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app.24129
app.24129
Polyester Composites
ABSTRACT: Two unsaturated polyesters containing a on the electrical and mechanical properties of the polyester
halogen (bromine) in the backbone of the polymer chain composites were studied. The flammability was also inves-
were synthesized and compared with a halogen-free poly- tigated. The styrenated polyesters and their composites
ester. The bromine content was measured by elemental achieved fire resistance and good mechanical and electrical
analysis. The chemical structures of the polyesters were properties. 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102:
characterized by means of IR and 1H-NMR spectroscopies. 1356–1365, 2006
Feldspar was used as the filler to form the polyester com-
posites. The effects of the halogen substituents, filler con- Key words: composites; crosslinking; dielectric properties;
centration, and crosslinking monomers and comonomers flame retardance; halogenated
TABLE I
Monomers Used to Form the Polyesters
Glycol Unsaturated anhydride Other dibasic anhydride and acid Polyester
Neopentyl glycol Maleic anhydride Phthalic anhydride and succinic acid PE I
Neopentyl glycol Maleic anhydride Phthalic anhydride and dibromosuccinic acid PE II
Neopentyl glycol Maleic anhydride Tetabromophthalic anhydride and succinic acid PE III
including containers and insulation for housing and urated polyesters, along with the polyester codes, are
building construction, plumbing fixtures, tile, and shown in Table I.
pottery. It can be replaced in some of its end uses by
clays, electric furnace slag, feldspar–silica mixtures, Crosslinking of the prepared unsaturated
or talc. polyesters
Halogenated polyester thermosets were chosen as
suitable polymers for this study as their synthesis The resins were crosslinked with 30 wt % styrene
allows for the facile incorporation of different bro- monomer and a styrene mixture with MMA or AN
mine contents as an integral part of their structure, in the ratios of 2 : 1 by weight with methyl ethyl ke-
and they were commercial products. In this investi- tone peroxide as the initiator (1.5% w/w) and cobalt
gation, the effects of bromine content, filler content, naphthenate as the accelerator (0.5% w/w). Curing
and type of crosslinking monomer on the physical, occurred after the mixtures were left at room temper-
mechanical, and electrical properties of polyester com- ature overnight followed by 2 h at 808C in a thermo-
posites were studied. LOI and flammability properties stated oven. Samples from the cured product were
were also investigated. prepared with appropriate molds for different test-
ing. The coding of the samples is given in Table II.
EXPERIMENTAL
Polymeric composites
Materials
Polymer composites were prepared by the mixture
Neopentyl glycol, maleic anhydride, phthalic anhy- of different ratios of feldspar filler (60, 70, and 80%)
dride, succinic acid, dibromosuccinic acid, and tetra- with the polyester resin I/styrene (SS) or comono-
bromophthalic anhydride were obtained from Merck mers, styrene/methyl methacrylate mixture (SM), or
(Darmstadt, Germany). Styrene, methyl methacrylate styrene/acrylonitrile monomers mixture (SA). Cur-
(MMA), and acrylonitrile (AN) were also obtained from ing occurred under the same conditions.
Merck and were used without further purification.
Fine-grade (0.1 mm, 100 mesh) red feldspar was Techniques
obtained from El Nasr Phosphate Co. (Cairo, Egypt)
with the following specifications: loss on ignition IR spectra were recorded on a Jasco FT/IR 300 E Fou-
¼ 0.35%, SiO2 ¼ 64.98%, Al2O3 ¼ 18%, Fe2O3 ¼ 0.2%, rier transform infrared spectrometer (Tokyo, Japan).
CaO ¼ 0.15%, MgO ¼ 0.02%, TiO2 ¼ 0.1%, K2O The nuclear magnetic resonance (1H-NMR) spectrum
¼ 12.61%, and Na2O ¼ 2.50%. was run at 260 MCPS on a Jeol Ex-270 NMR spectro-
meter (Tokyo, Japan).
Molecular weight determination was done by gel
Polyester prepolymer synthesis
permeation chromatography. Gel permeation chro-
The unsaturated polyester [polyester I (PE I)] was syn-
thesized with a 2.2 : 0.5 : 0.5 : 1 molar ratio of neopentyl
TABLE II
glycol, succinic acid, phthalic anhydride, and maleic
Sample Codes
anhydride, respectively, with a one-step melt conden-
sation technique. The halogenated resins were prepared Type of
Code Type of monomers polyester
by the same method with the substitution of succinic
acid by dibromosuccinic acid [polyester II (PE II)] and SS Styrene PE I
SM Styrene/MMA
phthalic anhydride by tetrabromophthalic anhydride
SA Styrene/AN
[polyester III (PE III)]. The mixtures were stirred under DS Styrene PE II
a continuous nitrogen flow for 6 h, and the temperature DM Styrene/MMA
was increased from 1508C at the beginning of the reac- DA Styrene/AN
tion to 2008C at the end. Samples for end-group titra- TS Styrene PE III
TM Styrene/MMA
tion were collected every hour to monitor the progress
TA Styrene/AN
of the reaction. The monomers used to form the unsat-
1358 MANSOUR, ASAAD, AND ABD-EL-MESSIEH
Figure 2 shows the 1H-NMR spectra of the pre- anhydride instead of phthalic anhydride in the
pared polyester resins. The spectrum showed an PE III backbone.
intense signal at d 1.0 assigned to the methyl protons
of the glycol parts. A group of signals appeared
Electrical properties
between d 2.7 and 4.3, which seemed to be due to
the methylene protons in aliphatic acid and glycol e0 and e@ of the prepared PE I samples cured with the
residue. The unsymmetrical signals at d 6.2 and 6.8 three crosslinking monomers (SS, SM, and SA) with
seemed to be two ill-defined doublets for the olefinic and without feldspar filler with different loadings
protons in maleic and fumaric acid residues. The were studied at different frequencies (100 Hz to 100
three polyester resins displayed almost identical pro- kHz) and at temperatures ranging from 30 to 708C.
ton spectra except for PE III. The signals at d ¼ 7.7 ppm Figure 3 shows the variation of e0 and e@ with the
of the four aromatic protons disappeared, which applied frequency for SS filled with 60, 70, and
indicated the incorporation of the tetrabromophthalic 80 wt % feldspar at 30 and 708C. As shown in Figure 3,
the values of e0 decreased with increasing applied fre-
quency, showing an anomalous dispersion. In such
range, e0 had a contribution from orientation polariza-
tion.27 However, as the filler addition increased, a pro-
nounced increase in e0 was obtained, whereas slight
increase was noticed at the highest feldspar concentra-
tion. Also, e0 increased with increasing temperature.
The increase in e0 with the addition of feldspar may
have been due to the presence of polar groups in that
filler. As the filler loading increased, the density of the
system also increased, and the extent of orientation of
dipoles was retarded; thus, e0 showed a slight increase
at this concentration.
Figure 4 represents the variation of e0 and e@ for
the crosslinking PE I (SS, SM, and SA) and its com-
posites versus the filler content at different tempera-
tures and at a fixed frequency (f ¼ 100 Hz). As
shown in Figure 4, a pronounced increase in e0 and
e@ occurred with increasing temperature for all of
the polyester composites.
Also, both e0 and e@ increased in the order SS < SM <
SA. This result seemed to be logical, as the dipole
moments at 208C in dilute carbon tetrachloride solu-
tion for styrene ¼ 0.156 D,28 MMA ¼ 1.77 D,28 and AN
¼ 3.43 D,29 respectively. The same trend was also
observed when the temperature was increased. This
increase was much more pronounced for the SA sys-
tem due to the higher polarity of the system.
The absorption curves relating e@ and the applied
frequency shown in Figure 3 indicated that more than
one relaxation mechanism was present. Also, the
higher values of e@ in the lower frequency range indi-
cated the presence of s. In addition to s,30 analysis of
the absorption curves was done in terms of superposi-
tion of two Fröhlich and one Havriliak–Negami func-
tions according to an equation given elsewhere.31
An example of the analyses are given in Figure 5.
The result of the analyses revealed three distinct
absorption regions. A low-frequency region was fit-
ted with the Fröhlich function31 with distribution
parameter of 3, which was detected with the first
relaxation time (t1) in the range of 5–6.5 104 s.
Figure 2 NMR spectrum of the prepared polyester resins This region was unaffected by either temperature or
(PE I, PE II, and PE III). filler content. This region could be attributed to the
1360 MANSOUR, ASAAD, AND ABD-EL-MESSIEH
Figure 3 e0 and e@ of SS filled with (^) 0, (&) 60, (~) 70, and () 80 wt % of feldspar.
Maxwell–Wagner effect,32 which was expected to be tion time (t2) given in the case of SS was higher than
at a lower frequency range due to the multiconstitu- that for both SM and SA. The steric hindrance due
ents of the investigated systems. The second absorp- to the presence of phenyl ring in the side group of
tion region with relaxation time (t) in the order of styrene may have been the reason for such an
105 s, which was fitted by the Havriliak–Negami increase in SS. Figure 6 represents the variation of
function with distribution parameters a ¼ 0.35 and both s and t2 versus filler content at 308C for all of
b ¼ 0.7, was attributed to the orientation of the large the systems (SS, SM, and SA). From this figure, it is
aggregates caused by the movement of the main clear that s increased with increasing filler content.
chain, which were expected to be formed by the This increase was much more pronounced above 60
addition of different ingredients (crosslinking mono- wt % feldspar content.
mer, initiator, and accelerator). The third process Also, the values of t2 increased above 60% feldspar
with t in the order of 107 s with the maximum fre- for the three systems. This increase indicates some sort
quency out of the available frequency range could of interaction between the filler and the polymer ma-
be attributed to those for the smaller aggregates. trix. This interaction may have increased the molecular
Because of the uncertainty in this process, we con- volume of the rotating units and, consequently,
centrate our dissuasion on the second process. increased t. In general, the best results were obtained
The obtained t’s associated with the second relaxa- for PE I composites containing 70 wt % feldspar. For
tion process, its relaxation strength (S2), and s are this reason, this concentration was used with PE II and
listed in Table IV for all of the investigated systems PE III to prepare the composite samples.
at different temperatures. e0 and e@ of PE II and PE III containing different bro-
As shown in Table IV, the values of e0 and e@ mine contents with different crosslinking monomers
increased in the order SS < SM < SA, but they were without filler and those loaded with 70 wt % feldspar
still in the insulating range.33 This would allow one were measured in the same way as mentioned previ-
to use these composites in insulating and antistatic ously. An example of these measurements is illustrated
applications, as the range of s for such applications graphically in Figure 7 for the DS samples at different
is 109 to 1014 W1 cm1.33 Also, s increased with temperatures with and without feldspar.
both increasing filler content and increasing temper- Figure 8 represents the variation of e0 and e@ ver-
ature for all of the investigated composites. The data sus temperature at f ¼ 100 Hz for PE II and PE III
listed in Table IV indicated that the second relaxa- with and without filler. It is clear that both values
BROMINATED POLYESTER COMPOSITES 1361
Figure 4 Relation between e0 and e@ of PE I composites at f ¼ 100 Hz versus filler content at different temperatures: (*)
30, (&) 50, and (~) 708C.
Figure 6 Relation between s and t2 versus filler content for PE I at 308C: (&) SS, () SM, and (~) SA.
BROMINATED POLYESTER COMPOSITES 1363
Figure 7 e0 and e@ of DS at different temperatures [(*) 30, (&) 50, and (~) 708C] (a) without filler and (b) filled with 70
wt % feldspar.
Figure 8 e0 and e@ at 100 Hz versus temperature for PE II, PE III, and their composites: (—) without filler and (- - -) com-
posites (70% feldspar); PE II (&) DS and () DM and DA; and PE III (&) TS and () TM and TA.
1364 MANSOUR, ASAAD, AND ABD-EL-MESSIEH