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AURLTX101_Assessment 2_Practical Demonstration Tasks_V2 (1)
AURLTX101_Assessment 2_Practical Demonstration Tasks_V2 (1)
Date 6/7/24
Assessor name
Assessor signature
Date
Document Name: Student Practical Demonstration of Tasks – AURLTX101 Created Date: 6 June 2023
Document No: Trinity Institute (Australia) – AURLTX101 Version No: 1.0 Last Modified
Date:
©Trinity Institute (Australia)| RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 1 of 16
AURLTX101 Diagnose and repair light vehicle manual transmissions
I declare that this task is all my own work and I have not cheated or plagiarised the work or colluded with any
other student(s).
I understand that if I If I am found to have plagiarised, cheated or colluded, action will be taken against me
according to the process explained to me.
I have correctly referenced all resources and reference texts throughout these assessment tasks.
Student name Sahil Maan
Date 6/7/24
Assessor declaration
I hereby certify that this student has been assessed by me and that the assessment has been carried out
according to the required assessment procedures.
Assessor name
Assessor signature
Date
Feedback
Date 6/7/24
A copy of this page must be supplied to the office and kept in the student’s file with the evidence
Document Name: Student Practical Demonstration of Tasks – AURLTX101 Created Date: 6 June 2023
Document No: Trinity Institute (Australia) – AURLTX101 Version No: 1.0 Last Modified
Date:
©Trinity Institute (Australia)| RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 2 of 16
AURLTX101 Diagnose and repair light vehicle manual transmissions
This cover sheet is to be completed by the student and assessor and used as a record to determine student
competency in this assessment task
I am aware that I can locate The RTO Complaints and Appeals Policy and Procedure on their Yes / No
website at (insert website address)
I have discussed any additional educational support or reasonable adjustments I require in order to
undertake this assessment with the Student Support Services Officer and Trainer / Assessor, (if Yes / No
applicable). e.g. Student Handbook and Access and Equity Policy (insert website address)
Student Declaration: In accordance with The RTO Plagiarism Policy, I hereby acknowledge by signing this
declaration that I have not cheated or plagiarised any work regarding the assessment tasks undertaken in this unit
of competency except where the work has been correctly acknowledged.
NOTE: Student must sign this prior to submitting their assessments to the assessor
____6__ / ___7___ /
Signature Sahil Maan Date:
20_24_____
Student Declaration: - I verify that the work completed Assessor Declaration: - I verify that I have adequately
is my own and that I was adequately informed of the explained and negotiated the assessment tasks with the
Document Name: Student Practical Demonstration of Tasks – AURLTX101 Created Date: 6 June 2023
Document No: Trinity Institute (Australia) – AURLTX101 Version No: 1.0 Last Modified
Date:
©Trinity Institute (Australia)| RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 3 of 16
AURLTX101 Diagnose and repair light vehicle manual transmissions
Oral questioning During the practical demonstration your assessor will ask you questions that will address
the knowledge aspects of the unit of competency. You will respond orally, and your
assessor will record your response.
Topics will include:
Prepare to diagnose and repair light vehicle manual transmissions
Diagnose manual transmissions
Repair manual transmissions
Document Name: Student Practical Demonstration of Tasks – AURLTX101 Created Date: 6 June 2023
Document No: Trinity Institute (Australia) – AURLTX101 Version No: 1.0 Last Modified
Date:
©Trinity Institute (Australia)| RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 4 of 16
AURLTX101 Diagnose and repair light vehicle manual transmissions
Time allowed On average, the Assessment should take 4 – 8 hours to complete each Job Card.
Location Assessment will take place in a simulated workshop environment relevant to the trade
stream being studied.
Practical Practice You should have practiced these practical tasks and feel comfortable completing the tasks
before attempting the practical assessment.
Decision making To achieve a satisfactory outcome, you MUST diagnose and repair light vehicle manual
rules transmission on two [2] occasions in automotive service and repair workplace before
competency can be achieved for the practical component, and answer all questions
presented by the Assessor.
Expected answers to oral questions are indicative of the correct answer.
Your assessor will be looking for the following in this assessment task: -
You MUST diagnose and repair light vehicle manual transmission for specific applications
that safely follows workplace procedures to meet required outcomes.
This includes:
Diagnose and repair two [2] of the following faults in two [2] different light vehicle
manual transmissions, including faults in two of the following components:
o Input or primary shaft gear or bearing
o Secondary shaft or main shaft gear or bearing
o Synchroniser assembly
o Shift rail, shift fork, interlock and detent mechanisms
o Counter shaft gear or bearing
Remove, refit or replace one [1] manual transmission in a light vehicle.
Performance The assessment methods MUST be by direct observation of tasks on required skills and
Observation knowledge to ensure correct interpretation and application. Your Assessor will observe you
Criteria for on the following observations:
Assessment Task
Obtain and read through job card to determine customer concern and discuss the
speed and driving conditions in which the concern occurs with the customer and
road-tested vehicle to confirm fault.
Access and understand the correct workshop manual for the light vehicle manual
transmission being diagnosed.
Use the correct workshop manual to select the most appropriate diagnostic options
and diagnostic procedures to diagnose the customer manual transmission concern.
Observe all safety requirements, wear correct PPE and identify any hazards with
working around light vehicle manual transmission assembly, such as; lifting heavy
transmission components, hot engine/exhaust systems, hot and hazardous manual
transmission oils and rotating driveline components and managed risks by following
the vehicle manufactures workshop manual, Safety Data Sheets (SDS) and Safe
Operating Procedures (SOPs).
Select the correct tools and diagnostic equipment for light vehicle manual
transmissions, including stethoscope, torque wrench, Vernier calipers, micrometers,
dial indicator, special service tools, scan tool, lifting and supporting workshop
equipment such as vehicle hoist, transmission jack, floor jack and stands and
checked that the tools and diagnostic equipment are safe to use.
Document Name: Student Practical Demonstration of Tasks – AURLTX101 Created Date: 6 June 2023
Document No: Trinity Institute (Australia) – AURLTX101 Version No: 1.0 Last Modified
Date:
©Trinity Institute (Australia)| RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 5 of 16
AURLTX101 Diagnose and repair light vehicle manual transmissions
Safely carry out diagnostic tests on the vehicle following the procedures in the
Vehicle Manufactures Workshop Manual [WSM] such as; abnormal noise diagnosis,
shift diagnosis and diagnostic scan tool tests using tools and diagnostic equipment
including stethoscope, torque wrench, Vernier Caliper, micrometers, dial indicator,
special service tools, scan tool, lifting and supporting workshop equipment such as
vehicle hoist, transmission jack, floor jack and stands and trapping of manual
transmission fluid released from manual transmission during diagnosis.
Compare the test results to the specifications in the Vehicle Manufactures
Workshop Manual [WSM] and identify the cause of the fault/s on the vehicle
following the procedures in the Vehicle Manufactures Workshop Manual [WSM].
Report and discuss diagnostic findings and repair recommendations with the
customer and/or workplace supervisor for approval to repair the vehicle.
Use the correct vehicle workshop manual to select the most appropriate repair
options to repair the customer concern.
Select and use the correct tools, equipment and materials to repair light vehicle
manual transmission, such as; Vernier calipers, micrometers, dial indicator, torque
wrench and Special Service Tools.
Repair or adjust the light vehicle manual transmission or components using and
following the correct vehicle workshop manual and using the correct tools and
equipment without causing any damage to the vehicle or manual transmission
components and trapping of manual transmission fluid released from manual
transmission during repairs.
Retest the light vehicle manual transmission or components following the
procedures in the Vehicle Manufactures Workshop Manual [WSM] and using tools
and diagnostic equipment including, abnormal noise diagnosis, shift diagnosis, and
diagnostic scan tool tests using tools and diagnostic equipment including
stethoscope, torque wrench, Vernier calipers, micrometers, dial indicator, special
service tools, scan tool during the retest.
Carry out a final inspection of the customers vehicle to ensure that the repairs
completed are to the workplace repair standards and the vehicle is ready to be
given back to the customer.
Clean the work area of any waste and disposed recyclable and non-recycle waste
into correct waste or recycling bins.
Clean and check tools and equipment used for correct operation and tagged out
and report any faulty tools and equipment.
Complete and finalise the Job Card/Repair Order detailing the diagnostic and repair
procedures.
Document Name: Student Practical Demonstration of Tasks – AURLTX101 Created Date: 6 June 2023
Document No: Trinity Institute (Australia) – AURLTX101 Version No: 1.0 Last Modified
Date:
©Trinity Institute (Australia)| RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 6 of 16
AURLTX101 Diagnose and repair light vehicle manual transmissions
Results/Re- Your Assessor will grade as either S – Satisfactory or NS – Not Satisfactory for the
assessment assessment. In all cases your Assessor will provide you with feedback.
Only when all assessment tasks have been graded as S – Satisfactory you will be
deemed C – Competent in the final result of the unit of competency; if you do not
satisfactorily complete all the assessment tasks you will be deemed NYC – Not Yet
Competent.
If the evidence is graded as NS – Not Satisfactory you will be required to re-submit
the evidence. In this case, you will be provided with clear and constructive feedback
based on the assessment decision so that they can improve your skills / knowledge
prior to reassessment.
Where a ‘NS – Not Satisfactory’ judgement is made, you will be given guidance on
steps to take to improve your performance and provided the opportunity to resubmit
evidence to demonstrate competence. The assessor will determine and discuss the
reasons for NS – Not satisfactory on any of the criteria and will assess you through
a different method of assessment e.g. verbal/oral questioning, problem solving
exercises.
Reasonable Assessor may adjust assessment conditions (vehicles, tools, analysis required) to suit
Adjustment workplace objectives provided that the integrity of the task is maintained.
Document Name: Student Practical Demonstration of Tasks – AURLTX101 Created Date: 6 June 2023
Document No: Trinity Institute (Australia) – AURLTX101 Version No: 1.0 Last Modified
Date:
©Trinity Institute (Australia)| RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 7 of 16
AURLTX101 Diagnose and repair light vehicle manual transmissions
You MUST diagnose and repair light vehicle manual transmissions in which the fault MUST involve one [1] of the
following components:
Input or primary shaft gear or bearing
Secondary shaft or main shaft gear or bearing
Synchroniser assembly
Shift rail, shift fork, interlock and detent mechanisms
Counter shaft gear or bearing
One [1] light vehicle manual transmission MUST be removed, refitted or replaced. If it is not carried out in Job Card 1,
then it MUST be carried out in Job Card 2
Your Trainer/Assessor has setup the vehicle with a light vehicle manual transmissions fault. Your Trainer/Assessor will
observe you against the performance observation criteria for diagnose and repair light vehicle manual transmissions.
Procedure:
WARNING!
The Assessment will be STOPPED IMMEDIATELY if you are attempting to carry out any step in an unsafe or
dangerous way.
Card documentation by filling in the Customers Fault, the Cause of the Fault, the Rectification to repair the
vehicle and the Parts used on the back of the Job Card.
Job Card 1
Customer Details
Customer: John Smith Contact Details: (H) 03 9 123 4567 (M) 0401 234 567
Address: 101010 Melbourne Street City Melbourne State: Victoria Post code: 3000
:
Vehicle Details (Must fill in the vehicle details) If simulated environment used, please tick
Customer Concern
Document Name: Student Practical Demonstration of Tasks – AURLTX101 Created Date: 6 June 2023
Document No: Trinity Institute (Australia) – AURLTX101 Version No: 1.0 Last Modified
Date:
©Trinity Institute (Australia)| RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 9 of 16
AURLTX101 Diagnose and repair light vehicle manual transmissions
Please execute at my cost and as soon as you conveniently can repair the listed items above, and also any work considered essential. The vehicle, its
accessories and contents are at my risk entirely whether theft or loss thereof or damaged thereto arises from any want of care on the part of yourself or
your contractors or servants or from any cause whatsoever. Any claims for faulty workmanship is to be raised within seven (7) working days after the
vehicle is returned to me. I agree such claim is limited solely to the rectification free of cost of the faulty work. No claim for loss consequential or otherwise
being admissible.
X / / 20
Signature of Owner Date (Fill in the date)
Time:
Service Advisor:
Conversation:
Cause:
Brake Fluid mm mm ON
4 2
Other L/H/R R/H/R OFF
mm mm ON
2.3 2
OFF
Instructions:
Ensure that the following actions / tasks / checks in your work area have been performed:
a. Tools & equipment used are in working order and have been put away ready for use next time. Where
necessary, tag any tools / equipment which had faulted during use and inform the Assessor about it.
b. Waste materials is to be disposed of via the appropriate recycling methods or place in general waste.
c. Ensure that any reusable materials are stored away appropriately and ready for reuse at another time.
d. Make sure the work area is cleaned and tidy. All equipment is put away and report on any issues / faults
with equipment when problems are noticed.
Document Name: Student Practical Demonstration of Tasks – AURLTX101 Created Date: 6 June 2023
Document No: Trinity Institute (Australia) – AURLTX101 Version No: 1.0 Last Modified
Date:
©Trinity Institute (Australia)| RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 11 of 16
AURLTX101 Diagnose and repair light vehicle manual transmissions
You MUST diagnose and repair light vehicle manual transmissions in which the fault MUST involve one [1] of the
following components:
Input or primary shaft gear or bearing
Secondary shaft or main shaft gear or bearing
Synchroniser assembly
Shift rail, shift fork, interlock and detent mechanisms
Counter shaft gear or bearing
One [1] light vehicle manual transmission MUST be removed, refitted or replaced. If it is not carried out in Job Card 1,
then it MUST be carried out in Job Card 2
Your Trainer/Assessor has setup the vehicle with a light vehicle manual transmissions fault. Your Trainer/Assessor will
observe you against the performance observation criteria for diagnose and repair light vehicle manual transmissions.
Procedure:
WARNING!
The Assessment will be STOPPED IMMEDIATELY if you are attempting to carry out any step in an unsafe or
dangerous way.
Card documentation by filling in the Customers Fault, the Cause of the Fault, the Rectification to repair the
vehicle and the Parts used on the back of the Job Card.
Document Name: Student Practical Demonstration of Tasks – AURLTX101 Created Date: 6 June 2023
Document No: Trinity Institute (Australia) – AURLTX101 Version No: 1.0 Last Modified
Date:
©Trinity Institute (Australia)| RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 13 of 16
AURLTX101 Diagnose and repair light vehicle manual transmissions
Job Card 2
Customer Details
Vehicle Details (Must fill in the vehicle details) If simulated environment used, please tick
Customer Concern
The engine is concerned that the engine is overheating and they are constantly topping up the coolant level.
firstly the pressure test was done wo extrnal coverage found pressuer droped after few minutes .
radiation coolant was checked and found oil getting mixed .
after prper inspection head gaseet was found
leaking head gasket replaced head gasket
with the one refitting everything back .
every thing word fine .
Document Name: Student Practical Demonstration of Tasks – AURLTX101 Created Date: 6 June 2023
Document No: Trinity Institute (Australia) – AURLTX101 Version No: 1.0 Last Modified
Date:
©Trinity Institute (Australia)| RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 14 of 16
AURLTX101 Diagnose and repair light vehicle manual transmissions
Please execute at my cost and as soon as you conveniently can repair the listed items above, and also any work considered essential. The vehicle, its
accessories and contents are at my risk entirely whether theft or loss thereof or damaged thereto arises from any want of care on the part of yourself or
your contractors or servants or from any cause whatsoever. Any claims for faulty workmanship is to be raised within seven (7) working days after the
vehicle is returned to me. I agree such claim is limited solely to the rectification free of cost of the faulty work. No claim for loss consequential or otherwise
being admissible.
X / / 20
Signature of Owner Date (Fill in the date)
Time:
Service Advisor:
Conversation:
Cause:
Document Name: Student Practical Demonstration of Tasks – AURLTX101 Created Date: 6 June 2023
Document No: Trinity Institute (Australia) – AURLTX101 Version No: 1.0 Last Modified
Date:
©Trinity Institute (Australia)| RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 15 of 16
AURLTX101 Diagnose and repair light vehicle manual transmissions
Engine Oil
1. L/H/R R/H/R ON
6
3 2
Diff Oil
9 mm mm OFF
Brake Fluid 3 mm mm ON
4 2
Other 3 L/H/R R/H/R OFF
mm mm ON
2.3 2
OFF
Instructions:
Ensure that the following actions / tasks / checks in your work area have been performed:
a. Tools & equipment used are in working order and have been put away ready for use next time. Where
necessary, tag any tools / equipment which had faulted during use and inform the Assessor about it.
b. Waste materials is to be disposed of via the appropriate recycling methods or place in general waste.
c. Ensure that any reusable materials are stored away appropriately and ready for reuse at another time.
d. Make sure the work area is cleaned and tidy. All equipment is put away and report on any issues / faults
with equipment when problems are noticed.
Document Name: Student Practical Demonstration of Tasks – AURLTX101 Created Date: 6 June 2023
Document No: Trinity Institute (Australia) – AURLTX101 Version No: 1.0 Last Modified
Date:
©Trinity Institute (Australia)| RTO Code: 41310 | CRICOS Code: 03556F Page Sequence: Page 16 of 16