Brochure APB 2022 R1

HEAD OFFICE
PT. ADHI PERSADA BETON
BROCHURE
THE PRECAST CONCRETE
PRODUCT BETON
MISION VISION
1. Improving capacity by building factories and Become a superior company with innovation and
establishing new business with innovative development of quality products for sustainable
products. growth
2. Operating factories and implementing
business with international standard of quality
and SMK3.
3. Customer approach marketing through the
implementation of a thoroughly technical
service.
4. Developing Human Resources by competency
improvement as well as generating and
managing a conducive work climate for the
employees.
5. Managing an excellent and accountable
financial governance with due observance to
the age of inventory so as to maintain the TAGLINE
company’s liquidity. TOGETHER WE CREATE LEGACIES
6. Managing the company based on effective
and efficient information technology.
7. Implementing an excellent Corporate Culture
and ensuring the implementation of Good
Corporate Governance.
8. Cultivating innovation on each company
business process through research and
creating quality products and services.
VALUE
AMANAH (Trustworthy) L O YA L (Loyal)

We are holding the given trust faithfully We dedicate and prioritize the interests of nation and country
KOMPETEN (Competence) ADAPTIF (Adaptive)

We continue to learn and develop our capability We continue to innovate and enthusiastic for moving or
facing challenges.
HARMONIS (Harmonious) K O L A B O R AT I F (Collaborative)

We care for each other and appreciate diversities. We build a synergic collaboration
PRECAST CONCRETE PRODUCTS PC SHEET PILE
The recent development of precast concrete Precast sheet piles provide efficient and
technology has made the product widely durable solution for protecting slopes, soil
applicable for every kind of construction embankments, and shores.
project. Precast concrete production is
simple yet having a high-quality due to its
controlled environment. Due to its
PC BRIDGE
durability, versatility, quality, and cost-
Precast concrete has been widely used as
efficient, using precast concrete is a perfect
a bridge structure for decades. Precast
solution to make every construction project
concrete girders are among the first
more efficient.
precast concrete products known in the
Precast concrete product could be divided
world. The invention of prestressed
into several groups, based on its application,
concrete method has made a strong
which are:
compatibility with Precast concrete.
Hence, the need of infrastructure
construction has made the precast
PC PILES concrete bridge a perfect solution for
constructing a bridge more efficient.
Using precast concrete pile and foundations is
highly advantageous in the aspect of time.
However, it needs additional work, which is piling. PC MARINE
Piling method will be vary due to its piling
Precast concrete provides a durable and
equipment and site soil conditions.
efficient solution for marine structure
construction and marine protection. The
product’s material could be designed to
PC RAILWAYS be less corrosive, sulphate resistant and
chlorine resistant.
Precast concrete sleepers are efficient, and
durable compared with conventional PC DRAINAGE
sleepers (wood, steel). Precast U-Shaped
girders also developed specifically for Precast concrete is an efficient solution for
railways elevated structure. Its thin web has drainage structure. Due to its durability, it
reduced the structure weight significantly is widely used as a cross drainage beneath
while the shape is reducing structure overall the high traffic lanes and curb side
height. drainage. Concrete is more durable and
less corrosive, so it needs less
maintenance for its service years.
PC BUILDING
OTHERS PRECAST
Constructing a building structure will be
more time and cost efficient by Adhi Beton also produce other type of
implementing precast concrete concept. custom product as required by our
Furthermore, precast concrete structure customer. Some of the product are :
has proven its durability and ductility to -. Precast Cover Column & Pile Cap
resist seismic load. -. Precast Pier Head Monolit
-. Precast Pier Head Segmental
-. Precast Panel Concrete Pavement
-. Precast Barrier, Panel Fence, T Wall, etc
Biro Engineering & Inovasi - 2022
❑ Provide Engineering Service to Review Design.
❑ Have Original License of The Engineering & BIM Softwares, such as MIDAS Bridge,
TEKLA Structure, AEC Collection – REVIT - ACAD, Sketchup, etc.
❑ The Engineering Service are Meant for Design Review and Modelling 3D – 5D so that
The Customer will Get Feedback whether their Design and Drawing is Efficient Enough.
❑ And Also We Make a Lot of Precast Products are Customized and Based on Required Design
Criteria from Customers.

DESCRIPTION PRODUCT
Type of Piles ❑ Presstressed Concrete Square Pile
❑ Presstressed Concrete Spun Pile
System of Joints ❑ Welded at Steel Joint Plate

❑ Mechanical Splice / Joint
Type of Shoe ❑ Concrete Pensil Shoe (Standard)

❑ Mamira Shoe (Spesial Order)
Concrete Strength ❑ Min. fc’ 52 Mpa (Standard)

❑ fc’ 60 Mpa (Special Order)
Method of Driving ❑ Dynamic Pile Driving ; Diesel Hammer & Hydraulic Hammer
❑ Statis Pile Driving : Hydraulic Static Pile Driver (Jacking Pile)
Design ACI 543R Design, Manufactured and Installation of Concrete

Piles Chapter-4 (piles with no seismic loading)
(In case pile consider to seismic loading, piles detail should redesign refer to Chapter-5
Edward G. Nawy Prestressed Concrete

SNI 2847 – 2019 Indonesian Standard Code for Concrete
Manufacturing BP 302 PM P07 Spun Pile Concrete Production Procedure
BP 302 PM P29 Square Pile Concrete Production Procedure
ITEM REFERENCE DESCRIPTION SPECIFICATION
ASTM C33 / C33M-2018 Standard Specification for Concrete Agregates

Aggregate
SNI 8321 - 2016 Indonesian Concrete Code
Standard Product : Type 1
Cement SNI 15-2049-2015 Indonesian Standard for Portland Cement Code
Special Order : Type 2 or 5
Standard Specification for Chemical Admixture for Type F : High Range Water
Admixture ASTM C494-1999
Concrete Reducing Admixture
Compressive Strength at 28
Concrete SNI 2834-2000 Indonesian Standard for Concrete Code
days fc’=52 Mpa
PC Wire SNI 1155-2016 Uncoated Steel Wire for Prestressed Concrete PC Wire/ KBjP
PC Bar SNI 7701-2016 Steel Wire Quench Temper for Prestressed Concrete PC Bar / KBjP-Q
Uncoated Seven Twisted Steel Wire for Prestressed PC Strand / KBjP- P7 (Grade 270,
PC Strand SNI 1154-2016
Concrete Low Relaxation Type B)
Spiral Wire SNI 07-0053-2006 Low Carbon Steel Wire SWMA / SWMP / BjBk-R
Joint Plate JIS G 3101-2004 Rolled Steel for General Structure Tensile Strength 400 N/mm
AWS A 5.1 / E6013 NIKKOSTEEL
Welding ANSI / AWS D1.1-1990 Structural Welding Code – Steel
RB.26 / RD 260, or equivalent
Quality Management
ISO 9001:2015 Quality Management System
System
Health & Safety ISO 45000:2018 Health & Safety Management Standard
Environment ISO 14001:2015 Environment Management Standard

PRECAST PRODUCT PRESTRESS CONCRETE SPUN PILE
PRESTRESSING STEEL
SPIRAL
PILE SHAPE DIMENSION & SPECIFICATION OF CSP

Concrete Compressive Strength at Age 28 Days Min. fc’ = 52 Mpa (Cylinder Strength)
Unit Conversion : 1 kN = 0.1019 ton

Outside Wall Class Concrete Length Bending Moment Allowed Nominal Nominal
Diameter Thickness Area L * Crack Nominal Axial Load Axial Load Shear Load
OD (mm) T (mm) (cm2) (m) (kN.m) (kN.m) (kN) (kN) (kN)
300 60 300A1 452 24.50 36.80 717.00 1,867.00 121.45
300A2 6-13 29.40 47.00 698.00 1,827.00 123.30
300A3 32.00 54.40 681.00 1,789.00 120.51
300B 34.30 61.70 665.00 1,754.00 120.51
6-15
300C 39.20 78.40 636.00 1,689.00 120.51
350 65 350A1 582 34.30 48.80 937.00 2,437.00 156.46
350A2 6-14 39.20 62.20 919.00 2,396.00 151.81
350A3 44.10 75.00 884.00 2,318.00 150.62
350B 49.00 88.20 867.00 2,281.00 150.62
6-16
350C 58.90 117.80 828.00 2,194.00 151.81
400 75 400A1 766 44.10 66.20 1,233.00 3,205.00 197.67
6-13
400A2 54.00 86.40 1,214.00 3,165.00 197.67
400A3 63.80 108.50 1,178.00 3,083.00 196.08
400B 6-17 73.60 132.50 1,128.00 2,973.00 196.08
400C 88.30 176.60 1,087.00 2,881.00 196.08
450 80 450A1 930 73.60 110.40 1,494.00 3,886.00 237.43
450A2 6-16 83.40 133.40 1,457.00 3,803.00 235.51
450A3 98.10 166.80 1,405.00 3,687.00 235.51
450B 107.90 194.20 1,373.00 3,616.00 237.43
6-18
450C 122.60 245.20 1,314.00 3,484.00 235.51
500 90 500A1 1,159 103.00 154.50 1,848.00 4,812.00 288.91
500A2 6-16 122.60 196.20 1,794.00 4,690.00 288.91
500A3 137.30 233.40 1,759.00 4,614.00 288.91
500B 147.20 265.00 1,726.00 4,541.00 288.91
6-19
500C 166.80 333.60 1,648.00 4,366.00 288.91
600 100 600A1 1,571 166.80 250.20 2,514.00 6,540.00 394.88
600A2 6-17 186.40 298.20 2,476.00 6,457.00 385.41
600A3 215.80 366.90 2,388.00 6,261.00 385.41
600B 245.20 441.40 2,336.00 6,144.00 382.19
6-21
600C 284.50 569.00 2,239.00 5,929.00 394.88
800 120 800A1 2,564 392.40 588.60 4,078.00 10,618.00 599.24
800A2 6-20 451.30 722.10 3,990.00 10,423.00 599.24
800A3 500.30 850.50 3,906.00 10,237.00 609.49
800B 539.60 971.30 3,809.00 10,020.00 599.24
6-24
800C 637.60 1,275.00 3,625.00 9,613.00 604.39
1000 140 1000A1 3,782 735.80 1,103.00 6,009.00 15,649.00 912.07
1000A2 6-23 804.40 1,287.00 5,921.00 15,453.00 912.07
1000A3 912.30 1,550.00 5,794.00 15,170.00 912.07
1000B 1,030.00 1,854.00 5,643.00 14,836.00 919.64
6-28
1000C 1,177.00 2,354.00 5,422.00 14,345.00 934.57
1200 150 1200A1 4,948 1,177.00 1,765.00 7,850.00 20,445.00 1,173.10
1200A2 6-26 1,275.00 2,040.00 7,675.00 20,057.00 1,173.10
1200A3 1,422.00 2,417.00 7,538.00 19,752.00 1,173.10
1200B 1,668.00 3,002.00 7,226.00 19,059.00 1,192.65
6-30
1200C 1,962.00 3,924.00 7,041.00 18,649.00 1,192.65
Note : *Crack Moment Based on RSNI - 2022 Tiang Pancang Penampang Bulat berongga pratarik
Product Tolerance based on ITP documents adhi beton

REFFERENCE TABLE FOR PILE DRIVING SELECTION
 300  400  500  600  800  1000

SPUN PILE SPECIFICATION
 400  500  600  800  1000  1200
DD25 ~ DD40 ~ DD53 ~ DD63 ~ DD73 ~ DD83 ~
Type of Diesel Hammer
DD40 DD53 DD63 DD73 DD83 DD113
Max. Jump (m) 2.5 – 5.0
Hammer Weight (ton) 2.5 ~ 4.0 4.0 ~ 5.3 5.3 ~ 6.3 6.3 ~ 7.3 7.3 ~ 8.3 8.3 ~ 11.3
Hammer Energy (kilojoule) 58 ~ 120 120 ~ 158 158 ~ 190 190 ~ 220 220 ~ 248 248 ~ 330
Common Driving Penetration
20 ~ 40 20 ~ 40 20 ~ 50 30 ~ 60 30 ~ 60 30 ~ 60
(mm/10 blows)
WELDED JOINT CONNECTION or MECHANICAL SPLICE
Mechanical
Splice
DESCRIPTION SPECIFICATION WELDED JOINT

Joint plate Clear and clean from corrosive & soil
Welding material Min. AWS A 5.1 E6013, Dia. welding 3.2 - 4 mm
Welding Machine Cap. Min 300 ampere, Voltage 220 volt
Connectability The joint end face shall be at deviation of 1mm per 300mm
Welding certificate Min 2G for condition flat and horizontal
Hydraulic Static Pile Driver Diesel Hammer

PRECAST PRODUCT PRESTRESS CONCRETE SQUARE PILE
I.D.
/ PC WIRE
I.D.
PILE SHAPE DIMENSION & SPECIFICATION OF CSQP

Concrete Unit Bending Moment Allowed
Dimension Class Length
Section Weight M. Crack Ultimate Axial Load
(cm) (cm2) (Kg/m) (m) kN.m kN.m kN.m
A 23.77 33.26 806.34
25x25 B 625 150 6-13 24.64 35.95 800.76
C 29.08 48.27 772.26
A 36.47 42.83 1,185.95
B 40.06 54.26 1,166.99
30x30 900 216 6-15
C 43.38 64.47 1,149.49
D 48.82 79.69 1,120.79
A 57.64 67.03 1,615.78
B 61.73 80.20 1,597.45
35x35 1225 294 6-16
C 66.04 93.43 1,578.10
D 73.97 116.91 1,542.49
A 84.83 96.02 2,115.52
B 85.04 96.60 2,114.72
40x40 1600 384 6-16
C 92.93 122.13 2,083.85
D 115.61 189.30 1,995.38
A 119.34 131.57 2,682.80
B 122.79 143.16 2,670.86
45x45 2025 486 6-16
C 130.48 167.79 2,644.25
D 146.52 217.09 2,588.85
A 158.79 163.66 3,327.70
B 161.26 171.95 3,320.04
50x50 2500 600 6-16
C 167.56 193.17 3,300.45
D 179.43 231.33 3,263.62
PROJECT REFERENCE
Piles Foundation for Railway Piles for Breakwater Structure Piles Foundation for building or Piles Foundation for Road and
Depot Industrial Factory Bridges

DESCRIPTION PRODUCT
Type of Sheet Piles ❑ Corrugted Concrete Sheet Pile
❑ Flat Concrete Sheet Pile
❑ Flat Reinforced Concrete Sheet Pile
Method of Driving ❑ Dynamic Pile Driving

1. Vibro Hammer (corrugated type) + Water Jet (special requirement)
2. Diesel Hammer (flat type)
DESIGN & MANUFACTURING REFERENCE

Design SNI 2847 – 2019 Indonesian Standard Code for Concrete
Edward G. Nawy Prestressed Concrete
SNI 8460 – 2017 Indonesian Standard Code for Geotechnical
Manufacturing BP 302 PM P08 CCSP & FCSP Production Procedure

BP 302 PM P10 FRCSP Production Procedure

Aggregate
Compressive Strength at 28 days
Min fc’= 40 Mpa
RB.26 or equivalent
Reinforcement SNI 2052-2017 Indonesian Standard for Reinforcement Code
Quality Management
System
VIbro Hammer
PRECAST PRODUCT CORRUGATED CONCRETE SHEET PILE
1/5 L 1/5 L
PILE SHAPE & DIMENSION OF CCSP

SPECIFICATION OF CCSP
Note : Crack Moment Based on RSNI - 2022 Turap Beton Prategang Bergelombang

PRECAST PRODUCT FLAT CONCRETE SHEET PILE
PILE SHAPE, DIMENSION, & SPECIFICATION FCSP

Unit Conversion : 1 :kN

Unit Conversion 1 kN==0.1019
0.1124 tonton
Height Class Concrete Length Bending Moment Nominal Shear
Area * Crack Nominal Load
(mm) (cm2) (m) (kN.m) (kN.m) (kN)
50x22 A FCSP 50x22A 1,083 4-9 32.60 38.98 255.24
/ PC WIRE 50x22 B FCSP 50x22B 1,083 4-10 36.30 54.00 252.33
50x22 C FCSP 50x22C 1,083 4-10 39.70 62.20 252.33
50x22 D FCSP 50x22D 1,083 4-11 43.10 68.36 258.11
50x22 E FCSP 50x22E 1,083 4-11 46.20 79.84 252.33
50x22 F FCSP 50x22F 1,083 4-12 51.20 90.45 252.33
50x22 G FCSP 50x22G 1,083 4-13 58.50 104.37 252.33
50x22 H FCSP 50x22H 1,083 4-13 66.80 119.00 252.33
50x32 A FCSP 50x32A 1,573 4-10 59.30 59.53 395.71
50x32 B FCSP 50x32B 1,573 4-11 65.20 85.51 395.71
50x32 C FCSP 50x32C 1,573 4-12 71.00 99.44 395.71
50x32 D FCSP 50x32D 1,573 4-12 76.60 108.87 395.71
50x32 E FCSP 50x32E 1,573 4-12 82.10 130.95 395.71
50x32 F FCSP 50x32F 1,573 4-12 87.40 139.09 395.71
50x32 G FCSP 50x32G 1,573 4-13 92.50 151.81 395.71
/ PC WIRE
50x32 H FCSP 50x32H 1,573 4-13 97.50 171.33 395.71
50x32 I FCSP 50x32I 1,573 4-13 102.30 177.43 409.20
50x32 J FCSP 50x32J 1,573 4-13 107.00 190.67 400.26
50x32 K FCSP 50x32K 1,573 4-14 111.50 205.81 395.71
50x32 L FCSP 50x32L 1,573 4-14 115.80 221.44 395.71
50x32 M FCSP 50x32M 1,573 4-15 120.00 223.98 395.71
50x32 N FCSP 50x32N 1,573 4-15 131.20 253.34 395.71
Note : Crack Moment Based on RSNI - 2022 Turap Beton Prategang Datar Untuk Sistem Penahan Tanah
PROJECT REFERENCE Reff Design Tensile Strenght Concrete : ft / fct = 0,85 √fc' (perilaku penampang transisi) SNI 2847-2019
River Normalization Retaining Wall Underpass Wall Breakwater Structure

DESCRIPTION PRODUCT
Type of PC Girder ❑ Prestressed Concrete I Girder (PCI Girder)
❑ Prestressed Concrete U Girder (PCU Girder)
❑ Prestressed Concrete Super T Girder (On Proses Develop)
❑ Prestressed Concrete Voided Slab (PC VS)
❑ Prestressed Concrete Segmental Box Girder (PC SB Girder)
Type of Precast Slab ❑ Prestressed Concrete Slab (halfslab & Fullslab)
Prestress System ❑ Post Tension or Pretension

SNI 1725 – 2016 Indonesian Standard Code Loading for Bridges
SNI 2833 – 2016 Indonesian Standard Code Load of Seismic
Force for Bridge Plan
021/BM/2011 Plan of Prestressed Concrete Structure for Bridges
AASHTO LRFD Bridge 2017
Manufacturing BP 302 PM P13 PC Girder Post Tension Production Procedure
BP 302 PM P14 PC Girder Pre Tension Production Procedure
BP 302 PM P11 PC S Box Girder Production Procedure
BP 302 PM P42 Pre Tension Slab Production Procedure
BP 302 PM P21 Half Slab Production Procedure

Aggregate
Special Order : Type 2
Min fc’= 42 Mpa
Post Tension Material Min. fy = 305 Mpa, fu = 580 Mpa,
EN 10083-2 C45 Material Mechanical Performance
(anchorage) E = 16%, & HB = 173
RB.26 or equivalent
Reinforcement SNI 2052-2017 Indonesian Standard for Reinforcement Code Min. fy = 420 Mpa, fu = 525 Mpa
Pin Connector AASHTO LRFD 2017 Technical Analysis Min. fy = 430 Mpa, fu = 735 Mpa
Quality Management
System

PRECAST PRODUCT PCI GIRDER
H (cm)
Marks Unit
90 125 140 160 170 210
h1 mm 200 200 200 200 200 200
h2 mm 75 39 75 75 120 120
h3 mm 100 100 100 100 250 250
h4 mm 125 125 225 225 250 250
h5 mm 21 63 21 21 50 50
h6 mm 0 39 22 22 40 40
A mm 170 170 180 180 200 200
B mm 550 550 700 700 800 800
B1 mm 390 390 540 540 640 640
C mm 650 650 650 650 700 700
GIRDER SHAPE & DIMENSION OF PCI GIRDER
PC I H 90 PC I H 125 PC I H 140 PC I H 160 PC I H 170 PC I H 210

Area : 0.318 m² Area : 0.376 m² Area : 0.494 m² Area : 0.530 m² Area : 0.659 m² Area : 0.753 m²
Inertia : 0.0298 m⁴ Inertia : 0.0715 m⁴ Inertia : 0.1200 m⁴ Inertia : 0.1700 m⁴ Inertia : 0.234 m⁴ Inertia : 0.414 m⁴
SPECIFICATION OF PCI GIRDER

Δ fc’ : 42 Mpa o fc’ : 50 Mpa ● fc’ : 60 Mpa □ fc’ : 66 Mpa
Height Span (m)

(cm) 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
CTC (cm) 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210
90 Δ Δ Δ ○ ○
125 Δ Δ Δ Δ Δ Δ Δ ○ ○
140 Δ Δ Δ ○ ○ ○
160 Δ Δ Δ ○ ○ ○ ○
170 Δ Δ
210
Note : Based on Bridge load refer to SNI 1725-2016 and assume bridge cross section parameter : 250mm for CIP Slab, 70mm concrete deckslab and 50 mm asphaltic layer
Height Span (m)

(cm) 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
CTC (cm) 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 185 140 140 140
90
125
140
160 ○
170 ○ ○ ○ ●
210 Δ Δ Δ ○ ○ ○ ● ● ● □ □ □ □ ○ ● ●

PRECAST PRODUCT U GIRDER
Heigth A B
(cm) (mm) (mm)
H-140 330 1400
H-165 130 1650
H-185 330 1850
H-210 580 2100
GIRDER SHAPE & DIMENSION OF PCU GIRDER
PC I H 210 PC I H 185 PC I H 165 PC I H 140

Area : 1.433 m² Area : 1.283 m² Area : 1.163 m² Area : 1.041 m²
Inertia : 0.6090 m⁴ Inertia : 0.4260 m⁴ Inertia : 0.3080 m⁴ Inertia : 0.1970 m⁴
SPECIFICATION OF PCU GIRDER

Δ fc’ : 42 Mpa o fc’ : 50 Mpa ● fc’ : 60 Mpa □ fc’ : 66 Mpa
Height Span (m)

(cm) 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
CTC (cm) 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350
140 Δ Δ Δ Δ Δ Δ Δ Δ Δ Δ Δ Δ Δ ○ ○
165 Δ Δ Δ Δ ○ ○ ○
185 Δ Δ
210
Height Span (m)

(cm) 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
CTC (cm) 350 350 350 350 350 350 350 350 350 350 350 350 350 350 310 310 270 270 270
140
165 ○
185 Δ ○ ○ ○ ● ● ●
210 Δ Δ ○ ○ ○ ● ● ● □ □ □ □ □ □ □ □

PRECAST PRODUCT PC SUPER T GIRDER
GIRDER SHAPE & DIMENSION OF SUPER T GIRDER
Theses products are used as the components of bridge and railway super structure. Initially the
product mostly used in Australia and Southeast Asia country. The girders are produced in
method pretensioned process of stressing. The pretensioned girders is a full span / monolithic
girder which is economical as it does not require additional prestressing accessories and
prestressing process at the construction site. One of the significant advantage for this girder is
the upper wing of the beam is widened so there is no need for a cover when forming the deck
between girder.
D (mm)
Marks Unit
750 1000 1200 1500 1800
bw mm 899 852 814 757 700
tw mm 100 100 100 100 120
b1 mm 379 354 337 308 265
b2 mm 840 840 840 840 800
d1 mm 72 67 64 58 50
d2 mm 240 240 260 260 320
SPECIFICATION OF SUPER T GIRDER

Height (D) Span

(mm) (m)
750 15 to 20
1000 17 to 23
1200 18 to 27
1500 22 to 33
1800 28 to 40
PRODUCT APPLICATION
Single Traffic Lane Double Traffic Lane

PRECAST PRODUCT VOIDED SLAB
GIRDER SHAPE & DIMENSION OF PC VOIDED SLAB
PC VS-57/97 PC VS-62/97 PC VS-66/97 PC VS-74/97 PC VS-85/97

Area : 0.421 m² Area : 0.466 m² Area : 0.502 m² Area : 0.575 m² Area : 0.675 m²
Inertia : 0.0124 m⁴ Inertia : 0.0170 m⁴ Inertia : 0.0210 m⁴ Inertia : 0.0300 m⁴ Inertia : 0.0460 m⁴
SPECIFICATION OF PC VOIDED SLAB Δ fc’ : 42 Mpa o fc’ : 50 Mpa ● fc’ : 60 Mpa □ fc’ : 66 Mpa
Height Span (m)

(cm) 6 7 8 9 10 11 12 13 14 15 16
57 Δ Δ Δ Δ ○ ○ ○
62 Δ Δ ○ ○
66 Δ ○ ○
74 Δ Δ ○ ○
85 Δ Δ ○ ○ ○
Note : Based on Bridge load refer to SNI 1725-2016 and assume bridge cross section parameter only 50 mm asphaltic layer without over topping CIP Slab
PRECAST PRODUCT BOX GIRDER
GIRDER SHAPE & DIMENSION OF PC BOX GIRDER
Area: 6.77 m²
Inertia : 6.339 m⁴
Area : 4.907 m²
Inertia : 6.218 m⁴

SPECIFICATION OF PC BOX GIRDER
TYPE BOX HEIGHT SPAN SEGMENT LENGHT NO. LANE CASTING METHOD LAUNCHING METHOD
PC BOX L -9 m 240 cm 35 – 40 m 2.4-2.7 m 2 traffic lane Balanced Cantilever or
Short Line Method
PC BOX L-13 m 260 cm 40 – 45 m 2.4-2.9 m 3 traffic lane Span by Span
PRECAST PRODUCT FULLSLAB
GIRDER SHAPE & DIMENSION OF PC FULL SLAB
SPECIFICATION OF PC FULLSLAB
TYPE HEIGHT (H) SPAN SEGMENT LENGTH (L) NO. LANE DESIGN PRECAST
FS - 1 35 cm 4–7m 1.5-2.4 m 2 – 3 traffic Reinforced /
FS - 2 40 cm 6–8m 2.0-2.9 m lane Prestressed Concrete
PROJECT REFERENCE
I Girder for Road and Bridges I Girder for Stasiun Building I Girder for Railway Bridge U Girder for Toll Road
U Girder for Railway Bridge Voided Slab for Road, Bridge Box Girder for Road and Full slab for Toll Road
and Railway Bridge

DESCRIPTION PRODUCT
Type of PC Girder ❑ Prestressed Concrete U Shape Girder (PC Ushape Girder)
❑ Prestressed Concrete Segmental U Shape Girder (PC S-Ushape Girder)
❑ Prestressed Concrete Sleeper (On Process Develop)
Prestress System ❑ Post Tension or Pretension

Design SNI 1725 – 2016 Indonesian Standard Code Loading for Bridges
SNI 2833 – 2016 Indonesian Standard Code Load of Seismic
PM 60 – 2012 Technical Requirement for Railways
SNI 8828 – 2019 Concrete Sleeper & Fastening Systems for Railways
Track
PD.10 Perumka Construction Planning for Railways Tracks
EN 12320-6-2014 Concrete Sleepers and Bearers
Manufacturing BP 302 PM 26 PC Ushape Girder Production Procedure

BP 302 PM 12 PC Segmental Ushape Box Girder Production
Procedure
PRECAST PRODUCT USHAPE GIRDER
GIRDER SHAPE & DIMENSION OF PC USHAPE GIRDER
Width L1 L2
(cm) (mm) (mm)
W-460 4600 3973
W-490 4900 4273
W-530 5300 4673
W-560 5600 4973
SPECIFICATION OF PC USHAPE GIRDER
TYPE HEIGHT (H) SPAN NO. LANE CASTING METHOD LAUNCHING METHOD
Track Crane or Launcher
USHAPE GIRDER 1750 mm 15 to 30 m 1 to 2 lane Long Line Method
Gantry

PRECAST PRODUCT SEGMENTAL USHAPE GIRDER
GIRDER SHAPE & DIMENSION OF PC S-USHAPE GIRDER
SPECIFICATION OF PC S-USHAPE GIRDER
TYPE HEIGHT (H) SEGMENT LENGHT NO. LANE CASTING METHOD LAUNCHING METHOD
S-USHAPE GIRDER 2 to 4 m 2.4 to 3.0 m 1 or 2 lane Short Line Method Balanced Cantilever

PRECAST PRODUCT SLEEPERS
GIRDER SHAPE & DIMENSION OF PC SLEEPERS
Depth Width at Rail Seat Width at Center

Length
Type (mm) (mm) (mm)
(mm) at rail seat at center Upper Bottom Upper Bottom
N-67 2000 210 175 160 300 150 220
SPECIFICATION OF PC SLEEPERS
Type Track Design Train Weight Design Bending Moments (Kg.m)
(mm) Axle Load Speed (ton) at Rails Seat at Center
(ton) (km/h)
(+) (-) (+) (-)
N-67 2000 210 175 202 1677 838 725 1088
Note : Type of fastening and standar design reference is adjustable customer requirement
PROJECT REFERENCE
Installation Ushape Girder with Tandem Track Crane Installation Ushape Girder with Launcher Gantry + Trolly
Erection Segmental Box Ushape Girder Erection Segmental Big Ushape Girder
DESCRIPTION PRODUCT
Type of PC Girder ❑ Precast Concrete Tetrapod
❑ Precast Concrete Accropode
❑ Precast Concrete Jetty Structure

SNI 6880-2016 Indonesian Standard Code for Concrete structure
Specification
Manufacturing BP 302 PM P20 Tetrapod & Accropode Production Procedure

BP 302 PM P25 PC Jetty Structure Production Procedure

Aggregate
Min fc’= 42 Mpa
RB.26 or equivalent
Quality Management
System

PRECAST PRODUCT TETRAPOD CONCRETE ARMOR UNIT
PRODUCT SHAPE & SPECIFICATION OF TETRAPOD

TETRA Weight Height
Type (ton) (mm)
Type -1 1.2 1188
Type -1 2.0 1420
Type -1 3.2 1650
U Shape Girder Pretension
Height
PRECAST PRODUCT ACCROPODE CONCRETE UNIT
PRODUCT SHAPE & SPECIFICATION OF ACCROPODE
ARMOR Weight Height

Type (ton) (mm)
Type -1 11 2490
Type -2 21 3000
Height
PROJECT REFERENCE
Concrete Accropode Concrete Armor Jetty Structure Trestle Structure

DESCRIPTION PRODUCT
Type of PC Girder ❑ Precast Concrete Uditch
❑ Precast Concrete Box Culvert
❑ Precast Concrete Jacking Pipe (On Process Develop)
❑ Precast Concrete RC Pipe (On Process Develop)

SNI 1725-2016 Indonesian Standard Code Loading for Bridges
SNI 1727-2013 Indonesian Standard Code Min Loading for Others
Building
Behavior and Design of Buried Concrete Pipes 2006
Manufacturing BP 302 PM P22 Box Culvert & Uditch Production Procedure

BP 302 PM P43 PC RC Pipe Production Procedure
BP 302 PM P44 PC Jacking Pipe Production Procedure

Aggregate
Min fc’= 42 Mpa
RB.26 or equivalent
Quality Management
System

PRECAST PRODUCT UDITCH
SHAPE & DIMENSION OF PC UDITCH
SPECIFICATION OF PC UDITCH
Type Dimension
Type Height Weight
Load Class Loading (s x h x L) s h t1 t2 L
Cover H (mm) (cm) mm mm mm mm mm kg
Light Duty 100 Pedestrian Load PL - 2 ton 30 x 30 x 240 300 300 50 60 2400 265
Heavy Duty 150 Heavy Duty Truck MST - 22.5 ton 30 x 40 x 240 300 400 50 60 2400 325
Note : PL (Point Load), MST = Muatan Sumbu Terberat (Max Axle Load Truck) 30 x 50 x 240 300 500 50 60 2400 390
40 x 40 x 120 400 400 50 60 1200 230
40 x 40 x 240 400 400 50 60 2400 465
40 x 50 x 120 400 500 50 60 1200 275
40 x 50 x 240 400 500 50 60 2400 550
H 40 x 60 x 120 400 600 50 60 1200 300
40 x 60 x 240 400 600 50 60 2400 600
50 x 50 x 120 500 500 70 70 1200 345
50 x 50 x 240 500 600 70 70 2400 680
50 x 60 x 120 500 600 70 70 1200 375
50 x 60 x 240 500 600 70 70 2400 765
50 x 70 x 120 500 700 70 70 1200 405
50 x 70 x 240 500 700 70 70 2400 815
60 x 60 x 120 600 600 70 70 1200 430
60 x 60 x 240 600 600 70 70 2400 830
60 x 70 x 120 600 700 70 70 1200 465
60 x 70 x 240 600 700 70 70 2400 895
60 x 80 x 120 600 800 70 70 1200 510
60 x 80 x 240 600 800 70 70 2400 1020
80 x 80 x 120 600 800 70 100 1200 560
80 x 90 x 120 800 900 70 100 1200 625
80 x 100 x 120 800 1000 70 100 1200 640
100 x 100 x 120 1000 1000 85 85 1200 820
100 x 120 x 120 1000 1200 85 85 1200 900
120 x 100 x 120 1200 1000 95 110 1200 1095
120 x 120 x 120 1200 1200 95 110 1200 1225
120 x 140 x 120 1200 1400 95 110 1200 1355
140 x 140 x 120 1400 1400 115 135 1200 1610
140 x 140 x 240 1400 1400 115 135 2400 3580
140 x 160 x 120 1400 1600 110 135 1200 1935
140 x 160 x 240 1400 1600 110 135 2400 3815
160 x 185 x 120 1600 1850 140 170 1200 2665
160 x 185 x 240 1600 1850 140 170 2400 4900

PRECAST PRODUCT BOX CULVERT
SHAPE & DIMENSION OF PC BOX CULVERT
Concrete Compressive Strength at Age 28 Days

Pedestrian loading Min. fc’ = 25 (Cylinder Strength)
Truck loading Min. fc’ = 35 (Cylinder Strength)
Dimension (mm) Weight

Type
s h t1 t2 W L (ton)
BC 400 400 400 85 85 570 1200 515
BC 500 500 500 90 90 680 1200 665
BC 600 600 600 95 95 790 1200 860
BC 800 800 800 110 110 1020 1200 1285
BC 1000 1000 1000 125 125 1250 1200 1760
BC 1200 1200 1200 142 142 1484 1200 2430
BC 1500 1500 1500 165 165 1784 1200 3600
BC 2000 2000 2000 210 210 2420 1200 5775
SPECIFICATION OF PC BOX CULVERT
Type
Load Class Loading
Box Culvert
PDS Pedestrian Load q LL = 500 kg/m² or PL - 2 ton
LD Light Duty Truck MST - 5 ton
HL93 Heavy Duty AASHTO MST - 15 ton
HD Heavy Duty Truck MST - 22.5 ton
Note : PL (Point Load), MST = Muatan Sumbu Terberat (Max Axle Load Truck)

PRECAST PRODUCT PIPES
PRODUCT SHAPE & SPECIFICATION OF JACKING PIPE
Dimension Steel Collar

DIA T OD Length (L) JF Weight Ring Dia. Collar Width Weight
mm mm mm mm ton kg mm mm kg
450 67 584 2430 106 573 573 200 19
600 80 760 2430 132 870 719 300 31
700 80 860 2430 186 1175 839 300 35
800 80 960 2430 229 1425 949 300 42
900 90 1080 2430 298 1820 1069 300 52
1000 100 1200 2430 376 2147 1191 250 34
1100 105 1310 2430 438 2450 1301 250 37
1200 115 1430 2430 530 3078 1414 250 72
1350 125 1600 2430 624 3735 1588 250 59
1500 140 1780 2430 794 4658 1768 250 66
1600 275 2150 2430 1500 10650 2110 250 73
1800 160 2120 2430 1109 6126 2104 250 79
2000 175 2350 2430 1364 7745 2338 250 87

PRECAST PRODUCT PIPES
PRODUCT SHAPE & SPECIFICATION OF RC PIPE
Length (L)
Dimension
DIA T OD1 OD2 Length (L) Weight
mm mm mm mm mm kg
200 30 260 333 2450 148
300 37 374 461 2450 269
400 42 484 583 2450 401
500 46 592 706 2450 550
600 55 710 840 2450 788
700 60 820 960 2450 997
800 65 930 1082 2450 1232
900 70 1040 1205 2450 1503
1000 75 1150 1325 2450 1785
1100 85 1270 1465 2450 2241
1200 95 1390 1596 2450 2838
1300 100 1500 1717 2450 3233
1400 104 1608 1821 2450 3581
1500 107 1714 1937 2450 3951
1600 109 1818 2039 2450 4100
1700 109 1918 2089 2450 4368
1800 116 2032 2292 2450 5224
2000 250 2500 2701 2450 12520

DESCRIPTION PRODUCT
Type of PC Girder ❑ Precast Concrete Facade
❑ Precast Concrete Non Load Bearing Wall
❑ Precast Concrete Beam, Column, & Slab
❑ Precast Double Tee Beam (On Process Develop)
SNI 1729 – 2019 Indonesian Standard Code for Load of Seismic
Force for Building
SNI 1727-2013 Indonesian Standard Code Min Loading for Others
Manufacturing BP 302 PM P15 PC Fasade Production Procedure

BP 302 PM P45 PC Beam, Column, & Slab Building Production
Procedure

Aggregate
Min fc’= 42 Mpa
RB.26 or equivalent
Quality Management
System

PRECAST PRODUCT FACADE
PRECAST PRODUCT NON LOAD BEARING WALL
Concrete Compressive Strength at Age 28 Days Min. fc’ = 3.5 Mpa (Cylinder Strength)

PRECAST PRODUCT COLUMN, BEAM, & SLAB
Weld Plate Connections
Topping
Weld Plate Cast

Into Beam
Double Tee Slab

Bear on the Inverted Presstressed Strands
Tee Beam
Inverted Stirrups Bearing Pad
Tee Beam on Corbels
PRODUCT APPLICATION

DESCRIPTION PRODUCT
Type of PC Girder ❑ Precast Panel Concrete Pavement
❑ Moveable Concrete Barrier (MCB)
❑ Precast Concrete Parapet
❑ Precast Concrete Cover Pile Cap & Column
❑ Precast Concrete Pier Head
❑ Precast Concrete OTE Duct (Utility)
Manufacturing BP 302 PM P17 PC PH Monolit & Segmental Production Procedure

BP 302 PM P18 PC Cover Column Elevated Production Procedure
BP 302 PM P19 PC Cover Pilecap Elevated Production Procedure
BP 302 PM P24 PC Parapet / Barrier Production Procedure
BP 302 PM P46 PC Panel Fence Production Procedure
BP 302 PM P09 PC OTE Duct Production Procedur

Aggregate
Min fc’= 42 Mpa
Post Tension Material Min. fy = 305 Mpa, fu = 580 Mpa,
EN 10083-2 C45 Material Mechanical Performance
(anchorage) E = 16%, & HB = 173
RB.26 or equivalent
Pin Connector AASHTO LRFD 2017 Technical Analysis Min. fy = 430 Mpa, fu = 735 Mpa
Quality Management
System

PRECAST PRODUCT PANEL CONCRETE PAVEMENT
PRECAST PRODUCT PARAPET & MCB

150
1000
600 1000
PRODUCT APPLICATION

PRECAST PRODUCT COVER COLUMN & PILE CAP
PRECAST PRODUCT PIER HEAD
1.325 m
3m L
L
Type PH
(mm)
PH-1 9450
PH-2 10050
PH-3 10850
PH-4 11450

PRECAST PRODUCT OTE DUCT – UTILITY

ERECTION / INSTALL CONSTRUCTION SERVICE

PAVER BARRIER CONSTRUCTION SERVICE
PRODUCT DEVELOPMENT
MORE INNOVATIVE
MORE BETTER
MORE FASTER : 250 M/DAY/UNIT
MORE EFFICIENT

HEAD OFFICE & PRECAST PLANT
LOCATION
HEAD OFFICE
PT. ADHI PERSADA BETON
.Gedung Office 18 Park Lantai 6 Kav A & J
Jalan TB Simatupang no 18, Jakarta Selatan
Kode Pos 12520
Contact : Telepon - 021.27808999

Email - engineering@adhibeton.co.id
penjualan@adhipersadabeton.co.id
Precast Plant Mojokerto, Jawa Timur Precast Plant Sadang, Jawa Barat Precast Plant Sentul, Bogor
Precast Plant Sibanceh, Aceh Precast Plant Margorejo, Jawa Tengah

Brochure APB 2022 R1

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Brochure APB 2022 R1

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HEAD OFFICE

PT. ADHI PERSADA BETON

AMANAH (Trustworthy) L O YA L (Loyal)

KOMPETEN (Competence) ADAPTIF (Adaptive)

HARMONIS (Harmonious) K O L A B O R AT I F (Collaborative)

Biro Engineering & Inovasi - 2022

System of Joints ❑ Welded at Steel Joint Plate

Type of Shoe ❑ Concrete Pensil Shoe (Standard)

Concrete Strength ❑ Min. fc’ 52 Mpa (Standard)

Design ACI 543R Design, Manufactured and Installation of Concrete

Edward G. Nawy Prestressed Concrete

ITEM REFERENCE DESCRIPTION SPECIFICATION

ASTM C33 / C33M-2018 Standard Specification for Concrete Agregates

Environment ISO 14001:2015 Environment Management Standard

Biro Engineering & Inovasi - 2022

PILE SHAPE DIMENSION & SPECIFICATION OF CSP

Unit Conversion : 1 kN = 0.1019 ton

Biro Engineering & Inovasi - 2022

 300  400  500  600  800  1000

Max. Jump (m) 2.5 – 5.0

WELDED JOINT CONNECTION or MECHANICAL SPLICE

DESCRIPTION SPECIFICATION WELDED JOINT

Hydraulic Static Pile Driver Diesel Hammer

Biro Engineering & Inovasi - 2022

PILE SHAPE DIMENSION & SPECIFICATION OF CSQP

Biro Engineering & Inovasi - 2022

Method of Driving ❑ Dynamic Pile Driving

DESIGN & MANUFACTURING REFERENCE

Manufacturing BP 302 PM P08 CCSP & FCSP Production Procedure

ITEM REFERENCE DESCRIPTION SPECIFICATION

ASTM C33 / C33M-2018 Standard Specification for Concrete Agregates

Reinforcement SNI 2052-2017 Indonesian Standard for Reinforcement Code

Environment ISO 14001:2015 Environment Management Standard

PILE SHAPE & DIMENSION OF CCSP

Biro Engineering & Inovasi - 2022

PILE SHAPE, DIMENSION, & SPECIFICATION FCSP

Unit Conversion : 1 :kN

River Normalization Retaining Wall Underpass Wall Breakwater Structure

Biro Engineering & Inovasi - 2022

Type of Precast Slab ❑ Prestressed Concrete Slab (halfslab & Fullslab)

Prestress System ❑ Post Tension or Pretension

ITEM REFERENCE DESCRIPTION SPECIFICATION

ASTM C33 / C33M-2018 Standard Specification for Concrete Agregates

Environment ISO 14001:2015 Environment Management Standard

Biro Engineering & Inovasi - 2022

GIRDER SHAPE & DIMENSION OF PCI GIRDER

PC I H 90 PC I H 125 PC I H 140 PC I H 160 PC I H 170 PC I H 210

SPECIFICATION OF PCI GIRDER

Height Span (m)

Height Span (m)

Biro Engineering & Inovasi - 2022

GIRDER SHAPE & DIMENSION OF PCU GIRDER

PC I H 210 PC I H 185 PC I H 165 PC I H 140

SPECIFICATION OF PCU GIRDER

Height Span (m)

Height Span (m)

Biro Engineering & Inovasi - 2022

GIRDER SHAPE & DIMENSION OF SUPER T GIRDER

SPECIFICATION OF SUPER T GIRDER

Height (D) Span

Single Traffic Lane Double Traffic Lane

GIRDER SHAPE & DIMENSION OF PC VOIDED SLAB

PC VS-57/97 PC VS-62/97 PC VS-66/97 PC VS-74/97 PC VS-85/97

Height Span (m)