Bühler AG

CH-9240 Uzwil, Switzerland

Phone +41 71 955 11 11
Telefax +41 71 955 33 79
www.buhlergroup.com

Spare parts catalog

7932-1-en
0803

Pellet crumbler DFZL-1000

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Important Notes

Stockkeeping of spare parts

Please use the spare parts catalogue and the appropriate illustrations when ordering
spare parts.
Please note that special production and delivery specifications are frequently applied
with respect to our own parts as well as parts made by other manufacturers and that
the spare parts supplied by us always conform to the latest technical developments.

Ordering instructions
An order for spare parts must include the following information:
(Table with examples)

Machine no.
Subassembly no. Parts no. Designation Quantity
Device no.
(see nameplate)

................... DFZL-84153-810 UNN-40004-032 Fixed ring ...........

Notes:
This information is required to avoid any erroneous deliveries.
If theres is any uncertainty, please send the dimensioned sketch with a description.
Motors or gears units:
Indicate the motor or gear number when making any inquiries or placing orders for
spare parts.
When placing an order for spare parts and wear parts without parts numbers,
state subassembly number and instead of the part nimber the item number on
the parts list.

Address:
The address of the spare parts and after-sales service department is as follows:
Bühler AG
Customer Service Grain Processing
CH-9240 Uzwil, Switzerland
Phone +41 71 955 30 40
Fax +41 71 955 33 05
service.gp@buhlergroup.com
Bühler AG
Customer Service Engineered Products
CH-9240 Uzwil, Switzerland
Phone +41 71 955 22 44
Fax +41 71 955 36 60
customerservice@buhlergroup.com

DFZL-7932-1-en-0803 © Copyright 2008 Bühler AG

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Tables of contents
DFZL-81104-810 Crumbler DFZL-1000 ........................................................................................ 7
DFZL-81102-810 Feeder complete DFZL-1000 ........................................................................... 9
DFZL-80016-810 Feed roll with bearing ..................................................................................... 11
DFZL-83101-810 Transmission complete ................................................................................... 13
DFZL-81100-810 Roll pack base version .................................................................................... 15
DFZL-84130- Fluted rolls DFZL-1000 ................................................................................... 19

Tables of assortment
1. Main drives ................................................................................................................................. 21
1.1 Main drive 50 Hz ............................................................................................................................... 21
1.2 Main drive 60 Hz ............................................................................................................................... 22

© Copyright 2008 Bühler AG DFZL-7932-1-en-0803

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DFZL-7932-1-en-0803 © Copyright 2008 Bühler AG8

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Spare parts lists

© Copyright 2008 Bühler AG DFZL-7932-1-en-0803

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© Copyright 2008 Bühler AG DFZL-7932-1-en-0803

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DFZL-81104-810 Brecher DFZL-1000

DFZL-81104-810 Crumbler DFZL-1000

Pos. 2 DFZL-81100-810 Walzenpaket Grundausführung Roll pack base version

3 DFZL-95113-810 Auswahlliste: Walzen Assortment list: Rolls
4 DFZL-83101-810 Übertrieb komplett Transmission complete
8 DFZL-50120-010 Abstreifer Scraper
9 DFZL-50121-010 Abstreifer Scraper
10 DFZL-84111-810 Leitblech oben Guide plate top
11 DFZL-84109-810 Leitblech oben Guide plate top
18 MWBD-50029-010 Gummideckel D 120 Rubber cover D 120
25 DFZL-30107-010 Motorbefestigung links Motor installation left
26 DFZL-30106-010 Motorbefestigung rechts Motor installation right
29 DFZL-84112-810 Probenehmer Sampler
32 DFZL-95114-810 Auswahlliste: Hauptantrieb Assortment list: Main drive

© Copyright 2008 Bühler AG DFZL-7932-1-en-0803

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© Copyright 2008 Bühler AG DFZL-7932-1-en-0803

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DFZL-81102-810 Speiseapparat komplett DFZL-1000

DFZL-81102-810 Feeder complete DFZL-1000

Pos. 5 DFZL-95035-810 Auswahlliste: Antrieb Speiseapparat Assortment list: Drive feeder

20 DFZL-95034-810 Auswahlliste: Verstellung Schieber Assortment list: Adjustment slide gate
24 MWBD-50029-010 Gummideckel D 120 Rubber cover D 120
26 DFZL-85101-810 Sichtfenster Inspection window
32 UXM -56011-013 Linearantrieb Hub 130 mm Linear drive stroke 130 mm

© Copyright 2008 Bühler AG DFZL-7932-1-en-0803

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© Copyright 2008 Bühler AG DFZL-7932-1-en-0803

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DFZL-80016-810 Speisewalze mit Lagerung

DFZL-80016-810 Feed roll with bearing

Pos. 1 DFZL-84151-810 Speisewalze Feed roll

6 UNN -54025-006 Flanschlager DN 30 Flange bearing DN 30

© Copyright 2008 Bühler AG DFZL-7932-1-en-0803

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© Copyright 2008 Bühler AG DFZL-7932-1-en-0803

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DFZL-83101-810 Übertrieb komplett

DFZL-83101-810 Transmission complete

Pos. 1 DFZL-50108-010 Halter Holder

2 MDDM-10806-010 Zahnscheibe STD 8M Z=85 Tooth lock washer STD 8M Z=85
3 MDDM-10890-010 Poly-V-Scheibe DW 132 Poly-V-disk DW 132
4 MDDM-40097-010 Umlenkscheibe DW202x63 Return disk DW202x63
5 DFZL-10072-010 Klemmbüchse Clamp
7 UNN -64503-051 Zahnriemen Spezial CXA/STD Toothed belt spec. CXA/STD
8 UNN -56001-184 Rillen-Kugellager 6312-2RS Grooved ball bearing 6312-2RS
9 UNN -14028-026 Seegerring 60 A Retaining ring SEEGER 60 A
10 UNN -14028-132 Seegerring 130 I Retaining ring SEEGER 130 I
11 UNN -10003-532 Sechskantschraube M27x220 Hexagon bolt M27x220
19 MDDK-51081-010 Lagerpfropfen G1" Bearing plug G 1"
20 MDDK-51080-010 Wellenendscheibe D 80 Shaft end plate D 80

© Copyright 2008 Bühler AG DFZL-7932-1-en-0803

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© Copyright 2008 Bühler AG DFZL-7932-1-en-0803

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DFZL-81100-810 Walzenpaket Grundausführung

DFZL-81100-810 Roll pack base version

Pos. 1 MDDK-20086-010 Lagergehäuse links für vordere Walze Bearing housing left for front roll
2 DFZL-50159-010 Büchse Bush
3 MDDK-20141-010 Hebel links Lever left
4 MDDK-20087-010 Lagergehäuse rechts für vordere Walze Bearing housing right for front roll
5 MDDK-20141-040 Hebel rechts Lever right
6 DFZL-82106-810 Lagergehäuse komplett Bearing housing complete
7 MDDK-50411-010 Distanzrohr Distance tube
8 MDDK-40182-010 Büchse Bush
9 MDDK-50390-010 Bolzen Pin
10 MDDK-50374-010 Welle Shaft
14 MDDK-40485-020 Vibrationsunterlage Neopren Antivibration NEOPRENE
15 MDDK-83229-810 Grundschiene komplett links Ground rail complete left
16 DFZL-40118-010 Welle Shaft
17 UNN -14028-019 Seegerring 30A Circlip 30A
18 UNN -12026-014 Wellenmutter M75x2 KM-15 Shaft nut M75x2 KM-15
19 MDDK-84112-840 Lagerdeckel für Festlager ohne Setzmutter Bearing cover for fixed bearing without fixing nut
20 MDDK-84112-810 Lagerdeckel hint. für Festlager mit Setzmutt. und Filzring Rear bearing cover for fixed bearing with nut and felt ring
21 MDDK-83235-810 Filzdichtung komplett mit Blechrahmen und Federn Felt seal complete with metal frame and springs
22 MDDK-84112-820 Lagerdeckel hinten für Loslager mit Setzmutter Rear bearing cover for loose bearing w/fixing nut
23 UXN -56010-206 Pendel-Rollenlager 22315 EK D 160/75x55 Self-aligning roller bearing 22315 EK D 160/75x55
24 MDDK-84112-830 Lagerdeckel für Loslager ohne Setzmutter Bearing cover for loose bearing without nut
25 DFZL-50139-010 Büchse Bush
26 MDDK-83229-820 Grundschiene komplett rechts Ground rail complete right
27 MDDK-40485-010 Vibrationsunterlage Neopren Antivibration NEOPRENE

© Copyright 2008 Bühler AG DFZL-7932-1-en-0803

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© Copyright 2008 Bühler AG DFZL-7932-1-en-0803

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DFZL-81100-810 Walzenpaket Grundausführung

DFZL-81100-810 Roll pack base version

Pos. 29 MDDK-84217-810 Spannvorrichtung Clamping device

30 UNN -48011-072 Druckfeder 8x34x 80x 6 1/4 Compression spring 8x34x 80x 6 1/4
31 MDDK-85186-810 Zentrierkimme komplett Centering chime complete
32 MDDK-50976-010 Zentrierscheibe Centering disk
33 MDDK-50977-010 Spezialmutter M20 Special nut M20
36 DFZL-82115-810 Handrad Spindel Handwheel spindle
41 MDDK-51447-010 Befestigungselement Fastening member

© Copyright 2008 Bühler AG DFZL-7932-1-en-0803

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81, 82, 83

© Copyright 2008 Bühler AG DFZL-7932-1-en-0803

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DFZL-84130- Riffelwalzen DFZL-1000

DFZL-84130- Fluted rolls DFZL-1000

Pos. 1 MDDK-82695-940 Mahlwalze ohne Riffel 250x1000 dickwandig Grinding roll without corrugation 250x1000 thick walled

81 Riffelwalzen "Zerkleinern" 1000 Riffel 200 Fluted rolls "to crush" 1000 corrugation 200
82 Riffelwalzen "Standard" 1000 Riffel 250 Fluted rolls "standard" 1000 corrugation 250
83 Riffelwalzen "Feinriffel" 1000 Riffel 550 Fluted rolls "fine fluting" 1000 corrugation 550

© Copyright 2008 Bühler AG DFZL-7932-1-en-0803

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© Copyright 2008 Bühler AG DFZL-7932-1-en-0803

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Tables of assortment
1. Main drives
1.1 Main drive 50 Hz

Motors 50 Hz, 7,5 ... 18,5 kW on according to DFZL-95020 / DFZL-95021 / DFZL-95022 / DFZL-95023

Item 1 UNN -62191-485 V-belt pulley SPB 355-4 D 70 H7

2 UNN -64018-440 Narrow V-belt SPB 16,3/13x2580 LW

9 UNN -10152-339 Eye bolt LB galv. M 24x300

11 UNN -62190 V-belt pulley SPB 200-4

18 MDDK-51080-010 Shaft end plate D 80

19 MDDK-51081-010 Bearing plug G 1“

Motors 50 Hz, 22 kW on according to DFZL-95024

Item 1 UNN -62191-485 V-belt pulley SPB 355-4 D 70 H7

2 UNN -64018-169 Narrow V-belt SPB 16,3/13x2650 LW

9 UNN -10152-339 Eye bolt LB galv. M 24x300

11 UNN -62190-712 V-belt pulley SPB 200-4 D 55 H7

18 MDDK-51080-010 Shaft end plate D 80

19 MDDK-51081-010 Bearing plug G 1“

1 2 9 11

19 18

© Copyright 2008 Bühler AG DFZL-7932-1-en-0803

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1.2 Main drive 60 Hz

Motors 60 Hz, 7,5 ... 15 kW on according to DFZL-95027 / DFZL-95028 / DFZL-95029

Item 1 UNN -62191-485 V-belt pulley SPB 355-4 D 70 H7

2 UNN -64018-440 Narrow V-belt SPB 16,3/13x2580 LW

9 UNN -10152-339 Eye bolt LB galv. M 24x300

11 UNN -62190 V-belt pulley SPB 170-4

18 MDDK-51080-010 Shaft end plate D 80

19 MDDK-51081-010 Bearing plug G 1“

Motors 60 Hz, 18,5 ... 22 kW on according to DFZL-95030 / DFZL-95031

Item 1 UNN -62191-485 V-belt pulley SPB 355-4 D 70 H7

2 UNN -64018-169 Narrow V-belt SPB 16,3/13x2650 LW 22 kW

2a UNN -64018-440 Narrow V-belt SPB 16,3/13x2580 LW 18,5 kW

9 UNN -10152-339 Eye bolt LB galv. M 24x300

11 UNN -62190-433 V-belt pulley SPB 170-4 D 55 H7

18 MDDK-51080-010 Shaft end plate D 80

19 MDDK-51081-010 Bearing plug G 1“

1 2, 2a 9 11

19 18

DFZL-7932-1-en-0803 © Copyright 2008 Bühler AG