Professional Documents
Culture Documents
ERP
ERP
ERP
Semester – IV
BMS
Edition: 2022
#44/4, District Fund Road, Behind Big Bazaar, Jayanagar 9th Block, Bengaluru, Karnataka
560069
1.1 Introduction
Since the last decade, information technology has made a drastic change in our life. As
compared to an earlier stage, when the computer was used just like a typewriter, nowadays
users have become more intelligent and IT literate. Now the user knows that a PC can do
many more things rather than just typing a letter in a word processing software or making
balance sheets in excel. They expect more things out of their PC. During this phase of the
industry, every one of us must have heard the word ERP i.e., Enterprise Resource Planning.
The term ERP originally referred to how a large organization planned to use organisational
wide resources. In the past, ERP systems were used in larger more industrial types of
companies. However, the use of ERP has changed and is extremely comprehensive, today the
term can refer to any type of company, no matter what industry it falls in. ERP systems are
used in almost any type of organization large or small. For a software system to be
considered ERP, it must provide an organization with functionality for two or more systems.
While some ERP packages exist that only cover two functions for an organization (Payroll
and Accounting) most ERP systems cover several functions. An ERP system is based on a
common database and a modular software design. The common database can allow every
department of a business to store and retrieve information in real-time. The information
should be reliable, accessible, and easily shared
In one sentence, ERP is a combination of management practice and technology, where
information technology integrates with your company‘s core business processes to enable the
achievement of specific business objectives.
The following table summarises the evolution of ERP from the 1960s to 1990s:
System Year Description
Inventory Inventory Management and control is the combination of
Management and 1960‘s information technology and business processes of maintaining the
Control appropriate level of stock in a warehouse
1.3 Definition
Enterprise resource planning (ERP) refers to a type of software that organizations use to
manage day-to-day business activities such as accounting, procurement, project
management, risk management and compliance, and supply chain operations. A complete
ERP suite also includes enterprise performance management, software that helps plan,
budget, predict, and report on an organization‘s financial results.
ERP systems tie together a multitude of business processes and enable the flow of data
between them. By collecting an organization‘s shared transactional data from multiple
sources, ERP systems eliminate data duplication and provide data integrity with a single
source of truth.
Today, ERP systems are critical for managing thousands of businesses of all sizes and in all
industries. To these companies, ERP is as indispensable as the electricity that keeps the lights
on.
'ERP' refers to both ERP software and business strategies that implement ERP systems.
ERP Software
These are some of the reasons for the explosive growth rate of the ERP markets and ERP
vendors. As more and more companies are joining the race and as the ERP vendors are
shifting their focus from big fortune 1000 companies to different market segments the future
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will see a fierce battle for market share and mergers and acquisitions for strategic and
competitive advantage. The ultimate winner in this race will be the customer, who will get
better products and better service at affordable prices.
ERP system application can be followed back for more than two decades with many national
programs in India supporting IT developments. From the late 1990s, MRP II, ERP and SCM
became more and more popular; many industrial enterprises have upgraded their ERP
solutions or have directly applied new ERP systems of that time, such as SAP/R3, Oracle,
and BAAN IV/V. Meanwhile, Chinese ERP software companies were active in extending
their MRP II software products to ERP systems, the functionality of their ERP software
became more and more powerful, and they started to replace some of the foreign dominators
of the market.
Since 2001, the policy of using IT technologies to speed up industrialization has been widely
implemented in India. At the same time, several large-scale national projects on IT
applications in industrial enterprises also have been launched. Up to 2003, more than 3000
industrial enterprises, have applied ERP systems. Moreover, SME as emerging market
entities rise quickly and request new ERP solutions to meet their demands. All of these
demonstrate the maturity of the ERP market in India.
ERP for Domestic Vendors: Based on the study of the Indian market for ERP software,
domestic vendors are benefited due to the below reasons:
a. Low price: An SAP application easily costs more than 10 lakhs, while some domestic
systems cost as little as several thousand. Even with their 'high quality image in India, SAP
vendors have difficulties customizing the product, especially in the emerging SME Indian
market.
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b. Customer service: Domestic vendors can reflect the market quite quickly while foreign
vendors may find it difficult to provide adequate and comprehensive customer support on
time due to the shortage of on-time communication and technical personnel.
c. Reporting format and content: India's accounting standards are different from
international accounting standards. This requires foreign vendors to modify their financial
accounting modules to generate the correct formats to meet local requirements. Many foreign
vendors might encounter difficulties to do this appropriately while their Indian competitors
took this advantage.
Difficulties for ERP in Indian Market: ERP journey from the back office to all the
operations in the enterprise creates a lot of practical difficulties and pressure on the Indian
industry few of them are:
a. Implementation: ERP experts will be able to restructure the ERP systems with the help
of resources and expertise available with them. However, doing it all of sudden is a difficult
task. The unrealistic deadlines and time pressures further add agony to this menace.
b. Finance: It is an important determinant of the ERP market in India. Some bigger
companies still hesitate to invest in ERP due to the huge costs. It is indeed encouraging to
find that a vast majority of them have realized its benefits and have determined to go for it.
However, some of them are keeping quiet due to the risks involved besides the unforeseen
expenses and losses.
c. Technical factors: ERP means restructuring in the technical and process aspects. The
fate of the businesses that have already implemented and deployed using ERP remains a big
question mark till it's successful. Even though change is inevitable and an element for
growth. However, it would be next only to impossible to change even before the current
change has stabilized in the market.
Future Trends For ERP In India
ERP packages now provide Web-enabled functionalities and e-business suites for use in B2B
and B2C transactions. In this context, SAP has launched mySap.com, Baan has a product
called Baan, and Oracle has incorporated e-business functionalities into their new ERP
software called Oracle Moreover, many ERP vendors have positioned themselves as one-stop
vendors for different integration requirements, and are adding CRM and SCM functionalities
into their software. This is in response to integration problems that organizations have had
when they have tried to interface with different best-of-breed solutions.
Therefore, basic ERP packages are expected to serve as the back-end transaction-
processing database, to which e-business modules incorporating functions relating to e-
procurement, CRM and SCM would be added.
ERP Market growth in recent times, the ERP scenario in India is witnessing rapid growth.
Several manufacturing firms, automotive, steel, oil, textile and pharmaceutical companies
have already been implemented ERP solutions thus making ERP dominate the overall picture
in these organizations.
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For the early adopters of ERP solutions, Finance and Accounting, Sales and Distribution,
Materials Management/Purchase, and Manufacturing are the most popular ERP modules
implemented. In recent times Plant Maintenance, HR, Transportation and Service modules
are also growing in popularity.
We find different industrial sectors like the cement sector, power sector, and food sector are
going for ERP solutions. The construction or project companies have also implemented
different ERP solutions suitable to their needs.
Currently, the SME segment in India has been one of the most aggressive adopters of ERP
software. Almost 60 percent of companies in the SME segment have already implemented
ERP. This substantial increase in the penetration level in the SME segment is attributed to the
introduction of low-cost ERP solutions such as e-resource ERP which also caters to the
country-specific localizations and availability of a large pool of skilled functional and
technical talents.
The primal objectives that the SMEs have for switching to ERP are to get aid in smooth
inventory management, timely scheduling of production cycles and shipment of goods,
managing human resources and online data communication.
According to estimates, the ERP market in India has witnessed a growth rate of 70 percent in
the last decade. As a result, the market has leapfrogged over the years to a tremendous
volume in terms of monetary gains. There were many reports which underlined the tangible
quantitative benefits accrued by Indian companies in the post-ERP implementation era.
Most of the time these benefits are difficult to prove on statistical grounds as soft benefits like
comfort in work life, maturity in planning, attitude changes, transparency, visibility etc are
either practically impossible to measure or correlate such improvements to ERP
implementation. Companies are supposed to set their objectives before implementation
followed by measuring the achievements after implementation, and only then should they
conclude about the effects of ERP.
This evaluation and selection process should be properly directed and normally comprises of
following activities:
Requirement analysis forms a base for preparing a Request for Proposal (RFP), where
important technical and commercial perquisites are incorporated. Common examples of
technical perquisites: flexibility, upgradeability, User-friendliness, field-level security,
Operating system, and database compatibility. Common examples of commercial perquisites:
cost, reference sites, high-level project plan, resumes of consultants, post-implementation
support, the financial health of the company, local presence, number of installations and
upgrade.
Selection Criteria: A pre-determined selection Criteria should be ready before the actual
selection process commences. Selection criteria are normally in the form of a questionnaire
and point system, where each question represents a business or technical need. Weightage for
each point or a group of points is predetermined which varies according to the criticality of
the issue. These processes help in making the selection process objective and transparent.
Selection Process: The selection process constitutes various stages as mentioned below:
BI (Business Intelligence)
During sales order processing, the following basic functions are carried out:
Inquiry handling
Quotation preparation and processing
Contracts and contract management (order management)
Monitoring the sales transactions
Checking for availability
Transferring requirements to materials planning (MRP)
Scheduling the delivery
Manufacturing Modules
Competition in the next millennium places an increased emphasis upon a time, as expressed
by speed, quality, service, and global focus. Manufacturers are measured by their ability to
react quickly to sudden, often unpredictable changes in customer demand for their products
and services. To compete successfully beyond the year 2000 requires manufacturing
applications that are time and activity-based and above all else focused on the customer.
Increasingly, these manufacturing applications are the center point within the spectrum of a
supply chain running from the customer to a supplier and encompassing the entire enterprise.
A good manufacturing system should provide for a multi-mode manufacturing application
that encompasses full integration of resource management. These manufacturing applications
should allow easier exchange of information throughout the entire global enterprise, or at a
single site within a company.
Regardless of how big or small an enterprise is these applications should provide a wealth of
feature/function, a broad scope of coverage, operational stability, and a platform-independent
architecture. These capabilities empower an enterprise to achieve productivity gains, adopt
forward-thinking technologies and implement process reengineering.
As a company‘s internal processes become more sophisticated or as market forces change,
these Solutions should lie capable of meeting the challenge. The manufacturing system
should be integrated with the other modules of the package. A robust system of
manufacturing planning business process and execution must satisfy a variety of business
practices and production methods.
These business practices and production methods place stringent demands on time
manufacturers. Regardless of how manufacturers view their internal operations to the
customer, it boils down to quick response to customer demand in two fundamental ways-
manufacturers either make products to stock before receipt of a customer order or they make
and ship the products upon the receipt of a customer order.
Manufacturers must accomplish this task quickly efficiently and cost-effectively to remain
profitable and competitive. Today, companies must be able to deliver customer-specific
producers with the lead-time of standard, off-the-shelf products. To help manage product and
market shifts, the manufacturing module provides the freedom to change manufacturing anti-
planning methods as and when they need a change.
The manufacturing modules of most ERP vendors do not limit businesses to a single
manufacturing method, such as make-to-stock or make-to-order; instead, many
manufacturing and planning methods can be combined within the same operation with
unlimited flexibility to choose the best methods or combination of methods for each product,
at each stage throughout its life cycle.
In addition, this control and visibility come without having to sacrifice the functionality
needed to manage different types of production efficiently. These systems support the entire
range of production strategies-only one system is needed to manage all manufacturing
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activities. Engineer-to-order products can be planned using the system, while the system‘s
forecasting and distribution-planning features handle make-to-stock items. Products that are
assembled to order can be planned using advanced features available in the manufacturing
module. All demands can be aggregated into user-definable plans at a detail or summary
level.
Enterprise requirements then flow into consolidated production schedules and material and
capacity plans, and all product activity be scheduled and tracked through shop floor control
systems. The manufacturing module should enable an enterprise to marry technology with
business processes to create an integrated solution. It must provide the information base upon
which the entire operation should be run. It should contain the necessary business rules to
manage the entire supply chain process, whether within a facility, between facilities, or across
the entire supply chain. Control and execution can be performed at strategic, tactical, and
operational levels within the business. These require effective planning to support contract
commitments throughout supply chain control over intermediate-range planning in horizons
and time fences, and execution over the short-range of frozen scheduling required by the shop
floor. Whether a single-site to implementation, or several sites within one country, or
hundreds covering the entire globe the manufacturing system should provide the foundation
for creating concurrent business processes across the supply chain and achieving Return on
Assets (ROA) improvement. How does manufacturing respond to the customer?
Manufacturers must respond quickly and effectively to customer demands. While agility is
desirable, agility without an effective enterprise manufacturing system result in speed without
purpose. The very heart of an enterprise manufacturing system centers on its integrated
planning, business process and execution capabilities.
Traditional Closed Loop MRP concepts have long heralded the importance of effective
planning, business process understanding inventory execution. Strategically, effective-
planning results in improved inventory turn increased productivity and improved return on
assets. Tactically, effective business processes provide improved customer satisfaction,
reduced time to market, and improved market share. Effective execution provides short cycle
time, quality assurance, continuous improvement, and quick response to process variability.
All three elements contribute to a manager‘s decision to install enterprise-wide
manufacturing management merit system. Some of the major subsystems of the
Manufacturing module are:
Material and Capacity Planning.
Shop Floor Control.
Quality Management.
JIT/Repetitive Manufacturing
Cost Management
Engineering Data Management
Engineering Change Control
Configuration Management
Serialization/Lot Control
Tooling
Materials Management
The Materials Management module optimizes all purchasing processes with workflow-driven
processing functions, enables automated supplier evaluation lowers procurement and
warehousing costs with accurate inventory and warehouse management and integrates
invoice verification.
The main modules of the Materials Management module are:
Pre-purchasing Activities.
Purchasing.
Vendor Evaluation.
Inventory Management.
Invoice Verification and Material Inspection.
a) Reduction of lead-time
b) On-time shipment
c) Reduction in cycle time
d) Better customer satisfaction
e) Improved supplier performance
f) Increased flexibility
g) Reduction in quality costs
h) Improved resource utility
One can avoid this situation by requesting the materials well in advance rather than when
they are required (early requests), or by keeping a large buffer stock, or by maintaining a very
high re-order level. But all of this means that larger inventories must be kept, which blocks
the money. Also, the practical consequence of allowing longer times for delivery seems to be
that the present lead times just grow to take up whatever slack is allowed.
Perhaps this is due to the „squeaky wheel principle‟- buyers who expect the shortest lead
times complain the loudest when deliveries are late and thereby receive the most attention
from suppliers. So the company should find out the minimum lead-time and should attempt to
correct supplier‘s delivery delays instead of automatically increasing existing lead-times. To
reduce the lead-times, the organization should have an efficient inventory management
system, which is integrated with the purchasing, production planning, and production
departments.
b. On-time shipment
Today, companies must be able to deliver customer-specific products (made-to-order) with
the lead-time of standard, off-the-shelf products. The companies must be able to change the
mode of production from make-to-stock to make-to-order, yet retain the cost and time
advantages of off-the-shelf products. Today, the ERP systems provide the freedom to change
manufacturing and planning methods as needs change, without modifying or reconfiguring
the workplace or plant layouts. With ERP systems, businesses are not limited to a single
manufacturing method, such as make-to-stock or make-to-order. Instead, many
manufacturing and planning methods can be combined within the same operation, with
unlimited flexibility to choose the best method or combination of methods-for each product at
each stage throughout its life cycle.
c. Reduction in Time Cycle
Cycle time is the time between receipt of the order and delivery of the product.
At one end of the manufacturing spectrum is the make-to-order operation, where the cycle
time and cost of production are high. This is because in a make-to-order situation the
manufacturer starts making the product or designing the product only after receiving the
order. The manufacturer will procure the materials and components required for production
only after getting the order. On the other end of the manufacturing operations, is the make-to-
stock approach where the products are manufactured and kept in the finished goods inventory
The view of a company or organization is very different from the traditional approach where
the organization is divided into different units based on the functions they perform.
Many organizations have these departments in common such as,
Manufacturing/production department
Production planning department
Purchasing department
Sales and distribution department
Finance department
R and D department
These departments are compartmentalized and have their own goals and objectives, which
from their point of view are in line with the organization‘s objectives. These departments
function in isolation and have their system of data collection and analysis. So the information
that is created or generated by the various departments, in most cases are available only to the
top management and not to the other departments
The result is that instead of taking the organization towards the common goal the various
departments tend to pull it in instead of taking the organization towards the common goal the
various departments tend to pull it in different directions since one department does not know
what the other does. Also, departmental objectives can sometimes be conflicting.
Example:
The sales and marketing people may want more product variety to satisfy the varying needs
of the customers while the production department will want to limit the product variety to cut
down production costs. So unless all the departments know what others are doing and for
what purpose, such conflicts will arise and disrupt the normal functioning of the organization.
In the enterprise way, the entire organization is considered as one system and all the
departments are its sub-systems. Information regarding all aspects of the organization is
stored centrally and is available to all departments.
This transparency and information access ensures that the departments no longer work in
isolation pursuing their own independent goals. Each sub-system knows what others are
2 marks
4 marks
10 marks
1. Briefly Explain different module of ERP.
2. Discuss Evaluation criteria of ERP
2.1. ENTERPRISE
An enterprise is a group of people with a common goal which has certain resources at its
disposal to achieve this goal
In traditional approach, the organization is divided into different units based on the
functions they perform. Thus, we have the manufacturing department, production
planning department, purchasing, sales, finance, R & D etc.
These departments function in isolation or as silos and have their own systems of data
collection and analysis.
In most cases, the information created or generated by various departments re
available only to the top management and not to the other departments
The result is that instead of taking the organisation towards a common goal the
various departments end up pulling it in different directions.
A major challenge facing the enterprise is to coordinate the activities of the different
functional areas.
In the Enterprise way, the entire organisation is considered as a system and all the
departments are its subsystems
Information about all the aspects of the organisation is stored centrally and is
available to all the departments.
This transparency and access to information ensures that the departments no longer
work in isolation pursuing their own independent goals.
ERP systems help to make their task easier by integrating the information systems, enabling
smooth and seamless flow of information across departmental barriers, automating business
process and functions, and thus helping the organisation to work and move forward as a
single entity.
The minimal information system consists of three elements- people, procedures and
data.
People follow procedures to manipulate data to produce information.
MIS produce information products that support many of the day to day decision
making needs of the management.
The problem with these information systems, however is that they operate at a
departmental level and they give only information that has been predefined.
So each department will have its own data base and information systems
The major disadvantage is people in one department do not have the information
about other departments.
Secondly, these systems will give only the information that they are designed to
produce at the time they were built.
What is needed is a system that treats the organisation as a single entity and caters to
the information needs of the whole organisation.
Definition:
Integrated System is a set of people, procedure and resources that collects, transform and
disseminates information in an organization.
People
Procedure
Data
The top five benefits of a fully integrated information system are:
1. Real Time Data
Through having integrated information in one system, all of the data is up to date.
This is essential for all elements of the organisation ranging from marketing
communications through to finance.
2. Better Communication
Team members will be able to communicate better through having exactly the
same information available to them at each time. Its saves having to mis-match
data between systems and departments.
3. Reduced Risk of Errors
Due to the fact that data will not have to be replicated, there is less chance of
human errors being made which leads to more accurate information available.
4. Greater Productivity
Employees can spend more time on tasks that will help the business to grow,
rather than having to replicate data and wait for information to be sent to them
from other departments.
5. One Secure Location
Through having all of the necessary data stored in one information system,
relevant data is easier for employees to access. Many leading business systems
allow restrictions on what individual employees are allowed to access so sensitive
information can be seen only by those who need it.
Fully integrated, complete business systems such as NetSuite and Sage 200 have benefits
across the entire organisation. It is a common misconception that such systems are only
relevant to those in accounting roles.
A business model is not a mathematical model but a representation of the business as one
large system, showing the interconnections and interdependencies of the various
subsystems and business processes.
Based on organisation‘s goals, objectives, and strategic plans, a business model consisting
of the business processes is developed.
In business modelling we model the business as an integrated system, what the various
business functions of the organisation are, how they are related, what are their
interdependencies, and so on.
Targeting a wide audience won‘t allow your business to hone in on customers who truly need
and want your product or service. Instead, when creating your business model, narrow your
audience down to two or three detailed buyer personas. Outline each persona‘s demographics,
common challenges, and the solutions your company will offer. As an example, Home Depot
might appeal to everyone or carry a product the average person needs, but the company‘s
primary target market is homeowners and builders
Before your business can go live, you need to have an understanding of the activities required
to make your business model work. Determine key business activities by first identifying the
core aspect of your business‘s offering. Are you responsible for providing a service, shipping
a product, or offering to consult? In the case of Ticket bits, an online ticket exchange
marketplace, key business processes include marketing and product delivery management
What does your company need to carry out daily processes, find new customers and reach
business goals? Document essential business resources to ensure your business model is
adequately prepared to sustain the needs of your business. Common resource examples may
include a website, capital, warehouses, intellectual property and customer lists
How will your company stand out among the competition? Do you provide an innovative
service, revolutionary product or a new twist on an old favorite? Establishing exactly what
your business offers and why it‘s better than competitors is the beginning of a strong value
proposition. Once you‘ve got a few value propositions defined, link each one to a service or
product delivery system to determine how you will remain valuable to customers over time
No business can function properly (let alone reach established goals) without key partners
that contribute to the business‘s ability to serve customers. When creating a business model,
select key partners, like suppliers, strategic alliances or advertising partners. Using the
previous example of Home Depot, key business partners may be lumber suppliers, parts
wholesalers and logistics companies
Unless you‘re taking a radical approach to launching your company, you‘ll need a strategy
that builds interest in your business, generates leads and is designed to close sales. How will
customers find you? More importantly, what should they do once they become aware of your
brand? Developing a demand generation strategy creates a blueprint of the customer‘s
journey while documenting the key motivators for taking action
When launching a company and developing a business model, your business plan is based on
many assumptions. After all, until you begin to welcome paying customers, you don‘t truly
know if your business model will meet their ongoing needs. For this reason, it‘s important to
leave room for future innovations. Don‘t make a critical mistake by thinking your initial plan
is a static document. Instead, review it often and implement changes as needed.
• It should define clearly the different systems and subsystems of a business system.
There are as many types of business models as there are types of business. For instance,
direct sales, franchising, advertising-based, and brick-and-mortar stores are all examples of
traditional business models. There are hybrid models as well, such as businesses that
combine internet retail with brick-and-mortar stores or with sporting organizations like
the NBA.
Each business plan is unique within these broad categories. Consider the shaving industry.
Gillette is happy to sell its Mach3 razor handle at cost or for a lower price in order to get
steady customers for its more profitable razor blades. The business model rests on giving
away the handle to get blade sales. This type of business model is actually called the razor-
razorblade model, but it can apply to companies in any business that sells a product at a deep
discount in order to supply a dependent good at a considerably higher price
This model is designed for a company which has a physical and an online store. The
customer can either purchase the product in-store or they can order it online and collect it
directly from the store. This model offers the company a larger customer base to target as
they are doing business online and offline. An example of this is Cape Union Mart and
Roman Pizza
This model is based on creating content which people would like to consume and then
offering advertisers space on your platform to advertise their product. We can see this model
used on YouTube, many blog sites which have advertising on the side of the blog, and in
podcasts. The advertisers pay to have their ad on your platform. The only drawback to this
model is that your consumers may become frustrated with seeing the advert. Therefore, you
need to ensure the adverts on your blog, podcast or YouTube channel are relevant to your
product or that you offer a paid-for ad-free experience.
The benefit of this model is that you don‘t need to have any inventory. You are simply the
place which brings the supplier and the buyer together. The most successful company at the
moment is Airbnb. In this model, the marketplace owner earns their profit from asking a
processing fee.
This model looks at offering a consistent service to a consumer at a monthly fee. The benefit
of this model is that you know on an ongoing basis how much money you should make each
month. The most common example are subscription boxes or on-demand TV like ShowMax
This model has been around for a while but it has gotten a new modern overhaul. People are
looking to improve the product which is sold. An example is a company who offered
designers the opportunity to design their own t-shirt and sell it online within their platform.
The company is called Teespring.
With more consumers wanting instant gratification, the on-demand model has become more
popular. An example of the on-demand model is Uber or the local company, Hailer. These
companies satisfy a client‘s need for instant transportation from one area to another. This
A business process is a collection of coherent activities that takes one or more kinds
of input and creates an output that is of value to the customer.
It starts with the order and ends with the delivery of one or several products.
The products represent a value for the customer of these products. The customer
could be an external customer, as well as an internal customer (a department).
Services are also considered as products
Business processes, such as the order fulfillment process consist of activities that
occur in different, seemingly unrelated functions or departments.
In other words these processes are cross functional, i.e. no single group or function is
responsible for their execution.
It is a shared responsibility among many functional areas.
The need for and advantages of a business process are quite apparent in large organizations. A
process forms the lifeline for any business and helps it streamline individual activities, making
sure that resources are put to optimal use.
As an example, let‘s consider the hiring process of an HR department. Right from posting the
job opening to onboarding the employee, there are multiple steps involved in the process.
Although this can vary from organization to organization, a simple workflow might look like
this:
Because the various process are carried out by different functional areas or departments,
effective communication and collaboration among the departments is essential for the smooth
execution of these processes.
Without this interaction, the process cannot be completed efficiently and effectively
Four processes are directly related to creating and delivering products. They are:
Organisations use specific terms to identify these processes, and accordingly ERP Modules
are also designed, they are as follows:
It refers to all of the activities involved in buying or acquiring the materials used by the
organisation, such as raw materials, components, consumables, etc. that are needed to make
the products.
It involves the actual creation of the products within the organisation. While the production
process is concerned with acquiring needed materials internally(by making them), the
procurement process is concerned with obtaining needed materials externally (by buying
them).
It consists of all the steps involved in selling and delivering the products to the organisation‘s
customers.
Closely related to buying, making, selling and financial management are four processes used
to design, plan, store and service products.
It supports the design and development of products from the initial product conception stage
through the discontinuation of the product.
It uses historical data and sales forecasts to plan which material will be produced, in what
quantity and when.
It is used to store and track both the raw materials and finished goods ensuring that there is no
surplus stock or shortage.
It is used to deliver after sales customer services such as repairs, maintenance etc.
It focuses on the people within the organisation and includes functions such as recruitment,
selection, training, compensation management, performance management etc.
It focuses on providing the decision makers the right information at the right time so that they
can make quality decisions and use information as a competitive weapon.
The problem is common for the products that are technology based, specialized industries
such as aircraft, vessel production, and construction
Make to order ERP software is a system that uses a production approach where goods are
only manufactured once an order has been placed and confirmed.
The method is generally used for highly configured products like automobiles, servers, or
costly inventories such as aircraft.
The system also helps to reduce finished goods inventory and manages stock obsolescence as
only what is required is manufactured.
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The system enables one to fulfill an order with the exact specifications as per the customer‘s
needs.
It is of prime concern for the modern day organizations for a synchronized and
coordinated working among the entities. Hence firms spent a lot in building proper
ERP solutions.
Building ERP
Systems
Make Buy
Make using
Internal Sources
Make using
External Sources
Buy:
Going for tailor made ERP packages available in the market like SAP, Oracle
application, Microsoft application, Baan, Peoplesoft, etc..
The company can opt for its choice of hardware, software & communication
platforms based on the skill availability.
The company and the software vendor have the direct relationship during the project
execution.
IT department has good control over the project.
The existing practice & applications can be tuned and linked with the proposed
packages.
Maintenance & improvements are easy & less costlier
The complexity & risk of building Projects have a low risk of failure
& deploying a custom application is
unacceptably high
Within a small company or startup, employees wear multiple hats. Everyone pitches in
wherever and whenever the need arises (which is frequently). Who has the time to manually
process multiple spreadsheets and separate mountains of data? ERP systems geared towards
small businesses are able to blend and automate key business functions such as order
processing, production and finances.
Transparency: Instead of each department having its own information system, all
relevant data can be shared and accessed by all the departments. This eliminates the
need to re-enter or export data, which can result in less errors, increased productivity
and reduced expenses on human resource.
Decision-making: Real-time data provided by the system can be beneficial for
marketing, management, accounting, and enables the organization to make vital
decisions on time and reduce waste. Teams can detect any potential obstacles or
issues that may shake productivity levels. An overall picture of operations allows for
business leaders to make effective decisions and respond quickly to a changing
business environment.
Productivity: With increased clarity by streamlined business processes, staff can shift
their focus on managing increased volumes of business. This aids in transforming
various facets of your business and overcoming the challenges involved in business
growth
There is no one size fits all ERP system. Each business has different competitive profiles,
customer mixes and business standards that make for a massive range of solutions.
A good ERP option will offer a suite of business management tools such as CRM, web
hosting, ecommerce platform, a tasking system, a shipping manager, email marketing, etc.
However, too many unnecessary bells and whistles may cut back revenue.
Ease of Use: Consider the learning curve involved. Is it user-friendly? What would be the
amount of training involved? Modern ERP solutions come with responsive user interfaces
and can easily integrate with most business tools such as Microsoft programs and Google.
Customization: Does the software accommodate changing business models? Does the
software utilization, platform and user count adapt with business growth? The system should
be scalable to your business goals.
While most of the sophisticated enterprise-scale software will be too bulky and expensive, the
‗freemium‘ software (small, basic packages) will be too difficult to scale as your business
grows. It is important to select an ERP solution with the features that best align with your
business objectives.
Highly customized systems will generate a higher cost, so think before you customize.
Design a workflow and ask the vendors to run demos based on your requirements. It is
important to see first-hand how a particular ERP system will function within your business
For some companies it may be necessary to have the solution be in-house and installed on an
internal server, while others may prefer a web-based solution that is more mobile and can be
accessed through tablet and mobile devices. Determine which option best suits your business
objectives.
Security Measures: Ensure that the security of your data is as much of a priority to the
vendor as it to you. Be aware of how to manage and determine different access and
authorization roles in the system to prevent data violations. Make sure passwords are strong
and securely encrypted. Also, ask the vendor what security measures are employed for
integrating third-party products.
Also, software buyouts and partnerships are now more commonplace. Protect yourself
against a situation in which the supplier management changes and make sure they guarantee
support for a certain extent of time on currently implemented products.
Total Cost of Ownership: The goal here is to maximize your ROI. The costs involved in
purchasing software can be confusing. Sales reps are known to downplay the costs and risks
involved. Be clear on what the costs for the software, implementation, maintenance,
customization, training, support, hardware and updates will entail. Determine the pre and post
implementation expenses and project these costs for the next 5-10 years.
Often, we are asked about ERP for Make to Order Manufacturers and business process
improvement strategies for enterprises on this path.
The good news for companies that are considering the expansion of their Make to Order
capabilities is that there are many tools available that simplify the transition to demand driven
manufacturing and help support better collaboration with customers.
Configuring, Pricing and Quoting
One capability to consider is a CPQ tool that enables on-line collaboration with customers
for real-time Configuring, Pricing and Quoting.
As you refine your ERP methodology, consider that many of these tools are available as
either an integrated module of modern ERP for MTO companies or as standalone Cloud
offerings that transfer data back and forth to a separate ERP.
This tool can also be delivered to a customer via a self-service portal which simplifies the
collaboration between your company and the customer and empowers them to control their
own destiny when ordering products. A good configuration tool results in many benefits.
Engineering design is built into the rules engine, thus avoiding compatibility issues
with chosen features and/or options.
The need for changes to multiple BOMs is virtually eliminated as the configurator
enables changes to be made in one central rules table; the changes are then
implemented across all the possible variations.
Pricing is also based on the configuration rules so chosen features and options are
automatically included or excluded for accurate pricing.
The configuration tool also creates the appropriate routing instructions and many also
generate drawings that follow the order to the shop floor.
As enterprises review business processes in an ERP software selection project and develop
an ERP implementation plan, they will see how both of these tools drive an exception-based
supply chain management process that can help reduce inventory while delivering superior
service levels.
Through the optimization capability, the more profitable and demand sensitive customers
receive a higher priority allocation of stock and therefore their service level often meets or
exceeds their expectations
Features from ERP for Make to Order manufacturers help optimize the shop floor
execution:
A real-time constraint-based planning and scheduling system that models
production scenarios for best fit against current demand, offering algorithmic
solutions to balance or resolve conflicting demand or delivery schedules. These types
of solutions run in a memory resident environment either as an extension to an
existing ERP for MTO companies or as an integrated part of the platform.
A tightly integrated Manufacturing Execution System (MES) that enables visibility
and exception based processing throughout the work centers and production
operations as they process through the facility.
Key Benefits of Plant Floor Systems
Inventory reduction through more strategic supply decisions
Quality improvement through reduced waste and rework
Higher revenues from increased market share
Increased adaptability to demand changes
Reduced overhead
When considering ERP for Make to Order, manufacturers move through several
suggested stages:
Hosting OS:
• Unless a system is implemented from scratch, it may be a better option to integrate the
chosen ERP system with existing OS of the organization, which will reduce upfront
expenditure of implementation.
• The important consideration is that whether the preferred ERP system is compatible with
current hosting platform.
• Robust and scalability of existing platform.
• In the OS sector (for mainframe and server segment various flavors of UNIX (IBM, HP,
Solaris etc.) are in offer
• Microsoft windows and Linux OS is also used to run some open source ERP package but
yet to be popular for commercial applications
Supporting Database:
• Most popular players of database market are Oracle, IBM, Microsoft and Sybase,
constituting about 90% of market share.
• If the existing platform of database does not belong to mainstream offering, it may be
prudent to explore an alternative.
• There are exceptions, such as an organization selecting QAD solution, may consider use
of "Progress" RDBMS with which this package is most compatible.
• Another important factor relating to ERP platform is whether the ERP system to be
hosted in house or hosted remotely.
• If hosted remotely, all upfront cost relating to hardware, OS and RDBMS are eliminated.
The vendor may then charge an additional hosting cost periodically.
Network:
• Important networking issues relating to ERP implementation are- network topology
• Detailed networking design
– Setting up new or leveraging existing Local Area Networking (LAN) and Wide
Area Networking (WAN), constitute an important part of pre implementation/
implementation process.
Windows® XP SP1
Windows Server® 2003
Windows® Home Server
Windows Vista®
Windows® 7
Windows Server® 2008
Windows Server® 2008 R2
Windows® Home Server 2011
Windows® 8
Windows® 8.1
Windows Server® 2012
Windows Server® 2012 R2
Windows® 10
Windows Server® 2016
Windows Server® 2019
Hardware requirements
The current aGora version (v.4.61.770) needs, to its proper working, the following hardware:
Minimum
Recommended
On Premise:
Companies run their ERP system on servers in their own data centres located on the
company premises, or in a private Cloud – both under their own direct control. The software
can either be purchased or leased for a fee. You continue to own and operate the hardware
required for your ERP system. In on premise use cases, the acquisition and operation of
servers and storage, the permanent generation of backups, and maintenance of the software
and hardware are in the companies' own hands. On premise solutions generally offer, and
companies generally take advantage of, the option to orient the software to company-
specific requirements with regard to custom functions. The described local, on premise
scenario used to be the most common approach to delivering and implementing business
software. Clearly, the need for (and costs of) hardware are higher in this scenario.
Public Cloud: - IT resources are not made available internally, but online by an external
service provider. For example, companies lease the ERP system with the associated
licenses and pay usage fees for the use of specific functional areas depending on their
degree of use. IT resources such as hardware/servers or applications are available over the
internet (instead of being operated in company data centres). Companies can flexibly
reserve, use and release these public Cloud resources via their Cloud provider as they
require. Hardware- related costs for the company are thus minimized or eliminated.
Software fromthe Cloud is primarily a standardized solution that is shared equally between
multiple users – thanks to dynamic management and the virtualization of resources. As a
result, Cloud operators generally achieve the scaling effect characteristic of the Cloud
model (economies of scale), which can be passed on to the client companies in the form of
multiple cost advantages.
Hybrid Cloud: - The hybrid scenario combines the on-premise and public Cloud
operating models: companies continue to operate business-critical applications and
applications that, for example, have very specific requirements or technical limitations,
under their own control – with their own hardware in their own data centres or in a private
Cloud. Simultaneously, other applications or application components access IT resources
from public Clouds. Terms such as "bimodal IT," which combines traditional and agile IT,
are often used in conjunction with hybrid approach. In terms of hardware needs and cost,
this hybrid cloud solution leaves you between the on premise (highest need for
owning/maintaining hardware) and the public cloud (lowest need for owning/maintaining
hardware) scenarios
2.9. Selection for ERP Implementation
1. Business requirements
2. Upper management support
Develop a clear and comprehensive list of your requirements for your ERP. Use every
resource available to make this list excellent. Talk to your production workers and your
purchasing manager. Listen to executive management, and your customers and
suppliers. Call in former employees and current salespeople. When every thought is written,
then prioritize the entire list. Reach a solid consensus as to which requirements are
absolutely ―must have‖. The next priority tier includes things that are not mandatory but there
is general agreement that including them will benefit the company. Any other listed items are
in a lower category, merely ―nice to have‖.
ERP selection criteria #2: upper management support
This could seem like an obvious criterion. Too often, it is not recognized for its
importance. One can select the absolute best ERP for their organization, yet without upper
management support, the project is likely doomed. Support goes beyond simply getting a
spending approval. You want your management to actively embody their support. When a
resource from another department is needed, the manager can throttle progress by providing
lukewarm support. When a choice arises to support the new ERP or use the present system,
you want confidence that the manager truly supports the ERP even if there is a short-term
cost at the point of the choice.
ERP selection criteria #3: user support
People in every functional area will be users of the new ERP. Gain their support by ensuring
their needs and desires are included in the requirements list. Those users, wherever they
work, will have much to gain through the success of your ERP implementation. Let those
users know they will have the support they need such as training and equipment they need to
use the ERP and receive value for them as well as for the overall organization. Make certain
they know they will have support helping them through the needed changes. In return, they
will support your efforts to use and benefit from your new ERP. Make sure here that the
documentation users will need is available when and where needed by users and is of
sufficient quality to meet their needs.
Your business has certain functional requirements that must be satisfied even before your
change and update requirements. Does this ERP support sales orders that include both
physical products related and services? If that is what your business sells, it has to. Your
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business operates in multiple countries around the globe. Do the accounting components of
ERP include multiple currencies and the ability to work with the variety of tax systems in
those countries?
Think about any ERP components not required by your business. If your business is
distribution and you perform no manufacturing, can you easily work around any work-in-
process demands made by an integrated inventory system included in some ERPs?
Most businesses considering an ERP selection have other systems that are quite adequate for
their purpose and the business is not interested in changing multiple systems along with their
ERP. The question now to be asked: how will those systems integrate with ERP? Almost
always, there are common data elements. Can ERP read and use the existing data in that
other system? Will you allow the same data to exist and how will you keep those separately
updated data elements compatible? Will you be better served by changing the other system
to use that data from ERP?
What integration tools come with this ERP? It should have simple integration such as .csv
files for occasional data updates. That type of update is inefficient and likely too slow for
everyday use. Web services and XML files that allow different systems to quickly transfer
data between systems are a more modern way to work.
Many customers and suppliers use EDI (electronic data interface) to share data between
companies. If this is needed, be sure your ERP supports that need.
How much money is available for an ERP system? If you only have $10, then you have to
have a very strict selection criterion. A 2019 Software Path report stated that on average you
can expect to spend about $7,200 on each user of your system - that's a big investment and a
reminder that ERP selection is a long-term consideration. Most ERP systems will be used for
a decade or longer so ongoing maintenance and support for the ERP as well as the
infrastructure related are a budget concern. Your choice today will lock costs into future
budgets.
ERP selection criteria #7: technology and future scalability
These concerns apply to the software used to develop your ERP system and to the hardware
required to use that ERP. We know there will be ongoing developments and improvements
in both domains. We might not want either to perform on the bleeding edge of technology but
neither do we want either one to use obsolete technology today. At the same time, we want
to buy our ERP from a provider that has a good record of accomplishment of keeping up with
technology developments and who promises to maintain that strategy.
At the same time, you will benefit from improvements in the cost to perform work. You
might see additional revenue because you now can provide services and products to your
customers that were not possible without this ERP.
Spread those costs and benefits over time and calculate your return on investment. Most
businesses have a threshold return needed before making an investment. Ensure that this ERP
passes your business ROI threshold.
The traditional ERP system running on an on-premises server and supported by an in-house
IT staff is not the only choice today. Many businesses choose an ERP that runs in the cloud
using a SaaS framework. The initial investment is reduced in favor of monthly ―rental‖
payments that include the software and most support needs.
You can choose a hybrid approach where your business owns the ERP but operates it in the
cloud running on shared servers.
Many ERP systems today are developed using open-source software too. These benefit from
free or very low cost to acquire the software. You have the source code for open-source so
you have the power for complete customizations. Users everywhere update open-source
ERP and they find and fix bugs. Those improvements are available to all users immediately
with no need to wait for a development company to issue a new revision.
If you have concerns related to these options, your choice will point to what ERP system
selection criteria are essential for your business.
The perfect ERP will never require any customization. Since none are likely to be perfect,
any customization will be a selection criterion. Understand among your team what
customization is desired and whether it truly is essential. Today‘s ERP systems use
knowledge gained from thousands of customers. Is there some component of your business
that is unique among every other business around the world? Not likely. If your desired
customization can be worked around easily using an existing ERP, that customization is not a
selection criterion. If that customization can be deferred while you use an existing ERP and
evaluated later, it is not immediately a criterion, but the ability to implement that
customization later is a criterion.
1. What is an Enterprise?
2. What are the main misconceptions about ERP?
3. In Integrated management information system what are the information
needed?
4. What is external data?
5. What is funding data?
6. What is market research data?
7. What is Management?
8. What is a system?
9. What is information?
10. What is business modeling?
4 Marks Questions
1. What are the reasons for the explosive growth of the ERP market?
2. What are the direct benefits of ERP systems?
3. What is Business Integration and how do the ERP systems achieve it?
4. What is an Enterprise? Give an overview
5. Explain Business Modeling?
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6. What are the needs of business modeling?
7. Explain integrated data modeling?
8. How ERP helps for small business?
9. What is ERP for make to order companies?
10. Explain data modeling?
11. What are processes mapping explain?
10 Marks Questions
3.1.1 Introduction
BPR is a fundamental rethinking and radical redesign of business processes to achieve
dramatic improvements in cost, quality, speed and service. Business Process Reengineering
encompasses the envisioning of new work strategies, the actual process design activity and
the implementation of the change in all its complex technological, human and organizational
dimensions.
While BPI is an incremental setup that focuses on tinkering with the existing processes to
improve them, BPR looks at the broader picture. BPI doesn‘t go against the grain. It identifies
the process bottlenecks and recommends changes in specific functionalities. The process
framework principally remains the same when BPI is in play. BPR, on the other hand, rejects the
existing rules and often takes an unconventional route to redo processes from a high-level
management perspective.
BPI is like upgrading the exhaust system on your project car. Business Process
Reengineering, BPR is about rethinking the entire way the exhaust is handled.
Central negotiation of
Hewlett – Decentralized
corporate volume Cost savings through the
Packard‟s purchasing led to a
discounts. use of centrally negotiated
Purchasing loss of corporate wide
discounts.
Process discounts. Use of a shared
database of negotiated
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Company & Before Re- After Re-
Business Impact
Process Engineering Engineering
prices.
1. Several jobs are combined into one: The feature of re-engineered process is absence of
an assembly line. The formerly distinct tasks/ jobs are combined and compressed into one.
The jobs are combined mostly based on the needs and preference of the customer.
2. When jobs are integrated, the chances of errors are reduced, eliminates
misunderstandings, delays and reworking are minimized.
3. Workers make decisions as they are required to do so. Jobs are combined, both
horizontally but also vertically. In other words jobs are compressed based on job enlargement
and job enrichment. Vertical integration incorporates the tasks of decision making in the top
ladders of the hierarchy. In addition, the workers in the re-engineering are empowered. The
empowered workers are motivated and self determined to make decision. Decision-making is
part of the work of the workers.
4. Compressing the work both horizontally and vertically reduces delays, overhead costs
and betterment of response and satisfaction of customers.
5. The steps in the process are performed in a natural order straight-line sequence is
avoided in the re-engineering. Activities are performed not in artificial order but in natural
order. This process is termed as ‗De-linearising‘ which allows performing of many jobs
simultaneously. This process reduces the process time and thereby delays.
Rapid changes are taking place in all fields. Traditional way of operations is replaced by
fitter, smarter, and more streamlined operations. Changes have to be implemented fast and
companies that fail to go with changes are likely collapse. In this context, there is a pressing
demand to change company architecture and which cannot be achieved without redesigning
existing unfits processes.
Promotes quality
BPR needed to promote quality in all activities of an organization. This happens because
BPR decreases disintegration of work.
Efficiency and focused goals allow company and its employees to put more energy towards
products improvements. Re engineering business processes provides improvements in all
areas of business, and those improvements also reflect in product improvement.
At the end of the BPR processes, business has streamlined its functions and removes
unnecessary processes that used to slow its activities. As a result, operations of business
become more directed towards the goals set out during BPR.
Increased efficiencies
Increased efficiencies come out with a streamlined operation. By reducing down operations
and change processes, things move easier and faster which ultimately increase overall
efficiency.
Identify all the processes in an organization and prioritize them in order of redesign urgency
Integrate information processing work into the real work that produces the information
Link parallel activities in the workflow instead of just integrating their results
Put the decision point where the work is performed, and build control into the process
Task Composition
Integral Technology
Empower
Re-Sequencing
Specialist Generalist
Integration
Parallelism
Numerical Involvement
Behavioural view
External environment
Organizational structure
Organizational population
Information Technology
Advantages:
Disadvantages:
Its base is the existing process.
It is less innovative.
It can result in significant step changes in performance.
Clean sheet approach: Demands a fundamental re-thinking of the way that the product or
service is delivered and designs new processes from scratch.
Advantages:
In organization opinion, they have reached a breakpoint which is best for any process.
Disadvantages:
The required organizational change can be difficult to implement.
The risk is higher and the disruption greater.
Workers may refuse to switch to the new methods.
Define Objectives and Framework: First of all, the objective of re-engineering must be
defined in the quantitative and qualitative terms. The objectives are the end results that the
management desires after the reengineering. Once the objectives are defined, the need for
change should be well communicated to the employees because, the success of BPR depends
on the readiness of the employees to accept the change.
Identify Customer Needs: While, redesigning the business process the needs of the
customers must be taken into prior consideration. The process shall be redesigned in such a
way that it clearly provides the added value to the customer. One must take the following
parameters into the consideration:
Type of Customer and customer groups.
Customer‘s expected utilities in product and services
Customer requirements, buying habits and consuming tendencies.
Customer problems and expectations about the product or service.
Formulate a Redesign Business Plan: Once the existing business process is studied
thoroughly, the required changes are written down on a piece of paper and are converted into
an ideal re-design process. Here, all the changes are chalked down, and the best among all the
alternatives is selected.
Implement the Redesign: Finally, the changes are implemented into the redesign plan to
achieve the dramatic improvements. It is the responsibility of both the management and the
designer to operationalise the new process and gain the support of all.
―If you fail to plan, you plan to fail‖. Planning and Preparation are vital factors for any
activity or event to be successful and reengineering is no exception. Before attempting
reengineering, the question ‗Is BPR necessary?‘ should be asked?
A cross-functional team is established with a game plan for the process of reengineering.
Having identified the customer driven objectives, the mission or vision statement is
formulated.
The important aspect of BPR (what makes BPR, BPR) is that the improvement should
provide dramatic results.
A large manufacturer spent six million dollars over a period of one year in a bid to develop a
parts-tracking system and was all set to go online. Only then did he realize that he had totally
overlooked a small piece of information – ‗the mode of transmission of information between
the scheduling staff and the shop floor was through a phone call.‘
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The main objective of this phase is to identify disconnects (anything that prevents the process
from achieving desired results and in particular information transfer between organizations or
people) and value adding processes.
This is initiated by first creation and documentation of Activity and Process models.
Then, the amount of time that each activity takes and the cost that each activity requires in
terms of resources is calculated through simulation and activity based costing (ABC).
The objective of this phase is to produce one or more alternatives to the current situation,
which satisfy the strategic goals of the enterprise.
The first step in this phase is benchmarking. ―Benchmarking is the comparing of both the
performance of the organization‘s processes and the way those processes are conducted with
those relevant peer organizations to obtain ideas for improvement‖
Having identified the potential improvements we perform simulation and ABC to analyze
factors like the time and cost involved.
Requirements for the construction of the To-Be components can be added and the result
organized into a Work Breakdown Structure (WBS).
The benefit here is that we can now define the causal and time sequential relationships
between the activities planned.
Using prototyping and simulation techniques, the transition plan is validated and it‘s pilot
versions are designed and demonstrated.
Training programs for the workers are initiated and the plan is executed in full scale.
Very vital part in the success of every reengineering effort lies in improving the reengineered
process continuously.
Two things have to be monitored – the progress of action and the results.
The progress of action is measured by seeing how much more informed the people feel, how
much more commitment the management shows and how well the change teams are accepted
in the broader perspective of the organization.
Speed-Dramatic compression of the time it takes to complete a task for key business
processes.
Instead of making minor changes to the business processes. Ford has decided to use BPR and
information technology to radically change its accounts payable process. It has implemented
an invoice-less process. The purchasing order will be raised by the purchasing departments
and updated in the database. As soon the materials have been received a warehouse man
would update the materials received and the payment will be automatically be made without
waiting for the invoice to be received from the vendor.
Through these changes in the business process, Ford had achieved a 75% reduction in
employees in the administration department.
3.2.1 Introduction
To the managers, Management Information System is an implementation of the
organizational systems and procedures. To a programmer it is nothing but file structures and
file processing. However, it involves much more complexity.
The three components of MIS provide a more complete and focused definition,
where System suggests integration and holistic view, Information stands for processed data,
and Management is the ultimate user, the decision makers.
Information - Information, in MIS, means the processed data that helps the management in
planning, controlling and operations. Data means all the facts arising out of the operations of
the concern. Data is processed i.e. recorded, summarized, compared and finally presented to
the management in the form of MIS report.
System - Data is processed into information with the help of a system. A system is made up
of inputs, processing, output and feedback or control.
Thus MIS means a system for processing data in order to give proper information to the
management for performing its functions.
Capturing Data − Capturing contextual data, or operational information that will contribute
in decision making from various internal and external sources of organization.
Processing Data − The captured data is processed into information needed for planning,
organizing, coordinating, directing and controlling functionalities at strategic, tactical and
operational level. Processing data means −
Sorting data
Summarizing data
Information Storage − Information or processed data need to be stored for future use.
Information Retrieval − The system should be able to retrieve this information from the
storage as and when required by various users.
It should provide a holistic view of the dynamics and the structure of the organization.
It should work as a complete and comprehensive system covering all interconnecting sub-
systems within the organization.
It should be planned in a top-down way, as the decision makers or the management should
actively take part and provide clear direction at the development stage of the MIS.
It should be able to make forecasts and estimates, and generate advanced information, thus
providing a competitive advantage. Decision makers can take actions on the basis of such
predictions.
It should create linkage between all sub-systems within the organization, so that the decision
makers can take the right decision based on an integrated view.
It should allow easy flow of information through various sub-systems, thus avoiding
redundancy and duplicity of data. It should simplify the operations with as much
practicability as possible.
Although the MIS is an integrated, complete system, it should be made in such a flexible way
that it could be easily split into smaller sub-systems as and when required.
It should be able to process data accurately and with high speed, using various techniques like
operations research, simulation, heuristics, etc.
It should be able to collect, organize, manipulate, and update large amount of raw data of
both related and unrelated nature, coming from various internal and external sources at
different periods of time.
It should provide real time information on ongoing events without any delay.
It should support various output formats and follow latest rules and regulations in practice.
It should provide organized and relevant information for all levels of management: strategic,
operational, and tactical.
It clarifies and focuses on the strategic goals and objectives for the management.
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MIS provides an effective system to analyse costs and revenues and further reviews
effectively and efficiently to bring a balanced in finances and costs.
It also plays a incremental role in identifying, locating, measuring, tackling and limiting risks.
It lays down a framework of rules and regulations for the management to bring a clear and
concise communication between employees.
MIS provides an objective system of collecting, assessing and aggregating information for a
business.
Processing data
Initiating transactions
Responding to inquiries
Producing reports and its summaries
Manage the data created within the structure of a particular business
MIS acts in an organization just like a nervous system in a body by providing with the
relevant information for ease in the process of decision making.
The purpose of MIS is to work towards satisfying the information needs of everyone in the
business. It means providing the relevant information to those who need it.
Thus, MIS has a lot of potential to become one of the most promising careers for individuals
interested in the workings of a business.
Planning of MIS
Structure of MIS
Implementation of MIS
Executive information systems can be used for monitoring company performance in many
different types of organizations as well as for identifying opportunities and problems.
Current EIS data is available on local area networks (LANs) throughout the company or
enterprise, facilitated by personal computers and workstations. Employees can access
company data to help make decisions in their workplaces, departments, divisions, etc. This
enables employees to provide relevant information and ideas above and below the level of
their company.
Executive support systems are intended to be used directly by senior managers to support
unscheduled strategic management decisions. Often such information is external,
unstructured and even uncertain. Often, the exact scope and context of such information are
not known in advance.
ii. Provides the timely information with the short response time and also with the quick
retrieval.
ii. Contains the user friendly interfaces consisting of the graphic user.
iv. Offers secure reliable, confidential access along with the access procedure.
iii. Sometimes helps to deal with the situations that have a high degree of risk.
Hardware: Hardware refers to devices by which users give input, data processing and the
output is received. Users may give input via keyboard and mouse and CPU may be used for
processing and output may be received on monitor or from printer.
Software: Software is required for various calculations, providing graphical view to the
management, storing data in the form of Information, etc. Software allows user to get
information in the form it is actually required.
1. Internal factors
i. Need for the timely information.
ii. Need for the improved communications.
iii. Need for the access to the operational data.
iv. Need for the rapid status updates on the various business activities.
v. Need for the access to the corporate database.
vi. Need for very accurate information.
vii. Need for the ability to identify the various historical trends.
External Factors
i. Increasing and intensifying the global competition.
ii. Rapidly changing the business environment.
iii. Need to be more pro active.
iv. Need to access the external database.
v. Increasing the various government regulations.
3.4.1 Introduction
A decision support system (DSS) is an information system that aids a business in decision-
making activities that require judgment, determination, and a sequence of actions. The
information system assists the mid- and high-level management of an organization by
analyzing huge volumes of unstructured data and accumulating information that can help to
solve problems and help in decision-making. A DSS is either human-powered, automated, or
a combination of both.
In a JIT inventory system, the organization requires real-time data of their inventory levels
to place orders ―just in time‖ to prevent delays in production and cause a negative domino
effect. Therefore, a DSS is more tailored to the individual or organization making the
decision than a traditional system.
3. Should be able to support the decision makers at some of the tactical or the strategic levels.
4. Should be able to create some of the general purpose models, stimulation capabilities and
the other analytical tools available to the decision maker.
5. Should enable the users to make use of the Decision Support System without any type of
help from the management information system or the technical professionals.
6. Should be able to fulfill the requirements of the information for any type of the decision
environment.
7. Must provide the mechanism for carrying on the rapid response to a decision maker‘s
request for some particular information.
9. Should be flexible enough to make it suitable for the various management styles.
10. Should facilitate the much needed communication between the different levels of the
decision making.
12. Must possess the ability to evolve as the user sophistication grows.
13. Must be able to make use of the various types of the interactive methods that are better
for the use.
a. Is a collection of the current or the historical data from a number of the applications or the
groups.
b. Very well organized.
c. Provides very easy access for a large variety of the applications needed.
e. Decision Support System uses data that have been extracted from the relevant databases –
both the internal and the external – and then stored especially for the Decision Support
System.
A. Behavioral Model –
I. Focuses on studying and understanding the different behavior/trends amongst the variables.
II. Examples of such a model can be trend analysis, co-relation, regression etc.
I. Based upon the principles of the management, the management accounting and the
econometrics.
II. Examples of such a model can include budgetary systems, cost accounting, capital
budgeting, inventory management etc.
Data-driven: Helps companies to store and analyze internal and external data.
It automates monotonous managerial processes, which means more of the manager‘s time can
be spent on decision-making.
A DSS may lead to information overload because an information system tends to consider all
aspects of a problem. It creates a dilemma for end-users, as they are left with multiple
choices.
Implementation of a DSS can cause fear and backlash from lower-level employees. Many of
them are not comfortable with new technology and are afraid of losing their jobs to
technology.
SCM is based on the idea that nearly every product that comes to market results from the
efforts of various organizations that make up a supply chain. Although supply chains have
existed for ages, most companies have only recently paid attention to them as a value-add to
their operations.
The continuous flow model for supply offers stability in high demand situations that vary
very little. Manufacturers that produce the same goods repeatedly with very little fluctuation
can benefit from the continuous flow model. It is ideal for commodity manufacturing and
is one of the most traditional supply chain models.
The fast chain model is ideal for manufacturers that manufacture products that are
trendy with short life cycles. It works well with a business that must change their products
frequently and that needs to get them out fast before the trend ends. It is a flexible model.
The efficient chain model is a model that is best for businesses that are in very
competitive markets and where end to end efficiency is the premium goal.
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The custom configured models focus on providing custom configurations especially during
assembly and production. It is a combination of the agile model and the continuous flow
model, a hybrid of sorts.
The agile model is primarily a method of supply chain management that is ideal for
businesses that deal in specialty order items. It is a model that focuses on the ability of the
supply chain to amp up in some cases but also be solid when there is not much movement
happening.
The flexible model gives businesses the freedom to meet high demand peaks and manage
long periods of low volume movement. It can be switched on and off easily.
The supply chain manager tries to minimize shortages and keep costs down. The job is not
only about logistics and purchasing inventory. According to Salary.com, supply chain
managers ―oversee and manage overall supply chain and logistic operations to maximize
efficiency and minimize the cost of organization's supply chain."1
Productivity and efficiency improvements can go straight to the bottom line of a company.
Good supply chain management keeps companies out of the headlines and away from
expensive recalls and lawsuits.
Mutually sharing information- For effective SCM mutually sharing information among
channel members is required, especially for planning and monitoring processes.
Mutually sharing channel risk and Rewards- Effective SCM also requires mutually
sharing channel risks and rewards that yield a competitive advantage. Risk and reward
sharing should happen over the long term focus and cooperation among the supply chain
members.
Co-operation- Co-operation among channel members is required for effective SCM. Co-
operation refers to similar or complimentary co-ordianted activities performed by firm in a
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business relationship to produce superior mutual outcomes or singular outcomes that are
mutually expected over time.
Focus on serving customers – Supply chain succeeds if all the members of supply chain
have the same goal and the same focus serving customers. Establishing the same goal and
same focus among Supply chain members is a form of policy integration
Partners to Build and Maintain Long Term Relationship – Successful relationships aim
to integrates channel policy to avoid redundancy and overlap while seeking a level of co-
operation that allow participants to be more effective at lower cost levels. Policy integration
is possible if there are compatible cultures and management techniques among the chain
members.
System Orientation
Improving Quality
Service Orientation – (i.e services to customers) the very basis of supply chains has been to
provide superior customer service. Service is all about the value that the customer gets, which
in turn depends upon his own perception about what constitutes value. The design, the
alignment, the integration of the companies on the supply chain and the co-ordination
between them are all for the customer- the ultimate customer, and these are performed as
such.
System Orientation - system orientation is at the existence of any supply chain. Synergy due
to co- operation and coordination is the main gain of a supply chain. This entails that while
Minimizing the time – efficient supply chain is an organization reduces the time required for
converting orders into cash. So there is minimal time lag and increase in productivity of the
organization.
Minimizing Work in Progress- supply chain minimizes total work in process in supply
chain.
Improving Pipeline Visibility – efficient supply chain improve the visibility of each one of
the activities of the supply chain by each one of the partner.
Improving visibility Demand- Efficient supply chain improves visibility of demand by each
one of the partners.
Improving Quality - Efficient supply chain management helps in improving the quality of
operation of the organization. TQM has become a major commitment throughout all facet of
industry. Overall commitment to TQM is one of the major commitment throughout all facets
of industry.
Processing
Distribution
Globalization.
Competition
Government Regulation
Environment
Purchasing is one of the first functions of supply chain management. It pertains to procuring
raw materials and other resources that are required to manufacture the goods. It involves
coordination with suppliers to deliver the materials without any delay. It is not a simple act of
buying things. There are various aspects one needs to consider when purchasing raw materials
or other items needed to manufacture finished goods. All purchasing activities can have a
significant impact on the sales and profitability of a company.
When sourcing raw materials, it is necessary to ensure that they are of a quality that is most
suitable for that company. It is a function of SCM to ensure that only such materials are
purchased. It is not enough to check this once. They must regularly test these items to ensure
consistency. Raw materials of inconsistent quality could adversely affect finished goods
production. This can result in the product losing its salient features. A small error in
purchasing can damage an organization‘s reputation.
The timely arrival of materials is necessary to ensure that all order fulfilment occurs as
required by customers. It is necessary to ensure no disruption in supply of materials to have
continuous production without any interruption. Purchasing in excess can result in
unnecessary blocking of money and usage of space. Hence, purchase managers must have up-
to-date information about orders and what materials will be needed to execute them on time.
Operations
The operation team engages in demand planning and forecasting. Accordingly, it further sets
the ball rolling for inventory management, production, and shipping. Before giving a raw
material purchase order, the organization must anticipate the possible demand for a product
and the number of units it needs to produce. If the demand is over anticipated, then it could
result in excess inventory cost. If the demand is under anticipated, the establishment wouldn‘t
be able to meet customer demand, thereby leading to revenue loss. So, the operation is a
critical function of supply chain department.
Operation managers are responsible for planning production in relation to demand. These
officials will have to arrange for raw materials and ensure that manufacturing will be done on
time to ensure prompt delivery of goods to customers. They must make sure that all machines
function properly without failure to complete production of goods on time. They must also
ensure that all other items like packaging materials, labels, and stickers are kept ready for
those products that need to be delivered to customers.
The other important function of SCM that falls under operations is the organizing of space.
Storage space is a costly commodity considering that real estate is very expensive in most
Indian cities. SC managers must manage available storage space very efficiently to ensure that
Logistics
This is a supply chain management function that requires immense coordination. The
manufacturing of products has commenced. It needs space for storage until it is shipped for
delivery. There is a need for making local warehouse arrangements. Let‘s say; the products are
to be delivered outside the city, state, or country limits. This brings transportation into the
loop. There will also be a need for outstation warehouses. Logistics ensures that products
reach the end-point delivery without any glitches.
Arranging for transport for goods is not an easy job. If this includes shipping to other
countries, it is essential to ensure that staff members do all documentation properly. Incorrect
sets of papers could cause problems at both exporting and importing ports. This can cause
delays in goods reaching customers. The logistics manager must be familiar with formalities
that establishments must follow when sending goods to different countries. Various countries
also have testing requirements for different products.
Even in local transport of material, there can be unexpected problems. Vehicles can get
delayed due to mechanical issues. Supply chain managers must be able to arrange for an
alternative conveyance immediately. Weather and road conditions can delay materials. The
person must know such information and make arrangements to ensure goods arrive on time.
There must be a proper tracking mechanism in place to inform customers about their order
status.
All firms need raw materials, technology, time, and labor. However, all the processes need to
be efficient and effective. This phase is taken care of by the resource management function
team. It decides the allocation of resources in the right activity at the right time to optimize the
production at reduced costs. A major duty here is to properly allocate people for various jobs
to ensure that all work is done on time. The workforce is essential in moving goods and
ensuring the proper execution of orders.
Managing resources is challenging in factories where they use the same machines for making
different products. Resource managers must know how many orders in each item are to be
executed to allocate machines for each of them. Various other pieces of machinery are needed
to complete finished goods manufacturing. Arrangement of devices for packing and labeling
of goods are also part of supply chain department functions.
Time is another constraint when there are large volumes of orders to be executed. These
professionals must see whether a single shift is enough to complete a job or more shifts will
need to be included. Hence, they must make sure people are available to work more hours.
Information Workflow
Information sharing and distribution is what keeps all other functions of supply chain
management on track. If the information workflow and communication are lacking, it could
break apart the entire chain and lead to mismanagement. Data must flow in both directions as
far as logistics are concerned. Regular exchange of information must also happen between
external and internal entities in this process.
Information from downstream will include details of orders in hand and market trends. These
details are crucial for ensuring that enough quantities of raw materials are made available.
Knowing market trends from retailers and distributors will help to formulate sales forecasts.
Without such predictions, companies cannot plan for production. Organizations must also
arrange for finance if there is a need to increase production because of a sudden demand
increase.
Arranging for raw materials is among the essential roles of supply chain management. To
perform this perfectly, the official in charge must have accurate information about the
availability of various materials. Advance information of any shortage will help them purchase
excess and ensure production continues smoothly. News about price increases is also essential
to correct finished goods prices or look for other economic sources for such items.
We have understood how important it is for all companies to have good supply chain
management in place. It is necessary to see in detail what goals this function achieves.
The top-level of supply chain management is responsible for the long-term decisions of the
company. The decisions made at this level lay the groundwork for the entire supply chain
process. Examples of decisions made at this level include things such as deciding which
products or services will be offered by the company. This task involves keeping track of
current market trends and customer feedback to improve existing products or introduce new
items to the product mix.
Along with product development comes decisions surrounding which suppliers to purchase
materials from and where the manufacturing operations should take place. Choosing the right
suppliers should involve decisions that consider the company‘s overall objectives and values.
For example, choosing a supplier for their sustainable practices may incur higher costs for
certain materials but will better reflect the values and goals of the company that is looking to
reduce their environmental impact and build a sustainable supply chain.
This level of supply chain management is crucial to develop an advantageous process that
will tie in all levels of the company to ensure that every decision being made accurately
2. Tactical Level
The second level of supply chain management is involved with all of the short- and medium-
term decisions of the supply chain. While the strategic level takes care of the general and
‗big-picture‘ decisions, this level is usually where the more specific processes are defined.
This is where manufacturing processes will be defined to ensure that a high-quality product
can be made for the lowest cost possible.
Tactical-level decisions play a substantial role in controlling costs and minimizing risks. The
focus here is on customer demand and achieving the overall best end value.
Other decisions made at this level can include transportation, warehousing, and inventory
logistics, notably whether these should be handled internally or outsourced. These decisions
can be different based on factors such as location, costs of transportation, costs or land
ownership, etc.
3. Operational Level
This level of supply chain management is the most commonly encountered. It is where the
day-to-day processes, decision-making, and planning occurs to keep the supply chain
running. Often times, companies and manufacturing facilities forget to take into account the
tactical and strategic level when making operational-level decisions.
It is critical for the operational level to carefully consider the options they are faced with and
make decisions that are aligned with the overall strategic and tactical decisions that have been
made. Even though the higher-level decisions are made with the intention of creating
advantageous processes throughout the supply chain, operations managers must make
hundreds of decisions every day to handle every unexpected thing that comes their way. The
best decisions are made within the strategic and tactical frameworks.
Some of the aspects of operational-level management include daily and weekly forecasting
for resource and capacity planning, monitoring logistics to ensure that enough inventory is
available and that materials are available on-time for production. Other decisions include
settling damages or losses with suppliers in the event that the manufacturing facility receives
material deemed to be of poor quality, which would affect the overall quality of products
being made.
It is essential for any manufacturing organization to understand the three levels of supply
chain management. Advanced Planning and Scheduling (APS) can easily help align the three
levels of supply chain management. These software‘s provide a thorough insight into your
manufacturing operations through visual production scheduling and is a must for companies
trying to take their operations to the next level.
Without selling goods, a company cannot earn revenue. For this, it is essential for orders from
customers to be fulfilled efficiently and as per customer requirements. All entities of the
supply chain work together to ensure that goods are available as required. This will result in
the execution of all orders. Streamlining order processing and avoiding duplicate work by
using efficient software will increase order processing speeds. This is a vital role of supply
chain management that has multiple benefits.
Order fulfillment is possible only if there are goods. It is the job of SC managers to ensure that
raw materials are available for producing items. There must be good coordination between the
sales team and purchase team to ensure that there is never a shortage of products that have a
high market demand at a particular time. A free flow of information provides this. Predicting
market trends using analytics is an excellent way of making sure that enough materials are
available to meet customer needs.
Reducing Waste
With the proliferation of e-commerce sites, delivery speed is becoming a significant criterion
for customers. Companies are vying with each other to offer a faster supply of goods than
competitors. This has put immense pressure on supply chain managers. They must find ways
to speed up the movement of goods. Finding warehouses closer to customers is a way to do it.
Ensuring the timely availability of delivery vehicles can also help in reaching goods to
consumers on time. Collaboration with transporters ensures an uninterrupted supply of
vehicles.
Information is crucial for any operation. This is especially true with this department, where
various persons are overseeing different but connected operations. Any delay in one could
affect everything down the line. This is why up-to-date status is made available for everyone.
Customers today demand to know the status of their orders. Information about raw material
needs must also reach purchasing teams on time. It is a crucial SCM function to ensure that an
adequate tracking mechanism is in place for real-time information for everyone.
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Cost Reduction
When markets are highly competitive, and margins are thin, companies must constantly try to
reduce costs. Various costs come under supply chain management. Raw material prices,
storage costs, transport rates, etc., must be kept at the lowest possible levels. For this purpose,
SC managers must regularly lookout for new partners who can offer better rates. Good
interaction with existing suppliers, transporters, and warehouse owners will also help to bring
down costs. Managers in charge of various functions must always look for ways to bring more
economy in this process.
Facing Disruptions
Various disruptions can occur in a company‘s operations. A machine failure can stop
production temporarily. The non-availability of raw materials can affect finished goods stocks.
A sudden surge in prices of raw materials can affect profitability. Weather conditions can
affect goods movement resulting in delayed deliveries. All these are related to supply chain
management functions, and they must be ready to deal with these and ensure that neither the
company nor its customers suffer due to these factors. Risk management methods are used to
assess and mitigate these threats.
Severe competition has made all companies look at customer experience more seriously. No
firm can afford to lose even one customer because the cost of acquiring new customers is very
high. SCM plays a vital role in giving customers a better purchase experience. Exploring
various ways to reach goods to a buyer within a short time has become a priority for this
department. These professionals also try to reduce delivery expenses as much as possible to
sell products at competitive prices. Another way to please customers is to give them real-time
information on order execution.
The supply chain is a function that has a broader scope for cost reduction as they are involved
in purchasing, storage, and delivery of goods. Maintaining a good relationship with vendors
can help reduce raw materials costs. Having multiple suppliers ensures to get the best prices.
Optimizing storage space helps to reduce warehousing costs. It is possible to reduce delivery
expenses by choosing suitable transporting and distributing partners. Reduced costs and
increased sales help improve revenue and profitability.
Throughout an organization‘ activities, there is an increase in cost for almost everything. High
fuel prices are driving transportation costs through the roof. Subsequently there is a hike in all
raw material prices. Labor costs are increasing as there is a shortage of skilled people to fill
positions in supply chain departments. Expenses for storing materials are also going up as
With e-commerce companies becoming a more common method of purchase for many people,
there is high complexity in delivery channels. Working for such organizations will require a
good understanding of their system and meet delivery promises. These firms must deliver
goods directly to customers. There are also retailers and wholesalers who need to be supplied
from nearby storage locations to ensure low inventory for them. In addition to this, there are
those who want drop shipments that will need fast international services. The role of supply
chain department has become highly complex.
High Risks
Various other factors are creating delays and backlogs in supplies. New regulations in certain
countries mean additional tariffs and more time to process documents at ports. Suppliers from
other nations with lesser rules will make use of this situation. An increase in international
sourcing is creating congestion at most ports resulting in delays. There are problems with local
supplies due to the non-availability of transport. Managers in this department must be on their
toes always to ensure that they can overcome these problems and ensure prompt deliveries.
SC managers must possess data analysis skills to gain valuable insights. It helps them make
smarter decisions on various matters. This process includes a lot of factors that cannot be
predicted correctly. Looking through past data can help to make better forecasts. This will
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allow these professionals to perform better and avoid unpleasant surprises. They can be better
prepared to face any situation and ensure that the process goes on without any disruptions.
2. Inventory Maintenance Skills
This is a very critical skill that is necessary for every logistics manager. Too much inventory
can cost a company a lot of money by way of slow-moving stocks and storage space. An
inadequate level of stocks can lead to the non-fulfillment of orders. This can lead to losing
customers. One needs to balance between the two. Looking at past data can help a lot in
predicting the requirement of goods at different times of the year.
3. Flexibility
As we can see, a lot of people both within and outside the company are involved in completing
the functions of SCM. This requires a manager to be flexible because there can be people from
different backgrounds and cultures. Being amicable will help to get things done in a smoother
way. In times of crisis, such an attitude will enable one to get support from every person
involved in this process.
4. Understand Regulations
The supply of materials can be across borders inside a country or even outside it. It is essential
that a logistics manager knows what documents must be prepared to ensure that there are no
legal issues when transporting goods. The person must also be aware of rules with regard to
stocking goods. They must follow the rules with regard to the safety of goods and personnel
inside a warehouse. Such familiarity with rules will ensure that work gets done smoothly.
5. Planning
Good planning is key to completing a job well. This is true for any profession. But it is a
critical activity in supply chain management. Market trends decide what must be produced and
how much quantity will be required. This means that once there is a sales forecast, these
professionals must plan everything from raw material procurement to delivery of goods to a
customer. This will include production planning, arranging space, and organizing transport for
delivery. All these items must be planned well if the job must be completed successfully.
6. Leadership
The function of SCM spans various departments. This means that the supply chain manager
has to get work done by a diverse group of people. This will need excellent leadership
qualities because only by inspiring others can work be completed successfully. Exhibiting
such characteristics will help earn the loyalty of staff members. They will willingly go beyond
their call of duty to ensure that work doesn‘t suffer in any way. Showing leadership qualities
also helps to inspire others to acquire such skills.
7. Business Acumen
Though they are not directly involved in selling or earning revenues, these managers‘ actions
can have a direct bearing on the sales and profits of an organization. This makes it necessary
for them to know about the business that their company is involved in. These professionals
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must know what impact their work has on their firm‘s profits. This will help them make
changes that can improve efficiency and reduce costs. It is also necessary that they know what
is happening in the industry that their establishment operates in.
8. Decision Making
This is a skill needed for all leaders. But it is especially crucial for those in charge of the
activities of supply chain management. This is because there are various tough situations that
will require immediate decision-making. Their decision can affect organizational profitability,
reputation, and customer satisfaction. This means they must know what decision will be most
beneficial for their company. These decisions must also be taken quickly before any adverse
results occur.
9. Accountability
This is very difficult to maintain when an SC manager must depend on many people inside
and outside the firm for successful functioning. It is easy to blame any of these entities. But
what one must cultivate is to be accountable for every outcome, whether it is good or bad.
This will improve their team members‘ trust in them. Companies will also have confidence in
such managers who will take responsibility for their department‘s actions.
Changes are most often seen in logistics departments. There are various external factors that
can affect their functioning. A machine failure at a supplier‘s factory could badly disrupt
production. The supply chain function includes ensuring a regular supply of raw materials as
purchases come under their purview. The person must be able to arrange for an alternate
supply of goods. They also have to make other arrangements if some factors are affecting the
movement of goods to customers. They must quickly be able to adapt to changes.
An SC manager must deal with people from different backgrounds. They have to get work
done by workers at lower levels. These professionals will also have to interact with top bosses
and get their needs fulfilled for smooth operations. It is also in their line of work to regularly
keep in touch with outside agencies like suppliers, distributors, transporters, and shipping
agents. Good interpersonal skills help them get their work done efficiently from all these
people while maintaining cordial relationships.
12. Communication
A logistics manager has to convey various instructions, requests, suggestions, and information
to different sets of people. These must be done orally and in writing. As they are done to
people with different educational and social backgrounds, it is necessary to convey messages
in different styles and standards. This is why these persons must be highly skilled in
communication. Others must understand them clearly so that precise action is taken and the
desired outcome achieved.
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In addition to these skills, it will be advantageous for logistics managers to use tools and
techniques that will make their lives a lot easier. Let us see some of these tools that assist these
busy professionals.
These tools are increasingly being used by companies that have several consignments in
transit to various customers. One can find it difficult to answer buyers about the status of their
goods. These tools give regular alerts about where these goods are. This will help have real-
time information about different shipments.
This software is highly essential to perform the role of SCM efficiently, especially for those
companies that are supplying materials to various e-commerce platforms. These tools help in
managing orders and ensuring that they are not ignored by mistake. There are also various
reports that one can generate from these programs. This will help in analyzing order
processing time and optimizing the process.
This is great support for SC managers who struggle to manage space in their warehouses while
ensuring enough availability of goods. This software program helps in planning space based
on various inputs like sales forecasting, production plan, etc. For those who must manage
multiple warehouses in different locations, such a tool is a must-have. This helps to reduce
space costs to a great extent.
Vendor Management Tools
Companies having many supplies for various products find it difficult to manage them. It is
not easy knowing which supplier is more beneficial. This tool helps in analyzing transactions
with suppliers to know how they have impacted the main functions of supply chain
management. It is possible to know which supplier has provided maximum benefits to a
company. It allows managers to think about changing vendors or doing more negotiations.
Analytics and Reporting Tools
It is essential for department heads to ensure that their functions are effective. Knowing the
efficiency of different supply chain activities will help to improve wherever required.
Analytics tools use various parameters to assess performance. These reports will not only
show where delays or unwanted expenses are happening but also will provide valuable
insights that can help in making better decisions. Such a tool is very useful in improving
supply chain functions.
Over the years, supply chain management has evolved from a relatively simple concept to
engineering and managing extraordinary complex global networks. Did you know in the 1940s
and 1950s, the process of racking & stacking was introduced in order to take better advantage
of storage space that resulted in better warehouse design and layout? Since then, supply chain
practices have transformed with the evolving technology and knowledge.
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3.5.16 Five Supply Chain Practices that Revolutionized Supply Chain Management:
Setting Up Supply Chain Council
Earlier, there used to be a single person who was held responsible for the entire supply chain
network. But now, without an internal council of leaders in place, the supply chain tends to
lack planning, organizing, and strategizing for efficiency as well as better functionality. The
supply chain is likely to fail if your organization doesn‘t have a governing body to
synchronize your existing supply chain strategy with that of the company‘s overall strategy.
Achieving Agility with AI
Back in the day, no one even heard of what Artificial Intelligence is, but now, this is all
everyone talking about. Artificial intelligence has the ability to collect huge amounts of data
and harness insight from this data, creating an opportunity to reconsider supply chains
tactically and strategically. This provides agility in the process since products are procured and
moved from one end of the globe to the other.
Introducing Sustainable Practices
Innovation has become the key to unlocking the potential of businesses, and the supply chain
process is no different. Therefore, organizations need to keep a close eye on the supply chain
operations and their internal practices in order to establish a sustainable platform to operate on.
This brings in the need for adopting several sustainable practices like blockchain, the adoption
of web-based supplier relationship management, etc.
Optimizing Inventory for Reduced Cost
Every business desires to reduce costs and improve its bottom line. This is where optimizing
inventory comes into play. There is a huge cost involved in inventory holding and storing,
approximated to around 20-25%. So, this cost can be saved by optimizing the storage of
inventory.
Technology has been helping humankind for over decades, and the supply chain is no
exception. But, in order to improve and streamline your supply chain processes, you need to
identify areas where newer technology can be integrated to help smooth functionality.
If you are planning to pursue a career as a retailer, you must invest in a supply chain
management course to gain more knowledge.
2 Marks:
4 Marks:
10 marks:
4.1 INTRODUCTION
Introduction ERP packages contain many modules. The number and features of the modules
vary with the ERP package. In this chapter, we will see some of the most common modules
available in almost all packages:
• Finance
• Plant Maintenance
• Quality Management
• Materials Management
This is by no means a comprehensive list. Some packages will have a subset of this and some
will have more modules and/or features. For detailed information, we will have to consult the
product literature of the specific ERP system.
• Much of this key information could be taken from the financial data. But merely having the
financial data is not enough.
• We need a set of processes and views of our data, which provides up to the-minute financial
information in exactly the form it needs to make that critical difference and help with that
crucial decision.
• Accounting software needs access to information in each area of our organisation from
RandD and market research through in manufacturing, distribution, and sales.
• The financial solution must provide the management with information that can be
leveraged for strategic decisions, in order to achieve competitive advantage
. • Whatever are the financial goals of the organisation , the financial application components
of the ERP solutions work hand-in-hand to improve the bottom line. Finance Quality
• This is true because the financial functionality is tightly integrated across all business areas
and all geographic areas. This tight integration includes all the other different modules, from
materials management to human resources to logistics.
• Because the ERP system automatically links related areas; it eliminates the need to repeat
procedures. We enter the data once only within the ERP system and all of the areas will work
in correct and efficient way, creating a new level of efficiency in handling the financial data.
• The finance modules of most ERP systems provide financial functionality and analysis
support to thousands of businesses in many countries across the globe.
• These ERPsystems not only include financial application components, but Human
Resources, Logistics, Business Workflow, and links to the Internet. Hundreds of business
processes are covered in these systems.
The finance modules of most ERP systems will have the following five sub-systems:
General ledger
• The General Ledger (GL) is essential both to the Financial Accounting System and to
strategic decision making.
Financial Accounting
• General ledger
• Accounts Payable
• Legal Consolidation
• Investment Planning
• Budgeting
• Controlling
• Forecasting
• Simulation
• Calculation Treasury
• Cash Mgmt
• Treasury Mgmt
• Market Risk
• Business Planning
• Budgeting
• Through active integration with business processes in logistics and in the accounting sub-
ledgers, the GL serves as a central pool of financial data for financial reporting as well as for
other accounting areas.
• However, the origin of centrally stored data can still be traced at any time by drilling down
on data from a given transaction.
• The General Ledger supports all the functions needed in a financial accounting system. This
includes flexible structuring of the chart of accounts at the group and company level,
distributed application scenarios, real-time simultaneous update of sub-ledgers and the
general ledger, elimination of time-consuming reconciliation, and parallel views of data, in
both the general ledger and the managerial accounting applications.
• The GL provides document parking, posting, reporting, and an integrated financial calendar
for automating periodic activities.
• The system also provides summary information from other components at a user-defined
level of detail.
• By creating combinations of entered data, data summaries are generated, which can be used
in planning, allocation, distribution, and reporting. Usually, the GL has features that allow us
to take advantage of functions in General Ledger and in Cost Centre Accounting. Accounts
receivable and payable
• ERP systems offer a financial overview of global business partner relationships in the
Accounts Receivable and Payable functions.
• These sub-ledgers are integrated, both with the General Ledger and with areas in Sales and
Distribution and Materials Management, where financial data originates.
• Accounts Receivable and Payable transactions are performed automatically, when related
processes take place in other modules. This module uses standard business rules for
procedures ranging from data entry and reporting, to processing payments and bank
transactions.
• The module also provides enterprise-wide credit management with workflow integration,
payment automation with EFT, and check processing and document parking with various
approval procedures.
• Asset accounting manages the company‘s fixed assets. Within the Financial Accounting
system, Asset Accounting serves as a sub-ledger to the General Ledger providing detailed
information on asset-related transactions.
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• Significant features include country-specific charts of depreciation complying with local
legal requirements, full support throughout the asset life cycle from acquisition to retirement,
depreciation simulation, and interest calculation, and integration with project management
and order accounting for management of capital assets.
• Asset Accounting also provides integration with Plant Maintenance for management of
machinery and equipment, management of leased assets and assets under construction, mass
processing with workflow integration, and interactive reporting. Legal consolidation
• By using different valuation methods, we can plan balance sheet strategies to suit the
company‘s requirements.
• The Legal Consolidation sub-system is closely linked to the Financial Accounting System,
permitting direct data transfer from individual statements into the consolidated report. This
eases the workload of the staff and reduces data entry errors.
• In addition to the consolidated statements required by law, Legal Consolidation also allows
us to create multiple views of the consolidation data. With these views one can generate
reports about legal entities or segments of the business.
Controlling
• The controlling system gathers the functions required for effective internal cost accounting.
• It offers a versatile information system with standard reports and analysis paths for the most
common questions.
In addition to this, there are features for creating custom reports to supplement standard
reports.
• While cost monitoring and optimisation may be quite advanced in production areas;
transparency is often lacking in overhead cost areas.
• The Overhead Cost Controlling subsystem focuses on the monitoring and allocation of
overheads. Cost centre accounting
• Cost centre accounting analyses where overheads occur within the organisation. Costs are
assigned to the subareas of the organisation where they originated.
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• The system offers a wide variety of methods for allocating posted amounts and quantities.
In particular activity, accounting permits the allocation of great many costs to products based
on cost sources and enabling assignments, which were not previously possible. Overhead
orders Overhead orders subsystem collects and analyses costs, based on individual internal
measures. This system can monitor and automatically check budgets assigned to each
measure.
Activity-based costing
• The goals of the entire organisation should come before the goals of individual departments,
when it comes to business process re-engineering.
• The Activity-Based Costing module is a response to the growing need for monitoring and
controlling crossdepartmental business processes.
• In addition to functions and products, seeing costs from a new perspective substantially
enhances organisation al transparency in overhead areas.
This significantly reduces the effort involved in maintaining a business process model in a
separate system.
• Product cost controlling module determines, the costs arising from manufacturing a product,
or providing a service.
• Plan and standard values serve in valuating warehouse stock and for contrasting revenues
received with costs.
• In addition, the values in Product Cost Controlling are crucial for determining the lowest
price limit for which a product is profitable.
Simulations illustrate the effects of changes in production methods on the cost of goods
manufactured.
Cost object controlling helps to monitor manufacturing orders. Integration with the logistics
components results in a logistical quantity flow, which provides instant information on actual
cost object costs, allowing ongoing costing calculations at any time.
• Follow-up calculations determine and analyse the variances between actual manufacturing
costs, and the plan costs resulting from Product Cost Planning.
• As part of sales controlling, profitability analysis is the last step in cost-based settlement,
where revenues are assigned to costs according to the market segment.
• One can define any market segment - distinguishing, for example, between products,
customers, orders, sales organisation s, distribution channels, and business areas; and
evaluate it according to contribution and revenue margins.
Investment management
• Investment management provides extensive support for investment processes right from
planning through settlement.
• Investment management facilitates investment planning and budgeting at a level higher than
that needed for specific orders or projects.
• Investment management provides tools enabling to plan and to manage the capital spending
projects right from the earliest stage.
• In the initial stage of the capital spending process, we enter the application for the spending
project as an appropriation request.
These internal orders or projects provide the means for actually carrying out the capital
investment, i.e. they serve as the objects for collecting primary and secondary costs for
calculating overhead and interest, for managing down payments and commitments, and for
handling other related tasks.
• As the result of having an asset under construction assigned to it, the investment measure
also benefits from the entire required asset accounting functions. Settlement is both flexible
and almost fully automatic.
• This kind of settlement ensures a complete integration with business planning and control,
and provides consistently up-to-date values.
• Investment Management module recognises the importance of the asset accounting aspects
of investment measures.
The system automatically separates costs requiring capitalisation from costs that are not
capitalised, debiting the correct costs to the asset under construction.
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• For different accounting needs, the system can use different capitalisation rules for making
the split.
• At its completion, the investment measure can be settled to various receivers by line item.
Asset accounting provides precise proof of origin for all transactions affecting acquisition and
production costs.
• Budgeted balance sheets and cost planning are always based on current values.
Planned depreciation values for investment measures and appropriation requests can be
transferred directly to ongoing overhead cost planning. The system recalculates expected
depreciation amounts whenever planning data is updated.
Treasury module
• One can gain a significant competitive advantage by efficiently managing the short,
medium, and long-term payment flows and the resulting risk exposure.
• Tasks such as short-term monitoring and concentration of bank account balances, medium-
term planning, and forecasting of incoming and outgoing resources in accounts receivable
and payable to a long-term view of areas such as materials management and sales, underline
the importance of integrating information from various company divisions.
• Linking these operating divisions to realise and planned financial transactions and positions
in treasury has a significant impact on the company‘s success. Such integration also
facilitates management and control of cash flows and risk positions through all the divisions
in the company.
• The Treasury component provides us with a basis for effective liquidity, portfolio, and risk
management.
Cash management
• The cash management subsystem allows analysing financial transactions for a given period.
Cash management also identifies and records future developments for the purpose of
financial budgeting.
• The company‘s payment transactions are grouped into cash holdings, cash inflows and cash
outflows.
• Cash management provides information on the sources and uses of funds to secure liquidity
in order to meet payment obligations when they become due.
Depending on the time period under review, a distinction is made between cash position,
short-term cash management and medium and long term financial budgeting.
• The Cash management component thus ensures that all information relevant to liquidity is
available to us for analysis purposes, creating a basis for the necessary cash management
decisions.
Treasury management
• In the role of treasurer, the results of the current liquidity, currency, and risk positions are
taken and the conditions prevailing on the money and capital markets are considered before
implementing concrete decisions in the form of financial instruments in Treasury
Management. The treasury management component offers functions for managing financial
deals and positions, from trading to transferring data to financial accounting.
• Treasury management also supports flexible reporting and evaluation structures for
analysing financial deals, positions, and portfolios.
• For short-term liquidity and risk management, we can use the money market or foreign
exchange transactions to smooth out liquidity squeezes and gluts or to eliminate currency
risks. Securities and loans come into play in the medium and long-term. Derivative financial
instruments facilitate active management of interest rate and currency risks.
• The trading area contains functions for recording financial deals, exercising rights,
performing evaluations, and calculating prices (for example, option price calculator).
• In back office processing, we enter the additional data required for processing deals(such as
account assignment and payment details) and generate automatic confirmations. Position
management functions, such as securities account transfers or corporate actions relating to
securities are also supported in the back office area.
• The general ledger is updated in the accounting area, which also offers flexible payment
processing functions in addition to valuation and accrual-deferral methods. By using common
organisation al elements throughout, various organisation al structures can be represented in
the system, such as a central enterprise-wide treasury department or ‗in-house banks‘. This
also ensures full integration of Treasury into other modules of the system.
• The process involves a complex feedback loop encompassing data collection, risk
measurement, analysis, and simulation as well as active planning of financial instruments.
This process dovetails closely with other treasury and corporate functions.
• Market risk management acts as an integrated, central risk control station with monitoring
and management functions. Access to information on current and future cash flows and on
financial deals already processed is an absolute must.
• As a result, cash management, which pools all cash flows from the business sectors, such
as sales and distribution or purchasing forms the basis.
• Consequently, all cash flows from the company‘s operating business can be accessed for the
purposes of risk management.
• The component provides various measurements for analysing and assessing interest rate and
currency risks. Market-to-market, effective rate and effective yield calculations are based on
up-to-the minute market data, uploaded via data feed, and financial transactions or positions.
• By simulating market data, we can determine the risk structure of ‗what-if‘ analyses (such
as crash scenarios or worst-case scenarios).
• One can also measure and compare the impact of alternative hedging strategies using
simulated transactions. Funds management
• Funds management subsystem supports our funds management process from budgeting all
the way through to payments including monitoring expenditures, activities, resources and
revenues.
Budgets are entered for areas of responsibility that can cover as many management levels as
we require.
• Funds centres and their hierarchical structure provide the base for top-down budgeting and
represent responsibility areas within budget control.
• The system enables controlling various funds commitments and determines how much of
the budget has already been utilised via availability checking.
• The information system can supply with information at any time, on when, where, and how
funds commitments arose. Analyses by responsibility area and commitment items allow us to
identify any budget bottlenecks.
Enterprise controlling
• These modules usually include executive Information System, Business Planning and
Budgeting, Consolidation, and Profit Centre Accounting.
• Drill-down reporting and report portfolio are available to evaluate and present the data. In
drill-down reporting, one can analyse the data interactively.
• Exceptions can be defined in order to highlight areas of concern. The drill-down reports can
also be made available in the graphical report portfolio for less experienced users.
• The report portfolio is aimed at users with basic knowledge of the system, who wish to
access information put together for their specific needs.
• Business planning and budgeting supports the management teams of business units and
groups in the calculation business targets, such as return on investment.
• This module also supports central investment planning, budget release and tracking. This
module automatically transfers data about investment requirements from transaction
applications, and provides extensive analysis functions for budget monitoring.
• It is also possible to analyse selected balance sheet items by profit centre and use them for
calculation of ratios (such as ROI).
• Profit centre planning is part of total corporate planning. Profit centres, in particular,
emphasise the integration aspect of corporate planning, as plans from other application areas
can be combined, extended and altered in this module.
• New competition pushes businesses to achieve higher levels of service, while evolving
technology compresses product life cycles and forces companies to adopt new technologies
or risk losing market share. In this ever changing environment, keeping a competitive edge
means being able to anticipate and respond quickly to changing business conditions.
• To keep pace with these rapid changes, companies need an integrated and flexible enterprise
system that supports all aspects of their business with state-of-the-art functionality.
• This innovative solution should upgrade effortlessly and interface easily with third-party
applications, as well as have the ability to incorporate existing systems while extending its
reach to the Internet and e-commerce.
• In a world, in which it is no longer enough to simply have the best product, these
companies are focusing on core competencies and closer partnerships over the whole supply
chain.
• Here, increased efficiency in sales and distribution is a key factor to ensure that companies
retain a competitive edge and improve both profit margins and customer service. In helping
business to ‗beat them on delivery‘, the sales and distribution modules of many ERP vendors
offer a comprehensive set of best-of- reed components for both order and logistics
management.
• Many of these systems are tightly integrated with the Distribution Requirements Planning
(DRP) engine of the ‗for just-in-time‘ deliveries.
• This integration enables the mapping and supply of single-site or multi-site organisation s
and the definition of relationships in a company‘s internal supply chains.
• Developing precise logistics planning for just-in-time deliveries, this system can also
generate replenishment orders by using defined warehouse requirements.
• delivery/shipment
• invoicing/billing
During sales order processing, the following basic functions are carried out:
• inquiry handling
• invoicing / billing
Depending on how the particular system is configured, these functions may completely be
automated or also may require some manual processing. The iota that results from these basic
functions(for example, shipping dates confirmed quantities, prices arid discounts) and is
stored in the system where it can be displayed and in some cases changed manually during
subsequent processing. The sales and distribution module very actively interacts with the
Material Management and Financial Accounting modules for delivery and billing.
Typically, a Sales and Distribution module will contain the following nine sub systems:
• master data management
• order management
• sales order management
• warehouse management
• inventory reporting
• inventory analysis
• lot control
• data collection
• shipping
• billing
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• pricing
• sales supports
• transportation
• foreign trade Master Data Management
• Every company will have products, customers, and will require raw materials and will have
suppliers.
• The task of the Master Data management module is to keep information about all these
entities, so that these can be made available to the decision-makers and for the automatic
generation of reports, contracts, invoices, and so on.
• In sales and distribution, products are sold or sent to business partners or services are
performed for them.
Data about the products and services as well as about the business partners forms the basis for
sales processing.
• inquiry
• sales quotation
• contracts
• billing invoice
• financial accounting
• Automatic sales processing, using an ERP system, requires that the master data has been
stored in the system.
• In addition to sales and distribution other departments of the company, such as, accounting
or materials management access the master data.
Order management
• This module usually includes Sales Order Management and Purchase Order Management
and supports the entire sales and purchase processes from start to finish.
• With companies today being confronted with increasingly demanding customers and
increasingly complex buying and selling organisation s, both internally and externally, Order
Management combines the provision of efficient management solutions with the possibility
of anticipating and respond rug quickly to changes in global business conditions.
• These applications allow the company to manage sales operations quickly and efficiently
and provide comprehensive solutions for the management of quotes, orders, contracts, prices,
and customer discounts. With use of templates, the system streamlines order entry procedures
to manage products ranging in complexity from standard stocked items to those that are
engineered-to-order.
• The system can also customise and streamline order entry procedures to the specific
requirements of both an individual business and its customers.
• Rebate and commission control enables the automatic calculation of employee and supplier
commissions to reward achieved targets based on predefine agreements and customer
bonuses, or rebates to reward customers for purchasing certain quantities.
• The system should support standard business documents such as orders and invoices, along
with general information such as project information and product specifications.
• A good system will have tools and features for Sales Force Automation (SFA) and
customer ser vice.
These tools include the tracking and tracing of appointments, schedules and follow-ups, plus
product and sales feasibility information.
The purchase contract information is made available to the people in the purchasing
department.
• This information will help in supplier selection and provide an insight as to which suppliers
can supply items with the right specifications in the shortest period. The system will have
facility to generate purchase contracts.
• Purchase requisition is a function that is used in the purchase process. Purchase requisitions
allow companies to enter non-system-planned requirements for various types of items.
Requisitioning can be linked to workflow for authorisation purposes and to approve
suppliers. Schedules can be used instead of orders to provide detailed purchase and delivery
information: • These schedules are generated in contracts in just-in-time environments in
which customer service, in time delivery, and cost reduction are important and can be sent
through the supply chain by means of EDI communication.
• In addition, schedules are fully linked with other modules of the system. Sophisticated
vendor management tools allow companies to check the reliability and performance of
vendors.
• The vendor rating system can handle both objective and subjective criteria.
• Objective criteria are tracked and traced automatically by the system and can include
information about receipts, quality approval, invoicing and purchase order confirmation.
• Subjective criteria are determined by the user. Together these criteria enable companies to
make the right purchase decisions with regard to quality, price, and delivery.
• Purchase order analysis enables historical as well as statistical data to be used to assist in the
analysis of purchase activities.
Warehouse management
• This module provides real time information about inventory levels across the enterprise and
the tools manage the daily operational needs of single site or multiple site four wall
warehouses. • Coordination of an organisation‘s warehouse network is one of today‘s most
important business needs and requires an understanding of the relation ship among the
different organisation al units such as warehouses, production facilities, sales offices, and
purchase offices.
• While the mapping of a single site or multi-site organisation and the definition of
relationships in the internal supply chain can be undertaken with the help of the Distribution
• In addition, these components are centralised for areas that include production, sales,
purchase projects, and provide companies with the tools to inform customers about where the
company‘s or the customers goods are located, the number of goods on hand, current storage
conditions and projected delivery schedules.
• The warehouse Management application should also offer expanded capabilities such as
cross-docking, rules based inventory replenishment, picking optimisation, multi-level
packaging, and consigned goods management.
• These capabilities also allow for easy integration with financial tools to provide greater
enterprise-wide insight into costs.
• Inventory planning comprises all planned inventory movements, which enable the accurate
forecasting of trends and the consequent adjustment of reordering points, safety stock, lead
times for orders and service levels.
• Inventory planning also allows the commitment of inventory to a specific customer order-
hard allocation so that customers receive the right order in the right quantity at the right time.
• Inventory handling allows for monitoring of all warehouse order scenarios such as the
receipt issue and transfer of inventory functions include the previously mentioned expanded
capabilities such as cross-docking receipt by back-flushing, rules-based replenishment of
inventory, picking and wave picking optimisation, assembly and multi-level packaging.
• Intelligent location assignment used to create intelligent storage put away lists, which
enable the storage of goods, which are automatically inspected for quality and the detection
of dedicated locations by criteria such as item, storage conditions, packaging definitions, size
rostra lions, and location availability. Inventory reporting
• This function permits full visibility of inventory at a single or multiple sites and provides
the company with tools to give customers accurate delivery dates.
• The system‘s extensive reporting capabilities also enable consigned goods management.
Inventory analysis
Lot control
• This facility offers lot tracking and tracing so that a company can trace all the raw materials
and finished goods, which its products require.
• In a business world, where customers demand product responsibility, lot control helps to
store product quality data and meet ISO 9001 certification standards.
Shipping
When a delivery is created (at the shipping point), shipping activities such as picking and
delivery scheduling are initiated and monitored, and the data generated during shipping
processing is recorded.
• A delivery note can refer to a sales order or to a transportation order for stock transfer.
Depending on our requirements, we can create deliveries automatically using work lists
Billing
• A business transaction is completed for Sales and Distribution when it has been billed.
• The ERP systems support billing functions like issuing of invoices on the basis of goods
and services, issuing of credit and debit, memos based on corresponding requests and
performa1 invoices, cancelling billing transaction, giving rebates, transferring billing data to
financial accounting, purchasing and so on.
• The billing system is integrated with the other modules like financial accounting, so that
the documents are automatically generated.
Pricing
• The term pricing is used broadly to describe the calculation of prices (for external use by
customers or vendors) and costs (for internal purposes, such as cost accounting).
• The pricing module keeps the information about the prices of the various items, the details
about the quantity discounts, the discounts to the different customer categories and so on and
enables the organisation to at generate documents like quotations, delivery notes, invoices
and so on.
• In addition, since this information is available to all the sales people, they can make better
decisions thus improving the sales performance.
Sales support
• The Sales Support component helps the sales and marketing department to support our
existing customers and, at the same time, to develop new business.
• Sales Support provides an environment where all sales personnel both the sales people and
the staff in the sales office - can contribute to and access valuable information about
customers, sales prospects, competitors and their products, and contact people.
• The Sales Support function has a rich tool set that will help in creating direct mailings to
develop new business as well as to consolidate the existing customer base on the basis of the
sales information already stored in the system, we can create address lists of the customers
and sales prospects whom we wish to target with our direct mailing campaign.
Transportation
• Transportation is an essential element of the logistics chain. It effects both inward and
outward movement of goods.
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• Effective transportation planning is required to ensure that shipments are dispatched
immediately and that they arrive on schedule.
• The aim of the transportation element of the SD system is to provide basic functions for
transportation, like transportation planning and processing, freight calculation, freight
settlement, customer freight calculation, customer freight invoicing as well as functions for
service agent selection.
• We can control and monitor the entire transportation process from the planning stage right
through to the dispatch of the goods from our shipping point (outbound shipment) or the
vendor location (inbound shipment) and their arrival at the customer location (outbound
shipment) or our plant (inbound shipment).
Foreign trade
• The growing tendency towards the formation of trade areas is a further challenge to a
company a worldwide basis.
• The entire logistics chain from the import of raw materials finished and unfinished goods to
the sale of goods and the transfer of data to materials management and financial accounts is
significantly influenced by foreign trade activities.
• These main tasks in foreign trade processing can be carried out using the foreign trade
system.
• Manufacturers are measured by their ability to react quickly to sudden, often unpredictable
change in customer demand for their products and services.
• To compete successfully beyond the year 2000 requires manufacturing applications that are
time and activity based and above all else focused on the customer.
• Increasingly, these manufacturing applications are centre point within the spectrum of a
supply chain running from the customer to a supplier and encompassing the entire enterprise.
• Regardless of how big or small an enterprise is these applications should provide a wealth
of feature/function, broad scope of coverage, operational stability and a platform-independent
architecture.
• The manufacturing system should be integrated with the other modules of the package.
A robust system of manufacturing planning business process and execution must satisfy a
variety of business practices and production methods.
• These business practices and production methods place stringent demands on time
manufacturer. Regardless of how manufacturers view their internal operations to the
customer, it boils down to quick response to customer demand in two fundamental ways-
manufacturers either make products to stock prior to receipt of a customer order or they make
and ship the products upon the receipt of a customer order.
• Manufacturers must accomplish this task quickly efficiently and cost effectively to remain
profitable and competitive.
• Today, companies must be able to deliver customer-specific producers with the lead-time of
standard, off-the shelf products. To help manage product and market shifts, the
manufacturing module provides the freedom to change manufacturing anti-planning methods
as and when they need a change.
• The manufacturing modules of most ERP vendors do not limit businesses to a single
manufacturing method, such as, make-to-stock or make-to-order; instead, many
manufacturing and planning methods can be combined within the same operation with
unlimited flexibility to choose the best methods or combination of methods for each product,
at each stage throughout its life cycle.
• In addition, this control and visibility comes without having to sacrifice the functionality
needed to manage different types of production efficiently.
• These systems support the entire range of production strategies-only one system is needed
to manage all manufacturing activities.
• Products that are assembled-to-order can be planned using advanced features available in
the manufacturing module. All demands can be aggregated into user-definable plans at a
detail or summary level.
• Enterprise requirements then flow into consolidated production schedules and material and
capacity plans, and all product activity be scheduled and tracked through shop floor control
systems.
• The manufacturing module should enable an enterprise to marry technology with business
processes to create an integrated solution. It must provide the information base upon which
the entire operation should be run. It should contain the necessary business rules to manage
the entire supply chain process, whether within a facility, between facilities, or across the
entire supply chain.
• Control and execution can be performed at strategic, tactical, and operational levels within
the business. These require effective planning to support contract commitments throughout
supply chain control over intermediate range planning in horizons and time fences, and
execution over the short range of frozen scheduling required by the shop floor.
• How does manufacturing respond to the customer? Manufacturers must respond quickly
and effectively to customer demands.
The very heart of an enterprise manufacturing system centres on its integrated planning,
business process and execution capabilities.
• Traditional Closed Loop MRP concepts have long heralded the importance of effective
planning, business process understand inventory execution.
• Effective execution provides short cycle time, quality assurance, continuous improvement,
and quick response to process variability. All three elements contribute to a management‘s
decision to install an enterprise-wide manufacturing manage merit system.
• Today‘s customer-focused business environment makes it more critical than ever for
manufacturers to have an effective production plan for managing material and capacity.
• Customers want accurate shipment dates – sometimes to the hour even when there are
schedule and product changes.
The Planning systems of ERP packages are designed to provide the responsiveness. Our
company needs to meet those customer requirements.
• With these systems, planners can simulate alternative plans; gaining the information, which
they need to determine which parts and assemblies to make i.e. which to buy and when to
manufacture or increase.
• Most packages have features to generate recommendations for purchases and production
and wherever necessary recommend changes to current plans to prevent under or over-
utilisation of work centres, If requirements change often, exception-based planning features
can on continuously, providing virtually real-time visibility of the ‗hanging plans, using item
time fences to avoid erratic production plans.
• Material plans can be developed from a wide variety of sources that include the master
schedule, sales forecasts and dependent and independent demand. An extensive selection of
order modifiers provides even greater control and flexibility.
• For analysis, planners can create unlimited number of simulations. The company can
customise planning processes because input is described by system parameters that are easily
changed.
• To reduce effort and accelerate communication across the supply chain, planned orders can
be confirmed and converted automatically (or manually) into production and purchase orders.
• In addition, graphical reporting makes potential material and capacity problems easy to
identify.
• Meeting our business goals requires detailed production planning and effective execution
control.
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Shop floor control
• The ERP packages give our company full control with flexible scheduling and sophisticated
shop floor functionality. They also offer extensive freedom for defining production processes
in the most appropriate way.
• Depending on the requirements of the company‘s product and processes, production can be
scheduled using work orders or repetitive build schedules.
• With the repetitive planning feature, companies can implement just-in-time techniques to
streamline material issue and production reporting.
• Using the shop floor control facility, the company has the visibility necessary for managing
lead-times and for carefully controlling the amount of work-in process and the timely release
of production orders.
• Most of these systems are flexible enough to enable the company to establish order-
processing priorities that reflect business priorities.
• For achievable supply chain plans, both internal and external operations - and their
relationships - are considered by the system before creating production plans and assigning
priorities.
• The Electronic Planning Board provides a graphical production management tool that
delivers immediate visibility of changes in capacity utilisation. The planning board shows all
scheduled production, current production status, utilisation, materials, and capacity
availability.
• Shop Floor Control with increasing emphasis being placed upon reducing manufacturing
time in support of the need to reduce product time to market, manufacturers have turned
greater attention to evaluating their shop floor activities.
• Process reengineering efforts and the elimination of waste have necessitated greater reliance
upon powerful, user-friendly, flexible shop floor planning and control systems.
• Management needs timely, accurate information and the ability to manage the shop floor by
exception. Cost information must be flexible as well.
• Factories are being realigned to reduce material travel time through a facility. This
realignment places an added burden upon the supporting systems.
• Managers must often time experiment with trial-and-error approaches in the never-ending
search for process improvement. Shop floor control systems must be flexible and adaptable to
changing needs.
• A shop order can be reprinted at any time with user selection of whether to reallocate
material. This reprinting gives a shop supervisor the flexibility to print a duplicate copy when
• Every shop order can be maintained throughout its life. All systems provide a full function
shop-order-maintenance capability allowing the user to evaluate and adjust operation steps
and components.
• For example, an operation‘s start date can be overridden to reflect changed events and then
the order can be forward scheduled to reflect the impact upon future operations. Quality
management
• With product quality under the microscope in all industries today, every company strives for
superior quality in its products and ser vices.
• All manufacturing modules track quality control activities across the enterprise from
intermediate producers to finished goods. These systems allow a wide variety of
characteristics and parameters to be specified in test and inspection operations and maintain
an extensive history to improve product quality and identify recurring problems.
• In fact, to achieve quality levels, manufacturers must focus on identifying and correcting
defects in underlying product designs and production methods and not simply inspect the in-
coming material and finished goods.
• The Quality Management Systems usually support the benchmarking and use of optimal
product design, process engineering and quality assurance data by all functional departments
within the manufacturing enterprise, thereby facilitating definition of repeatable processes,
root cause analysis and the continuous improvement of manufacturing methods.
• This documentation supports the job functions of the quality assurance and production
managers validating the manufacturer‘s conformance to 1S0 9000, Good Manufacturing
Practices (GMP) worldwide, MIL-Q-9858 in the United States, and a variety of country
specific industry standards of quality assurance.
• Specification Control in the Quality Management System offers a state-of-the art approach
for documenting specifications and enables an organisation to standardise and simplify its
quality assurance and control functions.
• Sample types, sample rules, and testing levels are completely user-defined for maximum
flexibility and ease of use. Maintenance of standard specifications detailed sampling
instructions and testing procedures is performed online.
• The system database eliminates redundant specifications and ensures that a single change to
standard procedures takes effect immediately throughout the organisation. User-defined
review and commitment controls ensure maximum accuracy.
• The Material Procurement subsystem provides tools for implementing Total Quality
Management programs within an organisation. Original manufacturers may be defined
independently from vendors, so that businesses can strictly adhere to quality assurance and
control functions without preventing their buyers from seeking the best possible price and
delivery terms.
• Material Inspection subsystem offers a wide range of capabilities for process supervision
and control.
These capabilities are fully integrated with the other modules like purchasing, inventory
management and shop floor control functions to ensure that the right quality control
procedures are followed.
• Product quality metrics are collected and archived in a manner that offers full support for
statistical process control techniques.
• Material Disposition is another feature available in many systems that offers advanced
material review and disposition functions that ensure the right quality control decisions are
made and leave an audit trail of decisions for compliance purposes.
• User defined shift teams can be entered to support quality circles and subsequent reporting
of results. Employed clock maintenance provides for designation of employees and teams.
Both labour grades and labour rates can be designated. Labour grades entered by employees
The Shop Floor Control system is fully integrated with Cost Accounting and Control.
• Shop Floor Control also makes use of a powerful and flexible shop calendar facility, which
can be global with overrides reflecting each facility and each work centre within the facility.
Just-in-time/repetitive manufacturing
• The pan decade has seen a surge of interest in the adaptation of Just-in-time (Jill
manufacturing techniques), while companies have embraced the concepts of waste
elimination, product factory layout, manufacturing cells and Kanban signalling, many
implementations have struggled due to lack of software tools to effectively support the
transition.
• Many systems not only provide high volume repetitive manufacturing functionality, but also
provide for the transition to rate based production by allowing the use of repetitive
scheduling, even for products that are not rate based.
This allows a production facility to transition products from discrete manufacture into a JIT/
Repetitive focus.
• For example, when the demand pattern for an item begins to stabilise and show a
repeatable/predictable pattern, then a production schedule can be initiated even though the
item may not be designated as rate-based.
• Over the time, as the item‘s demand pattern grows, the item can be switched to lull rate
based production scheduling. This transition capability enables production facilities to adopt
process reengineering, setup reduction programs, single minute exchange of die (SMED)
programs, Employee Empowerment Work Teams, etc. with the confidence of knowing that
the planning and control system will effectively support their efforts. JIT/Repetitive in eludes
strong analytic capabilities.
• A production inquiry presents both cut rent production status and history. The history
provides current day, month to date, and year to date results as well as calculations of
maximum and average production results per hour.
• A purchase/production plan report shows current on hand quantity and scheduled receipts
by planning period.
• An item allocation report provides details regarding on-hand and allocation status for child
items, including lot number and lot tracing status for lot-controlled items.
• AJIT work list compares the production plan to the capacity plan for rate-based items.
This tool quickly identifies discrepancies based upon actual performance, so that production
rates and/or daily output goals can be adjusted proactively and monitored on a timely basis.
• Reports covering employee efficiency and detailed cost by item are also provided together
with lot tracing status for lot-controlled items.
Cost management
• With competition increasing the pressure on margins, a business needs accurate and detailed
manufacturing cost reporting for effective business management.
• ERP packages provide extensive cost information at several levels that helps businesses
identify cost drivers and reduce product costs. They support multiple inventory valuation
methods, so that we can choose the costing method that best reflects our company‘s business.
• We can choose standard, LIFO (Last in First Out), FIFO (First in First Out), moving
average unit, or lot costing method and costing methods can be assigned by item.
• To reduce administrative overhead, prevent input errors, and provide faster and more
accurate information for planning, these systems provide detailed records of time and
materials data on the shop floor.
• For example, many systems have features that let our company compare estimates and
production costs for different work centres, machines, employees and order quantities while
monitoring overtime, indirect hours, subcontracted jobs and other costs.
• Moreover, to provide even more accurate production and inventory planning, these systems
can track material usage for each job. And, if the activity is associated with a project, project
information is automatically updated.
• Many vendors also support Activity Based Costing (ABC) with activity visibility by cost
object as well as costs for user-defined groupings, such as departments.
• There will be provisions that allow employees to report non-production activities such as
maintenance, holidays and illnesses.
• The first step to shorter product development cycles is increased efficiency in design and
development activities.
• Most packages allow a smooth integration, with popular CAD packages, to simplify the
exchange of information about drawings, items, BOMs and routings. Engineering change
control
• By using Engineering Change Control, businesses can gain effective control over
engineering change orders. Our company can define the authorisation steps for approving and
implementing an Engineering Change Order.
• When these steps are completed, the system automatically implements the change in the
production database.
Configuration management
• The Configuration Management dramatically reduces order cycle time by eliminating the
lengthy engineering review, typically associated with determining feasibility and the costs
associated with the configured end item.
• The knowledge base contains the sales and engineering expertise of the organisation.
Product attributes and variables, such as height, width, or cubic pounds of pressure entered in
the knowledge base in the form of an option matrix.
• The knowledge in the option matrix structure can also be augmented by user defined
calculations,such as Height x Width = Area and by Boolean rules. Boolean rules allow
definition of complex product relationships.
• For example, ‗If refrigeration and insulation are chosen under trailer options and the total
area is greater than 120 feet, and then double axle must be chosen under axle options‘.
• The analytic engine interprets the knowledge base in conjunction with user selections, to
ensure that the customer specified product could be built and sold.
• The process starts with an attribute master containing configuration related questions and
answers. Attributes are the building blocks of a configuration structure.
• Many systems will provide the facility for the designation of raw material lots and the
serialisation of component parts made from those lots.
• Manufacturers, who use lot control often, must allocate production prior to its completion.
The lot control system provides for the pre-allocation of lot numbers. This feature is available
throughout the product offering and includes MRP, shop floor control, order processing and
JIT.
• Many systems allow production orders to be pre-assigned with lot numbers for the parent
item. When the shop order is released, the lot master record will be created and allocations to
higher level parents will be permitted.
• The manual pre-allocation of reassigned lots is possible for both customer orders and shop
orders with visibility to planned and actual production, as well as existing inventory.
Tooling
• For many manufacturers, ensuring that proper tooling is available is just critical to
production schedules as the availability of material.
• The ERP systems extend capacity and inventory management to include these valuable
resources. These systems help to ensure that tools and materials arrive together at scheduled
operations by storing tools in inventory, planning, and allocating the required tools as part of
the production order
. • They al provide visibility of tool use, calculate the remaining useful life of a tool and
automatically route tools for maintenance based on usage.
• In short, HR managers must continually review and optimise their business processes. The
HR modules of most ERP systems have a set of rich features, and will integrate seamlessly
with the other modules and are thus, invaluable aids in improving productivity.
• They offer company-wide solutions for HR departments and make it possible for other
departments to access specific employee data.
• It should be flexible enough to allow us to optimise our business processes by tailoring the
ERP solution to suit our organisation‘s needs.
• Today, many businesses cross boundaries. The system should support the organisation‘s
international needs with country-specific versions of the HR components.
• Apart from languages, currencies and legal requirements, accounting systems often vary
from country to country as well, making this a vital feature. A flexible structure enables quick
and easy customisation of the system to suit our requirements.
• When we log on in a particular language screens, messages and documents appear in the
language we specify. We then have access to the systems complete functionality.
• The different ERP systems offer many different subsystems under the HR umbrella. Listed
below are some of the most common subsystems. Here again, the idea is not to be
comprehensive but to give us an idea about the options available.
• We can use these components not only as part of the company-wide ERP solution, but also
as stand-alone systems.
• The HR modules provide a global, fully integrated data structure for the enterprise without
compromising our control over individual segments of the operations.
• The system provides tools to save time and help us tailor the system to fit our needs.
The HR module contains features for storing any desired information about our employees.
Most systems have the facility to scan the original documents for optical storage.
Recruitment management
• This function helps in hiring the right people with the right skills. Reducing the cost of
recruiting and hiring new employees is a challenge for the HR professional, who is
responsible for placing people in the right job, at the right time, and with the right skills and
education.
• These requirements are fulfilled only through effective automation of the entire recruitment
process. The recruitment component is designed to help meet every facet of this challenge.
• This component includes processes for managing open positions requisitions, applicant
screening, selection and hiring, correspondence, reporting and cost analysis.
• Effective management of the organisation‘s job openings helps the HR recruiters, managers,
and interested candidates.
• The HR Recruitment component allows direct access to data stored in other components of
HR including Personnel Administration, Payroll and Personnel Planning. These links
eliminate duplication of data entry and improve our productivity.
This information can be used for both internal job postings and external advertisements in
newspapers, magazines, colleges or recruitment firms. We match employee and applicant
qualifications with the requirements of the job to select candidates. HR Recruitment
interfaces directly with word processing packages to generate standard applicant letters.
• In some systems, there is even the facility to send e-mail messages. Many systems provide
tools to analyse costs incurred during advertising and interviewing for each open position.
With the HR Recruitment component we can efficiently manage our job openings, our
applications and applicant data, costs, and the hiring process.
• Once a selection has been made and an applicant has been hired, the data gathered during
the recruitment process becomes new hire information.
• Duplicate data entry is eliminated along with the possible introduction of errors if the data
had been reentered. Travel management
• This module helps us in processing the travel expenses effortlessly, in several currencies
and formats. HR Travel Management allows us to process a business trip from start to finish
from the initial travel request right through to posting in Financial Accounting and
Controlling.
• This includes any subsequent corrections and all retroactive accounting requirements.
Integration with the other modules ensures correct posting, taxation and payment of trip
costs.
• Travel data can be entered by the person travelling, or by a secretary or by the relevant
department, either before or after the trip.
• The entry of a travel request automatically generates a workflow that makes the
administrator‘s work much easier.
• Business, employee, and country specific trip provisions can be implemented via system
settings. Travel Management automatically calculates the tax. It also automatically processes
credit card transactions for a particular trip.
• The receipts can be entered in any currency and include supplementary receipt information.
An optical archive is available for the long term archiving of travel receipts.
• Travel costs can be divided into different levels (employee, trip destination and receipt).
Expenses can be posted to numerous account assignment objects, for example, cost centre,
order, project, or cost object.
• We reimburse costs incurred during a trip through payroll accounting, accounts payable
accounting, or by data medium exchange.
• This system brings flexibility and power to our benefits program. As organisations continue
to grow, as laws change and employee requirements expand, we need a flexible system to
satisfy all our requirements.
• The Benefits Administration component provides us with the capabilities and flexibility to
manage effectively benefits programs for diverse employee populations.
• Benefits Administration uses a hierarchical structure that gives us the ability and flexibility
to add new programs at any time.
• This system can maintain an unlimited number of benefits types and individual plans that
are offered to the employees.
• With Benefits Administration, we can establish benefits groups based on specific employee
demographics.
• Using the Benefits Administration component, we can define eligibility groups and rules
based on a wide range of factors. We can determine the variables, rules and cost formulas for
each benefits plan.
• We can design the types of benefits plans that best fit our employee demographics.
• We determine the options to offer employees and the Benefits Administration component
provides the framework to administer them efficiently. The costs associated with each
benefits plan option are automatically calculated to ensure consistent and accurate reports.
• With the Benefits Administration feature, we can maintain an unlimited amount of savings
plans for our employees to consider.
• The Benefits Administration component gives us the capability to maintain both deferred
and non-deferred options, as well as employer-matched and unmatched contributions. The
component tracks employee changes and investment histories.
• These systems have powerful querying and reporting features that can provide us with
standard reports, to assist us in administering our programs and help us respond to requests
quickly, accurately and confidently. The employees can also have direct access to their
Salary administration
• It is particularly important during the review process, when our goal is to reward good
performance justly. The Salary Administration module assists us in the salary review process
by taking into account standard salary changes within the company, as well as individual
compensation exceptions.
• In many cases, graphical environments make it easy to review any moves, additions, or
changes in employee positions. We can also create multiple simulations for the organisation,
as we explore our options for making adjustments in personnel.
• Accurately forecasting personnel costs provides our management team with a more
complete cost picture to assist them in making informed decisions. • The Personnel Cost
Planning functions enable us to perform cost comparisons between target and actual
personnel costs and create cost previews.
• We can forecast wages, salaries and other cost elements for open and filled positions, based
on simulated, planned, or actual payroll figures.
• Payroll Accounting should address payroll functions from a global point of view. We
should be able to centralise our payroll processing, or decentralise the data based on country
or legal entities.
• Most Payroll Accounting systems give us the options and capabilities to establish business
rules without modifying the existing payroll. Many systems have the features to remind us
when transactions are due for processing.
• When the process is completed, a built-in audit trail date stamps the record for future
reference. The system automatically creates a history record for every payroll transaction.
• When policy or legislative changes occur, we can adapt the system. The system maintains
information on employees in a master file shared with all other modules.
• Whether our business operates solely in one country or has expanded to international
locations, most ERP vendors have incorporated features that will satisfy our requirements.
• With country-specific versions of Payroll Accounting, we can fulfil language, currency and
regulatory requirements.
• With Time Management, we can set flexible working hours and process work notices as
times are recorded. Individual and group piecework calculation for employee incentive wages
is also available through the incentive wages feature.
• The Time Evaluation component allows daily processing of employee time data. It is a
flexible tool designed to handle complicated evaluation rules to fulfil regulatory requirements
and determine overtime and other time related data.
• The Time Evaluation component stores our organisations‘ business rules and automatically
validates hours worked and wage types.
• The results of time evaluation can be shown on a time sheet that provides a detailed
overview of daily balances and time wage types.
• Most packages provide a review feature that will provide all necessary information and
tools to review and maintain employee time data. Shift planning
• Shift planning module helps us to plan our workforce requirements quickly and accurately.
We are able to arrange a target plan that can be drafted for any given period.
• We can plan our shifts according to our requirements, taking into consideration all criteria,
including absences due to leave or sickness and employee requests for time off.
• Furthermore, we can check the plans at any time against rules governing employees‘
working time, for example, to detect non-compliance with relevant legislation.
• All time data relating to our employees is centrally administered. Also short term changes to
our shift plan brought about by for example, sickness or over time are relayed direct1y to the
Time Management component.
• This function helps in selecting the best people and enhancing careers more effectively. The
system provides advanced tools to automate the labour intensive process of matching internal
job requirements to qualified candidates. We can profile predefined tasks and prerequisites of
each position in our organisation. Additionally, we can profile the qualifications of
employees and external candidates under consideration for each position. A comparison of
qualifications and profiles assists us in selecting individuals for further
• Consideration in Effective personnel development planning ensures that the goals of the
organisation and the goals of the employee are in harmony.
• There should be features to determine the areas in which employees need further training.
Once this is established, we can draw up individual plans for further education.
• Training and Event Management Every successful organisation should plan the training
and events faster than ever before.
• A good HR system will have features to assist us with planning, managing and analysing
our scheduled seminars, training courses and business events.
• Detailed information for each of the events is maintained to facilitate production of event
catalogue and schedules.
• There should be tools to maintain information on the internal or external organisers of each
event, as well as details such as prerequisites, objectives, content, time schedule prices,
capacity, locations, attendee billing information, and budgets resources such as instructors,
rooms, equipment and course materials an automatically suggested, saving us a great deal of
data entry time.
• There will be features for providing the training coordinator with reports on event data,
ranging from catering requirements to registrant qualifications for each business event. The
reporting feature provides measurements of education and training performance.
• Organisations simply cannot achieve excellence with unreliable equipment. The attitude
towards maintenance management has changed because of quick response manufacturing.
• Just in Time reduction of work in process inventory and the elimination of wasteful
manufacturing practices. Machine breakdown and idle time for repair was once an accepted
practice.
• Times have changed. Today when a machine breaks down, it can shut down the production
line and the customer‘s entire plant.
• The Preventive Maintenance module provides an integrated solution for supporting the
operational needs of an enterprise-wide system.
• The Plant Maintenance module includes an entire family of products covering all aspects of
plant/equipment maintenance and becomes integral to the achievement of process
improvement.
• Preventive Maintenance Control provides planning, scheduling, and control of facilities and
equipment. Equipment lubrication, component replacement, and safety inspection can be
planned scheduled and monitored.
• Maintenance tasks can be tracked for each machine or piece of equipment by two user
defined modes, as well as calendar day frequency.
• These modes could include tracking by hours of operation, units of production produced,
gallons of fuel consumed, or the number of days in operation since the last service interval.
• Companies achieve higher machine utilisation and improved machine reliability and
tolerance control along with higher production yields.
Equipment tracking
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• Equipment is an asset that needs to be monitored and protected. In many situations,
equipment maintenance costs constitute the single largest controllable expenditure of an
organisation.
• All facets of plant location history and utilisation history are described and tracked. This
history includes acquisition and disposition information and associations between different
pieces of equipment to pinpoint operational dependencies.
• Running totals for operation units to date (miles, hours, days, units of production, etc.) are
also provided. Each piece of equipment is defined by a model and serial number.
• User defined data sheets can be developed which allow for the grouping of user data into
formats that can be linked to equipment records.
• All of this information can be used to create equipment specifications, which provide
detailed information for technical specialists working in equipment operations, maintenance
and transportation control.
Component tracking
• Components are, typically, subsets of larger equipment and deserve the same amount of
cost controlling scrutiny.
• Planning component replacements, rather than waiting for component failures to occur,
reduces unscheduled equipment downtime.
• Component tracking includes repair/exchange history and component service life. Plant
maintenance calibration tracking
• It enables plant management to recover all of the warranty, reimbursements to which they
are entitled but have not been able to recover in the past.
• Features include the ability to establish the type and length of warranty, for example,
elapsed day, months, mileage stipulation, or operating units.
• The ERP system considers this by integrating the quality management functions into the
affected applications themselves (for example, procurement, warehouse management,
production and sales/ distribution), instead of delegating them to isolated CAQ systems.
• As a result of this approach, the processes described in the quality manual can be
implemented and automated in the electronic data processing (EDP) system.
• The representation of the elements of a quality management system within the ERP system
is not only the responsibility of the quality management module.
• Instead, the ERP system must be considered as a whole in which all integrated modules
contribute their part. Within the framework of the system, for example, the human resources
module handles personnel related matters, the Controlling module handles the management if
quality related costs and the plant maintenance module handles the monitoring of test
equipment.
• As a part of the logistics application, the quality management module handles the traditional
tasks of quality planning, quality inspection and quality control.
• The Quality Management module‘s internal functions do not directly interact with the data
or processes of other modules.
• The ISO: 9000 series of standards defines the functions of quality management and the
elements of a quality management system.
• The functions in the Quality Management module support the essential elements of such a
system. The other integrated modules in the system complement this functionality. Enterprise
Resource Planning Systems
SAP AG
• SAP‘s ERP package comes in two versions: ‚ Mainframe version (SAP R/2) and ‚
Client/server version (SAP R/3)
• Most prominent among SAP‘s product range is enterprise application suite R/3 for open
client/server systems.
• With SAP Systems, customers can opt to install the core system and one or more of the
functional components, or purchase the software as a complete package.
• The System is accepted as the standard in key industries such as oil, chemicals, consumer
products, and high technology and electronics.
• The SAP group employs a work force of over 19,300 and has offices in more than 50
countries worldwide.
SAP is the most successful vendor of standard business-application software and is the
fourth-largest independent software supplier in the world.
• In its most recent fiscal year, ending December 31, 1998, SAPAG reported revenues of DM
847 billion, a 41% increase over 1997‘s revenues. In the same period, sales of R/3 rose by
31%.
• Since 1988, SAP AG has been a publicly held corporation, with its shares being traded on
the German and Swiss stock exchanges.
• In 1995, the company was added to the DAX, the index of German blue-chip companies.
SAP listed its ADRs (American Depository Rights) on the NYSE (New York Stock
Exchange) in August 1998. 7.2.2 Products and Technology
• SAP has developed an extensive library of more than 800 predefined business processes,
spanning each functional software requirement.
• These processes may be selected from the SAP library and included within installed SAP
applications, after tailoring the application solution to suit the user‘s exact requirements.
• New business processes and technologies become available regularly, enabling SAP
customers to add state-ofthe-art solutions to meet ever-changing business demands.
• The power of SAP software lies in real-time integration, linking the company‘s business
processes and applications, and supporting immediate responses to change throughout the
organisation on a departmental, divisional, or global national strength of the products.
• The architecture separates a system into three functional layers, each structured to support
the demands of its function. ‚ The database layer resides on central servers or mainframe host
computers. ‚ The application layer holds the processing logic of the system, preparing and
formatting data for individual offices or departments. ‚ The presentation layer, typically on
personal computers, handles all the tasks related to the presentation of data, including user
interfaces that enable easy access to complex applications and data.
• SAP has also incorporated and integrated the intranet and Internet technologies into
business solutions for its customers.
• Both internally and together with its partners, the company is defining and creating a
number of internet standards based interfaces, applications and business processes that will
extend the usefulness of SAP software in entirely new ways and to new classes of customers.
• Through its Industry Business Units (IBUs) and its extensive development network closely
with its customers to develop new information technology approaches to meet the unique
demands of a wide spectrum of industries.
• With this approach, customers become members of the SAP development sharing their best
practices and solutions.
• The ability to respond nimbly to new customer needs and seize market opportunities as
they arise is crucial.
• A powerful, open IT infrastructure that will optimally support the business activities and is
flexible enough to adjust to change and progress has become a necessity.
• SAP‘s R/3 System is the world‘s most-used standard business software for client/server
computing.
The R/3 System is ideal for companies of all sizes and industries.
• It gives them both a forward-looking information management system and the means to
optimise their business processes.
• At R/3‘s core are powerful programs for accounting and controlling, production and
materials management, quality management and plant maintenance, sales and distribution,
human resources management and project management. Already, over 2,000,000 users put
R/3 business applications to the test every day. Information and early warning systems are
also available
. • The Business Information Warehouse conveniently edits external and internal data to
support decision-making at all corporate levels.
• We can expand it in stages to meet the specific requirements of our business. R/3 runs on
the hardware platforms of leading international vendors, and can mesh smoothly with our in-
house applications.
• It is open enough to allow interoperability with third-party solutions and services. It is quick
and efficient to install. The R/3 System enjoys full 24-hour support from SAP‘s global
service network. R/3 overcomes the limitations of traditional hierarchical and function-
oriented structures like no other software.
• Employees receive the right information and documents at the right time at their desktops.
R/3 knows no organisational or geographical boundaries.
• Corporate headquarters, manufacturing plants,sales offices, and subsidiaries all merge for
the integrated handling of business processes.
• R/3 does more than just opening up completely new IT solutions within our company. Its
applications also link your business processes with those of customers and suppliers to create
complete logistical chains, covering the entire route from supply to delivery.
• R/3 lets you integrate banks and other business partners into inter-company
communications, both nationally and internationally.
• They include best business practices that reflect the experiences, suggestions and
requirements of leading companies in a host of industries. R/3 lets us profit directly from this
wealth of business and organisational know-how.
• R/3 continues to evolve in close dialogue with the customers. Cutting-edge technologies,
such as object orientation, are incorporated into the development work and are translated into
practical customer benefits.
• SAP is always on the lookout for ways to harness innovative applications to extend the
ways in which one can use R/3.
• For example: More and more companies are using the Internet not just for marketing and
communications, but for procurement customer service and order processing. R/3 is directly
linked to the Internet and is ready for electronic commerce.
• Moreover, they profit from the quality and powerful functionality of R/3‘s applications,
which meet the information management needs of both medium-sized and large multinational
companies.
• This flexibility, as regards enterprise size, is demonstrated by the fact that over 50% of R/3
installations are in small and medium-size companies.
• R/3 solutions are hard at work in some vertically structured industries. Automobile
manufacturers use R/3 to build flow factories, in which just-in-time materials and assemblies
flow from the supplier into production and then as finished products to the customer.
• The pharmaceutical and chemical industries use R/3 to integrate commercial and technical
applications.
• Banking and insurance businesses use R/3 to coordinate revenue, risk management, and
optimally manage their financial assets.
• Special enhancements to the R/3 System enable government agencies to make their services
more efficient and cost-effective.
• Publishers and media take advantage of R/3‘s flexibility to respond to short-term changesin
the markets.
Utilities use R/3 to reorganise their business processes and improve the quality of their
services. 97/JNU OLE
They link operational steps to forge automated workflow chains, control the flow of
information from one department to another and connect the company with its customers and
suppliers. Process-oriented operations increase productivity.
• Because R/3 connects processes that belong together, every employee has fast, convenient
access to all required information on the spot. Information is up-to-the-minute and consistent.
The integrated nature of the workflow management gives our staff a new understanding of
the work environment.
• A team orientation replaces departmental thin king and strengthens individual initiative and
motivation.
• R/3 helps all our employees work together. R/3 provides a flexible organisational structure.
• From a broad spectrum of functions and alternative business processes, we can select the
modules that we want which will mould the company into an internally consistent
organisational system, depending on our specific requirements. The system‘s modularity also
allows us to choose between incremental installation and ―big bang‖ implementation, with
simultaneous conversion of all systems.
• SAP matches its core processes to the company‘s needs by customising additional
applications, which are provided by SAP‘s partners.
• The in-house staff can do the work simply and easily with the ABAP/4 ® Development
Workbench, which is an integral part of the R/3 System.
• R/3 brings together people who work on shared tasks-within the same company, in a
network of companies, or in their dealings with customers and business partners.
• R/3 unlocks ways to optimise organisational structures for a smoother flow of information
at all levels and between all parts of the organisation.
• With integrated workflow management and access to up-to-the minute information, R/3 lets
employees assume greater responsibility and work more independently.
• Financial accounting collects all the data in our company relevant to accounting, provides
complete documentation and comprehensive information, and is at the same time an up-to-
the-minute basis for enterprisewide control and planning.
• Treasury a complete solution for efficient financial management that ensures the liquidity of
our company worldwide, structures financial assets profitably and minimises risks.
• Controlling a complete array of compatible planning and control instruments for company-
wide controlling systems, with a uniform reporting system for coordinating the contents and
procedures of our company‘s internal processes.
• Production planning provides comprehensive processes for all types of manufacturing: from
repetitive, make to-order and assemble-to-order production, through process, lot and make-
to-stock manufacturing, to integrated supply chain management with functions for extended
MRP-II and electronic Kanban, plus optional interfaces for PDC, process control systems,
CAD and PDM.
• Plant maintenance and service management provides planning, control and processing of
scheduled maintenance, inspection, damage-related maintenance and service management to
ensure availability of operational systems, including plants and equipment delivered to
customers.
• Quality management monitors, captures, and manages all processes relevant to our quality
assurance along the entire supply chain, coordinates inspection processing and initiates
corrective measures and integrates laboratory information systems.
• Sales and distribution actively supports sales and distribution activities with outstanding
functions for pricing, prompt order processing and on-time delivery, interactive multilevel
variant configuration and a direct interface to Profitability Analysis and Production.
• Human resources management provides solutions for planning and managing our
company‘s human resources, using integrated applications that cover all personnel
management tasks and help simplify and speed the processes.
• Workflow management with R/3 speeds the flow of budget releases and purchase
requisitions, increases the efficiency of change management in engineering/design and
manufacturing and simplifies subsequent processing of documents transmitted by fax or EDI.
R/3 also works well with third-party workflow solutions.
• The openness of R/3 strengthens our independence. When we use R/3, we are free to choose
our technical infrastructure. We determine which hardware, operating systems, or databases
we want to use.
• The entire range of offerings from the leading international vendors is open to us. We can
even plan our IT strategy with various systems from different manufacturers.
• Most importantly, the openness of R/3 safeguards our investment in the long-term. As our
company grows, R/3 grows with us and if we change our hardware environment, R/3 stays
with us without jeopardising our software investment. R/3 works seamlessly with a variety of
systems and applications. That gives us many different options for useful add-on applications
and cooperative information processing. The Business Framework of SAP‘s strategic product
architecture enhances this openness.
• How does that help us? For example, we can install R/3 systems at corporate headquarters
or in plants, branch offices, or subsidiaries so that they can perform their own tasks
independently. • When these business messages are exchanged between these systems, the
ALE services ensure time-controlled and event-driven communication.
For example, that master data can be updated, periodic results from sales offices can be
transmitted to headquarters, or planning data and inventory information can be exchanged
between local and central areas of the company.
• The same applies for the integration of business processes and information from R/2®
applications, third-party solutions, and independent R/3 components.
• The openness of R/3 sets the pace in the market for client/server software. One can: ‚ link
together R/3 systems or loosely couple distributed R/3 applications ‚ link both third-party
software and popular desktop programs such as MSWord, MS Excel, and MS Project to R/3
applications ‚ integrate specialised systems for computer-aided design (CAD), plant data
capture (PDC), or mobile data entry ‚ incorporate industry-specific solutions, such as
laboratory systems or geographic information systems (GIS) ‚ include enhancements to R/3
applications, such as systems for production optimisation and transportation planning ‚ open
up new business opportunities with e-commerce, thanks to direct cooperation between R/3
and the Internet ‚ use Java technology to make R/3 available to our users with a familiar GUI
on the Internet ‚ include fax, e-mail, optical archiving systems and multimedia tools in the
R/3 System‘s business applications ‚ electronically transmit via EDI, receive and process data
from R/3 applications ‚ build cooperating groups of solutions between R/3 applications and
SAP‘s R/2 system
• The key to all of this is R/3 with its diverse Internet applications.
• No other technological development has had such a profound impact on the business world
as the Internet. The intelligent use of Internet technology in business processes is turning into
a critical success factor for many customers. Electronic commerce means making our current
offerings available to prospective clients worldwide, around the clock, 365 days a year.
• For example, our customers can use the Internet to trigger certain business processes in your
R/3 System such as purchase orders and then immediately receive information about
availability, prices and delivery dates.
• Ordering processes can even be fully automated by letting R/3 generate purchase
requisitions, delivery notes, delivery data and invoices.
• When you use Internet technology for our in-house communications, our employees benefit
in the same way as our customers and business partners.
• In addition, in local intranets, we can make selected R/3 functions available for use by all
staff.
For instance, we can move data entry and maintenance to where the data is actually
generated. • SAP‘s multimedia-enabled, user-friendly interface of R/3 Internet applications,
ensures that even untrained users have no difficulty in working with these selected functions.
• In addition to these specially designed Internet applications, R/3 offers us yet another
attractive option. We can give your staff direct access to R/3 from the Internet, using a GUI
that is already familiar to them. This is thanks to the state-of-the-art Java technology, which
means that whatever hardware and software is in use, R/3 can be accessed at any Internet
work centre, anywhere in the world.
• R/3 is infinitely expandable, and can be used in client/server architectures with any-where
between 30 and 1000 end users. This scalability ensures that R/3 can always grow with our
requirements.
• The company founded in the Netherlands in 1978 by Jan and Paul Baan brothers, Baan
Company has dual headquarters in Barneveld, The Netherlands and Reston, Virginia, United
States of America. Since 1995, the Company has significantly expanded its sales and service
presence in North America, Latin America, Europe and Asia. • Baan Company is a leading
global provider of enterprise business software. • Baan Company offers a comprehensive
portfolio of best-in-class component-based applications for front office, corporate office, and
back office automation. These applications are in use at over 7,000 customer sites worldwide.
Baan Company products reduce complexity and cost, improve core business processes, are
faster to implement and use, are more flexible in adapting to business changes and optimise
the management of information throughout the entire value chain. • Baan Company‘s product
family offers on-going delivery of open components for enterprise applications, including a
comprehensive and flexible suite of year 2000-compliant software solutions and best-in-class
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business modelling tools. • These tools are based on a flexible, multi-tier architecture, which
can scale to meet the needs of small, medium and large enterprises. • Baan Company makes
this possible with its open architecture, which enables customers to migrate to new
technologies and product releases at their own pace. • Referred to within Baan Company as
Dynamic Enterprise Modelling Strategy Execution (Baan DEMSE), this unique approach
puts business requirements at the heart of the implementation process.
• Over the past 14 years, Baan Company has evolved from pioneering the Enterprise
Resource Planning (ERP) software market to now offering the most complete set of single-
vendor enterprise business applications. • The foundation for Baan‘s products is
differentiated through their open component architecture and with BaanDEM. BaanDEM
provides a business view of the enterprise via graphical process/model-based views, tailored
or templated to the specific needs of industry groups or individual customers. • BaanDEM
delivers the capability to rapidly configure and re-deploy Baan Company applications from a
single view, helping to ensure that the Baan Company enterprise application accurately
reflects a company‘s most current organisational structure, business practices and operational
procedures. • Baan‘s product line features multi-tiered architecture for maximum scalability
and flexible configuration. Applications are isolated from the systems environment, enabling
support of new hardware, operating systems, databases, networks and user interfaces without
any modification to the application code.
• Baan Company supports popular UNIX platforms, as well as Microsoft NT and was the
first solution provider in its class to earn the ‗Designed for Microsoft® BackOffice‘ logo
certification. • Products also support major relational database systems (Oracle, Informix,
DB2, Sybase and Microsoft SQL Server), and are Year 2000 compliant. • Built on a
commitment to reduce the complexity of IT solutions, the Baan product portfolio assembles
best-ofclass components, keeps them ―evergreen‖ through on-going release cycles, and
enables enterprises to update their information infrastructure in manageable, incremental
initiatives. • Three advantages distinguish each component element within the Baan Series-
based family of products including, best-in-class components; evergreen delivery; and
version independent integration. • The Baan Series-based product family includes Baan
Enterprise Resource Planning (BaanERP); Baan Front Office; Baan Corporate Office
Solutions; and Baan Supply Chain Solutions.
• Baan offers specific vertical industry solutions for aerospace and defence companies
engaging in multi-level projects and contracts. • Baan‘s AandD offering includes Baan
Project to enable the effective management of key functional business process areas. • This
unique, industry specific approach solves the problems faced by organisations engaged in
large, extensive projects. Today, Baan is recognised as the leader in the Aerospace and
Defence industry segment for ERP. Automotive • Baan also offers specific vertical industry
solutions for automotive companies. Many of the world‘s leading automotive companies use
• BaanERP, the successor to Baan IV, is a proven enterprise resource planning software
application. • It is fully integrated and provides exceptional functionality across the
enterprise. • BaanERP consists of a number of interdependent components that can be
deployed to meet business needs. • The flexibility within BaanERP allows customers to
maximise the benefits of both best-in-class solutions and a fully integrated, high-performance
system. • BaanERP includes the following components: manufacturing, finance, project and
distribution. • Manufacturing Module (includes Bills of Material, Cost Price Calculation,
Engineering ‗Change Control, Engineering Data Management, Hours Accounting, Product
Classification, Product Configuration, Production Control, Production Planning, Project
Budgeting, Project Control, Repetitive Manufacturing, Routings, Shop Floor Control, Tool
Requirements, Planning and Control, Capacity Requirements Planning, Master Production
Scheduling and Material Requirements Planning). • Finance Module (includes Accounts
Payable, Accounts Receivable, Financial Budgets System, Cash Management, Financial
Reporting System, Fixed Assets, General Ledger, Cost Accounting and Sales Invoicing). •
Project Module (includes Project Budget, Project Definition, Project Estimating, Project
Invoicing, Project Monitoring, Project Planning, Project Progress and Project Requirements
Planning). • Distribution Module (includes Sales Management, Purchase Management and
Warehouse Management).
• BaanERP Tools consists of a number of software components, which together form the
technical foundation for all BaanERP components. • The BaanERP Tools can be described as
a computing platform that provides an independent, flexible, open and distributed computing
and development environment. • The open architecture of the BaanERP tools makes it
possible to: • Quickly react to new trends in the marketplace that require software or software
configuration changes. • Develop the Baan applications in such a way that they are kept
independent of third party products such as hardware, operating systems and databases. •
Easily integrate with third-party products. • Create customer-specific solutions. Run tools •
The purpose of the run-time tools is to make BaanERP packages independent from
computing-environmentspecific issues, such as platform, operating system, middleware,
databases and user interfaces. • The run-time tools are developed in C/C++ and/or Java. Run-
time tools • allows Baan application developers to focus on application-specific issues only •
removes the overhead of developing and generating a native application code for each
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combination of platform, operating system, database and so on • greatly reduces the
complexity of providing and maintaining application product updates • reduces the overhead
of ensuring cross-platform compatibility by bundling and maintaining computerenvironment-
specific code separately from the BaanERP applications
• In addition to the application functionality, the BaanERP suite contains ERP Tools. • This
particular Tools environment contains functionality for installation, configuration,
administration, and modification of the ERP applications, or the creation of entirely new
applications based on run-time tools. A few of the key features are: • Software configuration
management offersthe ability to create, modify, and test BaanERP software components in a
run-time environment that does not affect the live environment. It includes functionality for
detailed tracking and version control of modifications. • Authorisation management system
Allows for the detailed management of user privileges, either per individual or per role. •
Database management system enables a single environment to manage database related
issues, regardless of the database(s) used. • Exchange control, a utility to exchange static or
dynamic data between BaanERP installations or between BaanERP and third party products.
• Dynamic Form Editor A Windows NT client used to create or modify BaanERP forms. The
Dynamic Form Editor allows the dragging, and dropping, of form elements and automates the
process of consistent positioning of form elements. • 4GL Program Editor Developers can
modify BaanERP or create add-ons using BaanERP 4GL development language, which is
similar to C++ in syntax and structure. • The 4GL environment automates many of the user
interface and event handling issues, which allows the developer to focus on the required
functionality. ‚ software installation maintenance ‚ application configuration ‚ device
management ‚ job management ‚ audit management • management of domains and tables •
management of labels, menus, reports and charts • Ad-hoc SQL queries • translation and
documentation facilities • desktop management • control features for distributed data
collection and OLE The Software Development and Administration Tools environment also
features: Customers and partners • Baan Company and its partners work closely with
customers to insure the success of every installation, and to enable customers to achieve the
highest level of self-reliance desired. • Baan Company is committed to providing solutions
that meet the unique needs of all major vertical markets. The company‘s blue chip customer
base includes industry leaders such as Boeing, Philips, Mercedes Benz, Nortel, Fujitsu
Network Communications and Motorola. • Baan Company aims to ensure that every
interaction its customers have, is in line with its ―Three 1‖ philosophy: ‚ Integrity: In its
interactions with its customers, colleagues, partners and shareholders ‚ Innovation: In what it
builds and how it delivers ‚ Initiative: In the speed and focus, it brings to all aspects of its
market opportunity. • Baan Company has marketing and development partnerships with
leading consulting, hardware and software companies including Microsoft, IBM Corporation,
Intel, Compaq Computer Corporation, Hewlett-Packard and Silicon Graphics. • Through its
alliances, Baan Company offers packaged, pre-tested solutions, and ensures interoperability
with optimisation for the most popular databases, middleware and hardware systems, while
accelerating the development of next-generation capabilities. • Baan Company‘s software
• Baan Global Support offers a broad range of support services, including telephone support,
Critical Incident Support, an Interactive Support Website and an on going Subscription to
Innovation. • Baan Company has closely linked Implementation Solution Centres around the
world, which support internal, and third party implementation consultants as well as
customers. • Baan Company also assists customers in establishing on-site competence centres
to manage all aspects of the implementation and ongoing systems use. Products are available
in 59 countries through both direct and indirect channels, and are translated into more than 20
languages. • Baan Education: • As a partner in lifetime learning, Baan Education helps
maximise the return on investment in people and technology.
• Baan Education addresses the education needs of everyone in an organisation from newly
hired employees to seasoned professionals who are maturing with technology. • Baan
Education offers new Internet-based learning called Virtual Campus. With Baan Education, a
partner can realise the company‘s goals of profitability, productivity and competitive
advantage. • Baan Education‘s process-based curriculum, addresses not only specific Baan
Company‘s enterprise applications, but also provides an in-depth understanding of the
business processes that its applications automate.
Thus, Baan Company extends education beyond simple functionality, taking into account the
context within which its applications are used in their manufacturing, sales, financial, and
technical environments. • This lifetime learning approach means that a company‘s workforce
is always abreast with the latest technology and business developments. Baan Consulting •
Baan Consulting is dedicated to implementing Baan Company enterprise applications around
the globe. • In addition to the thousands of customers served by its consulting partners, Baan
Consulting has a successful record of accomplishment with well over 1,000 customers
worldwide, in almost every business environment. Baan Consulting provides a wide range of
services, such as Project Management, Business Consulting, Application Consulting and
Technical Consulting. • Throughout the implementation and after a company goes live, Baan
Consulting is by its side with its Internetbased Baan Cyber Consult offering.
• Oracle Corp. (founded in 1977) is the world‘s second largest software company and the
leading supplier of software for enterprise information management. • With annual revenues
exceeding $ 8.0 billion, the company offers its database, tools and applications products,
• Oracle Applications is a leading provider of packaged and integrated front office and ERP
solutions for the enterprise and a division of Oracle Corporation, the world‘s second-largest
software company and the largest supplier of software for information management. • Oracle
Applications‘ strategy is to offer all the enterprise solution components-proven applications,
advanced technologies, business expertise, and partnerships required-to enable customers to
execute strategies quickly, manage the risk of change and lead their respective industries. •
Oracle Applications is the only suite of enterprise business applications from a major
Enterprise Resource Planning (ERP) vendor that follows the Internet Computing model.
• Each of the over 45 modules for financials, human resources, manufacturing, supply chain
and front office automation is web enabled, allowing it to be deployed on corporate intranets
with no software, other than a browser, required on users‘ desktops. • This architecture allows
companies to shift the complexity of application management, maintenance and upgrading
from users‘ desktops onto centralised, professionally managed servers, thereby dramatically
reducing the cost of deploying and administering software. • By minimising network traffic,
this approach also makes it economical to deploy the applications over Wide Area Networks
• Oracle Applications further exploit the low-cost and universal access inherent in the
Internet Computing model, by providing a set of applications specifically designed for secure,
self-service business transactions across the Internet and corporate intranets. These
applications are integrated with Oracle Workflow to automate completely business processes.
• Oracle Applications comprise of 45-plus software modules, which are divided into the
following categories: ‚ Oracle Financials ‚ Oracle Human Resources ‚ Oracle Projects ‚
Oracle Manufacturing ‚ Oracle Supply Chain ‚ Oracle Front Office • More than 6,000
customers in 76 countries use Oracle Applications. • Available in 29 languages, Oracle
Applications lets companies operate in multiple currencies and languages, support local
business practices and legal requirements, and handle business-critical operations across
borders.
Projects Oracle
• As the bridge between operations systems and corporate finance, Oracle Projects
Applications provide a central repository of validated cost, revenue, and billing and
performance data associated with your business activities or projects.
• Human Resources Well-managed human resources directly improve the bottom-line and
contribute to competitive advantage. • The ability to hire, motivate and retain the most
capable workforce; engage employees and line managers directly in managing their skills and
careers; and provide comprehensive and up-to-date workforce information for management
on a global basis are a few of the characteristics important for success. • The Oracle Human
Resource Management System (HRMS) provides comprehensive facilities for organisations
to achieve such goals.
Manufacturing Oracle
• Front Office Applications provide a true customer centric approach, allowing usto better
understand our customer relationships, their value and profitability. • Oracle Front Office
Applications increase top-line revenues, decrease sales and service costs, and maintain
customer retention and satisfaction. • The sales, marketing and service solutions provide deep
integration with the entire enterprise suite of applications, and enable us to attract and retain
profitable customers through a unified set of deployment channels, including Web mobile
and call centre.
Oracle also provides vertical solutions with a full line of modular product components aimed
at the unique requirements of many major industries, including automotive, aviation,
aerospace and defence, communications, consumer packaged goods, energy downstream,
energy upstream, financial services, high-tech, public sector and utilities.
• PeopleSoft Inc. was established in 1987 to provide innovative software solutions that meet
the changing business demands of enterprises worldwide. It employs more than 7,000 people
worldwide. • The annual revenue for the year 1998 was $ 1.3 billion. PeopleSoft‘s mission is
to provide innovative software solutions that meet the changing business demands of
organisations worldwide. • PeopleSoft develops markets and supports enterprise-wide
software solutions to handle core business functions including human resources management,
accounting and control, project management, treasury management, performance
measurement and supply chain management.
• PeopleSoft solutions extend across the globe. The applications help in managing a broad
set of business processes, from human resources and finance to supply chain management. •
One can implement a single application, or a complete enterprise-wide solution. The flexible
design lets us tailor the applications to our specific needs.
• The PeopleSoft‘s business management solutions are in the areas given below: ‚ human
resources management ‚ accounting and control ‚ treasury management ‚ performance
measurement ‚ project management ‚ sales and logistics ‚ materials management ‚ supply
chain planning ‚ service revenue management 10 procurement
• PeopleSoft has the industry‘s only complete enterprise resource planning solution that is
built around supply chain optimisation. • A Demand Planning module enables sophisticated
forecasting, using both real-time and historical information. PeopleSoft‘s complete suite of
Supply Chain Management products provides comprehensive support for any organisation
that produces or markets a physical product. Service Industry Solutions • PeopleSoft also
provides a complete commercial support solution for service industries. The Service Revenue
Management suite features modules supporting the tracking of time and labour, payroll
processing, project management and billing, as well as expense and receivables processing. •
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A suite of Procurement modules is also available supporting purchasing, inventory
management, payables and expense processing, and asset management.
• From service and manufacturing to education and government, PeopleSoft solutions are
global, enterprise-wide, and tailored to unique industry requirements. The different business
units are: • communications • federal government • financial services • healthcare • higher
education • manufacturing • public sector • retail • service industries • transportation • utilities
4.12.6 Technology
• PeopleSoft continually adds and refines technology to optimise their customers‘ information
systems. They help customers take advantage of new and emerging technologies, giving them
more choices and freedom to develop their own innovative business processes. Some of them
are given below: • Self-Service Applications to improve productivity throughout the
organisation, PeopleSoft focuses on providing the occasional user with easy access to
information and functionality specific to their role. • They have developed a set of self-
service applications to help companies quickly and cost-effectively distribute functionality
throughout the enterprise over the Internet, intranets and extranets.
• Built with an intuitive interface based on a standard Web browser such as Netscape
Navigator or Microsoft Explorer these Java-based, cross-platform applications enable
employees, customers, suppliers and other occasional users to perform self-service
administrative tasks easily. • Self-service applications are linked to PeopleSoft core product
lines, including PeopleSoft Accounting and Control, Human Resources Management and
Materials Management. • Web Client Self-service applications use the People Soft Web
Client. The Web Client is downloadable on demand and runs on a Web browser across
multiple platforms.
Its affordability, open architecture, and simplicity provide an ideal framework for delivering
enterprise solutions to a large number of people. • Applications do not need to be installed at
every desktop; they are accessed easily through a browser. In addition to supporting self-
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service applications, the PeopleSoft Web Client has a Work list and Query interface to help
incorporate occasional users in the flow of a company‘s business processes and improve
access to information. Furthermore, all data transmitted between the Web Client and the
application server is encrypted for added security. Because the Web Client takes advantage of
People Tools, self-service applications can be deployed across the Internet or existing
corporate intranets with common business rules workflow logic and security features.
• Multi-tier Transaction Processing the ability to support large numbers of concurrent users,
while maintaining reliable and superior performance, is critical to enterprise-wide data
processing. • Recognising that PeopleSoft works in a variety of settings over local area
networks (LANs) and wide area networks (WANs), throughout organisations of varying sizes
there is an option of two-tier or three-tier processing. • In the latter, the application logic runs
on an application server instead of the client. The application server is designed to relieve the
client from processing intense SQL transactions, thereby reducing LAN traffic and improving
performance across WANs. • Three-tier architecture also provides increased scalability to
accommodate high volumes of concurrent users while maintaining a consistent and reliable
performance level. PeopleSoft continues to support its traditional two-tier architecture as
well.
• Online Analytical Processing companies must be able to quickly extract and analyse the
information they require for effective decision-making. OLAP or online analytical processing
is a powerful method for interactively analysing data online. • PeopleSoft integrates popular
OLAP tools - including Cognos Power Play and Arbor Essbase that enable users to easily
‗slice and dice‘ multidimensional data stored in various locations. • With the Cube Manager,
users can define the data they want to extract into an OLAP cube, enabling them to view
quickly information from all different angles to test conclusions, conduct what-if scenarios
and compare alternative strategies.
4.12.7 Partnerships
• PeopleSoft has a modular application structure, which lends itself to the use of phasing an
incremental process by which we ‗bite off only what we can chew‘- during implementation. •
Yet it allows the riskier ‗big bang‘ approach when time-critical business needs must be
addressed quickly. A phased implementation helps to minimise risk and allows better
resource and overall project cost management.
• The PeopleSoft Implementation tool kit incorporates four phasing strategies: ‚ Geographical
- applicable when business practices and processes in various locations are independent
enough from one another to justify separate implementations. ‚ Departmental - our initial
phase is focused on full implementation for a given department; additional departments are
made operational during subsequent phases. ‚ Core and support processes - our first phase
encompasses critical, core business processes; subsequent phases focus on support processes.
‚ No phasing - some situations do not lend themselves to phasing. Examples include date
driven implementations (regulation effective dates drive action) and formation of new
business enterprises. • We can combine our phasing choice with one of these implementation
approaches: ‚ As delivered - this is the simplest approach, because we implement the
applications as delivered and adjust our business processes to match the system. ‚ By using
this approach, we are in essence reengineering our business operations, with PeopleSoft
functionality driving our requirements. ‚ Data modification approach is used when data
analysis, modification and clean-up are a primary focus of the implementation For example,
if implementation is driven by legacy data held in date storage formats that do not support the
Year 2000.
Legacy integration - useful when interfaces between legacy systems and PeopleSoft
applications are a significant factor in the implementation. This approach includes business
event analysis and early resolution of interface issues. ‚ Application sequencing - applicable
when our implementation involves multiple PeopleSoft applications. Using this approach, we
will focus initially on business processes supported by the first application we implement.
Then, as we implement other applications, we will concentrate on additional business
processes.
• Business Objectives and Events Pertinent: When in order to meet a set of business
objectives and their respective business events, our implementation also involves non-
PeopleSoft applications.
For example, to broadcast timely sales and collections information to the field, we would use
this approach to implement a sales-force automation application along with PeopleSoft
Financials. • The PeopleSoft Implementation Toolkit is engineered to support various
combinations of phasing strategies and implementation approaches, which we call routes. •
The PeopleSoft Implementation Toolkit helps in identifying the route that best suits our
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implementation. Once a route is determined, it is then used to present guidance specific to our
type of implementation project. • By providing route-specific project plans and guidance, the
Implementation Toolkit gives usthe focus necessary to achieve a more rapid implementation.
• SSA was founded in December 1981 and has its headquarters in Chicago, USA. SSA has its
presence in 91 countries and employees more than 2000 employees. • The 1998 revenues of
the company was $ 420.8 Million. The Company‘s product line, BPCS Client/Server V6, is
currently live or being implemented in more than 1,000 major industrial sector firms in over
4,000 sites worldwide. • SSA‘s vision is to be the best global partner to the world‘s industrial
sector companies. • SSA‘s mission statement, which has been the same since SSA was
founded in December 1981, is to provide competitive advantage for Clients through the
implementation of their business enterprise information system.
1. Best client satisfaction -This means that the company wants their clients to achieve the
greatest possible business benefit from their relationship with SSA.
2. Single image worldwide - Means that the clients get the same high level of support and
expertise all around the world.
3. Enterprise solutions leadership - It means that the company is focused on building and
delivering solutions, which bring together the entire enterprise.
4. Proven leading technology - This means that every piece of technology applied by SSA
will already be proven for high transaction volume enterprise-wide applications.
5. Highly skilled and motivated professionals - It means that SSA is committed to having the
best professionals and resources in the application software business.
6. Strong financial results - This means that SSA can continue to invest in the improvement
of its software and professionals, and will be a stable partner in the long run.
• BPCS Client/Server products offer numerous full function applications with capabilities to
support solutions needed by the industrial sector. • Major objectives of industrial managers
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have been to improve customer satisfaction, improve product quality, remain cost
competitive, and reduce the time in launching a product in the market.
• SSA‘s BPCS Client/Server products provide a wealth of features and functions enabling
industrial managers to achieve these objectives. • The Microsoft Desktop is the BPCS
Client/Server Desktop: The BPCS Client/ Server user interface is graphically and fully
compliant with Microsoft Windows 95. • The look and feel is the same as other Microsoft
desktop applications, resulting in a system that is easy to learn and use. • Examples of
Microsoft desktop functions include full use of hypertext and other point of demand
education, such as field sensitive help text, bookmarks, annotations and other Windows help
text functions. BPCS Client/ Server also includes hypertext linking related topics.
• The BPCS Client/Server graphical user interface includes icons, messages, scroll bars, tool
bars, pull-down menus, radio buttons, check boxes and other Microsoft desktop features. • In
addition, the BPCS Client/Server applications are interoperable with other Windows
compliant applications through the Windows cut-and-paste feature. • BPCS Client/Server is
used worldwide by more than 8500 companies, at 25,000 sites, and by 3,000,000 end users,
representing various vertical markets automotive, chemical, consumer goods, electronics,
fabrication and assembly, food and beverage, forest products and pharmaceuticals.
• SSA and its strategic partners provide full implementation support for BPCS Client/Server
in over 90 countries worldwide. • The BPCS Client/Server solution delivers unparalleled
agility and re-configurability to meet changing market demands, through a quantum leap
forward in ERP technology that delivers significant business benefits, including century
dating. • With BPCS Client/Server version 6.0, SSA has successfully addressed the most
crucial issues facing the ERP marketplace, the implementation and integration of package
applications.
• SSA has reduced time-to-benefit implementation cycles to 6-12 months, down from an
industry average of 1224 months. • At the core of BPCS Client/Server is its object-based
architecture, called DOCA (Distributed Object Computing Architecture), which is
specifically designed for enterprise-wide application in industrial sector companies.
4.14 QAD
4.14.1 Company Profile
• QAD was founded in 1979, and now has a presence in 21 countries and employs more than
1100 people. The company‘s products include MFG/PRO, on/Q, Service/Support
Management, Decision Support, and Qwizard. • The company‘s flagship product is its ERP
4.14.2 Products
• QAD offers a variety of supply chain and Enterprise Resource Planning (ERP) software
products to manufacturing industries within the automotive, consumer products, electronics,
food and beverage, industrial products and medical sectors. • QAD software optimises our
enterprise by increasing the speed of internal processes and by synchronising distributed
operations. • QAD‘s flagship product, MFG/PRO software, provides multinational
organisations with an integrated Global Supply Chain Management solution.
2 MARKS
4 MARKS
10 MARKS
Pre-evaluation Screening
• Once the company decides to go in for the ERP system— the search for the perfect package
starts. However, there are hundreds of ERP vendors of all sizes and shapes, all claiming to
have the solution that is ideal for us. Analysing all the packages before reaching a decision is
not a viable solution. It is also a very time consuming process. Therefore, it is better to limit
the number of packages that are evaluated to less than five.
• Not all packages are equal-each has its own strengths and weakness. The pre-evaluation
process should eliminate those packages that are not at all suitable for the company‘s
business processes. One can zero in on the few best packages by looking at the product
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literature of the vendors, getting help from external consultants; and most importantly, by
finding out what package is used by companies, which are similar.
• It is always better to find out how the different packages are performing in environments
similar to ours. If one studies the history of the ERP packages and finds out how each
package evolved, it soon becomes evident that every ERP package grew out of the experience
or opportunity of a group of people, working in a specific business, who created systems that
could deal with certain business segments.
• It is generally accepted that most ERP packages are stronger in certain areas than in others,
and each one is madly trying to add functionality in areas where they have been lacking.
• For example, PeopleSoft is strong in HR and less so, in manufacturing, Baan, on the other
hand, is historically stronger in manufacturing than in finance and so on. As the companies
grew overtime, the ERP packages evolved.
• The experience gained from implementation, the feedback by the users, the need to enter
new markets and the pressure from competitors forced most ERP vendors to redefine and
expand the scope of the activities and functionality of their products.
• The concepts were expanded upon, new functions were introduced, and good ideas were
copied from others, and so on. But each package has a history (or origin) that determines in
which type of business it is best suited for.
• While making the analysis it would be a good idea to investigate the origins of the different
packages. Now, most packages cater to almost all business and service sectors. It would be
wrong to say that a system that was developed initially for manufacturing, is now not capable
of catering to the needs of another business sector, say, software development. The system
would have been thoroughly revamped and re-designed to cater to the needs of the diverse
business sectors that it is catering.
• However, it should be remembered that many ERP packages are still very good in some
areas, even though they are capable of catering to the needs of other sectors. Once we select a
few packages after the screening, we can start the detailed evaluation process.
• Since ERP systems involve huge investments, once a package is purchased, it is not an easy
task to switch to another one. Therefore, it is a ‗do it right the first time‘ proposition. There is
little room for error.
The most important factor that should be kept in mind when analysing the different packages
is that none of them are perfect.
• The objective is to find a package that is flexible enough to meet the company‘s needs, or
in other words - software, which could be customised to obtain a ‗good fit‘.
• Once the packages to be evaluated are identified, the company needs to develop selection
criteria that will permit the evaluation of all the available packages on the same scale.
• To choose the best system, the company should identify the system that meets the business
needs, that matches the business profile and that which identifies with the business practices
of the company.
• It is impossible to get a system that will perform, exactly as the company does business, but
the aim should be to get the system that has the least number of differences.
• According to S. Shankar Narayanan, Senior Consultant with Baan Info Systems India Pvt
Ltd. (ERP Systems-Using IT to gain a competitive advantage), some important points to be
kept in mind while evaluating ERP software include:
• It is always better to form a selection or evaluation committee, which will do the evaluation
process.
• This committee should comprise of people from the various departments (the functional
experts), the top management (preferably the CIO or COO) and consultants (package
experts).
• The selection committee should be entrusted with the task of choosing a package for the
company. Since all business functions are represented and the management is involved, the
package that is selected will have company-wide acceptance.
ERP is a software tool we all use and it is at the heart of our businesses helping us achieve
our goals. Selecting the right one for our business is one of the most important decisions we
will make. The decision has to be right. Here are some ERP system selection criteria that you
should bear in mind during your selection project.
1. Business requirements
2. Upper management support
3. User support
4. Functional requirements
5. Integration with existing systems
6. Budget and resources
7. Technology and future scalability
8. Total cost of ownership and ROI
9. Evaluate and select options
10. Necessary customization
Develop a clear and comprehensive list of your requirements for your ERP. Use every
resource available to make this list excellent. Talk to your production workers and your
purchasing manager. Listen to executive management, and your customers and
suppliers. Call in former employees and current salespeople. When every thought is written,
then prioritize the entire list. Reach a solid consensus as to which requirements are
absolutely ―must-have‖. The next priority tier includes things that are not mandatory but there
is general agreement that including them will benefit the company. Any other listed items are
in a lower category, merely ―nice to have‖.
This could seem like an obvious criterion. Too often, it is not recognized for its
importance. One can select the absolute best ERP for their organization, yet without upper
management support, the project is likely doomed. Support goes beyond simply getting
spending approval. You want your management to actively embody their support. When a
resource from another department is needed, the manager can throttle progress by providing
lukewarm support. When a choice arises to support the new ERP or use the present system,
you want confidence that the manager truly supports the ERP even if there is a short-term
cost at the point of the choice.
People in every functional area will be users of the new ERP. Gain their support by ensuring
their needs and desires are included in the requirements list. Those users, wherever they
work, will have much to gain through the success of your ERP implementation. Let those
users know they will have the support they need such as training and equipment they need to
use the ERP and receive value for them as well as for the overall organization. Make certain
they know they will have support helping them through the needed changes. In return, they
will support your efforts to use and benefit from your new ERP. Make sure here that the
documentation users will need is available when and where needed by users and is of
sufficient quality to meet their needs.
Your business has certain functional requirements that must be satisfied even before your
change and update requirements. Does this ERP support sales orders that include both
physical products related and services? If that is what your business sells, it has to. Your
business operates in multiple countries around the globe. Do the accounting components of
ERP include multiple currencies and the ability to work with the variety of tax systems in
those countries?
Think about any ERP components not required by your business. If your business is
distribution and you perform no manufacturing, can you easily work around any work-in-
process demands made by an integrated inventory system included in some ERPs?
Most businesses considering an ERP selection have other systems that are quite adequate for
their purpose and the business is not interested in changing multiple systems along with their
ERP. The question now to be asked: how will those systems integrate with ERP? Almost
always, there are common data elements. Can ERP read and use the existing data in that
other system? Will you allow the same data to exist and how will you keep those separately
updated data elements compatible? Will you be better served by changing the other system
to use that data from ERP?
What integration tools come with this ERP? It should have simple integration such as .csv
files for occasional data updates. That type of update is inefficient and likely too slow for
everyday use. Web services and XML files that allow different systems to quickly transfer
data between systems are a more modern way to work.
Many customers and suppliers use EDI (electronic data interface) to share data between
companies. If this is needed, be sure your ERP supports that need.
How much money is available for an ERP system? If you only have $10, then you have to
have a very strict selection criterion. A 2019 Software Path report stated that on average you
can expect to spend about $7,200 on each user of your system - that's a big investment and a
reminder that ERP selection is a long-term consideration. Most ERP systems will be used for
a decade or longer so ongoing maintenance and support for the ERP as well as the
infrastructure related are a budget concern. Your choice today will lock costs into future
budgets.
Who is going to take the time and perform the work involved in selecting and implementing
ERP? Ideally, you can devote full-time resources to the project but many businesses will
want to use part-time resources. You need to plan who will perform the necessary work
those resources perform now while they devote time toward ERP.
These concerns apply to the software used to develop your ERP system and to the hardware
required to use that ERP. We know there will be ongoing developments and improvements
in both domains. We might not want either to perform on the bleeding edge of technology but
neither do we want either one to use obsolete technology today. At the same time, we want
to buy our ERP from a provider that has a good record of accomplishment of keeping up with
technology developments and who promises to maintain that strategy.
Add up all the incremental costs you will incur due to this ERP. There will be the initial
purchase amount and some initial consulting expense. You might need some updates to your
servers and networks immediately. You will spend money on training and temporary labor
while your people are implementing ERP. You will have support and maintenance costs
every year while you use the ERP.
At the same time, you will benefit from improvements in the cost to perform work. You
might see additional revenue because you now can provide services and products to your
customers that were not possible without this ERP.
Spread those costs and benefits over time and calculate your return on investment. Most
businesses have a threshold return needed before making an investment. Ensure that this ERP
passes your business ROI threshold.
The traditional ERP system running on an on-premises server and supported by an in-house
IT staff is not the only choice today. Many businesses choose an ERP that runs in the cloud
using a SaaS framework. The initial investment is reduced in favours of monthly ―rental‖
payments that include the software and most support needs.
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You can choose a hybrid approach where your business owns the ERP but operates it in the
cloud running on shared servers.
Many ERP systems today are developed using open-source software too. These benefit from
free or very low cost to acquire the software. You have the source code for open-source so
you have the power for complete customizations. Users everywhere update open-source
ERP and they find and fix bugs. Those improvements are available to all users immediately
with no need to wait for a development company to issue a new revision.
If you have concerns related to these options, your choice will point to what ERP system
selection criteria are essential for your business.
The perfect ERP will never require any customization. Since none are likely to be perfect,
any customization will be a selection criterion. Understand among your team what
customization is desired and whether it truly is essential. Today‘s ERP systems use
knowledge gained from thousands of customers. Is there some component of your business
that is unique among every other business around the world? Not likely. If your desired
customization can be worked around easily using an existing ERP, that customization is not a
selection criterion. If that customization can be deferred while you use an existing ERP and
evaluated later, it is not immediately a criterion, but the ability to implement that
customization later is a criterion.
• Time schedules, deadlines, etc. for the project are arrived at. The project plan is developed.
Roles are identified and responsibilities are assigned.
• The organizational resources, which will be used for the implementation effort, are decided
and the people who are supposed to head the implementation are identified.
• The implementation team members are selected, and task allocation is done. This phase will
decide when to begin the project, how to do it, and when the project is supposed to be
completed.
• This is the phase that will plan the ‗what to do in case of contingencies; how to monitor the
progress of the implementation; what control measures should be installed and what
corrective actions should be taken when things get out of control.
• The project planning is usually done by a committee constituted by the team leaders of each
implementation group. The committee will be headed by the ERP in-charge (usually the CIO
or COO). • The committee will meet periodically (during the entire implementation lifecycle)
to review the progress and chart the future course of actions.
• The trick is to design a model, which both anticipates and covers any functional gaps. It has
been estimated that even the best ERP package, custom tailored to a company‘s needs, meets
only 80% of the company‘s functional requirements.
• The remaining 20% of these requirements present a problematic issue for the company‘s
BPR (business process re-engineering).
• One of the most affordable, albeit painful, solutions entail altering the business to ‗fit‘ the
ERP package, Of course, a company can simply agree to live without a particular function
(the cheap but annoying solution).
In today‘s competitive world, organizations need to continuously improve their processes and
streamline their operations to reduce costs and increase productivity. Manual systems can be
time-consuming and slow down the business processes due to rekey of information into
multiple systems. Furthermore, to add to the trouble, there are a lot of inaccuracies as well.
With the increasingly competitive market, it is essential that your company has all the
required info to guide you in making the right strategic decisions. When data is spread across
various systems and spreadsheets, it becomes increasingly difficult and time-consuming to
create reports that are needed to support key decisions.
ERP is one of the most important Business software which requires a proper planning and
GAP analysis for a proper and successful ERP implementation. This is the step which cannot
be skipped as this might result in unwanted results and failures.
A gap analysis is the process of reviewing your current state and determining what you need
to do to move into your future state. In an ERP implementation, this means taking a close
look at the software you are using or plan to use.
During this process, you will ask questions like what needs to be added to or changed in
our ERP solution to help it fully meet our ongoing business needs.
Implementing software and hoping it works for years to come is wishful thinking. Regular
improvements are required to keep your system aligned with your business. Not only will this
reveal potential technical issues or shortcomings, but it gives you the opportunity to
reengineer business processes to stay productive, profitable, and competitive.
Gap analysis is done to know the business processes and working which help to implement
ERP system as per the requirement. After gap analysis is done then only a company can able
to find out the best and the easiest way to make changes in the practices or existing Business
processes to improve the day to day business activities.
In short, is can be said that gap analysis is just a comparison between the current business
processes and future improved business processes.
Some of the common issues in ERP Gap Analysis that companies normally need to look
into are:
The three-step process above can help you understand the areas in which your ERP software
could be improved or enhanced to propel your business forward.
However, it can be difficult to identify these gaps from the inside. When you work closely
with a system, its shortcomings often elude you.
That‘s why we have outlined some common gaps to get you started:
Client complaints
Warranty claims
Service issues
Most organizations have at least one functional gap even if they conducted thorough software
requirements gathering sessions.
Areas of Redundancy
At its core, an ERP system is meant to automate, streamline, and simplify your workflows.
However, if your employees are required to enter the same data into the same fields multiple
times, then you may need to go back to the drawing board.
In many cases, you may need to consider adjustments or integrations to ensure the seamless
flow of data among your various systems.
Lack of Flexibility
If your ERP system isn‘t agile enough to keep up with evolving business needs, it could be
holding you back. This will especially be true if your organization undergoes a significant
shift, such as a global expansion or operational restructuring.
5.6 Re-engineering
• It is in this phase that the human factors are considered. In ERP implementation settings, re-
engineering has two different connotations.
• The first connotation is the controversial one, involving the use of ERP to aid in downsizing
efforts and there have been occasions where high-level executives have invoked the re-
engineering slogan, and purchased an ERP package with the aim of reducing significant
numbers of employees.
• ‗Downsizing‘ is a business practice that may have its place, but it should not be cloaked
within the glossier slogan of ‗reengineering‘ or justified by the purchase of an ERP package.
• ERP should engender business change but should not endanger the jobs of thousands of
employees.
• The second use of the word re-engineering in the ERP field (or business process
reengineering (BPR) as it is usually called), refers to an ERP implementation model initially
designed and used with much success by the ‗Big Six‘ consulting firms.
• The BPR approach to an ERP implementation implies that there are really two separate, but
closely linked implementations involved on an ERP site: a technical implementation and a
business process implementation.
• However, adherents of the BPR approach to ERP would argue that there is no way that we
can ignore the human element in an implementation that involves significant changes in
responsibilities.
• As the ERP market shifts to a mid-market focus, and as all implementations are becoming
more cost-sensitive, the BPR approach has come under some real scrutiny.
BPR projects have failed sometimes to meet high expectations. Many unsuccessful BPR
attempts are due to the confusion surrounding BPR and how it should be performed. It
becomes the process of trial and error.
Phases of BPR :
According to Peter F. Drucker, ‖ Re-engineering is new, and it has to be done.‖ There are 7
different phases for BPR. All the projects for BPR begin with the most critical requirement
i.e. communication throughout the organization.
Objectives of BPR :
Following are the objectives of the BPR :
To dramatically reduce cost.
To reduce time requirements.
To improve customer services dramatically.
To reinvent the basic rules of the business e.g. The airline industry.
Customer satisfaction.
Organizational learning.
Challenges faced by BPR process :
All the BPR processes are not as successful as described. The companies that have start the
use of BPR projects face many of the following challenges :
Resistance
Tradition
Time requirements
Cost
Job losses
Advantages of BPR :
Following are the advantages of BPR :
BPR offers tight integration among different modules.
It offers same views for the business i.e. same database, consistent reporting and analysis.
It offers process orientation facility i.e. streamline processes.
It offers rich functionality like templates and reference models.
It is flexible.
It is scalable.
It is expandable.
Disadvantages of BPR :
Following are the advantages of BPR :
It depends on various factors like size and availability of resources. So, it will not fit for
every business.
It is not capable of providing an immediate resolution.
5.7 Configuration
• This is the main functional area of the ERP implementation. There is a bit of mystique
around the configuration process and for good reason: the Holy Grail or unwritten rule of
ERP implementation is, synchronising existing company practices with the ERP package
rather than changing the source code and customising it to suit the company.
• However, companies cannot just shut down their operations while the mapping processes
take place.
• Hence the prototype a simulation of the actual ‗business processes of the company will be
used. The prototype allows for thorough testing of the ―to be‖ model in a controlled
environment.
• As the ERP consultants configure and test the prototype, they attempt to solve any logistical
problems inherent in the BPR before the actual go-live implementation.
• It is vital to the health of the company and to the success of the ERP implementation that
those configuring the system are able to explain what will not fit into the package, and where
the gaps in functionality occur. For example, a company might have an accounting practice
that cannot be configured into the system or some shipping process that will not conform to
the package.
• The company obviously needs to know which processes have to change in the process of
implementation. Finding out what will work and what will not requires knowledge of the
business process itself, and an ability to work with people throughout the company. So,
people with such skills should be assigned to these tasks.
• As a rule, in most large implementations, the functional configurations are split between the
different areas within the company, so some will attend to HR; some will be involved in
financials and so forth.
• ERP vendors are constantly striving to lower configuration costs. Strategies currently being
pursued include automation and pre-configuration.
• Baan for instance, has developed Orgware, an automated configuration tool, while SAP has
pre-configured industry-specific templates that can be tweaked for each individual company
(Accelerated SAP Solutions).
• The current ERP industry push towards developing the mid-range market in turn creates an
added incentive to reduce costs, encouraging the sought-after mid-range companies to feel
they can afford to implement a top-of -the-line ERP package.
• It is hoped that a kind of ―question and answer‖ format can be used to find out the kinds of
business process information hitherto addressed through the hands-on configuration process.
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• In theory, these pre-configured tools should save time and money, but every business is
unique and at least some configuration is unique to each project.
What is configuration?
Configuration of an ERP system deals with handling of numerous usage controls, which can
be switched off or switched on, so as to balance its functionalities to extant needs. First thing
to happen is to install specific modules needed and configuring these modules, as per the
scope of the project. Thousands of configuration tables are present, which define how the
system should operate, how the data entry screen will look like, how the signals and
massages will appear etc.
The above process is extremely complex, particularly for tier 1 vendors like SAP and Oracle.
To alleviate this complexity, ERP vendors are creating pre configured modules suitable for a
particular business vertical. ERP vendors are also developing automated pre configuration
tools such as Orgware from BaaN. SAP has also brought out ―Accelerated SAP Solution‖
containing industry specific templates which can be tweaked for an individual company.
Some configuration choices are irreversible e.g. if ―negative inventory allowed‖ option is
chosen, it can not be reversed at a latter stage. Some configurations are reversible e.g.
purchase order quantity may exceed blanket order quantity or not. In some case if a specific
choice is not made, configurable function can be switched on or off by default.
Setting up of basic system: Some important activities related to setting up of base system,
having impact on all modules, are given below:
• This is the phase where the company trains its employees to implement and later, run the
system. The ERP vendors and the hired consultants will leave after the implementation is
over.
• However, for the company to be self-sufficient in running the ERP system, it should have a
good in-house team that can handle the various situations.
• Thus, it is very vital that the company recognises the importance of this phase and selects
those employees who have the right attitude-people who are willing to change, learn new
things and are not afraid of technology-and good functional knowledge.
Your ERP team structure should have a representative from each of your organization‘s
departments to help the ERP implementation team members understand and adapt to your
The roles and responsibilities of the project implementation team are focused on ensuring the
project is a success and managing any hiccups along the way. From the very beginning, when
business goals are discussed, to even after the ERP has gone live, an implementation team is
crucial in securing operational results.
It is therefore very important to put together the ideal team from the start, this way all
stakeholders have the opportunity to provide influential feedback throughout each phase.
One thing to note is that there are many competitors out there and not all of them will align
with your vision for the future of your company‘s infrastructure. Choosing the wrong
implementation partner is one of the main reasons why implementations fail. That‘s why you
need an ERP team leader who knows about your company‘s needs and the best way to
integrate your new ERP to meet those needs.
Every successful ERP project needs an engaged and committed executive team to readily
make big decisions and answer important questions. As leaders of the company, executives
must be willing to adopt the new ERP platform and stay involved throughout the
implementation period.
Depending on the functionality of your business, the executive(s) will be the top decision-
maker and provide guidance on the ERP requirements list.
2. Project Managers
As stated within their role, Project Managers manage projects. Their ability to communicate
and oversee all business goals and processes is fundamental in ERP implementation phases,
especially after the system is live.
One of their top responsibilities will be to lead the project on budget, resources, scope, and
more. Their guidance and influence throughout the implementation will be important should
there be any mishaps or issues.
3. End-Users
For example, someone from the Human Resources department would be a key contributor to
the ERP project team structure. They will often know about the roadblocks employees
encounter when dealing with company-wide changes.
4. Core Members
Your core members will need to be technical experts, who in this case, will typically be IT
and finance professionals. As a core member, they will need to have knowledge or learn
aspects of the ERP system. They will support business processes and be responsible to
address business needs and users with technical issues.
Your IT team will need to understand and learn the skills or knowledge necessary to handle
the ongoing process of maintaining your ERP software. Additional training opportunities can
also bring your IT team up to speed to navigate the ERP tasks given to them.
Your ERP system is going to be used by your company‘s finance department for planning
and budgeting, payroll, and more. So it‘s a great asset to have the people actually using the
software involved in the process of installing it.
5. Implementation Partner
Your implementation partner is chosen by you to represent your company‘s needs and wants
through the process of implementing your ERP software. As an ERP implementation
executive on your team, your partner will provide personalized instruction, coaching, and
guidance.
2. Strong Communication
Communication is essential throughout the whole project - from beginning to end. Having the
right team ensures that all department voices are heard throughout the implementation and
that everyone‘s needs are being met.
3. Prioritization
Project Managers and Executives need to set the tone - to ensure that the ERP project team
roles and responsibilities are allocated properly.
When it comes to ERP tasks it‘s important to prioritize. Provide your team with the right
resources, external or internal, to provide the knowledge and expertise required in order to
prepare for the ERP implementation. Also, assign specific responsibilities to each team
member and continue to communicate throughout the process.
After you have structured your ERP team, don‘t forget to list off everyone‘s tasks based on
their expertise, experience, and time.
Key roles and responsibilities can be defined as anything involving process definition to end-
user training. Knowing who should be doing what from the beginning avoids any confusion
down the road.
5.9 Testing
• This is the phase where we try to break the system.
• We have reached a point where we are testing real case scenarios. The system is configured
and now we must come up with extreme-case scenarios system overloads, multiple users
logging on at the same time with the same query, users entering invalid data, hackers trying
to access restricted areas and so on.
• The test cases must be designed specifically to find the weak links in the system and these
bugs should be fixed before going live.
ERP testing is a specialized form of manual or automation test done on the ERP software to
ensure that it is working as expected. The reason why ERP testing is so important is that each
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company had the option to customize the rules in ERP software as per their policies.
This calls in for extensive integration testing to validate that the ERP system is set up in line
with the company‘s needs.
In most cases, ERP testing can be considered as the testing of any other application software
apart from the difference that for better testing the ERP system it is important for the user to
understand how and where the data flows and which are the different sub-systems where the
data is saved. This is the most critical aspect of ERP testing. Domain knowledge is very
important to get good results.
• The system is officially proclaimed operational, even though the implementation team must
have been testing it and running it successfully for some time, but once the system is ‗live‘,
the old system is removed, and the new system is used for the business.
Is there a way to guarantee ERP implementation success? When it‘s time to go live, there‘s
no turning back. You just spent a lot of money on a new enterprise software system, so it
better work. When your organization has invested time and money on an ERP
implementation, you need to make sure your go-live goes as smoothly as possible.
There are several ways that a go-live can go wrong. But we have found that proper
preparation and planning can mitigate the risks and facilitate the transition to a new ERP
system.
1. Be Ready for the Unknown
Often there can be a bit of fear of the unknown when organizations are stepping into a go-live
for the first time. Even if this isn‘t your first ERP software update, you can still experience
the unknown of what will happen with this particular project. Each ERP implementation will
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have its own peculiar idiosyncrasies and the best you can do to ensure a smooth
implementation is to be prepared for just about anything.
Knowing the risks of a project and preparing for them is vital before a go-live. Inevitably
there are risks in any project, and while testing helps to minimize them, even that is not a
guarantee. You can often gauge the likelihood of a good implementation based on the
involvement of the end users and subject matter experts during user acceptance testing
(UAT). If there's a ton of people involved in user acceptance testing, you have a good chance
at a successful go-live. If there aren't that many people involved in UAT, you might have a
nightmare as your go-live basically becomes the testing phase. If that does happen, it‘s still
possible to go live successfully. You can set up mitigation such as ensuring developers are on
site, ready to immediately start editing the product in real time and fixing issues as they
become apparent.
If you want your go-live to be trouble-free, remember that success is made well before the
switch is flipped and the new software is running. Going live is like many other big events in
life and the easiest way to ensure that it will go well is to be ready. A successful go-live
doesn‘t just happen naturally on its own, it often takes months and months of hard work
behind the scenes.
4. Get Your Best Resources Lined Up Ahead of Time
Another way to ensure your go-live is as smooth as it can be is to round up your resources
and have them standing by before the big day. As much as you prepare, there‘s never a
guarantee that things won‘t pop up once the new software is live. But if you have people
ready to handle these hurdles in real time, it won‘t feel like an emergency. If something such
as a billing error happens, having competent people on hand to jump in and start making
corrections will help keep everyone calm, cool and collected.
5. Rehearse, Rehearse, Rehearse
A go-live can be a bit like a big musical production. You get everything set up behind the
scenes, everyone knows what roles they have to play, and then it‘s showtime. To make it all
go as effortlessly as possible, the best thing you can do for you and your team is to rehearse.
This means testing, testing and more testing. Do trial runs and have your staff go through
every scenario to see what issues might happen. Also have your programming team run
through every way that they might fix any problems if they should occur. Once all of this has
been done, your go-live should be calm and carefree.
Everything in your ERP project plan may seem to be gearing up for just one thing: Go-live.
But don‘t forget that there‘s more to it than just those first days, or even the first week. Once
the ―opening night‖ is over, success will come from how you handle what happens after that.
Again, similar to a Broadway show, you will need to make adjustments and improvements as
the system is used and people find problems or discover ways to make it better. A successful
go-live depends on the long-term.
Creating a successful go-live isn‘t only about the project plan and the rehearsals, it‘s also
about the people. After all, they are the ones who will make those plans come to life.
Sometimes the best thing you can do for your project is take care of your staff. At ERP
Advisors Group, we‘ve worked with many clients and one of our most successful go-lives
featured a secret ingredient: massage therapists. Having them on hand helped calm nerves
and led to a successful go-live at a time when people were stressed about a particularly
complicated project. Think of ways to keep staff relaxed during your implementation and you
might find your own secret ingredient for a smooth project.
8. Extend Your Timeline if Needed
The best-case scenario is that a go-live will go off without a hitch, but that‘s not always the
reality. Sometimes, no matter how much preparation you‘ve done, things will come up that
cause problems. When this happens, there‘s nothing wrong with extending your timeline. At
the end of the day, the only thing that really matters is that you have a system with features
that allow your staff to function effectively, and your organization to expand. If this takes a
month or two longer than the original timeline, but you end up with a system that is solid and
working well, then it is still a success.
9. Emphasize User Acceptance Testing
User Acceptance Testing isn‘t just about making sure that the software works. More
importantly it‘s about ensuring that the users will accept and work with the new system. You
can put your ERP through dozens of tests but if employees aren‘t able to use it in the end,
your project will still be a failure. Also be careful of users who report that all is well, but who
haven‘t adequately tested the software. Make sure that what they asked for is what they
received and if they discover they need something different from the system, make sure they
get that. You don‘t want to get to the end of the project and find the users aren‘t using the
product, otherwise the entire project would have been a waste.
10. Data, Data, Data, Data
When it comes to the success of your go-live, data is so important we truly can‘t emphasize it
enough. Data is the overall reason why organizations implement new software. Of course,
there are other issues to be handled like process automation, new user interfaces and
This is a factor that a lot of people miss, but it is also very important. You must set realistic
expectations about your project. Don‘t rely on luck or hope that your go-live will be
absolutely perfect and happen without a single problem. Even if your implementation goes
well overall, you still want to set those expectations for the cutover. Start talking to your
bank, your company‘s stakeholders, and anyone else that could be affected by the software
update. Let people know that you‘re switching systems, what day it will happen, and that
there‘s a possibility reports could be delayed. Hopefully, no delays will occur, but it is better
to set expectations low and then work like mad to exceed them.
12. Give Incentives and Acknowledgements
People work hard during a software implementation. They usually come in early, stay late,
put in time on the weekends – while still doing their day job. Even if you bring in help to
backfill some positions, there‘s no doubt that good staff will bend over backwards to make
sure your go-live is a success. One of the best things you can do for your project is to do
something for your people to incentivize them or reward them when everything is completed.
It can be something as simple as an email acknowledging specific people and thanking them
for their commitment and contribution to the project. You could even send gifts to an
employee‘s family thanking them for putting up with having their family member missing all
those extra nights and weekends during the project. Whatever way you choose, it‘s important
to let your people know how much you appreciate what they did.
13. Trust Your Intuition
Another important thing to know about these types of projects is that all indications for a bad
go-live happen early. It‘s not as if the project will be going along just fine and then suddenly
at the cutover everything becomes a terrible mess. Projects just don‘t work that way. If you
start to see things going wrong, trust your intuition and do something about it. For instance, if
you see that the Project Manager your implementation partner put on your project is
disorganized, let the project sponsor on the implementation side know about it. Don‘t be
afraid to speak up, but also remember to escalate appropriately and give them ample
opportunity to fix the situation.
14. Know When to Ignore (or Listen) to Naysayers
On every project you‘re bound to have a person who might not be entirely on board. A
successful go-live will depend on knowing when to ignore them and when to listen.
Truthfully, most of the time you can ignore the naysayers, especially if they don‘t have a lot
of importance in regard to the project. If you‘re confident that everything is fine and you‘ve
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got your checklist and mitigation in place, listening to them could just slow down the project
if you try to handle their imagined issues. On the other hand, if the person is higher in the
company and pointing out reasonable concerns such as they don‘t believe enough testing
occurred in a specific area, then you may want to listen. They could find a problem you
weren‘t aware of and lead you to a resolution before it affects the go-live.
15. Remember: A Bad Go-Live Can Turn into a Success
On some projects it‘s not possible to do all the preparation and testing needed because staff
are simply too busy. While this proposition can make the go-live more complicated, you can
still do the project and be fine in the end. If you know extensive testing isn‘t an option, be
sure to have mitigation in place for anything that might go wrong. If people can‘t test
beforehand, you will essentially turn the go-live into the testing phase. This is not the most
ideal way to go live, but if you are prepared for it and have staff ready to do fixes, it can
work.
Having a go-live checklist is vital to your success, and yet it can be one of the most
overlooked factors in a project. This may be because many people assume that the checklist
will be created by the implementation partner and that it will contain everything that needs to
be done to go live. While your vendor should have a cutover checklist, it may not have every
necessary step on it. Each organization should create their own list of actions to accomplish,
and items that are needed for the go-live to work.
Here are some examples of things that should be included in a go-live checklist:
Job aids to show employees the steps to take to log into the new system, do simple
steps, etc. These can be laminated hard copy documents or virtual documents, either
way they should be simple and easy to understand.
A schedule of stop dates for the old system showing exactly when the new system
will be online and when the old one will no longer be active. This could be one date
or a series of dates if you are rolling out the new system in segments. It should start at
least one to two weeks out from the stop date.
Tasks to be done before the old system is turned off, such as cutting checks to help
make AP simpler after the go-live. You can also list out when you will let customers
and vendors know about the update and how this will affect their interactions with
your site, including any new links they will need.
A timeline of all tasks, including testing and training, as well as vital integrations and
data migration. Be sure that important tasks such as data transfers to your bank and
other integrations are set up before shutting down your old system.
• The employees who are going to use the new system are identified. Their current skills are
noted and based on the current skill levels; they are divided into groups.
• Then each group is given training on the new system. This training is very important as the
success of the ERP system is in the hands of the end-users.
• Therefore, these training sessions should give the participants an overall view of the system
and how individual actions would affect the entire system.
• In addition to these general topics, each employee is trained on the job or task that he/she is
supposed to perform once the system goes live.
• It is human nature to resist change and also many people are afraid of computers and other
new technologies. So there will be resistance to change. Another factor is that not all people
will be successful in making the changeover.
• The company management should address these concerns and take necessary actions to
avoid failure. The end-user training is much more important and much more difficult (since
most end-users are not thrilled at having to change) than the implementation team training.
• Companies are beginning to take this phase seriously, as there is statistical evidence now,
which shows that most implementations fail because of a lack of end-user training.
However, the extent to which your ERP software is actually effective depends upon how well
your employees are trained in it. End-user training refers to the process of ensuring that the
final users of the ERP software are well-versed in it and are able to utilize it to its fullest
potential. After all, what is ERP implementation without proper training in the software?
But before we list out the importance of end-user training, here‘s a quick breakdown of what
is ERP implementation in an organization.
ERP implementation involves a complete overhaul of your company‘s existing processes and
moving them to a single holistic dashboard. ERP software brings together several disparate
elements in an organization, such as customer relations, admin, finance, marketing, etc. and
streamlines them for better visibility and efficiency.
Here are the main reasons why following end-user training best practices is critical for the
successful implementation of ERP software.
The end-goal of any ERP implementation is to improve the efficiency of your company‘s
bottom line. Successful utilization of ERP software can help your employees automate
several routine processes, reduce the total time spent on tasks and even reduce the costs
associated with certain tasks. However, these benefits can be realized only when they are able
to utilize the software properly. Without proper training, you might actually notice the exact
opposite happen in your company. There could be time lags in tasks and even several errors
since your employees are unfamiliar with the software. To avoid this, end-user training is
essential.
ERP implementation is usually a significant investment for any company. However, the
investment can potentially pay for itself since productivity and profitability are two sides of
the same coin. An ERP software can also free up your employees‘ time from routine tasks,
allowing them to spend more time on higher-value tasks that can contribute to the growth of
your organization. If the end-users of the software are not adequately trained in how to use it,
then your organization will be unable to reap these benefits. In fact, you might actually see
the exact opposite happen as the investment paid might now pay off in terms of results.
Uniform end-user training in ERP software ensures that all your employees are using the
exact same processes for their tasks. This ensures that exchange in data and other work-
related processes occur in a standardized way. Ensuring this happens can go a long way in
improving the accuracy of work within your organization. For instance, by ensuring all work
is done on a single platform, loss of data or transmission of incorrect data can be avoided.
Following the correct processes on the ERP can also streamline your employee turnover
process as all data is stored on a single system. This way, even if one employee leaves your
organization, it won‘t affect the accuracy and continuity of the work being done.
While ERP implementation can offer several benefits to an organization and its employees,
it‘s not always seen as a welcome change. Because this software can automate several
processes previously being done by humans, a common misconception is that it is used to
replace employees in an organization. This can interfere with your employees adopting the
software as they might be insecure about their role once the software is in use.
End-user training can educate employees that ERP software can improve the quality of work
of all employees. Rather than replacing them, it can free up their time from routine tasks,
allowing them to focus on higher-value tasks that can scale up your organization. This
ensures that all your employees are on the same page and can utilize the software to its fullest
capacity.
The versatility of ERP implementation means that it‘s usage can be customized for every
single role within your organization. The access and functions of an ERP can be segregated
by seniority as well as by function. For example, a junior-level software developer will have
different uses for the ERP than a senior manager of marketing. Because of this, end-user
training best practices involve not just general training on how to use the ERP, but also more
specific training on how employees in various roles can and should use it.
The more personalized the training is, the higher is the chance of your employees actually
using it in the best way possible. Role-based training also ensures that each employee only
learns the aspects of the software that will be of use to them and avoid unnecessary
information which can serve to confuse more than help.
When used right by every user, an ERP is one of the most powerful tools at your company‘s
disposal to improve profitability and improve performance of the organization as a whole. In
order to reap the many benefits that an ERP software promises, proper end-user training best
practices need to be followed. While there will definitely be a transition period during which
your employees need to switch from old processes to new ones, the advantages of doing so
make it well worth the effort.
• To reap the full benefits of the ERP system, it is very important that the system should get
enterprise-wide acceptance.
• There should be good strength of employees who should be trained to handle the problems,
which might crop-up. There should be people, within the company, who have the technical
prowess to make the necessary enhancements to the system as and when required.
• The system must be upgraded as and when new versions or new technologies are
introduced. Here the organisation should think in terms of the incremental benefits of the new
enhancements. Because with any up-gradation or enhancements, there will be many other
aspects like user training that have to be considered. Therefore, instead of going in for up-
gradation as and when a new version is announced by the vendor, the organisation should
first analyse the costs and benefits.
• The post-ERP organisation will need a different set of roles and skills than those with less
integrated kinds of systems.
• At a minimum, everyone who uses these systems needs to be trained on how they work,
how they relate to the business process and how a transaction ripples through the entire
company whenever they press a key.
• The training will never end; it is an ongoing process; new people will always be coming in,
and new functionality will always be entering the organisation. Just as courtships and
honeymoons are different from marriages, living with ERP systems will be different from
installing them.
• Projects for implementing the ERP systems get a lot of resources and attention. However,
an organisation can only get the maximum value of these inputs if it successfully adopts and
effectively uses the system.
Finally, the day has come – you‘ve gone live with your new ERP system! Now the project‘s
done and it‘s time to get back to the day-to-day, right? Not quite.
Think about how long it took to implement your system – probably a few months. Plan on
dedicating time to post-implementation activities for at least the same length of time. You‘ve
made the investment, so it‘s worth putting in the effort to get the most out of it.
Keep your ERP project team together for the first six months or so after go-live. The
demand on their time will be less than it was during selection and implementation, but
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they should continue owning the project through post-implementation. They know the
ins and outs of the project, so they‘re best equipped to manage these activities.
Start creating your post-implementation strategy around the time you‘re doing user
testing. This will ease the transition from go-live because you already have a plan in
place.
Once you go-live, spend a few months living in the system before you do a post-
implementation review. This will give your people time to learn the new processes, adjust to
the system and give you a feel for how well it‘s working relative to your requirements.
Together with your project team, the goal of this review is to identify:
What was successful – Talk about what went well in the project, where your people
are seeing improvements in their day-to-day, etc. Refer to your ERP project
objectives to see if you‘ve achieved what you set out to.
What was challenging – Discuss areas that are falling short of expectations, teams
that still need more training, etc.
What you would change – Typically, this will include aspects of the project that
could have been managed better. These are important insights to feed into future
phases.
What still needs to be addressed – During the implementation, you may have re-
prioritized your requirements, so make a list of features or functionality you still want
to implement in a future phase.
As you have these discussions, include feedback you‘ve received from your employees about
their experience during go-live, requests for extra training or any roadblocks they‘re facing.
This is also a good opportunity to validate your processes. Your project team should gather
input from key users to make sure the system is working as expected and uncover any
bottlenecks. Make a running list of issues that come up and create a plan to fix them as soon
as possible. Finally, include your ERP partner in your post-implementation review. This
should be part of their process already and it‘s more productive to have these conversations
together.
Documentation is often put on the back burner because it takes time. But it‘s an important
activity for a couple reasons.
Update your documentation over time as your processes change. They will continue
to evolve as your business does, so make documentation a requirement for each
employee.
During implementation, you‘ll do an intensive round of ERP training with your team before
go-live. But the training shouldn‘t end there. In the months after go-live, schedule refresher
sessions with each team to reinforce new processes and give people an opportunity to ask
questions. As time goes on, you can go into deeper functionality beyond the essential features
they need to know. The goal is to continually improve the knowledge and understanding of
the system so you can leverage it to it‘s full potential.
Having worked side-by-side throughout implementation, hopefully you and your partner will
already have a close partnership. You want to develop a plan to maintain and continually
strengthen the relationship as you move into post-implementation and then into support
mode. Your partner should have a process for transitioning you from the implementation
consulting team to customer success (or support), but make sure you‘re clear on what that
looks like.
You‘ll want to discuss what the maintenance plan looks like for your company. How often do
you want to upgrade to new versions? Will your partner notify you when a new version is
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available or does that information come direct from the software publisher? How will you
communicate new features and train your team on them?
You should also decide how you want to manage interactions between your team and your
partner. Some companies prefer to funnel requests and support issues through one person in
their organization (usually a super user), who then communicates with the partner. Others
give their employees the authority to reach out to the partner directly in certain cases, usually
for support issues. Think about what makes sense for your company, communicate the
expectations clearly with your team and let them know how to contact your partner.
Most partners provide value added content to their customers – things like webinars, training
videos and help center articles. Find out what your partner's training options look like and get
your users on their email list. This way your team has easy access to the training content,
instead of funneling that information through one person in your organization.
Chances are that not every item on your original requirements list was addressed in the initial
implementation. But those items that were deemed ‗nice to have‘ don‘t just disappear. They
become the roadmap for future development. And you‘ll continue adding to this list as your
company evolves.
To manage this effectively, you need a process for capturing, prioritizing and executing
changes to your system. And you need a team of people to manage your ERP continuous
improvement efforts. We recommend establishing a cross-functional committee to evaluate
changes to business process, their impact on your people and the technology changes required
to achieve the result. Be careful not to focus this group on the ERP system alone – think
process first, then consider how that changes your ERP system and any other aspects of your
technology stack.
Here are a few questions your continuous improvement committee should answer to get
started:
4 marks:
1. What are the steps involved in Package evaluation?
2. What are the importance of Gap Analysis?
3. Give some general mode of configuration.
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4. What are the importance of Business Process Reengineering?
5. How to build perfect Implementation Team?
6. What are the different types of Testing?
7. Importance of End-User Training.
10 Marks
1.What are challenges there faced during the implementation of ERP?
2. Explain Pre-Evaluation.
3. What are the steps involved in steps of Gap Analysis?
4. Explain the different phases of BPR.
5. Who should be on an ERP implementation team?
6. Explain some difficulties faced during ERP testing.
7. Describe some important points for successful Go-live.