Professional Documents
Culture Documents
Company Profile & Precast Concrete Product-Adhi Beton 2023
Company Profile & Precast Concrete Product-Adhi Beton 2023
COMPANY PROFILE
&
PRECAST CONCRETE PRODUCT
Company Profile
Adhi Persada Beton (APB) is one of PT Adhi Karya (Persero) Tbk.
(ADHI) Subsidiaries was established on December 2013, with a
vision becomes A Superior Company with Quality Product
Innovation and Development for Sustainable Growth.
TAGLINE
“TOGETHER WE CREATE LEGACIES
”
CORE VALUE
PC DRAINAGE
Precast concrete is an efficient solution for
PC RAILWAYS drainage structure . Due to its durability, it
Precast concrete sleepers are efficient, and is widely used as a cross drainage beneath
durable compared with conventional the high traffic lanes and curb side
sleepers (wood, steel). Precast U-Shaped drainage. Concrete is more durable and
girders also developed specifically for less corrosive, so it needs less
railways elevated structure . Its thin web has maintenance for its service years.
reduced the structure weight significantly
while the shape is reducing structure overall
height .
OTHER PRECAST
Adhi Beton also produce other type of
PC BUILDING custom product as required by our
Constructing a building structure will be customer. Some of the product are :
more time and cost efficient by - Precast Cover Column & Pile Cap
implementing precast concrete concept . - Precast Pier Head Monolit
Furthermore, precast concrete structure - Precast Pier Head Segmental
has proven its durability and ductility to - Precast Panel Concrete Pavement
resist seismic load . - Precast Barrier,Panel Fence,T Wall, etc
PRODUCTS & SERVICES
ENGINEERING ADHI BETON
Provide Engineering Service to Review Design.
Have Original License of The Engineering & BIM
TEKLA Structure, AEC Collection – REVIT - ACAD, Sketchup, etc.
The Engineering Service are Meant for Design Review and Modelling 3D
The Customer will Get Feedback whether their Design and Drawing is Efficient Enough.
And Also We Make a Lot of Precast Products are Customized and Based on Required Design
Criteria from Customers.
Equipment Rental
PC PILES
PC PILES
DESCRIPTION PRODUCT
Type of Piles Presstressed Concrete Square Pile
Presstressed Concrete Spun Pile
Method of Driving Dynamic Pile Driving ; Diesel Hammer & Hydraulic Hammer
Statis Pile Driving : Hydraulic Static Pile Driver (Jacking Pile)
MATERIAL SPECIFICATION
ITEM REFERENCE DESCRIPTION SPECIFICATION
SPIRAL
Type of Diesel Hammer DD25 ~ DD40 DD40 ~ DD53 DD53 ~ DD63 DD63 ~ DD73 DD73 ~ DD83 DD83 ~DD113
Hammer Weight (ton) 2.5 ~ 4.0 4.0 ~ 5.3 5.3 ~ 6.3 6.3 ~ 7.3 7.3 ~ 8.3 8.3 ~ 11.3
Hammer Energy (kilojoule) 58 ~ 120 120 ~ 158 158 ~ 190 190 ~ 220 220 ~ 248 248 ~ 330
Common Driving Penetration
20 ~ 40 20 ~ 40 20 ~ 50 30 ~ 60 30 ~ 60 30 ~ 60
(mm/10 blows)
Mechanical
Splice
I.D.
/ PC WIRE
RE
I.D.
PROJECT REFERENCE
Piles Foundation for Railway Piles for Breakwater Structure Piles Foundation for building or Piles Foundation for Road and
Depot Industrial Factory Bridges
PC SHEET PILE
DESCRIPTION PRODUCT
PC SHEET PILE
Flat Concrete Sheet Pile
Flat Reinforced Concrete Sheet Pile
MATERIAL SPECIFICATION
ITEM REFERENCE DESCRIPTION SPECIFICATION
Quality Management
ISO 9001:2015 Quality Management System
System
Health & Safety ISO 45000:2018 Health & Safety Management Standard
VIbro Hammer
PRECAST PRODUCT CORRUGATED CONCRETE SHEET PILE
1/5 L 1/5 L
SPECIFICATION OF CCSP
Unit Conversion : 1 kN = 0.1019 ton
Note : Crack Moment Based on RSNI - 2022 Turap Beton Prategang Bergelombang
Product Tolerance based on ITP documents adhi beton
PC SHEET PILE
PROJECT REFERENCE
PROJECT REFERENCE
PC BRIDGE
DESIGN & MANUFACTURING REFERENCE
Design SNI 2847 – 2019 Indonesian Standard Code for Concrete
SNI 1725 – 2016 Indonesian Standard Code Loading for Bridges
SNI 2833 – 2016 Indonesian Standard Code Load of Seismic
Force for Bridge Plan
021/BM/2011 Plan of Prestressed Concrete Structure for Bridges
AASHTO LRFD Bridge Construction Specifications 2017
Manufacturing BP 302 PM P13 PC Girder Post Tension Production Procedure
BP 302 PM P14 PC Girder Pre Tension Production Procedure
BP 302 PM P11 PC S Box Girder Production Procedure
BP 302 PM P42 Pre Tension Slab Production Procedure
BP 302 PM P21 Half Slab Production Procedure
MATERIAL SPECIFICATION
Reinforcement SNI 2052-2017 Indonesian Standard for Reinforcement Code Min. fy = 420 Mpa, fu = 525 Mpa
Pin Connector AASHTO LRFD 2017 Technical Analysis Min. fy = 430 Mpa, fu = 735 Mpa
Quality Management
ISO 9001:2015 Quality Management System
System
Health & Safety ISO 45000:2018 Health & Safety Management Standard
H (mm)
Marks Unit
90 125 140 160 170 210
h1 mm 200 200 200 200 200 200
h2 mm 75 39 75 75 120 120
h3 mm 100 100 100 100 250 250
h4 mm 125 125 225 225 250 250
h5 mm 21 63 21 21 50 50
h6 mm 0 39 22 22 40 40
A mm 170 170 180 180 200 200
B mm 550 550 700 700 800 800
B1 mm 390 390 540 540 640 640
C mm 650 650 650 650 700 700
Heigth A B
(cm) (mm) (mm)
H-140 330 1400
H-165 130 1650
H-185 330 1850
H-210 580 2100
PC BRIDGE
GIRDER SHAPE & DIMENSION OF PCU GIRDER
Theses products are used as the components of bridge and railway super structure . Initially the
product mostly used in Australia and Southeast Asia country . The girders are produced in
method pretensioned process of stressing . The pretensioned girders is a full span / monolithic
girder which is economical as it does not require additional prestressing accessories and
prestressing process at the construction site. One of the significant advantage for this girder is
the upper wing of the beam is widened so there is no need for a cover when forming the deck
between girder .
D (mm)
Marks Unit
750 1000 1200 1500 1800
bw mm 899 852 814 757 700
tw mm 100 100 100 100 120
b1 mm 379 354 337 308 265
b2 mm 840 840 840 840 800
d1 mm 72 67 64 58 50
d2 mm 240 240 260 260 320
Product Tolerance based on ITP documents adhi beton
PRODUCT APPLICATION
PC BRIDGE
SPECIFICATION OF PC VOIDED SLAB Δ fc’ : 42 Mpa ○ fc’ : 50 Mpa ● fc’ : 60 Mpa □ fc’ : 66 Mpa
Note : Based on Bridge load refer to SNI 1725 -2016 and assume bridge cross section parameter only 50 mm asphaltic layer without over topping CIP Slab
Area: 6.77 m ²
Inertia : 6.339 m ⁴
Area : 4.90
4.907 m ²
6.218 m ⁴
Inertia : 6.2
Concrete Compressive Strength at Age 28 Days Min. fc’ = 42 Mpa (Cylinder Strength)
SPECIFICATION OF PC BOX GIRDER
TYPE BOX HEIGHT SPAN SEGMENT LENGHT NO. LANE CASTING METHOD LAUNCHING METHOD
PC BOX L -9 m 240 cm 35 – 40 m 2.4-2.7 m 2 traffic lane Balanced Cantilever or
Short Line Method
PC BOX L-13 m 260 cm 40 – 45 m 2.4-2.9 m 3 traffic lane Span by Span
Product Tolerance based on ITP documents adhi beton
Concrete Compressive Strength at Age 28 Days Min. fc’ = 30 Mpa (Cylinder Strength)
SPECIFICATION OF PC FULLSLAB
TYPE HEIGHT (H) SPAN SEGMENT LENGTH (L) NO. LANE DESIGN PRECAST
FS - 1 35 cm 4–7m 1.5-2.4 m 2 – 3 traffic Reinforced /
FS - 2 40 cm 6–8m 2.0-2.9 m lane Prestressed Concrete
Product Tolerance based on ITP documents adhi beton
PROJECT REFERENCE
I Girder for Road and Bridges I Girder for Stasiun Building I Girder for Railway Bridge U Girder for Toll Road
U Girder for Railway Bridge Voided Slab for Road, Bridge Box Girder for Road and Full slab for Toll Road
and Railway Bridge
PC RAILWAY
DESCRIPTION PRODUCT
Type of PC Railway Prestressed Concrete U Shape Girder (PCUshape Girder)
Prestressed Concrete Segmental U Shape Girder (PC S - Ushape Girder)
Prestressed Concrete Sleeper (On Process Develop)
PC RAILWAY
Manufacturing BP 302 PM 26 PC Ushape Girder Production Procedure
BP 302 PM 12 PC Segmental Ushape Box Girder Production Procedure
Width L1 L2
(cm) (mm) (mm)
W-460 4600 3973
W-490 4900 4273
W-530 5300 4673
W-560 5600 4973
Concrete Compressive Strength at Age 28 Days Min. fc’ = 52Mpa (Cylinder Strength)
TYPE HEIGHT (H) SPAN NO. LANE CASTING METHOD LAUNCHING METHOD
Track Crane or Launcher
USHAPE GIRDER 1750 mm 15 to 30 m 1 to 2 lane Long Line Method
Gantry
Product Tolerance based on ITP documents adhi beton
PRECAST PRODUCT SEGMENTAL USHAPE GIRDER
Concrete Compressive Strength at Age 28 Days Min. fc’ = 52 Mpa (Cylinder Strength)
TYPE HEIGHT (H) SEGMENT LENGHT NO. LANE CASTING METHOD LAUNCHING METHOD
S-USHAPE GIRDER 2 to 4 m 2.4 to 3.0 m 1 or 2 lane Short Line Method Balanced Cantilever
Product Tolerance based on ITP documents adhi beton
PRECAST PRODUCT SLEEPERS
Concrete Compressive Strength at Age 28 Days Min. fc’ = 52 Mpa (Cylinder Strength)
PC RAILWAY
Depth Width at Rail Seat Width at Center
Length
Type (mm) (mm) (mm)
(mm) at rail seat at center Upper Bottom Upper Bottom
SPECIFICATION OF PC SLEEPERS
Type Track Design Train Weight Design Bending Moments (Kg.m)
(mm) Axle Load Speed (ton) at Rails Seat at Center
(ton) (km/h)
(+) (-) (+) (-)
N-67 2000 210 175 202 1677 838 725 1088
Note : Type of fastening and standar design reference is adjustable customer requirement
Product Tolerance based on ITP documents adhi beton
PROJECT REFERENCE
DESCRIPTION PRODUCT
Type of PC Marine Precast Concrete Tetrapod
Precast Concrete Accropode
Precast Concrete Jetty Structure
MATERIAL SPECIFICATION
PC MARINE
Standard Product : Type 1
Cement SNI 15-2049-2015 Indonesian Standard for Portland Cement Code
Special Order : Type 2 or 5
Standard Specification for Chemical Admixture for Type F : High Range Water
Admixture ASTM C494-1999
Concrete Reducing Admixture
Compressive Strength at 28 days
Concrete SNI 2834-2000 Indonesian Standard for Concrete Code
Min fc’= 42 Mpa
Uncoated Seven Twisted Steel Wire for Prestressed PC Strand / KBjP- P7 (Grade 270,
PC Strand SNI 1154-2016
Concrete Low Relaxation Type B)
AWS A 5.1 / E6013 NIKKOSTEEL
Welding ANSI / AWS D1.1-1990 Structural Welding Code – Steel
RB.26 or equivalent
Reinforcement SNI 2052-2017 Indonesian Standard for Reinforcement Code Min. fy = 420 Mpa, fu = 525 Mpa
Quality Management
ISO 9001:2015 Quality Management System
System
Health & Safety ISO 45000:2018 Health & Safety Management Standard
Height
Concrete Compressive Strength at Age 28 Days Min. fc’ = 30Mpa (Cylinder Strength)
Product Tolerance based on ITP documents adhi beton
Height
Concrete Compressive Strength at Age 28 Days Min. fc’ = 30Mpa (Cylinder Strength)
Product Tolerance based on ITP documents adhi beton
PROJECT REFERENCE
DESCRIPTION PRODUCT
Type of PC Drainage Precast Concrete Uditch
Precast Concrete Box Culvert
Precast Concrete Jacking Pipe (On Process Develop)
Precast Concrete RC Pipe (On Process Develop)
DESIGN & MANUFACTURING REFERENCE
Design SNI 2847 – 2019 Indonesian Standard Code for Concrete
SNI 1725-2016 Indonesian Standard Code Loading for Bridges
SNI 1727-2013 Indonesian Standard Code Min Loading for Others
Building
AASHTO LRFD Bridge Design Specification 8th Edition 2017
NDOR Behavior and Design of Buried Concrete Pipes 2006
Reinforcement SNI 2052-2017 Indonesian Standard for Reinforcement Code Min. fy = 420 Mpa, fu = 525 Mpa
PC DRAINAGE
Quality Management
ISO 9001:2015 Quality Management System
System
Health & Safety ISO 45000:2018 Health & Safety Management Standard
Concrete Compressive Strength at Age 28 Days Min. fc’ = 30 Mpa (Cylinder Strength)
SPECIFICATION OF PC UDITCH
Type Dimension
Type Height Weight
Load Class Loading (s x h x L) s h t1 t2 L
Cover H (cm) (cm) mm mm mm mm mm kg
Light Duty 100 Pedestrian Load PL - 2 ton 30 x 30 x 240 300 300 50 60 2400 265
Heavy Duty 150 Heavy Duty Truck MST - 22.5 ton 30 x 40 x 240 300 400 50 60 2400 325
Note : PL (Point Load), MST = Muatan Sumbu Terberat (Max Axle Load Truck) 30 x 50 x 240 300 500 50 60 2400 390
40 x 40 x 120 400 400 50 60 1200 230
40 x 40 x 240 400 400 50 60 2400 465
40 x 50 x 120 400 500 50 60 1200 275
40 x 50 x 240 400 500 50 60 2400 550
H 40 x 60 x 120 400 600 50 60 1200 300
40 x 60 x 240 400 600 50 60 2400 600
50 x 50 x 120 500 500 70 70 1200 345
50 x 50 x 240 500 600 70 70 2400 680
50 x 60 x 120 500 600 70 70 1200 375
50 x 60 x 240 500 600 70 70 2400 765
50 x 70 x 120 500 700 70 70 1200 405
50 x 70 x 240 500 700 70 70 2400 815
60 x 60 x 120 600 600 70 70 1200 430
60 x 60 x 240 600 600 70 70 2400 830
60 x 70 x 120 600 700 70 70 1200 465
60 x 70 x 240 600 700 70 70 2400 895
60 x 80 x 120 600 800 70 70 1200 510
60 x 80 x 240 600 800 70 70 2400 1020
80 x 80 x 120 600 800 70 100 1200 560
80 x 90 x 120 800 900 70 100 1200 625
80 x 100 x 120 800 1000 70 100 1200 640
100 x 100 x 120 1000 1000 85 85 1200 820
100 x 120 x 120 1000 1200 85 85 1200 900
120 x 100 x 120 1200 1000 95 110 1200 1095
120 x 120 x 120 1200 1200 95 110 1200 1225
120 x 140 x 120 1200 1400 95 110 1200 1355
140 x 140 x 120 1400 1400 115 135 1200 1610
140 x 140 x 240 1400 1400 115 135 2400 3580
140 x 160 x 120 1400 1600 110 135 1200 1935
140 x 160 x 240 1400 1600 110 135 2400 3815
160 x 185 x 120 1600 1850 140 170 1200 2665
160 x 185 x 240 1600 1850 140 170 2400 4900
Product Tolerance based on ITP documents adhi beton
PRECAST PRODUCT BOX CULVERT
PC DRAINAGE
Concrete Compressive Strength at Age 28 Days Min. fc’ = 42 Mpa (Cylinder Strength)
Length (L)
Concrete Compressive Strength at Age 28 Days Min. fc’ = 30 Mpa (Cylinder Strength)
Dimension
DIA T OD1 OD2 Length (L) Weight
mm mm mm mm mm kg
200 30 260 333 2450 148
300 37 374 461 2450 269
400 42 484 583 2450 401
500 46 592 706 2450 550
600 55 710 840 2450 788
700 60 820 960 2450 997
800 65 930 1082 2450 1232
900 70 1040 1205 2450 1503
1000 75 1150 1325 2450 1785
1100 85 1270 1465 2450 2241
1200 95 1390 1596 2450 2838
1300 100 1500 1717 2450 3233
1400 104 1608 1821 2450 3581
1500 107 1714 1937 2450 3951
1600 109 1818 2039 2450 4100
1700 109 1918 2089 2450 4368
1800 116 2032 2292 2450 5224
2000 250 2500 2701 2450 12520
Product Tolerance based on ITP documents adhi beton
PC BUILDING
DESCRIPTION PRODUCT
Type of PC Building Precast Concrete Facade
Precast Concrete Non Load Bearing Wall
Precast Concrete Beam, Column, & Slab
Precast Double Tee Beam (On Process Develop)
DESIGN & MANUFACTURING REFERENCE
Design SNI 2847 – 2019 Indonesian Standard Code for Concrete
SNI 1729 – 2019 Indonesian Standard Code for Load of Seismic
Force for Building
SNI 1727-2013 Indonesian Standard Code Min Loading for Others
MATERIAL SPECIFICATION
Reinforcement SNI 2052-2017 Indonesian Standard for Reinforcement Code Min. fy = 420 Mpa, fu = 525 Mpa
Quality Management
ISO 9001:2015 Quality Management System
System
Health & Safety ISO 45000:2018 Health & Safety Management Standard
Concrete Compressive Strength at Age 28 Days Min. fc’ = 30Mpa (Cylinder Strength)
Concrete Compressive Strength at Age 28 Days Min. fc’ = 3.5Mpa (Cylinder Strength)
PRECAST PRODUCT COLUMN, BEAM, & SLAB
Topping
DESCRIPTION PRODUCT
Type of PC Product PPCP (Precast Panel Concrete Pavement)
MCB (Moveable Concrete Barrier)
Precast Concrete Parapet
Precast Concrete Cover
Precast Concrete Pier Head
Precast Concrete T Wall (Fence)
MATERIAL SPECIFICATION
Reinforcement SNI 2052-2017 Indonesian Standard for Reinforcement Code Min. fy = 420 Mpa, fu = 525 Mpa
Pin Connector AASHTO LRFD 2017 Technical Analysis Min. fy = 430 Mpa, fu = 735 Mpa
Quality Management
ISO 9001:2015 Quality Management System
System
Health & Safety ISO 45000:2018 Health & Safety Management Standard
1000
600 1000
Concrete Compressive Strength at Age 28 Days Min. fc’ = 30Mpa (Cylinder Strength)
Product Tolerance based on ITP documents adhi beton
PRODUCT APPLICATION
PRECAST PRODUCT COVER COLUMN & PILE CAP
1.325 m
3m L
Width L
(cm) (mm)
PH-1 9450
PH-2 10050
PH-3 10850
PH-4 11450
PRECAST PRODUCT
OTHERS
OTHERS
PRECAST PRODUCT
PAVER BARRIER CONSTRUCTION SERVICE
PRODUCT DEVELOPMENT
MORE INNOVATIVE
MORE BETTER
MORE EFFICIENT
OTHERS
PRECAST PRODUCT
BP Lamtamot
BP Padang Tiji
BP Kariangau BP Sepaku
Precast Plant
Margorejo
Precast Plant
Sentul BP Ngaru Aru
Precast Plant
Sadang BP Jambu Kulon
BP Cisumdawu BP Margomulya I Precast Plant Precast Plant
Mojokerto
Batching Plant Batching Plant
Manyar Smelter
Precast Plant Mojokerto, East Java Precast Plant Sadang, West Java
Precast Plant Margorejo, Yogyakarta Precast Plant Sentul, Bogor, West Java