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CSWIP 3.

1 Welding Inspector
Students Work Book

Training and Examination Services


Granta Park, Great Abington
Cambridge CB21 6AL
United Kingdom

Copyright © TWI Ltd


Course Title CSWIP 3.1 Welding Inspector

Contents
Chapter Subject

1 Lesson Plan
2 Power Points
2.1 Introduction
2.2 3.1 Quiz
2.3 Duties of a welding inspector
2.4 Welding Term nology
2.5 Welding Imperfections
2.6 Destructive Testing
2.7 Non Destructive Testing
2.8 Welding Procedures
2.9 Codes and Standards
2.10 Welding Symbols
2.11 Processes MMA / SMAW
2.12 Processes TIG / GTAW
2.13 Processes MIG-MAG / GMAW/FCAW
2.14 Processes SAW
2.15 Thermal cutting
2.16 Weldability
2.17 Weld Repairs
2.18 Residual Stress and Distortion
2.19 Heat Treatments
2.20 Weld Safe y

3 Practical
3.1 Practical Explanation
3.2 Practical uestions
3.3 Acceptance Criteria

4 Work Pack Exercise


4.1 Work Pack Explanation
xplanation
4.2 Work Pack Exercise

5 Homeworks

Rev
CSWIP 3.1 - LESSON PLAN
Day Time Activity Duration
slot Minutes of films
in mins
DAY 1
1 0900- Mutual introductions & Safety 15
1200 briefings
Introduction to CSWIP 3.1 15
What have you brought to the 120
party
TEA BREAK 15
Duties of the welding inspector- 20
Module1
Terminology Module 2 45
1200- LUNCH BREAK 45
1245
Module 3-Imperfections 45
TEA BREAK 15
Practical exercise plate 1 - 5 90
1245- Feedback and answers on the 45
1 above
DAY 2
2 0830- Answers and feedback to 90
1200 homework 1
TEA BREAK 15
Module 17 Weldability 100
Module 10 Introduction to 20 FILM 15
welding processes
Module 11 MMAW 45
1200- LUNCH BREAK 45
1245
Module 12 TIG 30
TEA BREAK 15
Module 13 MIG/MAG+FCAW 45
1245- Practical exercise plate 1 - 5 90
1

Rev
DAY 3
3 0830- Answers and feedback to 90
1200 homework 2
TEA BREAK 15
Module 14 SAW 30
Module 4 Destructive 45 FILM 15
Testing
1200- LUNCH BREAK 45
1245
Module 6 WPS welder quals 30
Work pack 45
TEA BREAK 15
Module 19-Residual stresses and 30
distortion
1245- Non destructive testing 45
1
Practical exercise plate 1 - 5 90
DAY 4
4 0830- Answers and feedback to 90
1200 homework 3
TEA BREAK 15
Module 9 Weld Symbols 45
Module 18 Weld Repairs 30
Module 8 Codes and standards 30
1200- LUNCH BREAK 45
1245
Module 20,23 Heat treatment 30
Module 15 Cutting 30
Welding safety 30
1245- Finish
1600

Rev

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