HDG Technical Specification project

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Company Name: Format Document No.

:
______________________
የኢትዮጵያ ፌዴራላዊ ዲሞክራሲያዊ ሪፐብሊክ
ኢትዮ-ኢንጂነሪንግ ግሩፕ
THE FEDERAL DEMOCRATIC REPUBLIC OF ETHIOPIA
ETHIO-ENGINEERING GROUP
TERMS OF REFERES ON TECHNOLOGY SUPPLY OF HOT DIP GALVANIZATION Issue No. Page No.
PLANT 01 Page 1of 56

TERM OF REFERES
ON
TECHNOLOGY SUPPLY
OF HOT DIP GALVANIZATION

1|Page
Company Name: Format Document No.:
______________________
የኢትዮጵያ ፌዴራላዊ ዲሞክራሲያዊ ሪፐብሊክ
ኢትዮ-ኢንጂነሪንግ ግሩፕ
THE FEDERAL DEMOCRATIC REPUBLIC OF ETHIOPIA
ETHIO-ENGINEERING GROUP
TERMS OF REFERES ON TECHNOLOGY SUPPLY OF HOT DIP GALVANIZATION Issue No. Page No.
PLANT 01 Page 1of 56

Table of Contents
1. Background....................................................................................................................................3
2. Objective of the Terms of Reference (TOR)..................................................................................3
3. Scope of the Agreement.................................................................................................................3
4. Technical Specifications of Smart TV............................................................................................4
4.1 Essential features of the supplied equipment:-........................................................................5
4.2 Specifications:-.......................................................................................................................6
4.2.1 Kettle.....................................................................................................................................6
4.2.2 Degreezing Tank...................................................................................................................6
4.2.3 Pickling Tank........................................................................................................................7
4.3 operation, control systems and features:-.....................................................................................7
4.4 safety arrangements......................................................................................................................7
4.5 environmental performance of Hot Dip Galvanization Plant......................................................8
4.6 Tools and Tackles........................................................................................................................8
4.8 Documentation:............................................................................................................................8
4.9 Training: -....................................................................................................................................9
5. Qualification criteria of the Company............................................................................................9
6. Evaluation criteria........................................................................................................................10
7. Proposal Submission:...................................................................................................................12
8. Award of Contract:.......................................................................................................................12

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1. Background
Ethio Engineering Group (EEG) is a government owned company having more than 9 industries, from
those METALS FABRICATION INDUSTRY (MFI) is engaged in manufacturing steel structure products
and errection and installation of produced or purchased semi processed metal products. So far MFI
contribute a lot for the group or national economy through building different types structural warehouses,
semi processed raw materials for mega projects and the like for different governmental and non
governmental institutions. Recently, the industry planned to be competitive enough both in quality and
quantity of structural steel production so as to meet the government GTP plans requirement. Therfore, to
achive this mission, the the EEG/MFI Industry strategic leaders, “as HDG plant project is the best solution
to resolve the quality problems and tools to creat bargaining power over compitettor through out the
country” deside to establish a galvanizing plant to galvanize upto 12 meter size of (both ferrous and non
ferrous???) structural steel.

2. Objective of the Terms of Reference (TOR)


Demanding an international company engaged in design, manufacturing and supplying of reliable and
robust Hot Dip Galvanization plant. So, we are in need of a company interested in working with
EEG/MFI to provide best technology transfer, supply of reliable Equipment with a design capacity of
galvanizing 50000 tons/annum of steel products at a kettel size of 12m x 15m x2m with (70 – 85) microns
galvanizing capacity.

3. Scope of the Agreement


The supplier will be responsible for providing the following services and raw materials:

3.1. Know-how Transfer:


 Transfer of technical know-how, assembly process, and quality control guidelines for the
production of HDG technology.
 Training sessions for MFI’s engineering team to ensure efficient production
processes, maintenance, and troubleshooting of the technology.
 Assistance in setting up a production line, including layout planning, equipment
selection, and optimization of assembly procedures.
 Supply of production manuals, drawings, quality control documents and related.
3.2. Raw Material Supply:

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 Supply of high quality of every ingridiantes/chemicals like zink, sulfuric acid, flux……
applicable for 1 year.

4. Technical Specifications of Smart TV

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The Technical Specifications describes the minimum requirements for Hot Dip
Galvanization technology and Services.
Table 1. Hot Dip Galvanization Plant Technical Requirements
S/No. Item Description/Set of Requirements UOM Specified Offered

4.1 Essential features of the supplied equipment:-


4.1.1 The supplied components/plant shall insure the Vendor to note &
effectiveness of process of hot dip galvanization accept
through assuring effective features like, barrier
protection, catholic protection, zinc patina, longevity,
uniform coating and Quick process.

4.1.2 Vendor to note &


accept

4.1.3 Vendor to submit/offer

4.1.4 Vendor to submit/offer

4.1.5 Vender to note and


accept

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S/No. Item Description/Set of Requirements UOM Specified Offered

4.2 Specifications:-

4.2.1 Kettle
4.2.1.1

4.2.1.2

4.2.1.3

4.2.1.4

4.2.1.5

4.2.1.6

4.2.1.7

4.2.1.8

4.2.1.9

4.2.2 Degreezing Tank


4.2.2.1

4.2.2.2

4.2.2.3

4.2.2.4

4.2.2.5

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S/No. Item Description/Set of Requirements UOM Specified Offered

4.2.2.6

4.2.3.19

4.2.3 Pickling Tank


4.2.3.1

4.2.3.2

4.2.3.3

4.2.3.4

4.2.3.5

4.3 operation, control systems and features:-


4.3.1 Operation
4.3.1.1. Vendor to submit/offer

4.3.1.2. Vendor to note and


Accept

4.3.1.3 Vendor to submit/offer

4.3.1.4 Vendor to note and


Accept

4.3.1.5 Vendor to submit/offer


4.3.1.6 Vendor to submit/offer

4.4 safety arrangements


4.4.1 Vendor to submit/offer
4.4.2 Vendor to submit/offer

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S/No. Item Description/Set of Requirements UOM Specified Offered

4.4.3 Vendor to submit/offer

4.5 environmental performance of Hot Dip Galvanization Plant


4.5.1

4.5.2

4.6 Tools and Tackles


Vendor to submit/offer

4.7 spares
4.7.1 Vender to submit/offer A
cl
se
m

4.8 Documentation:
SETS OF FOLLOWING DOCUMENTS (HARD COPIES & SOFT COPIES) IN ENGLISH LANGUAGE SHOULD BE
WITH THE all CKD components of the TV: -
4.8.1 For Each TV Set
4.8.1.1 User manual Vender to specify
4.8.1.2 Quick Start Guide Vender to specify
4.8.1.3 Warranty Information At least a year and above
4.8.1.4

Vender to note and


accept

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S/No. Item Description/Set of Requirements UOM Specified Offered

4.8.2 Know how Transfer Documentations


4.8.2.1 Optimum Production Line and equipment layout Vender to Submit/offer

4.8.2.2 General Arrangement(G.A) drawings together with Vender to Submit/offer


the specified list of Equipments

4.8.2.3 Production line system management of every control Vender to Submit/offer


system
4.8.2.4 Maintenance Manual of the every equipment Vender to Submit/offer

4.8.2.5 Operation Manual of the the whole system Vender to Submit/offer

4.9 Training: -
4.9.1  system design knowhow transfer-----%, Vender to submit/offer .E
 System Process control know how transfer---%, inc
 Quality Management system knowhow transfer- ad
% kn
 Hot Diping operations know how transfer----% dis
 testing and inspection knowhow transfer-----% cle
of
(E

5. Qualification criteria of the Company

6.1. The company must be Original Manufacturer (OEM) of the Product


6.2. The company should have international license for each HDG equipment
6.3. The company must be able to provide 3rd party recognition/acceptanc on each equipment
6.4. It is recommended if the company have IP (intellectual property) for the given product.
6.5. The company must be supplies ISO Certifications and Standards that meets a minimum
EN ISO 1461/ISO 14001/……etc.

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6.6. The company shall have best supply practices, certificate and recommendations.
6.7. Expertise: The supplier should possess significant experience and expertise in plant
building, errection, installation and commissioning.
6.8. Technical Support: The supplier must be capable of providing prompt technical support
and assistance to resolve any production-related issues.
6.9. Quality Assurance: The supplier should have a proven track record in delivering high-
quality raw materials and ensuring consistent quality throughout the supply period.
6.10. Compliance: The supplier must comply with all relevant legal and ethical standards,
including intellectual property rights and labor regulations.
6.11. Financial Stability: The supplier should have demonstrated financial stability and
capability to fulfill the proposed contract.

6. Evaluation criteria

Summary of Proposal Evaluation:

Summary of Proposal Evaluation Weight (%)


1 Technical Evaluation Criteria 70
2 Financial Evaluation Criteria 30
TOTAL 100

7.1 Technical Evaluation Criteria

Pass (mandatory) conditions:


 Must attach all license document
 Company sales profile the last 3 year
 Supplying International Quality standard acceptance letters of each equipment

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 All the specified documentations as per the requirement of Article 4.8
 Warranty minimum 1 years after assembly
 Agree to Supply of spare parts at least for five years
 Supervision of production during start up
 Supply conformation of Materials for 1 year
Criteria Weight (%)
i. Value addition 10
 The company offering bigger value addition or giving
better advantage in production of those product
 system design knowhow transfer-----%,
 communication module knowhow transfer----%,
 manufacturing knowhow transfer------%
 assembling of components knowhow transfer----%
 testing and inspection knowhow transfer-----%
N.B. Each supplier shall include the extent of value addition for
the selected know how transfer through discussing in detail by
clearly identified the scope of both parties (EEMI/Sup

ii. Technology transfer 10


 Capacity building for Product development.
 Training on your company or local (cost/trainer)
 Supervision during production
 Manual delivery
 Operational manual
 Quality control manuals
 Manufacturing manuals
 Maintenance manual
iii. Technology of the plant 50
 Supply of Every Equipment
Total 70
7.2 Financial Evaluation criteria


Criteria Weight (%)
 Offering leaser price for technology transfer packages, 25
training and Equipments
 Offering leaser price of input raw materials for 1 year 5

Total 30

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7. Proposal Submission:
Interested suppliers are required to submit their proposals in electronic format to the contact person
mentioned below by [MM----/D-----/Year----]. The proposal should include the following information:

7.1. Company profile, highlighting relevant experience and expertise in the field.
b) Detailed description of know-how transfer plan, including training methodology, target areas, and
timeline.
7.2. Clear description of the proposed raw materials, including specifications, quantities, and expected
delivery schedule (any better feature of the other than the above article 4 of this TOR is welcomed) .
7.3. Pricing information, including unit costs of raw materials, training charges, and any other applicable
fees.
7.4. Any additional information, certifications, or references that may strengthen the proposal.

8. Award of Contract:
The final selection will be made based on the proposal's overall quality and adherence to the
requirements.

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