MST Water Pipe Relocation

RWTP
RASAU WATER TREATMENT PLANT

PENGURUSAN AIR SELANGOR
SDN BHD METHOD STATEMENT
METHOD STATEMENT FOR

WATER PIPE RELOCATION
Reference No: RWTP-GB-C&S-MST- 000002-01
Revision : 00
Date : 23rd November 2022
Action Name Designation Signature
Approved by Khor Thiam Chay Project Director
Reviewed by Tan Jin Soon Lead Consultant
Construction
Reviewed by Chin Sau Lun
Manager
Reviewed by Syerifaizal QAQC Manager
Prepared by Ooi Jeh Tsong Project Engineer
Contents
Contents....................................................................................................................................................................2
REF. NO : RWTP-GB-C&S-MST- 000002 Page 1

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1.0 SCOPE OF WORKS................................................................................................................................4

1.1 General Description..........................................................................................................................4
1.2 Reference.............................................................................................................................................4
1.3 Materials...............................................................................................................................................4
1.4 Plant and Equipment........................................................................................................................5
1.5 Manpower............................................................................................................................................5
1.6 Work Procedures...............................................................................................................................7
1.6.1 Preparation of Works........................................................................................................................7
1.6.2 Method of Construction...................................................................................................................7
1.6.3 Traffic Control System.....................................................................................................................8
1.6.4 Site Material Transportation...........................................................................................................8
1.6.5 Pipe Trench Excavation...................................................................................................................8
1.6.6 Hauling and Handling of Pipe.........................................................................................................9
1.6.7 Laying Pipes and Fittings..............................................................................................................10
1.6.8 Pipe Jointing and Assembly.........................................................................................................10
1.6.9 Construction of Thrust Block.......................................................................................................12
1.6.10 Installation of Pipe S - Bend (Above Ground).....................................................................13
1.6.11 Installation of Tees and Valves................................................................................................13
1.6.12 Backfilling of Pipe Trenches....................................................................................................14
1.6.13 Construction of Valves Chamber............................................................................................14
1.6.14 Pressure and Leakage Test......................................................................................................15
1.6.15 Sterilising and Flushing of Pipelines.....................................................................................16
2.0 SAFETY AND HEALTH REQUIREMENTS......................................................................................17
2.1 Job Safety & Health Analysis.......................................................................................................17
2.2 Information to Personnel...............................................................................................................17
2.3 Emergency Arrangements............................................................................................................17
2.4 Permit Requirements......................................................................................................................18
2.5 Housekeeping...................................................................................................................................18
4.0 QUALITY ASSURANCE & QUALITY CONTROL...........................................................................20
4.1 Contractual Requirements............................................................................................................20
4.2 Inspection and Testing...................................................................................................................20
5.0 APPENDICES...............................................................................................................................................21
5.1 Job Safety Analysis...............................................................................................................................21
5.2 Emergency Response Flow Chart......................................................................................................22
5.3 Environmental Aspect & Impact Register........................................................................................25
5.4 Inspection & Test Plan..........................................................................................................................26

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1.0 SCOPE OF WORKS

1.1 General Description
This Method Statement (MS) is developed and describes the methodology of Water
Pipe Relocation for Package 1 – Design and Build of Proposed Rasau Intake, Raw
Water Pumping Mains, Water Treatment Plant and Associated Works.
1.2 Reference
1) Item 3 – Steel Pipe Work, Tender Document Vol 2: Need Statement &
Specifications
1.3 Materials
1.3.1 Materials for pipe laying works include the following:
Item Materials Size (mm)
1. MS/DI pipes, specials and fittings 300mm diameter
5. Sand for backfilling As per required
6. Crusher run As per required
7. Asphalt concrete mix As per required
8. Lath As per required
9. Cable Marker Route As per required
1.3.2 The material shall have approval certificates from SYABAS. Source and make of
all major materials such as all pipes and fittings, joints, valves, saddles, chamber
covers etc. will be submitted to consultant. Material deliver to the site will be
jointly inspected with consultant and SYABAS Representative. Only materials
that have been inspected and approved by the Consultant/SYABAS will be used
for the works. Type of materials shall be accordance to BS and/or JKR
specification & standards (based on existing materials used at site).

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1.3.3 All piping and fitting materials including fill materials and road reinstatement work
materials must be submitted to PDP for approval prior to usage at site.
1.4 Plant and Equipment

Item Machinery / Equipment
1. Backhoe
2. Excavator
3. Lorries (10 tonnes)
4. Generator Set (6 kW@7.5 amps, 1800va)
5. Welding Set
6. Water Pump
7. Roller Compactor
8. Plate Compactor
9. Mobile Crane
10. Electromagnetic Location (EML)
11. Ground-penetrating Radar (GPR)
12. Spotlight
1.5 Manpower
Item Designation Responsibilities
1. Construction Manager Responsible for overall commercial, contractual
and technical performances associated with
specific
projects. Responsible to the Project Manager.
2. Assistant Manager Assisting Construction Manager to ensure overall
works implementation is in order and coordinates
all site activities of pipe relocation works.
3. Project Engineer Planning, coordinating and supervising site
activities
4. Site Supervisor Supervising site construction activities
5. Foreman In charged of planning, coordinating and monitoring
of site works

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6. Surveyor/chainman Prepare setting out and survey works at site

7. Machinery Operators Operating machinery
8. Safety & Health Personnel To control and ensure the Safety & Health
requirements are adhered at site.
9. QA/QC Personnel To control and ensure the quality of works is
adhered at site.
10. Environment Coordinating the environmental control measures
Manager as detailed in the EMP. Report directly to Project
Manager.
11. Environment Officer Carrying out measures for protecting public health,
including administering and enforcing legislation
related to environmental health and providing
support to minimize health and safety hazards.
12. General Workers Conduct general works at site
13. Certified Welder Welder with certificate will be use for the pipe
jointing
work
14. Flagman & Traffic Control To control traffic and avoid public enter to the
workplace
15. Traffic management officer Make sure activity at site adhere to Traffic
Management Plan

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1.6 Work Procedures

1.6.1 Preparation of Works
1.6.1.1 Prior to commencement the excavation and pipe laying works shall be carrying
out:
i. Ensure that the pipe route for the trench shall be pegged out accurately to
obtain consultant approval.
ii. Application of Permit to Work (PTW) from local authorities JKR, Majlis
Perbandaran Kuala Langat (MPKL), Majlis Perbandaran Sepang (MPS),
LLM, and SYABAS before starting of work.
iii. Detection and piloting excavation shall be conducted, to locate existing
services where necessary.
iv. Details of proposed materials to be submitted for approval prior to usage.
v. Preparation of shop drawing for approval from consultant and SYABAS prior
to start work.
vi. Potentially affected stakeholders who are using the said/affected utilities are
to be notified via Notice Mail Drops at least 5 days in advance done by
contractor. Content of the notice must contain information on the works
duration, hours, affected area and contact details (person, company and
contact number) for public to contact for information or to complaint.
vii. Should water disruption happen apart/away from the agreed notification
details, contractor is responsible to provide a temporary solution to assist the
affected stakeholder such as provision of a water truck.
1.6.2 Method of Construction

i. Establishing store yard
ii. Provide the traffic control system
iii. To apply work permit from local authorities
(DBKL/SYABAS/LLM/ANIH/BESRAYA)
iv. To obtain Permit to Excavate for excavation work
v. Pilot excavation (follow piloting method statement)
vi. Pipe trench excavation and pipe laying works

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vii. Backfilling with suitable material, sand and crusher run as satisfactory.
Reinstatement works and cleans up of work area.
1.6.3 Traffic Control System

i. This traffic control shall be conducted before the pilot excavation and trench
excavation for pipe laying works is carried out.
ii. All the signboard and safety equipment shall be ready and compliance the
requirement of the authorities and approved by PDP.
iii. Flagman will be provided to control the traffic flow during pipe laying works
to ensure that the traffic flow during pipe laying works is smoothly.
iv. Should a lane or road closure is required as part of the TMP, a Traffic
Announcement is needed. SOP of Traffic Announcement is listed in the PR
and Stakeholder Manual.
1.6.4 Site Material Transportation

1.6.4.1 Data from the site measurement will be referred for material delivery in
accordance with the need and availability. A number of pipes will be unloaded at
a WPC’s(Work Package Contractor????) store yard for reasonable intervals
along the proposed pipe alignment by obtain the approval from local authority.
The location where pipes will be unloaded must be carefully selected to avoid
users around that area.
1.6.4.2 All the materials shall be approved by SYABAS, SC and PDP prior delivery to
WPC’s store yard.
1.6.4.3 All materials should be carefully inspected at the time delivery and any defective
material set-aside before accepting the delivery into stores. The defective
materials should be returned to the suppliers immediately.
1.6.4.4 All pipe stacks should be made on sufficiently firm, flat ground to support the
weight of the pipes and necessary lifting equipment. Pipe can only be stack
maximum of 2 layers.
1.6.5 Pipe Trench Excavation

1.6.5.1 Pipe laying works shall only be commenced upon approval of alignment by

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SYABAS. Before commencement the excavation works, tar macadam and

similar road surfaces shall be broken out neatly to a minimum of 1.0m width or to
the requirement of local authority along the trench line using diamond disc road
cutter to keep the edges straight and vertical.
1.6.5.2 Trench excavation for laying the new pipes shall be carried out with the use of
backhoe.
1.6.5.3 The run of pipe trenches opened up ahead of pipe laying operation at any one
time shall not be more than 100m.
1.6.5.4 The trenches shall be excavated to the widths as follows:
External Pipe Diameter D (mm) Width of Trench (mm)
Not Exceeding 460 D +450
500 to 750 D + 600
Exceeding 750 D + 900
1.6.5.5 The depth of trench to be excavated shall be the depth indicated in the
construction drawing with an additional of 150mm thick sand bedding.
1.6.5.6 At joint's area, the trench shall be excavated to give a working space of not less
than 300mm around the joint. Where bends are made by deflecting pipes at
joints, the trench shall be widen to permit this operation and for the construction
of thrust/ anchor blocks.
1.6.5.7 The side of the trench shall be cut vertically and where necessary, shall be
protected against caving in as recommended in the Job Safety Analysis (JSA).
1.6.5.8 The good excavated materials shall be stockpiled at both sides along the trench.
1.6.5.9 Dewatering of trench with water pump shall be applied when necessary due to
high ground water or surface run off.
1.6.5.10 Surplus excavated materials, earth, rubbish and waste shall be disposed off site
to the approved dumping ground.
1.6.6 Hauling and Handling of Pipe

1.6.6.1 Care shall be taken to ensure that the pipes and fittings are not subject to any
kind of shock or sudden load during hauling and handling.
1.6.6.2 Crane or any approved hoisting machine shall be used to assist in loading and

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unloading of pipes. Canvas slings shall be used to lift the pipes from the
stockpile area to minimize the damage.
1.6.6.3 The pipes shall be delivered and unloaded along the proposed pipe alignment
using approved hoisting machine such as a lorry-crane or a lorry and a crane.
1.6.6.4 All pipes and fittings shall be thoroughly checked thru for cracks and flaws both
internally and externally immediately prior to laying.
1.6.7 Laying Pipes and Fittings

1.6.7.1 All pipes and fittings shall be laid to the lines and level shown on the construction
/ shop drawings.
1.6.7.2 Trench levels shall be checked and confirmed before filling the trench with
approved sand material and compacted.
1.6.7.3 Levelling and trimming to the final level shall be done carefully. The level of the
sand bedding is then checked and confirmed prior to laying of pipes.
1.6.7.4 Pipes are hoisted with the use of crane of approved hoisting machinery and
canvas slings and lowered into the trench. The pipes are to be placed into
position and the crown levels of pipes shall be checked against the proposed
level. Except for the pipes to be embedded in concrete, all pipes and fittings shall
be placed in their full length and in position ready for jointing.
1.6.7.5 Pipes and fittings to be embedded in concrete shall be held firmly in position and
protected from damage while the concrete is being in placed. Should any pipe
become either partially or fully clogged before final acceptance of the work, it
shall be cleaned out.
1.6.7.6 Trench and pipe details are recorded on pipe laying logs to be confirmed by
PDP/SC representative on site.
1.6.8 Pipe Jointing and Assembly

1.6.8.1 Jointing of Mild Steel (M.S.) Pipe (Welding)
a. For pipes with diameter 700mm and above, end of pipe which to be jointed
shall generally be spigots and sockets for jointing in trench.
b. End of pipe which to be jointed for plain ends shall use welded collars,
mechanical coupling or flange adaptors for pipes and fittings with diameter

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700mm and above.

c. Welding shall be applied to Mild Steel pipe with diameter above 700mm. The
steel pipes are to be joined by welding internally and externally using
circumferential electric arc welding.
d. Before placing the pipes together, the portion of the sockets and spigots to
be welded shall be cleaned.
e. The spigot end shall then be placed in the socket and forced inside
so that the spherical surfaces are in contact and that the gap
between the pipes at the end of the spigot is nowhere greater than
1.5mm.
f. For longitudinally welded pipes, the longitudinal welds on adjacent
pipes shall be at least 15 degree out of line.
g. Where pipes are to be joined by a steel split collar, the pipe's end
and collar shall be cleaned.
h. The collar shall then be placed on the ends of the pipes and
clamped tightly onto the pipes using lugs and welded longitudinally.
i. Lugs shall be removed once completions of the internal & external
circumferential welding.
j. The weld shall be of the convex full fillet type for lap welded joints
made manually by the metal arc process.
k. Each time the arc is started, it shall be manipulated to obtain
complete fusion of the weld metal with the pipe and any previously
deposited weld metal.
l. After each joint has been welded, it shall be air tested in
accordance to SYABAS specification with the presence of
consultant.
m. After air test, the external sheathing shall be completed to ensure
continuity of protection along the pipeline. The joint area shall be
cleaned to a metallic finish and immediately coated with a primer
solution. As soon as the primer has set, the sheathing shall be
completed by running hot bitumen over the joint with 75mm
overlaps on both sides of joint. The thickness of the sheathing
shall not be less than 10mm.

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1.6.8.2 Flanged Joints

a. The flanged joints shall be applied to area jointing with the air valves.
b. The end of each pipe shall be wire brushed to remove any dirt or
protuberances prior to the jointing.
c. Carefully fit gasket into position and ensure no damage to the gasket
surface.
d. Install bolt and nuts into all bolt holes of flange end.
e. The bolts shall be tightened in regular sequence starting from opposite sides
of bolt circle and the going around in this way until bolt is tight. Excessive
tightening of flanged joints shall be avoided.
f. Flanged joints located in chambers shall be painted with two coats of
bituminous paint.
1.6.8.3 Flexible Mechanical Coupling
a. Inspect pipe ends and to ensure compliance with the specification.
b. Align the end of pipe which already in position, adjusting the bed of the
trench or other support as necessary.
c. Place flanges over the pipe ends. Mark both pipe ends at a distance of half
the sleeve width plus the width of one flange to aid in central positioning of
the coupling over the gaps.
d. Place sleeve onto the pipe which already in position and insert the adjacent
pipe end into sleeve, adjust gap between pipe ends as necessary.
e. Bring each rubber wedge ring towards the sleeve using the flanges.
f. Bring bolt holes into line and fit bolts all from the same side. Ensure the neck
of the bolt is properly located in the flange hole and fits the nuts tight
1.6.9 Construction of Thrust Block

1.6.9.1 When bends are required to be installed, they shall be secured using thrust
blocks.
1.6.9.2 The dimension of thrust blocks for horizontal and vertical bends as per
construction drawings.
1.6.9.3 The concrete grade of the thrust block as indicated in the construction drawings.
1.6.9.4 Concrete supply from ready mix batching plant shall be the choice for bigger

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volume. If the volume required is small and the distance and time is
uneconomical to procure the concrete from the batching plant, an alternative
supply shall be considered. Concrete shall be mixed on site for very small
volume.
1.6.9.5 On site mix design and method shall be submitted for approval.
1.6.10 Installation of Pipe S - Bend (Above Ground)

1.6.10.1 When above ground pipe works are required, Mild Steel (MS) pipe and specials
shall be used as S-bend. Jointing shall use MS collars.
1.6.10.2 The collar shall be a single split collar with temporary bolts and lugs. The collar
shall be 1.5mm thicker than the thickness of the pipe. The collar inner surface
shall be in close contact with the outer surface of the pipe/specials to be welded.
1.6.10.3 The outer surface of both pipe end as well as the specials shall be brushed away
and clean from any dirt, rust and earth. The same is carried out on to the inner
surface of the collars.
1.6.10.4 Slide the collar into the MS pipe.
1.6.10.5 Using a crane or any approved lifting machinery with proper slings to lift the
specials and align it into position. Slide the collar out to hold the special in its
position and steadily tighten the bolts and nuts.
1.6.10.6 Ensure that the gap between the split ends of the collar is at minimum when
bolts and nuts are tightened and the specials is in line with the pipeline
alignment.
1.6.10.7 Carry out intermittent butt welding of the collar to the pipe and specials while the
machinery still supporting the specials. The machinery shall be removed once
the weld is sufficiently rigid to hold the specials in its position. Complete
circumference welding of both sides.
1.6.10.8 Ensure that there shall be no defects such as cracks, leaks, lack of penetration
and lack of complete fusion on the welded joint.
1.6.11 Installation of Tees and Valves

1.6.11.1 Tees and valves shall be installed at predetermined locations before the
connection being carried out.

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1.6.11.2 Pre-fabricated Tee shall be welded at predetermined location of pipe section.

Jointing shall use M.S. collar.
1.6.11.3 The collar shall be a single split collar with temporary bolts and lugs. The collar
shall be 1.5mm thicker than the thickness of the pipe. The collar inner surface
shall be in close contact with the outer surface of the pipe/specials to be welded
1.6.11.4 The outer surface of both pipe end as well as the Tee shall be brushed away and
clean from any dirt, rust and earth. The same is carried out on to the inner
surface of the collar.
1.6.11.5 Slide the collar into the MS pipe.
1.6.11.6 Align the tee and pipe, hold in position, slide the collar to hold the tee in its
position and tighten the bolts and nuts. Carry out intermittent butt welding until
the weld is sufficiently rigid to hold the tee in its position. Complete
circumference welding.
1.6.11.7 Valves shall be installed with flanged joint at predetermined locations.
1.6.11.8 The end of each pipe shall be wire brushed to remove any dirt or protuberances
prior to the jointing.
1.6.11.9 Carefully fit gasket into position and ensure no damage to the gasket surface.
1.6.11.10 Install bolt and nuts into all bolt holes of flange end. The bolts shall be
tightened in regular sequence starting from opposite sides of bolt circle and the
going around in this way until bolt is tight. Excessive tightening of flanged joints
shall be avoided.
1.6.12 Backfilling of Pipe Trenches

1.6.12.1 After pipe laying works have been approved by the consultant and before the
pipelines are tested, only sufficient backfilling of the trenches to maintain the
pipes in position shall be carried out but all joints shall be left exposed.
1.6.12.2 The sand shall be delivered to designated locations adjacent to the actual
work site. If stockpile is not permitted (due to heavy traffic or space
constraint), the sand shall be transferred to work site when needed.
1.6.13 Construction of Valves Chamber

1.6.13.1 Construction of valve chambers shall be carried out within a reasonable period of
time after all valves have been installed. Positions of chambers are pre-

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determined and pegged out. Incidental excavation shall be carried out with the
use of backhoe.
1.6.13.2 Formation level of the chambers shall be checked during excavations works
before the construction takes place.
1.6.13.3 Detail of valves chamber as per construction drawings.
1.6.13.4 Precast chamber shall be installed where available. If cast in situ of chamber is
required, refer to Method Statement for cast in situ chamber construction.
1.6.14 Pressure and Leakage Test

1.6.14.1 The field pressure and leakage test shall not be carried out until the backfilling of
the pipe trenches have been completed except at the joints. Backfilling at flexible
joints shall be left uncompleted to facilitate inspection joints during testing.
1.6.14.2 Prior to filling the pipe line with clean water, the pipe line shall be thoroughly
inspected jointly with the PDP/SC to ensure that the pipes jointing have been
completed. At each test, the tees for air valves and washouts shall be sealed
with blank flanges.
1.6.14.3 Field Testing for Water Main
a. Air Testing of Welded Joints
The annular space between the two welds shall be air tested to a pressure of
1.7 MPa. While this pressure is maintained for a minimum period of 10
minutes, the welds shall be examined carefully for leakage. Any defective
welding shall be repaired. The screwed plug shall be replaced and welded
after each joint has been satisfactorily tested. The Contractor shall provide all
necessary gauges, equipment, labour and materials for air testing of welded
joints.
b. Pressure Test
The two ends of the test section shall be end cap with steel plates. A pressure
gauge shall be attached to the end of the test section to monitor water
pressure. The pressure gauge shall have a dial of not less than 150mm
diameter and shall be such that maximum field test pressure of pipeline shall
be at 60% to 70% of the gauge range. The test section to be filled with water
of fair quality and free of sediments. During filling, provision shall be made for

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air to escape from high spots in the section by properly installing air valves
and from the air release vent pipe in the stop end at the higher end of the
section. After the section has been filled with water for a period of not less
than 48 hours, more water shall be pumped into the section to raise the
pressure to 15 bars and hold for 10 minutes. When the pressure gauge shows
no reduction in pressure during the period of 10 minutes, the pressure test is
considered passed. If the above requirements are not satisfied, a thorough
inspection of the section shall be made and all defects shall be repaired and
the test shall be repeated.
c. Leakage Test
Once the pressure test considered pass then the leakage test shall be
proceeded. The pressure shall be reduced from 15 bars to 12 bars and hold
for 24 hours. A re-inspection on the pressure after 24 hours shall be
conducted with the presence of SC and SYABAS representatives. The
leakage test is considered to have been passed if the make-up water pumped
into the section of the main does not exceed the allowable leakage calculated
as : 0.34 litre per cm of pipe diameter per km of pipe per 24 hours per 1.0 bar
of water pressure. If this specified rate of leakage is exceeded, a thorough
inspection of the section of the main shall be made. All leaks discovered shall
be repaired and the section shall be tested again.
1.6.15 Sterilising and Flushing of Pipelines

1.6.15.1 Sterilising and flushing shall be carried out before completion of final connection
to existing SYABAS pipeline. The water from sterilising and flushing shall be
obtained from SYABAS.
1.6.15.2 All necessary equipment and materials e.g. Dosing pump, chemical mixing tank
shall be ready at site prior to sterilise and flushing of pipeline.
1.6.15.3 The section of the pipeline to be sterilised shall be filled with water with a solution
of chloride and chlorine. The calculation of ration for water, chloride and chlorine
will be determined later.
1.6.15.4 The contractor shall have to adopt a dosing system to a system to sterilise the
line effectively. The system shall be provided with a set up of the temporary

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equipment, chemical tank mixer, dosing pump and other necessary accessories
for the solution to be injected into the lines through air valve tee when portable
water will be introduced gradually.
1.6.15.5 After the pipeline has been filled with chlorinated water, it shall be closed and left
for at least 24 hours. The pipeline shall be deemed to have sterilised if the
samples of water taken from scour chamber on the pipeline shows chlorine
residual of 10.00pm.
1.6.15.6 After the pipeline has been sterilised and the samples water taken from scour
chamber on the pipeline shows chlorine residual of 3.0ppm, it shall be flushed
through the scour point.
2.0 SAFETY AND HEALTH REQUIREMENTS

2.1 Job Safety & Health Analysis
Job Safety & Health Analysis shall be carried on the project site. Cautions and
hazards signs shall be established at location of works. The hazards in a
particular activity and the control measures implemented shall be briefed to the
workers during SHE induction, tool box talk and JSA Briefing. Please refer to the
attached Appendix 5.1.
2.2 Information to Personnel

2.1.1 All workers employed in the project site must have CIDB green card.
2.1.2 All new workers and staff to attend the SHE Training or SHE Induction Course
before commencing works at site and attendances shall be recorded in an
induction checklist.
2.1.3 All site personnel are mandatory wear proper Personnel Protective Equipment
(PPE):
2.1.4 Safety helmets, Safety vest, Safety boots, Hand gloves and any other additional
PPE required in JSA or advised by SHE Department.
2.1.5 Monthly SHE Committee meeting shall be held with all the contractors related to
the works.
2.1.6 All workers are compulsory to attend the daily pre-task briefing and weekly
toolbox meeting conducted by the SHE Department/Representative and

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attendances shall be recorded.
2.3 Emergency Arrangements

2.3.1 Project Emergency Response Plan and Procedure shall be established.
2.3.2 The potential hazards during Bored Pile Works are as below:
i. Accident due to machinery/equipment failure and movement
ii. Fall from height, contact with sharp edges/protruding rebar and etc.
iii. Fire
2.3.3 An Emergency Response Team shall be formed at the site.
2.3.4 Please refer to the Appendix 5.2 for Safety, Health & Environmental Emergency
Response Flow Chart.
2.3.5 The organization chart, list of emergency contact person and relevant authorities
with their contact numbers shall be showed in the Notice Board.
2.3.6 In the event of emergency, the site management staffs must evaluate the
situation and commence the necessary procedures as follow:
 Raise the alarm
 Stop works
 Remain composed.
 Make sure notifications of emergency or evacuation are in place for all
workers surrounding the vicinity.
 Make sure all workers are assembled at designated assembly point.
 Make sure first aid kits are prepared at assembly point.
 All workers are told not to leave the assembly point until clear sign is issued.
 Headcount shall be conducted
 First aiders shall attend to the injured workers
 Prepare assessment reports for the losses.
1.7 Permit Requirements
Person or Authorities in-

No Description Remarks
charge
1 SHE permit to work such as SHE Department
Crane and Lifting Operation

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permit, Excavation permit, Night

work permit, Hot work permit
and etc.
2.5 Housekeeping
Housekeeping is an essential part of SHE for the daily routine. Housekeeping
would include the following items:
 Maintain the access way to all working area.
 Proper material arrangement.
 Park the machineries in orderly manner.
 No littering around the site.
3.0 ENVIRONMENTAL ISSUES

3.5 Environmental Aspects, Impacts & Control Measures
All activities at work site shall comply with requirements stated in Environmental
Management Plan. Work site shall observe potential environmental impacts that
will be generated from activities stated in this method of statement, proposed
control measures, responsible parties’ in-charge and relevant legal applicability.
The significant environmental impacts associated with the Bored Pile Works
have been identified and listed in the Appendix 5.3.
3.5.1 Air Quality and Noise Level

Machineries shall be in well maintain and in good working condition to reduce
emission of soot, smoke and noise.
The following measures shall be implemented if the above mentioned (soot,
smoke and noise) is deteriorating:
 Increase maintenance frequency.
 Replace to better equipment if necessary.
 Switched-off equipment if not in used
 Supply workers on-site with proper PPE (i.e. ear plugs and mask).
3.5.2 Water Quality

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All surface runoff and contaminated water generated from activities stated in this
method of statement, must be channel to temporary earth drain and shall be
channel into sediment basin/ silt trap for further treatment.
3.5.3 Soil Erosion and Sediment Control

Precaution measures of erosion and sediment transport during the surface
preparation, construction, operation and closure phase of project shall comply
with Erosion and Sediment Control Plan (ESCP).
Erosion control such as phasing of works, vegetation buffers, turfing, protection
of slopes and stockpiles to be implemented. Sediment control such as
construction of sediment basin/ silt traps, sump, silt fence, sandbag and wash
trough shall be provided and maintained regularly.
3.5.4 Waste Management

All type of waste must be segregated, stored and disposed of in accordance with
the Construction Waste Management Plan and shall be removed from site
regularly.
Scheduled waste from maintenance works of machineries, vehicles and tools will
be placed in designated areas. Proper oil tray or drum shall be placed to prevent
the oil spillage all over the place. Subsequent waste shall be collected and
transfer to area as assigned.
4.0 QUALITY ASSURANCE & QUALITY CONTROL

4.1 Contractual Requirements
Shall be implemented in accordance with submitted comprehensive IMS plan.
4.2 Inspection and Testing

All inspection shall involve the consulting engineer and client.

RWTP
5.0 APPENDICES
5.1 Job Safety Analysis

RWTP
5.2 Emergency Response Flow Chart

RWTP

RWTP
Emergency Response Flowchart for Fire Emergency
Fire Emergency
Identifier alert
Major Minor
Alert workers/trigger alarm

to inform workers by ERT
Control fire with existing
member.
firefighting equipment
Active ERT and evacuate Set command point.

workers to designated Inform representative
assembly point. authority (BOMBA)
.
Assist authority with

information (if
required)
All clear declaration

from Authority
Emergency
terminates
Debriefing by Conduct
Emergency investigation Finish
commander

RWTP
5.3 Environmental Aspect & Impact

Register

RWTP
5.4 Inspection & Test Plan

RWTP
SDN BHD
RASAU WATER METHOD STATEMENT
Rev
Project: TREATMENT PLANT ITP for: WATER PIPE RELOCATION 00
:
(RWTP)
Discipline
C&S Ref. No: RWTP-GB-C&S-ITP-000001-00
:
Discipline
REFER TO PROCEDURE Date: 23/08/2022 No of Pages: 1 of 3
code:
N Inspection Point
Activity Controlling Acceptance Frequenc
o Record
Description Document Criteria y CR SC CA
.
Technical Method Prior to Approved
1 Submission of
Specification/C Statement and commence Method of
. Method H R R
onstruction Inspection Test ment of Statement;
0 Statement
Drawing Plan (ITP) work Approved ITP
Method Technical Prior to Comment
2 Submission of
Statement: Specification/Co commence Review Sheet
. Material for H R S
RWTP-GB-C&S- nstruction ment of for Material
0 approval
MST- Drawing work Submission
Material Technical Approved
Submission Specification/Co Material
Approval nstruction Prior to Submission /
3
Material Drawing commence Request for
. H W S
inspection ment of Inspection
0
work (RFI) /
Delivery
Order (D.O.)
Technical As-built Survey Prior to
4
Specification/C data / Record commence
. Setting Out Survey Record H W S
onstruction ment of
0
Drawing work
- Pipe Trench Method Technical
During Work
5 Excavation Statement: Specification/Co
commence Inspection
. - Laying Pipes RWTP-GB-C&S- nstruction H W S
ment of Request
0 - Valve MST- Drawing
work Checklist
Installation
Method Technical During Work
6
Pipe Jointing and Statement: Specification/Co commence Inspection
. H W S
Air Testing RWTP-GB-C&S- nstruction ment of Request
0
MST- Drawing work Checklist
7 Construction of
Statement: Specification/Co commence Inspection
. Valve Chamber & H W S
RWTP-GB-C&S- nstruction ment of Request
0 Thrust Block
Testing of Method Technical During Work
8
Pipeline Statement: Specification/Co commence Inspection
. H W S
(Pressure & RWTP-GB-C&S- nstruction ment of Request
0
Leakage Test) MST- Drawing work Checklist
RASAU WATER
Rev
Project: TREATMENT PLANT ITP for: SOIL INVESTIGATION 00
:
(RWTP)
Discipline
C&S Ref. No: RWTP-GB-C&S-ITP-000001-00
:

RWTP
H : Hold Point Points where no further works shall proceed without the written approval of the Supervising
Consultant representative
W : Witness Point Points where Supervising Consultant can opt to observe/ or visually examine or participate in the work
operation.
S : Surveillance Points where the SC representative monitor the contractor activities to the degree necessary for
confidences that work process/ method is complying with the established criteria
R: Review Review of the contractor’s ITP records for correctness and completeness
Discipline
REFER TO PROCEDURE Date: 23/08/2022 No of Pages: 2 of 3
code:
N Inspection Point
Activity Controlling Acceptance Frequenc
o Record
Description Document Criteria y CR SC CA
.
9
Sterilizing & Statement: Specification/Co commence Inspection
. H W S
Flushing RWTP-GB-C&S- nstruction ment of Request
0
1 Method Technical During Work
0 Statement: Specification/Co commence Inspection
Backfilling H W S
. RWTP-GB-C&S- nstruction ment of Request
0 MST- Drawing work Checklist
1 Method
After
1 Statement: Joint survey As-built
As built drawing completio H W S
. RWTP-GB-C&S- data drawing
n work
0 MST-
Remarks:
Inspection Authority:
CR Contractor Representative
SC Supervising Consultant
CA Contract Administrator
Prepared Reviewed Approved

Syerifaizal Bin Chin Sau Lun
Ooi Jeh Tsong
Mustapha (QAQC (Construction
Name (Assistant Manager)
Manager) Manager)
Signature
Date

RWTP

MST Water Pipe Relocation

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RWTP

RASAU WATER TREATMENT PLANT

METHOD STATEMENT FOR

Reference No: RWTP-GB-C&S-MST- 000002-01

Date : 23rd November 2022

Action Name Designation Signature

Approved by Khor Thiam Chay Project Director

Reviewed by Tan Jin Soon Lead Consultant

Reviewed by Syerifaizal QAQC Manager

Prepared by Ooi Jeh Tsong Project Engineer

REF. NO : RWTP-GB-C&S-MST- 000002 Page 1

1.0 SCOPE OF WORKS................................................................................................................................4

REF. NO : RWTP-GB-C&S-MST- 000002 Page 2

REF. NO : RWTP-GB-C&S-MST- 000002 Page 3

1.0 SCOPE OF WORKS

REF. NO : RWTP-GB-C&S-MST- 000002 Page 4

1.4 Plant and Equipment

REF. NO : RWTP-GB-C&S-MST- 000002 Page 5

6. Surveyor/chainman Prepare setting out and survey works at site

REF. NO : RWTP-GB-C&S-MST- 000002 Page 6

1.6 Work Procedures

1.6.2 Method of Construction

REF. NO : RWTP-GB-C&S-MST- 000002 Page 7

1.6.3 Traffic Control System

1.6.4 Site Material Transportation

1.6.5 Pipe Trench Excavation

REF. NO : RWTP-GB-C&S-MST- 000002 Page 8

SYABAS. Before commencement the excavation works, tar macadam and

1.6.6 Hauling and Handling of Pipe

REF. NO : RWTP-GB-C&S-MST- 000002 Page 9

1.6.7 Laying Pipes and Fittings

1.6.8 Pipe Jointing and Assembly

REF. NO : RWTP-GB-C&S-MST- 000002 Page 10

700mm and above.

REF. NO : RWTP-GB-C&S-MST- 000002 Page 11

1.6.8.2 Flanged Joints

1.6.9 Construction of Thrust Block

REF. NO : RWTP-GB-C&S-MST- 000002 Page 12

1.6.10 Installation of Pipe S - Bend (Above Ground)

1.6.11 Installation of Tees and Valves

REF. NO : RWTP-GB-C&S-MST- 000002 Page 13

1.6.11.2 Pre-fabricated Tee shall be welded at predetermined location of pipe section.

1.6.12 Backfilling of Pipe Trenches

1.6.13 Construction of Valves Chamber

REF. NO : RWTP-GB-C&S-MST- 000002 Page 14

1.6.14 Pressure and Leakage Test

REF. NO : RWTP-GB-C&S-MST- 000002 Page 15

1.6.15 Sterilising and Flushing of Pipelines

REF. NO : RWTP-GB-C&S-MST- 000002 Page 16

2.0 SAFETY AND HEALTH REQUIREMENTS

2.2 Information to Personnel

REF. NO : RWTP-GB-C&S-MST- 000002 Page 17

attendances shall be recorded.

2.3 Emergency Arrangements

1.7 Permit Requirements

Person or Authorities in-

REF. NO : RWTP-GB-C&S-MST- 000002 Page 18

permit, Excavation permit, Night

3.0 ENVIRONMENTAL ISSUES

3.5.1 Air Quality and Noise Level

3.5.2 Water Quality

REF. NO : RWTP-GB-C&S-MST- 000002 Page 19

3.5.3 Soil Erosion and Sediment Control

3.5.4 Waste Management