TENWELD 510 * High Cellulose Coating + All Positional/High Penetration * Ideal for Site Welding CLASSIFICATION AWS A5.1 DIN 1913, ISO 2560. E6010 E43 43 C4 E43 3C 16 DESCRIPTION TW-510is ahigh cellulose electrode developed for all positional welding with AC and DC power supplies. Ithas a forceful, deep penetrating arc and a fast freezing slag, The thin, brittle slag is easily removed and the resultant weld has a flat, rippled appearance. The electrode is particularly suitable for vertical and inclined pipe welding where complete root penetration is a critical requirements. A sort arc length is generally recommended and either the “flick” or conventional welding methods may be employed for vertical - up welding APPLICATIONS ‘TW - 510 deposits tough ductile weld metal and achieves excellent penetration in unprepared or narrow butt joints. Specific applications include pipeline welding and storage tank fabrication where either the “stove pipe” or “flick” techniques may be used to gain full root penetration in critical structural joints. TYPICAL ALL WELD METAL COMPOSITION (Wt%) ic) Mn. Si Fe 0.08 0.40 0.10 Bal TYPICAL ALL WELD METAL MECHANICAL PROPERTIES* ELONGATION CHARPY VEE NOTCH (on 4d) IMPACT VALUES. 65.000 PSI 70.000 PSI 25%. 60 @ = 20°C YIELD STRESS TENSILE STRENGTH * in*as welded’ condition OPERATIONAL & PACKAGING DATA ELECTRODE ‘WELDING CURRENT (AMPS) SIZE ‘AC (MIN 50 0.C.V.), DC- Fee) (mm) MINIMUM | NORMAL | MAXIMUM | CARTON | PACKET | MINIPAK 32 90 110 120 44 11 = 40 100 150) 170 44 1 :TENWELD 513 + Heavy Rutile Coating + Downhand Position + For Fast Fillet and Butt Welding of Mild Steel CLASSIFICATION AWS A5.1 DIN 1913, ISO 2560 E6013 E5122 RR6 E51.2RR22 DESCRIPTION TW-513is a heavy coated, rutile type electrode designed for the fast filet and butt welding of mild steel in the flat and horizontal positions. Exceptionally smooth arc transfer, minimal spatter, flat to concave fillets and excellent current carrying capacity are features of the electrode. APPLICATIONS TW-513is especially recommended for touch welding applications; permitting the use of a larger size electrode than would normally be employed. Typical applications include the downhand fillet and butt welding of structural plate, sheet and frames, tank structures, beams and columns. TYPICAL ALL WELD METAL COMPOSITION (Wt%) g Mn. Si s Pp 0.08 0.50 0.2 0.01 0.02 TYPICAL ALL WELD METAL MECHANICAL PROPERTIES* ELONGATION CHARPY VEE NOTCH YIELD STRESS TENSILE STRENGTH (on 5d) Ie GVAIieal 75.000 PSI ‘83.500 PSI 25% 905 @ - 20°C *inas welded’ condition APPROVALS / GRADINGS LR.S AB.S. 2 2 OPERATIONAL & PACKAGING DATA ELECTRODE WELDING CURRENT (AMPS) SIZE ‘AC (MIN 50 0.G.V,), DO + PaCS CIC DOs) (mm) MINIMUM | NORMAL [MAXIMUM | CARTON | PACKET | MINIPAK 32 100 130 150 44 11 cs 4.0 150 158 200) 44 11 E 5.0 200) 230) 270) 44 11 eTENWELD 506 TC * Basic, Twin Coating * IIW “low hydrogen” * All Positional Capabilities * Low Temperature Fracture Toughness CLASSIFICATION AWS AS.1 DIN 1913 ISO 2560 E7016 E51 43.B (R) 10 E51 5B 23(H) DESCRIPTION low hydrogen electrode, especially developed for all positional welding on prime quality work, using either AC or DC power sources. The electrode give exceptional arc stability and operational characteristics for its class and produces high quality weld metal with excellent low temperature notch toughness. Both 2.5 mm and 3.2 mm sizes are manufactured using a unique twin two coated ( TC) extrusion process, electrodes with two concentric flux coatings. In this way, arc stabilizing elements are concentrated in the inner coating of the electrode resulting in significantly improved arc stability on low voltage AC machines and outstanding all positional capabilities for these critical sizes, Other features of TW-506 TC include a smooth rippled weld bead with excellent edge wetting and profile in the vertical-up position and a fluid, easily detaching slag. TW-506 TC deposits x-ray quality weld metal with typical diffusible hydrogen levels of 4-7 mis of H2 per 100 gms of weld metal, for “as manufactured” product; satisfying the lIW "low hydrogen’ status. APPLICATIONS TW- 506 TC is the ideal low hydrogen electrode for welding carbon, carbon-manganese and low alloy high strength steel used in a multitude of critical and non-critical applications. The electrode is particularly suitable for welding heavy walled joints subject to a high degree of restraint and structural applications Where fracture toughness down to ~40°C is a pre-requisite. TW-506 TC is also use in maintenance situations as a butter or build-up layer on agricultural and earth moving equipment prior to hard surfacing. * The IIW “low hydrogen” status is >5, £ 10 mis of H2 per 100 gms of deposited weld metal of determined using the mercury method of hydrogen analysis. TYPICAL ALL WELD METAL COMPOSITION (Wt%) c Mn Si s Pp 0.08 1.12 0.60 0.011 0.010 TYPICAL ALL WELD METAL MECHANICAL PROPERTIES* ELONGATION ‘CHARPY VEE NOTCH (on 5d) IMPACT VALUES B2I@ 20°C 50 @ - 51°C YIELD STRESS TENSILE STRENGTH 96.000 PSI 120.000 PSI 23% * in “as welded” conditionTENWELD 508 * Basic, Iron Powder Coating + IIW “very low ” Hydrogen Status * All Positional Capabilities + Low Temperature Fracture Toughness CLASSIFICATION ‘AWS AS5.1 DIN 1913 ISO 2560 E7018 E51 54B (R)10 E51 5B 110 24H APPROVALS / GRADINGS LRS. ABS 3, 3Y, 3H 3H, 3Y DESCRIPTION TW-508 is a low hydrogen, basic iron powder electrode which represents the current state-of-the-art technology in carbon manganese MMAW electrodes. The electrode exhibits exceptional weld metal fracture toughness down to minus 50°C andis the ideal choice for critical all positional welding applications, where E4818/7018-1 type electrodes are required. Other standard features of TW-508 include + Excellent operational characteristics in all positions + Twoone grey stripe for instant identification of larger sizes. +25 mm TW-508 are twin coated non-striped electrodes specially designed for pipe root pass applications. * "Very low" hydrogen status and moisture resistant flux coating for improve resistance to hydrogen induced cracking + AC/DCarc stability * High Deposition Efficiency of the order of 110-114% The advanced flux formulation and stringent manufacturing of TW-508 ensures that the product meets the IIW ‘very low" hydrogen requirement of £5 ,Is of diffusible hydrogen per 100 gms of deposited weld metal at the time packaging. Further to this, the moisture resistant flux coating guarantees that moisture reabsorption is Kept to a minimum over the life of the product. For further details refer to Storage and Reconditioning Data, over the page. APPLICATIONS TW-508 is designed for use in critical applications demanding superior low temperature fracture toughness, particularly in the root area, when welding carbon, carbon manganese and low alloy structural steels in the 500-600 Mpa tensile range. However, its excellent all positional welding capabilities and mechanical properties make it the ideal TW-508 electrode for all shop and site applications. Typical applications include the-all positional fillet and butt welding of unfired pressure vessels, pipework, offshore platforms ( TW 508 is ideal for welding grain refined steels ), hydroelectric penstocks and general structural ‘components. TYPICAL ALL WELD METAL COMPOSITION (Wt%) & Mn. Si s Pp 0.04 1.0 0.60 0.013 0.018Be ey TYPICAL ALL WELD METAL MECHANICAL PROPERTIES* ELONGATION CHARPY VEE NOTCH (on 5d) IMPACT VALUES 907 @ - 30°C 85) @ - 50°C YIELD STRESS TENSILE STRENGTH 69.000 PSI 84.000 PSI 32% * in “as welded" condition CTOD FRACTURE TOUGHNESS JOINT TYPE */ WELDING POSITION SINGLE VEE (45°) BUTT, WELDED IN HORIZONTAL (2G) POSITION DOUBLE VEE (50° / 60°) BUTT, WELDED IN VERTICAL (3G) POSITION *INSOmm Thick, TYPE GRADE 50D STEEL STORAGE AND RECONDITIONING DATA Sealed undamaged cans of TW-508 are expected to maintain the “very low” hydrogen status indefinitely exceeds 70% R.H. Undamaged packets stored of the floor at 50% R.H. or less would be expected to maintain “medium hydrogen” levels indefinitely, possible “low hydrogen" status. However, where electrodes have been exposed or where hydrogen control is critical a procedure for reconditioning involving rebaking and heated storage is generally recommended for quality assurance purposes. Certain steels and codes require specified maximum weld metal hydrogen levels or coating moisture levels, “IW terminology. The following reconditioning treatments will ensure conformity to these requirements CTOD RESULTS TESTED AT 0°C TO BS 5762 1.6, > 1.7, 1.2mm >1.8,>1.7,> 1.8mm CODE REQUIREMENT, RECONDITIONING TREATMENT Unified rules "Low Hydrogen” designation and “Hydrogen Controlled” status (£ 15mis of H2 per 100gms of deposit +) IIW "Low Hydrogen" status (>5£10mis of H2 per 100gms of deposit +) AWS £0.4% moisture in coating IIW "Very Low’ hydrogen status (5mis od H2 per 100 gms of deposit +) AWSE0.15% moisture in coating Rebake at 250°C for 2 hrs then use from hot box Rebake at 350-380°C for 1 hrs then use from hot. box at 120°C + Hydrogen levels determined using the Mercury method of analysis. OPERATIONAL & PACKAGING DATA ELECTRODE WELDING CURRENT (AMPS) SIZE AC (MIN45 O.C.V), DC* ee (mm) MINIMUM | NORMAL | MAXIMUM | CARTON | PACKET | MINIPAK 25 65 80 95 44 11 = 32 80 110 125 44 1 4.0 90 125 140. ry 11 5.0 140. 170 190 44 i DC-For Root Pass OnlyTENTIG 60 * Copper coated steel filler rod + For the Oxygen Acetylene welding or GTAW of Low Carbon Steel and Wrought Irons CLASSIFICATION ‘AWS A5.1 R60. DESCRIPTION AND APLICATIONS TENTIG 60 filler road is a copper coated low carbon steel rod for the fusion welding of low carbon and mild steel with tensile strengths in the range 65-250 PSI a and for the welding of wrought iron. Itis generally used for the welding of carbon steel pressure pipelines and applications requiring strength joints with good ductility. When used for oxygen-acetylene welding adjust the flame to a neutral or slightly reducing setting for optimum results. * referto page 11Aof the Technical Information Guide for details of flame adjustments. TYPICAL ALL WELD METAL COMPOSITION (Wt%) c Mn Si Fe 0.12 1.20 0.20 Bal TYPICAL ALL WELD METAL MECHANICAL PROPERTIES* ELONGATION CHARPY VEE NOTCH YIELD STRESS TENSILE STRENGTH (on 5d) IMPACT VALUES 61.000 PSI 74.500 PSI 26%. 60J@ -0°C PACKAGING DATA SIZE PACKAGING (Lbs) (mm) PACKET MINIPAK 20 11 : 25 1 E 32 11 ETENMIG 503 (Formerly tenmig) * Copper Coated GMAW Wire + For the All Positional Welding of iid and Medium Strength Steels CLASSIFICATION APPROVALS / GRADINGS* TYPE AWS A518 LRS ABS TENMIG - 503C ER 708-4 38. 3YS 3.SA TENMIG - 503M. DESCRIPTION AND APPLICATIONS TENMIG-503, formerly known as TENMIG 503, is a copper coated, low C steel GMAW wire, specially formulated for optimum performance under both CO,, and Argon based shielding gases. Welding performance is excellent over the full range of short-arc and spray-arc transfer conditions. TENMIG-503 Wire is double deoxidised and the high Mn and Silevels and restricted C content ensure effective weld metal deoxidation and excellent mechanical properties. The wire has excellent operating characteristics with CO, Ar/ Co, and Ar CO./O, shielding gases using the short-arc (or dip transfer) mode in all positions; while under spray conditions excellent poll control, penetration and deposition rates are obtained, The high quality copper coating ensures low friction, stable feeding, improved electrical contact and low tip wear. TENMIG-503 is suitable for a diverse range of welding applications on mild and medium strenath steels. Itis ideal for the positional welding of sheet steel and steel piping and tubing. When used with suitable shielding gases, TENMIG-503 is capable of producing weld metal satisfying the IIW “very low” hydrogen status of <5 mils of H, pr 100 gms of deposited weld metal TYPICAL WIRE ANALYSIS (Wt%) c Mn. Si Fe 0.10 1.20 0.75 Bal TYPICAL ALL WELD METAL MECHANICAL PROPERTIES* SHIELDING YIELD TENSILE ELONGATION ]CHARPY VEE NORTCH GAS USED STRESS STRENGTH (on 5d) IMPACT VALUES Co, 63.000 PSI 80.500 PSI 28% 75) @ = 20°C Ar + 16-20% Co, | _ 67.500 PSI 83.375 PSI 24% 70d @ = 20°C *in“as welded’ condition N.B. The use of less oxidizing Argon based gas mixtures (ie Ar/O,.Ar/CO, and AriCOJO, etc.) will result in higher Mn and Siweld metal recovery, leading tohigher tensile properties. OPERATIONAL & PACKAGING DATA WIRE WELDING ARC DIAMETER | CURRENT RANGE | VOLTAGE RANGE AONE) (mm) (AMPS) (VOLTS) SPOOL COIL MILL REEL 08 60-180 14-22 15 300 0.9 70-230 15-26 15 : 300) 1.0 100 - 290 16-29 15 : 5 1.2 120 - 350 18-32 15 30 300 1.6 160 - 390 18-34 fis 30 300)TENMIG 71-T + Flux Coated Wire GMAW ¢ FortheAll Positional Welding * Good mechanical properties, less spatter. CLASSIFICATION APPROVALS / GRADINGS* TYPE AWS A5.20-95 LRS ABS TENMIG -71T ER 711-1 28-2YS 2SA-2YSA DESCRIPTION AND APPLICATIONS TENMIG -71 T Flux Cored wire is for welding unalloyed and low alloyed structured steel under Co, gas shielding. Wire offers excellent weldability, ‘good mechanical properties, less spatter and good to weld in spray arc mode. TENMIG - 71 can be used in single and multipass applications. Typical Applications are: Shipyards/offshore, Construction works, Bridge and road constructions, Pressure vessels and Boiler industries, Repair shop etc. TENMIG -71T + Excellent operating characteristics. Easy handling for out of position welding Good mechanical properties Less spatter. Hydrogen Diffusible Shielding Gas Typical Result 100% Co, 512 TYPICAL WIRE ANALYSIS (Wt%) aI Mn. Si s = 0.10 S175 = 0.90 0.03 TYPICAL ALL WELD METAL MECHANICAL PROPERTIES* SHIELDING YIELD TENSILE ELONGATION | CHARPY VEE NORTCH GAS USED STRESS STRENGTH (on 5d) IMPACT VALUES, 100% Co, 78.000 PSI 80.000 PSI 29%. 160 J @- 20°C OPERATIONAL & PACKAGING DATA WIRE WELDING ARC DIAMETER | CURRENT RANGE | VOLTAGE RANGE (mm) (AMPS) (voLts) ‘SPOOL COIL MILL REEL. 12 210 - 250 24-28 15 : 300 1.6 220 - 260 22-36 15° S 300 PACKAGING (kg)TENWELD 500 SP * General Purpose + Versatile/All Positional * Ideal for All Purpose Mild Steel DESCRIPTION TW - 500 SPis rutile type electrode for the all general purpose welding of mild steel. Itis characterised by a moderately forceful and extremely stable arc, producing excellent penetration for its class with low spatter loss. Excellent arc initiation and restriking even on low voltage machines, ease of slag control in all positions and smooth flat welds are features which give TW - 500 SP great operator appeal. For vertical welding both upward and downward techniques may be used, APPLICATIONS Especially recommended for welding in the vertical or inclined positions, TW - 500 SP is particularly suitable for the single pass vertical down welding on thin plate or light tubular selections. Typical applications include the all positional welding of tubular and solid frame structure such as gates, fences, trailers and steel furniture etc. TYPICAL ALL WELD METAL MECHANICAL PROPERTIES* ELONGATION CHARPY VEE NOTCH YIELD STRESS | TENSILE STRENGTH (on 5d) IMPACTVAIES: 64.000 PSI 74.000 PSI. 26% 70S @-0°C ‘nas welded’ condition APPROVALS / GRADINGS LRS. ABS 2 2 OPERATIONAL & PACKAGING DATA ELECTRODE WELDING CURRENT (AMPS) SIZE AC (MIN 45 0.C.V), DC + (mm) MINIMUM [NORMAL | MAXIMUM | CARTON | PACKET | MINIPAK 25 55 75 85) 1 S 3.2 90 120 130 1 4.0 130) 160 180 1 5.0 180 210 230. 1 PACKAGING (Lbs)TENWELD 508-C1 / 508-C2 + Basic, Low Hydrogen Coatings + For the All Positional Welding of Matching Nickel Bearing Steels CLASSIFICATION ELECTRODE TYPE | AWSA5.5, ASME SFAS5 TW 508-01 8018-01 Ha TW -508-C2 8018-C2 H4 TW 508-63 8018-03 Ha DESCRIPTION AND APPLICATIONS TW- 508-C1 is a basic, low hydrogen electrode depositing a nominal 2 % % Ni, low alloy weld metal in all positions, except vertical down. TW - 508-C1 is used for the welding of matching cryogenic steels and fine grained C-Mn steels where superior sub-zero fracture toughness is essential TW - 508-C2 is a basic, low hydrogen electrode depositing a nominal 3 %4 % Ni, low alloy weld metal in all positions, except vertical down. TW-508 C2 is used primarily for the welding of matching 3 % % Ni ferritic. cryogenic steels where exceptional low temperature fracture toughness is a priority. TW - 508-C3 is a basic, low hydrogen electrode depositing a nominal 1% Ni, low alloy weld metal in all positions, except vertical down. That is designed for 80,000 tensile strength applications. TW-508 C3 is used primarily for the welding of matching 1% Ni ferritic cryogenic steels where exceptional low temperature fracture toughness is a priority. It provide good puddle control with excellent wetting action, and good are characteristics, AC or DCEP. TYPICAL ALL WELD METAL COMPOSITION (Wt%) ELECTRODE TYPE al Mn Si Ni TW-508-C1 _ DCEP 0.08 08 03 24 TW-508-C2__DCEP. 0.07 O7 03 33. TW-508-C3__DCorDcEP | 0.05 1.03 0.26 0.98 0.07, TYPICAL ALL WELD METAL MECHANICAL PROPERTIES ELECTRODE en ‘2% PROOF | TENSILE ELONGATION] CHARPY VEE NORTCH| TYPE STRESS | STRENGTH | _ (on 5d) IMPACT VALUES TW-508-C1_|STRESS RELIEVED"| 69.000 PSI | 62,000 PSI 25% ‘50J @ - 60°C TW-508-C2_|STRESS RELIEVED’| 71.000 Psi_| @4.000 PSI 25% | 50) @-73°C ‘TW-508-C3_[STRESS RELIEVED*| 70.000 Ps! | 82.000 PSI 28% ‘50J @ - 78°C * Stress Relieved-1.hrat 620°CTENWELD 508-B2/509-B3/5095-B3 ¢ Basic, Low Hydrogen Coatings + For the All Positional Welding of * Matching Cr-Mo and Cr-Mo-V CLASSIFICATION Steels ELECTRODE TYPE | AWS/ASME SFA5.5 TW - 508-82 8018-62 TW -509-B3 9018-83 TW - 5095-B3 9015-83 DESCRIPTION TW - 508 -B2is.a basic, low hydrogen electrode depositing a nominal 1 % % Cr, ¥ % Mo type weld metal for the all positional (except vertical down ) welding of similar compositions, ferritic creep resistant steels. The electrode is suitable for the specialized welding of Cr-Mo steels used in the construction of high pressure, high temperature steam and petrochemical plants and for the general filet and butt welding of steels with nominal 650 MPa tensile strength. TW - 509 - B3 is a basic, low hydrogen electrode depositing a nominal 2 % % Cr, 1.% Mo ferric type weld metal for the all positional ( except vertical down ) welding of matching Cr-Mo and Cr-Mo-V creep resistant steels. The electrode is ideal for the specialized welding of steels employed widely for the constructions of steam generating power plants and petrochemical plants, where service temperatures are typically 550°C. TW - 5095 - B3 is a basic covered electrode producing an extremely low hydrogen content. For welding of creep resistant and high-pressure hydrogen resistant steels used in the condition of pressure vessels, boilers and piping subjected to operating up to + 600 °C. Weld metal features high toughness properties and islarge insensitive to in-service embrittlement / proved by simulated heat treatment step cooling. TYPICAL ALL WELD METAL COMPOSITION (Wt%) ELECTRODE TYPE| © Mo | Si Pe s Cr_[ Mo | As | Sn TW -508-B2 0.06 | 075 | 03 12 [ 05 TW - 509-83 0.06 | 08 | 03 | 0010 | 0020] 24 | 10 | <0.040| 0.010 TW - 5095-83 <0.12 [05-08 [ 0.4-0.4 | <0.010| <0.010[2.1-2.5] 0.9-1.2| <0.010| <0.005 TYPICAL ALL WELD METAL MECHANICAL PROPERTIES ELECTRODE| Conpition |0.2% PROOF] YIELD | TENSILE |ELONGATION] CHARPY VEE NORTCH TYPE STRESS _|STRENGTH|STRENGTH| (on d) IMPACT VALUES STRESS RELIEVED" STRESS RELIEVED" ‘TW -- 508-82 >500 | 75.000 Psi | 86.000 Psi] > 20% 100) @+20°C TW- 509-83 >440 | 89.000 Psi] 105.000 Psi] > 20% 70J @ +20°C = 60J @ #20°C [Tw - 5095-83] TEMPERED| >400 | 78.500Psi| 92.500PsI| >20% 100” 170 “Tempered 0,5h at 50°C, air cooling + 17 hrs.At 690°C, air cooling * Oven required at 300 to 350°C for 2hrs.TENWELD 590-B9 + Designed for joining creep-resisant. « For power generation and petrochemical application. * Matching Cr-Mo and Cr-Mo-V Steels CLASSIFICATION AWS A5.5 ASME _SFA5.5 E9015-B9H4R | E9015-B9 HAR DESCRIPTION & APPLICATION ‘TW - 590 B9 electrode with a globular transfer particularly suited for pipe welding. Designed for joining creep resistant, high chromium (9% Cr-1% Mo-V) alloys of similar composition. The TW-590 B9 is particularly useful for power generation and petrochemical applications. These types of steels are used in piping systems where elevated temperatures and pressures are required. This alloy offers improved toughness and better creep properties, which ultimately allow for higher steam temperatures and the use of thinner wall piping. Welding Procedures: + DCEP (electrode positive, work negative). + Vertical-Up use weaving technique. * Vertical down not recommended. + Overhead use slight whipping motion within the puddle * Arc Length very short (less than half the diameter of the electrode). STORAGE : After opening, store in holding oven 250°F oven and slowly increase temperature to 600°F for * 4.hr. RECONDITIONING: If electrode has been exposed to the atmosphere for an extended period of time, place in 250°F oven and slowly increase temperature to 600°F for one * 4.hr. TYPICAL ALL WELD METAL COMPOSITION (Wt%) ei Mn. Si Cr Ni ‘Mo 0.09 0.97 0.3 95 0.80) 0.95) TYPICAL ALL WELD METAL MECHANICAL PROPERTIES YIELD TENSILE ELONGATION CHARPY V-NOTCH STRENGTH STRENGTH % in 2" IMPACT VALUES, 121.000 PSI 138.000 PSI 17% Min, Not required OPERATIONAL & PACKAGING DATA WELDING CURRENT POWER |VOLTAGE| (AMPS) eee ee) Flat] Out Of Position | CARTON] PACKET | MINIPAK 25 DCEP | 22-28 | 90-110 80-105 44 1 e 32 DcEP | 22-28 | 420-140 [100-130 44 1 E 4.0 DcEP | 22-28 | 200-240 E 44 1 E ELECTRODE Diameter (mm)TENWELD 517 MN * Tough, Work Hardenable Mn-Ni Deposit * For Rebuilding & Reinforcing Austenitic Manganese Steels DESCRIPTION AND APPLICATIONS Hardfacing Manganese Nickel is a heavy coated, smooth running AC/DC electrode depositing an austenitic manganese steel containing 3.0-3.5% nickel, for rebuilding and reinforcing for austenitic manganese and manganese-nickel steels. Typical applications include the reclamation of components such as crusher rolls, and jaws, bucket lips and teeth, bail mill iners, manganese steel crossings and earth moving equipment etc WELDING CHARACTERISTICS Hardfacing Manganese Nickel features an easy striking, smooth running formulation with good slag- detachability. A medium arch length is recommended for most applications. When welding austenitic manganese and manganese nickel base metals the welding current should be kept as low as practicable and widely spaced short runs should be employed to avoid local over-heating and prevent embrittlement of, the base material. It may be necessary to cool the component by partial immersion in water during welding, or by regular quenching. Hardfacing Manganese Nickel is not recommended for direct application onto mild or carbon steel; TW-517 MN should be used as a ’buffer layer. DEPOSIT PROPERTIES Hardfacing Manganese Nickel deposits a semi-stabilized, austenitic weld metal ideal for the build up or reinforcement of austenitic manganese steels. The weld deposit is particularly suited to metal-to-metal impact conditions and gouging / high stress abrasion. TYPICAL ALL WELD METAL COMPOSITION (Wt%) c Mn Ni 08 125 32 DEPOSIT HARDNESS MULTILAYER, AS WELDED 18 - 23 HRC MULTILAYER, WORK HARDENED 40 - 45 HRC. OPERATIONAL & PACKAGING DATA ELECTRODE WELDING CURRENT (AMPS) SIZE ‘AG (MIN 50 0.C.V.), DC- eee) (mm) MINIMUM | NORMAL | MAXIMUM | CARTON | PACKET | MINIPAK Bo 110 120 130 44 1 4.0 140 160 170 44 i = 5.0 170 200 220 44 | 1 >TENWELD POST 5172 FC * Tough, Work Hardenable Mn-Ni Deposit ¢ For Rebuilding & Reinforcing Austenitic Manganese Steels. CLASSIFICATION * Specifications Wires Type ‘AWS Flux-cored, open-arc ER FeMnCr DESCRIPTION Work-hardening austenitic manganese flux-cored wire, alloyed with chromium and nickel for improved weld deposit properties over standard manganese alloys. It is designed for build-up, hardfacing and fabricating of manganese steel. Deposits are very tough, and work-harden rapidly in-service as plastic deformation occurs during impact. APPLICATIONS Crusher jaws, Hammer mill hammers, Cones and roll shells, Impact breaker bars Gyratory crusher mantels, Joining of manganese steel components. WELD DEPOSIT PROPERTIES YIELD TENSILE HARDNESS AS STRENGTH | STRENGTH | ELONGATION DEPOSITED 15-20 Re per ASTME. 50-55 Rc per ASTME. 18.0 & MIL 2-540.0 18.0 & MIL 2-540.0 WORK - HARDENED 75,000 PSI | 120,000 PSI 45% WELDING PARAMETERS - Use DC Reverse Polarity and Globular Metal Transfer Diameter 1045” (1.2mm) 4/16” (1.6mm) 7/54" (2.6mm) Current amps 100-200 150-300 200-400 Voltage (DCRP) volts: 19-27 23-28 23-30 ‘Stickout inc (mm) 3/4°-1°(18-25mm) *(25-35mm) 14 (40mm) Gas Flow cfh (Vhr) NA NA NA PACKAGING DATA Diameter 045" (1.2mm) 4/46" (1.6mm) 7154” (2.8mm) 25 Lb. Spools, Standard Standard NA 55 Lb. Coils. NA Available Standard 110, 220 Lb. Drums Available Available Standard Alternative Welding Electrode - TW-517eS lis + High Recovery Version 160%. CLASSIFICATION ° For Rebuilding & Reinforcing Austenitic Manganese Steels + Maintenance Repair Grade. E7-UM-200 DESCRIPTION AND APPLICATIONS ‘TW-507 Special fully austenitic electrode including manganese, for the construction and mining industries, giving extremely high elongation. Ideal suited for crusher, hammer, and joining manganese steel to structure steel, cladding steel. Include rectamation of components such as crusher roll and jaws, bucket lips and teeth, ball mill fines, manganese steel crossing and earth moving equipment. Can be used to protect welds in high temperature areas. WELDING CHARACTERISTICS Hardfacing Manganese Nickel features an easy striking, smooth running formulation with good slag- detachabilty. A medium arch length is recommended for most applications. When welding austenitic manganese and manganese nickel base metals the welding current should be kept as low as practicable and widely spaced short runs should be employed to avoid local over-heating and prevent embrittlement of the base material. It may be necessary to cool the component by partial immersion in water during welding, or by regular quenching. Hardfacing Manganese Nickels not recommended for direct application onto mild orcarbon steel. DEPOSIT PROPERTIES Hardfacing Manganese Nickel deposits a semi-stabilized, austenitic weld metal ideal for the build up or reinforcement of austenitic manganese steels. The weld deposit is particularly suited to metal-to-metal impact conditions and gouging /high stress abrasion. TYPICAL ALL WELD METAL COMPOSITION (Wt%) ei Mn. Si 0.9 13.5 07 DEPOSIT HARDNESS MULTILAYER, AS WELDED 15 - 28 HRC MULTILAYER, WORK HARDENED 41-50 HRC. Redrying required at 200 to 300 °C for 2 Hrs * in “as welded” condition OPERATIONAL & PACKAGING DATA ELECTRODE WELDING CURRENT (AMPS) SIZE ‘AC (MIN 50 O.CV), DC= (mm) MINIMUM | NORMAL | MAXIMUM | CARTON | PACKET | MINIPAK 32 110 130) 135; 44 1 = 4.0 140 170 175, 44 11 = PACKAGING (Lbs)TENWELD 520 + Heat Resistance Electrode * Formulated for All Austenitic Stainless Steel DESCRIPTION TW-520 is a high-strength stainless electrode designed heat resistance high Cr-Ni content alloy is ideal for welding steel with unknown analysis, including stainless steel. Easy slag removal and all-position welding characteristics of TW-520, as well as its ability to withstand exposure to high temperatures. APPLICATIONS TW-520 deposit a tough. High strength, corrosion and heat resistant weld metal. Ideal for welding heavy joints in austenitic Mn. steel and for the general welding of dissimilar ferrous metals, particularly austenitic stainless steel to mild steel. RECOMMENDATIONS teating and cooling industry, Salt mines. Power industry, Petroleum industry, Chemical. industry, Such as furnace, Kiln in the cement industry. TYPICAL ALL WELD METAL MECHANICAL PROPERTIES* YIELD STRESS TENSILE STRENGTH ELONGATION HARDNESS 80.000 PSI 82.000 PSI 40% 82RB *in“as welded’ condition HEAT RESISTANCE _| CORROSION RESISTANCE Up to 2.000°F/1.100°C EXCELLENT. OPERATIONAL & PACKAGING DATA ELECTRODE WELDING CURRENT (AMPS) SIZE ‘AC (MIN 50 0.C.V), DC+ eee ee Cre (mm) MINIMUM | NORMAL [MAXIMUM | CARTON | PACKET | MINIPAK 2.0 30 60 65 1 5.5 25 45 80, 85, 1 5.5 3.2 70 100 110 41 55 4.0 100) 125 145 1 esTENWELD 528 EXTRA * Universal Maintenance electrode * Multi Purpose For Joining Dissimilar Ferrous Metals And Alloy Steels DESCRIPTION TENWELD 528 Extra is adual-phase alloy with superior properties at low and high temperatures. This dual-phase structure makes TENWELD 528 Extra. excellent for welding dissimilar alloys, such as stainless steel to nickel base alloys or to steel. The high ferite, austentic stainless deposit has excellent resistance to hot cracking even under conditions of high dilutions by carbon steels, alloy and die steel and castirons. Undiluted weld metal is of the 120.000 PSI tensile class and as such gives excellent resistance to oxidations and corrosion in many environments. TENWELD 528 Extra is universal maintenance electrode combining high strength, toughness, wear and corrosion resistance with compatibility to all ferrous metals. APPLICATIONS TENWELD 528 Extra or welding various kind of steels with unknown analysis, cast steels, it is an ideal electrode for the high strength welding of medium to high carbon steels, low alloy hardenable steels and dissimilar ferrous metal combinations. TENWELD 528 Extra is also suitable for use as a buffer or intermediate layer where hard surfacing deposits are applied in depth. TYPICAL ALL WELD METAL MECHANICAL PROPERTIES* YIELD STRESS TENSILE STRENGTH Sa DEPOSIT HARDNESS| 90.000 PSI 120.000 PSI 32%. 28-38HR *in“as welded” condition IMPACT RESISTANT | HEATRESISTANT __| FRICTION RESISTANT | ABRASIVE RESISTANT| Excellent High’ Excellent Good OPERATIONAL & PACKAGING DATA ELECTRODE WELDING CURRENT (AMPS) SIZE ‘AC (MIN 50 0.C.V)), DC - eee (mm) MINIMUM [ NORMAL [MAXIMUM| CARTON | PACKET | MINIPAK 25 40 80 90 44 rT 55 3.2 70 100: 110 44 rT 55 4.0 140 150 200 44 1 55TENWELD 528 * Highly Alloyed, Stainless Steel Deposit * For Joining Dissimilar Ferrous Metals and Alloy Steels + Ideal Buffer Layer for Hard Surface Applications CLASSIFICATION AWS ASA ASME Il C SFA5.4 DIN 6556 312-16 312-16 E299R23 DESCRIPTION TW-528 is a basic, rutile type electrode employing a stainless steel core wire and depositing a 29% Cr 9%Ni stainless steel filler metal for the high strength welding of a wide range alloy steels and dissimilar ferrous metals. The high ferrite, austenitic stainless deposit has excellent resistance to hot cracking even under conditions of high dilution by carbon steels, alloy and die steels and cast irons. Undiluted weld metal is of the 750 MPa tensile class and as such gives excellent resistance to oxidation and corrosion in many environments. TW-528 is a universal maintenance electrode combining high strength, toughness, wear and corrosion resistance with compatibility to all ferrous metals. APPLICATIONS ‘TW-528 has many diverse applications in numerous engineering fields. It is an ideal electrode for the high strength welding of medium-to-high carbon steels. Low alloy hardenable steels and dissimilar ferrous metals combinations. TYPICAL ALL WELD METAL COMPOSITION (Wt%) cS I Mn Si Cr Ni 0.04 | 0.9 0.8 29.0 9.0 TYPICAL ALL WELD METAL MECHANICAL PROPERTIES YIELD STRESS TENSILE STRENGTH Se DEPOSIT HARDNESS 72.500 PSI 110.000 PSI 35%. 28-35HRC * in “as welded” condition OPERATIONAL & PACKAGING DATA ELECTRODE WELDING CURRENT (AMPS) SIZE ‘AC (MIN45 O.C.V), DC* FE (mm) MINIMUM | NORMAL [MAXIMUM | CARTON | PACKET | MINIPAK 25 50 70 75 Er 11 55) 3.2 75 100 110 44 41 5.5 40 110 140 150 44 M1 ZgS 2) & Highly Alloyed Filler rod. Multi purpose for Joining Dissimilar Ferrous Metals and Alloy Steels. 4 Ideal for Repair&Rebuild Applications. CLASSIFICATION AWS A5.9 ASME SFA-5.9 ER 312 ER 312 DESCRIPTION & APPLICATIONS ‘TWT-528 Filler rod has many diverse applications in numerous engineering fields. Itis an ideal filler rod for the high strength welding of medium-to-high carbon steels. Low alloy hardenable steels and dissimilar ferrous metals combinations. used for joining and overlaying a variety of metals; carbon steels, spring steels, tool and die steels, and various alloy steels. TYPICAL ALL WELD METAL COMPOSITION (Wt%) c Mn Si Cr Ni 0.11 1.75 0.40 30.0 8.75 TYPICAL ALL WELD METAL MECHANICAL PROPERTIES ELONGATION (on 2") YIELD STRESS, TENSILE STRENGTH DEPOSIT HARDNESS 80.000 - 90.000 PSI. 109.000 PSI 25% 28 - 35 HRC. OPERATIONAL & PACKAGING DATA ET ROO WELDING CURRENT (AMPS) PACKAGING (Lbs) (mm) VOLTAGE [AMPERAGE |GAS ARGON| CARTON | PACKET | MINIPAK 1.6 14-18 90-130 100% 44 11 = 24 15-20 120-170. 100% 44 1 - 3.2 15-20 150-220 100% 44 1 =TENWELD TWT - 528 * Highly Alloyed Filler rod. * Multi purpose for Joining Dissimilar Ferrous Metals and Alloy Steels. * Ideal for Repair&Rebuild Applications. CLASSIFICATION AWS A5.9 ASME SFA-5.9 ER 312, ER 312 DESCRIPTION & APPLICATIONS TWT-526 Filler rod has many diverse applications in numerous engineering fields. It is an ideal filler rod for the high strength welding of medium-to-high carbon steels. Low alloy hardenable steels and dissimilar ferrous metals combinations. used for joining and overlaying a variety of metals; carbon steels, spring steels, tool and die steels, and various alloy steels. TYPICAL ALL WELD METAL COMPOSITION (Wt%) c Mn. Si Cr Ni 0.11 4.75 0.40 30.0 875 TYPICAL ALL WELD METAL MECHANICAL PROPERTIES YIELD STRESS TENSILE STRENGTH Sarre DEPOSIT HARDNESS 80.000 - 90.000 PSI 109.000 PSI 25% 28 - 35 HRC. OPERATIONAL & PACKAGING DATA TIG a ROD WELDING CURRENT (AMPS) PACKAGING (Lbs) aoe VOLTAGE [AMPERAGE [GAS ARGON| CARTON | PACKET | MINIPAK 16 14-18 90-130 100% 44 4 a 24 15-20 120-170 100% 44 1 = 32 15-20 150-220 100% 44 ab =TENWELD 531 *Smoot Running Electrode For Joining Type 310 Stainless And Especially Dissimilar Combinations Of Steels CLASSIFICATION AWS ‘ASME IC SFAS4 1S0 3581 DIN 6556 310-16 310-16 £25.20 R23. E 2520 R23 DESCRIPTION Electrode for welding of heat resistant chromium-and chromium-nickel steels or cast steels. Fully austenitic weld metal, non-scaling up to + 1200 °C. Weld metal is not resistant to sulphurous combustion gases. Highly alloy contentallow usedin high temperatures application for scale resistance. APPLICATIONS Ideal for joining unknown grades of stainless to themselves and to carbon steels. Extra low spatter emission mi /es clean-up. MICROSTRUCTURE: Fully austenitic with a ferrite number of 0. TYPICAL ALL WELD METAL COMPOSITION (Wt%) Gi Mn. Si Cr Ni 0.09 37 04 26 24 TYPICAL ALL WELD METAL MECHANICAL PROPERTIES* ELONGATION CHARPY VEE NOTCH (on 4d) IMPACT VALUES 59,000 PSI 84,000 PSI 37%. >60J@ - 196 °C YIELD STRESS TENSILE STRENGTH in “as welded” condition OPERATIONAL & PACKAGING DATA ELECTRODE WELDING CURRENT (AMPS) SIZE [AC (MINSOO.CV), DC+ | eee (G19) MINIMUM | NORMAL | MAXIMUM| CARTON | PACKET | MINIPAK 16 25 30 35 44 1 55 20 30 40 45 44 1 55 25 40 70 75 44 1 Ba 32 70 100 110 44 1 Zi 40 100 140 150 44 1 aTENWELD 537 A Thin coated, non-synthetic, high strength joining and cladding electrode “Non-magnetic” weld metal is not susceptible to cracking and possesses high deformation capacity. q Joins armor steels to themselves as well as to mild stainless and manganese steels. Offer a rare combination of toughness, crack resistance and impact resistance. DESCRIPTION AND APPLICATIONS TENWELD TW-537 Basis-coated electrode for welding non-magnetic steels and other steels that are to difficult to weld and for reclaiming and joining 14% manganese steels, as well as non alloy structural and heat treatable steels. These electrode are usually used for welding alloys of similar composition and are utilized in severely corrosive environments (such as those containing halogens) where crevice and pitting corrosion are of concern. Ideal for welding 310 and 314 stainless steels subjected to corrosion and elevated temperatures (up to 1170°C). Engineered for heat exchangers. WELDING CHARACTERISTICS Preheat is only needed on very large/thick section 150 °C to 250 °C. Maintain a short to medium arc during welding. Use stringer beads; do not weave. WELDING POSITIONS : Fiat, Horizontal, vertical up, overhead TYPICAL ALL WELD METAL MECHANICAL PROPERTIES* YIELD TENSILE WORK STRENGTH STRENGTH | akoNce LON | MERARONESS HARDNESS. 76,000 PSI 76,000 PSI 40% 15 HRC. 42 HRC. RECOMMENDED POLARITY : DC Reverse (+) or ACTENWELD 538L * Rutile/Moisture Resistant Coating + All positional, Low C Deposit * For the Critical Welding of Type 304 & 304L Stainless Steels CLASSIFICATION ASWASA ‘ASME SFA5.4 1S0 3581 BS 2926 E308L-16 E308L-16 E19 91123 E199LR DESCRIPTION New generation Tenweld 538L is an extra low carbon, rutile type electrode exhibiting superior all positional (except vertical down) performance with an improved moisture resistant coating for weld metal of high radiographic integrity. The smooth arc action of Tenweld 538L together with low spatter and excellent slag control/detachability promote exceptional weld appearance and profile. Other features include high arc stability and easy restriking. APPLICATIONS Tenweld 538 L deposits a straight 19Cr/10Ni filler metal to meet the requirements for welding AISI type 304 and 304L stainless steels in critical applications. Tenweld 538 L is also suitable for the general purpose welding of other stabilized and non-stabilized 300 series stainless steels. TYPICAL ALL WELD METAL COMPOSITION (Wt%) FERRITE NUMBER c Mn Si Cr. Ni ‘30-75 NT 02 08 0.6 19.5 10. +t using the Seven Gauge. TYPICAL ALL WELD METAL MECHANICAL PROPERTIES* ELONGATION CHARPY VEE NOTCH (on 4d) IMPACT VALUES, 54.300 PSI 85.085 PSI 35% >275@ - 196°C *in“as welded” condition OPERATIONAL & PACKAGING DATA ELECTRODE WELDING CURRENT (AMPS) SIZE ‘AC (MIN500.CV), DC + (mm) MINIMUM | NORMAL [MAXIMUM | CARTON | PACKET | MINIPAK 2.0 40 60 100) 44 1 55 25 40 70 75 44 1 5.5 3.2 70 110) 44 1 = 4.0 100) 150 44 un = YIELD STRESS TENSILE STRENGTH PACKAGING (Lbs)Se eT) Filler Rod For Welding lar Alloys e For The Critical Welding Type 304 & 3041 Stainless Steels CLASSIFICATION AWS AS. ASME SFA-5.9 ER 308/308L ER 308&308L DESCRIPTION & APPLICATIONS TWT 538 Austenitic stainless steel filer metal to meet the requirements for welding AISI type 304,and 304L stainless steel in critical applications. TWT 538 is also suitable for the general purpose welding of other stabilized and non-stabilized such as 201,202, 301, 302, 304, 305 and 308 series stainless steels. Ideal for fabrications kind of tanks, pipelines, pulp and paper, food processing industries, tubing and various sheet metal, TWT 538 is excellent to weld metal of high radiographic integrity. TYPICAL ALL WELD METAL COMPOSITION (Wt%) ic Mn Si Cr Ni 0,06 19 0.47 20,05 10,50 TYPICAL ALL WELD METAL MECHANICAL PROPERTIES* IMPACT ENERGY | HARDNESS. YIELD STRESS | TENSILE STRENGTH | ELONGATION | “at et / IS0.V(J) BRINELL 61,000 PSI ‘90.000 PSI 41% > 80 180 HB OPERATIONAL & PACKAGING DATA Cen RD WELDING CURRENT (AMPS) PACKAGING (Lbs) ts) VOLTAGE _[ AMPERAGE |GASARGON| CARTON | PACKET | MINIPAK 42 14-18 80-120 100%. 1 16 14-18 90-130 100% 1 24 15-20 120-170, 100% 1 Ba 15-20 150-220, 100%. 1TENWELD 536L * Rutile/Moisture Resistant Coating + All Positional, Low C Deposit + For the Critical Welding of Matching Type 316 & 316 L Stainless Steels CLASSIFICATION AWS A5.4 ASME SFA5.4 ISO 3581 BS 2926 E316L-16 E316L-16 E19 123123 E19123LR DESCRIPTION New generation Tenweld 536L is an extra low carbon, rutile type electrode exhibiting superior all positional (except vertical down) performance with an improved moisture resistant coating for weld metal of high radiographic integrity. The smooth arc action of Tenweld 536L together with low spatter and excellent slag control/detachability promote exceptional weld appearance and profile. Other features include high arc stability and easy restriking, APPLICATIONS Tenweld 536L deposits Molybdenum bearing, filer metal to meet requirements for welding AISI type 316 and 316L stainless steels in critical applications. Tenweld 536L-16 is also recommended for the general purpose welding of common 300 series stainless steels such as 301,302, 304 and 304L. Itis also suitable forthe general welding of ferritic stainless alloys such as 409,444 and 3 Cr 12. TYPICAL ALL WELD METAL COMPOSITION (Wt%) FERRITE NUMBER c Mn Si cr Ni ‘Mo 3.0-7.5 FNT 0,078 0.9 0,75 19 12 2,65 ‘Fusing the Seven Gauge TYPICAL ALL WELD METAL MECHANICAL PROPERTIES* ELONGATION CHARPY VEE NOTCH YIELD STRESS | TENSILE STRENGTH (on 4d) IAC TAIVIES 56.000 PSI 94.000 PSI 40% 40J@ - 105°C *in“as welded’ condition OPERATIONAL & PACKAGING DATA ELECTRODE WELDING CURRENT (AMPS) SIZE AC (MIN 45 O.C.V), DC + Ree C Ee) (mm) MINIMUM | NORMAL | MAXIMUM | CARTON | PACKET | MINIPAK 25 50. 70 75 44 rT 55 32 70 100 110 44 11 40 110 140 150 44, rT ETENWELD TWT&M-536L © TIG filler rod for welding imilar alloys ¢ Type 316 & 316L Stainless Steels * Heat and Corrosion resistance CLASSIFICATION AWS AS.9 ASME SFA-5.9) ER 316/316L, ER 3168316L DESCRIPTION & APPLICATIONS Filler rods chromium-nickel molybdenum, Heat and corrosion resistance. Used for welding austenitic stainless alloys 18% Cr 8% Ni containing 2% Mo. The maximum carbon content at below 0.03 % to increase resistance to intergranular corrosion. Suitable used for general corrosion and high temperature applications. Can be used for welding molybdenum-bearing austenitic alloys containing 0,03 maximum carbon. This alloys is widely used in the chemical and food processing industries, shipbuilding, High pressure piping and tubing and various sheet metal. TYPICAL ALL WELD METAL COMPOSITION (Wt%) c Si Cr Ni 125, 0,40 79,00 7 TYPICAL ALL WELD METAL MECHANICAL PROPERTIES* PROOF STRESS IMPACT ENERGY TENSILE STRENGTH ELONGATION (N/mm?) ‘at RT ISO-V (J) 85,000-95,000 PSI 35-45 % > 320 > 80 TIG AND MIG PACKAGING DATA Dia PACKAGING (Lbs) (mm) CARTON | PACKET | MINIPAK TIG 1.2 . 2.0 . 5. 44 1 iE MIG. 08: : A EK 12.5 Kg spool Welding Current DC (-) FILLER RODTENWELD 539 Mol * All Positional, Low C Deposit + Ideal for Dissimilar Welding of Stainless Steel to Mild/Low Alloy Steel CLASSIFICATION AWSAS4 ASME SFA5.4 1SO 3581 BS 2926 E309Mo-16 E309Mo-16 E23122R26 £23123LR DESCRIPTION New generation Tenweld 539 Mol is an extra low carbon, rutile type electrode exhibiting superior all positional (except vertical down) performance with an improved moisture resistant coating for weld metal high radiographic integrity. The smooth arc action of Tenweld 539 Mol together with low spatter and excellent slag control/detachabilty promote exceptional weld appearance. APPLICATIONS ‘Tenweld 539 Molis a Molybdenum bearing, highly alloyed 23 Cr/ 12 Ni/ 2.5 Mo stainless steel electrode for welding 309 and 309 Mo base metals. A major application is the welding of a wide range of 300 and 400 series stainless steels to mild/low alloy steels giving strong tough weld due to higher alloying and higher ferrite levels. Tenweld 539 Mol is also suitable for the general welding applications involving alloyed and unalloyed dissimiliar ferrous metals. TYPICAL ALL WELD METAL MECHANICAL PROPERTIES* FERRITE NUMBER ELONGATION 48 20.0 FNF YIELD STRESS —_| TENSILE STRENGTH (on 4d) “Using the Seven Gauge. 58,000 PSI (97.070 PSI 38% OPERATIONAL & PACKAGING DATA ELECTRODE WELDING CURRENT (AMPS) SIZE ‘AG (MIN 70 0.C.V), DC + saleteX Mee) (am) MINIMUM | NORMAL [MAXIMUM | CARTON | PACKET | MINIPAK 25 50, 70 75 44 1 E 3.2 75 100 110 “4 1 a 40 110 140, 150. 44 1 5TENWELD TWT&M-539L ¢ For MIG and TIG weld Extra Low C Deposit, 24% Cr 12% Ni + Ideal for Dissimilar Welding of Stainless Steel to Mild/Low Alloy Steel CLASSIFICATION AWS ASS TWT-5391 for TIG TWI-539L for MIG. ER 309L, 18-86 24% Cr 12% Ni DESCRIPTION TWT- 5391 is an extra low carbon. Fully Austenitic wire electrode or welding rod MIG MAGITIG welding. Suitable for a variety of welding applications involving stainless steel. Of high alloy steels to unalloyed or low alloy steels. Likewise suited for depositing stress-relieving buffer layers on crack sensitive base materials, as well as for surfacing jobs. Weld metal is to a high degree corrosion resistant. Non- scaling up to approximately 800 °C. Also suitable for GMAW of 24% Cr, 12% Ni (Type 309L) heat resistant stainless APPLICATIONS Dissimilar Joints high alloy steels to unalloyed steels, heat treatable steels, difficult-to-weld steels. Avoid high admixture from base material. Observe directions as to preheating of diffcult-to-weld steels. Tolerance: to dilution is exploited in joining stainless types 410, 304L, 321 and 316L to mild and low alloy steels such as stifeners, brackets and other attachments. TYPICAL ALL WELD METAL COMPOSITION (Wt%) ci Cr. Ni Mn. Si 0.025 24 12.5 17. 0.35 TYPICAL ALL WELD METAL MECHANICAL PROPERTIES* TENSILE STRENGTH | 0,2 PROOF STRESS: ELONGATION IMPACT ENERGY (N/mm?) (N/mm?) on 5d at RT ISO-V (J) 550 - 650 > 350 > 40% > 100 TIG AND MIG PACKAGING DATA Dia ”ACKAGING (Lbs) = PACKET | MINIPAK TIG Sa [FA LG] TO) y 1 s MIG. os [o9 [10 | 12 12.5 Kg spool OPERATIONAL DATA Miu WELDING CURRENT (AMPS) (MM) VOLTAGE. AMPERAGE 09 15.24 80-220 12 16-30 1100-280 16 20-30 230-350 FILLER RODTENWELD TW-541 ¢ All positional, Low hydrogen * Tough, corrosion and heat resistant electrode. *¢ For the Critical welding of SUS 403, 410, stainless steel. CLASSIFICATION ‘AWS [ASME SFA-5.4 410-15 DESCRIPTION AND APPLICATIONS TW-541 Low Hydrogen electrode for welding of stainless steel and heat resistant chromium steel or cast steels content of up 13% Cr steels. Ideal for gas, water and steam fitting with temperatures up to 475°C. Its is suitable for corrosion and abrasion resistant surfacing welds. Mechanical engineering construction, compressors, hydraulic turbines components. WELDING CHARACTERISTICS Preheat and interpass temperatures 100 °C to 400 °C. Maintain a short to medium arc during welding. ‘Tempering at 600°C~750°C come down to 600 °C. Furnace cooling TYPICAL ALL WELD METAL COMPOSITION (Wt%) c Mn. Cr Si 0,12 06 129 05: TYPICAL ALL WELD METAL MECHANICAL PROPERTIES* TENSILE 0,2%PROOF | ELONGATION | IMPACT ENERGY(J) STRENGTH STRESS A ISO-V PSI PSI % +20°C As-welded 160,000 138,000 12 360 HB: Tempered 8H. at 700°C] 109,000 80,000 30 50 OPERATIONAL & PACKAGING DATA ELECTRODE WELDING CURRENT (AMPS) SIZE ‘AC (MIN55 0.C.V), DC+ (Ae SINE ED) (mm) MINIMUM | NORMAL | MAXIMUM| CARTON | PACKET | MINIPAK 25 60 80 90 44 iT = 3.2 70 110 120 44 1H = 40 130. 160 180 44 11 =TENWELD 543 ALime-titania type electrode for CLASSIFICATION all-position welding.16%Cr AWS A5.4 stainless steel such as SUS 430. 430-16 [7] Low Nickel content shielded metal arc welding of 16% Cr stainless steel such as SUS 430. 71 For all-position welding with good ability. 1 Good corrosion resistibility to nitric acid and good oxidation resistance. DESCRIPTION AND APPLICATIONS TW-543 is an electrode bases on Lime-titania for all-position welding. The weld deposit of TW-543 electrodes is highly resistant to chemical corrosion and to oxidation up to 1300°F. It is recommended for welding type 430 steel and may be used for type 410 when the chromium content of plate is on the high side. Although type 430 may be martensitic, it has the least susceptibility to air-hardening of the straight chromium steels in this group andis, therefore, the most satisfactory for are welding. WELDING CHARACTERISTICS Preheat and interpass temperatures 150 °C to 250 °C and PWHT 700°C~820°C . Maintain a short to medium arc during welding. Use stringer beads. WELDING POSITIONS : Fiat, Horizontal, vertical up, overhead TYPICAL ALL WELD METAL COMPOSITION (Wt%) c Mn. Cr, Si 0.10 0.45 16 0.70 TYPICAL ALL WELD METAL MECHANICAL PROPERTIES* ANNEALED 7 YIELD POINT PPS EESTRENGT ELONGATION (2") 40,000 to 45,000 PSI 75,000 to 80,000 PSI 22 to 35% OPERATIONAL & PACKAGING DATA ELECTRODE WELDING CURRENT (AMPS) SIZE AC (MINS5 OCW), DC+ co) MINIMUM | NORMAL [MAXIMUM | CARTON | PACKET | MINIPAK 25 60 80 90 44 11 = 32 70 410 120 a4 11 5 4.0 130) 160) 180) aa 11 : PACKAGING (Lbs)TENWELD 547 * Rutile / Moisture Resistant Coating * All Positional, Low C Deposit * For the Critical Welding of Stabilized, Type 347 & 321 Stainless Steels. CLASSIFICATION AWS A5.4 ASME SFA5.4 ISO 3581 BS 2926 E347-16 E347-16 E19 9LNb R23 E199NbR DESCRIPTION New generation Tenweld 547 is an extra low carbon, rutile type electrode exhibiting superior all positional (except vertical down) performance with an improved moisture resistant coating for weld metal of high fadiographic integrity. The smooth arc action of Tenweld 547 together with excellent slag controlidetachability and minimum spatter promote exceptional weld appearance and profile, Other features include high arc stability and easy restriking, APPLICATIONS Tenweld 547 deposits a Niobium stabilized, 19 Cr/ 10 Ni/ .5 Nb filler metal to meet the requirements for welding AISI type 321 and 347 stainless steels in critical, high temperature applications where immunity to weld metal sensitization and resultant inter-granular corrosion are essential TYPICAL ALL WELD METAL MECHANICAL PROPERTIES* FERRITE NUMBER ELONGATION [30-75 FNt YIELD STRESS TENSILE STRENGTH (on 4d) {Using the Seven Gauge. ‘56.000 PSI 85.000 PSI 40% *in“as welded” condition OPERATIONAL & PACKAGING DATA ELECTRODE WELDING CURRENT (AMPS) SIZE AC (MIN 50 0.C.V), DC Lee EINK) (mm) MINIMUM | NORMAL | MAXIMUM] CARTON | PACKET | MINIPAK 25 50 70 ie 44 11 E 32 75 100 110 44 11 = 40 110 140 150 44 11 aa eto ¢ High build-up electrode * Depositing weldmetal that resist extreme compressive stresses. ¢ For Maintenance Hard Surfacing Steels CLASSIFICATION AWS [ASME DIN 8555 NONE E 1-UM- 250 DESCRIPTION AND APPLICATIONS ‘Tenweld 604 is a smooth running, AC/DC, rutile type electrode depositing a tough, wear resistant alloy for the build-up and surfacing of steel component subject to metal-to-metal wear and compressive loading. Surfacing parts where toughness and easy machining are required. Suitable for: Rail and curves, overhead crane rollers or wheels, rolling mill rolls, track links, idlers, sprockets components subject to metal-to-metal Wear such as gears and shafts etc. WELDING CHARACTERISTICS Tenweld 604 is characterized by a smooth stable arc and a neat uniform weld deposit. Ease of ‘striking, good running properties with low spatter loss and under normal conditions self-releasing slag are features, of Tenweld 604. Either stringer passes or a weaving technique may be employed; but weaving in excess of ‘1%times the electrode diameter is not recommended. When welding high carbon steels or alloy steels of high hardenability, preheating should be employed to avoid cracking, alternatively a buffer layer Tenweld SO8TT or 506TC may be used. DEPOSIT PROPERTIES Microstructure : Martensite with some carbides. TYPICAL ALL WELD METAL COMPOSITION (Wt%) ci Mn. Cr 0,16" 13 0.08 DEPOSIT HARDNESS 25-27 HRC. 270 HB. OPERATIONAL & PACKAGING DATA ELECTRODE WELDING CURRENT (AMPS) SIZE ‘AC (MIN 45 0.C.V), DC + PACKAGING (Lbs) (mm) MINIMUM | NORMAL | MAXIMUM | CARTON | PACKET | MINIPAK 32 100 130 140 a 1 = 4.0 150 180 200 a4 11 E 5.0 160 220 240 ail ia RECOMMENDED CURRENT: DC Reverse (+), or ACTENWELD 605 * Tough, Just Machineable, Wear Resistant Deposit * For Hard Surfacing Steels Subjected to Metal-to-Metal Wear under Compressive Loading CLASSIFICATION AWS /ASME DIN 8555 NONE E1-UM-400 DESCRIPTION AND APPLICATIONS ‘Tenweld 605 is a smooth running, AC/DC, rutile type electrode depositing a tough, wear resistant C-Mn-Cr alloy for the build up and surfacing of steel components subject to metal-to-metal wear and compressive loading. Tenweld 605 has a wide range of applications Rebuilding of rails, wear parts such as dredger parts, polygon edge, bearing surfaces, stricking tools, dies, tyres, wheel flanges, slide surface subjected to heavy wear, etc. WELDING CHARACTERISTICS ‘Tenweld 605 is a characterized by a smooth stable arc and a neat uniform weld deposit. Ease of ‘striking, good running properties with low spatter loss and under normal conditions self-releasing slag are features. of Tenweld 605. Either stringer passes or a weaving technique may be employed; but weaving in excess of 1% times the electrode diameter is not recommended. When welding high carbon steels or alloy steels of high hardenability, preheating should be employed to avoid cracking, alternatively a buffer layer ‘Tenweld 508 or 506TC may be used. DEPOSITS PROPERTIES The tough, just machineable C-Mn-Cr deposit of Tenweld 605 can be readily hot forget and offers high ‘compressive strength and excellent impact resistance for all types of metal-to-metal wear. TYPICAL ALL WELD METAL COMPOSITION (Wt%) a Mn. Cr 0.2 04 28 DEPOSIT HARDNESS 38-42 HRC 380 HB OPERATIONAL & PACKAGING DATA ELECTRODE WELDING CURRENT (AMPS) SIZE ‘AC (MIN 45 0.C.V), DC+ PACKAGING (Lbs) (mm) MINIMUM | NORMAL | MAXIMUM| CARTON | PACKET | MINIPAK 3.2 100 130 140 44 1 a 4.0 150 180 200) 44 11 a 5.0 190 220 240 44 1 e RECOMMENDED CURRENT: DC Reverse (+), straight (-) or AC