................................................ .. 1
5 012825700 O-Ring ................................................................................................... 1 ..
5 012827100 O-Ring ................................................................................................... .. 1
6 500167924 Back-Up Ring ......................................................................................... 1 ..
6 500167920 Back-Up Ring ......................................................................................... .. 1
a b 582035746 Kit-Seal .................................................................................................. 1 ..
a b 582035749 Kit-Seal .................................................................................................. .. 1

A968 ©2023 Yale Materials Handling Corporation 11-155


P32429 04-16

FOOTNOTES:
a Not Illustrated c → PENDING PER ECN 160711
b Optional d PENDING PER ECN 160711 →

11-156 ©2023 Yale Materials Handling Corporation A968


10-13 P21061

INTEGRAL SIDE-SHIFT (FIGURE 11-75)


HYDRAULIC HOSES — TWO STAGE LIMITED FREE-LIFT (D507, D562)

KEY:
A: ERC45-55VG (D507)
B: ERC60-70VG (D562)
QTY
ITEM PART NO. DESCRIPTION A B
1 580046147 Hose Assy .................................................................................................. 1 ..
1 582011695
582018701 Hose Assy (Alternate Part) ......................................................................... 1 ..
1 580046148 Hose Assy .................................................................................................. .. 1
1 582011697
582018702 Hose Assy (Alternate Part) ......................................................................... .. 1
2 580046146 Hose Assy .................................................................................................. 1 ..
2 582011694 Hose Assy (Alternate Part) ......................................................................... 1 ..
2 580046144 Hose Assy .................................................................................................. .. 1
2 582011696 Hose Assy (Alternate Part) ......................................................................... .. 1
3 312850042 Strap Clamp ............................................................................................... 1 1
4 580019865 Fitting ......................................................................................................... 2 2
4 580019861 Fitting (Alternate Part) ................................................................................ 2 2

A968 ©2023 Yale Materials Handling Corporation 11-157


P21062 10-13

INTEGRAL SIDE-SHIFT (FIGURE 11-76)


HYDRAULIC HOSES — THREE STAGE FULL FREE-LIFT (D508/D563)

KEY:
A: ERC45-55VG (D508)
B: ERC60-70VG (D563)
QTY
ITEM PART NO. DESCRIPTION A B
1 580046149 Hose Assy .................................................................................................. 1 ..
1 a 582013095 Hose Assy (Alternate Part) ......................................................................... 1 ..
1 580046150 Hose Assy .................................................................................................. .. 1
1 a 582013098 Hose Assy (Alternate Part) ......................................................................... .. 1
2 580046145 Hose Assy .................................................................................................. 1 ..
2 a 582013094 Hose Assy (Alternate Part) ......................................................................... 1 ..
2 580046146 Hose Assy .................................................................................................. .. 1
2 a 582013097 Hose Assy (Alternate Part) ......................................................................... .. 1
3 312850042 Strap Clamp ............................................................................................... 1 1
4 580019865 Fitting ......................................................................................................... 2 2
4 a 580019861 Fitting (Alternate Part) ................................................................................ 2 2

FOOTNOTES:
a With Fork Positioner

11-158 ©2023 Yale Materials Handling Corporation A968


10-13 P21063

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 11-77)


TWO STAGE FULL FREE LIFT — D509/E509 AND D564/E564

KEY:
A: ERC45-55VG (D509/E509)
B: ERC60-70VG (D564/E564)
QTY
ITEM PART NO. DESCRIPTION A B
1 580046149 Hose Assy .................................................................................................. 1 ..
1 a 582013095 Hose Assy (Alternate Part) ......................................................................... 1 ..
1 580046150 Hose Assy .................................................................................................. .. 1
1 a 582013098 Hose Assy (Alternate Part) ......................................................................... .. 1
2 580046145 Hose Assy .................................................................................................. 1 ..
2 a 582013094 Hose Assy (Alternate Part) ......................................................................... 1 ..
2 580046146 Hose Assy .................................................................................................. .. 1
2 a 582013097 Hose Assy (Alternate Part) ......................................................................... .. 1
3 312850042 Strap Clamp ............................................................................................... 1 1
4 580019865 Fitting ......................................................................................................... 2 2
4 a 580019861 Fitting (Alternate Part) ................................................................................ 2 2

FOOTNOTES:
a With Fork Positioner E509/E564

A968 ©2023 Yale Materials Handling Corporation 11-159


P21064 10-13

INTEGRAL SIDE-SHIFT HYDRAULIC HOSE (FIGURE 11-78)


FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 580051955 Hose ................................................................................................................... 2
2 580019865 Fitting .................................................................................................................. 2
3 580020585 Fitting .................................................................................................................. 2

11-160 ©2023 Yale Materials Handling Corporation A968


10-13 P27174

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 11-79)


TWO STAGE LIMITED FREE-LIFT — F507/F562

ITEM PART NO. DESCRIPTION QTY


1 582029342 Hose Assy ........................................................................................................... 1
2 582029343 Hose Assy ........................................................................................................... 1
3 580019861 Fitting .................................................................................................................. 2

A968 ©2023 Yale Materials Handling Corporation 11-161


P27175 10-13

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 11-80)


THREE STAGE FULL FREE LIFT — F508/F563

KEY:
A: ERC45-55VG F508
B: ERC60-70VG F563
QTY
ITEM PART NO. DESCRIPTION A B
1 582026448 Hose Assy .................................................................................................. 1 ..
1 582026450 Hose Assy .................................................................................................. .. 1
2 582026449 Hose Assy .................................................................................................. 1 ..
2 582026451 Hose Assy .................................................................................................. .. 1
3 580019861 Fitting ......................................................................................................... 2 2

11-162 ©2023 Yale Materials Handling Corporation A968


07-14 P28270

WIRE HARNESS (FIGURE 11-81)


INTERFACE FRONT/REAR LIGHTS

ITEM PART NO. DESCRIPTION QTY


582039670 Wire Harness (Interface) ..................................................................................... 1
1 ..... Connector Assembly (To CRP220) ................................................................ 1
1 580019139 Connector (3-Way) ..................................................................................... 1
1 580019140 Connector (Secondary Lock) ..................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 3
2 ..... Connector Assembly (Main Light Harness) .................................................... 1
2 580071962 Housing (Receptacle, 8-Pin) ...................................................................... 1
2 505972507 Connector (Receptacle, 8-Pin) ................................................................... 1
2 505968514 Terminal (Pin) ............................................................................................. 8
3 ..... Connector Assembly (Main Harness) ............................................................. 1
3 580042219 Connector (8 Pin) ........................................................................................... 1
3 580042220 Connector (Secondary Lock) .......................................................................... 1
3 580019353 Terminal (Pin) ................................................................................................. 5
3 580041195 Terminal (Pin) ................................................................................................. 2
3 580019119 Plug ................................................................................................................ 1
4 ..... Connector Assembly (Display Harness) ......................................................... 1
4 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
4 580042222 Connector (Secondary Lock) ..................................................................... 1
4 580019107 Terminal (Socket) ....................................................................................... 5
4 580039513 Terminal ...................................................................................................... 2
4 580019119 Plug ............................................................................................................ 1
5 ..... Connector Assembly (Light Options) .............................................................. 1
5 580027206 Connector (DT PLU 8-Socket) ................................................................... 1
5 580027207 Connector (Secondary Lock) ..................................................................... 1
6 505968568 Terminal (Socket) ....................................................................................... 8

A968 ©2023 Yale Materials Handling Corporation 11-163


P28271 07-14

WIRE HARNESS (FIGURE 11-82)


FRONT SWITCH

ITEM PART NO. DESCRIPTION QTY


582039574 Wire Harness (Front Switch) (For keyed on power) ........................................... 1
1 ..... Connector Assembly (Light Chassis Harness) ............................................... 1
1 580034151 Connector ................................................................................................... 1
1 518806635 Connector (Secondary Lock) ..................................................................... 1
1 505968514 Terminal (Pin) ............................................................................................. 3
1 520038819 Terminal (Pin) ............................................................................................. 1
2 580077156 Clip ................................................................................................................. 2
3 ..... Connector Assembly (Front Relay) ................................................................ 1
3 580009067 Connector ................................................................................................... 1
3 582000484 Terminal ...................................................................................................... 2
3 582005304 Terminal (Receptacle) ................................................................................ 2
4 ..... Connector Assembly (To CRP220) ................................................................ 1
4 580022894 Connector (3-Way) ..................................................................................... 1
4 520038872 Connector (Secondary Lock) ..................................................................... 1
4 505968514 Terminal (Pin) ............................................................................................. 3

11-164 ©2023 Yale Materials Handling Corporation A968


05-11 P19456

FIRE EXTINGUISHER (FIGURE 11-83)


(→ 11/2014)

KEY:
A: Standard Mount
B: Low Mount
QTY
ITEM PART NO. DESCRIPTION A B
1 504061719 Fire Extinguisher ........................................................................................ 1 1
2 a 580089040 Bracket ....................................................................................................... 1 ..
2 a 582015095 Bracket ....................................................................................................... .. 1
3 580056815 Capscrew ................................................................................................... 2 ..
3 580030966 Capscrew ................................................................................................... .. 2
4 580044861 Insert .......................................................................................................... 2 2
5 449021002 Washer ....................................................................................................... 2 2
6 518798654 Screw ......................................................................................................... 2 2
7 580051432 Nut .............................................................................................................. 2 2

FOOTNOTES:
a For Later Models with Cowl Mount use Kit
550034549

A968 ©2023 Yale Materials Handling Corporation 11-165


P28279 07-14

FIRE EXTINGUISHER (FIGURE 11-84)


(11/2014 →)

ITEM PART NO. DESCRIPTION QTY


1 504061719 Fire Extinguisher ................................................................................................. 1
2 582019677 Screw .................................................................................................................. 4
3 582036977 Bracket ................................................................................................................ 1
4 449015021 Nut ...................................................................................................................... 2
5 582016523 Insert ................................................................................................................... 2

11-166 ©2023 Yale Materials Handling Corporation A968


07-14 P28280

FIRE EXTINGUISHER (FIGURE 11-85)


WITH DRIVE-IN RACK OVERHEAD GUARD (11/2014 →)

ITEM PART NO. DESCRIPTION QTY


1 504061719 Fire Extinguisher ................................................................................................. 1
2 582019677 Screw .................................................................................................................. 4
3 582037030 Bracket ................................................................................................................ 1
4 449015021 Nut ...................................................................................................................... 2
5 582016523 Insert ................................................................................................................... 2

A968 ©2023 Yale Materials Handling Corporation 11-167


P28280 07-14

NOTES

11-168 ©2023 Yale Materials Handling Corporation A968


SECTION 12

12 FIELD CONVERSION KITS


CONTENTS

SECTION 12
FIELD CONVERSION KITS

DESCRIPTION PAGE

ACCELERATOR PEDAL ................................................................................................................................. 12-2


ACCUMULATOR ............................................................................................................................................. 12-2
ADD ON OPTION KITS
LIGHTS ....................................................................................................................................................... 12-5
ADD ON OPTIONS
FORK POSITIONER ................................................................................................................................... 12-6
ADD ON TELEMETRY KITS ........................................................................................................................... 12-6
ADD-ON OPTION KITS ................................................................................................................................... 12-7
AUXILIARY EXTENSION TUBES
FOR F SERIES MAST ................................................................................................................................ 12-21
ISS CARRIAGE ........................................................................................................................................... 12-22
AUXILIARY TUBE EXTENSIONS
D SERIES MAST ......................................................................................................................................... 12-20
BATTERY REMOVAL OPTIONS
→ S/N A986N07600L ................................................................................................................................. 12-2
S/N A968N07600L → ................................................................................................................................. 12-3
CONVERSION KIT
SEAT BELT EXTENSION ............................................................................................................................ 12-2
CONVERSION KITS
CONNECTION HOSES THREE STAGE FULL FREE-LIFT - CHASSIS TO MAST ................................... 12-20
VERTICAL TO SIDE BATTERY REMOVAL OPTION ................................................................................. 12-3
DC TO DC CONVERTER KITS ....................................................................................................................... 12-2
FIRE EXTINGUISHER KIT .............................................................................................................................. 12-3
HEADER HOSE CONVERSION KITS
F508/F563 SERIES MAST .......................................................................................................................... 12-19
THREE STAGE FULL FREE-LIFT (S/N D508V27873H →) (S/N D563V11659H →) ................................ 12-12
THREE STAGE FULL FREE-LIFT (→ S/N D508V27872H) (→ S/N D563V11658H) ................................ 12-10
TWO STAGE FULL FREE- LIFT - D/F509 AND D/F564 SERIES MAST ................................................... 12-14
TWO STAGE LIMITED FREE LIFT - F507 SERIES MAST ........................................................................ 12-17
TWO STAGE LIMITED FREE LIFT - F562 SERIES MAST ........................................................................ 12-18
TWO STAGE LIMITED FREE-LIFT - D507/D562 SERIES MAST .............................................................. 12-8
HEADER HOSE CONVERSION KITS FOUR STAGE FULL FREE-LIFT ....................................................... 12-16
HYDRAULIC VALVE CONVERSION KIT ........................................................................................................ 12-5
MANUAL CONTROL LEVERS
WITHOUT CLAMPING TO WITH CLAMPING ............................................................................................ 12-4
MINI LEVER CONVERSION KIT .................................................................................................................... 12-5
MIRROR CONVERSION KITS ........................................................................................................................ 12-4
MISCELLANEOUS KITS ................................................................................................................................. 12-4
PARK BRAKE .................................................................................................................................................. 12-3
REAR DRIVE HANDLE KITS .......................................................................................................................... 12-4
REPAIR KIT ..................................................................................................................................................... 12-22
TREAD CONVERSION KITS .......................................................................................................................... 12-2

A968 ©2023 Yale Materials Handling Corporation 12-1


FIELD CONVERSION KITS

CONVERSION KIT
SEAT BELT EXTENSION

DESCRIPTION PART NUMBER


Seat Belt , Extension a582043694

FOOTNOTES:
a Compatible with seat belt 580086211 and 580074947.

ACCELERATOR PEDAL

DESCRIPTION PART NUMBER


Kit FDC to Standard Pedal with FWD/REV Mini Lever Switch 524333764
Kit Std Pedal to FDC with Manual Controls 524333632
Kit FDC to Std Pedal with Manual Control FWD/REV Switch 524333818
Kit Standard Pedal to FDC with Removal of Forward/Reverse Switch from Mini 524333687
Lever.

DC TO DC CONVERTER KITS

DESCRIPTION PART NUMBER


Kit (DC-DC Converter) (36/48V) 524333564
Kit (DC-DC Converter) (72/80V) 524333565
Kit (DC-DC Converter with Bracket) (36/48V) 524333566
Kit (DC-DC Converter with Bracket) (72/80V) 524333567

ACCUMULATOR

DESCRIPTION PART NUMBER


Kit-Accumulator (1 qt) 524333355
Kit Steering Accumulator Fixed Column 550126811
Kit Steering Accumulator Telescoping Column 550128630

TREAD CONVERSION KITS

DESCRIPTION PART NUMBER


Kit-Wide Tread (40-60) 524333219
Kit-Wide Tread (70) 524333220

BATTERY REMOVAL OPTIONS


(→ S/N A986N07600L)

DESCRIPTION PART NUMBER


Kit-Side Roller (Side Removal) (700 mm BC) a524333222
Kit-Side Roller (Side Removal) (786 mm BC) a524333223

12-2 ©2023 Yale Materials Handling Corporation A968


FIELD CONVERSION KITS

BATTERY REMOVAL OPTIONS


(→ S/N A986N07600L)
(CONTINUED)

DESCRIPTION PART NUMBER


Kit-Side Roller (Side Removal) (847 mm BC) a524333224
Kit-Side Roller (Side Removal) (933 mm BC) a524333225
Kit-Side Roller (Side Removal) (1015 mm BC) a524333226

FOOTNOTES:
a Vertical to Side Battery

BATTERY REMOVAL OPTIONS


(S/N A968N07600L →)

DESCRIPTION PART NUMBER


Kit-Side Roller (Side Removal) (700 mm BC) a550028632
Kit-Side Roller (Side Removal) (786 mm BC) a550028633
Kit-Side Roller (Side Removal) (847 mm BC) a550028634
Kit-Side Roller (Side Removal) (933 mm BC) a550028635
Kit-Side Roller (Side Removal) (1015 mm BC) a550028636

FOOTNOTES:
a Vertical to Side Battery Roller

CONVERSION KITS
VERTICAL TO SIDE BATTERY REMOVAL OPTION

DESCRIPTION PART NUMBER


Kit-Side Roller Battery Conversion 700mm 550159245
Kit-Side Roller Battery Conversion 786mm 550159246
Kit-Side Roller Battery Conversion 847mm 550159247
Kit-Side Roller Battery Conversion 933mm 550159248
Kit-Side Roller Battery Conversion 1015mm 550159249

PARK BRAKE

DESCRIPTION PART NUMBER


Kit-Park Brake (Manual to Auto) 524333573

FIRE EXTINGUISHER KIT

DESCRIPTION PART NUMBER


Kit-Fire Extinguisher (with Overhead Guard Mount) 524333374
Kit-Fire Extinguisher (with Cowl Mount) 550034549

A968 ©2023 Yale Materials Handling Corporation 12-3


FIELD CONVERSION KITS

MIRROR CONVERSION KITS

DESCRIPTION PART NUMBER


Kit (Dual Mirrors) 524333247
Kit (Panoramic Mirror) 524333248

MISCELLANEOUS KITS

DESCRIPTION PART NUMBER


Kit-Impact Monitoring 524333684
Kit Low Mount Display 524334279
Kit (Keyless Start) 524334900
Kit (12V Outlet) 524334806
Kit (Fixed to Telescopic Steering Column) 524334295
Kit-Latch (Cascade) (Hook Type Forks Class II) 582014775
Kit-Latch (Class III) (Hook Type Forks Class III) 582014776
Kit (Pump Controller Fan Harness) 550067035
Kit , Drive Axle Center Section Kit 550151498
Kit Return to Set Tilt with E-Hydraulics 2/3 Stage Mast a524334276
Kit Return To Set Tilt with E-Hydraulics 4 Stage Mast a550198983
Kit Return to Set Tilt with Manual Hydraulics, 2/3 Stage Mast a550101648
Kit Return to Set Tilt with Manual Hydraulics 4 Stage Mast a550198985
Kit-Breather - Hydraulic Tank 550227867

FOOTNOTES:
a Kit requires Software that must be ordered

REAR DRIVE HANDLE KITS

DESCRIPTION PART NUMBER


Kit (Rear Drive Handle) (Standard 27-33 inch BC) 524334278
Kit (Rear Drive Handle) (Freezer 27-33 inch BC) 524334490
Kit (Rear Drive Handle) (Standard 36-40 inch BC) 524334491
Kit Low Mount Display (Freezer 36-40 inch BC) 524334279
Kit (Rear Drive Handle) (Standard 27-33 inch Battery Compartment) a550010971
Kit (Rear Drive Handle) (Freezer 27-33 inch Battery Compartment) a550010972

FOOTNOTES:
a Used with Drive Through OHG

MANUAL CONTROL LEVERS


WITHOUT CLAMPING TO WITH CLAMPING

DESCRIPTION PART NUMBER


Kit Manual lever 3 way w/o clamping to with clamping a524333848

12-4 ©2023 Yale Materials Handling Corporation A968


FIELD CONVERSION KITS

MANUAL CONTROL LEVERS


WITHOUT CLAMPING TO WITH CLAMPING
(CONTINUED)

DESCRIPTION PART NUMBER


Kit Manual Valve 3 Way (without Clamp to 4 Way with Clamp) a524333849
Kit Manual Lever Conversion 4 Way w/o clamping to with clamping a524333861

FOOTNOTES:
a Kit Requires software that must be dealer installed.

MINI LEVER CONVERSION KIT

DESCRIPTION PART NUMBER


Kit-Mini-Lever (Without Clamping to with Clamping) a524334841
Kit-Mini-Lever with Clamping to without Clamping a550004329

FOOTNOTES:
a Kit Requires software that must be dealer installed.

HYDRAULIC VALVE CONVERSION KIT

DESCRIPTION PART NUMBER


Kit-E-Hyd Valve 3 to 4 Way (without Clamping to with Clamping) a524334840
Kit (3 to 4 Function Hydraulic) (M-Hyd) (Without Clamping) a524333860
Kit-E-Hyd Valve 3 to 4 Way (Without Clamping) a524334838
Kit-E-Hyd Valve 3 to 4 Way (with Clamping to without Clamping) a524334839

FOOTNOTES:
a Kits require Software that must be Dealer Installed

ADD ON OPTION KITS


LIGHTS

DESCRIPTION PART NUMBER


Kit-Worklight (Kit - 12V One Rear / Two Front Work Lights, Glass Without Drive Thru 524336760
Rack, OHG Without Lights - AM) (1 RR/2 FR Glass Lens)
Kit-Worklight (Kit - 12V One Rear / Two Front Work Lights, LED Plastic Lens 524336761
Without Drive Thru Rack, OHG without lights) (1 RR/2 FR Plastic Lens)
Kit-Worklight (Kit - 12V One Rear / Two Front Work Lights, 12V Glass Lens With 524336762
Drive Thru Rack, OHG Without Lights) (1 RR/2 FR Glass Lens)
Kit-Worklight (Kit - 12V One Rear / Two Front Work Lights, LED Plastic Lens With 524336763
Drive Thru Rack, OHG Without Light) (1 RR/ 2 FR Plastic Lens)
Kit-Strobe Light (Kit - Strobe Light High or Low Mount With Lights, With Drive Thru 524337562
Rack, OHG - AM) (W/Lights for DTR OHG)
Kit-Strobe Light (W/o Lights for DTR OHG) 524337563
Kit-Strobe Light (W/Lights for STD OHG) 524337564

A968 ©2023 Yale Materials Handling Corporation 12-5


FIELD CONVERSION KITS

ADD ON OPTION KITS


LIGHTS
(CONTINUED)

DESCRIPTION PART NUMBER


Kit-Strobe Light (Kit - Strobe Light High or Low Mount Without Lights, Without Drive 524337565
Thru Rack, OHG - All) (W/o Lights for STD OHG)
Kit-Tail Light (Kit - 12V LED Tail Light With Lights, Without Drive Thru Rack, OHG - 524336075
AM)
Kit-Tail Light (Kit - 12V LED Tail Light Without Lights, Without Drive Thru Rack, OHG 524336076
- AM)
Kit-Tail Light (Kit - 12V LED Tail Light With Lights, With Drive Thru Rack, OHG - AM) 524336077
Kit-Tail Light (Kit - 12V LED Tail Light Without Lights, With Drive Thru Rack, OHG - 524336078
AM)
Kit-Worklight (LED Mast) 550030984
Kit-Worklight (LED Mast w/OHG) 550030985
Kit-Worklight -12V 1 RR/2 FR 12V Glass Lens 550041202
Kit-Worklight -12V 1 RR/2 FR LED Plastic Lens 550041203

ADD ON OPTIONS
FORK POSITIONER

DESCRIPTION PART NUMBER


Kit-Fork Positioner (3 FFL 2.0-2.5T Class II) (Used with D508 Mast) 550065475
Kit-Fork Positioner (3FFL 3.0-3.5T Class III) (Used with D563 Mast) 550065479
Kit-Fork Positioner (CL2 977mm 3FFL 2.0-2.5T) (Used when converting D508 to 550094509
F508 Mast)
Kit-Fork Positioner (CL3 977mm 3FFL 3.0-3.5T) (Used when converting from D563 550094510
to F563 Mast)
Kit-Fork Positioner (CL2 977mm 3FFL 2.0-2.5T) (Used with F508 Series) 550140237
Kit-Fork Positioner (CL3 977mm 3FFL 3.0-3.5T) (Used with F563 Series) 550140238

ADD ON TELEMETRY KITS

DESCRIPTION PART NUMBER


Telemetry Kit (FM1 W/GSM Cellular) 550073693
Telemetry Kit (FM1 W/WIFI) 550073694
Telemetry Kit (ER Interlock) 550073720
Telemetry Kit (ISO-Prox Card Reader) 550073824
Telemetry Kit (HID Standard Prox Card Reader) 550073825
Telemetry Kit (IClass/MIFARE Prox Card Reader) 550073826
Telemetry Kit (Yale Check List) 550064624

12-6 ©2023 Yale Materials Handling Corporation A968


FIELD CONVERSION KITS

ADD-ON OPTION KITS

DESCRIPTION PART NUMBER


Kit (Hydraulic Tank Level Sensor) 550021479
Kit (Hydraulic Filter Service Sensor) 550021480
Kit-Back-UP Alarm (107 dbA) (w/Primary DC/DC Converter 36/48V) 524334166
Kit-Back-UP Alarm (82-102 dbA) (w/Primary DC/DC Converter 36/48V) 524334167
Kit-Back-UP Alarm (97 dbA) (With Cab) (w/Auxiliary DC/DC Converter 36/48V) 524334280
Kit-Back-UP Alarm (102 dbA) (w/Auxiliary DC/DC Converter 36/48V) 524334281
Kit-Back-UP Alarm (107 dbA) (w/Auxiliary DC/DC Converter 36/48V) 524334282
Kit-Back-UP Alarm (82-102 dbA) (w/Auxiliary DC/DC Converter 36/48V) 524334283
Kit-Back-UP Alarm (87 dbA) (w/Auxiliary DC/DC Converter 36/48V) 524334411
Kit-Back-UP Alarm (107 dbA) (w/Primary DC/DC Converter 72/80V) 524334170
Kit-Back-UP Alarm (82-102 dbA) (w/Primary DC/DC Converter 72/80V) 524334171
Kit-Back-UP Alarm (97 dbA) (w/Auxiliary DC/DC Converter 72/80V) 524334284
Kit-Back-UP Alarm (102 dbA) (w/Auxiliary DC/DC Converter 72/80V) 524334285
Kit-Back-UP Alarm (107 dbA) (w/Auxiliary DC/DC Converter 72/80V) 524334286
Kit-Back-UP Alarm (82-102 dbA) (w/Auxiliary DC/DC Converter 72/80V) 524334287
Kit-Back-UP Alarm (87 dbA) (w/Auxiliary DC/DC Converter 72/80V) 524334412
Kit-Back-UP Alarm (82-102 DB (A) with Primary DC-DC Converter) c550093485
Kit Back-Up Alarm 12-24 V Adjustable 82-102 DB 550088045
Kit Back-Up Alarm 82-102 DB 524334163
Kit Back-Up Alarm 107 DB 524334162
Kit-Back-UP Alarm (82-102 DB (A) with Primary DC-DC Converter 72/80V) b550088054
Kit-Back-UP Alarm (82-102 DB (A) with Primary DC-DC Converter 36/48V) c550088055
Kit-Back-UP Alarm (107 DB(A) with Primary DC-DC Converter) 550067880
Kit-Back-UP Alarm (82-102 DB (A) with Primary DC-DC Converter 36/48V) 550067881
Kit (Sync Steering) d550057037
Kit (Sync Steering) e550088454
Kit (Header Hose Guard Bracket) 550093870
Kit-Service (Relocates DC DC Primary Converter) 550090649
Kit - Li Ion Ready a550264420

FOOTNOTES:
a Kit requires software that must be dealer installed
b With 12-24 V Adjustable Alarm
c With 24-48V Adjustable Alarm
d → 10/2013
e 10/2013 →

A968 ©2023 Yale Materials Handling Corporation 12-7


FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS


TWO STAGE LIMITED FREE-LIFT — D507/D562 SERIES MAST

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2959 mm 3152 mm 3159 mm 3259 mm
DESCRIPTION (116.5 in.) (124.1 in.) (124.4 in.) (128.3 in.)
Mast D562 D507 D562 D562
Group Number 2959 3152 3159 3259
Kit-Hose Group 3 to 4 524334610 524334610 524229038 524334611
Way

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3352 mm 3452 mm
DESCRIPTION (132.0 in.) (135.9 in.)
Mast D507 D507
Group Number 3352 3452
Kit-Hose Group 3 to 4 524229038 524334611
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2959 mm 3152 mm 3159 mm 3259 mm
DESCRIPTION (116.5 in.) (124.1 in.) (124.4 in.) (128.3 in.)
Mast D562 D507 D562 D562
Group Number 2959 3152 3159 3259
Kit-Hose Group 2 to 4 524334765 524334765 524229039 524334767
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3352 mm 3452 mm
DESCRIPTION (132.0 in.) (135.9 in.)
Mast D507 D507
Group Number 3352 3452
Kit-Hose Group 2 to 4 524229039 524334767
Way

12-8 ©2023 Yale Materials Handling Corporation A968


FIELD CONVERSION KITS

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2959 mm 3152 mm 3159 mm 3259 mm
DESCRIPTION (116.5 in.) (124.1 in.) (124.4 in.) (128.3 in.)
Mast D562 D507 D562 D562
Group Number 2959 3152 3159 3259
Kit-Hose Group 2 to 3 524334764 524334764 524229037 524334766
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3352 mm 3452 mm
DESCRIPTION (132.0 in.) (135.9 in.)
Mast D507 D507
Group Number 3352 3452
Kit-Hose Group 2 to 3 524229037 524334766
Way

A968 ©2023 Yale Materials Handling Corporation 12-9


FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS


THREE STAGE FULL FREE-LIFT (→ S/N D508V27872H) (→ S/N D563V11658H)

THREE TO FOUR FUNCTION - D508

LIFT HEIGHT TO BOTTOM OF FORKS


4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
DESCRIPTION (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
Kit-Hose Group 3 to 4 524229317 524229320 524229323 524229326 524334613
Way

THREE TO FOUR FUNCTION - D563

LIFT HEIGHT TO BOTTOM OF FORKS


4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
DESCRIPTION (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
Kit-Hose Group 3 to 4 524229317 524229320 524229323 524229326 524334613
Way

TWO TO FOUR FUNCTION - D508

LIFT HEIGHT TO BOTTOM OF FORKS


4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
DESCRIPTION (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
Kit-Hose Group 2 to 4 524229318 524229321 524229324 524229327 524334770
Way

TWO TO FOUR FUNCTION - D563

LIFT HEIGHT TO BOTTOM OF FORKS


4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
DESCRIPTION (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
Kit-Hose Group 2 to 4 524229318 524229321 524229324 524229327 524334770
Way

12-10 ©2023 Yale Materials Handling Corporation A968


FIELD CONVERSION KITS

TWO TO THREE FUNCTION - D508

LIFT HEIGHT TO BOTTOM OF FORKS


4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
DESCRIPTION (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
Kit-Hose Group 2 to 3 524229316 524229319 524229322 524229325 524334769
Way

TWO TO THREE FUNCTION - D563

LIFT HEIGHT TO BOTTOM OF FORKS


4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
DESCRIPTION (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
Kit-Hose Group 2 to 3 524229316 524229319 524229322 524229325 524334769
Way

A968 ©2023 Yale Materials Handling Corporation 12-11


FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS


THREE STAGE FULL FREE-LIFT (S/N D508V27873H →) (S/N D563V11659H →)

THREE TO FOUR FUNCTION - D508

LIFT HEIGHT TO BOTTOM OF FORKS


4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
DESCRIPTION (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
Kit-Hose Group 3 TO 4 550051644 550051647 550051650 550051659 550051668
Way

THREE TO FOUR FUNCTION - D563

LIFT HEIGHT TO BOTTOM OF FORKS


4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
DESCRIPTION (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
Kit-Hose Group 3 TO 4 550051644 550051647 550051650 550051659 550051668
Way

TWO TO FOUR FUNCTION - D508

LIFT HEIGHT TO BOTTOM OF FORKS


4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
DESCRIPTION (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
Kit-Hose Group 2 TO 4 550051645 550051648 550051651 550051660 550051669
Way

TWO TO FOUR FUNCTION - D563

LIFT HEIGHT TO BOTTOM OF FORKS


4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
DESCRIPTION (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
Kit-Hose Group 2 TO 4 550051645 550051648 550051651 550051660 550051669
Way

12-12 ©2023 Yale Materials Handling Corporation A968


FIELD CONVERSION KITS

TWO TO THREE FUNCTION - D508

LIFT HEIGHT TO BOTTOM OF FORKS


4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
DESCRIPTION (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
Kit-Hose Group 2 TO 3 550051643 550051646 550051649 550051658 550051667
Way

TWO TO THREE FUNCTION - D563

LIFT HEIGHT TO BOTTOM OF FORKS


4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
DESCRIPTION (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
Kit-Hose Group 2 TO 3 550051643 550051646 550051649 550051658 550051667
Way

A968 ©2023 Yale Materials Handling Corporation 12-13


FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS


TWO STAGE FULL FREE- LIFT — D/F509 AND D/F564 SERIES MAST

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2960 mm 3160 mm 3162 mm 3260 mm
DESCRIPTION (116.5 in.) (124.4 in.) (124.5 in.) (128.3 in.)
Mast D564 D564 D509 D564
Group Number 2960 3160 3162 3260
Kit-Hose Group 3 to 4 524334612 524243840 524334612 524229236
Way

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3362 mm 3462 mm
DESCRIPTION (132.4 in.) (136.3 in.)
Mast D509 D509
Group Number 3362 3462
Kit-Hose Group 3 to 4 524243840 524229236
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2960 mm 3160 mm 3162 mm 3260 mm
DESCRIPTION (116.5 in.) (124.4 in.) (124.5 in.) (128.3 in.)
Mast D564 D564 D509 D564
Group Number 2960 3160 3162 3260
Kit-Hose Group 2 to 4 524334772 524334773 524334772 524229237
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3362 mm 3462 mm
DESCRIPTION (132.4 in.) (136.3 in.)
Mast D509 D509
Group Number 3362 3462
Kit-Hose Group 2 to 4 524334773 524229237
Way

12-14 ©2023 Yale Materials Handling Corporation A968


FIELD CONVERSION KITS

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2960 mm 3160 mm 3162 mm 3260 mm
DESCRIPTION (116.5 in.) (124.4 in.) (124.5 in.) (128.3 in.)
Mast D564 D564 D509 D564
Group Number 2960 3160 3162 3260
Kit-Hose Group 2 to 3 524334771 524243839 524334771 524229235
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3362 mm 3462 mm
DESCRIPTION (132.4 in.) (136.3 in.)
Mast D509 D509
Group Number 3362 3462
Kit-Hose Group 2 to 3 524243839 524229235
Way

A968 ©2023 Yale Materials Handling Corporation 12-15


FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS FOUR STAGE FULL FREE-LIFT


THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


6058 mm 6364 mm 6670 mm
DESCRIPTION (238.5 in.) (250.6 in.) (262.6 in.)
Mast D515 D515 D515
Group Number 6058 6364 6670
Kit-Hose Group 3 TO 4 524334844 524334847 524334850
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


6058 mm 6364 mm 6670 mm
DESCRIPTION (238.5 in.) (250.6 in.) (262.6 in.)
Mast D515 D515 D515
Group Number 6058 6364 6670
Kit-Hose Group 2 TO 4 524334845 524334848 524334851
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


6058 mm 6364 mm 6670 mm
DESCRIPTION (238.5 in.) (250.6 in.) (262.6 in.)
Mast D515 D515 D515
Group Number 6058 6364 6670
Kit-Hose Group 2 TO 3 524334843 524334846 524334849
Way

12-16 ©2023 Yale Materials Handling Corporation A968


FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS


TWO STAGE LIMITED FREE LIFT — F507 SERIES MAST

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3152 mm 3352 mm 3452 mm
DESCRIPTION (124.1 in.) (132.0 in.) (135.9 in.)
Mast F507 F507 F507
Group Number 3152 3352 3452
Kit-Hose Group 3 TO 4 550085950 550085956 550085959
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3152 mm 3352 mm 3452 mm
DESCRIPTION (124.1 in.) (132.0 in.) (135.9 in.)
Mast F507 F507 F507
Group Number 3152 3352 3452
Kit-Hose Group 2 TO 4 550085951 550085957 550085960
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3152 mm 3352 mm 3452 mm
DESCRIPTION (124.1 in.) (132.0 in.) (135.9 in.)
Mast F507 F507 F507
Group Number 3152 3352 3452
Kit-Hose Group 2 TO 3 550085949 550085955 550085958
Way

A968 ©2023 Yale Materials Handling Corporation 12-17


FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS


TWO STAGE LIMITED FREE LIFT — F562 SERIES MAST

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2959 mm 3159 mm 3259 mm
DESCRIPTION (116.5 in.) (124.4 in.) (128.3 in.)
Mast F562 F562 F562
Group Number 2959 3159 3259
Kit-Hose Group 3 TO 4 550085950 550085956 550085959
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2959 mm 3159 mm 3259 mm
DESCRIPTION (116.5 in.) (124.4 in.) (128.3 in.)
Mast F562 F562 F562
Group Number 2959 3159 3259
Kit-Hose Group 2 TO 4 550085951 550085957 550085960
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2959 mm 3159 mm 3259 mm
DESCRIPTION (116.5 in.) (124.4 in.) (128.3 in.)
Mast F562 F562 F562
Group Number 2959 3159 3259
Kit-Hose Group 2 TO 3 550085949 550085955 550085958
Way

12-18 ©2023 Yale Materials Handling Corporation A968


FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS


F508/F563 SERIES MAST

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


4418 mm 4568 mm 4718 mm 4760 mm 4910 mm
DESCRIPTION (173.9 in.) (179.8 in.) (185.7 in.) (187.4 in.) (193.3 in.)
Mast F563 F563 F563 F508 F508
Group Number 4418 4568 4718 4760 4910
Kit-Hose Group 3 TO 4 550071941 550071944 550071947 550071941 550071944
Way

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


5060 mm 5168 mm 5510 mm 5618 mm 5960 mm
DESCRIPTION (199.2 in.) (203.5 in.) (216.9 in.) (221.2 in.) (234.6 in.)
Mast F508 F563 F508 F563 F508
Group Number 5060 5168 5510 5618 5960
Kit-Hose Group 3 TO 4 550071947 550071956 550071956 550071965 550071965
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


4418 mm 4568 mm 4718 mm 4760 mm 4910 mm
DESCRIPTION (173.9 in.) (179.8 in.) (185.7 in.) (187.4 in.) (193.3 in.)
Mast F563 F563 F563 F508 F508
Group Number 4418 4568 4718 4760 4910
Kit-Hose Group 2 TO 4 550071942 550071945 550071948 550071942 550071945
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


5060 mm 5168 mm 5510 mm 5618 mm 5960 mm
DESCRIPTION (199.2 in.) (203.5 in.) (216.9 in.) (221.2 in.) (234.6 in.)
Mast F508 F563 F508 F563 F508
Group Number 5060 5168 5510 5618 5960
Kit-Hose Group 2 TO 4 550071948 550071957 550071957 550071966 550071966
Way

A968 ©2023 Yale Materials Handling Corporation 12-19


FIELD CONVERSION KITS

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


4418 mm 4568 mm 4718 mm 4760 mm 4910 mm
DESCRIPTION (173.9 in.) (179.8 in.) (185.7 in.) (187.4 in.) (193.3 in.)
Mast F563 F563 F563 F508 F508
Group Number 4418 4568 4718 4760 4910
Kit-Hose Group 2 TO 3 550071940 550071943 550071946 550071940 550071943
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


5060 mm 5168 mm 5510 mm 5618 mm 5960 mm
DESCRIPTION (199.2 in.) (203.5 in.) (216.9 in.) (221.2 in.) (234.6 in.)
Mast F508 F563 F508 F563 F508
Group Number 5060 5168 5510 5618 5960
Kit-Hose Group 2 TO 3 550071946 550071955 550071955 550071964 550071964
Way

CONVERSION KITS
CONNECTION HOSES THREE STAGE FULL FREE-LIFT
CHASSIS TO MAST

DESCRIPTION PART NUMBER


Kit Connection Hoses 2 to 3 Function 550084419
Kit Connection Hoses 3 to 4 Function 550084420
Kit Connection Hoses 2 to 4 Function 550084421

AUXILIARY TUBE EXTENSIONS


D SERIES MAST

DESCRIPTION PART NUMBER


Kit-Quick Disconnect Fitting Manual Hydraulics 524147488
Kit (Quick Disconnect Fittings Single Auxiliary E-Hydraulics) (3 Function Standard a550017704
Carriage Class II and III)
Kit (Quick Disconnect Fittings Dual Auxiliary with E-Hydraulics) (3 and 4 Function a550017705
Standard Carriage Class II and III)
Kit (Quick Disconnect Fittings Dual Auxiliary with E-Hydraulics) (4 Function ISS a550018310
Carriage Class II and III)
Kit-Aux Tube Extension (3 Function, Class II Std Carriage, 2 Stg LFL) 524147581
Kit-Aux Tube Extension (4 Function, Class II Std Carriage, 2 Stg LFL) 524147582
Kit-Aux Tube Extension (3 Function, Class II Integral Side-Shift Carriage, 2 Stg LFL) 524147585
Kit-Aux Tube Extension (4 Function, Class II Integral Side-Shift Carriage, 2 Stg LFL) 524147586
Kit-Aux Tube Extension (3 Function, Class III Std Carriage, 2 Stg LFL) 524147583
Kit-Aux Tube Extension (4 Function, Class III Std Carriage, 2 Stg LFL) 524147584

12-20 ©2023 Yale Materials Handling Corporation A968


FIELD CONVERSION KITS

AUXILIARY TUBE EXTENSIONS


D SERIES MAST
(CONTINUED)

DESCRIPTION PART NUMBER


Kit-Aux Tube Extension (3 Function, Class III Integral Side-Shift Carriage, 2 Stg 524147587
LFL)
Kit-Aux Tube Extension (4 Function, Class III Integral Side-Shift Carriage, 2 Stg 524147588
LFL)
Kit-Aux Tube Extension (3 Function, Class II Std Carriage, 2 and 3 Stg FFL) 524147631
Kit-Aux Tube Extension (4 Function, Class II Std Carriage, 2 and 3 Stg FFL) 524147632
Kit-Aux Tube Extension (3 Function, Class II Integral Side-Shift Carriage, 2 and 3 524147635
Stg FFL)
Kit-Aux Tube Extension (4 Function, Class II Integral Side-Shift Carriage, 2 and 3 524147636
Stg FFL)
Kit-Aux Tube Extension (3 Function, Class III Std Carriage, 2 and 3 Stg FFL) 524147633
Kit-Aux Tube Extension (4 Function, Class III Std Carriage, 2 and 3 Stg FFL) 524147634
Kit-Aux Tube Extension (3 Function, Class III Integral Side-Shift Carriage, 2 and 3 524147637
Stg FFL)
Kit-Aux Tube Extension (4 Function, Class III Integral Side-Shift Carriage, 2 and 3 524147638
Stg FFL)
Kit-Aux Tube Extension (3 Function, Class II Std Carriage, 4 Stage FFL) 524147791
Kit-Aux Tube Extension (4 Function, Class II Std Carriage, 4 Stage FFL) 524147792
Kit-Aux Tube Extension (3 Function, Class II ISS Carriage, 4 Stage FFL) 524147793
Kit-Aux Tube Extension (4 Function, Class II ISS Carriage, 4 Stage FFL) 524147794

FOOTNOTES:
a 10/2011 →

AUXILIARY EXTENSION TUBES


FOR F SERIES MAST

DESCRIPTION PART NUMBER


Kit-Quick Disconnect Fitting 524147488
Kit (Quick Disconnect Fittings Single Auxiliary E-Hydraulics) 550017704
Kit (Quick Disconnect Fittings Dual Auxiliary with E-Hydraulics) 550017705
Kit (Quick Disconnect Fittings Dual Auxiliary with E-Hydraulics) 550018310
Kit-Aux Ext Tube (3 Func. Class II-Standard Carriage 2LFL) 550103953
Kit-Aux Ext Tube (3 Func. Class III-Standard Carriage 2LFL) 550103954
Kit-Aux Ext Tube (4 Func. Class II-Standard Carriage 2LFL) 550103955
Kit-Aux Ext Tube (4 Func. Class III-Standard Carriage 2LFL) 550103956
Kit-Aux Ext Tube (4 Func. Class II-Integral Side-Shift 2 LFL) 550103959
Kit-Aux Ext Tube (4 Func. Class III-Integral Side-Shift 2LFL) 550103960
Kit-Aux Ext Tube (3 Func. Class II-Standard Carriage 3FFL) 550103997

A968 ©2023 Yale Materials Handling Corporation 12-21


FIELD CONVERSION KITS

AUXILIARY EXTENSION TUBES


FOR F SERIES MAST
(CONTINUED)

DESCRIPTION PART NUMBER


Kit-Aux Ext Tube (3 Func. Class III-Standard Carriage 3FFL) 550103998
Kit-Aux Ext Tube (3 Func. Class III-Standard Carriage 3FFL) 550103998
Kit-Aux Ext Tube (4 Func. Class II-Standard Carriage 3FFL) 550103999
Kit-Aux Ext Tube (4 Func. Class III-Standard Carriage 3FFL) 550104000
Kit-Aux Ext Tube (4 Func. Class II-Integral Side-Shift 3FFL) 550104001
Kit-Aux Ext Tube (4 Func. Class III-Integral Side-Shift 3FFL) 550104002
Kit-Aux Ext Tube (3 Func. Class II-Standard Carriage 2FFL) 550104332
Kit-Aux Ext Tube (4 Func. Class II-Standard Carriage 2FFL) 550104333
Kit-Aux Ext Tube (3 Func. Class III-Standard Carriage 2FFL) 550104334
Kit-Aux Ext Tube (4 Func. Class III-Standard Carriage 2FFL) 550104335
Kit-Aux Ext Tube (4 Func. Class II-Integral Side-Shift 2FFL) 550104336
Kit-Aux Ext Tube (4 Func. Class III-Integral Side-Shift 2FFL) 550104337

AUXILIARY EXTENSION TUBES


ISS CARRIAGE

DESCRIPTION PART NUMBER


Kit-Aux Ext Tube 4 Function Cl II ISS Crg 3 FFL 550140642
Kit-Aux Ext Tube 4 Function CL III ISS Crg 3 FFL 550140643
Kit-Aux Ext Tube 4 Function CL III ISS Crg 4 FFL 550140644
Kit-Aux Ext Tube 4 Function CL II ISS Crg 2 FFL 550140694
Kit-Aux Ext Tube 4 Function CL III ISS Crg 2 FFL 550140695
Kit-Aux Ext Tube 4 Function CL II ISS Crg 2 LFL, Cush 550141608
Kit-Aux Ext Tube 4 Function CL III ISS Crg 2 LFL, Cush 550141609

REPAIR KIT

DESCRIPTION PART NUMBER


Kit-Repair - Gland 550178614
Kit Loop Style Static Strap 550188893

12-22 ©2023 Yale Materials Handling Corporation A968


SECTION 13

13 NUMERICAL INDEX
NUMERICAL INDEX

SECTION 13
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

012823300 10-13 6 9-57 10 8-43 18 8-51 4


10-15 7 9-59 10 8-47 18 8-53 4
012824300 7-3 3 10-5 13 11-115 12 8-55 3
7-23 7 10-9 9 11-117 12 8-57 3
8-3 3 10-23 10 11-119 13 8-89 3
8-5 3 10-25 10 11-119 14 9-3 8
8-59 20 11-115 21 11- 12 9-5 3
9-3 3 11-117 21 121 9-25 8
9-25 3 11-119 23 11- 13 9-27 8
9-27 3 11- 17 124 9-29 3
10-3 7 121 11- 12 9-31 3
10-5 8 11- 21 131 10-3 3
10-7 7 124 11- 6 10-5 4
012825700 11- 8 11- 24 133 10-7 4
127 127 11- 13 10-9 4
11- 8 11- 17 135 10-23 4
139 131 11- 14 10-25 3
11- 5 11- 21 135 11- 21
155 133 11- 13 121
012827100 7-12 12 11- 21 137 11- 21
7-27 5 135 015630100 3-5 25 131
8-16 15 11- 21 015631300 6-85 13 11- 13
8-20 15 137 6-87 17 133
8-62 16 11- 26 015631500 4-19 24 11- 18
11- 8 139 4-21 24 135
127 015417900 10-3 12 7-21 8 11- 18
11- 5 10-7 11 8-43 18 137
155 015418400 4-19 3 8-47 18 11- 23
012828000 6-83 11 4-21 3 9-25 10 139
014936600 1-40 24 015421200 3-5 11 9-27 10 015916500 7-15 4
014970700 1-53 8 015492900 7-12 12 015914400 8-81 8 7-39 4
015415900 7-7 19 7-27 5 8-81 10 9-57 3
7-15 10 8-16 15 8-85 8 9-59 3
7-21 12 8-20 15 8-85 10 11-115 14
7-39 10 8-62 16 015915200 10-28 39 11-117 14
8-12 19 9-9 9 10-31 18 11-119 18
8-24 20 9-11 7 015915900 6-25 2 11- 21
8-31 10 9-35 9 6-29 2 121
8-33 10 9-37 8 015916300 7-3 8 11- 18
8-43 6 015493200 10-20 12 7-5 3 124
8-47 6 015493400 6-85 7 7-21 3 11- 20
8-55 8 015493500 8-28 12 7-23 3 127
8-57 8 8-73 4 8-3 8 015918200 4-19 6
8-65 20 9-18 12 8-5 8 4-21 6
8-69 20 9-46 12 8-9 3 016100800 1-3 4
8-89 10 015627900 7-3 10 8-31 3 016103500 1-55 21
9-14 25 8-3 10 8-33 3 1-57 22
9-40 25 9-3 10 8-43 4 016110700 1-27 7
9-44 25 015628700 6-82 6 8-47 4 1-29 7

A968 ©2023 Yale Materials Handling Corporation 13-1


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-31 7 9-43 2 4-21 2 11- 3


1-33 7 10-11 2 066049400 3-6 37 158
1-35 7 10-11 4 080437000 9-7 7 11- 3
019324800 6-83 11 10-11 10 9-33 7 159
019327400 3-6 38 10-17 21 10-11 7 312850046 10-28 36
019930000 3-5 24 052645500 6-53 2 203081600 1-55 13 10-31 28
021648700 2-7 13 6-55 2 1-67 11 315976062 6-21 7
022784400 4-19 13 6-69 7 1-67 12 6-77 11
4-21 13 8-11 12 203081800 1-67 22 6-79 11
023021000 1-55 24 9-7 7 203142600 1-53 8 6-81 5
1-57 14 9-33 7 203142800 1-67 10 315976070 6-53 10
1-67 5 10-11 7 1-71 17 6-55 10
023604600 1-40 23 10-17 31 1-73 19 6-63 11
051740800 6-87 6 052645600 8-59 19 258979300 1-39 20 6-65 1
052229600 10-11 10 9-7 8 272479200 6-29 6-67 1
052643200 11-33 14 10-11 8 278130800 6-29 19 6-69 8
11-60 14 052645900 6-3 22 278131200 3-11 2 6-75 8
11-71 14 6-7 16 278131700 6-29 19 6-77 1
052643500 10-17 31 6-9 16 296321379 2-25 1 6-79 1
052645200 6-53 10 052674100 4-23 8 2-27 6 6-81 12
6-55 10 055160000 6-77 5 311207098 1-67 14 449001014 1-57 7
6-63 11 6-79 5 311323023 4-19 5 2-30 10
6-65 1 056363300 6-21 7 4-21 5 449001028 7-31 22
6-67 1 11- 12 312850034 2-7 23 8-78 44
6-69 8 109 2-69 3 8-78 48
6-75 8 11-113 13 2-69 4 449001134 2-57 21
7-7 4 059695400 4-19 22 2-69 11 6-3 29
10-11 14 059695500 4-19 22 2-69 15 11-19 4
11-33 14 4-21 22 2-70 18 449001166 5-9 7
11-60 14 059695600 4-19 22 2-70 20 449001268 4-21 29
11-71 14 4-21 22 2-70 21 449001273 11-44 6
11- 7 059726400 11-44 13 2-73 13 11-56 6
109 11-68 10 2-73 14 11-68 5
11-113 7 11-75 11 2-99 4 11-75 10
052645400 6-23 2 0620533AM2-34 2 2-99 5 11-99 5
6-27 18 2-39 1 2-99 6 11- 5
6-65 4 062151600 1-67 6 2-100 22 101
6-67 4 1-71 19 2-100 25 11- 5
7-7 6 1-73 16 2-101 33 103
8-11 4 062159700 4-19 10 2-101 35 11- 5
8-11 6 4-21 10 2-103 13 105
8-23 12 062254800 6-53 2 2-103 14 11- 5
8-59 18 6-55 2 9-22 12 107
9-7 2 6-69 7 9-49 12 11- 5
9-7 4 063009500 6-85 12 9-53 12 109
9-7 10 065000800 4-19 17 312850040 4-2 8 11-111 5
9-13 2 065000900 4-19 17 4-4 8 11-113 5
9-13 14 4-21 17 312850042 1-67 449001364 5-15 18
9-33 2 065001000 4-19 17 11- 3 5-15 28
9-33 4 4-21 17 157 449001400 11-115 7
9-39 2 065267300 4-19 2 449001412 1-55 20

13-2 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-57 23 11- 6 11- 24 8-89 8


449004073 1-57 2 105 137 9-7 18
449007014 2-19 9 11- 6 11- 28 9-13 3
2-21 9 107 139 9-33 18
2-22 9 11- 6 449029003 7-39 9-39 3
449007029 2-25 8 109 11-117 14 9-43 3
449007032 2-19 4 11-111 6 449029011 7-21 3 9-57 8
2-21 6 11-113 6 7-23 3 9-59 8
2-22 6 449021001 2-57 19 8-43 4 10-23 3
449007034 1-23 23 3-11 26 8-47 4 10-25 8
449007035 1-23 23 5-13 2 8-51 4 11-115 19
449007040 2-48 8 6-3 28 8-53 4 11-117 19
449015002 11-16 1 11-15 6 8-55 3 11-119 21
449015014 2-33 13 11-19 2 8-57 3 11- 15
449015021 11- 4 449021002 1-49 6 449034021 7-5 9 121
166 5-15 27 8-5 9 11- 15
11- 4 11- 5 449034054 8-24 23 131
167 165 8-36 30 11- 7
449015024 1-23 24 449021003 2-37 5 8-40 17 133
449015036 1-23 14 2-39 5 9-14 24 500227910 8-24 22
1-27 16 449021006 1-23 13 9-22 24 8-51 11
1-29 16 1-27 15 9-40 24 8-53 11
1-31 16 1-29 15 9-44 24 9-14 23
1-33 16 1-31 15 9-50 24 9-40 23
1-35 16 1-33 15 9-54 24 9-44 23
2-7 15 1-35 15 449058034 3-9 8 10-5 14
5-15 3 1-39 16 500136913 2-43 4 10-7 8
6-42 43 2-53 18 500167920 9-9 10 500343914 7-5 8
6-48 43 2-62 42 9-11 8 7-23 10
449015044 6-25 12 6-42 44 9-35 10 8-5 12
6-29 16 6-48 44 9-37 9 8-5 13
449015098 5-15 2 449021019 1-39 2 11- 7 8-24 21
6-42 46 449022013 6-25 11 127 8-51 8
6-45 12 6-29 15 11- 6 8-53 8
6-48 46 10-17 29 155 9-14 22
6-51 12 449022016 2-30 10 500167924 11- 7 9-40 22
449015112 2-43 3 2-33 12 127 9-44 22
5-15 25 3-11 27 11- 7 10-5 16
449015115 1-23 4 449025008 4-19 26 139 10-17 4
1-39 10 4-21 34 11- 6 500348901 8-28 12
449015135 2-37 6 449025042 8-12 25 155 8-73 4
2-39 6 8-55 9 500227901 10-11 22 9-18 12
11-44 11 8-57 9 500227907 7-7 1 9-46 12
11-56 9 9-40 31 7-15 5 500412904 6-11 5
11-68 9 9-44 31 7-25 10 6-13 18
11-75 7 11- 24 7-39 5 10-28 35
11-99 6 124 8-11 1 10-31 25
11- 6 11- 26 8-24 40 11-75 4
101 127 8-31 8 500583902 6-41 24
11- 6 11- 24 8-33 8 6-45 31
103 135 8-59 21 6-47 24

A968 ©2023 Yale Materials Handling Corporation 13-3


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6-51 31 4-21 37 8-19 4 2-161 14


500863106 2-41 2 502056903 6-3 8 8-62 11 2-162 20
500903103 2-19 6 6-7 8 502895204 10-13 10 2-176 3
2-21 3 6-9 8 502978552 7-7 4 504064703 8-12 18
2-22 3 7-31 21 7-25 6 8-65 3
501725901 3-9 1 7-36 23 8-11 4 504064714 7-7 18
3-9 16 502056904 4-19 9 8-59 18 8-12 18
501729901 5-15 6 4-21 9 9-33 10 8-51 9
501737903 1-39 15 6-3 2 502978553 7-7 4 8-53 9
501753904 8-27 2 6-7 31 7-25 6 8-65 3
8-74 16 6-9 6 8-11 4 504064715 8-24 37
9-17 2 502097909 1-55 15 8-59 18 504064716 10-9 10
9-46 2 1-57 13 9-7 10 504064718 8-23 4
10-19 2 1-67 3 9-33 10 8-66 32
501753914 9-9 2 502164907 2-39 1 503891203 2-19 2 8-70 32
9-11 2 502398907 1-55 14 2-21 5 9-13 6
9-35 2 1-67 4 2-22 5 9-39 6
9-37 2 502565907 3-9 14 504017203 9-9 5 9-43 6
501802906 6-85 3 502566902 1-3 7 9-11 4 504064720 2-173 1
501850904 7-12 7 3-9 15 9-35 5 2-176 6
7-28 16 502566903 10-9 6 9-37 4 11-29 1
8-16 8 11-115 8 504024202 7-12 3 504064725 7-23 11
8-20 8 502637902 6-85 2 7-28 14 8-51 9
8-27 4 502637905 6-87 2 8-15 3 8-53 9
8-61 7 502687901 8-27 3 8-19 3 504064734 8-23 10
8-74 13 8-74 15 8-62 10 9-13 12
9-17 4 9-9 3 504024203 7-12 3 9-39 12
9-46 4 9-11 3 7-28 14 9-43 12
10-13 14 9-17 3 8-15 3 504064739 7-7 16
10-19 4 9-35 3 8-19 3 8-11 16
501904907 1-77 5 9-37 3 8-62 10 9-7 13
501904909 2-51 11 9-46 3 504024207 10-20 8 9-33 13
501921909 5-13 15 10-19 3 504024210 8-27 8 10-11 13
5-15 14 502787901 7-12 13 8-74 10 504064742 8-11 10
502011903 6-87 10 7-27 8 9-17 8 10-11 6
8-28 13 8-16 13 9-46 8 504064746 8-12 18
8-73 5 8-20 13 504024211 10-13 9 504064751 8-12 24
9-18 13 8-62 13 10-15 10 8-55 6
9-46 13 9-9 8 504060717 6-37 12 8-57 6
502011914 6-85 8 9-11 10 504061719 11- 1 11- 19
502011929 8-28 13 502787903 8-28 14 165 124
8-73 5 9-18 14 11- 1 11- 23
9-18 13 10-13 5 166 127
9-46 13 10-15 6 11- 1 11- 19
502029902 3-5 30 10-20 15 167 135
3-6 32 502895201 8-15 4 504064701 2-149 12 504064757 8-51 9
4-19 29 8-19 4 2-150 24 8-53 9
4-21 36 8-62 11 2-153 12 504064758 7-8 22
502029903 3-5 29 9-9 4 2-154 20 7-21 13
3-6 33 9-35 4 2-157 13 8-12 22
4-19 30 502895203 8-15 4 2-158 24 8-23 17

13-4 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

8-43 9 9-39 13 504066733 8-24 26 8-11 2


8-47 9 9-43 13 9-14 21 8-59 4
8-55 10 504065703 8-51 9 9-39 21 9-7 16
8-57 10 8-53 9 504066737 8-24 26 9-33 16
8-65 18 8-69 3 9-14 21 504069792 8-36 21
8-69 18 504065719 8-65 3 504066744 8-65 3 504070716 7-17 18
9-14 26 8-69 3 504066748 9-39 21 8-36 26
9-40 26 504065733 8-24 26 9-43 21 8-39 10
9-44 26 8-65 3 504066760 7-23 11 8-78 37
10-5 10 504065743 8-12 18 8-24 26 8-82 37
11- 23 504065755 9-43 21 504066772 8-51 9 8-86 37
124 504065770 9-39 21 8-53 9 9-22 29
11- 21 504065781 8-69 3 504066782 8-51 9 9-50 29
127 504065789 9-14 21 8-53 9 9-54 29
11- 23 504065798 8-65 3 504066783 8-12 18 10-27 18
135 504066700 7-3 2 8-69 3 10-31 5
11- 23 7-5 2 504066784 7-23 11 10-35 12
137 8-3 2 8-51 9 504070721 8-36 19
11- 29 8-5 2 8-53 9 8-40 38
139 8-9 2 504066791 8-65 3 9-22 22
504064760 9-43 21 8-31 1 504068705 7-17 11 9-50 22
504064764 8-24 26 8-31 1 8-39 9 9-54 22
8-65 3 8-33 1 504068772 7-17 11 10-17 8
10-5 20 8-33 1 504068794 7-17 8 504070735 8-36 21
10-9 10 8-43 2 8-35 15 8-40 39
504064767 7-7 2 8-47 2 8-39 5 504070756 8-36 20
7-25 11 8-51 2 9-22 13 8-40 37
8-11 2 8-53 2 9-49 13 9-22 23
8-59 3 8-55 2 9-54 13 9-50 23
9-7 17 8-57 2 10-27 9 9-54 23
9-33 17 8-89 1 10-31 8 504070790 2-65 11
504064769 7-7 2 8-89 1 10-35 5 2-65 11
7-25 16 9-3 2 504069702 7-7 2 2-65 11
8-11 2 9-5 2 7-25 16 2-67 12
8-59 4 9-25 2 8-11 2 504071702 8-31 7
9-7 16 9-27 2 8-59 4 8-33 7
9-33 16 9-29 2 9-7 16 8-89 7
504064778 8-23 7 9-31 2 9-33 16 9-57 7
504064780 7-7 18 10-3 1 504069707 7-17 5 9-59 7
8-12 18 10-5 1 504069711 7-17 5 10-23 8
504064782 8-24 37 10-7 1 504069724 9-13 17 10-25 7
504064784 8-65 3 10-9 1 9-39 17 11-117 18
8-69 3 10-23 2 9-43 17 11- 13
504064787 10-9 10 11- 1 10-17 24 121
504064792 9-43 21 139 504069740 8-36 16 11- 13
504064793 8-24 26 504066703 8-24 26 8-40 29 131
9-39 21 504066710 8-69 3 504069761 8-35 13 11- 20
504064794 9-14 21 504066711 7-7 18 8-40 26 133
9-39 21 8-12 18 504069765 7-7 9 504071721 7-15 1
504064795 8-23 11 504066712 8-12 18 504069791 7-7 2 7-39 1
9-13 13 504066718 8-12 18 7-25 16 9-57 1

A968 ©2023 Yale Materials Handling Corporation 13-5


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-57 1 9-29 1 9-46 5 4-21 19


9-59 1 9-29 1 10-13 13 504224264 4-19 11
9-59 1 9-31 1 10-19 5 4-21 11
10-25 1 9-31 1 504154200 7-12 14 504224266 4-19 23
11- 1 504074799 9-5 1 7-27 7 4-21 23
127 9-5 1 8-16 504224271 4-19 8
504071766 8-35 6 9-29 1 8-20 4-21 8
504071779 7-15 6 9-29 1 8-62 14 504224285 4-19 15
7-39 6 9-31 1 504155200 6-53 4 4-21 15
9-57 4 9-31 1 6-69 11 504224291 1-3 5
9-59 4 504075721 8-24 26 11-33 2 504224292 4-19 16
11-115 15 9-14 21 11-33 8 4-21 16
11-117 15 9-43 21 11-33 12 504224298 4-19 21
11-119 16 504075722 8-69 3 11-60 8 4-21 21
11- 19 504075764 10-3 5 11-60 12 504225227 4-19 35
121 10-5 6 11-71 8 4-22 42
11- 16 10-7 5 11-71 12 504225236 4-19 18
124 504075767 8-12 24 11-87 15 4-21 18
11- 18 8-55 6 11-89 12 504225238 2-48 8
127 8-57 6 11-92 12 504225242 4-23 2
504071785 1-71 9 10-9 11 504160200 7-12 2 504225257 1-47 18
1-73 26 11- 19 8-15 2 1-49 18
5-15 4 124 8-19 2 2-7 17
504072710 7-7 18 11- 23 504161200 7-12 1 5-13 16
7-23 11 127 7-28 12 6-11 15
504072717 7-15 3 11- 19 8-15 1 6-13 6
7-39 3 135 8-19 1 504226242 2-30 10
9-57 5 11- 19 8-62 8 2-33 11
9-59 5 137 504163200 7-12 16 6-42 48
11-115 16 11- 25 8-16 14 6-45 11
11-117 16 139 8-20 14 6-48 48
11-119 15 504075781 7-15 7 9-9 11 6-51 11
11- 20 7-39 7 9-11 11 9-54 36
121 11-115 18 9-35 12 504227258 4-23 1
11- 15 11-117 18 9-37 11 504227259 4-25 3
124 11-119 20 504223295 8-24 27 504227283 4-19 25
11- 19 504075785 9-14 21 504224200 4-21 11 4-21 32
127 504111201 1-82 1 504224217 4-19 31 504229225 6-85 14
504072772 8-51 9 504111202 1-82 1 4-21 38 6-87 15
8-53 9 504111203 1-82 1 504224218 4-19 32 7-3 9
504072798 8-51 9 504111204 1-82 1 4-21 39 7-21 5
8-53 9 504111205 1-82 1 504224219 4-19 11 8-3 9
8-69 3 504111208 1-82 1 4-21 11 8-43 13
504074715 9-5 1 504148200 7-12 6 504224222 4-19 16 8-47 13
9-5 1 7-28 15 4-21 16 9-3 9
9-29 1 8-16 7 504224226 5-9 5 9-25 9
9-29 1 8-20 7 504224231 4-19 20 9-27 9
9-31 1 8-27 5 4-21 20 10-3 14
9-31 1 8-61 6 504224232 4-19 16 504229241 6-87 3
504074766 9-5 1 8-74 12 4-21 16 504230231 11-25 5
9-5 1 9-17 5 504224242 4-19 19 504230271 1-55 11

13-6 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-71 7 2-171 7 11- 16 9-40 27


1-73 6 2-174 10 133 9-44 27
1-73 12 2-175 10 11- 16 10-5 9
5-2 3 2-176 2 135 10-9 5
5-3 3 2-183 7 11- 16 11- 22
504231204 2-43 4 2-187 2 137 124
504231209 2-34 2 2-187 5 11- 21 11- 22
504231215 1-75 4 11-5 3 139 127
504231230 1-75 7 11-31 6 504233257 7-28 15 11- 22
504231235 1-75 10 504232292 10-13 8 8-61 6 135
504231248 1-75 16 10-15 9 8-74 12 11- 22
504231252 1-75 17 504232297 2-53 12 504233265 8-69 3 137
504231265 1-77 3 2-57 15 504233271 1-23 4 11- 30
504231285 1-37 1 2-61 9 1-23 9 139
1-37 5 504233201 7-23 12 1-27 21 504234286 10-3 9
504231296 1-77 1 8-51 10 1-29 21 10-7 12
504232202 6-82 8 8-53 10 1-31 21 504235239 7-12 4
504232205 10-20 9 10-5 19 1-33 21 7-28 11
504232217 10-13 7 504233218 10-17 34 1-35 21 8-15 5
10-15 8 504233232 7-3 7 504233279 7-3 5 8-19 5
504232230 10-15 3 7-5 4 7-23 6 8-61 5
11- 7-21 4 8-3 5 10-13 11
140 7-23 4 8-5 5 504235278 8-31 5
504232259 6-87 9 8-3 7 8-59 6 8-33 5
504232260 3-6 8-5 7 9-3 5 8-89 5
504232266 6-82 10 8-9 4 9-25 5 10-23 11
504232275 2-5 16 8-31 4 9-27 5 10-25 5
2-7 16 8-33 4 504233298 10-11 20 11- 20
504232277 10-20 10 8-43 5 504234208 10-3 8 121
504232281 2-71 30 8-47 5 504234217 10-7 14 11- 20
2-73 3 8-51 5 504234255 10-3 11 131
2-79 4 8-53 5 10-7 15 11- 14
2-84 22 8-55 5 504234264 10-13 17 133
2-91 4 8-57 5 10-15 13 11- 15
2-96 22 8-89 4 504234265 7-3 4 135
2-99 14 9-3 7 7-23 5 11- 15
2-103 3 9-5 4 8-3 4 137
2-106 21 9-25 7 8-5 4 11- 24
2-109 7 9-27 7 8-59 7 139
2-110 20 9-29 4 9-3 4 504236213 10-3 10
2-113 3 9-31 4 9-25 4 10-7 13
2-118 21 10-3 4 9-27 4 504236237 2-34 2
2-121 7 10-5 3 10-3 6 2-34 2
2-125 3 10-7 3 10-5 7 2-34 2
2-135 2 10-9 3 10-7 6 2-37 1
2-136 2 10-23 6 504234266 7-8 23 504236262 4-23 3
2-143 6 10-25 4 8-12 23 504240712 2-45 6
2-145 9 11- 19 8-23 16 2-47
2-165 5 121 8-55 11 11-9
2-169 7 11- 19 8-57 11 504241782 1-7 9
2-170 7 131 9-14 27 1-9 9

A968 ©2023 Yale Materials Handling Corporation 13-7


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-13 9 9-18 10 8-20 8-20 11


504241784 10-3 15 9-46 10 505136039 7-12 8-61 3
504242237 10-5 17 504450733 7-12 1 505136041 8-16 8-61 3
504281792 7-5 7 7-28 12 8-20 505657523 8-16
8-5 11 8-15 1 505136046 8-28 8-20 11
504281793 7-5 8 8-19 1 8-74 8-61 3
8-5 13 8-61 8 9-18 505657536 8-16
504281794 7-5 8 504450734 8-27 9 9-46 8-16
8-5 12 8-74 9 505136047 8-28 8-20 11
504281795 8-23 2 9-17 9 8-74 8-20 11
9-13 5 9-46 9 9-18 8-61 3
9-39 5 504450754 8-27 9 9-46 8-61 3
9-43 5 8-74 9 505136049 10-20 505657579 8-16
504281796 8-24 21 9-17 9 505136058 10-13 8-16
9-40 22 9-46 9 505136061 10-15 8-20 11
9-44 22 504450755 7-12 2 505136074 7-28 8-20 11
504281797 8-24 21 8-15 2 8-62 8-61 3
9-14 22 8-19 2 505136075 7-28 8-61 3
9-39 22 504450756 8-28 10 8-62 505657584 8-16
9-43 22 8-73 8 505587500 9-9 12 8-20 11
504281799 8-24 21 9-17 10 9-11 9 8-61 3
504282701 8-24 21 9-46 10 9-35 11 505959500 9-22 10
9-14 22 504450757 8-27 8 9-37 10 9-49 10
9-40 22 8-74 10 505587501 7-12 15 9-53 10
9-44 22 9-17 8 8-16 16 505961505 9-22 15
504282702 7-5 8 9-46 8 8-20 16 9-50 15
8-5 13 504450758 8-28 15 505587502 7-27 4 9-54 15
504282703 7-5 8 9-18 15 8-61 4 505961568 7-17 15
8-5 12 10-12 4 505657502 9-9 7 8-39 13
504288733 2-69 15 10-15 5 9-9 7 10-27 15
2-75 5 10-20 16 9-9 7 10-31 2
2-87 5 504575235 1-75 14 9-11 6 505962533 7-17 17
2-99 4 504804788 11- 6 9-11 6 8-36 25
2-105 9 127 9-11 6 8-39 11
2-117 9 11- 6 9-35 7 10-27 16
504288741 2-165 4 139 9-35 7 10-31 3
504297796 6-23 10 11- 4 9-35 7 505962578 7-17 3
6-27 8 155 9-37 6 7-32 23
504301785 8-23 1 504804790 4-23 4 9-37 6 8-78 43
9-13 4 504955200 1-77 2 9-37 6 8-78 47
9-39 4 505008200 1-23 17 505657512 7-12 10 505963578 5-5 2
9-43 4 1-27 11 7-12 10 505965541 3-16 2
504305701 4-23 9 1-29 11 7-12 10 3-18 3
6-85 4 1-31 11 7-12 10 505965551 3-9 12
504305702 6-87 5 1-33 11 7-12 10 505965553 3-16 2
504319203 10-13 15 1-35 11 7-12 10 3-18 3
10-15 11 505064713 11-5 5 7-27 3 505965586 9-21 2
504319207 10-13 15 505064754 2-173 1 7-27 3 9-49 2
10-15 11 2-176 6 505657522 8-16 9-53 2
504450732 8-27 10 11-29 1 8-16 9-54 37
8-73 8 505136037 8-16 8-20 11 505965599 9-22 9

13-8 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-49 9 2-170 8 505968540 2-3 3 2-162 22


9-53 9 2-171 8 2-83 19 2-169 4
505966510 8-24 34 2-173 5 2-95 19 2-183 1
505966598 5-9 6 2-174 11 2-113 21 2-183 8
505967544 3-9 18 2-175 11 2-125 21 2-190 3
3-9 25 2-176 1 2-129 2 11-27 4
505967551 6-77 10 2-176 5 2-132 2 505968568 2-71 29
6-79 10 2-184 1 2-146 5 2-71 31
6-81 9 2-185 2 2-149 4 2-71 38
505968501 2-73 7 2-187 4 2-149 5 2-79 11
2-83 6 2-187 6 2-153 4 2-80 19
2-92 27 2-189 2 2-153 5 2-80 20
2-95 6 11-18 2 2-157 4 2-91 11
2-103 6 11-29 5 2-157 5 2-92 19
2-113 8 11-31 1 2-161 4 2-92 20
2-125 8 11- 2 2-161 5 2-100 17
2-146 4 163 2-185 1 2-100 18
2-149 10 11- 1 2-187 4 2-103 1
2-153 10 164 2-189 2 2-110 16
2-157 10 11- 4 11-10 2 2-110 17
2-161 10 164 11-18 2 2-113 1
2-173 4 505968519 2-70 29 505968558 2-70 29 2-122 16
2-183 9 2-80 19 2-71 31 2-122 17
2-185 1 2-80 20 2-80 19 2-125 1
11-29 4 2-83 6 2-80 20 2-131 1
505968514 2-3 3 2-92 20 2-92 20 2-143 3
2-43 4 2-95 6 2-100 18 2-143 8
2-83 19 2-100 18 2-110 17 2-145 3
2-95 19 2-110 17 2-122 17 2-145 4
2-113 21 2-122 17 2-154 19 2-145 5
2-125 21 2-146 1 2-158 23 2-145 11
2-131 3 2-150 23 2-162 19 2-146 1
2-135 9 2-154 19 2-183 1 2-146 4
2-136 1 2-158 23 505968566 2-69 9 2-149 12
2-139 1 2-162 19 2-75 17 2-150 23
2-141 7 2-183 1 2-87 17 2-150 24
2-143 1 505968535 2-73 7 2-101 37 2-153 12
2-145 1 2-83 1 2-105 4 2-154 19
2-146 5 2-92 27 2-117 4 2-154 20
2-149 4 2-103 6 2-146 1 2-157 13
2-149 5 2-113 8 2-146 3 2-158 23
2-149 16 2-125 8 2-149 16 2-158 24
2-153 4 2-146 4 2-153 12 2-161 14
2-153 5 2-149 10 2-153 16 2-162 19
2-153 16 2-153 10 2-157 4 2-162 20
2-157 4 2-157 10 2-157 5 2-170 1
2-157 5 2-161 10 2-157 13 2-171 1
2-157 16 2-173 4 2-157 16 2-173 1
2-161 4 2-183 9 2-161 4 2-173 4
2-161 5 2-185 2 2-161 5 2-174 1
2-162 22 11-29 4 2-161 14 2-174 2

A968 ©2023 Yale Materials Handling Corporation 13-9


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-175 1 505972589 2-131 3 11- 14 6-79 4


2-175 2 2-132 1 121 518688601 1-82 1
2-176 3 2-167 3 11- 14 518688602 1-82 1
2-177 6 505972593 2-135 9 131 518688603 1-82 1
2-181 1 2-136 1 11- 19 518688604 1-82 1
2-183 1 2-139 1 133 518688605 1-82 1
2-183 9 2-141 7 505978544 7-15 8 518688607 1-82 1
2-187 1 2-146 3 7-39 8 518790649 1-40 22
2-187 3 2-149 16 8-31 6 518791609 8-69 3
2-188 8 2-153 16 8-33 6 10-5 20
2-189 4 2-157 16 8-89 6 518791613 1-4 1
2-189 5 2-162 22 9-57 6 518791631 7-7 18
11-29 1 2-166 3 9-59 6 7-23 11
11-29 4 2-183 8 10-23 7 518791649 1-23 7
11- 1 11-31 1 10-25 6 1-27 26
163 505973527 9-13 9 11-115 17 1-29 26
11- 6 9-39 9 11-117 17 1-31 26
163 9-43 9 11-119 19 1-33 26
505970526 5-13 8 505973558 7-7 18 11- 14 1-35 26
505970567 6-82 8 8-12 18 121 518791678 9-43 21
505970586 2-70 19 8-51 9 11- 14 518794659 7-12 11
2-79 14 8-53 9 131 7-27 9
2-91 14 8-65 3 11- 19 8-16 12
2-99 13 505974501 6-82 9 133 8-16
2-110 23 505976502 9-22 16 506002500 6-85 5 8-20 12
2-122 23 9-22 16 506251501 6-85 6 8-20
2-135 8 9-50 16 506251502 6-85 6 8-62 12
2-136 4 9-50 16 506395532 2-5 6 518795608 7-15 1
2-139 5 9-54 16 2-7 6 518795613 9-57 1
11-31 5 9-54 16 2-48 6 518795638 7-15
505971539 6-7 19 505976530 1-47 16 2-51 12 518795640 6-11 8
6-9 19 1-49 23 2-53 30 6-13 14
505971582 5-15 13 1-77 5 2-57 27 518795649 9-57
505971587 6-15 18 505976542 1-43 19 2-61 22 518795660 6-82 9
505972507 2-135 9 505976588 9-22 16 506395587 5-15 23 518796618 2-34 2
2-136 1 9-22 16 506396505 10-12 2-34 2
2-139 1 9-50 16 506396506 10-12 2-37 1
2-141 7 9-50 16 506396507 10-12 518797639 8-36 23
2-143 1 9-54 16 506396555 10-15 8-39 13
2-146 3 9-54 16 506396556 10-15 518798654 11- 6
2-149 16 505977540 5-13 9 506396557 10-15 165
2-153 16 505978527 7-15 8 506410501 7-12 15 518801604 8-24 39
2-157 16 7-39 8 8-16 16 518801615 7-8 21
2-162 22 8-31 6 8-20 16 8-12 21
2-166 3 8-33 6 506410502 7-27 4 8-24 18
2-183 8 8-89 6 8-61 4 9-14 29
2-187 6 9-57 6 514268301 2-34 2 9-40 29
11-31 1 9-59 6 514268309 2-34 2 518801644 7-8 21
11- 2 11-115 17 514454800 6-65 4 8-12 21
163 11-117 17 6-67 4 8-24 18
505972554 11-10 2 11-119 19 6-77 4 9-40 29

13-10 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

10-5 11 2-170 8 8-20 10 519465608 8-16 10


10-9 7 2-171 8 8-61 2 8-20 10
518801662 7-5 6 2-173 5 518895613 8-16 10 8-61 2
8-5 10 2-174 11 8-20 10 519465609 8-16 10
518802686 2-73 10 2-175 11 8-61 2 8-20 10
2-83 16 2-176 1 518895616 8-16 10 8-61 2
2-83 17 2-181 3 8-20 10 519465610 8-16 10
2-83 18 2-184 1 8-61 2 8-20 10
2-95 16 11-27 4 518938600 8-28 16 8-61 2
2-95 17 11-29 5 8-73 3 519465613 8-16 10
2-95 18 11- 1 9-18 16 8-20 10
2-103 9 164 9-46 15 8-61 2
2-113 18 518806642 10-7 518941609 9-18 11 519465616 8-16 10
2-113 19 518806658 10-7 9-46 11 8-20 10
2-113 20 518806665 10-7 518941611 8-28 11 8-61 2
2-125 18 518806687 2-181 1 9-18 11 519492609 9-18 11
2-125 19 518807639 10-28 33 9-46 11 9-46 11
2-125 20 10-31 27 518941612 8-28 11 519492610 8-28 11
518803677 1-67 9 518807642 2-41 4 9-18 11 519492611 8-28 11
1-71 18 2-149 9 9-46 11 9-18 11
1-73 21 2-153 9 518941614 8-28 11 9-46 11
518803687 2-169 4 2-157 9 518941617 8-28 11 519492612 9-18 11
2-173 5 2-161 9 518941621 8-28 11 9-46 11
2-176 1 518807689 2-73 9 518986600 9-35 6 519492613 8-28 11
2-184 1 2-83 15 518988608 9-11 5 519492619 8-28 11
11-27 4 2-95 15 9-11 5 519492639 8-28 11
11-29 5 2-103 5 9-37 5 519493600 8-28 16
518804610 10-17 13 2-113 17 9-37 5 8-73 3
518804620 10-11 23 2-125 17 518988610 9-11 5 9-18 16
518804628 10-11 23 518807695 10-17 7 9-11 5 9-46 15
518804633 10-5 18 518808669 10-28 37 9-37 5 519537600 10-20 14
518804639 10-17 9 10-31 29 9-37 5 519651802 2-165 2
518804640 10-17 35 518809665 10-27 29 518988611 9-11 5 519679600 9-37 5
518804651 10-17 14 10-31 21 9-11 5 519680608 9-9 6
518804657 10-5 15 518831608 7-12 9 9-37 5 9-9 6
518804661 10-18 38 7-12 9 9-37 5 9-35 6
518804662 10-3 13 7-27 2 519433633 2-25 3 9-35 6
10-7 10 518831610 7-12 9 519433655 10-19 519680610 9-9 6
10-9 12 7-12 9 519433656 10-19 9-9 6
518804682 10-11 23 7-27 2 519433657 10-19 9-35 6
518804683 10-17 17 518831611 7-12 9 519457608 7-12 9 9-35 6
518804688 10-11 18 7-12 9 7-12 9 519680611 9-9 6
518804692 10-3 13 7-27 2 7-27 2 9-9 6
10-7 10 518852600 6-85 11 519457609 7-12 9 9-35 6
10-9 12 518895608 8-16 10 7-12 9 9-35 6
518804693 10-3 13 8-20 10 519457610 7-12 9 519996801 1-53 7
10-7 10 8-61 2 7-12 9 519996803 1-53 7
10-9 12 518895609 8-16 10 7-27 2 520020605 10-19 1
518805626 2-65 10 8-20 10 519457611 7-12 9 520020606 10-19 1
518806610 2-181 1 8-61 2 7-12 9 520020607 10-19 1
518806635 2-169 4 518895610 8-16 10 7-27 2 520021605 10-20 11

A968 ©2023 Yale Materials Handling Corporation 13-11


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

520021606 10-20 11 7-23 2 9-25 4 520039872 8-35 11


520021607 10-20 11 8-3 6 9-27 4 520039877 8-9 1
520025605 10-12 1 8-5 6 520038811 10-17 20 8-9 1
520025606 10-12 1 8-9 5 520038819 11- 1 520039883 10-17 2
520025607 10-12 1 8-43 3 164 520039889 1-27 2
520025655 10-15 1 8-47 3 520038855 2-69 8 1-29 2
520025656 10-15 1 8-51 3 2-73 6 1-31 2
520025657 10-15 1 8-53 3 2-75 4 1-33 2
520026605 10-12 2 8-55 4 2-79 8 1-35 2
520026606 10-12 2 8-57 4 2-83 9 2-39 1
520026607 10-12 2 9-3 6 2-87 4 2-39 2
520027605 10-15 2 9-5 5 2-91 8 520040817 10-9 1
520027606 10-15 2 9-25 6 2-95 9 520040821 10-23
520027607 10-15 2 9-27 6 2-99 7 520040840 10-9 1
520034600 10-12 3 9-29 5 2-103 8 520040853 8-9 1
10-15 4 9-31 5 2-106 17 8-9 1
520034601 10-12 3 10-3 2 2-113 9 520040867 10-9 1
10-15 4 10-5 2 2-118 17 520040873 8-31
520036816 7-15 2 10-7 2 2-122 20 520040899 7-5 8
7-39 2 10-9 2 2-125 9 7-23 9
9-57 2 520036848 10-5 5 2-143 9 8-5 12
9-59 2 10-7 16 2-145 7 8-5 13
11-115 13 11- 17 2-149 8 8-24 21
11-117 13 135 2-153 8 8-51 7
11-119 17 11- 17 2-157 11 8-53 7
11- 18 137 2-161 11 8-66 30
121 520036852 8-31 2 2-169 3 8-70 30
11- 17 8-33 2 2-170 5 9-14 22
124 8-89 2 2-171 5 9-40 22
11- 17 10-5 5 2-173 12 9-44 22
127 10-7 16 2-174 8 10-17 5
11- 17 10-23 5 2-175 8 520041817 1-47 7
127 10-25 2 2-183 5 1-49 13
520036834 7-3 6 11- 18 11-27 7 520041835 2-61 16
7-5 5 121 11-29 12 520041853 8-31 1
8-3 6 11- 18 520038861 1-47 4 520041855 10-23 1
8-5 6 131 1-49 2 520041863 1-47 9
8-9 5 11- 12 520038872 2-43 4 1-49 9
9-3 6 133 2-176 5 520041892 1-47 8
9-5 5 11- 17 11- 4 1-49 14
9-25 6 135 164 520041894 2-61 18
9-27 6 11- 17 520039810 8-35 11 520042831 3-6
9-29 5 137 520039813 10-17 3 520042832 2-7 18
9-31 5 11- 22 520039824 10-7 9 6-30 32
10-3 2 139 520039832 8-9 1 520044803 7-7 11
10-5 2 520036873 11-119 17 8-9 1 9-7 6
10-7 2 11- 17 520039838 10-17 6 9-33 6
10-9 2 124 520039848 8-9 1 520044855 2-11 22
520036837 7-3 6 520037804 7-23 5 8-9 1 2-15 13
7-5 5 8-3 4 520039852 8-9 1 2-17 15
7-21 2 8-59 7 8-9 1 520045009 2-41 3

13-12 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

520045069 2-69 15 520053821 8-31 2 2-103 14 524135489 1-75 2


2-75 5 8-33 2 2-113 11 524135491 1-75 2
2-87 5 520075814 2-25 4 2-113 16 524138930 5-5 17
2-99 4 520082877 1-57 24 2-125 11 524138931 5-5 17
2-105 9 1-67 11 2-125 16 524140798 7-15
2-117 9 520082889 1-23 18 520202603 2-169 8 524140801 8-31
520045074 2-69 15 1-27 10 2-170 4 524141692 9-57
2-71 40 1-29 10 2-171 4 524141693 7-15 1
2-75 5 1-31 10 2-173 10 524141694 8-31 1
2-87 5 1-33 10 2-174 5 524141695 9-57 1
2-99 4 1-35 10 2-175 5 524141696 7-17 6
2-105 9 520083824 5-13 13 11-27 6 7-31 20
2-117 9 520202601 2-70 20 11-29 10 7-36 24
520045094 2-34 2 2-70 21 520202604 2-70 20 8-36 17
2-34 2 2-73 13 2-70 21 8-39 2
2-34 2 2-73 14 2-73 13 8-39 2
2-37 2 2-75 10 2-73 14 9-22 17
520045536 3-6 39 2-75 12 2-75 10 9-50 17
520045581 1-37 5 2-83 10 2-75 12 9-54 17
520045672 2-70 26 2-83 11 2-83 10 10-27 20
2-73 15 2-87 10 2-83 11 10-31 11
2-80 18 2-87 12 2-87 10 524141736 11- 1
2-83 13 2-95 10 2-87 12 121
2-92 18 2-95 11 2-95 10 524141737 11- 1
2-95 13 2-99 5 2-95 11 131
2-99 11 2-99 6 2-99 5 524141742 11-
2-103 16 2-103 13 2-99 6 121
2-110 21 2-103 14 2-103 13 524141743 11-
2-113 15 2-105 11 2-103 14 131
2-122 21 2-105 12 2-105 11 524141780 11-115
2-125 15 2-113 11 2-105 12 524141786 8-11 12
2-149 14 2-113 16 2-113 11 524141792 9-22 11
2-153 14 2-117 11 2-113 16 9-22 11
2-157 14 2-117 12 2-117 11 9-22 11
2-161 12 2-125 11 2-117 12 9-22 11
11-27 3 2-125 16 2-125 11 9-22 11
520045804 2-70 18 2-169 8 2-125 16 9-22 11
2-75 7 2-170 4 2-169 8 9-49 11
2-87 7 2-171 4 2-170 4 9-53 11
2-101 33 2-173 10 2-171 4 524141846 10-11 8
2-106 20 2-174 5 11-27 6 524146876 9-13 1
2-118 20 2-175 5 520202606 2-70 20 9-13 1
520052844 2-184 2 11-27 6 2-75 10 9-39 1
2-184 3 11-29 10 2-87 10 9-39 1
520052846 2-184 2 520202602 2-73 13 2-99 5 9-43 1
2-184 3 2-73 14 2-105 11 9-43 1
520052862 6-3 17 2-83 10 2-117 11 524146878 9-13 1
6-7 11 2-83 11 520371804 2-27 4 9-13 1
6-9 11 2-95 10 520372806 2-27 1 9-39 1
520053804 8-36 22 2-95 11 524135278 4-6 2 9-39 1
8-40 27 2-103 13 4-10 3 9-43 1

A968 ©2023 Yale Materials Handling Corporation 13-13


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-43 1 524157568 8-27 1 524176059 8-20 9 524208880 1-75 1


524146879 9-13 1 524157607 9-17 1 524176060 8-20 9 524208883 1-15 5
9-13 1 9-46 1 524176063 8-20 9 1-17 5
9-39 1 524157609 8-27 1 524176066 8-20 9 524214603 4-23 7
9-39 1 9-17 1 524177808 9-11 1 524220529 1-77 4
9-43 1 9-46 1 9-11 1 524224752 1-51
9-43 1 524157610 8-27 1 9-37 1 524229037
524146992 8-33 1 9-17 1 9-37 1 524229038
524146993 9-59 1 9-46 1 524177810 9-11 1 524229039
524147280 10-11 2 524157612 8-27 1 9-11 1 524229235
10-17 21 524157615 8-27 1 9-37 1 524229236
524147285 10-17 22 524157619 8-27 1 9-37 1 524229237
524147286 10-17 22 524164714 2-15 10 524177811 9-11 1 524229316
524147287 10-17 22 2-17 11 9-11 1 524229317
524147296 10-11 24 524168508 8-16 9 9-37 1 524229318
524147297 10-17 32 524168509 8-16 9 9-37 1 524229319
524147486 11-33 8 524168510 8-16 9 524177908 9-9 1 524229320
11-60 8 524168513 8-16 9 9-9 1 524229321
11-71 8 524168516 8-16 9 9-35 1 524229322
524147647 8-24 32 524168558 8-20 9 9-35 1 524229323
8-24 32 524168559 8-20 9 524177910 9-9 1 524229324
524147648 8-24 32 524168560 8-20 9 9-9 1 524229325
8-24 32 524168563 8-20 9 9-35 1 524229326
524147649 8-24 32 524168566 8-20 9 9-35 1 524229327
8-24 32 524169408 7-12 8 524177911 9-9 1 524240692 1-15 4
524147682 8-24 32 524169410 7-12 8 9-9 1 1-39 21
8-24 32 524169411 7-12 8 9-35 1 524243839
524147685 8-24 32 524169458 7-12 8 9-35 1 524243840
8-24 32 524169460 7-12 8 524199293 1-82 1 524260552 1-19 6
524147801 7-7 12 524169461 7-12 8 524199294 1-82 1 524286106 1-51 1
7-25 3 524169508 7-12 8 524199295 1-82 1 524286107 1-51 1
8-11 11 524169509 7-12 8 524199297 1-84 1 524286108 1-51 2
8-59 19 524169510 7-12 8 524199298 1-84 1 524286109 1-51 2
9-33 8 524169511 7-12 8 524199299 1-84 1 524292536 1-43 6
524147802 7-7 12 524169558 7-12 8 524199302 1-84 1 524292792 1-39 1
7-25 3 524169559 7-12 8 524199303 1-84 1 524292795 1-39 1
8-11 11 524169560 7-12 8 524199304 1-84 1 524292796 1-39 1
8-59 19 524169561 7-12 8 524199305 1-84 1 524305510 1-15 1
9-7 8 524171801 6-87 1 524199306 1-84 1 1-17 1
9-33 8 524171802 6-87 1 524199312 1-82 1 524305511 1-15 1
524148239 8-24 29 524172001 6-87 7 524199313 1-84 1 1-17 1
524157558 9-17 1 524172002 6-87 7 524199314 1-82 1 524305512 1-15 1
9-46 1 524172006 6-87 7 524199315 1-84 1 1-17 1
524157559 8-27 1 524172601 6-85 1 524199316 1-82 1 524305513 1-15 1
524157560 8-27 1 524172602 6-85 1 524199317 1-84 1 1-17 1
9-17 1 524176008 8-16 9 524199318 1-84 1 524305514 1-15 1
9-46 1 524176009 8-16 9 524199320 1-84 1 1-17 1
524157561 9-17 1 524176010 8-16 9 524199323 1-84 1 524309148 1-75 9
9-46 1 524176013 8-16 9 524199324 1-84 1 524324509 1-77 8
524157562 8-27 1 524176016 8-16 9 524199325 1-84 1 524324834 1-11 1
524157565 8-27 1 524176058 8-20 9 524199326 1-84 1 524324835 1-11 1

13-14 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

524324836 1-11 1 550023711 5-2 4 550071946 550188773 1-75


524324837 1-11 1 550025355 11-15 1 550071947 550190776 1-77 4
524324838 1-11 1 11-17 1 550071948 550204025 1-39 1
524327261 1-19 1 550026374 1-4 3 550071955 550204026 1-39 1
524328452 1-77 9 1-43 6 550071956 550242207 11-
524329106 1-75 19 550026375 1-4 2 550071957 140
524329722 1-39 1 550036790 1-75 18 550071964 550268143 1-21 13
524329725 1-39 1 550046723 1-19 5 550071965 550268144 1-21 10
524329726 1-39 1 550046724 1-19 10 550071966 550271013 1-21 11
524333747 6-57 2 550046729 1-9 1 550080252 1-86 1 580000868 6-38 47
6-61 2 550046730 1-9 1 550080253 1-86 1 6-42 51
6-65 550046731 1-9 1 550080254 1-86 1 6-48 51
6-67 550046732 1-9 1 550080255 1-86 1 580001206 6-41 12
524334610 550046733 1-9 1 550080256 1-86 1 6-47 12
524334611 550046734 1-9 1 550080257 1-86 1 580001246 2-25 7
524334612 550046735 1-9 1 550080505 1-86 1 2-27 11
524334613 550046736 1-9 1 550080506 1-86 1 580001319 11- 6
524334764 550046737 1-9 1 550080507 1-86 1 127
524334765 550046738 1-9 1 550080547 1-86 1 11- 4
524334766 550046739 1-13 1 550080549 1-86 1 155
524334767 550046740 1-13 1 550080552 1-86 1 580001429 7-3 6
524334769 550046741 1-13 1 550080553 1-86 1 7-5 5
524334770 550046742 1-13 1 550080556 1-86 1 7-21 2
524334771 550048329 1-3 1 550080559 1-86 1 7-23 2
524334772 550048330 1-3 1 550080717 1-86 1 8-3 6
524334773 550048331 1-3 1 550080718 1-86 1 8-5 6
524334843 550051643 550080719 1-86 1 8-9 5
524334844 550051644 550085949 8-43 3
524334845 550051645 550085950 8-47 3
524334846 550051646 550085951 8-51 3
524334847 550051647 550085955 8-53 3
524334848 550051648 550085956 8-55 4
524334849 550051649 550085957 8-57 4
524334850 550051650 550085958 9-3 6
524334851 550051651 550085959 9-5 5
550001358 1-7 1 550051658 550085960 9-25 6
550001359 1-7 1 550051659 550091800 1-19 8 9-27 6
550001360 1-7 1 550051660 550091801 1-19 5 9-29 5
550001361 1-7 1 550051667 550091802 1-19 10 9-31 5
550001362 1-7 1 550051668 1-21 6 10-3 2
550001363 1-7 1 550051669 550092211 1-19 1 10-5 2
550001364 1-7 1 550064255 1-39 1 1-21 4 10-7 2
550001365 1-7 1 550064256 1-39 1 550107267 1-81 1 10-9 2
550001366 1-7 1 550064257 1-39 1 550107272 1-81 1 10-25 2
550001367 1-7 1 550064258 1-39 1 550132309 5-3 1 580001430 10-5 5
550001490 1-19 8 550071940 550151498 3-6 10-7 16
550004112 2-15 8 550071941 3-9 10-23 5
2-17 9 550071942 550176414 11- 11- 17
550004113 2-11 9 550071943 141 135
550019243 2-37 550071944 550176419 11- 11- 17
2-39 550071945 141 137

A968 ©2023 Yale Materials Handling Corporation 13-15


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

11- 22 2-121 9 7-28 10 580018642 1-63 4


139 2-146 2 8-15 6 580018643 1-63 6
580001433 7-39 2 2-150 18 8-19 6 580018650 1-69 2
11-119 17 2-154 21 8-27 6 580018833 11-33 11
11- 17 2-158 18 9-17 6 11-40 4
124 2-161 16 10-13 12 11-44 18
11- 17 2-187 7 10-19 6 11-52 4
127 11- 3 580011639 2-54 11-56 22
580001435 8-31 2 164 2-58 11-60 11
8-33 2 580009068 2-146 2 580011755 4-19 12 11-64 3
580001437 8-31 2 2-150 18 580011756 4-19 12 11-68 16
8-33 2 2-154 21 4-21 12 11-71 11
580001836 6-11 8 2-158 18 580012159 6-33 15 11-73 4
580001849 2-149 12 2-161 16 580012279 1-71 13 11-75 22
2-150 24 2-187 7 1-73 14 11-79 16
2-153 12 580009288 8-36 28 580012382 8-23 5 11-79 16
2-154 20 8-40 36 9-13 8 11-81 11
2-157 13 9-22 32 9-39 8 11-81 11
2-158 24 9-50 32 9-43 8 11-87 16
2-161 14 580009289 8-36 32 580012987 6-15 3 11-89 7
2-162 20 8-40 16 6-17 9 11-92 7
2-176 3 9-22 26 6-37 28 580018834 11-33 9
580002046 4-19 38 9-50 26 6-42 40 11-40 3
4-22 45 580009290 8-36 29 6-45 42 11-44 17
580002498 2-43 8 8-40 18 6-48 40 11-52 3
580003569 11-16 7 9-22 31 6-51 42 11-56 25
580004501 6-21 7 9-50 31 6-69 18 11-60 9
580004841 8-78 16 9-54 31 580013339 4-15 1 11-64 4
580006840 1-85 580009798 1-27 30 580013347 4-15 6 11-68 15
580006841 1-84 5 1-29 30 580013348 4-15 23 11-71 9
580006842 1-84 4 1-31 30 580013351 4-2 9 11-73 3
580006843 1-84 3 1-33 30 4-4 9 11-75 21
580006844 1-84 2 1-35 30 4-15 11-79 13
580006935 4-12 2 580009799 1-37 1 4-17 11-79 13
580008064 1-47 17 580010474 4-24 2 580014430 2-53 17 11-81 14
1-49 22 4-25 2 2-62 40 11-81 14
1-77 6 4-26 3 580014465 1-61 11-87 13
580008220 2-11 14 4-27 3 580016727 1-82 4 11-89 10
580008640 6-3 5 580010476 4-19 28 580016736 1-82 3 11-92 10
6-7 5 4-21 35 580017088 10-27 25 580018835 11-33 10
580008988 1-43 7 580010477 4-19 27 10-31 16 11-40 2
1-43 14 4-21 33 580017091 10-17 1 11-44 16
1-43 25 580010704 1-53 4 580017101 4-9 6 11-52 2
1-43 31 580010740 1-11 7 4-11 13 11-56 24
580009061 4-21 29 580010741 1-7 7 580017324 1-23 9 11-60 10
6-25 13 1-9 7 580018276 10-28 40 11-64 2
580009067 2-70 28 1-13 7 10-31 15 11-68 14
2-80 17 1-17 12 580018279 10-28 40 11-71 10
2-92 17 580010758 6-25 1 10-31 17 11-73 2
2-101 30 580010759 6-30 580018614 1-55 9 11-75 20
2-109 9 580011167 7-12 5 1-57 4 11-79 14

13-16 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

11-79 14 2-101 36 2-73 1 2-143 11


11-81 15 2-103 1 2-75 1 2-145 1
11-81 15 2-103 15 2-79 11 2-145 8
11-87 14 2-105 3 2-80 21 2-145 12
11-89 11 2-109 1 2-83 20 2-145 13
11-92 11 2-109 2 2-83 21 2-165 8
580019056 1-37 1 2-109 6 2-87 1 2-167 3
580019097 2-69 6 2-110 19 2-91 11 2-169 5
2-79 7 2-113 13 2-92 19 2-170 8
2-91 7 2-117 3 2-92 21 2-170 9
2-100 27 2-121 1 2-95 20 2-171 8
2-109 6 2-121 2 2-95 21 2-171 9
2-121 6 2-121 6 2-100 17 2-173 6
2-176 6 2-122 19 2-100 20 2-174 12
580019098 2-69 6 2-125 13 2-101 36 2-175 12
2-79 7 2-127 1 2-103 1 2-176 1
2-91 7 2-131 4 2-105 3 2-177 6
2-100 27 2-132 4 2-110 16 2-187 4
2-109 6 2-135 1 2-110 19 2-189 2
2-121 6 2-135 4 2-113 1 2-190 1
2-177 6 2-135 7 2-113 22 2-190 2
580019107 2-69 6 2-136 7 2-117 3 11-5 2
2-69 12 2-136 8 2-122 16 11-5 4
2-71 32 2-137 10 2-122 19 11-27 5
2-71 33 2-137 11 2-125 1 11-29 6
2-71 35 2-139 6 2-126 22 11-31 7
2-73 1 2-139 7 2-127 1 11-31 10
2-73 17 2-139 9 2-127 3 11- 3
2-75 1 2-139 10 2-129 1 163
2-79 3 2-141 1 2-129 3 11- 4
2-79 7 2-141 2 2-129 4 163
2-80 21 2-141 3 2-131 1 580019139 2-69 13
2-80 23 2-141 6 2-131 3 2-70 17
2-80 24 2-166 4 2-131 4 2-75 2
2-80 25 2-167 4 2-132 1 2-87 2
2-83 14 2-167 5 2-132 3 2-88 20
2-83 20 2-173 8 2-132 4 2-99 1
2-83 21 2-174 7 2-132 5 2-101 34
2-87 1 2-175 7 2-135 1 2-105 1
2-91 3 2-190 2 2-135 7 2-105 7
2-91 7 11-5 4 2-136 7 2-117 1
2-92 21 11-29 8 2-136 8 2-117 7
2-92 23 11-31 7 2-137 11 2-136 3
2-92 24 11-31 9 2-139 6 2-136 5
2-92 25 11-31 10 2-139 7 2-145 3
2-95 14 11- 4 2-139 10 2-145 4
2-95 21 163 2-141 1 2-174 2
2-100 20 580019119 2-51 7 2-141 2 2-175 2
2-100 23 2-69 12 2-141 6 11- 1
2-100 24 2-71 32 2-143 5 163
2-100 27 2-71 38 2-143 10 580019140 2-69 13

A968 ©2023 Yale Materials Handling Corporation 13-17


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-75 2 2-181 5 2-175 12 9-7 2


2-87 2 11-29 8 2-190 1 9-33 2
2-88 20 11-31 9 11-5 2 580019819 8-59 8
2-99 1 580019246 2-69 11 11-27 5 8-65 8
2-101 34 2-71 33 11-29 6 8-69 8
2-105 1 2-76 19 11- 3 580019838 7-7 13
2-105 7 2-80 23 163 7-25 4
2-117 1 2-80 24 580019387 7-7 4 8-11 13
2-117 7 2-80 25 8-11 4 8-59 17
2-136 3 2-88 19 8-59 18 9-7 9
2-136 5 2-88 21 8-59 19 9-33 9
2-145 3 2-92 23 9-33 2 10-11 9
2-145 4 2-92 24 9-33 4 580019860 6-15 11
2-174 2 2-92 25 9-33 8 6-19 8
2-175 2 2-101 35 9-33 9 11-75 6
11- 1 2-105 2 10-17 21 11-99 4
163 2-117 2 11-13 5 11- 4
580019245 2-69 11 2-118 22 580019805 11-44 4 101
2-71 33 2-135 4 11-56 4 11- 4
2-76 19 2-137 10 11-68 4 103
2-80 23 2-139 9 11- 15 11- 4
2-80 24 2-141 3 101 105
2-80 25 2-143 7 11- 15 11- 4
2-88 19 2-145 10 107 107
2-88 21 2-146 6 580019808 4-12 5 11- 4
2-92 23 2-149 1 6-11 6 109
2-92 24 2-149 2 6-53 4 11-111 4
2-92 25 2-149 3 6-69 11 11-113 4
2-101 35 2-153 1 11-33 12 580019861 6-63 7
2-105 2 2-153 2 11-40 1 6-75 6
2-117 2 2-153 3 11-44 15 10-11 14
2-118 22 2-166 4 11-52 1 11- 4
2-135 4 2-167 4 11-56 26 157
2-137 10 2-167 5 11-60 12 11- 4
2-139 9 2-173 8 11-64 1 158
2-141 3 2-174 7 11-68 13 11- 4
2-143 7 2-175 7 11-71 12 159
2-145 10 2-181 5 11-73 1 11- 3
2-146 6 11-29 8 11-75 19 161
2-149 1 11-31 9 11-79 15 11- 3
2-149 2 580019353 2-127 3 11-79 15 162
2-149 3 2-129 1 11-81 16 580019865 6-63 8
2-153 1 2-166 1 11-81 16 6-75 7
2-153 2 2-166 3 11-87 15 11- 4
2-153 3 2-167 1 11-89 12 157
2-166 4 2-167 3 11-92 12 11- 4
2-167 4 2-169 5 580019810 6-63 3 158
2-167 5 2-170 9 6-75 3 11- 4
2-173 8 2-171 9 580019817 6-53 8 159
2-174 7 2-173 6 6-55 8 11- 2
2-175 7 2-174 12 6-69 9 160

13-18 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580019895 11-56 1 580020709 11-115 3 580020741 11- 5 2-113 22


11-68 1 11-117 3 154 2-122 24
11-75 1 11- 3 580020942 2-170 8 2-125 4
580019896 11-13 5 121 2-171 8 2-125 6
11-14 1 11- 3 2-174 11 2-125 22
580019897 6-53 5 131 2-175 11 2-135 5
6-55 5 11- 15 2-176 1 2-136 6
6-63 10 133 2-181 3 2-137 9
6-69 12 11- 580020943 2-69 9 2-139 3
6-75 10 154 2-71 38 2-139 8
11-44 1 580020710 11- 1 2-75 17 2-141 4
11-99 3 154 2-79 11 2-141 5
11- 3 580020711 11- 1 2-87 17 2-143 3
101 154 2-91 11 2-143 8
11- 3 580020719 11- 3 2-96 23 2-145 5
103 154 2-100 17 2-145 11
11- 3 580020721 11- 2 2-101 37 2-157 1
105 154 2-105 4 2-157 2
11- 3 580020724 11-115 4 2-109 16 2-157 3
107 11-117 4 2-117 4 2-161 1
11- 3 11- 4 2-121 16 2-161 2
109 121 2-126 23 2-161 3
11-111 3 11- 4 2-176 3 2-169 1
11-113 3 131 11-5 5 2-170 1
580020430 11-13 6 11- 11 580020944 2-69 9 2-171 1
580020431 6-63 15 133 2-71 38 2-174 1
6-75 580020725 11-115 4 2-75 17 2-175 1
580020576 11-14 6 11-117 4 2-79 11 2-187 1
580020577 6-53 3 11- 4 2-87 17 2-187 3
6-55 3 121 2-91 11 11-27 1
6-69 10 11- 4 2-96 23 11-31 3
580020585 7-36 22 131 2-100 17 11-31 8
8-82 47 11- 11 2-101 37 580021088 2-69 3
8-86 47 133 2-105 4 2-73 4
11- 7 580020726 11-115 5 2-117 4 2-79 1
137 11-117 5 2-126 23 2-83 2
11- 14 11- 5 2-176 3 2-91 1
139 121 11-5 5 2-95 1
11- 3 11- 5 580021087 2-69 3 2-95 2
160 131 2-73 4 2-95 20
580020700 11-115 1 11- 8 2-79 1 2-100 22
580020708 11-115 3 133 2-83 1 2-103 4
11-117 3 580020727 11-115 5 2-83 2 2-110 24
11- 3 11-117 5 2-91 1 2-113 4
121 11- 5 2-95 1 2-113 6
11- 3 121 2-95 2 2-114 22
131 11- 5 2-95 20 2-122 24
11- 15 131 2-100 22 2-125 4
133 11- 8 2-103 4 2-125 6
11- 133 2-110 24 2-126 22
154 2-113 6 2-135 5

A968 ©2023 Yale Materials Handling Corporation 13-19


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-136 6 2-103 15 8-36 24 2-7 25


2-137 9 2-113 13 8-39 12 2-47 2
2-139 3 2-125 13 8-39 12 2-69 14
2-139 8 2-135 7 9-22 27 2-75 3
2-141 4 2-136 7 10-27 17 2-80 22
2-141 5 2-139 6 10-31 4 2-87 3
2-143 3 2-141 6 580023194 1-37 5 2-92 22
2-143 8 2-143 11 580023764 11-115 2-100 19
2-145 5 2-145 13 580023765 11- 2-105 6
2-145 11 580022892 2-73 17 121 2-110 18
2-157 1 2-83 14 580023766 11- 2-117 6
2-157 2 2-95 14 131 2-122 18
2-157 3 2-103 15 580023767 11- 2-149 11
2-161 1 2-113 13 121 2-153 7
2-161 2 2-125 13 580023791 11-115 1 2-157 12
2-161 3 2-135 7 580023792 11- 1 2-161 7
2-169 1 2-136 7 121 2-166 2
2-170 1 2-139 6 580023793 11- 1 2-167 2
2-171 1 2-141 6 131 11-9 2
2-174 1 2-143 11 580023794 11- 1 580025560 2-41 4
2-175 1 2-145 13 121 2-147 9
2-187 1 580022893 2-3 3 580023845 2-69 15 2-149 7
2-187 3 2-83 19 2-75 5 2-153 11
2-189 4 2-95 19 2-87 5 2-157 7
2-189 5 2-113 21 2-99 4 2-161 13
11-27 1 2-125 21 2-105 9 2-165 3
11-31 3 2-129 2 2-117 9 2-181 2
11-31 8 2-132 2 580023947 2-165 4 2-183 3
580022411 6-85 2-146 5 580024033 2-83 5 11-11 12
580022491 6-87 8 2-149 4 2-95 5 580025914 2-73 8
580022502 9-35 8 2-149 5 2-113 7 2-83 7
9-37 7 2-153 4 2-125 7 2-95 7
580022505 6-85 9 2-153 5 580024407 2-25 6 2-100 21
580022508 6-87 11 2-157 4 2-27 8 2-103 11
7-27 6 2-161 4 580025048 9-9 2-113 10
8-62 15 2-161 5 9-11 2-125 10
580022509 11- 5 2-185 2 9-35 580026046 3-6
127 2-187 4 9-37 580026118 7-12
11- 5 2-189 2 580025557 2-69 1 580026173 4-19 1
139 2-189 4 2-73 16 580026196 11- 4
11- 3 2-189 5 2-80 26 121
155 11-10 2 2-83 12 580026197 11- 5
580022510 11- 5 11-18 2 2-92 26 121
127 11-18 8 2-95 12 580026198 11- 4
11- 3 580022894 2-43 4 2-103 17 121
155 2-176 5 2-110 25 580026199 11- 5
580022514 6-85 10 11- 4 2-113 14 121
580022861 2-190 3 164 2-122 25 580026621 1-21 9
580022891 2-73 17 580022964 6-29 27 2-125 14 1-43 14
2-83 14 580023056 1-11 9 580025558 2-178 1 1-43 18
2-95 14 580023124 7-17 16 580025559 2-5 1-43 24

13-20 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-44 39 580026725 11-115 11 6-27 22 11- 19


2-5 10 11- 11 6-38 44 133
2-7 10 121 6-42 43 580029083 9-39 2
2-7 17 11- 11 580027573 1-43 21 9-43 2
2-40 7 131 2-5 5 580029727 1-49 5
6-3 16 580026749 1-82 5 2-5 12 580029990 11-16 3
6-3 33 580026751 1-82 5 2-7 5 580030876 4-21 31
6-7 10 580026810 2-73 2 2-7 12 580030966 1-23 5
6-7 28 2-83 4 4-12 4 1-43 27
6-9 10 2-95 4 5-9 12 2-5 4
6-9 28 2-103 2 5-13 4 2-5 11
6-11 3 2-113 2 5-15 9 2-7 4
6-13 13 2-125 2 6-3 6 2-7 11
6-23 16 2-147 8 6-7 6 2-7 19
6-27 20 580026812 2-11 4 6-7 22 2-40 2
6-45 41 2-15 6 6-9 22 2-47 1
6-51 41 2-17 13 6-27 3 3-5 26
6-75 12 2-43 7 6-38 49 4-12 3
11-5 13 2-51 10 6-42 52 6-3 4
580026649 2-70 18 5-13 6-48 52 6-7 4
2-75 7 11-5 9 580027878 7-15 8 6-15 8
2-87 7 580026813 2-92 19 7-39 8 6-17 11
2-101 33 2-103 1 8-31 6 6-27 12
2-106 20 2-113 1 8-33 6 6-37 19
2-118 20 2-125 1 8-89 6 6-37 25
580026720 11-115 22 580026816 2-131 3 9-57 6 6-41 19
11-117 11 2-132 1 9-59 6 6-45 43
11- 22 580027206 2-129 4 11-115 17 6-47 19
122 2-131 1 11-115 17 6-51 43
11- 22 2-132 3 11-117 17 6-69 17
131 2-132 5 11-119 19 6-75 11
11- 17 2-187 8 11- 14 11-9 1
133 11- 5 121 11- 3
580026721 11-115 9 163 11- 14 165
11-117 9 580027207 2-129 4 131 580030968 5-13 3
11- 9 2-131 1 11- 19 6-3 35
121 2-132 3 133 6-7 25
11- 9 2-132 5 580027879 7-15 8 6-9 25
131 2-188 8 580027880 7-39 8 6-11 7
11- 9 11- 5 8-31 6 6-13 15
133 163 8-33 6 580030969 6-15 6
580026723 11-115 10 580027357 7-3 11 8-89 6 6-17 8
11-117 10 8-3 11 9-57 6 580030970 4-2 10
11- 10 9-3 11 9-59 6 4-4 10
121 10-3 16 11-115 17 6-23 1
11- 10 580027520 11- 11-117 17 6-27 16
131 154 11-119 19 6-82 3
11- 10 580027572 1-37 6 11- 14 580030972 1-23 9
133 2-5 15 121 1-27 22
580026724 11- 4 2-7 15 11- 14 1-29 22
154 6-23 20 131 1-31 22

A968 ©2023 Yale Materials Handling Corporation 13-21


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-33 22 7-15 9 3-20 3 2-105 16


1-35 22 7-21 11 580034453 3-16 3 2-117 16
580030973 2-11 19 7-39 9 3-20 3 580035464 7-3
580030975 1-7 14 8-12 20 580034454 3-18 2 7-5
1-9 14 8-24 19 3-22 3 580035466 7-3
1-11 14 8-31 9 580034469 3-17 3 7-5
1-13 14 8-33 9 3-20 3 580035467 7-3
580031494 6-25 14 8-43 7 580034470 3-18 2 7-5
6-29 10 8-47 7 3-22 3 580035503 7-3
580032260 1-61 3 8-55 7 580034494 8-27 7-5
580032368 7-28 13 8-57 7 580034495 8-27 580035505 7-3
8-62 9 8-65 21 9-17 7-5
580032369 7-28 13 8-69 21 9-46 580035506 7-3
8-62 9 8-89 9 580034496 8-27 7-5
580032374 1-19 2 9-14 28 580034497 8-27 580035563 4-19 37
1-21 14 9-40 28 580034540 2-41 4 4-22 44
580032375 2-65 12 9-44 28 580034586 2-73 11 580035779 2-21 12
2-67 14 9-57 9 2-103 10 2-22 12
11-93 4 9-59 9 580034643 3-6 36 580035780 2-19 12
11-94 4 10-5 12 580034898 3-9 9 2-21 12
11-95 4 10-9 8 580034999 1-82 2 2-22 12
11-96 4 10-23 9 580035000 1-82 6 580036023 6-3 24
11- 4 10-25 9 580035001 1-82 580036517 6-87
151 11-115 20 580035002 1-82 580036535 6-82 10
580032377 1-71 6 11-117 20 580035011 1-82 6 580036536 6-83 10
1-73 7 11-119 22 580035017 1-83 580036662 1-43 22
580032413 2-29 9 11- 16 580035031 2-71 37 2-11 2
580032475 6-83 14 121 2-79 10 2-11 2
580032660 3-9 3 11- 20 2-79 13 6-63 14
580032779 6-57 9 124 2-91 10 6-75 15
6-61 9 11- 25 2-91 13 580036666 6-3 23
6-65 15 127 2-99 15 6-7 18
6-67 15 11- 16 2-109 12 6-9 18
580032866 3-5 9 131 2-109 15 580036940 2-92 19
580032976 3-9 22 11- 18 2-121 12 2-103 1
580032977 3-9 17 133 2-121 15 2-113 1
580033045 3-5 14 11- 20 580035032 2-71 36 2-125 1
580033516 2-70 18 135 2-71 39 580036981 2-71 35
2-75 7 11- 20 2-79 9 2-79 3
2-87 7 137 2-79 12 2-91 3
2-101 33 11- 27 2-91 9 580036986 2-71 35
2-106 20 139 2-91 12 2-79 3
2-118 20 580033876 3-5 18 2-100 16 2-91 3
580033537 2-70 18 580033877 3-5 18 2-109 13 580036992 2-190 3
2-75 7 580033878 3-5 18 2-109 14 580037179 1-27 29
2-87 7 580033879 3-5 18 2-121 13 1-29 29
2-101 33 580033880 3-5 18 2-121 14 1-31 29
2-106 20 580034016 6-83 15 580035034 2-70 22 1-33 29
2-118 20 580034151 11- 1 2-75 13 1-35 29
580033576 3-9 2 164 2-87 13 580037209 2-53 2
580033718 7-8 20 580034452 3-16 3 2-99 10 2-57 2

13-22 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-61 13 9-17 6-47 29 9-7 10


580037670 2-69 10 9-46 6-48 41 10-11 2
2-76 18 580038210 8-27 6-51 15 10-11 4
2-88 18 580038213 8-27 580039158 2-69 5 10-11 9
2-101 38 580038217 8-27 2-100 26 580039389 8-24 33
2-105 5 580038290 2-129 2 580039183 7-7 6 580039390 8-11 12
2-117 5 2-129 3 8-11 6 8-24 33
580037745 3-9 6 2-132 1 9-7 4 9-13 2
580037747 3-9 7 2-132 2 9-33 4 580039392 9-7 9
580037805 2-69 4 2-135 9 10-11 4 580039394 7-35 20
2-70 23 2-136 1 580039194 2-165 6 8-82 45
2-75 14 2-139 1 580039220 2-27 8-86 45
2-79 5 2-141 7 580039221 2-25 5 11-33 2
2-87 14 2-146 3 2-27 9 11-36 1
2-91 5 2-149 16 580039249 2-150 22 11-48 1
2-99 9 2-153 16 2-158 22 11-60 2
2-100 25 2-157 16 2-162 21 11-64 11
2-105 15 2-162 22 2-183 4 11-71 2
2-109 3 2-169 4 580039252 2-75 8 11-73 11
2-117 15 2-181 3 2-87 8 11-75
2-121 3 2-183 8 2-101 31 11-77 11
580037807 2-69 4 11-27 4 2-105 10 11-82 8
2-70 23 11-31 1 2-117 10 11-82 8
2-75 14 580038468 9-11 580039263 2-40 6 11-85 11
2-79 5 9-37 580039347 4-12 5 11-90 7
2-87 14 580038470 9-11 6-53 9 11-91 7
2-91 5 9-37 6-55 9 580039395 10-17 33
2-99 9 580038471 9-11 6-69 6 580039401 7-35 21
2-100 25 9-37 6-81 1 8-83 48
2-105 15 580038500 9-9 580039349 6-53 7 8-86 48
2-109 3 9-35 6-55 7 580039423 11-
2-117 15 580038502 9-9 6-69 14 141
2-121 3 9-35 580039353 6-63 6 580039424 7-36
580037836 3-5 22 580038503 9-9 6-75 5 8-36 33
580037894 3-9 24 9-35 8-65 10 8-40 33
580038063 6-37 30 580038661 2-69 5 8-69 10 8-83
6-41 30 2-79 6 580039382 8-24 33 8-87
6-45 28 2-91 6 580039385 10-11 14 9-21 5
6-47 30 2-100 26 11-33 8 9-49 5
6-51 29 2-109 4 11-33 12 9-53 5
580038103 9-17 2-121 4 11-60 8 10-28 41
9-46 580038673 9-11 11-60 12 10-31 30
580038104 9-17 9-37 11-71 8 11-33 1
9-46 580038675 9-11 11-71 12 11-60 1
580038108 8-27 9-37 580039388 7-7 6 11-71 1
580038205 9-17 580038676 9-11 7-7 13 11-77
9-46 9-37 8-11 6 11-82
580038207 8-27 580038834 6-37 43 8-11 13 11-82
9-17 6-41 29 9-7 2 11-85 12
9-46 6-42 41 9-7 4 580039438 2-7 19
580038208 8-27 6-45 15 9-7 8 5-13 6

A968 ©2023 Yale Materials Handling Corporation 13-23


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580039490 2-127 3 2-80 24 2-121 10 6-87 14


2-129 1 2-80 25 580039799 2-71 34 580040850 2-53 3
580039491 2-127 3 2-88 19 2-99 12 2-57 3
2-129 1 2-88 21 2-110 22 2-61 6
580039492 2-166 1 2-92 23 2-122 22 11-21 6
2-167 1 2-92 24 2-149 15 11-25 2
580039499 2-73 1 2-92 25 2-153 15 580040882 3-5 15
2-83 20 2-101 35 2-157 15 580040883 3-5 15
2-83 21 2-105 2 2-161 15 580040884 3-5 15
2-95 21 2-117 2 580039911 6-3 37 580040885 3-5 15
2-127 1 2-118 22 6-7 30 580040912 6-7 20
2-129 3 2-135 4 6-9 30 580041195 2-51 6
2-131 4 2-137 10 580039955 3-5 5 2-165 8
2-132 4 2-139 9 580039956 3-5 1 2-178 3
2-135 1 2-141 3 580040178 11-10 1 11-22 2
2-136 8 2-143 5 580040330 9-9 11- 3
2-137 11 2-143 7 9-35 163
2-139 7 2-143 10 580040332 9-9 580041208 6-63 2
2-139 10 2-143 11 9-35 6-75 2
2-141 1 2-145 8 580040333 9-9 6-81 16
2-141 2 2-145 10 9-35 580041360 1-15 8
2-143 5 2-145 12 580040456 2-70 22 1-17 8
2-143 10 2-145 13 2-71 36 2-45 1
2-145 8 2-146 6 2-71 37 2-47 8
2-145 12 2-149 1 2-71 39 2-57 32
11-31 7 2-149 2 2-75 13 11-9 8
11-31 10 2-149 3 2-79 9 580041371 2-11 12
580039500 2-73 1 2-153 1 2-79 10 580041641 2-75 11
2-83 21 2-153 2 2-79 12 2-87 11
2-95 21 2-153 3 2-79 13 2-106 18
2-127 1 2-177 6 2-87 13 2-109 11
2-129 3 2-181 5 2-91 9 2-118 18
2-131 4 11-31 9 2-91 10 2-121 11
2-132 4 11- 4 2-91 12 580041704 1-4 4
2-135 1 163 2-91 13 1-43 4
2-136 8 580039546 8-66 27 2-99 10 1-43 9
2-137 11 8-70 27 2-99 15 1-71 3
2-139 7 580039602 2-70 23 2-100 16 1-73 8
2-139 10 2-75 14 2-106 16 11-18 3
2-141 1 2-79 5 2-109 12 580041805 4-21 26
2-141 2 2-87 14 2-109 13 580041836 4-24 1
2-143 5 2-91 5 2-109 14 580041837 4-24 1
2-143 10 2-99 9 2-109 15 580041838 4-26 1
2-145 8 2-100 25 2-118 16 580041839 4-26 1
2-145 12 2-105 15 2-121 12 580041842 4-24 3
11-31 7 2-109 3 2-121 13 580041843 4-24 3
11-31 10 2-117 15 2-121 14 580041844 4-26 2
580039513 2-69 11 2-121 3 2-121 15 580041845 4-26 2
2-71 33 580039764 2-79 15 6-29 19 580041849 3-16 1
2-76 19 2-91 15 580040489 6-82 5 580041850 3-16 1
2-80 23 2-109 10 6-85 15 580041851 3-16 1

13-24 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580041852 3-18 1 11- 4 6-47 23 1-9 3


580041853 3-18 1 163 6-63 12 1-11 3
580041854 3-18 1 580042222 2-69 12 6-69 2 1-13 3
580041861 3-16 2 2-71 32 6-75 13 1-40
3-18 3 2-75 1 580044309 7-12 1-43 24
580041862 3-16 2 2-80 21 580044310 7-12 2-17 3
3-18 3 2-87 1 580044311 7-12 2-47 3
580041864 3-16 2 2-92 21 580044312 7-12 2-53 8
3-18 3 2-100 20 580044333 7-12 2-57 7
580042219 2-165 8 2-100 23 580044334 7-12 2-61 3
2-169 5 2-100 24 580044335 7-12 2-62 38
2-170 9 2-101 36 580044336 7-12 11-9 3
2-171 9 2-105 3 580044414 7-12 11-21 1
2-173 6 2-109 1 580044416 7-12 11-25 1
2-174 12 2-109 2 580044417 7-12 11- 4
2-175 12 2-110 19 580044431 7-12 165
2-190 1 2-117 3 580044434 7-12 580044862 1-37 4
11-5 2 2-121 1 580044435 7-12 580044908 2-3 4
11-27 5 2-121 2 580044624 8-15 2-51 8
11-29 6 2-122 19 580044625 8-15 2-69 2
11- 3 2-190 2 580044626 8-15 2-69 7
163 11-5 4 580044629 8-15 2-73 5
580042220 2-165 8 11- 4 580044632 8-15 2-75 6
2-169 5 163 580044657 8-19 2-79 2
2-170 9 580042328 2-11 13 580044658 8-19 2-83 3
2-171 9 2-54 33 580044659 8-19 2-87 6
2-173 6 2-57 29 580044662 8-19 2-91 2
2-190 1 2-61 27 580044665 8-19 2-95 3
11-5 2 580042341 7-7 5 580044690 8-15 2-99 2
11-27 5 8-11 5 580044691 8-15 2-103 7
11-29 6 9-7 3 580044692 8-15 2-105 8
11- 3 9-33 3 580044695 8-15 2-109 5
163 10-11 3 580044698 8-15 2-113 5
580042221 2-69 12 580042343 8-23 12 580044714 8-19 2-117 8
2-71 32 580042344 9-13 14 580044715 8-19 2-121 5
2-75 1 9-39 14 580044716 8-19 2-125 5
2-80 21 9-43 14 580044719 8-19 2-135 3
2-87 1 580042485 9-13 2 580044722 8-19 2-139 4
2-92 21 9-39 2 580044773 2-34 2 2-143 2
2-100 20 9-43 2 2-34 2 2-145 2
2-100 24 580042567 11-5 6 2-37 2 2-149 13
2-101 36 11-11 6 580044859 1-43 4 2-153 13
2-105 3 580042794 2-53 32 1-47 11 2-157 8
2-109 2 2-57 28 1-49 11 2-161 8
2-110 19 2-61 26 580044860 1-19 4 2-169 2
2-117 3 4-12 7 1-21 8 2-170 2
2-121 2 580043644 6-81 15 1-23 11 2-171 2
2-122 19 580044127 2-70 16 1-43 11 2-173 2
2-190 2 2-99 3 2-40 1 2-174 3
11-5 4 580044129 6-37 23 2-67 2 2-175 3
6-41 23 580044861 1-7 3 2-181 4

A968 ©2023 Yale Materials Handling Corporation 13-25


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-183 2 7-17 1 580045737 8-3 580045973 7-3 1


2-189 3 580045491 7-17 1 8-5 7-3 1
11-27 2 7-17 1 8-9 8-3 1
11-29 2 580045512 8-35 1 580045739 8-3 8-3 1
11-31 4 8-35 1 8-5 9-3 1
580045205 9-22 21 580045513 8-35 1 8-9 9-3 1
9-22 21 580045515 8-35 1 580045744 8-3 580045976 8-3 1
9-50 21 8-35 1 8-5 8-3 1
9-50 21 580045516 8-35 1 8-9 580045979 8-3 1
9-54 21 580045520 8-35 1 580045750 8-3 8-3 1
9-54 21 8-35 1 8-5 580046012 7-5 1
580045207 9-22 21 580045565 9-21 4 8-9 7-5 1
9-22 21 9-21 4 580045795 8-3 580046014 7-5 1
9-50 21 9-49 4 8-5 7-5 1
9-50 21 9-49 4 8-9 580046015 7-5 1
9-54 21 9-53 4 580045797 8-3 7-5 1
9-54 21 9-53 4 8-5 580046049 8-5 1
580045209 9-22 21 580045567 9-21 4 8-9 8-5 1
9-22 21 9-21 4 580045799 8-3 580046050 8-5 1
9-50 21 9-49 4 8-5 8-5 1
9-50 21 9-49 4 8-9 580046051 8-5 1
9-54 21 9-53 4 580045805 8-3 8-5 1
9-54 21 9-53 4 8-5 580046054 8-5 1
580045235 9-22 20 580045568 9-21 4 8-9 8-5 1
9-22 20 9-21 4 580045810 8-3 580046057 8-5 1
9-50 20 9-49 4 8-5 8-5 1
9-50 20 9-49 4 8-9 580046139 1-47 5
9-54 20 9-53 4 580045862 9-3 1-49 4
9-54 20 9-53 4 9-5 1-71 11
580045237 9-22 20 580045597 9-21 8 580045866 9-3 580046144 11- 2
9-22 20 9-21 8 9-5 157
9-50 20 9-49 8 580045868 9-3 580046145 11- 2
9-50 20 9-49 8 9-5 158
9-54 20 9-53 8 580045919 9-3 11- 2
9-54 20 9-53 8 9-5 159
580045238 9-22 20 580045599 9-21 8 580045923 9-3 580046146 11- 2
9-22 20 9-21 8 9-5 157
9-50 20 9-49 8 580045925 9-3 11- 2
9-50 20 9-49 8 9-5 158
9-54 20 9-53 8 580045970 7-3 1 11- 2
9-54 20 9-53 8 7-3 1 159
580045338 4-2 5 580045600 9-21 8 8-3 1 580046147 11- 1
4-4 5 9-21 8 8-3 1 157
580045447 5-15 24 9-49 8 9-3 1 580046148 11- 1
580045477 8-35 1 9-49 8 9-3 1 157
8-35 1 9-53 8 580045971 8-3 1 580046149 11- 1
580045478 8-35 1 9-53 8 8-3 1 158
8-35 1 580045653 7-17 7 580045972 7-3 1 11- 1
580045488 7-17 1 580045735 8-3 7-3 1 159
7-17 1 8-5 9-3 1 580046150 11- 1
580045490 7-17 1 8-9 9-3 1 158

13-26 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

11- 1 3-5 6 6-9 24 2-15 9


159 11-11 4 580049810 4-6 1 2-17 10
580046396 1-55 22 580047938 11- 4-9 1 580051703 2-165 6
1-57 21 141 4-10 1 580051704 2-165 7
580046399 4-2 5 580048175 4-19 34 4-11 1 580051747 2-3
4-4 5 4-22 41 580049815 2-178 1 11-18 2
580046451 2-5 14 580048227 2-40 5 580049840 3-5 2 11-18 6
2-7 14 6-3 18 6-37 29 580051876 8-36
5-9 3 6-7 12 6-42 38 8-40
6-23 19 6-9 12 6-48 38 10-9 7
6-27 21 580048272 2-70 21 580049860 1-85 10-28 30
580046726 2-11 10 2-75 12 580049861 1-84 5 10-31 24
580046780 2-19 1 2-87 12 580049879 5-9 8 580051922 10-25 1
2-21 1 2-99 6 580049884 1-61 580051923 9-59 1
2-25 2-105 12 580049891 1-53 580051924 8-33 1
580046783 2-19 8 2-117 12 580049892 1-53 2 580051941 4-19 33
2-21 4 580048851 3-5 12 1-55 2 4-21 40
2-22 4 3-15 1-57 5 580051955 11- 1
580046791 2-25 7 580049011 1-15 9 580049893 1-53 5 160
580046792 2-25 1-17 9 1-55 7 580052324 6-23 3
580046793 2-25 2 2-15 2 1-57 11 6-27 15
2-27 5 2-47 6 580049895 1-53 1 580052360 4-19 7
580047034 2-43 5 2-54 36 580049906 1-53 1 4-21 7
580047195 2-149 17 2-58 36 1-55 1 580052367 6-82 4
2-153 17 2-61 31 580050177 3-5 8 580052368 6-82 7
2-154 22 5-13 14 580050334 6-87 580052371 6-82 7
2-157 17 6-11 17 580050335 6-87 580052391 8-33
2-162 23 6-13 8 580050676 5-13 580052394 9-59
580047197 2-149 17 11-9 6 580050959 2-3 1 580052396 10-25
2-154 22 11-10 1 11-18 2 580052481 10-3
2-157 17 11-11 3 11-18 6 10-5
2-162 23 580049229 2-17 2 580051318 5-5 1 10-7
580047200 4-2 7 5-9 11 580051319 5-5 1 10-9
4-4 7 5-15 7 580051320 5-5 2 580052482 10-3
580047494 3-11 21 580049231 1-43 15 580051323 5-5 6 10-5
580047496 3-11 9 1-43 17 580051326 5-5 10-7
580047506 3-11 11 2-15 17 580051327 5-5 10-9
580047507 3-11 8 2-17 6 580051328 5-5 580052483 10-3
580047509 3-11 5 2-30 10 580051329 5-5 10-5
580047600 5-11 15 2-40 2 580051330 5-5 10-7
580047673 5-11 10 5-15 15 580051331 5-5 10-9
580047714 2-11 23 6-11 4 580051332 5-5 12 580052736 11-44 32
3-5 7 6-13 17 580051333 5-5 12 11-56 11
11-5 11 6-23 8 580051334 5-6 11-68 12
11-5 14 6-23 17 580051335 5-5 11-75 12
11-33 3 6-27 5 580051336 3-15 11-99 10
11-60 3 6-38 45 580051337 3-15 4 11- 10
11-71 3 580049387 2-7 14 580051432 11- 7 101
580047919 2-54 37 580049559 11-5 7 165 11- 10
2-58 37 580049602 6-3 31 580051442 1-23 25 103
2-62 33 6-7 24 580051609 2-11 8

A968 ©2023 Yale Materials Handling Corporation 13-27


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

11- 10 8-70 33 10-31 22 8-78 29


105 9-13 10 580055652 8-35 8 8-82 29
11- 10 9-39 10 8-40 24 8-86 29
107 9-43 10 8-78 53 10-27 23
11- 10 10-17 18 8-82 41 10-31 13
109 10-27 7 8-86 41 580055745 10-18 37
11-111 10 10-35 3 9-13 16 580055746 1-81 2
11-113 10 580055636 7-17 17 9-39 16 10-17 16
580052844 3-5 15 8-36 31 9-43 16 580055801 3-20 2
580052845 3-5 15 8-39 11 10-11 15 3-22 2
580052846 3-5 15 8-40 19 580055731 10-27 2 580055802 3-20 2
580052847 3-5 15 9-22 28 10-35 13 3-22 2
580052881 9-53 2 10-28 38 580055732 8-66 580055803 3-20 2
10-27 26 10-31 19 8-70 3-22 2
10-31 12 580055649 6-83 13 8-79 64 580055804 6-53 6
580053484 2-11 12 7-17 14 8-83 53 6-55 6
580053487 6-85 8-24 24 8-86 53 6-63 4
580053499 8-33 8-40 14 580055733 8-40 32 6-69 13
580053500 9-59 9-14 31 8-78 41 6-75 4
580054028 6-33 14 10-18 36 8-81 5 580055805 4-19 1
6-35 5 580055650 7-17 10 8-85 5 580055814 11-13 4
580054421 2-53 21 8-24 28 10-28 31 580055863 9-22 14
2-62 41 8-39 6 10-31 23 9-50 14
580054478 2-41 2 10-27 4 580055734 7-31 16 9-54 14
580054548 6-85 10-31 9 7-35 16 10-27 11
580055312 1-75 6 10-35 8 8-24 36 10-35 7
580055550 10-3 1 580055651 7-7 10 8-35 4 580055864 7-17 9
580055551 10-3 1 7-17 4 8-40 30 8-39 4
580055631 7-7 8 7-21 19 8-78 45 580055869 5-15 5
7-36 25 7-25 5 9-21 6 580055974 8-23 6
8-11 8 7-31 17 10-11 21 8-65 12
8-24 35 7-35 17 10-17 23 8-69 12
9-7 20 8-11 9 580055735 7-17 2 8-78 38
9-33 20 8-24 28 7-31 14 8-82 38
10-11 26 8-35 2 7-35 14 8-86 38
10-17 25 8-39 8 580055736 7-31 11 9-39 15
10-28 34 8-39 8 8-78 23 9-43 15
10-31 26 8-43 19 8-82 30 580055975 8-23 6
580055632 7-21 18 8-47 19 8-86 30 9-13 7
7-25 15 8-59 14 580055740 9-13 18 9-39 7
8-43 20 8-77 3 9-39 18 9-43 7
8-47 20 8-78 46 9-43 18 580055976 7-7 17
8-59 23 8-81 3 580055741 8-35 10 8-11 17
9-13 19 8-85 3 580055743 8-24 25 8-24 39
9-39 19 9-7 5 9-14 30 9-7 14
9-43 19 9-21 3 9-40 30 9-33 14
10-11 16 9-33 5 9-44 30 580055977 7-17 13
10-17 27 9-54 26 580055744 7-31 8 8-36 27
580055633 8-35 9 10-11 5 7-35 8 8-40 15
580055634 8-23 13 10-17 26 8-65 13 8-78 52
8-66 33 10-28 32 8-69 13 8-82 40

13-28 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

8-86 40 9-54 19 11- 8 11-60 3


9-22 25 10-27 27 121 11-64 6
9-50 25 10-31 20 11- 9 11-68 19
9-54 25 580055990 9-50 19 123 580056588 11-33 3
10-11 19 9-54 19 11- 12 11-36 2
580055978 8-35 12 10-27 10 127 11-40 7
8-40 25 580056000 6-83 12 11- 8 11-44 20
580055979 8-23 9 580056001 1-81 4 131 11-60 3
9-13 15 7-7 14 11- 4 11-64 6
580055980 11-117 7 8-11 14 133 11-68 19
11-118 10 8-23 14 11- 9 11-73 6
11- 7 8-40 27 134 11-75 25
121 8-66 25 11- 9 11-77 3
11- 10 8-70 25 137 11-79 3
123 8-78 39 11- 18 11-81 5
11- 11 8-82 39 139 11-82 3
127 8-86 39 11- 4 11-85 3
11- 7 9-7 11 141 11-87 3
131 9-13 11 580056336 6-3 34 11-89 5
11- 5 9-22 30 6-7 27 11-90 5
133 9-33 11 6-9 27 11-91 3
11- 10 9-39 11 580056337 6-3 36 11-92 3
134 9-43 11 6-7 26 580056613 2-11 3
11- 10 9-50 30 6-9 26 2-15 5
137 9-54 30 580056430 1-77 7 2-17 14
11- 17 10-11 11 580056527 1-7 2 6-37 27
139 10-17 19 1-9 2 6-41 27
580055981 10-31 10-27 8 1-11 2 6-45 39
580055982 8-11 7 10-31 6 1-13 2 6-47 27
8-35 5 10-35 4 1-15 6 6-51 39
9-7 19 580056002 8-24 31 1-17 6 11-5 8
9-33 19 580056003 8-35 7 1-19 7 580056666 6-37 22
10-11 25 580056004 2-178 1 1-21 5 6-41 22
580055983 7-7 7 2-186 2 1-51 3 6-47 22
7-17 12 11-22 2 5-9 16 6-63 13
7-25 2 580056005 1-57 15 6-3 13 6-69 4
7-35 11 1-67 4 580056528 1-19 9 6-75 14
8-24 30 6-83 13 1-21 2 580056667 1-19 11
8-39 7 7-7 15 1-39 5 1-21 1
11-56 12 8-11 15 1-51 4 1-23 5
11-69 31 9-7 12 5-9 17 1-27 19
580055985 1-81 2 9-33 12 6-3 14 1-29 19
10-27 14 9-40 33 6-23 9 1-31 19
10-31 1 9-44 33 6-27 9 1-33 19
580055988 9-13 20 580056006 2-178 3 580056586 11-48 2 1-35 19
9-39 20 2-186 2 11-52 6 1-39 6
9-43 20 11-22 2 11-60 3 1-43 28
580055989 8-35 14 580056007 1-81 3 11-64 6 580056703 6-82 10
8-40 28 580056008 11-117 8 11-68 19 580056705 6-82 7
9-22 19 11-118 9 580056587 11-48 2 580056706 6-82 7
9-50 19 11-56 21 580056741 11-60 3

A968 ©2023 Yale Materials Handling Corporation 13-29


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580056742 11-60 3 1-57 18 1-13 5 580061352 6-82 2


580056743 11-33 4 1-67 21 1-43 10 580061562 10-27 5
11-36 7 2-53 7 6-37 21 10-35 1
11-40 12 2-57 6 6-41 21 580061563 11-75 5
11-44 22 2-61 4 6-47 21 580061564 10-27 24
580056744 11-33 5 2-62 39 6-69 3 10-31 14
11-36 6 11-21 3 580058270 3-6 40 580062078 1-53 3
11-40 11 11- 3 580058314 2-53 16 1-55 10
11-44 23 165 2-57 13 1-57 12
580056745 11-33 6 580056840 6-37 35 2-61 10 1-67 2
11-36 5 6-41 25 580058447 11-18 7 580062118 2-70 22
11-40 9 6-42 35 580058448 2-3 2-75 13
11-44 31 6-45 19 580058449 2-3 2-87 13
11-48 4 6-45 19 580058597 6-23 11 2-99 10
11-52 9 6-47 25 6-27 7 2-105 16
11-56 19 6-47 35 580058821 1-75 3 2-117 16
580056746 11-33 7 6-51 22 580058844 11-11 8 580062119 2-70 22
11-36 4 6-51 22 580059356 2-43 4 2-71 36
11-40 8 580056845 6-87 4 580059722 10-5 1 2-71 37
11-44 30 580056846 6-87 12 580059723 10-5 1 2-71 39
11-48 3 580056886 6-27 14 580059724 10-5 1 2-75 13
11-52 8 580056926 1-55 8 580059753 6-29 1 2-79 9
11-56 20 1-57 3 580059760 6-29 7 2-79 10
580056747 11-33 4 580056941 1-55 1 580059762 6-29 8 2-79 12
11-36 7 1-57 1 580059773 6-30 31 2-79 13
11-40 12 580057260 1-63 9 580059788 1-75 12 2-87 13
11-44 22 580057266 1-63 11 580059910 6-33 4 2-91 9
580056748 11-33 5 580057271 1-61 2 580059913 6-33 3 2-91 10
11-36 6 580057307 1-61 6 580059921 4-23 5 2-91 12
11-40 11 1-63 7 580059999 7-25 9 2-91 13
11-44 23 1-63 10 8-59 16 2-99 10
580056749 11-33 6 1-69 6 580060018 1-55 23 2-99 15
11-36 5 580057351 3-6 1-57 19 2-100 16
11-40 9 580057451 1-67 15 580060019 5-15 17 2-105 16
11-44 31 580057864 1-23 22 6-37 24 2-109 12
11-48 4 580057919 2-57 12 580060020 5-9 10 2-109 13
11-52 9 580058009 6-82 3 580060021 11- 6 2-109 14
11-56 19 6-85 16 141 2-109 15
580056750 11-33 7 6-87 13 580060036 4-23 2-117 16
11-36 4 580058078 4-2 5 580060043 2-21 12 2-121 12
11-40 8 4-4 5 2-22 12 2-121 13
11-44 30 580058188 2-53 13 580060127 4-9 5 2-121 14
11-48 3 2-57 17 4-11 12 2-121 15
11-52 8 2-61 11 580060661 6-29 14 580062127 2-19 5
11-56 20 580058190 11-15 4 580060918 4-6 2 2-21 2
580056759 11-71 5 11-17 3 4-10 3 2-22 2
580056760 11-71 4 580058194 5-9 2 580061267 6-23 2 580062128 10-17 28
580056761 11-71 7 580058212 1-43 3 6-27 18 580062129 10-17 30
580056762 11-71 6 580058269 1-7 5 6-63 15 580062131 8-65 6
580056815 1-43 5 1-9 5 6-75 8-69 6
1-43 10 1-11 5 9-33 8 10-11 17

13-30 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580062291 3-11 1 2-113 1 580062390 10-17 10 9-49 1


580062294 3-11 3 2-113 4 580062391 10-17 11 9-53 1
580062298 3-11 18 2-113 6 580062392 4-2 3 580066043 11-33 13
580062299 3-11 4 2-113 8 4-4 3 11-60 13
580062303 3-11 15 2-117 1 10-17 12 11-71 13
580062305 3-11 14 2-117 4 580062998 5-5 20 580066420 6-19 5
580062308 3-11 6 2-117 7 580062999 5-5 20 580066670 1-57 18
580062309 3-11 7 2-122 16 580063390 11-18 4 580067209 8-27 7
580062388 2-69 3 2-122 17 580063949 11-13 6 8-74 11
2-69 9 2-122 24 580063957 2-51 5 9-17 7
2-69 13 2-125 1 2-166 1 9-46 7
2-70 17 2-125 4 2-167 1 10-19 7
2-71 29 2-125 6 580064595 3-15 580067366 1-69 3
2-71 38 2-125 8 580064599 2-11 11 580067370 2-43 2
2-73 4 2-126 23 2-11 11 580067388 11- 5
2-73 7 2-129 4 4-12 8 141
2-75 2 2-132 3 11-11 5 580067647 1-75 11
2-75 17 2-132 5 11-44 26 580067676 6-11 2
2-79 1 2-135 5 11-56 14 6-13 9
2-79 11 2-136 3 11-68 23 11-40 6
2-80 19 2-136 5 11-75 14 11-52 7
2-80 20 2-136 6 580064872 2-37 3 11-56 23
2-83 1 2-137 9 2-39 3 11-68 18
2-83 2 2-139 3 580064915 11-99 7 11-73 7
2-83 6 2-139 8 11- 7 11-75 24
2-87 2 2-141 4 101 11-79 12
2-87 17 2-141 5 11- 7 11-79 12
2-88 20 2-149 1 103 11-81 13
2-91 1 2-149 2 11- 7 11-81 13
2-91 11 2-149 3 105 11-87 12
2-92 19 2-149 10 11- 7 11-89 9
2-92 20 2-150 23 107 11-92 9
2-92 27 2-153 10 11- 7 580067718 4-19 4
2-95 1 2-154 19 109 4-21 4
2-95 2 2-157 1 11-111 7 4-23
2-95 6 2-157 2 11-113 7 580067790 8-78 19
2-96 23 2-157 3 580065011 11-71 6 8-82 19
2-99 1 2-157 10 11-73 12 8-86 19
2-100 17 2-158 23 11-75 29 11-17 4
2-100 18 2-161 1 580065012 11-71 7 580067842 4-23 6
2-100 22 2-161 2 11-73 13 580068171 8-23 15
2-101 34 2-161 3 11-75 30 580068172 8-23 15
2-101 37 2-161 10 580065013 11-71 4 580068173 8-23 15
2-103 4 2-162 19 11-73 8 580068176 8-23 15
2-103 6 2-165 6 11-75 28 580068180 8-23 15
2-105 1 2-169 1 580065014 11-71 5 580068221 8-36 18
2-105 4 2-185 1 11-73 9 8-39 3
2-105 7 2-190 3 11-75 27 8-39 3
2-109 16 11-27 1 580065421 11-13 2 9-22 18
2-110 17 11-31 3 11-14 5 9-50 18
2-110 24 11-31 8 580065475 9-21 1 9-54 18

A968 ©2023 Yale Materials Handling Corporation 13-31


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580068222 9-49 3 8-40 34 580079457 5-15 26 580080880 1-47 14


9-53 3 9-21 7 580079484 11-25 3 1-49 24
580068283 8-23 15 10-28 37 580079615 2-53 14 580080892 10-27 21
580068284 8-23 15 10-28 37 2-57 16 580080893 10-27 28
580068285 8-23 15 10-28 37 2-61 8 580081111 8-40 35
580068288 8-23 15 10-31 29 11-22 8-79 62
580068291 8-23 15 580076302 11-44 25 580079741 2-45 5 8-81 2
580068404 3-5 3 11-56 13 2-53 25 8-85 2
580069353 6-33 2 11-68 22 2-57 33 9-21 6
580069355 6-33 10 11-75 15 2-61 20 9-49 6
6-35 7 580076870 11- 1 11-18 5 9-53 6
580069356 6-33 13 127 580079946 10-31 7 580081151 3-16 1
6-35 6 580077156 2-61 17 10-35 6 580081152 3-16 1
580071011 6-3 22 11- 2 580079948 3-9 20 580081153 3-18 1
6-7 16 164 580079969 3-11 28 580081154 3-18 1
6-9 16 580077907 8-28 15 580080018 11-44 27 580081155 3-18 1
580071041 8-78 51 8-73 6 11-56 16 580081159 3-16 2
8-82 42 9-18 15 11-69 32 3-18 3
8-86 42 9-46 6 11-75 16 580081160 4-24 1
580071066 2-17 12 10-20 16 11-99 13 580081170 4-24 1
580071585 2-178 1 580077908 6-21 11- 13 580081348 1-37 3
580071587 1-23 19 580078366 6-23 14 101 580081602 2-34 2
580071962 2-143 1 580078367 6-23 12 11- 13 580081604 2-34 2
2-145 1 6-27 6 103 580081792 6-37 33
2-187 6 580078368 6-23 15 11- 13 6-42 33
11- 2 580078369 6-23 7 105 6-45 22
163 580078476 2-45 1 11- 13 6-47 33
580072264 6-23 13 2-47 5 107 6-51 25
6-27 2 11-9 5 11- 12 580081830 8-40 23
580072354 11-13 1 580078477 2-45 1 109 580082105 11-36 3
11-14 4 2-47 5 11-111 13 11-40 10
580072635 9-54 33 580078602 6-57 11-113 13 11-44 21
580072682 4-21 25 580078603 6-57 580080319 2-100 23 11-68 20
580073651 1-61 3 580078604 6-57 2-109 1 11-73 10
580073881 5-13 17 580078605 6-57 2-121 1 11-75 26
6-23 18 580078620 2-11 7 580080645 4-2 9 11-77 4
6-27 19 580078621 2-11 24 4-4 9 11-79 4
580074006 1-23 1 2-19 4-15 11-81 6
1-27 25 580078622 2-11 24 580080646 4-2 9 11-82 4
1-29 25 2-19 4-4 9 11-85 4
1-31 25 580078623 2-11 1 4-15 11-87 4
1-33 25 2-11 1 580080835 10-28 42 11-89 6
1-35 25 580078625 2-11 1 10-35 10 11-90 6
580074426 6-19 5 2-11 1 580080841 3-16 2 11-91 4
580074863 2-40 4 580078626 2-11 1 3-18 3 11-92 4
580074868 2-40 4 580078711 6-3 26 580080842 3-16 2 580082273 11-11 2
580074947 1-55 10 6-7 20 3-18 3 580082333 2-54 34
1-57 12 6-9 20 580080843 4-24 3 2-57 31
1-67 2 580078742 5-2 1 580080849 4-24 3 2-61 15
580075200 3-5 4 580078920 11-22 1 580080870 10-27 6 2-184
580075519 8-35 3 580079372 2-51 3 10-35 2 580082481 2-27 3

13-32 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580082482 2-27 10 580084641 3-22 1 6-41 4 580086580 1-49 3


580082483 2-27 2 580084642 3-22 1 6-47 4 580086581 6-37 9
580082484 2-27 7 580084643 3-22 1 580085613 2-186 1 6-41 9
580083301 1-71 12 580084644 4-26 1 6-37 4 6-47 9
580083302 1-71 2 580084645 4-26 1 6-41 4 580086874 4-2 5
1-73 1 580084947 11- 5 6-47 4 4-2 5
1-73 9 143 580085909 1-43 2 4-4 5
580083421 2-61 12 11- 6 2-53 4 4-4 5
2-62 34 145 580085910 1-43 1 580086875 4-2 5
2-62 43 11- 5 2-53 4 4-4 5
580083614 6-57 147 580086019 2-57 18 580086893 6-33 11
580083615 6-57 11- 5 11-19 1 6-35 8
580083617 6-57 149 580086209 2-51 4 580086895 6-35 11
580083618 6-57 580084956 1-67 13 580086211 1-53 3 580086939 1-40
580083835 2-53 5 580084957 1-67 1 1-55 10 6-38 48
2-57 10 580085207 11- 3 1-57 12 580086991 1-47 19
2-61 12 141 1-67 2 1-49 19
11-21 4 580085282 2-70 27 580086232 2-169 9 580087330 5-9 14
580083836 2-53 22 2-79 16 2-170 3 5-11
2-57 22 2-91 16 2-171 3 580087332 6-3 20
2-62 43 2-100 28 2-173 11 6-7 14
11-19 5 2-101 29 2-174 4 6-9 14
580083837 2-53 22 2-109 8 2-175 4 580087336 1-3 2
2-57 22 2-121 8 11-27 9 580087338 1-79 1
2-62 34 2-147 7 11-29 11 580087360 3-6 35
11-19 5 2-150 20 580086308 1-61 580087361 3-5 16
580083871 1-44 37 2-150 21 580086309 1-61 580087362 3-5 17
580084426 6-3 19 2-153 17 580086312 1-61 580087364 3-5 19
6-7 13 2-154 18 580086313 1-61 580087365 3-5 21
6-9 13 2-158 20 580086329 10-27 13 580087367 3-6 34
6-21 8 2-158 21 10-35 11 580087368 3-5 28
580084493 6-15 13 2-161 17 580086384 8-24 35 580087369 3-5 28
6-19 5 2-161 18 10-27 3 580087370 3-5 28
580084511 8-65 7 2-176 4 10-35 9 580087371 3-5 27
8-69 7 2-183 6 11-44 12 580087372 3-9 23
10-11 12 580085375 2-5 7 11-56 10 5-5
580084552 1-75 15 2-7 7 11-68 11 580087373 3-9 13
580084562 4-24 2 2-53 28 11- 4 5-5
4-26 3 2-57 24 143 580087374 3-9 6
4-27 3 2-61 24 11- 5 580087440 2-11
580084564 4-24 1 580085532 1-77 7 145 580087441 2-11
580084565 4-24 3 580085584 1-53 11- 4 580087443 2-11
580084566 4-24 1 580085585 1-53 147 580087444 2-11 5
580084567 4-24 3 580085603 5-11 11 11- 4 580087445 2-11 6
580084630 3-20 2 580085604 5-11 12 149 580087465 6-85 17
3-22 2 580085606 5-11 13 580086470 1-49 8 6-87 16
580084631 4-26 2 580085607 5-11 16 580086471 1-49 7 580087530 1-44 33
580084632 4-26 2 580085608 5-11 17 580086472 1-47 2 580087531 1-44 33
580084638 3-20 1 580085609 5-11 580086473 1-47 3 580087580 6-21 1
580084639 3-20 1 580085612 2-186 580086579 1-47 1 580087581 6-21
580084640 3-20 1 6-37 16 1-49 1 580087585 6-21 5

A968 ©2023 Yale Materials Handling Corporation 13-33


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580087593 2-45 1 580088662 1-23 3 580089695 3-20 2 580090509 4-26 2


580087646 2-103 15 1-27 13 3-22 2 580090510 4-26 2
580087649 2-69 4 1-29 13 580089696 3-20 2 580090511 4-26 1
2-70 16 1-31 13 3-22 2 580090512 4-26 1
2-99 3 1-33 13 580089701 4-21 28 580090614 6-37 40
2-103 15 1-35 13 580089702 6-53 12 580090635 6-37 36
580087659 1-55 12 580088666 1-23 6 6-55 12 6-42 36
580087664 6-3 21 1-27 20 6-69 15 6-45 18
6-7 15 1-29 20 580089704 2-45 6 6-47 36
580087763 2-103 15 1-31 20 2-47 6-51 21
580087764 2-70 16 1-33 20 580089790 2-149 6 580090636 1-37 2
2-99 3 1-35 20 2-153 6 580090637 1-37 5
580087769 6-71 580088670 2-7 22 2-157 6 580090639 2-149 17
580087770 6-71 2-131 2-161 6 2-154 22
580087774 6-71 580088673 5-15 18 2-169 6 2-157 17
580087775 6-71 580088677 10-27 19 2-173 9 2-162 23
580087895 1-44 32 10-31 10 2-178 2 580090679 1-55 3
580087896 1-43 30 580088678 10-27 19 11-27 8 1-57 6
580087898 1-43 20 10-31 10 11-29 9 580090755 2-5 13
580087899 1-43 20 580088679 10-27 19 580089953 2-11 25 580090756 2-5 13
580087900 1-43 20 10-31 10 2-15 12 580090757 2-5 13
580087901 1-43 20 580088723 2-7 22 2-17 16 580090758 2-5 13
580087902 1-43 20 2-127 2-19 13 580090759 2-5 13
580087955 2-29 8 580088789 10-27 12 2-21 13 580090886 1-15 3
580087957 2-30 11 10-35 15 2-22 13 580091333 6-27 17
580088269 2-11 21 580088790 10-27 12 580089956 2-5 17 6-35
580088283 1-44 38 10-35 15 2-7 20 580091334 6-27 1
580088377 5-9 4 580088791 10-27 12 2-178 6-29
580088378 5-9 5 10-35 15 580090103 6-23 4 580091403 2-70 28
580088379 5-9 1 580088805 10-27 1 6-33 2-101 30
580088380 5-9 9 10-35 12 580090114 11-6 1 2-146 2
580088640 6-37 2 580088806 10-27 1 580090208 1-39 8 2-150 18
6-41 2 10-35 12 1-39 13 2-154 21
6-41 5 580088807 10-27 1 580090209 1-39 9 2-158 18
6-45 38 10-35 12 580090277 1-15 7 2-161 16
6-47 2 580088821 6-3 15 1-17 7 2-187 7
6-51 38 6-7 9 2-47 7 580091422 6-25 10
580088641 6-37 5 6-9 9 11-9 7 580091427 6-25 16
6-37 6 580088822 6-3 21 580090337 5-9 580091437 4-10 11
6-41 3 580088825 6-23 5 580090338 5-9 5 580091567 4-21 1
6-41 6 580088827 2-19 11 580090353 1-44 34 580091569 4-21 30
6-41 7 580089002 10-27 22 580090355 1-44 35 580091570 4-21
6-45 37 580089040 11- 2 580090356 1-44 35 580091639 1-7 4
6-47 3 165 580090484 2-5 3 1-9 4
6-47 5 580089125 5-11 2-7 3 1-11 4
6-47 6 580089331 1-39 7 580090485 2-5 3 1-13 4
6-47 7 1-39 7 2-7 3 580091801 1-53 6
6-51 37 580089525 3-11 580090498 10-3 1 580091938 2-19 7
580088643 6-37 3 580089527 3-11 580090502 1-39 3 580091970 2-19 1
6-41 3 580089528 3-6 41 580090503 1-39 19 2-21 1
6-47 3 3-11 580090507 11-15 2 2-27

13-34 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580091971 2-19 3 2-51 9 580093015 6-37 34 580093247 1-23 16


2-21 7 580092519 2-166 6-42 34 1-27 9
2-22 7 6-37 20 6-45 26 1-29 9
580092080 6-27 13 6-41 20 6-47 34 1-31 9
580092081 6-27 11 6-47 20 6-51 26 1-33 9
580092108 3-20 2 580092524 6-38 53 580093016 6-37 32 1-35 9
3-22 2 580092525 6-37 42 6-41 32 580093267 1-43 23
580092109 3-20 2 580092526 6-37 37 6-45 25 580093268 1-43 23
3-22 2 6-42 37 580093017 6-37 31 580093269 1-43 23
580092110 3-20 2 6-47 37 6-41 31 580093270 1-43 23
3-22 2 580092528 4-21 27 6-45 27 580093271 1-43 23
580092111 3-16 2 580092575 6-3 3 6-47 31 580093284 5-13 7
3-18 3 6-7 3 6-51 28 580093285 5-13 5
580092112 4-25 3 580092576 6-15 17 580093030 1-67 18 580093286 1-7 12
580092113 4-25 3 580092578 6-15 12 580093062 11-13 1 1-9 12
580092115 4-27 2 580092606 2-11 7 11-14 4 1-11 12
580092116 4-27 2 580092619 6-38 51 580093130 2-5 13 1-13 12
580092117 4-27 2 580092620 6-38 52 2-8 28 2-45 2
580092118 4-25 3 6-42 49 580093131 2-5 13 580093288 2-48 1
580092120 2-193 12 6-48 49 2-8 28 2-136
2-197 10 580092632 6-37 39 580093132 2-5 13 580093292 1-47 10
2-199 10 6-42 39 2-8 28 1-49 10
2-201 12 6-45 9 580093133 2-5 13 580093297 2-193 5
2-205 10 6-48 39 2-8 28 2-197 5
2-207 10 6-51 9 580093134 2-5 13 2-199 5
6-38 56 580092678 4-2 1 2-8 28 580093302 6-15 16
6-41 17 4-4 1 580093140 6-11 10 580093325 1-67 23
6-45 33 580092679 4-9 5 6-13 12 580093386 11-5 1
6-47 17 4-11 12 6-15 4 580093418 6-3 30
6-51 33 580092681 4-9 5 6-17 6 6-7 23
580092144 3-20 1 4-11 12 580093141 6-11 9 6-9 23
580092145 3-20 1 580092732 1-55 19 6-13 16 11-44 29
580092146 3-20 1 1-67 16 6-15 5 11-56 18
580092147 3-22 1 6-37 11 6-17 7 11-75 18
580092148 3-22 1 580092748 4-2 4 580093212 6-37 10 11-99 14
580092149 3-22 1 4-4 4 6-41 10 11- 14
580092150 3-16 1 580092815 1-71 8 6-47 10 101
580092151 3-16 1 1-73 27 580093219 7-31 2 11- 14
580092152 3-16 1 580092816 1-71 4 7-35 2 103
580092153 3-18 1 580092919 6-3 1 8-65 14 11- 14
580092154 3-18 1 6-7 1 8-69 14 105
580092155 3-18 1 580092921 2-41 1 8-78 20 11- 14
580092156 4-25 1 580092923 6-15 15 8-79 63 107
580092157 4-25 1 580092924 2-41 4 8-82 20 11- 13
580092159 4-27 1 580092930 2-165 1 8-86 20 109
580092160 4-27 1 580092970 4-21 12 11-15 5 11-111 14
580092161 4-27 1 580092982 2-48 3 580093232 1-53 10 11-113 14
580092162 4-25 1 2-51 1 1-57 10 580093442 1-43 8
580092163 4-25 1 580092987 1-55 16 580093242 1-47 21 580093443 1-43 12
580092379 6-27 10 1-67 19 1-49 17 580093447 6-25 8
580092485 2-48 4 580093011 11-10 2 11-11 10 580093448 6-25 6

A968 ©2023 Yale Materials Handling Corporation 13-35


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580093449 6-25 9 6-13 7 11-18 2 2-158 21


6-29 12 580093671 2-37 8 11-18 6 2-161 17
580093450 6-25 3 580093704 1-75 15 11-18 6 2-161 18
580093451 6-25 21 580093718 2-15 11 580094184 6-15 17 2-176 4
6-29 28 2-17 8 580094284 2-48 10 2-183 6
580093452 6-25 19 2-53 11 580094353 2-127 2 580095035 5-15 8
580093456 6-25 6 2-61 30 2-131 2 580095036 5-15 10
580093492 6-29 9 11-6 3 580094358 2-40 8 580095037 5-15 16
580093494 6-29 13 580093735 2-65 3 580094380 6-33 9 580095052 11-16 8
580093496 6-29 20 580093738 6-23 2 580094381 6-33 16 580095063 1-75 8
580093498 6-29 25 6-27 18 580094590 2-183 580095068 8-23 8
580093499 6-30 29 580093745 2-193 20 580094625 2-51 2 580095072 6-38 46
580093500 6-29 22 2-197 13 580094657 2-11 6-42 50
580093501 6-29 21 2-199 13 580094687 2-45 4 6-48 50
580093528 2-173 7 2-201 20 2-53 24 11-5 15
2-174 6 2-205 13 2-57 34 580095093 2-53 1
2-175 6 2-207 13 2-61 19 2-57 1
11-29 7 580093814 4-21 1 2-169 2-61 5
580093529 6-30 30 580093848 2-11 9 11-27 11-21 5
580093530 6-29 6 580093853 1-23 10 580094688 2-45 4 11-25 4
580093531 6-29 26 580093935 1-19 3 2-53 24 580095094 2-53 15
580093539 2-181 1-21 7 2-57 34 580095095 6-35 1
5-15 12 580093956 6-15 7 2-61 19 580095096 6-35 9
580093542 2-201 1 6-17 10 2-173 580095115 2-48 7
580093543 2-201 1 580093974 2-53 6 11-29 580095116 2-48 9
580093544 2-193 1 580093985 1-17 11 580094690 2-5 9 580095117 2-48 11
580093545 2-193 1 1-19 6 2-7 9 580095170 1-23 15
580093546 2-201 1 1-21 3 580094795 1-44 38 1-27 12
580093547 2-201 1 580093986 1-7 11 580094869 5-9 13 1-29 12
580093548 2-193 1 1-9 11 580094902 6-37 13 1-31 12
580093549 2-201 1 1-11 11 6-47 13 1-33 12
580093550 2-193 1 1-13 11 580094903 6-37 14 1-35 12
580093551 2-201 1 1-17 10 6-41 13 580095171 1-23 12
580093559 2-193 1 1-40 22 6-47 14 1-27 24
580093560 2-193 1 580093987 1-7 6 580094904 6-37 15 1-29 24
580093561 2-201 1 1-9 6 6-41 14 1-31 24
580093562 2-193 1 1-13 6 6-47 15 1-33 24
580093563 2-201 1 1-17 3 580094905 6-37 17 1-35 24
580093564 2-193 1 580093991 1-11 6 6-41 15 580095202 5-15
580093567 2-37 7 580093993 11-33 3 6-47 16 580095227 6-57 5
2-39 7 11-60 3 580095033 2-70 27 6-61 5
580093616 2-37 11-71 3 2-80 16 6-71 2
580093617 2-5 2 580094141 6-37 7 2-100 28 6-73 2
2-7 2 6-41 7 2-101 29 6-77 12
2-165 6-47 7 2-109 8 6-79 12
580093646 11-5 12 580094142 6-37 8 2-147 7 580095228 6-71 4
580093651 2-37 4 6-41 8 2-150 20 6-73 4
2-39 4 6-47 8 2-150 21 580095229 6-71 12
580093652 2-37 11 580094178 1-3 8 2-153 17 6-73 12
2-39 11 580094180 1-3 6 2-154 18 580095236 6-61 12
580093663 6-11 16 580094182 2-3 2-158 20 6-71 5

13-36 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6-73 5 580095555 11-16 5 580096100 6-57 2 2-207 5


580095237 6-71 580095679 4-12 1 6-61 2 580096229 2-193 3
6-73 580095680 4-12 6 6-65 2-199 3
580095241 6-71 6 580095683 6-58 6-67 2-201 3
6-73 6 6-61 580096101 6-57 4 2-207 3
6-81 6-65 15 6-65 580096233 2-37 2
580095242 6-71 7 6-67 15 580096102 6-57 3 580096248 11-31
6-73 7 580095685 6-57 11 6-61 3 580096251 3-11
6-77 6-65 15 6-65 580096252 3-11
6-79 6-67 15 6-67 580096258 3-11 22
580095243 6-71 8 580095706 6-65 5 580096104 6-57 8 580096259 3-11 20
6-77 6-67 5 6-61 8 580096260 1-71
580095245 6-61 12 580095831 2-53 26 6-81 1-73 2
6-71 5 2-135 580096147 2-193 13 1-73 10
6-73 5 580095847 1-23 20 2-197 11 580096261 1-7 13
580095250 6-71 6 580095849 2-193 13 2-199 11 1-9 13
6-73 6 2-193 13 2-201 13 1-11 13
6-81 2-193 13 2-205 11 1-13 13
580095251 6-71 8 2-197 11 2-207 11 2-45 3
6-77 2-199 11 580096189 2-37 1 11-11 11
580095272 6-81 2-199 11 580096191 2-19 580096264 3-11
580095273 6-71 11 2-201 13 580096192 2-37 10 580096267 3-11
6-77 2-201 13 2-39 10 580096268 3-11 29
6-79 2-201 13 580096225 10-28 42 580096269 3-12
580095327 6-57 9 2-205 11 10-35 10 580096271 3-11
6-61 9 2-207 11 580096226 10-27 28 580096272 3-12
6-65 15 2-207 11 580096227 2-193 2 580096273 3-11
6-67 15 580095850 2-193 14 2-193 3 580096349 4-2 9
580095335 6-57 5 2-201 14 2-193 4 4-4 9
580095460 1-63 8 580095864 6-65 7 2-197 2 4-15
580095461 1-63 1 6-67 7 2-197 3 580096411 2-193 19
580095462 1-61 4 580095878 3-6 42 2-197 4 2-197 16
1-65 8 3-12 2-199 2 2-199 16
580095463 1-61 5 580095933 1-23 21 2-199 4 2-201 19
1-65 1 580095976 6-61 13 2-201 2 2-205 16
580095464 1-61 5 580096080 6-53 4 2-201 3 2-207 16
1-65 4 6-55 4 2-201 4 580096538 4-2 2
580095465 1-67 6-63 9 2-201 5 4-4 2
580095466 1-67 6-69 11 2-205 2 580096542 2-57 4
580095467 1-67 6-75 9 2-205 3 11-21 7
580095471 1-61 2 580096096 6-65 2-205 4 11-25 6
580095472 1-61 3 6-67 2-205 5 580096543 2-57 5
580095473 1-61 1 580096097 6-57 8 2-207 2 11-21 8
580095474 1-61 2 6-61 8 2-207 3 11-25 6
580095475 1-61 3 6-81 2-207 4 580096615 3-11
580095476 1-61 1 580096098 6-57 6 2-207 5 580096616 3-11
580095477 1-61 6 6-61 6 580096228 2-193 4 580096617 3-11
580095543 1-63 5 6-65 2-197 4 580096619 3-11
580095545 6-71 5 6-67 2-199 4 580096639 2-5
580095546 6-71 5 580096099 6-57 4 2-201 5 580096665 6-37 1
580095547 6-71 5 6-65 2-205 5 6-41 1

A968 ©2023 Yale Materials Handling Corporation 13-37


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6-45 32 11- 2 2-205 18 582000444 6-3 3


6-47 1 105 2-207 18 6-7 3
6-51 32 11- 2 580097531 1-55 4 582000445 6-11 13
580096739 2-34 2 107 582000021 6-15 2 582000446 6-11 14
580096769 4-10 2 11- 2 582000022 6-15 1 582000447 6-11 13
580096770 4-10 3 109 582000023 6-15 10 582000448 6-11 14
580096771 4-10 4 580097369 11-44 8 582000024 6-15 9 582000484 2-70 28
580096773 4-6 5 11-68 6 582000025 6-15 14 2-80 17
4-10 6 11-75 9 582000137 6-45 40 2-92 17
580096774 4-10 7 11- 2 6-51 40 2-101 30
580096775 4-10 8 103 582000167 5-15 1 2-109 9
580096776 4-10 9 11-111 2 582000168 5-15 11 2-121 9
580096777 4-10 10 11-113 2 582000169 5-15 22 11- 3
580096778 4-6 8 580097386 2-193 9 582000185 6-38 55 164
4-10 12 2-197 9 6-42 53 582000485 6-3 32
580096779 4-6 2 2-199 9 6-45 35 6-7 29
580096780 4-6 3 2-201 9 6-48 53 6-9 29
580096781 4-6 6 2-205 9 6-51 35 582000664 2-5 1
580096783 4-6 7 2-207 9 582000243 2-70 18 2-69
580096835 4-4 6 580097387 2-193 11 2-70 20 2-73
4-10 2-201 11 2-70 21 582000665 2-5 1
580096836 4-2 6 580097388 2-193 7 2-99 5 2-99
4-6 2-197 7 2-99 6 2-103
580096837 1-71 2-199 7 582000244 2-73 13 582000693 2-57 14
580096842 6-53 11 2-201 7 2-73 14 582000700 2-57 11
6-55 11 2-205 7 2-103 13 11-21 2
580097059 6-29 2-207 7 2-103 14 582000740 4-17
580097131 5-5 27 580097389 2-193 17 582000355 3-9 21 582000786 11-11 9
580097132 5-5 27 2-197 14 582000358 6-37 18 582000788 2-37 1
580097142 3-2 1 2-199 14 582000359 6-69 5 2-37 2
3-5 2-201 17 582000361 1-24 27 2-39 1
3-9 2-205 14 1-27 1 2-39 2
580097245 1-71 1 2-207 14 582000362 1-24 27 582000813 1-55 5
1-73 3 580097432 2-193 8 1-29 1 582000895 1-39 11
1-73 11 2-197 8 582000363 1-24 27 582000896 1-39 11
580097288 5-9 15 2-199 8 1-31 1 582000897 1-39 11
580097304 6-11 1 2-201 8 582000364 1-24 27 582000898 1-39 11
6-13 10 2-205 8 1-33 1 582000899 1-39 11
580097305 6-11 1 2-207 8 582000365 1-24 27 582001012 1-39 4
6-13 10 580097446 2-193 6 1-35 1 582001092 11-15 3
580097328 3-3 4 2-201 6 582000367 2-43 1 582001156 1-43 16
580097330 6-87 580097447 2-193 16 582000368 2-43 6 582001187 2-61 7
580097331 6-85 2-197 17 582000435 1-23 8 582001247 1-7 8
580097357 6-83 10 2-199 17 582000436 1-23 8 1-9 8
580097368 11-44 8 2-201 16 582000437 1-23 8 1-11 8
11-56 8 2-205 17 582000438 1-23 8 1-13 8
11-68 6 2-207 17 582000439 1-23 8 1-15 10
11-75 9 580097448 2-193 10 582000440 6-11 12 582001304 1-7 10
11-99 2 2-197 18 582000441 6-11 11 1-9 10
11- 2 2-199 18 582000442 6-11 12 1-11 10
101 2-201 10 582000443 6-11 11 1-13 10

13-38 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-17 4 11-44 19 582005065 6-41 15 582006494 1-44 33


582001502 6-38 54 11-52 5 582005078 2-96 24 582006495 1-44 33
6-42 54 11-56 23 2-126 24 582006587 5-2 1
6-45 36 11-64 5 582005089 11-68 8 582006593 10-13 16
6-47 32 11-68 17 582005090 11-56 3 10-15 12
6-51 36 11-73 5 11-68 3 582006661 8-28 14
582001764 11-5 10 11-75 23 582005091 11-68 7 8-73 7
582001835 6-38 57 11-79 11 582005259 11-56 2 9-18 14
6-41 16 11-79 11 11-68 2 9-46 14
6-45 44 11-81 12 582005304 2-80 17 10-20 15
582001889 6-15 14 11-81 12 2-92 17 582006762 11-68 24
582001995 2-53 2 11-87 11 2-109 9 11-75 17
2-57 2 11-89 8 2-121 9 11-99 9
2-61 13 11-92 8 11- 3 11- 9
11-25 3 582003674 2-193 6 164 101
582002221 6-3 9 2-201 6 582005381 11-44 7 11- 9
582002222 6-3 9 582003682 1-73 18 11-56 7 103
582002223 6-3 9 582003730 1-71 14 11-69 30 11- 9
582002224 6-3 10 1-73 22 582005449 1-43 26 105
582002225 6-3 11 582003731 1-71 16 582005455 1-23 8 11- 9
582002226 6-3 12 1-73 24 582005456 1-23 8 107
582002227 1-44 36 582004183 11-18 6 582005457 1-23 8 11- 9
582002228 1-44 36 582004184 11-18 6 582005458 1-23 8 109
582002229 1-44 36 582004277 6-37 17 582005459 1-23 8 11-111 9
582002230 1-44 36 6-41 15 582005592 6-41 18 11-113 9
582002231 1-44 36 582004279 6-41 2 6-47 18 582006911 4-19 11
582002243 6-3 10 582004280 6-41 3 582005685 1-43 23 582006974 6-57
582002534 1-73 20 582004281 6-41 3 582005686 1-43 23 582006975 6-57
582002535 1-67 8 582004390 2-79 16 582005687 1-43 23 582006976 6-57
1-73 17 582004451 6-73 13 582005688 1-43 23 582006977 6-57
582002564 1-67 13 582004475 6-38 50 582005689 1-43 23 582006978 6-57
1-73 6-42 45 582005697 1-53 9 582006979 6-57
582002565 1-71 5 6-48 45 1-57 20 582006980 6-57
1-73 4 582004480 2-185 582005840 6-42 47 582006981 6-57
582002619 1-73 15 11-18 6-48 47 582007018 1-67 22
582002621 1-55 17 582004554 1-57 17 582005843 6-41 28 582007586 1-23 11
582002717 6-27 4 1-67 20 6-47 28 1-27 17
582002912 6-23 582004633 2-79 6 582005875 1-40 22 1-29 17
6-25 2-91 6 582005904 2-11 7 1-31 17
6-27 2-109 4 582005905 2-11 9 1-33 17
582003024 1-15 2 2-121 4 582005940 2-193 15 1-35 17
1-17 2 582004977 6-42 42 2-201 15 1-43 29
582003281 11-15 1 6-48 42 582005941 1-39 14 582007591 1-23 21
11-17 1 582004983 10-35 14 582005943 1-39 14 582007762 2-5 8
582003401 1-23 20 582004984 10-35 14 582005945 1-39 14 2-7 8
582003574 1-55 582004985 10-35 14 582005968 6-3 3 2-11 15
582003581 6-29 26 582005016 6-83 16 6-7 3 2-48 5
6-29 26 582005028 1-55 6 582006367 1-13 2-53 29
582003584 1-61 1-61 7 582006419 11-18 6 2-57 26
582003585 1-61 582005058 6-65 15 582006458 11-44 5 2-61 23
582003625 11-40 5 6-67 15 11-56 5 582007793 6-3 25

A968 ©2023 Yale Materials Handling Corporation 13-39


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582007871 8-78 15 582010536 8-23 8 582012046 1-61 11- 6


8-83 50 8-40 41 582012136 2-57 30 147
8-86 50 582010540 8-40 20 2-139 11- 6
11-44 14 582010772 2-15 1 582012213 11-115 6 149
11-69 29 2-15 16 11-117 6 11- 2
582007872 11-44 10 582010773 2-15 1 11- 6 151
582007873 11-44 3 2-15 16 121 582012999 2-57 20
582007874 11-44 2 2-15 16 11- 6 11-19 3
11-44 9 582010913 2-53 19 131 582013000 11-17 2
582007875 11-68 21 2-62 37 11- 3 582013074 2-47 4
582007900 1-55 582010914 2-62 35 133 11-9 4
1-57 582010915 2-62 36 582012243 1-39 14 582013094 11- 2
582008061 6-9 15 582010924 6-11 6 582012244 1-39 14 158
582008127 3-6 31 6-13 11 582012597 6-29 3 11- 2
582008129 3-5 20 582010979 1-27 3 582012598 6-25 20 159
582009047 2-48 2 1-29 3 582012634 11-117 582013095 11- 1
2-176 1-31 3 11- 158
582009139 8-39 1 1-33 3 131 11- 1
8-39 1 1-35 3 11- 159
582009140 8-39 1 582011026 2-53 23 133 582013097 11- 2
8-39 1 582011027 2-53 20 11- 7 158
582009141 8-39 1 582011382 11- 1 143 11- 2
8-39 1 145 11- 11 159
582009144 8-39 1 582011384 1-4 8 145 582013098 11- 1
8-39 1 582011385 1-4 7 11- 7 158
582009147 8-39 1 582011386 1-4 6 147 11- 1
8-39 1 582011387 1-4 5 11- 7 159
582009174 8-40 40 582011388 2-37 149 582013511 1-39 14
582009175 8-40 40 582011389 2-37 1 11- 1 582013857 1-43 13
8-40 40 2-39 1 151 582014024 1-57 16
582009176 8-40 40 582011390 2-37 2 11- 1-67 12
8-40 40 582011499 6-29 17 153 582014090 7-21 14
582009179 8-40 40 582011507 2-11 20 582012637 11-117 8-43 10
8-40 40 2-189 11- 8-47 10
582009182 8-40 40 582011508 2-11 20 131 8-65 17
8-40 40 2-187 11- 8-69 17
582009867 8-78 26 582011589 2-5 133 582014274 11-60 4
8-82 26 2-7 21 11- 7 11-64 10
582010004 2-11 16 582011611 2-189 1 143 11-68 25
2-53 31 582011620 1-39 8 11- 11 582014275 11-60 5
2-57 25 1-39 13 145 11-64 9
2-61 25 582011621 1-39 8 11- 7 11-68 26
582010026 8-24 36 582011694 11- 2 147 582014276 11-60 7
582010051 8-24 29 157 11- 7 11-64 7
582010052 8-24 27 582011696 11- 2 149 11-69 28
582010170 2-37 9 157 11- 582014277 11-60 6
2-39 9 582011822 6-7 17 153 11-64 8
582010243 8-24 34 582011903 2-37 8 582012661 6-25 18 11-68 27
582010253 2-21 11 2-39 8 582012663 11- 6 582014278 11-60 4
2-22 11 582011972 1-47 19 143 11-64 10
582010270 8-40 21 1-49 19 11-68 25

13-40 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

11-89 2 11- 2 582015961 2-29 4 582018665 11-64 7


11-90 2 131 582015962 2-29 4 11-69 28
582014279 11-60 5 11- 2 582015963 2-29 4 11-89 4
11-64 9 133 582015964 2-29 2 11-90 4
11-68 26 582014963 11-115 2 582015965 2-29 2 582018666 11-64 8
11-89 1 11-117 2 582015966 2-29 2 11-68 27
11-90 1 11- 2 582015967 2-29 4 11-89 3
582014280 11-60 7 121 582015968 2-29 4 11-90 3
11-64 7 11- 2 582015969 2-29 4 582018699 11-64 10
11-69 28 131 582015970 2-29 2 11-68 25
11-89 3 11- 2 582015971 2-29 2 11-89 2
11-90 3 133 582015972 2-29 2 11-90 2
582014281 11-60 6 582015095 11- 2 582016330 4-9 3 582018701 11- 1
11-64 8 165 4-11 6 157
11-68 27 582015139 11- 11 582016401 2-15 1 582018702 11- 1
11-89 4 145 2-15 1 157
11-90 4 11- 7 2-15 16 582018974 11-75 2
582014300 11-13 3 147 582016523 11- 5 582018975 11-75 3
11-14 3 11- 166 582019059 2-53 27
582014307 8-40 34 153 11- 5 2-57 23
9-21 7 582015140 11- 7 167 2-61 21
9-49 7 147 582017090 7-25 13 2-149
9-53 7 11- 8-59 10 582019181 4-2 10
582014359 8-77 9 153 582017110 1-57 8 4-4 10
8-77 11 582015161 2-15 14 582017579 1-57 4 7-31 9
8-81 9 2-17 17 582017587 8-61 8-65 5
8-81 11 2-21 582017588 8-61 8-69 5
8-85 9 582015162 2-15 14 582017590 8-61 8-78 27
8-85 11 2-17 17 582017594 8-61 582019215 2-61 21
582014765 7-21 7 2-21 582017608 8-61 2-146
8-43 17 582015220 10-3 1 582017609 8-61 582019363 2-39
8-47 17 582015221 10-3 1 582017610 8-61 582019365 2-39 2
9-25 11 582015222 10-3 1 582017613 8-61 582019554 2-15 8
9-27 11 582015235 5-13 13 582017616 8-61 2-17 9
582014767 7-21 6 582015263 5-13 12 582017634 8-61 1 582019677 11- 2
8-43 16 582015264 5-13 11 582017635 8-61 1 166
8-47 16 582015265 5-13 10 582017636 8-61 1 11- 2
9-25 12 582015311 8-40 31 582017639 8-61 1 167
9-27 12 582015338 11-75 8 582017642 8-61 1 582019736 2-29 8
582014775 1-83 582015361 10-35 2 582017707 1-57 9 582019737 2-34 2
582014776 1-83 582015458 2-29 9 582017709 1-57 3 582019738 2-34 2
582014889 6-25 17 582015877 2-53 27 582018010 8-61 1 582019741 2-15 7
6-29 19 2-57 23 582018011 8-61 1 582019742 2-15 3
582014890 6-29 18 2-61 21 582018012 8-61 1 582019744 2-21 8
582014891 6-29 23 2-157 582018015 8-61 1 582019881 1-44 34
582014902 8-40 21 582015955 2-29 4 582018018 8-61 1 582019904 2-61 14
582014958 11-115 2 582015956 2-29 4 582018035 8-61 2-141
11-117 2 582015957 2-29 4 582018664 11-64 9 582020039 2-61 2
11- 2 582015958 2-29 2 11-68 26 582020041 2-61 1
121 582015959 2-29 2 11-89 1 582020064 8-73 2
582015960 2-29 2 11-90 1 582020065 8-73 2

A968 ©2023 Yale Materials Handling Corporation 13-41


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582020067 8-73 2 582020971 1-57 6 8-43 11 8-43 1


582020070 8-73 2 582021145 7-23 8 8-47 11 8-47 1
582020073 8-73 2 8-51 6 582022172 7-31 5 8-47 1
582020094 8-73 1 8-53 6 7-35 5 582023153 8-43 1
582020095 8-73 1 582021453 2-34 2 8-78 21 8-43 1
582020097 8-73 1 582021534 8-86 32 8-82 22 8-47 1
582020100 8-73 1 582021535 7-35 5 8-86 22 8-47 1
582020103 8-73 1 8-78 22 582022305 8-78 30 582023154 7-21 1
582020124 8-73 2 8-78 32 8-82 43 7-21 1
582020125 8-73 2 8-78 35 8-86 43 582023155 7-21 1
582020127 8-73 2 8-82 23 582022307 8-66 31 7-21 1
582020130 8-73 2 8-82 32 8-70 31 8-43 1
582020134 8-73 2 8-82 35 582022347 8-65 11 8-43 1
582020164 8-73 1 8-86 23 8-69 11 8-47 1
582020165 8-73 1 582021595 8-77 4 582022350 8-78 34 8-47 1
582020167 8-73 1 8-81 7 8-82 34 582023158 8-43 1
582020170 8-73 1 8-85 7 582022352 8-78 31 8-43 1
582020174 8-73 1 582021596 8-77 6 8-82 31 8-47 1
582020235 1-61 8-82 16 582022389 8-78 18 8-47 1
1-65 13 8-86 16 582022400 7-31 7 582023161 8-43 1
582020247 8-89 582021597 8-66 29 7-35 7 8-43 1
582020251 8-89 1 8-70 29 8-78 50 8-47 1
582020471 8-73 582021799 8-78 36 8-82 25 8-47 1
582020472 8-73 8-82 36 8-86 25 582023243 8-51 1
582020474 8-73 8-86 36 582022430 7-23 8 8-51 1
582020477 8-73 582021825 4-4 6 8-51 6 8-53 1
582020480 8-73 4-11 8-53 6 8-53 1
582020498 2-15 4 582021826 4-2 6 582022432 8-66 28 582023244 8-51 1
582020570 11- 1 4-9 8-70 28 8-51 1
131 582021913 11- 3 582022436 8-78 14 8-53 1
582020577 8-73 143 8-82 14 8-53 1
582020578 8-73 11- 4 8-86 14 582023245 8-51 1
582020580 8-73 145 582022440 7-31 9 8-51 1
582020583 8-73 11- 3 7-35 9 8-53 1
582020587 8-73 147 8-65 5 8-53 1
582020961 2-167 3 11- 3 8-69 5 582023248 8-51 1
582020963 1-23 26 149 8-82 27 8-51 1
1-23 26 582021914 11- 2 8-86 27 8-53 1
1-23 26 143 582022462 5-13 11 8-53 1
1-27 5 11- 2 582022507 7-25 7 582023251 8-51 1
1-29 5 149 8-59 11 8-51 1
1-31 5 582021915 11- 1 582022508 7-25 8 8-53 1
1-33 5 143 8-59 12 8-53 1
1-35 5 11- 1 582022515 7-17 15 582023271 8-55 1
582020964 1-24 28 149 582022724 8-66 29 8-55 1
1-24 28 582021968 7-17 16 8-70 29 8-57 1
1-27 6 8-39 12 582022870 8-65 16 8-57 1
1-29 6 9-22 27 8-69 16 582023272 8-55 1
1-31 6 9-50 27 582022978 8-39 13 8-55 1
1-33 6 9-54 27 582023152 7-21 1 8-57 1
1-35 6 582022142 7-21 15 8-43 1 8-57 1

13-42 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582023273 8-55 1 582024514 11- 11 582025073 1-27 28 8-51


8-55 1 143 1-29 28 8-53
8-57 1 11- 10 1-31 28 8-55
8-57 1 145 1-33 28 8-57
582023276 8-55 1 11- 11 1-35 28 8-65
8-55 1 147 582025110 1-23 10 8-69
8-57 1 11- 11 1-27 18 582025489 8-43
8-57 1 149 1-29 18 8-47
582023279 8-55 1 582024619 2-92 16 1-31 18 8-51
8-55 1 2-121 8 1-33 18 8-53
8-57 1 2-150 20 1-35 18 8-55
582023521 7-25 12 2-150 21 582025285 8-89 1 8-57
8-59 22 2-153 17 582025286 8-89 1 8-65
582023642 7-23 8 2-154 18 582025367 7-25 1 8-69
8-51 6 582024620 2-91 16 582025381 7-31 12 582025490 8-43
8-53 6 582024701 8-77 8 7-35 12 8-47
582023661 7-23 8 8-81 8 582025386 7-31 13 8-51
8-51 6 582024702 8-77 10 7-35 13 8-53
8-53 6 8-81 10 582025469 8-43 8-55
582023677 8-66 26 582024703 8-77 12 8-47 8-57
8-70 26 8-82 12 8-51 8-65
582023806 11-118 582024704 8-77 13 8-53 8-69
582023810 11-118 8-82 13 8-55 582025491 8-43
582023814 11- 582024706 8-77 5 8-57 8-47
123 8-82 15 8-65 8-51
11- 8-86 15 8-69 8-53
127 582024838 1-27 2 582025470 8-43 8-55
582023818 11-96 1 582024839 1-29 2 8-47 8-57
582023902 8-89 582024840 1-31 2 8-51 8-65
582023906 11- 582024841 1-33 2 8-53 8-69
133 582024842 1-35 2 8-55 582025494 8-43
582023912 11- 582024843 1-27 2 8-57 8-47
133 582024844 1-29 2 8-65 8-51
582023926 8-74 14 582024845 1-31 2 8-69 8-53
582023927 8-74 14 582024846 1-33 2 582025471 8-43 8-55
582024336 1-57 12 582024847 1-35 2 8-47 8-57
1-67 2 582024862 11- 1 8-51 8-65
582024343 8-78 17 133 8-53 8-69
8-82 21 582024905 8-89 1 8-55 582025497 8-43
8-86 21 582024906 11- 1 8-57 8-47
582024356 8-59 9 133 8-65 8-51
8-65 9 582024957 8-66 24 8-69 8-53
8-69 9 8-70 24 582025474 8-43 8-55
582024461 11-5 16 582025042 8-78 40 8-47 8-57
582024513 11- 6 8-83 49 8-51 8-65
143 8-86 49 8-53 8-69
11- 6 582025062 1-27 8 8-55 582025832 1-27 4
147 1-29 8 8-57 1-29 4
11- 6 1-31 8 8-65 1-31 4
149 1-33 8 582025477 8-43 1-33 4
1-35 8 8-47 1-35 4

A968 ©2023 Yale Materials Handling Corporation 13-43


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582025955 8-89 582026632 8-78 57 582026740 11- 10 11-92 2


582025956 8-89 8-78 57 143 582026919 11-81 2
582026107 7-31 15 582026633 8-78 57 11- 7 11-82 1
7-35 15 8-78 57 145 11-91 1
582026114 8-66 582026634 8-78 57 11- 10 11-92 1
8-70 8-78 57 147 582026997 9-25 1
582026121 1-27 27 582026637 8-78 57 11- 10 9-25 1
1-29 27 8-78 57 149 9-27 1
1-31 27 582026640 8-78 57 582026741 11- 9 9-27 1
1-33 27 8-78 57 143 582026999 9-25 1
1-35 27 582026652 8-78 55 11- 8 9-25 1
582026129 8-65 4 8-78 55 145 9-27 1
8-69 4 582026653 8-78 55 11- 9 9-27 1
582026130 8-65 4 8-78 55 147 582027000 9-25 1
8-69 4 582026654 8-78 55 11- 9 9-25 1
582026131 8-65 4 8-78 55 149 9-27 1
8-69 4 582026657 8-78 55 582026788 8-78 33 9-27 1
582026134 8-65 4 8-78 55 8-82 33 582027120 9-25
8-69 4 582026660 8-78 55 582026877 11-81 7 9-29
582026137 8-65 4 8-78 55 11-82 5 9-39
8-69 4 582026672 8-79 58 11-91 5 582027121 9-27
582026448 11- 1 8-79 58 11-92 5 9-31
162 8-83 58 11-95 1 9-43
582026449 11- 2 8-83 58 582026878 11-81 9 582027124 9-25
162 8-87 58 11-82 6 9-29
582026450 11- 1 8-87 58 11-91 6 9-39
162 582026673 8-79 58 11-92 6 582027125 9-27
582026451 11- 2 8-79 58 11-95 2 9-31
162 8-83 58 582026879 11-81 8 9-43
582026480 6-11 12 8-83 58 11-82 5 582027126 9-25
582026481 6-11 12 8-87 58 11-91 5 9-29
582026592 8-78 54 8-87 58 11-92 5 9-39
8-78 54 582026674 8-79 58 11-95 1 582027127 9-27
582026593 8-78 54 8-79 58 582026880 11-81 10 9-31
8-78 54 8-83 58 11-82 6 9-43
582026594 8-78 54 8-83 58 11-91 6 582027178 9-25
8-78 54 8-87 58 11-92 6 9-29
582026597 8-78 54 8-87 58 11-95 2 9-39
8-78 54 582026677 8-79 58 582026913 11-82 7 582027179 9-27
582026600 8-78 54 8-79 58 582026914 11-82 7 9-31
8-78 54 8-83 58 582026916 11-81 3 9-43
582026612 8-78 56 8-83 58 11-82 2 582027182 9-25
8-78 56 8-87 58 11-91 2 9-29
582026613 8-78 56 8-87 58 11-92 2 9-39
8-78 56 582026680 8-79 58 582026917 11-81 1 582027183 9-27
582026614 8-78 56 8-79 58 11-82 1 9-31
8-78 56 8-83 58 11-91 1 9-43
582026617 8-78 56 8-83 58 11-92 1 582027184 9-25
8-78 56 8-87 58 582026918 11-81 4 9-29
582026620 8-78 56 8-87 58 11-82 2 9-39
8-78 56 11-91 2 582027185 9-27

13-44 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-31 2-143 6-71 3 582029427 6-71 1


9-43 582028316 8-59 15 6-73 3 6-73 1
582027313 11- 7 582028317 8-59 13 6-81 20 6-77
153 582028374 7-39 582029162 6-57 4 6-79
582027327 11- 23 582028378 11-117 6-65 582029428 6-71 11
153 582028382 7-39 582029163 6-57 4 6-73 11
582027365 8-77 2 582028386 11-117 6-65 582029456 11- 2
582027416 11-96 2 582028831 2-47 582029190 11-99 11 145
582027458 6-15 1 2-57 34 11- 11 582029457 11- 3
6-15 2 2-175 103 145
582027459 6-15 10 582028832 2-53 24 11- 11 582029880 4-11 2
582027460 6-15 9 2-61 19 105 582029881 4-11 3
582027462 6-15 17 2-170 11-111 11 582029882 4-11 4
582027499 2-7 1 582028833 2-45 4 582029191 11-99 12 582029883 4-11 5
2-105 2-47 11- 12 582029884 4-11 8
2-109 2-57 34 103 582029885 4-11 7
2-113 2-171 11- 12 582029886 4-11 11
582027500 2-7 1 582028872 11-99 1 105 582029887 4-11 10
2-75 11- 1 11-111 12 582029888 4-11 9
2-79 101 582029192 11-111 15 582029904 4-9 2
2-83 11- 1 582029193 11-111 16 582029912 2-17 1
582027960 8-40 19 103 582029196 11-99 8 2-17 18
9-50 28 11- 1 11- 8 582030296 7-21 17
9-54 28 105 101 8-43 8
582027981 7-27 11- 1 11- 8 8-65 19
582027983 7-27 107 103 582030624 2-17 1
582027984 7-27 11-111 1 11- 8 2-17 1
582028010 7-27 582028894 8-66 35 105 2-17 18
582028012 7-27 8-70 35 11- 8 582031165 7-21
582028013 7-27 582028895 7-31 6 107 7-23
582028032 2-45 4 7-35 6 11- 8 582031167 7-21
2-53 24 8-78 24 109 7-23
2-61 19 8-82 24 11-111 8 582031168 7-21
2-174 8-86 24 11-113 8 7-23
582028083 7-27 582028925 8-77 1 582029198 11-14 2 582031184 7-21
582028085 7-27 8-81 1 582029216 6-25 4 7-23
582028086 7-27 8-85 1 6-29 4 582031186 7-21
582028115 7-27 582028928 8-77 7 582029329 8-66 34 7-23
582028117 7-27 8-82 17 8-70 34 582031187 7-21
582028118 7-27 8-86 17 582029342 11- 1 7-23
582028193 7-23 1 582028980 11- 11 161 582031218 8-77 12
7-23 1 107 582029343 11-118 4 8-82 12
582028195 7-23 1 582028981 11- 12 11- 2 582031219 8-77 13
7-23 1 107 161 8-82 13
582028196 7-23 1 582029159 6-57 7 582029353 11- 3 582031344 11-117 1
7-23 1 6-61 7 145 582031347 7-39 1
582028233 2-61 14 6-71 3 582029354 11- 2 582031359 7-39 1
2-145 6-73 3 145 582031363 11-117 1
582028234 2-53 26 6-81 20 582029425 6-71 10 582031384 7-31 1
2-57 30 582029160 6-57 7 6-73 10 7-31 1
2-61 14 6-61 7 6-81 18 582031386 7-31 1

A968 ©2023 Yale Materials Handling Corporation 13-45


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

7-31 1 582033030 11- 1 11- 8 582036076 2-33 4


582031387 7-31 1 133 134 582036077 2-33 4
7-31 1 582033031 8-89 11 11- 8 582036078 2-33 4
582031411 11-77 5 11- 1 137 582036079 2-33 2
11-79 5 134 11- 19 582036080 2-33 2
11-85 6 582033032 11- 1 139 582036081 2-33 2
11-87 6 133 582035028 11- 9 582036082 2-33 4
582031412 11-77 6 582033136 11- 28 127 582036083 2-33 4
11-79 6 153 11- 9 582036084 2-33 4
11-85 5 582033451 5-2 1 139 582036085 2-33 2
11-87 5 582033662 11- 27 11- 1 582036086 2-33 2
582031413 11-77 1 153 155 582036087 2-33 2
11-79 1 582033812 11- 10 582035030 11- 9 582036571 7-21 17
11-85 1 153 127 8-43 8
11-87 1 582033813 11- 3 11- 1 8-65 19
582031414 11-77 2 153 155 582036977 11- 3
11-79 2 582033979 8-89 11 582035257 11- 166
11-85 2 11- 1 134 582037030 11- 3
11-87 2 134 582035261 11- 167
582031415 11-77 9 582033982 7-21 16 134 582037185 8-66 23
11-79 9 8-43 12 582035271 11-118 2 8-70 23
11-85 9 8-47 12 11- 2 582037254 11-10 2
11-87 9 582033986 8-79 60 123 582037255 11-10 2
11-93 2 8-83 52 11- 2 582037290 11- 1
582031416 11-77 10 8-86 52 134 147
11-79 10 582033988 8-79 59 582035292 11- 1 582037291 11- 2
11-85 10 8-83 51 134 147
11-87 10 8-86 51 582035621 11-118 11 582037292 11- 1
11-93 1 582033989 8-79 60 11- 11 147
582031417 11-77 7 8-83 52 123 582037293 11- 2
11-79 7 8-86 52 11- 11 147
11-85 7 582034139 8-78 42 134 582037321 11- 4
11-87 7 582034162 11-14 7 11- 11 123
582031418 11-77 8 582034695 4-6 4 137 11- 29
11-79 8 582034696 4-10 5 582035685 1-87 128
11-85 8 582034883 2-43 1 582035686 1-87 11- 5
11-87 8 582035019 11-118 2 582035712 8-78 49 134
582031827 2-17 1 11- 2 582035714 7-31 19 582037323 11- 4
2-17 18 123 582035715 7-31 18 123
2-17 18 11- 2 582035746 11- 11- 28
582032061 7-31 10 134 155 128
8-82 26 11- 2 582035749 11- 11- 5
8-86 26 137 155 134
582032976 8-78 25 582035022 11- 1 582035969 2-33 4 582037335 4-9 4
8-81 6 134 582035978 2-33 2 582037591 11-93 3
8-85 6 582035027 11-118 8 582035979 2-33 2 11-94 3
582032981 1-57 8 11- 8 582035980 2-33 2 11-95 3
582033000 6-69 5 123 582035981 2-33 4 11-96 3
582033024 8-79 61 11- 13 582035987 2-33 10 582037616 11-118 1
8-81 4 127 582035988 2-33 9 582037621 11-118 1
8-85 4 582036075 2-33 8

13-46 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582037627 11- 1 4-4 9 582040483 8-83 54 8-87 56


123 4-17 8-83 54 582040558 8-83 56
11- 1 582038799 2-8 27 8-87 54 8-83 56
127 582039044 2-7 22 8-87 54 8-87 56
582037632 11- 1 2-132 582040484 8-83 54 8-87 56
123 582039045 2-7 22 8-83 54 582040583 8-83 57
582037642 2-7 1 2-129 8-87 54 8-83 57
2-117 582039052 6-82 7 8-87 54 8-87 57
2-121 582039053 6-82 7 582040487 8-83 54 8-87 57
2-125 582039056 11-94 2 8-83 54 582040584 8-83 57
582037643 2-7 1 582039057 11-94 1 8-87 54 8-83 57
2-87 582039072 11-94 2 8-87 54 8-87 57
2-91 582039073 11-94 1 582040490 8-83 54 8-87 57
2-95 582039204 2-65 1 8-83 54 582040585 8-83 57
582037821 6-19 5 582039205 2-65 2 8-87 54 8-83 57
582037832 11- 3 582039206 2-65 6 8-87 54 8-87 57
151 582039208 2-65 4 582040515 8-83 55 8-87 57
582037833 11- 3 582039210 2-65 5 8-83 55 582040588 8-83 57
151 582039211 2-65 5 8-87 55 8-83 57
582037834 11- 6 582039230 2-65 7 8-87 55 8-87 57
151 582039286 6-82 7 582040516 8-83 55 8-87 57
582037835 11- 5 582039287 6-82 7 8-83 55 582040591 8-83 57
151 582039299 6-15 14 8-87 55 8-83 57
582038292 11-118 6 582039329 2-167 8-87 55 8-87 57
582038329 11- 6-41 20 582040517 8-83 55 8-87 57
123 6-47 20 8-83 55 582041558 8-65 4
11- 582039376 2-53 27 8-87 55 8-69 4
127 2-57 23 8-87 55 582041559 8-65 4
582038373 11- 4 2-61 21 582040520 8-83 55 8-69 4
137 2-161 8-83 55 582041560 8-65 4
11- 12 582039380 2-53 27 8-87 55 8-69 4
139 2-57 23 8-87 55 582041563 8-65 4
582038374 11- 1 2-61 21 582040523 8-83 55 8-69 4
137 2-153 8-83 55 582041566 8-65 4
11- 1 582039459 2-92 16 8-87 55 8-69 4
139 2-121 8 8-87 55 582042246 3-20 1
582038394 11- 582039517 1-57 582040550 8-83 56 582042247 3-20 1
155 582039574 11- 8-83 56 582042248 3-20 1
582038396 11-93 2 164 8-87 56 582042249 3-22 1
582038397 11-93 1 582039670 11- 8-87 56 582042250 3-22 1
582038402 11- 163 582040551 8-83 56 582042251 3-22 1
137 582040445 7-35 1 8-83 56 582042252 3-16 1
11- 7-35 1 8-87 56 582042372 1-57 17
139 582040447 7-35 1 8-87 56 582042522 2-17 4
582038454 8-82 42 7-35 1 582040552 8-83 56 582042523 2-17 7
8-86 42 582040448 7-35 1 8-83 56 582042713 2-54 35
582038562 2-33 14 7-35 1 8-87 56 2-57 35
582038673 4-2 9 582040482 8-83 54 8-87 56 2-61 32
4-4 9 8-83 54 582040555 8-83 56 2-61 32
4-17 8-87 54 8-83 56 11-11 1
582038675 4-2 9 8-87 54 8-87 56 11-11 7

A968 ©2023 Yale Materials Handling Corporation 13-47


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582042841 11-118 7 11- 1 582055372 6-61 582057661 11- 11


11- 7 109 582055373 6-61 109
123 11-111 1 582055374 6-61 582057887 6-45 20
11- 7 11-113 1 582055375 6-61 6-51 23
134 582047473 8-65 15 582055376 6-61 582057892 6-45 30
11- 6 8-69 15 582055377 6-61 6-51 30
137 582047606 1-67 20 582055378 6-61 582057944 3-5 17
11- 11 582047669 8-81 8 582055379 6-61 582058517 11- 4
139 8-85 8 582055560 11-119 14 134
582042885 11-118 7 582047670 8-81 10 11- 14 582058518 11- 4
11- 6 8-85 10 124 134
123 582048261 6-15 12 11- 14 582058519 11-118 5
11- 7 582048789 6-57 10 135 582058520 11- 5
123 6-65 14 11- 14 123
11- 27 6-71 9 137 11- 28
127 6-77 13 582056100 6-45 6 128
11- 6 582048914 7-35 3 6-51 6 582058521 11- 5
134 8-82 28 582056101 6-45 5 123
582043694 1-53 8-86 28 6-51 5 11- 29
1-55 582048915 7-35 4 582056144 5-13 1 128
1-57 582049109 2-65 8 582056353 6-45 29 582059033 6-45 14
1-67 582049413 11- 9 6-51 27 6-51 14
582043791 6-15 10 153 582056354 6-45 10 582059481 6-11 12
582043792 6-15 9 582050215 6-57 1 6-51 10 582059482 2-67 11
582044273 6-15 16 6-61 1 582056355 6-45 3 582059483 6-11 12
582044377 8-82 46 6-65 12 6-51 3 582059973 3-5 19
8-86 46 6-67 12 582056356 6-45 4 582059988 11-99 11
582044396 2-33 4 582051084 7-31 3 6-51 4 11- 11
582044544 2-17 17 7-35 3 582056357 6-45 7 103
2-22 8-78 28 6-51 7 11- 11
582044577 11- 5 8-82 28 582057537 2-53 5 105
137 582051085 7-31 4 2-57 10 11-113 11
11- 13 7-35 4 2-61 12 582059989 11-99 12
139 582051102 7-36 26 11-21 4 11- 12
582044730 2-22 8 582051127 7-35 10 582057538 2-53 22 103
582044760 8-82 18 582051180 6-71 12 2-57 22 11- 12
8-86 18 6-73 12 2-62 43 105
582045570 7-35 19 582052712 11- 20 11-19 5 11-113 12
582045571 7-35 18 153 582057539 2-53 22 582060361 6-15 15
8-82 44 582052713 11- 21 2-57 22 582061168 6-61 10
8-86 44 153 2-62 34 6-67 14
582045865 2-22 1 582053462 5-2 1 11-19 5 6-73 9
582046107 11-99 1 582053948 4-12 6 582057656 11- 16 6-79 13
11- 1 582053949 9-54 34 103 582061169 6-61 11
101 582053950 9-54 35 582057657 11- 15 6-73 9
11- 1 582054102 6-73 103 582061170 6-73
103 582054103 6-73 582057658 11- 11 582061171 6-61 4
11- 1 582054104 6-73 101 6-67
105 582054105 6-73 582057659 11- 12 582061172 6-61 4
11- 1 582054549 11- 22 101 6-67
107 153 582057660 11-113 15 582061173 6-73 8

13-48 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6-79 11- 4 11- 12 582108576 2-67 3


582061175 6-73 8 139 123 582108577 2-67 5
6-79 11- 2 11- 12 582113240 11- 21
582061603 2-67 1 155 135 139
582061605 2-67 4 582079250 11- 4 11- 12 582119511 11-119 12
582061606 2-67 13 127 137 11- 12
582062046 2-7 26 11- 2 582095972 6-41 11 124
582064171 2-7 16 155 6-45 34 11- 15
582065897 2-193 12 582079584 11- 3 6-47 11 127
2-197 10 127 6-51 34 11- 12
2-199 10 11- 3 582095994 1-57 1 135
2-201 12 139 582096071 6-25 7 11- 12
2-205 10 11- 582096723 11-13 4 137
2-207 10 155 582097949 2-8 26 11- 20
6-41 17 11- 582098143 6-45 17 139
6-47 17 155 6-51 20 582119515 11-118 11
582067746 11- 1 582079586 11- 3 582098594 2-193 18 11- 11
139 127 2-197 15 123
582068050 8-82 12 11- 2-199 15 11- 16
8-85 12 155 2-201 18 127
582068051 8-82 13 582084046 6-45 13 2-205 15 11- 11
8-85 13 6-51 13 2-207 15 135
582068690 2-67 8 582084727 1-21 12 582098596 6-37 9 11- 11
582068837 6-25 15 582084868 11- 3 6-41 9 137
6-29 11 127 6-47 9 11- 10
582069494 8-47 8 11- 3 582099617 2-197 12 139
8-69 19 139 2-199 12 582119689 2-3 2
582069495 8-47 8 582084869 11- 3 2-205 12 11-18 2
8-69 19 127 2-207 12 582120370 2-3 2
582069496 9-44 29 582087406 5-9 13 582105681 2-197 1 582126475 1-61
582069497 9-44 29 6-69 16 582105682 2-205 1 1-65
582072366 4-17 582087407 6-53 11 582105683 2-197 1 1-69
582072405 2-65 13 6-69 16 582105684 2-205 1 582126476 1-61
582072643 6-3 7 582088053 11- 15 582105685 2-199 1 1-65
6-7 7 153 582105686 2-207 1 1-69
582072954 11- 1 582091440 6-23 6 582105687 2-199 1 582126477 1-65
141 6-25 582105688 2-207 1 1-69
582072959 11- 2 582091441 6-23 6 582105689 2-197 1 582126478 1-69
141 6-25 582105690 2-205 1 582129294 11- 1
582072965 11- 1 582091466 1-57 12 582105691 2-197 1 140
141 1-67 2 582105692 2-205 1 582129295 11- 2
582072969 11- 2 582091488 11- 582105693 2-199 1 140
141 153 582105694 2-207 1 582129750 11- 14
582073242 2-67 7 582091788 8-79 59 582105695 2-199 1 127
582073243 2-67 7 8-83 51 582105696 2-207 1 11- 16
582073246 2-67 15 8-86 51 582105808 2-197 6 139
582073361 2-67 13 582092116 2-67 6 2-205 6 582134678 11-
582073744 2-67 13 582092141 2-67 10 582105809 2-197 6 153
582073856 9-54 32 582092142 2-67 9 2-199 6 582137282 2-53 9
582074238 11- 4 582095744 11-118 12 2-205 6 2-57 9
127 2-207 6 2-61 29

A968 ©2023 Yale Materials Handling Corporation 13-49


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582144133 11-119 14 582160199 6-19 2 900004269 10-20 13 909932438 3-5 16


11- 10 582160200 6-17 5 900005220 1-23 2 909964401 3-5 13
127 582160201 6-17 3 1-27 14 910065119 2-70 25
11- 14 582160202 6-17 4 1-29 14 2-73 12
135 582160203 6-13 1 1-31 14 2-75 9
11- 15 582160204 6-13 2 1-33 14 2-83 8
139 582160205 6-13 3 1-35 14 2-87 9
582148549 8-86 31 582160206 6-13 4 900014292 1-43 15 2-95 8
582148550 8-86 35 582160207 6-17 1 1-43 17 2-101 32
582148551 8-86 34 582160208 6-17 2 1-71 2-103 12
582149494 2-190 582160209 6-13 1 2-197 19 2-106 19
582151286 11-118 2 582160210 6-13 2 2-199 19 2-113 12
11- 2 582160211 6-13 5 2-205 19 2-118 19
127 582160212 6-13 3 2-207 19 2-125 12
11- 2 582160213 6-13 4 900017217 11-44 24 2-135 6
134 582160251 6-9 7 11-56 15 2-139 2
11- 2 582160252 6-9 5 11-75 13 2-143 4
139 582160253 6-9 2 900488804 5-5 9 2-145 6
582151291 11-118 2 582160254 6-9 4 900488821 5-5 8 2-150 19
11- 2 582161745 6-63 1 900488822 5-5 8 2-158 19
127 582161746 6-63 1 900488823 5-5 25 2-170 6
11- 2 582161747 6-63 1 900488824 5-5 24 2-171 6
134 582161748 6-63 1 900488826 5-5 28 2-173 3
582151530 2-67 15 582161749 6-75 1 900488827 5-5 5 2-174 9
582154615 6-45 21 582161750 6-75 1 900488835 5-5 4 2-175 9
6-51 24 582161751 6-75 1 900750841 5-5 22 11-29 3
582154616 6-45 2 582161752 6-75 1 900955809 5-5 7 11-31 2
6-51 2 582164359 6-45 45 900955821 5-5 21 912261301 5-11 14
582154617 6-45 1 6-51 44 900955827 5-5 19 912845301 1-75 13
6-51 1 582164431 6-9 3 901202806 5-5 14 915144300 3-9 5
582155056 6-51 16 582168231 8-86 33 901202808 5-5 15 920803300 3-9 11
582155057 6-45 16 582168232 8-87 59 902254806 3-15 6 921801917 3-9 19
6-51 17 582168516 6-63 5 903259104 2-29 3 924234401 3-5 23
582155058 6-45 23 582169413 6-45 8 2-29 5 926887302 1-39 18
6-51 18 6-51 8 2-33 3 931014904 4-19 14
582155059 6-45 24 582169861 2-40 4 2-33 5 4-21 14
6-51 19 640046913 6-25 5 8-40 22 931019917 3-2 2
582160185 6-13 5 6-29 5 908621405 5-5 3 931019919 3-3 2
582160186 6-17 5 640136901 2-7 24 909882404 1-71 10 931109909 2-53 10
582160187 6-17 3 900002253 8-24 26 1-73 25 2-57 8
582160188 6-17 4 9-39 21 909882405 1-23 4 2-61 28
582160189 6-17 1 900002259 8-24 38 1-27 23 11-6 2
582160190 6-17 2 900002264 7-23 11 1-29 23 932107911 4-9 7
582160191 4-12 6 8-24 26 1-31 23 932200902 6-29 24
582160192 6-19 3 10-5 20 1-33 23 932727901 6-37 41
582160193 6-19 4 900004218 9-22 16 1-35 23 932728903 1-47 20
582160194 6-19 6 9-22 16 4-19 36 1-49 20
582160195 6-19 7 9-50 16 4-22 43 932728907 1-47 13
582160196 6-17 1 9-50 16 909904403 1-47 6 1-49 15
582160197 6-17 2 9-54 16 1-49 16 11-16 4
582160198 6-19 1 9-54 16 909932403 3-9 10 932728908 1-47 12

13-50 ©2023 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-49 12 937300924 3-2 4 1-73 13 952405902 2-70 24


11-18 1 3-3 5 940600907 1-67 7 2-75 15
932728910 1-71 15 940102912 1-3 3 11-16 2 2-75 16
1-73 23 3-2 3 940600908 1-71 2-87 15
2-11 18 3-3 3 2-197 20 2-87 16
2-34 1 940400905 1-55 18 2-199 20 2-99 8
932729905 5-2 2 1-67 17 2-205 20 2-105 13
5-3 2 940400906 2-19 10 2-207 20 2-105 14
11-16 6 2-21 10 940600909 2-5 14 2-117 13
932730903 1-39 17 2-22 10 2-7 13 2-117 14
937100904 2-51 13 940400908 1-71 940800908 3-9 4 952408901 2-70 24
937300910 1-39 12 1-73 5 950513905 3-5 21 2-99 8

A968 ©2023 Yale Materials Handling Corporation 13-51


NUMERICAL INDEX
NUMERICAL INDEX (continued)
NOTES

13-52 ©2023 Yale Materials Handling Corporation A968


SECTION 14

14 USER SUPPORT INFORMATION


CONTENTS

SECTION 14
USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ............................................................................................ 14-2


TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 14-2
OPERATOR TRAINING ................................................................................................................................... 14-2
SERVICE TRAINING COURSE ...................................................................................................................... 14-2
SERVICE TRAINING MATERIALS .................................................................................................................. 14-2

A968 ©2023 Yale Materials Handling Corporation 14-1


USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who
service them safely and efficiency. The following information is intended to help you to achieve your investments
objectives:

SERVICE PARTS ORDERING INSTRUCTIONS any Yale Industrial Truck, it should be replaced.
Replacement copies are available for a nominal fee
HOW TO ORDER SERVICE PARTS
from your Yale Dealer.
In order to prevent delay, too much communication and
OPERATOR TRAINING
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct The Yale "Basic Operator Training" program helps
procedure to use to order replacement parts. industrial truck users increase their materials handling
production and safety through correct lift truck
WHEN ORDERING PARTS
operation, training, and motivation. The Yale program is
Contact your authorized Yale Industrial Truck Dealer based upon real life experience – not theoretical
giving them the following information: concepts. We developed a "complete" program that is
totally self-contained – incorporating the most modern
1. Your Purchase order number. instructional techniques including elements of self-
study, audio-visual support (both video and slides), and
2. Complete addresses for sending the invoice and
classroom study.
parts.
SERVICE TRAINING COURSE
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using Operators and Yale dealer service technicians can
the lowest priced method. improve their technical ability for maintaining and
repairing Yale Industrial Trucks, which decreases repair
4. Correct part number(s) and description(s). Use time and cost, by taking Yale Service Training courses.
your parts manual as a reference. Different types of mechanical, electric, and electronic
subjects are available. Courses can be held at
5. Model and serial number of the truck. customer or Dealer locations in addition to regularly
scheduled courses which are held at Yale Corporate
TECHNICAL SERVICE PUBLICATIONS
Headquarters in Greenville, NC.
Technical literature, with detailed information, is
SERVICE TRAINING MATERIALS
available at a nominal fee to assist users to effectively
maintain Yale Industrial Trucks in a safe, useful Your own service training can be supported through a
condition. Part Manuals with complete replacement complete line of Yale Service Training materials. An
parts identification, Service Maintenance Manuals Index is available from your Yale Dealer which lists
which provide service and overhaul procedures and textbooks, audio-visual programs and films. These
additional copies of the Operating Manual can be materials will provide your training staff with everything
obtained from your Yale Industrial Truck Dealer. necessary for training your group.
To provide instructions for safely operating and For additional information or assistance in obtaining
servicing Yale Industrial Trucks, each truck is equipped these user support publications and programs, contact:
with an operators manual. It describes various
Yale Materials Handling Corporation
operating techniques and safety warnings to the
1400 Sullivan Drive
operator. It contains a guide to safe maintenance
Caller No. 12011
practices and recommended schedules for
Greenville, NC 27834-2011
maintenance. if the operators manual is missing from

14-2 ©2023 Yale Materials Handling Corporation A968


Yale Materials Handling Corporation 524319461
1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 02/2023
Greenville, NC 27834-2011

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