Procurement and Installation of one no 7 kg sized Pilot Oven for Testing and Designing Coal Blends to Optimize Coke

Cost

Only fields marked with this colour need to be filled up Check Capex OK

FY'21 FY'22 FY'23 FY'24 FY'25 FY'26 FY'27 FY'28 FY'29 FY'30
Sl. No. Particulars Unit Total
Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9
INFLOWS:-
Replacement of 5% Hard coal with Rs. Lakhs 1,738.00 - 1,738 - - - - - - - -
2 Rs. Lakhs - - - - - - - - - - -
3 Rs. Lakhs - - - - - - - - - - -
A Total Inflows Rs. Lakhs 1,738.00 - 1,737.99 - - - - - - - -
OUTFLOWS:- 30.98
Project cost Rs. Lakhs 240.00 - 240 - - - - - - - -
2 Power consumption Rs. Lakhs 10.89 - 10 - - - - - - - -
3 Running cost Rs. Lakhs 30.98 - 24 - - - - - - - -
B Total Outflows Rs. Lakhs 281.87 - 274.11 - - - - - - - -
C EBIDTA (A-B) Rs. Lakhs 1,463.88 - 1,463.88 - - - - - - - -
D Less : Depreciation Rs. Lakhs - - - - - - - - - - -
E PBT (C-D) Rs. Lakhs 1,463.88 - 1,463.88 - - - - - - - -
F Less : Income Tax Rs. Lakhs 368.43 - 368.43 - - - - - - - -
G PAT (E-F) Rs. Lakhs 1,095.45 - 1,095.45 - - - - - - - -
H Cash Inflow (G+D) Rs. Lakhs 1,095.45 - 1,095.45 - - - - - - - -
I Change in Working Capital Rs. Lakhs - - - - - - - - - - -
J Capital Expenditure (Gross of Rs. Lakhs - - - - - - - - - -
Cenvat with contingency)
K Input Tax Credit Rs. Lakhs - - - - - - - - - - -
L Sustenance Capex Rs. Lakhs - - - - - - - - - - -
M Terminal value Rs. Lakhs -
N Net Cash Inflow (H-I-J+K-L+M) Rs. Lakhs 1,095.45 - 1,095.45 - - - - - - - -
WACC % 12.10%
NPV Rs. Lakhs 977.21
IRR % Err:523
Discounted Payback Period Years #N/A

Depreciation Schedule as per Company's Act- Plant & Machinery

Depreciation Rate 4.75% FY'21 FY'22 FY'23 FY'24 FY'25 FY'26 FY'27 FY'28 FY'29 FY'30
Total
Sl. No. Particulars Unit Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9
a Opening balance Rs. Lakhs - - - - - - - - - -
b Investment during the year Rs. Lakhs - - - - - - - - - -
c Sustenance Capex Rs. Lakhs - - - - - - - - - - -
d Depreciation Rs. Lakhs - - - - - - - - - - -
e Depreciation on sustenance capex Rs. Lakhs - - - - - - - - - - -
f Total Depreciation Rs. Lakhs - - - - - - - - - - -
g Closing balance of normal capex Rs. Lakhs - - - - - - - - - - -

Depreciation Schedule as per Company's Act- Civil Structure

Depreciation Rate 3.33% FY'21 FY'22 FY'23 FY'24 FY'25 FY'26 FY'27 FY'28 FY'29 FY'30
Total
Sl. No. Particulars Unit Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9
a Opening balance Rs. Lakhs - - - - - - - - - -
b Investment during the year Rs. Lakhs - - - - - - - - - -
c Depreciation Rs. Lakhs - - - - - - - - - -
d Closing balance of normal capex Rs. Lakhs - - - - - - - - - - -

Total Depreciation - - - - - - - - - - -
Depreciation Schedule as per Income Tax Act- Plant & Machinery
Depreciation Rate 35.00% 15.00% FY'21 FY'22 FY'23 FY'24 FY'25 FY'26 FY'27 FY'28 FY'29 FY'30
Sl. No. Particulars Unit Total Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9
a Opening balance Rs. Lakhs - - - - - - - - - -
b Investment during the year Rs. Lakhs - - - - - - - - - -
c Sustenance Capex Rs. Lakhs - - - - - - - - - - -
d Depreciation Rs. Lakhs - - - - - - - - - - -
e Depreciation on sustenance capex Rs. Lakhs - - - - - - - - - - -
f Total Depreciation Rs. Lakhs - - - - - - - - - - -
g Closing balance of normal capex Rs. Lakhs - - - - - - - - - - -

Depreciation Schedule as per Income Tax Act-Civil Structure

Depreciation Rate 10.00% FY'21 FY'22 FY'23 FY'24 FY'25 FY'26 FY'27 FY'28 FY'29 FY'30
Sl. No. Particulars Unit Total Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9
a Opening balance Rs. Lakhs - - - - - - - - - -
b Investment during the year Rs. Lakhs - - - - - - - - - - -
c Depreciation Rs. Lakhs - - - - - - - - - - -
d Closing balance Rs. Lakhs - - - - - - - - - - -

Total Depreciation - - - - - - - - - - -

Income Tax Calculation FY'21 FY'22 FY'23 FY'24 FY'25 FY'26 FY'27 FY'28 FY'29 FY'30
Sl. No. Particulars Unit Total Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9
a EBIDTA Rs. Lakhs 1,463.88 - 1,463.88 - - - - - - - -
b Less: Depreciation as per Income Rs. Lakhs - - - - - - - - - - -
Tax
c PBT Rs. Lakhs 1,463.88 - 1,463.88 - - - - - - - -
d Income Tax @ 25.168% Rs. Lakhs 368.43 - 368.43 - - - - - - - -

Discounted Payback period decision FY'21 FY'22 FY'23 FY'24 FY'25 FY'26 FY'27 FY'28 FY'29 FY'30
Sl. No. Particulars Unit Total Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9
a Net Cash Inflow/ Outflow Rs. Lakhs 1,095.45 - 1,095.45 - - - - - - - -
b Discounted Cash Flow Rs. Lakhs 977.21 - 977.21 - - - - - - - -
c Cumulative NPV of In-flows Rs. Lakhs 9,772.09 - 977.21 977.21 977.21 977.21 977.21 977.21 977.21 977.21 977.21
d Discounted Payback Period Years #N/A
Oven for Testing and Designing Coal Blends to Optimize Coke Cost

FY'31
Y10

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-
-
-
-
-
-
-
-
-
-
-
-

-
-
-
-

FY'31
Y10
-
-
-
-
-
-
-
FY'31
Y10
-
-
-
-

-
FY'31
Y10
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-
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FY'31
Y10
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FY'31
Y10
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FY'31
Y10
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-
977.21
Idea: Reduction in Hard coal from 50% to 45% by replacing with Weak coal,
1st Year 1% Reduction
Unit Baseline FY21 Alternative Index
Coal Type Gooneyella BW(W) PHCC

Category Type PHCC Weak HCC64

Index link Type PHCC SS SS

Spread % -0.75% 9.00% PCI

Freight $/T 15.00 15.00

Landed cost $/T 156 111

COP1 coal
demand Dry coal T/pushing 23.5

Pushings per day 136

Annual coal
demand T 1168526
Replacement
ratio T weak/T PHCC 1.03

Replacement % 5%

Amount of
weak coal
required T 60068.79

Replacement T 58426

Exchange rate Rs./$ 71

Savings Cr. Rs. 17.4 42.0

Savings Lakh. 1738.0

Benefits of by-product yield
improvement due to higher VM of
weak coal is not incorporated in
Note the same
($/T)
142

128

88

95
 Procurement and Installation of one no 7 kg sized Pilot Oven for Testing and Designing Coal Ble
Sr No Manpower required No of persons required
Average salary of JB6A is Rs. 62,000/- per month. 1
1

Average stipend of MET is Rs. 41,800/- per month. 1

2
3 Chemist Average Salary – 24533 /- per month. 2
4 Minimum Wages Rate:
5 Unskilled – 311 per day 1
6 Semi-Skilled – 351 per day
7 Skilled – 401 per day 2
8 Highly Skilled – 461 per day
Electricity
9 Electricity Expences 30KW
10 Total out flow
ng and Designing Coal Blends to Optimize Coke Cost
salary per month per Year

62000 744000

41800 501600
49066 588792

9330 111960

24060 288720
13830 165960

1009800 1009800 10.098

2401032
24.01032 24.0103
Typical specifications of coals in comparison
Category Weak Prime HCC
Specification BW(W) Goonyella
Moisture (total) 10.0% 10.0%
Volatile Matter (dry basis) 25.3% 23.2%
Yield 67.2% 69.1%

Replacement ratio between Weak and Prime HCC coal 1.03 T of Weak coal/T of PHCC coal
k coal/T of PHCC coal
Scheme No. 0

Scheme Title: Procurement and Installation of one no 7 kg sized Pilot Oven for Testing and Designing Coal Blends to Optimize Coke Cost

last 5 years data Basis of figures

Unit of Figures used
Sl. No. Past Data ABP FY'19 Long Term used for this
measure for this project
FY'14 FY'15 FY'16 FY'17 FY'18 project

A Consumption norms

B Cost

C Net realisation

Basis of figures
Unit of ABP Figures used
D Forecasts FY'20 FY'21 FY'22 FY'23 FY'24 Long Term used for this
measure FY'19 for this project
project
1 Production tonnes

2 Net Realisation Rs./ t

Phasing of expenditure
Unit of
E Phasing of expenditure Total
measure
FY'19 FY'20 FY'21 FY'22 FY'23

a Total scheme cost (Gross of cenvat with contingency) Rs. lakhs -

b Cenvat credit Rs. lakhs -

a-b Total scheme cost (Net of cenvat with contingency) Rs. lakhs - - - - - -

Base
Unit of
F KPI year/ As Is To Be
measure
period
1

4
Scheme No.:

Scheme Title:
Procurement and Installation of one no 7 kg sized Pilot Oven for Testing and Designing Coal Blends to Optimize Coke Cost Amount in Rs.

Input Tax Contingency, Amount (Gross of Amount (Net of

Sl. SGST/ Amount (Gross Amount (Net of
Particulars1 UOM Quantity Rate Amount IGST CGST Credit if any @ GST with GST with
No. UTGST of GST) Credit)
(ITC)* maximum 5% contingency) contingency)

1 Vibrating cup mill No 1 650,000 650,000.00 650,000.00 650,000.00 650,000.00 650,000.00

2 Jaw Crusher No 1 450,000 450,000.00 450,000.00 450,000.00 450,000.00 450,000.00

3 Roll Crusher No 1 450,000 450,000.00 450,000.00 450,000.00 450,000.00 450,000.00

4 Digital Balance 220 gm No 1 100,000 100,000.00 100,000.00 100,000.00 100,000.00 100,000.00

5 Weighing Balance, 3 kg No 1 5,000 5,000.00 5,000.00 5,000.00 5,000.00 5,000.00

Weighing Balance, 50 kg No 1 20,000 20,000.00 20,000.00 20,000.00 20,000.00 20,000.00

Sieve No 1 20,000 20,000.00 20,000.00 20,000.00 20,000.00 20,000.00

Muffle Furnace No 1 150,000 150,000.00 150,000.00 150,000.00 150,000.00 150,000.00

Crucible & other misc. N0 1 500,000 500,000.00 500,000.00 500,000.00 500,000.00 500,000.00

5 Hot air oven No 1 100,000 100,000.00 100,000.00 100,000.00 100,000.00 100,000.00

Civil Building No 1 1,000,000 1,000,000.00 1,000,000.00 1,000,000.00 1,000,000.00 1,000,000.00

Electrical Equipment for erection No 1 500,000 500,000.00 500,000.00 500,000.00 500,000.00 500,000.00

Mechanical fabrication and erection No 1 1,500,000 1,500,000.00 1,500,000.00 1,500,000.00 1,500,000.00 1,500,000.00

Miscellaneous
No 1 2,000,000 2,000,000.00 2,000,000.00 2,000,000.00 2,000,000.00 2,000,000.00

Total 7,445,000.00 7,445,000.00 - 7,445,000.00 - 7,445,000.00 7,445,000.00

Note: 1. Project cost needs to be detailed for various stages / activities such as Design, Engineering, Equipment Supply, Erection and Commissioning
* Use formula
Do not fill

Total scheme cost

Sl.
Particulars Amount (Rs.)
No.

A Indigenous Items 7,445,000.00

B Imported items 13,496,030.66

134.96 25

C Total scheme cost (net of GST 20,941,030.66

209.41
 Scheme No. 0

Procurement and Installation of one no 7 kg sized Pilot Oven for Testing and
Scheme Title:
Designing Coal Blends to Optimize Coke Cost
Only fields marked with this colour need to be filled up

Sl. No. Particulars1 UOM Quantity Rate

1 Pilot Oven No 1 114,000

Total

Note: 1. Project cost needs to be detailed for various stages / activities such as Design, Engineering, Equipment Suppl

1 USD/ GBP/ Euro/ JPY = Rs. 92.74

Amount

FOB Price in foreign currency 114,000.00

FOB Price in INR 10,572,360.00

Add: Freight 6% 634,341.60

Add: Insurance 0.21% 22,201.96

CIF 11,228,903.56

Add: Landing Charges 1% 112,289.04

Assessable value 11,341,192.59

A Basic Custom Duty 10% 1,134,119.26

12,475,311.85

B IGST 18.0% 2,245,556.13

14,720,867.98

Social Welfare Surcharge 10% 113,411.93

14,834,279.91

Add: Port Clearance 1% 148,342.80

14,982,622.71

Add: TLL on FOB 1.1% 116,295.96

Gross scheme cost 15,098,918.67

Less: Input Tax Credit (ITC) 2,245,556.13

 Net of GST 12,853,362.54

Add: Contingency, if any @ max. 5% 642,668.13

Net of GST with contingency 13,496,030.66

* % rates given for duties/ taxes are only for example. These may vary from item to item.
ot Oven for Testing and

Amount

114,000.00

114,000.00

n, Engineering, Equipment Supply, Erection and Commissioning

1,349.60