Molding/Injection machine

consider “How much …..”

-: use power consumption ?
-: power wasting ?
-: can reduce power cost ?
-: Individual variation ?
-: Maintenance timing ?
Power consumptions “Visualization ” makes solution
-: Monitor and record power consumptions Automatically
-: Easy to check and analyze by graph
-: Manage unit-cost
Panasonic Eco Solutions Sales (Thailand) Co., Ltd.
Panasonic Industrial Devices SUNX Co., Ltd.
Concept & Recommendation

Only install KW-ECO-Meter into Molding/Injection machine,

Automatically power consumption data becomes visual.

Power consumption data storage automatically from ever 15min.

SD Card (easy handle)

Visualization by free-software

Just click, provide graph, easy monitor and analyze

Compare data

Not only monitoring , but also manage manufacturing.

Easy expand system for future

Manage unit manufacturing cost

Network data logging also available
Only install KW1MH

Wiring overview Data storage Visualization software

into SD card KW-View
(free software)

Provide oven’s power consumption

Manufacturing and manufacturing qty every hours
Signal
(Shot Signal)

Clamp CT

operating power

Oven operating power
Up to 3P4W 400VAC
Just clamp CT and install KW1MH
ECO-Meter
KW1MH
Why power and Manfactring-amount
not proportional ?
-: Something wrong? -:Heater problem?
-: Die mold change ? -: Just loss ? -:
Visualization

One click, analyze by hour / by day / by month, Automatically data

storage into SD card.

by KW-View, to know,
analyze from different
angle.

Most important in Production, is manage manufacturing qty.

KW-Eco meter supports measure power and pulse-count function.

To know how much power-consumption using. (Hour/Day/Month-trend)

Find what occurred ? To focus turning-point.
Visualization

One click, analyze by hour / by day / by month,

To know how many products manufactured ?(Hour/Day/Month-trend)

Find what occurred ? To focus turning-point.
Compare between machine
Analyze the difference btw M/C Power consumption and Manufacturability

Injection M/C No.01

No1. Power No1. Manf-qty

Injection M/C No.02

No2. Power No2. Manf-qty

Data storage
into SD card

Visualization software
KW-View
(free software)
No1 and 2. Power No1 and 2. Manf-qty
Analyze and Improvement
Analyze the difference btw M/C Power consumption and Manufacturability

No1. Power and Manf-qty No2. Power and Manf-qty

Visualization
Power-Consumption and Manf-qty.
Power should be proportionate to Manf-qty.
Through Visualization
-: Analyze reason
-: Wasting power ?
-: Energy Loss ?
-: Machine predictability ? Etc……
No1 and 2. Power Summary and
individual Manf-qty
Visualization
Unit-Cost Management

No1. M/C Unit cost

Even if power-consumption
reduced, manf-qty
decreased is no meaning.
Required to manage unit
cost control.
Find the efficiency.

No2. M/C Unit cost

[Unit cost] = [Power-cost] / [manufacturing qty] by hour / day / month

This graph was created by KW-Watcher, using KW-View data.
Real time monitoring and All data correction automatically

Ether-net

Data Logging Unit Visualization software

DLL KW-Watcher
Heater Oven No.01 (free software)

ECO Meter Real time all data monitoring

(every 15min refresh)

No.02 RS485
ECO Meter

Other facility: Compressor etc Data storage using CSV format.

ECO Meter Monitor and analyze different angle
-: by machine number
-: by purpose (grouping)
Item

Power-Consumption Common CT (separate type)

Manufacturing amount 5A/50A AKW4801C
100A AKW4802C
KW1M-H 250A AKW4803C
400A AKW4804C
up to 3P4W 400VAC 600A AKW4808C
support SD-card

Meter AKW1121
Panel mount frame AKW1822

Data Logging Unit

(automatically data logging, storage
and monitor via Ether-Net)

Data Logging Light

DLL AKL1000