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STEERING

SECTION
STEERING SYSTEM
ST B

E
CONTENTS
PRECAUTION ............................................... 2 WITHOUT AIR BAG ...................................................14 F
WITHOUT AIR BAG : Exploded View .....................14
PRECAUTIONS ................................................... 2 WITHOUT AIR BAG : Removal and Installation ......15
Precaution for Supplemental Restraint System ST
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- STEERING COLUMN ........................................ 17
SIONER" ................................................................... 2 Exploded View .........................................................17
Precautions Necessary for Steering Wheel Rota- Removal and Installation .........................................17
Inspection ................................................................19 H
tion After Battery Disconnection ................................ 2
Precautions for Removing Battery Terminal ............. 3
STEERING SHAFT ........................................... 20
PREPARATION ............................................ 4 Exploded View .........................................................20 I
Removal and Installation .........................................21
PREPARATION ................................................... 4 Inspection ................................................................23
Special Service Tools ................................................ 4
Sealant or/and Lubricant ........................................... 4 STEERING GEAR AND LINKAGE ................... 25 J
Exploded View .........................................................25
BASIC INSPECTION .................................... 5 Removal and Installation .........................................27
Disassembly and Assembly .....................................28 K
STEERING WHEEL ............................................. 5 Inspection ................................................................29
Inspection .................................................................. 5
POWER STEERING OIL PUMP ....................... 31
SYMPTOM DIAGNOSIS ............................... 7 Exploded View .........................................................31 L
Removal and Installation .........................................32
NOISE, VIBRATION AND HARSHNESS Inspection ................................................................34
(NVH) TROUBLESHOOTING ............................. 7 M
NVH Troubleshooting Chart ...................................... 7 HYDRAULIC LINE ............................................ 35
Exploded View .........................................................35
PERIODIC MAINTENANCE ......................... 10
SERVICE DATA AND SPECIFICATIONS N
POWER STEERING FLUID ...............................10 (SDS) ............................................................ 39
Inspection ................................................................ 10
SERVICE DATA AND SPECIFICATIONS O
STEERING WHEEL ............................................12
(SDS) ................................................................. 39
Inspection ................................................................ 12
General Specifications .............................................39
REMOVAL AND INSTALLATION ............... 13 Steering Wheel ........................................................39
P
Steering Angle .........................................................39
STEERING WHEEL ............................................13 Steering Column ......................................................39
Steering Shaft Sliding Range ..................................40
WITH AIR BAG .......................................................... 13 Steering Gear And Linkage .....................................40
WITH AIR BAG : Exploded View ............................. 13 Oil Pump ..................................................................40
WITH AIR BAG : Removal and Installation ............. 13
WITH AIR BAG : Disassembly and Assembly ........ 14

Revision: 2015 March ST-1 D23


PRECAUTIONS
< PRECAUTION >
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000011038632

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precautions Necessary for Steering Wheel Rotation After Battery Disconnection
INFOID:0000000011038633

CAUTION:
Comply with the following cautions to prevent any error and malfunction.
• Before removing and installing any control units, first turn the ignition switch to the LOCK position,
then disconnect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect
both battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing
work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Turn the ignition switch to ACC position.
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.

Revision: 2015 March ST-2 D23


PRECAUTIONS
< PRECAUTION >
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the ignition switch from ACC position to ON position, then to LOCK position. (The steering wheel will lock A
when the ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT.
Precautions for Removing Battery Terminal INFOID:0000000011038634
B

When disconnecting the battery terminal, pay attention to the following.


• Always use a 12V battery as power source. C
• Never disconnect battery terminal while engine is running.
• When removing the 12V battery terminal, turn OFF the ignition
switch and wait at least 30 seconds.
D
• For vehicles with the engine listed below, remove the battery termi-
nal after a lapse of the specified time:

D4D engine : 20 minutes YS23DDT : 4 minutes E


HRA2DDT : 12 minutes YS23DDTT : 4 minutes
K9K engine : 4 minutes ZD30DDTi : 60 seconds
M9R engine : 4 minutes ZD30DDTT : 60 seconds F
R9M engine : 4 minutes
SEF289H
V9X engine : 4 minutes
YD25DDTi : 2 minutes ST
NOTE:
ECU may be active for several tens of seconds after the ignition switch is turned OFF. If the battery terminal
is removed before ECU stops, then a DTC detection error or ECU data corruption may occur. H
• After high-load driving, if the vehicle is equipped with the V9X engine, turn the ignition switch OFF and wait
for at least 15 minutes to remove the battery terminal.
NOTE: I
• Turbocharger cooling pump may operate in a few minutes after the ignition switch is turned OFF.
• Example of high-load driving
- Driving for 30 minutes or more at 140 km/h (86 MPH) or more.
- Driving for 30 minutes or more on a steep slope. J
• For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON
the ignition switch.
NOTE: K
If the ignition switch is turned ON with any one of the terminals of main battery and sub battery discon-
nected, then DTC may be detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE: L
The removal of 12V battery may cause a DTC detection error.

Revision: 2015 March ST-3 D23


PREPARATION
< PREPARATION >
PREPARATION
PREPARATION
Special Service Tools INFOID:0000000010498875

Tool number
Description
Tool name
ST3127S000 • Measuring steering wheel turning torque
Preload gauge • Measuring steering column rotating torque
• Measuring ball joint rotating torque

ZZA0806D

ST27180001 Removing steering wheel


Steering wheel puller

ZZA0819D

KV48103500 Measuring oil pump relief pressure


Oil pressure gauge

S-NT547

KV48102500 Measuring oil pump relief pressure


Oil pressure gauge adapter

S-NT542

ST29020001
Pitman arm puller
Removing ball joint for knuckle
a: 34 mm (1.34 in)
b: 6.5 mm (0.256 in)
c: 61.5 mm (2.421 in)

NT694

Sealant or/and Lubricant INFOID:0000000011378614

Name Application Note


Genuien Liquid Gasket, Three Bond 1141
• Steering gear assembly —
equivalent
Genuien Lithium Soap, Idemistsu Autorex
• Steering gear assembly —
A, Dow corning 111 or equivalent
Multi-purpose grease • Steering gear assembly —

Revision: 2015 March ST-4 D23


STEERING WHEEL
< BASIC INSPECTION >
BASIC INSPECTION A
STEERING WHEEL
Inspection INFOID:0000000010554324
B

NEUTRAL POSITION STEERING WHEEL


1. Check that steering gear assembly, steering column assembly and steering wheel are installed in the cor- C
rect position.
2. Check wheel alignment within specification. Refer to FSU-8, "Inspection".
3. Set the vehicle to the straight-ahead position and confirm steering wheel is in the neutral position. D
• Loosen outer socket lock nut and turn inner socket to left and right equally to make fine adjustments if
steering wheel is not in the neutral position.
CAUTION: E
If the adjustment is performed by using the inner socket, check wheel alignment after the adjust-
ment. Refer to FSU-8, "Inspection".
STEERING WHEEL TURNING FORCE F
1. Park vehicle on a level and dry surface, set parking brake.
2. Tires need to be inflated normal pressure. Refer to WT-9, "Tire Air Pressure".
3. Remove driver air bag module (With air bag models). Refer to ST-13, "WITH AIR BAG : Removal and ST
Installation".
4. Start engine.
5. Bring power steering fluid up to adequate operating temperature. H

Fluid Temperature : 50 – 80°C (122 – 176°F)


I
6. Check steering wheel turning force when steering wheel has
been turned 360° from neutral position.
J
Steering wheel turning : Refer to ST-39, "Steering
force Wheel".
K

L
SGIA1523J

RACK SLIDING FORCE


1. Disconnect lower joint from steering gear assembly. Refer to ST-21, "Removal and Installation". M
2. Disconnect steering outer socket from steering knuckle. Refer to ST-27, "Removal and Installation".
3. Run the engine at idle and adjust the reservoir tank oil temperature to room temperature [recommended
oil temperature. N

Fluid Temperature : 50 – 80°C (122 – 176°F)


O
4. While pulling outer socket slowly in ±11.5 mm (±0.453 in) range
from neutral position, make sure rack sliding force is within
specification.
P
Rack sliding force : Refer to ST-40, "Steering Gear
And Linkage".
• If rack sliding force is not within specification, overhaul steer-
ing gear assembly.

SST090B

Revision: 2015 March ST-5 D23


STEERING WHEEL
< BASIC INSPECTION >
FRONT WHEEL TURNING ANGLE
1. Perform toe-in inspection. Refer to FSU-8, "Inspection".
CAUTION:
Perform front wheel turning angle inspection, after toe-in inspection.
2. Place front wheels on turning radius gauges and rear wheels on
stands, so that vehicle can be level.
3. Check the maximum inner and outer wheel turning angles for LH
and RH road wheels.

FAA0016D

• With the engine at idle, turn steering wheel from full left stop to
full right stop and measure the turning angles (maximum inner
wheel steering angle and maximum outer wheel steering
angle).

A : Inner wheel angle


B : Outer wheel angle

Steering angle : Refer to ST-39, "Steering Angle".

SGIA0055E

• Check the following items when turning angle is out of the standard.
- Check the neutral position of the rack stroke (L).

Rack stroke neutral position (L) : Refer to ST-40,


"Steering Gear And
Linkage".
- Disassemble steering gear assembly to check the cause that
rack stroke is outside of the standard.
• Steering angles are not adjustable. Check steering gear
assembly, steering column assembly and front suspension
components for wear or damage if any of the turning angles
are different from the specified value. Replace any of them, if SGIA0629J

any non-standard condition exists.

Revision: 2015 March ST-6 D23


NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS A
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart INFOID:0000000010498929
B
Use the chart below to find the cause of the symptom. If necessary, repair or replace these parts.
C

ST

Revision: 2015 March ST-7 D23


Reference

ED PARTS

Revision: 2015 March


Possible cause and SUSPECT-
< SYMPTOM DIAGNOSIS >

Fluid level ST-10, "Inspection"


Air in hydraulic system ST-10, "Inspection"
Outer/inner socket ball joint swinging torque ST-29, "Inspection"
Outer/inner socket ball joint rotating torque ST-29, "Inspection"
Outer/inner socket ball joint end play ST-29, "Inspection"
Steering fluid leakage ST-10, "Inspection"
Steering wheel play ST-12, "Inspection"
Steering gear rack sliding force ST-12, "Inspection"

ST-8
EM-286, "Inspection" (YD25DDTi), EM-23, "Inspection" (QR25DE),
Drive belt looseness
EM-153, "Inspection" (YS23DDT / YS23DDTT).

Improper steering wheel ST-13, "WITH AIR BAG : Exploded View" (With air bag), ST-14, "WITHOUT AIR BAG : Exploded View" (Without air bag).
Improper installation or looseness of tilt lock lever —
Mounting looseness ST-25, "Exploded View"
Steering column deformation or damage ST-19, "Inspection"
Improper installation or looseness of steering column ST-19, "Inspection"
Steering linkage looseness ST-25, "Exploded View"
PROPELLER SHAFT NVH in DLN section.
DIFFERENTIAL NVH in DLN section.
AXLE and SUSPENSION NVH in FAX, RAX, FSU, RSU section.
TIRE NVH in WT section.
ROAD WHEEL NVH in WT section.
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

AXLE SHAFT NVH in RAX section.


DRIVE SHAFT NVH in FAX section.
BRAKE NVH in BR section.

D23
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
< SYMPTOM DIAGNOSIS >
Noise × × × × × × × × × — — — × × — × × × × × × × ×
A
Shake — — — — — — — — — × × × — — — × — × × × × × ×
Symptom Steering Vibration — — — — — — — — — × × × × × — × — × × — × × —
Shimmy — — — — — — — — — × — × — — × — — × × × — — × B
Judder — — — — — — — — — — × × — — × — — × × × — — ×
×: Applicable, —: Not applicable
C

ST

Revision: 2015 March ST-9 D23


POWER STEERING FLUID
< PERIODIC MAINTENANCE >
PERIODIC MAINTENANCE
POWER STEERING FLUID
Inspection INFOID:0000000010498938

FLUID LEVEL
1. Check fluid level with engine stopped.
2. Ensure that fluid level is between MIN and MAX.
3. Fluid levels at HOT and COLD are different. Do not confuse
them.

HOT : Fluid temperature 50 – 80°C (122 – 176°F)


COLD : Fluid temperature 0 – 30°C (32 – 86°F)

Recommended fluid : Refer to MA-32, "Fluids


and Lubricants".
Fluid capacity : Refer to ST-39, "General SGIA0074J

Specifications".
CAUTION:
• The fluid level should not exceed the MAX line. Excessive fluid causes fluid leakage from the
cap.
• Never reuse drained power steering fluid.
FLUID LEAKAGE
Check hydraulic connections for fluid leakage, cracks, damage,
looseness, or wear.
1. Run the engine until the fluid temperature reaches 50 to 80°C
(122 to 176°F) in reservoir tank, and keep engine speed idle.
2. Turn steering wheel several times from full left stop to full right
stop.
3. Hold steering wheel at each lock position for five seconds and
carefully check for fluid leakage.
CAUTION:
Never hold the steering wheel in a locked position for more
than 10 seconds. (There is the possibility that power steer- SGIA0506E

ing oil pump assembly may be damaged.)


4. If fluid leakage at connections is noticed, then loosen flare nut and then retighten. Do not overtighten con-
nector as this can damage O-ring, washer and connector.
5. If fluid leakage from oil pump is noticed, check oil pump. Refer to ST-34, "Inspection".
6. Check steering gear boots for accumulation of fluid leaked from steering gear.
AIR BLEEDING HYDRAULIC SYSTEM
If air bleeding is not complete, the following symptoms can be observed.
• Bubbles are created in reservoir tank.
• Clicking noise can be heard from oil pump.
• Excessive buzzing in the oil pump.
NOTE:
Fluid noise may occur in the steering gear or oil pump. This does not affect performance or durability of the
system.
1. Turn steering wheel several times from full left stop to full right stop with engine off.
CAUTION:
Fill reservoir tank with a sufficient amount of fluid so that fluid level is not below the MIN line while
turning steering wheel.
2. Start the engine and hold steering wheel at each lock position for 3 second at idle to check for fluid leak-
age.

Revision: 2015 March ST-10 D23


POWER STEERING FLUID
< PERIODIC MAINTENANCE >
3. Repeat step 2 above several times at approximately 3 second intervals.
CAUTION: A
Never hold the steering wheel in a locked position for more than 10 seconds. (There is the possi-
bility that oil pump may be damaged.)
4. Check fluid for bubbles and white contamination. B
5. Stop the engine if bubbles and white contamination do not drain out. Perform step 2 and 3 above after
waiting until bubbles and white contamination drain out.
6. Stop the engine, and then check fluid level. C

ST

Revision: 2015 March ST-11 D23


STEERING WHEEL
< PERIODIC MAINTENANCE >
STEERING WHEEL
Inspection INFOID:0000000010498941

STEERING WHEEL AXIAL END PLAY


1. Check installation conditions of steering gear assembly, front suspension assembly, axle and steering col-
umn assembly.
2. Check if movement exists when steering wheel is moved up and down, to the left and right and to the axial
direction.

Steering wheel axial end play : Refer to ST-39, "Steering Wheel".


3. Check the following items when steering wheel axial end play is out of the standard.
• Check the steering column assembly mounting condition. Refer to ST-17, "Exploded View".
• Check steering gear assembly mounting condition for looseness. Refer to ST-25, "Exploded View".
STEERING WHEEL PLAY
1. Turn steering wheel so that front wheels come to the straight-ahead position.
2. Start the engine and lightly turn steering wheel to the left and right until front wheels start to move.
3. Measure steering wheel movement on the outer circumference.

Steering wheel play : Refer to ST-39, "Steering Wheel".


4. Check the following items when steering wheel play is out of the standard.
• Check backlash for each joint of steering column assembly.
• Check installation condition of steering gear assembly.

Revision: 2015 March ST-12 D23


STEERING WHEEL
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION A
STEERING WHEEL
WITH AIR BAG
B
WITH AIR BAG : Exploded View INFOID:0000000010500459

ST

JSGIA1637GB

H
Steering wheel rear cover Steering wheel Steering switch

: Always replace after every disassembly.

: N·m (kg-m, ft-lb) I


: Replace the parts as a set.

WITH AIR BAG : Removal and Installation INFOID:0000000010500460


J

REMOVAL
NOTE: K
When reconnecting spiral cable, fix cable with a tape so that fixing case and rotating part keep aligned. This
will omit neutral position alignment procedure during spiral cable installation.
1. Set vehicle to the straight-ahead position. L
2. Remove driver air bag module. Refer to SR-20, "Removal and Installation".
3. Remove steering wheel lock nut after steering is locked.
4. Remove steering wheel with the steering wheel puller (A) (SST: M
ST27180001).
NOTE:
When removing, place a matching mark on both steering wheel N
and shaft of steering column assembly before removing.

JSGIA0654ZZ
P

INSTALLATION
Note the following, and install in the reverse order of removal.
• Check the spiral cable neutral position after replacing or rotating spiral cable. Refer to SR-25, "Removal and
Installation".
CAUTION:

Revision: 2015 March ST-13 D23


STEERING WHEEL
< REMOVAL AND INSTALLATION >
Never twist spiral cable excessively after it becomes tight. (Twisting may cause the cable to be torn
off.)
• Never reuse steering wheel lock nut.
WITH AIR BAG : Disassembly and Assembly INFOID:0000000011372133

Disassembly
1. Remove steering wheel assembly. Refer to ST-13, "WITH AIR BAG : Exploded View".
2. Remove steering wheel rear cover.
3. Remove steering switch.
Assembly
Install in the reverse order of removal.
WITHOUT AIR BAG
WITHOUT AIR BAG : Exploded View INFOID:0000000010501154

JSGIA1603GB

Steering column upper cover Combination switch Steering angle sensor (if equipped)
Spiral cable Steering wheel Horn pad
Steering column lower cover Steering column assembly

: Pawl
: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

Revision: 2015 March ST-14 D23


STEERING WHEEL
< REMOVAL AND INSTALLATION >
WITHOUT AIR BAG : Removal and Installation INFOID:0000000010501137

A
REMOVAL
NOTE:
When reconnecting spiral cable, fix cable with a tape so that fixing case and rotating part keep aligned. This B
will omit neutral position alignment procedure during spiral cable installation.
1. Set vehicle to the straight-ahead position.
2. Locate retaining clip access hole (LH and RH) and insert a 5.0 mm (0.197 in) diameter, blunt-ended tool C
(A).

F
JMHIA2637ZZ

NOTE: ST
When inserting a blunt-ended tool (A), check that the tool con-
tacts torsion spring . By pressing torsion spring, connection of
horn pad is disengaged.
H

J
JMHIA1776ZZ

3. Lift up horn pad lower side from vehicle front to upwards while K
pulling horn pad upper side according to the numerical order
1→2 as shown in the figure, and then pull out horn pad.
4. Disconnect horn pad harness connector.
L
5. Remove horn pad.
6. Remove steering wheel lock nut after steering is locked.
M

JMHIA2638ZZ
N

7. Remove steering wheel with the steering wheel puller (A) (SST:
ST27180001). O
NOTE:
When removing, place a matching mark on both steering wheel
and shaft of steering column assembly before removing.
P

JSGIA0654ZZ

INSTALLATION

Revision: 2015 March ST-15 D23


STEERING WHEEL
< REMOVAL AND INSTALLATION >
Note the following items, and then install in the reverse order of removal.
• Check the spiral cable neutral position after replacing or rotating spiral cable. Refer to SR-25, "Removal and
Installation".
CAUTION:
Never twist spiral cable excessively after it becomes tight. (Twisting may cause the cable to be torn
off.)
• Never reuse steering wheel lock nut.
CAUTION:
• Press horn pad upper until it snaps into place with a click-
ing sound.

JMHIA2640ZZ

• Press horn pad lower until it snaps into place with a click-
ing sound.

JMHIA2641ZZ

Revision: 2015 March ST-16 D23


STEERING COLUMN
< REMOVAL AND INSTALLATION >
STEERING COLUMN
A
Exploded View INFOID:0000000010500463

With tilt B

ST
JSGIA1620GB

Steering column assembly


H
: N·m (kg-m, ft-lb)

Without tilt
I

JSGIA1619GB
N

Steering column assembly

: N·m (kg-m, ft-lb)


O

Removal and Installation INFOID:0000000010500464

P
REMOVAL
CAUTION:
• Never impact on the axis when removing steering column assembly.
• Be careful when removing steering column assembly from the vehicle because it is heavy.
• Never disassemble the steering column assembly. Its not separable.
• While removing the steering column assembly, never move the steering gear.
• When removing the steering column assembly, be careful not to allow the steering shaft to turn.

Revision: 2015 March ST-17 D23


STEERING COLUMN
< REMOVAL AND INSTALLATION >
• To prevent a malfunction and deformation from occurring in the tilt mechanism, never apply exces-
sive force to the tilt lever.
1. Set the vehicle to the straight-ahead position.
2. Place the tilt to the highest level (with tilt).
CAUTION:
Securely lock the tilt lever.
3. Remove steering wheel. Refer to ST-13, "WITH AIR BAG : Removal and Installation" (With air bag), ST-
15, "WITHOUT AIR BAG : Removal and Installation" (Without air bag).
4. Remove instrument lower panel. Refer to IP-14, "Removal and Installation".
5. Remove the steering column cover. Refer to IP-14, "Removal and Installation".
6. Remove spiral cable. Refer to SR-25, "Removal and Installation".
7. Remove combination switch. Refer to BCS-98, "Removal and Installation" (With Intelligent Key system),
BCS-203, "Removal and Installation" (Without Intelligent Key system).
8. Disconnect each switch harness connectors installed to steering column assembly.
9. Remove the steering shaft mounting bolt steering column
assembly side, and disconnect steering shaft to steering gear
side to the direction of arrow and separate steering shaft from
steering column assembly .

JSGIA1512ZZ

10. Remove steering column assembly mounting nuts ( ), and


then remove steering column assembly.
CAUTION:
When removing the mounting, be careful not to drop the
steering column assembly.
11. Perform inspection after removal. Refer to ST-19, "Inspection".

JSGIA1513ZZ

INSTALLATION
CAUTION:
• Never impact on the axis when removing steering column assembly.
• While removing the steering column assembly, never move the steering gear.
Note the following, and install in the reverse order of removal.
• When installing steering shaft to steering column assembly, follow the procedure listed below.
- For steering shaft mounting bolt, bolt direction, refer to ST-20, "Exploded View" (Do not insert it from the
other side).
- After installation, check that there is no clearance between
steering shaft and steering column assembly yoke and
between steering shaft and mounting bolt .

JSGIA1615ZZ

Revision: 2015 March ST-18 D23


STEERING COLUMN
< REMOVAL AND INSTALLATION >
• When installing the steering column assembly, temporarily tighten the nuts before tightening to the specified
torque. A
• Perform inspection after installation. Refer to ST-19, "Inspection".
Inspection INFOID:0000000010500468
B
INSPECTION AFTER REMOVAL
• Check each part of steering column assembly for damage or other malfunctions. Replace if necessary.
• Measure steering column rotating torque using a preload gauge C
(A) (SST: ST3127S000). Replace steering column assembly if the
rotating torque is outside the standard.
D
Rotating torque : Refer to ST-39, "Steering Column".

JPGIA0085ZZ F

• Check the length (L) shown in the figure, if vehicle has been
involved in a minor collision. Replace steering column assembly if ST
outside the standard.

: Refer to ST-39, "Steering Col-


Steering column length L H
umn".

JSGIA1514ZZ

J
INSPECTION AFTER INSTALLATION
• Check each part of steering column assembly for damage or other malfunctions. Replace if necessary.
• Check that there is no malfunction, such as unusual steering feel or interference when operating tilt. K
• Check tilt mechanism operating range “A” as shown in the figure.

Tilt operating range A : Refer to ST-39,


L
"Steering Column".
• Check the steering wheel play, neutral position steering wheel,
steering wheel turning torque, and front wheel turning angle. M
- Steering wheel play: Refer to ST-12, "Inspection".
- neutral position steering wheel, steering wheel turning torque, and
front wheel turning angle: Refer to ST-5, "Inspection".
• Adjust neutral position of steering angle sensor (with VDC). Refer N
to BRC-200, "Description". JSGIA1515ZZ

Revision: 2015 March ST-19 D23


STEERING SHAFT
< REMOVAL AND INSTALLATION >
STEERING SHAFT
Exploded View INFOID:0000000010501794

LHD Models

JSGIA1696GB

Lower joint Steering shaft Hole cover*


Clamp* Hole cover seal Collar
Steering column
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

*: Replace as a set.

Revision: 2015 March ST-20 D23


STEERING SHAFT
< REMOVAL AND INSTALLATION >
RHD Models
A

ST

H
JSGIA1621GB

Lower joint Steering shaft Hole cover*


Clamp* Hole cover seal Collar I
Steering column
: Always replace after every disassembly. J
: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)


K
*: Replace as a set.

Removal and Installation INFOID:0000000010501795


L

REMOVAL
1. Set vehicle to the straight-ahead position. M
2. Place the tilt to the middle position (with tilt).
3. Remove the instrument lower panel. Refer to IP-14, "Removal and Installation".
4. Remove steering shaft mounting bolt (steering column N
side), and then remove steering shaft from steering column
by sliding in the direction as shown in the figure.
CAUTION: O
Spiral cable may be cut if steering wheel turns while sepa-
rating steering column assembly and steering gear assem-
bly. Be sure to secure steering wheel using string to avoid
turning. P

JSGIA1512ZZ

Revision: 2015 March ST-21 D23


STEERING SHAFT
< REMOVAL AND INSTALLATION >
5. Loosen the clamp from the hole cover .

JSGIA1533ZZ

6. Remove the steering shaft fixing bolt and nut (lower joint
side), then remove the steering shaft from the vehicle.
NOTE:
Place a matching mark on both steering shaft and lower joint
before removal.
CAUTION:
Spiral cable may be cut if steering wheel turns while sepa-
rating steering column assembly and steering gear assem-
bly. Be sure to secure steering wheel using string to avoid
turning.
JSGIA1535ZZ

7. Remove the hole cover seal from hole cover .


CAUTION:
Never damage hole cover seal.
8. Turn carpet and remove the hole cover mounting nuts.
9. Remove collar, hole cover seal, and hole cover.
CAUTION:
Never damage hole cover seal.

JSGIA1623ZZ

10. Remove lower joint fixing bolt (steering gear side), then
remove lower joint from steering gear assembly.
CAUTION:
• Place a matching mark on both steering shaft and
steering gear assembly before removing steering shaft.
• When removing steering shaft, never insert a tool, such
as screwdriver, into the yoke groove to pull out the steer-
ing shaft. in case of the violation of he above, replace
steering shaft with a new one.
11. Perform inspection after removal. Refer to ST-23, "Inspection".
JSGIA1540ZZ

INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Spiral cable may be cut if steering wheel turns while separating steering column assembly and steer-
ing gear assembly. Be sure to secure steering wheel using string to avoid turning.

Revision: 2015 March ST-22 D23


STEERING SHAFT
< REMOVAL AND INSTALLATION >
• When installing hole cover seal to hole cover , Insert hole
cover seal end face until contacts hole cover end face . A
• Never damage seal lip when inserting hole cover seal to steering
shaft.
B

JSGIA1179ZZ

D
• Before installation of steering shaft, check that the tilt position is at the middle level.
• For steering shaft mounting bolt direction, refer to ST-20, "Exploded View". (Do not insert it from the other
side). E
• For lower joint mounting bolt direction, refer to ST-20, "Exploded View". (Do not insert it from the other side).
• When installing steering shaft to steering gear, follow the procedure listed below.
• After installation, check that there is no clearance between
F
lower joint and steering shaft yoke and between lower joint
and mounting bolt .
ST

JPGIA0157ZZ
I

- Align slit of lower joint with rear cover cap projection , insert
lower joint end face until contacts steering gear assembly end J
face .
- When tightening the lower joint mounting bolt (steering gear
assembly side) to the specified torque, manually tighten the bolt
and check that there is no hook and scratch. K
- When tightening the lower joint mounting bolt (steering shaft side),
manually tighten the bolt and check that there is no hook and
scratch. Check that the bolt is properly placed in the groove of the L
steering gear assembly before tightening the bolt to the specified
torque. JPGIA0155ZZ
- Perform inspection after installation. Refer to ST-23, "Inspection".
M
Inspection INFOID:0000000010501796

INSPECTION AFTER REMOVAL N


Lower Joint
• Check dust boot clamp (looseness and disconnection) and dust boot (scratches, cracks, and holes).
Replace the lower joint, as necessary. O
• Check each part of lower joint for damage and other malfunctions. Replace if there is a malfunction.
Steering Shaft
• Check steering shaft and hole cover seal for scratches, cracks, and holes. Replace the steering shaft or hole P
cover seal, as necessary.

Revision: 2015 March ST-23 D23


STEERING SHAFT
< REMOVAL AND INSTALLATION >
• Check the sliding range of the steering shaft.
CAUTION:
Check the sliding range (A) (between the extended position
and the contracted position) of the steering shaft.

Sliding range A : Refer to ST-40, "Steering Shaft


Sliding Range".

JPGIA0070ZZ

• Check the length (L) (extended position) of the steering shaft.

Steering shaft length L : Refer to ST-40, "Steering


Shaft Sliding Range".

JPGIA0069ZZ

• Check each part of steering shaft for damage and other malfunctions. Replace if there is a malfunction.
INSPECTION AFTER INSTALLATION
• Check dust boot bellows (deformation, such as dents). Manually rework the bellows, as necessary.
• Check if steering wheel turns smoothly when it is turned several times fully to the end of the left and right.
• Check the steering wheel play, neutral position steering wheel, steering wheel turning torque, and front
wheel turning angle.
- Steering wheel play: Refer to ST-12, "Inspection".
- neutral position steering wheel, steering wheel turning torque, and front wheel turning angle: Refer to ST-5,
"Inspection".
• Adjust neutral position of steering angle sensor (With VDC). Refer to BRC-200, "Description".

Revision: 2015 March ST-24 D23


STEERING GEAR AND LINKAGE
< REMOVAL AND INSTALLATION >
STEERING GEAR AND LINKAGE
A
Exploded View INFOID:0000000010501829

REMOVAL B
LHD Models
C

ST
JSGIA1697GB

Cotter pin Steering gear assembly Washer


Insulator H

: Always replace after every disassembly.

: N·m (kg-m, ft-lb) I


RHD Models
J

N
JSGIA1622GB

Cotter pin Steering gear assembly Washer


Insulator O

: Always replace after every disassembly.

: N·m (kg-m, ft-lb) P

DISASSEMBLY

Revision: 2015 March ST-25 D23


STEERING GEAR AND LINKAGE
< REMOVAL AND INSTALLATION >
LHD Models

JSGIA1698GB

Outer socket Lock nut Boot clamp (small diameter)


Boot Boot clamp (larger diameter) Gear housing assembly

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: Apply Genuine Liquid Gasket, Three Bond 1141 or equivalent.


: Apply multi-purpose grease.

Revision: 2015 March ST-26 D23


STEERING GEAR AND LINKAGE
< REMOVAL AND INSTALLATION >
RHD Models
A

ST

H
JSGIA1511GB

Outer socket Lock nut Boot clamp (small diameter)


Boot Boot clamp (larger diameter) Gear housing assembly I

: Always replace after every disassembly.

: N·m (kg-m, ft-lb) J


: Apply Genuine Liquid Gasket, Three Bond 1141 or equivalent.
: Apply multi-purpose grease.
K
Removal and Installation INFOID:0000000010501830

REMOVAL L
1. Set the vehicle to the straight-ahead position.
2. Remove tires. Refer to WT-7, "Removal and Installation".
M
3. Remove the front under cover from vehicle. Refer to EXT-24, "Removal and Installation".
4. Remove cotter pin from steering outer socket ball joint part, and then loosen the nut.
5. Remove steering outer socket from steering knuckle so as not to
N
damage ball joint boot using a pitman arm puller (A) (SST:
ST29020001).
CAUTION:
Temporarily tighten the nut to prevent damage to threads O
and to prevent the pitman arm puller from suddenly coming
off.
P

JSGIA1536ZZ

Revision: 2015 March ST-27 D23


STEERING GEAR AND LINKAGE
< REMOVAL AND INSTALLATION >
6. Remove high pressure piping and low pressure piping of
hydraulic piping, and then drain power steering fluid.
CAUTION:
Never reuse drained power steering fluid.
7. Separate steering shaft from steering gear assembly. Refer to
ST-21, "Removal and Installation".

JSGIA1537ZZ

8. Remove steering gear assembly mounting bolt and nuts ( ).


9. Remove steering gear assembly.

JSGIA1538ZZ

INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Spiral cable may be cut if steering wheel turns while separating steering column assembly and steer-
ing gear assembly. Be sure to secure steering wheel using string to avoid turning.
• When installing low pressure hose, refer to the figure.
CAUTION:
• Never apply fluid to the hose and tube .
• Insert hose securely until it contacts spool of tube.
• Leave clearance (L) when installing clamp .

L : 3 – 8 mm (0.12 – 0.31 in)

JSGIA0118ZZ

• After installation, bleed air from the steering hydraulic system. Refer to ST-10, "Inspection".
• Perform final tightening of nuts and bolts on each part under unladen conditions with tires on level ground
when removing steering gear assembly. Check wheel alignment. Refer to FSU-8, "Inspection".
Disassembly and Assembly INFOID:0000000010501831

DISASSEMBLY
CAUTION:
• Disassemble and assemble steering gear assembly by fixing the mounting area with a vise using
copper plates.
• Clean steering gear assembly with kerosene before disassembling. Be careful to avoid splashing or
applying any kerosene over connector of discharge port or return port.
1. Loosen outer socket lock nut, and remove outer socket.
2. Remove boot clamps, and then remove boot from inner socket.
CAUTION:

Revision: 2015 March ST-28 D23


STEERING GEAR AND LINKAGE
< REMOVAL AND INSTALLATION >
Never damage inner socket and gear housing assembly when removing boot. Inner socket and
gear housing assembly must be replaced if inner socket and gear housing assembly are damaged A
because it may cause foreign material interfusion.
ASSEMBLY
CAUTION: B
• Disassemble and assemble steering gear assembly by fixing the mounting area with a vise using
copper plates.
• Clean steering gear assembly with kerosene before disassembling. Be careful to avoid splashing or C
applying any kerosene over connector of discharge port or return port.
1. Install big end of boot to gear housing assembly.
2. Install boot clamp to boot big end. D
3. Install small end of boot to inner socket boot mounting groove.
4. Install boot clamp to boot small end.
E

JSGIA1544ZZ

ST
5. Adjust inner socket to standard length (L), and then tighten lock
nut to the specified torque. Check length again after tighten-
ing lock nut.
H
Inner socket length L : Refer to ST-40, "Steering
Gear And Linkage".
I

J
JSGIA1157ZZ

CAUTION:
• Adjust toe-in after this procedure. The length achieved after toe-in adjustment is not necessary K
the above value.
• When tightening the lock nut , be sure to fix outer
socket with a wrench or an equivalent to prevent the L
ball joint from getting contact with the knuckle.

JSGIA0538ZZ

O
Inspection INFOID:0000000010501832

INSPECTION AFTER INSTALLATION


P
• Check if steering wheel turns smoothly when it is turned several times fully to the end of the left and right.
• Check the steering wheel play, neutral position steering wheel, steering wheel turning torque, and front
wheel turning angle.
- Steering wheel play: Refer to ST-12, "Inspection".
- neutral position steering wheel, steering wheel turning torque, and front wheel turning angle: Refer to ST-5,
"Inspection".
• Check the fluid level, fluid leakage, and air bleeding hydraulic system. Refer to ST-10, "Inspection".
• Adjust neutral position of steering angle sensor (With VDC). Refer to BRC-200, "Description".

Revision: 2015 March ST-29 D23


STEERING GEAR AND LINKAGE
< REMOVAL AND INSTALLATION >
INSPECTION AFTER DISASSEMBLY
Boot
Check boot for cracks, and replace it if a malfunction is detected.
Gear Housing Assembly
Check gear housing assembly for damage and scratches (inner wall). Replace if there are.
Outer Socket and Inner Socket
Check the following items and replace the component if it does not meet the standard.
BALL JOINT SWINGING TORQUE
• Hook a spring balance at the point and pull the spring balance.
Make sure that the spring balance reads the specified value when
ball stud and inner socket start to move. Replace outer socket and
inner socket if they are outside the standard.

Measuring point of outer socket : Ball stud upper side


Measuring point of inner socket : Point shown in the figure

Swinging force : Refer to ST-40, "Steering Gear


(Spring balance And Linkage". JPGIA0188ZZ
measurement)

BALL JOINT ROTATING TORQUE


• Make sure that the reading is within the following specified range
using preload gauge (A) (SST: ST3127S000). Replace outer
socket if the reading is outside the specified value.

Rotating torque : Refer to ST-40, "Steering


Gear And Linkage".

SGIA1382E

BALL JOINT AXIAL END PLAY


• Apply an axial load of 490 N (50 kg, 110 lb) to ball stud. Using a
dial indicator, measure amount of stud movement, and then make
sure that the value is within the following specified range. Replace
outer socket and inner socket if the measured value is out-
side the standard.

Axial end play : Refer to ST-40, "Steering Gear And


Linkage".

JSGIA0109ZZ

Revision: 2015 March ST-30 D23


POWER STEERING OIL PUMP
< REMOVAL AND INSTALLATION >
POWER STEERING OIL PUMP
A
Exploded View INFOID:0000000010500517

YD25DDTi B

JSGIA1779GB

ST
Insulator stopper plate Outlet connection assembly Bracket
Bracket Suction pipe Inlet connection seal
Power steering oil pump H
: Always replace after every disassembly

: N·m (kg-m, ft-lb)


I
: N·m (kg-m, in-lb)

QR25DE
J

N
JSGIA1780GB

Bracket Bracket Suction pipe O


Inlet connection seal Outlet connection assembly Insulator stopper plate
Power steering oil pump
P
: Always replace after every disassembly

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

Revision: 2015 March ST-31 D23


POWER STEERING OIL PUMP
< REMOVAL AND INSTALLATION >
YS23DDTT AND YS23DDT

JSGIA1711GB

Bracket Bracket Suction pipe


Inlet connection seal Outlet connection assembly Insulator stopper plate
Power steering oil pump

: Always replace after every disassembly

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

Removal and Installation INFOID:0000000010500518

REMOVAL
1. Drain power steering fluid from reservoir tank.
2. Remove drive belt from oil pump pulley. Refer to EM-285, "Removal and Installation"(YD25DDTi), EM-22,
"Removal and Installation"(QR25DE), EM-151, "Removal and Installation"(YS23DDTT / YS23DDT).
3. Remove copper washers and eye bolt (drain fluid from their pipings). Refer to ST-35, "Exploded View".
4. Remove left front tire. Refer to WT-7, "Removal and Installation". (YS23DDTT / YS23DDT)
5. Remove left front fender protector. Refer to EXT-23, "Removal and Installation". (YS23DDTT / YS23DDT)
6. Remove alternator. Refer to CHG-39, "YS23DDT, YS23DDTT : Removal and Installation". (YS23DDTT /
YS23DDT)
7. Remove suction hose (drain fluid from their pipings). Refer to ST-35, "Exploded View".
8. Remove the power steering oil pump mounting bolts ( ).
(YD25DDTi)

JSGIA1545ZZ

Revision: 2015 March ST-32 D23


POWER STEERING OIL PUMP
< REMOVAL AND INSTALLATION >
9. Remove the power steering oil pump mounting bolts ( ).
(QR25DE) A

JSGIA1773ZZ

D
10. Remove the power steering oil pump mounting bolts ( ).
(YS23DDTT / YS23DDT)
E

ST
JSGIA1774ZZ

11. Remove power steering oil pump assembly.


H
12. Remove the bolt and suction pipe. Refer to ST-31, "Exploded View".
13. Remove the locknut and remove the insulator stopper plate and outlet connection assembly. Refer to ST-
31, "Exploded View". I
14. Remove bracket.
INSTALLATION
Note the following, and install in the reverse order of removal. J
• When installing suction hoses, refer to the figure.
CAUTION:
• Never apply fluid to the hose and tube . K
• Insert hose securely until it contacts spool of tube.
• Leave clearance (L) when installing clamp .
L
L : 3 – 8 mm (0.12 – 0.31 in)

JSGIA0118ZZ
N

• When installing eye bolt and copper washers to oil pump ,


refer to the figure.
O
: Always replace after every disassembly
CAUTION: P
• Never reuse copper washer.
• Apply power steering fluid to around copper washer, then
install eye bolt.
• Install eye bolt with eye joint (assembled to high pressure
hose) protrusion facing with pump side cutout, and
JSGIA0224ZZ
then tighten it to the specified torque after tightening by
hand. Refer to ST-35, "Exploded View".

Revision: 2015 March ST-33 D23


POWER STEERING OIL PUMP
< REMOVAL AND INSTALLATION >
• Adjust belt tension. Refer to EM-287, "Adjustment".
• Check fluid level, fluid leakage and air bleeding hydraulic system after the installation. Refer to ST-10,
"Inspection".
Inspection INFOID:0000000010500519

INSPECTION AFTER REMOVAL


Check oil pump assembly for damage or other malfunctions. Replace if necessary.
INSPECTION AFTER INSTALLATION
• Check oil pump assembly for damage or other malfunctions. Replace if necessary.
• Check the fluid level and check for leakage. Refer to ST-10, "Inspection".
• Bleed the hydraulic system. Refer to ST-10, "Inspection".
Relief Oil Pressure
CAUTION:
Make sure that belt tension is normal before starting the following procedure.
1. Connect the oil pressure gauge (A) (SST: KV48103500) and the
oil pressure gauge adapter (B) (SST: KV48102500) between oil
pump discharge port and high-pressure piping. Bleed air from
the hydraulic circuit while opening valve fully. Refer to ST-10,
"Inspection".
2. Start engine. Run engine until oil temperature reaches 50 to
80°C (122 to 176°F).
CAUTION:
• Leave the valve of the oil pressure gauge fully open while
starting and running engine. If engine is started with the
valve closed, the hydraulic pressure in oil pump goes up
to the relief pressure along with unusual increase of oil
temperature.
• Be sure to keep hose clear of belts and other parts when
engine is started.
3. Fully close the oil pressure gauge valve with engine at idle and
measure the relief oil pressure.

Relief oil pressure : Refer to ST-40, "Oil Pump".


CAUTION:
Never keep valve closed for 10 seconds or longer.
4. Open the valve slowly after measuring. Replace oil pump if the JSGIA0930GB

relief oil pressure is outside the standard. Refer to ST-32,


"Removal and Installation".
5. Disconnect the oil pressure gauge from hydraulic circuit.
6. When installing eye bolt and copper washer to oil pump ,
refer to the figure.

: Always replace after every disassembly


CAUTION:
• Never reuse copper washers.
• Apply power steering fluid or equivalent to around copper
washer, then install eye bolt.
• Install eye bolt with eye joint (assembled to high pressure
hose) protrusion facing with pump side cutout, and
JSGIA0224ZZ
then tighten it to the specified torque after tightening by
hand. Refer to ST-35, "Exploded View".
7. Check fluid level, fluid leakage and air bleeding hydraulic system after the installation. Refer to ST-10,
"Inspection".

Revision: 2015 March ST-34 D23


HYDRAULIC LINE
< REMOVAL AND INSTALLATION >
HYDRAULIC LINE
A
Exploded View INFOID:0000000010500520

YD25DDTi LHD B

ST

L
JSGIA1700GB

Reservoir bracket Clamp Return tube assembly M


Low pressure piping Steering gear assembly High pressure piping
Copper washer Power steering oil pump Eye bolt
N
Suction hose Reservoir tank Reservoir tank cap

: Vehicle front
: Always replace after every disassembly. O
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
P
, , , : Indicates that the part is connected at points with the same symbol in actual vehicle.

Revision: 2015 March ST-35 D23


HYDRAULIC LINE
< REMOVAL AND INSTALLATION >
YD25DDTi RHD

JSGIA1708GB

Reservoir bracket Clamp Return tube assembly


Low pressure piping Steering gear assembly High pressure piping
Copper washer Power steering oil pump Eye bolt
Suction hose Reservoir tank Reservoir tank cap

: Vehicle front
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)

, , , : Indicates that the part is connected at points with the same symbol in actual vehicle.

Revision: 2015 March ST-36 D23


HYDRAULIC LINE
< REMOVAL AND INSTALLATION >
QR25DE
A

ST

JSGIA1775GB
K

Clamp Return tube assembly High pressure piping


Copper washer Steering gear assembly Eye bolt L
Suction hose Reservoir tank Reservoir tank cap
Power steering oil pump Low pressure piping
M
: Vehicle front
: Always replace after every disassembly.
N
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)

, , , : Indicates that the part is connected at points with the same symbol in actual vehicle. O

Revision: 2015 March ST-37 D23


HYDRAULIC LINE
< REMOVAL AND INSTALLATION >
YS23DDTT AND YS23DDT

JSGIA1712GB

Clamp Return tube assembly High pressure piping


Copper washer Eye bolt Steering gear assembly
Suction hose Reservoir tank Reservoir tank cap
Power steering oil pump Low pressure piping

: Vehicle front
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)

, , , : Indicates that the part is connected at points with the same symbol in actual vehicle.

Revision: 2015 March ST-38 D23


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS) A
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications INFOID:0000000010553382
B

Steering gear model PR32T


C
Fluid capacity (Approx.) (lmp qt) 1.0 (7/8)

Steering Wheel INFOID:0000000010553383


D

Item Standard
Steering wheel axial end play 0 mm (0 in) E
Steering wheel play on the outer circumference 0 – 35 mm (0 – 1.37 in)
Steering wheel turning torque 7.45 N·m (0.76 kg-m, 66 in-lb)
F
Steering Angle INFOID:0000000010553384

FOR THILAND ST
Item Standard
Body Wide Narrow
Axle 4WD 2WD 4WD H
Minimum 33°33′ (33.55°) 33°32′ (33.54°) 35°59′ (35.99°) 36°09′ (36.15°)
Inner wheel Nominal 36°33′ (36.55°) 36°32′ (36.53°) 38°59′ (38.98°) 39°09′ (39.15°)
I
Maximum 37°33′ (37.55°) 37°32′ (37.53°) 39°59′ (39.98°) 40°09′ (40.15°)
Outer wheel Nominal 31°55′ (31.92°) 31°46′ (31.77°) 33°42′ (33.70°) 34°03′ (34.05°)

Measure value under unladen*1 conditions. J


*1: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.

FOR EXCEPT THILAND K


Item Standard
Body Wide Narrow
L
Axle 4WD 2WD 4WD 2WD
Minimum 33°40′ (33.67°) 33°35′ (33.59°) 36°09′ (36.15°) 36°03′ (36.05°)
Inner wheel Nominal 36°40′ (36.67°) 36°35′ (36.58°) 39°09′ (39.15°) 39°03′ (39.05°) M
Maximum 37°40′ (37.66°) 37°35′ (37.58°) 40°09′ (40.15°) 40°03′ (40.05°)
Outer wheel Nominal 32°32′ (32.53°) 32°04′ (32.07°) 34°30′ (34.50°) 34°01′ (34.02°)
N
Measure value under unladen*1 conditions.
*1: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.

Steering Column INFOID:0000000010553385 O

Item Standard
P
Rotating torque 0.49 N·m (0.05 kg-m, 4 in-lb) or less
Steering column length* 472.5 mm (18.60 in)
Tilt operating range* 30 mm (1.18 in)
*: For measuring position, refer to ST-19, "Inspection".

Revision: 2015 March ST-39 D23


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
Steering Shaft Sliding Range INFOID:0000000011108795

Unit: mm (in)

Item Standard
Sliding range 60.5 (2.38)
Steering shaft length (extended position) 394 (15.51) or less

Steering Gear And Linkage INFOID:0000000010553388

Item Standard
Body Narrow Wide
Rack sliding force 191 – 249 N (19.5 – 25.3 kg-f, 43.0 – 55.9 lb-f)
Rotating torque 0.3 – 2.9 N·m (0.03 – 0.29 kg-m, 3 – 25 in-lb)

Outer socket ball joint Swing force* (Spring balance measure- 4.84 – 46.7 N (0.50 – 4.76 kg-f, 1.09 – 10.4 lb-f)
ment)
Axial end play 0.1 mm (0.004 in) or less
Rotating torque 0.3 – 2.9 N·m (0.03 – 0.29 kg-m, 3 – 25 in-lb)

Inner socket ball joint Swing force* (Spring balance measure- 1.0 – 7.8 N (0.11 – 0.79 kg-f, 0.23 – 1.7 lb-f)
ment)
Axial end play 0.1 mm (0.004 in) or less
Inner socket length 81.2 mm (3.20 in) or less
Rack stroke neutral position 89.5 mm (3.52 in) 84.5 mm (3.33 in)

Oil Pump INFOID:0000000010553389

Unit: kPa (kg/cm2, psi)

Item Standard
Relief oil pressure 8,536 – 9,330 (87.1 – 95.1, 1,238 – 1,352)

Revision: 2015 March ST-40 D23

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