HAZARD IDENTIFICATION,RISK ASSESSMENT AND CONTROL

Hydrotesting
Risk Analysis Risk Analysis
CONTROL MEASURES
Job Steps (Before) (After)
Potential Affected
Step No. Break the job into several steps Effects Severity Severity
Hazards Probabilit Risk Engineering Probabilit Risk Regulation
make sure the correct (consequential Administrative Control PPE (consequential
y Rating Control y Rating
sequence is observed effects) effects)

engineer must ensure that Hardhat,

Obstructed temporary staging of
Delay of Provide temporary safety shoes,
1 Occular inspection of work area materials / 3 2 6 material should be 2 1 2 D.O 13
work staging of material, safety
equipment provided goggles
Safety officer must ensure
permit to work discussed
Working w/o
Provide permit to the detail of permit on
Secure necessary work permit / permit, Damage to
2 2 2 4 work on the schedule toolbox meeting 1 1 1 D.O 13
clearances unauthorized property
work / actiivites
signatory

Safety Officer should

All tools and
conduct tools / equipment
equipment must be Hardhat,
Deffective / inspection before using at
Serious checked before it safety shoes,
3 Inspection of tools and equipment Improvise / 4 5 20 site, check all the 2 2 4 D.O 13
Injury used. Do not allow to safety
substandard accessories of testing
used improvise / goggles
equipment and its running
deffective tools
condition,

Isolate testing area,

Assign watchman with Hardhat,
barricade the location
Simultaneous work Damage to radio , coordinate properly safety shoes,
4 Set up work area 3 3 9 of testing equipment, 2 1 2 D.O 13
activity property on concern person about safety
install signages on
the schedule of testing goggles
pipe to be test.

Hardhat,
Conduct site inspection,
Install temporary safety shoes,
Poor illumination Minor Injury 3 3 9 ensure proper illumination 1 1 1 D.O 13
lightings safety
at the area
goggles

Ensure that all fittings,

connector, hose are Supervisor must ensure Hardhat,
Set-up of testing equipment Loose connection Serious high quality and that all connection are tight safety shoes,
5 4 5 20 2 2 4 D.O 13
(pressure washer/manifold) on fittings / hose Injury standard. Provide and fit, use proper material safety
schematic diagram for on equipment set-up goggles
testing

Close monitoring of
supervisor, charging and Hardhat,
Standard Parts /hose /
Charging - pressurizing of pipe increasing the pressure of safety shoes,
Hoses & Pressure Serious fiitings must be used.
6 using industrial oil and manual 4 5 20 pipe must be gradually, safety 2 2 4 D.O 13
Equipment Injury Ensure proper
hydrostatic pump strictly observe any sign of goggles,
connection.
deviation on testing set-up faceshield
and standard.
 Ensure stand-by worker or
Barricade / isolate the watchman with radio on Hardhat,
area, provide the identified control safety shoes,
Damage to
Pipe leak 4 4 16 protection on points(joints, welded part, safety 1 2 2 D.O 13
property
machine / equipment flanges). Secure protection goggles,
near the pipe testing on utilities and machine at faceshield
the area.

Designate competent Hardhat,

Safety officer must ensure
worker, only safety shoes,
Inspection of leak for flanges, joint, Stuck by / struck Serious that worker are wearing
7 4 5 20 authorized person are safety 2 2 4 D.O 13
welding part, pipe connection against Injury appropriate PPE's and leak
allowed near the goggles,
test were properly done.
testing area faceshield

Secure the area, monitor

Hardhat ,
Isolate the area, water the discharging of pipe.
Discharging of pressure on pipe safety shoes,
Damage to discharge on pipe Ensure that gradual
8 (after checking or if there is leak to Flooding 3 4 12 safety 1 2 2 D.O 13
property must be coordinate discharge be followed.
be repair) goggles,
including repair wear ear protection /PPE's.
faceshield
provide cleaning tools

Secure work area. ensure

that pressure on pipe is
Hardhat,
Use proper tools in zero before dismantle the
Stuck by / struck Damage to safety shoes,
9 Dismantle set-up of equipment 3 3 9 dismantling of testing connection of testing 1 2 2 D.O 13
against property safety
equipment equipment. Only
goggles
authorized person allowed
to do the work.

Provide cleaner at the Assign cleaners must be Hardhat,

area, conduct proper properly oriented on proper safety shoes,
10 House keeping Slip & Trip Hazards Minor Injury 3 2 6 2 1 2 D.O 13
housekeeping after housekeeping and safety
testing implementation of 5's goggles

RISK ASSESTMENT FORMULA SEVERITY (S) RISK (R)

CRITERIA RATING RATING CRITERIA CRITERIA EXPLANATION RATING CRITERIA EXPLANATION
Fatality or paralysis, property damage
Almost certain 5 17 - 25 Unacceptable Catastrophic of more thandisability
PhP10,000,000
17 - 25 Unacceptable Stop activity and make immediate improvement
Permanent (includes
occupational diseases), property
Verly likely 4 10 - 16 Tolerable Major damage PhP 1,000,001 - PhP
10 - 16 Tolerable Look to improvement with in specified
Risk (R) = Probability (P) x Severity (S) Temporary disablement, lost time
10,000,000
Likely 3 5-9 Adequate Moderate more than 3 days, property damage 5-9 Adequate Look to improvement at next review
from
MinorPhP 500,001
injury, - PhP
lost time up 1,000,000
to 3 days,
Unlikely 2 1-4 Acceptable Minor property damage from PhP5,000 - 1-4 Acceptable No further action, but ensure controls are maintained
PhP 500,000
First aid injury, no lost day, property
Verly unlikely 1 Insignificant damage of less than PhP5,000

PREPARED BY: CHECKED BY:

Noel Ambroce Adrian S. Florendo

ESII- Safety Officer ESII- Safety Manager