ThermoFLUX

Thermo FLUX D.O.O. Bage br.
3 70101 Jajce TEL/FAX: 030–648-050

www.thermoflux.ba
info@thermoflux.ba
PELLET BOILER
USE AND MAINTENANCE MANUAL

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1 Content
1 Content ..................................................................................... 3
2 Notes on the manual ................................................................. 6

2.1 Introduction .......................................................................................................... 6
2.1.1 Easy and safe operation ...................................................................................... 6
2.1.2 Reading the manual ............................................................................................ 6
2.1.3 Technical changes .............................................................................................. 6
2.1.4 Copyright .......................................................................................................... 6
2.2 Structure of the Use and maintenance manual .......................................................... 7
3 Safety notes .............................................................................. 8

3.1 Proper use ............................................................................................................ 8
3.1.1 Basic principles for the construction of the system .................................................. 8
3.1.2 Reliable and unreliable modes of operation ............................................................ 8
3.1.3 Permissible fuel for the Pelling boilers ................................................................... 9
3.2 Residual risks ........................................................................................................ 9
3.3 Warnings and safety symbols used ......................................................................... 10
3.4 Duty to inform ...................................................................................................... 11
4 Functional description ............................................................. 12

4.1 Basic operating principle ........................................................................................ 13
4.2 Technical data ...................................................................................................... 15
5 Using the boiler ....................................................................... 17

5.1.1 Display............................................................................................................. 21
5.2 Turning on / off the boiler ...................................................................................... 21
5.3 Menu settings ....................................................................................................... 21
5.3.1 Boiler operations ............................................................................................... 22
5.3.2 Level operation ................................................................................................. 22
5.3.3 Boiler temperature set ....................................................................................... 22
5.3.4 Setting fixed level.............................................................................................. 22
5.3.5 Cleaning interval (small cleaning) ........................................................................ 23
5.3.1 Overrun-Nachlauf (external request).................................................................... 23
5.3.2 Setting the current time ..................................................................................... 24
5.3.3 Setting the Buffer MIN. temperature (Buffer tank lower level) ................................. 24
5.3.4 Setting the Buffer MAX. temperature (Buffer tank upper level) ................................ 24
5.4 Clock menu item................................................................................................... 25
5.4.1 Clock function (UHR-FUNKT) ............................................................................... 25
5.4.2 Monday to Friday program (Mon-Fri) .................................................................... 26
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5.4.3 Saturday program (SAT-SUN) ............................................................................. 26

5.4.4 Create time program ......................................................................................... 26
5.5 Menu item INFO ................................................................................................... 27
5.5.1 State ............................................................................................................... 27
5.5.2 Stage ............................................................................................................... 28
5.5.3 Boiler °C .......................................................................................................... 28
5.5.4 Buffer ( visible only when buffer probes are conected) ........................................... 28
5.5.5 Flame °C .......................................................................................................... 28
5.5.6 Preasure .......................................................................................................... 28
5.5.7 Ext Device ........................................................................................................ 28
5.5.8 Fan RPM ........................................................................................................... 28
5.5.9 Ignitor ............................................................................................................. 29
5.5.10 Insert ........................................................................................................... 29
5.5.11 Pump ........................................................................................................... 29
5.5.12 Software ....................................................................................................... 29
5.5.13 Operating hours ............................................................................................. 29
5.6 Language............................................................................................................. 29
5.7 Time setting ......................................................................................................... 29
5.8 Parameter setting ................................................................................................. 30
6 Cleaning and maintenance ...................................................... 31

6.1 Every 1 – 10 days cleaning the firebox (depends of pellets quality) ............................. 32
6.2 Cleaning the combustion chamber and ash tray ........................................................ 32
6.3 Every 4-7 days cleaning the tube exchanger ............................................................ 33
6.4 Every six months .................................................................................................. 34
6.4.1 Cleaning the flue gas exhaust chamber ................................................................ 34
7 Boiler assembly and commissioning ........................................ 35

7.1 Conditions ........................................................................................................... 35
7.2 Flue gas pipes ...................................................................................................... 35
7.3 Minimum distances to be respected between the boiler and the objects and walls ......... 37
7.4 Hidraulic connection diagrams ................................................................................ 38
8 Electrical connection ............................................................... 41

8.1.1 Power supply .................................................................................................... 41
8.1.2 Pump output ..................................................................................................... 41
8.1.3 Ext request (room thermostat)............................................................................ 41
8.1.4 Function explanation buffer tank sensor ............................................................... 42
8.2 Boiler internal wiring ............................................................................................. 42
9 Saffety devices and security.................................................... 44
10 Troubleshooting ................................................................... 45
10.1 Safety temperature breaker (STB) .......................................................................... 46
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11 Notes on dismantling and disposal ....................................... 47
12 Guarantee ............................................................................ 48
12.1 Guarantee period .................................................................................................. 48
12.2 Guarantee conditions ............................................................................................ 48
12.3 Exclusions from the guarantee ............................................................................... 48
13 Wood burning Pelling ECO .................................................... 49

13.1 The process for firing wood .................................................................................... 51
14 EU Label ............................................................................... 52
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2 Notes on the manual
2.1 Introduction
2.1.1 Easy and safe operation
This manual contains important information for proper and safe operation of the Pelling
boilers. Following these instructions you will avoid danger and repair costs, and also
increase the operational life of the boiler.
2.1.2 Reading the manual
This manual must be read and applied by everyone who operates or works on the Pelling
boiler.
2.1.3 Technical changes
ThermoFLUX continuously develops and improves its boilers. The information in this
version is correct at the time of going to press. All details in this manual on standards
and regulations should be checked before use and should be compared with the installed
boiler. We reserve the right to make changes which may then deviate from the technical
details and illustrations in this manual.
2.1.4 Copyright
Written agreement is required from Thermo FLUX d.o.o. for any reprints, storage in
a data–processing system or transmission by electronic, mechanical or any other
means, for copies and publications, in whole or in part.
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2.2 Structure of the Use and maintenance manual

The use and maintenance manual is structured as follows:
Chapter Here you can see
How to use this Use and maintenance

Notes on the manual
manual.
Safety notes Everything on the subject of safety.
The structure and all the features of the

Functional description
boiler.
Using the boiler How to properly operate the boiler.
How you can clean the boiler and who is

Cleaning and maintenance
responsible for its maintenance.
Commissioning How to put the boiler initially into operation.
Troubleshooting How you can remedy possible faults.
Notes on dismantling and What has to be considered before disposing

disposal of the boiler.
Guarantee What the conditions of the guarantee are.
Table 1 Structure of the Use and maintenance manual
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3 Safety notes
3.1 Proper use
3.1.1 Basic principles for the construction of the

system
Basic principles
Pelling boiler was built using advanced technologies and it is in accordance with safety
regulations. However, its use can result in the injury or death of of the user and/or third
part and in impairments to the boiler itself or to other material goods.
Using the boiler
Use the boiler only when it is in perfect condition. Use it properly, as described in this
manual. Stay aware of the safety and of the dangers involved. Have any faults which can
impair safety immediately fixed.
3.1.2 Reliable and unreliable mod es of operation
Use of the boiler
The boiler was designed to burn wood pellet and wood. The manufacturer will accept no
responsibility for any damage resulting from improper use. Proper use includes
maintaining the installation, operation and maintenance specified by the manufacturer.
The user may only enter or change the operating values specified in this manual. Any
other entries will affect the boiler's control programme and operation, which can lead to a
malfunction.
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3.1.3 Permissible fuel for the Pell ing boilers
Only wood pellets and wood are permissible as fuel for the boiler. Wood pellets are
pressed into a cylindrical shape. They consist of untreated sawdust from the wood
processing industry as well as unprocessed forestry waste. They have a standardised
diameter and length and very low water content.
Recommended wood pellets

Thermo FLUX d.o.o. recommends wood pellets with a diameter of 6 mm and a length
of 10 - 30 mm. Other requirements on the fuel result from either standard Standards
PELET C1 from EN 303-5:2012 Tabele 7 ; Water content less 12 % and DIN 5137
und ÖNORM 7135.
Pay particular attention to the wood pellet quality.
3.2 Residual risks

Despite all precautions, the following residual risks remain:
DANGER OF ASPHYXIATION DUE TO CARBON MONOXIDE If the

boiler is operating during the cleaning time, carbon monoxide can
be emitted through the open boiler door. Do not leave the boiler
door open any longer than necessary.
CAUTION ! Hot surface. Contact with the hot surface of the boiler
can lead to burns. Wait until the boiler has cooled down before
touching uninsulated components.
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3.3 Warnings and safety symbols used

The following warnings and safety symbols are used in this Use and
maintenance manual.
DANGER OF ELECTRIC SHOCK. Work on areas

marked with this symbol may only be done by a
qualified electrician.
WARNING! Warning about a dangerous location.

Work on areas marked with this symbol can lead to
serious injuries or to extensive material damage.
CAUTION! Hand injuries. Work on locations marked

with this symbol can lead to hand injuries.
CAUTION! Hot surface. Work on locations marked

with this symbol can lead to burns.
CAUTION! Danger of fire. Work on locations marked

with this symbol can lead to a fire.
CAUTION! Frost danger. Work on locations marked

with this symbol can lead to frost damage.
Notes on disposal.
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3.4 Duty to inform
Reading the manual

Everyone who works on the boiler must have read the Use and maintenance manual
before starting work and, in particular, have read the second chapter „Safety notes“. This
holds especially true for persons who only occasionally work on the boiler e.g. when
cleaning or maintaining the boiler. This manual must be kept ready to hand at the
boiler's installation location.
Pay particular attention to the applicable local standards and

guidelines.
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4 Functional description
Accompanying material
– brush for the pipeline cleaning and a blade
– instructions booklet
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4.1 Basic operating principle
1. Combustion basket holder

2. Heater
3. Combustion basket
4. Combustion chamber
5. Dispenser
6. Falme temperature sensor
7. Pellets silo
8. Boiler temperature sensor and
STB temperature sensor
9. Safety limiter Thermostat STB
10. Exhaust fan
11.Control unit
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In the Pelling boiler the pellets introduced into the combustion burner. are automatically
ignited with an electric heater. Burnt pellet (ash) is collected in the ash pan. which is placed
under the combustion burner. The air necessary for combustion is supplied to the
combustion burner.
Through sensors:
1. The boiler power is adjusted to the heat requirement.
2. The boiler efficiency is optimised.
3. Flue gases are optimised.
The boiler is not intended for condensing way of working.
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4.2 Technical data
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During assembly and installation of the boiler, the regulations and

laws rules of the state in which the boiler is installed must be
considered.
The assembly and installation can only be performed by qualified

personnel.
The heating installation must be calculated by professionally.
The Schronstein and the exhaust pipes must expects professionally

built and placed the law directives.
Storing pellets dry.
In certain countries, the emissions shall be measured after the

commissioning of the furnace.
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5 Using the boiler
The Pelling boiler control unit is the electronic centre-point. It consists of the
main control module which is located under the lid of the boiler body and the
control unit which is located on the lid of the boiler body itself. Using the control
unit you can control the functions of the boiler and check the information on
the current boiler condition.
Pelling boiler responds to demands of the central system and can easily meet
the need to increase the power due to five different operation strengths and
automatic switching. If there is a need to increase the power, the regulation
system automatically increases the operation strength which leads to increased
dosage of pellets and, proportionately, increased amount of the blown air in the
combustion chamber.
Once the desired boiler temperature has been reached (the need for heat has
been met) than the regulation reduces the operation strength.
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5.1.1 Display
Boiler is turned off.

Actual boiler temperature 30°C
Boiler is turned on , and works.

Actual boiler temperature 60°C
Boiler is turned on and Standby – ON blinking!!!
Combustion temporarily switched off by External thermostat, clock or high

boiler temperature. Current boiler temperature is 36°C
5.2 Turning on / off the boiler

Power on:
1) display is the standard screen OFF ('otherwise exit menu)
2) Hold I / O - button for 3sec. (Display changes to ON)
If the text ON flashes on the display, the boiler is still blocked (on break).
Reason may be:
- clock
- External demand (thermostat, ext control, room controller.)
- Boiler temperature (hot boiler)
Off:
1) display is the standard screen, ON ('otherwise exit menu)
2) Hold I / O - button for 3sec. (display changes to OFF)
5.3 Menu settings

Selecting the operating mode
- Menu - Press button to the menu item Settings
- ▼ button - press button to the menu item type amounts
- Menu - Button in order to get the point
- with the ▼ and ▲ - buttons the mode can be changed
- Menu - Press button to exit
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5.3.1 Boiler operations
This mode is the default setting and is suitable for almost all installations.
The boiler will independently select the output power levels to keep the boiler
water temperature close to the target temperature. The output of the boiler
is adapted to current needs.
5.3.2 Level operation
This mode is (check with technicians) only in certain situations useful plant.
The boiler is always in the power level up to boiler temperature. If this is

exceeded, the boiler goes back to the lowest power level.
5.3.3 Boiler temperature set
With the TEMPERAT. can set the desired boiler water temperature.
In the boiler operation, the power is controlled according to this temperature.
If the temperature is significantly exceeded, shut down the boiler.
If the temperature is well below, switch on the boiler again.
- MENU - button until the SETTINGS menu
- ▼ - button until the menu item TEMPERAT
- MENU Button to enter into the point
- Use the ▼ and ▲ - buttons, the boiler temperature can be adjusted
- MENU -Button to exit the setting
5.3.4 Setting fixed level
The HEAT LVL. needs to be set in the operating mode levels.
The boiler operating the currently Necessary power level is chosen

automatically.
- ▼ - button until the menu item HEAT LVL.
- MENU - Button to enter into the point
- Use the ▼ and ▲ - buttons to the desired power level can be adjusted
- MENU - Button to exit the setting
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NOTE: A constantly high-set stage can lead to overheating. A constantly too

low set stage can lead to greater pollution of the boiler.
5.3.5 Cleaning interval ( small cleaning)
The boiler regularly makes a "small cleaning" when he burns down part from
burning chamber. Depending on the quality of the pellets varies often
necessary.
If the burner tray to overcrowding tends (through higher embers much ash in
the burner shell), the cleaning interval should be set shorter.
- ▼ - button until the menu item CLEANING
- Use the ▼ and ▲ - buttons, the desired cleaning interval can be set
5.3.1 Overrun-Nachlauf (external request)
With the control input by external demand, the boiler via an external potential
free contact will be switched on and off.
This may for example be a room thermostat. However, if the contact has a
short response time (eg by circulation of air), the boiler would shut constantly
short and ignite again.
To avoid this, a boiler can be set overrun.
FUNCTION: If the contact is opened, the boiler will run for the submitted time.
If the contact is only opened briefly and then closed again, boiler will continue
to work without turning off.
- ▼ - button until the menu item OVERRUN
- Use the ▼ and ▲ - buttons the desired delay time can be set in minutes
NOTE: If the boiler overheat during this time, it switches off prematurely.
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5.3.2 Setting the current time
Current time can be set.
24h time format. There is no automatic daylight savings time change.
- ▼ - button until the menu item ACT TIME
Button to enter into the point - - MENU
- Use the ▼ and ▲- Buttons the hour
- MENU - button to switch to minutes
- Use the ▼ and ▲- Buttons the minutes
- MENU - press button 3. hold for the week go to
- Use the ▼ and ▲- Buttons to adjust the weekday
5.3.3 Setting the Buffer MIN. temperature (Buffer

tank lower level)
- MENÜ – button until the SETTINGS menu

- ▼ – button until the menu item BUFFER MIN
- MENU – Button to enter into the point
- Use the ▼ and ▲ - buttons the desired BUFFER MIN temperatur be set
- MENU – Button to exit the setting
-
Temperature settings:
Buffer MIN. Temperature can be adjusted by 20 ° C to -1 ° C of buffer

MAX
5.3.4 Setting the Buffer MAX. temperature (Buffer

tank upper level)
- - MENU - key until the menu item SETTINGS

- - ▼ - button until the menu item BUFFER MAX
- - MENU - key to enter the point
- - Use the ▼ and ▲ - keys BUFFER MAX temperature can be adjusted
- Button to exit the settings - - MENU
Temperature settings:
Buffer MAX. Temperature is adjustable from +1 ° C of buffer MIN. to 80 ° C.

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5.4 Clock menu item

Boiler can be configured to be switched on and off at a specified time
Within the heating time is decided by the boiler temperature and the Ext
requirement if the tank actually starts.
Outside the heating season, the boiler is locked and can not start.
Selected in the menu-CLOCK FUNCTION must always be whether the clock

functionality to be used.
For each day of the week, 2 time ranges can be be set.
Example:
Monday 6:00 to 8:00 and 15:00 22:00
Sunday 8:00 to 22:00 ....
To enter these programs are to be entered under each weekday, the ON and
OFF times.
Most of the days Monday through Friday are the same. So not every single
day must be entered separately, there are combination programs.
When the time in the program (Mon-Fri) enters every 5 days are preset with
the times. If you want to modify one of the 5 days yet, so you can do this
then the corresponding day of the week.
5.4.1 Clock function (UHR-FUNKT)
Clock function provides a principle, whether the timer is running or not.
CLK. FUNC  time programs are activated
TIME  time programs are off - boiler can be obtained continuously.
- MENU - button until the CLOCK menu item
- ▼ - button until the CLOCK menu item FUNC
- MENU - Button to enter into the point CLK. FUNC
- Use the ▼ and ▲- Buttons to select ON or OFF
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5.4.2 Monday to Friday program (Mon -Fri)
Every 5 days (Monday - Friday) are preset with the time entered here /
overwritten.
Individual days can be edited.
Details for entering time see time point program to create.
5.4.3 Saturday program (SAT -SUN)
Both days (Saturday - Sunday) are preset with the times specified here /
overwritten.
Individual days can be edited.
Weekday programs (Monday, Tuesday, ...)
The current day (selected page) may be modified program /.
Used are the times that were registered under the single days! Even if was
under Mon-Fri or Sat-Sun previously entered something else.
5.4.4 Create time program
The following steps apply to all time programs.
In this example, Monday through Friday 6:15 to 8:30 programmed and 15:30
to 22:15.
- MENU - button until the CLOCK menu item
- ▼ - button until the menu Mon-Fri
Button to set the time for ON1 - - MENU
- MENU - button to select the hours 00:00
-With the ▼ and ▲- buttons the hour (06:00)
- MENU - button to select the minutes 06:00
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- With the ▼ and ▲ buttons in minutes (06:15)
- MENU- Button to set the time for OFF1
- With the ▼ and ▲ buttons the hour (08:00)
- With the ▼ and ▲- buttons the minute (08:30)
- MENU - Button to set the time for ON2
- MENU - buttons to select the hours 00:00
- With the ▼ and ▲- buttons the hour (15:00)
Button to set the time for OUT1 - - MENU
- With the ▼ and ▲- buttons the hour (22:00)
- MENU - To exit this program again
5.5 Menu item INFO
5.5.1 State
State in which the boiler / control is located appears.

Off - boiler was turned off by the user via the keypad
Ignition - boiler ignites just
Work - Boiler is normal in control mode
Cleaning - boiler is performing a cleaning cycle
Firing - boiler was turned off, the remainder is still being burned in the
combustion chamber
Pause E - boiler is on break, is blocked by External demand
Pause T - boiler is on break, is blocked by too high boiler temperature
Break U - boiler is on break, is blocked by a timer program
Pause C - Boiler is on pause, the timer for the programierte on and off the
boiler is active
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Pause P - boiler is on pause, the desired buffer temperature was reached

Pause F - Boiler is on pause, the flame temperature is too high
5.5.2 Stage
Current power level (P1 to P10) displayed.
5.5.3 Boiler °C
Current boiler temperature is shown.
5.5.4 Buffer ( visible only when buffer probes are

conected)
Current bufferr temperature is shown
5.5.5 Flame °C
Current flame temperature is displayed.
5.5.6 Preasure
Under pressure is indicated. During operation (induced draft fan running and
doors must be closed), the combustion chamber is monitored for the vacuum.
OFF - No vacuum
ON- vacuum exists
5.5.7 Ext Device
External heating demand. This contact must be closed so that the boiler can
start.
OFF - Open Contacts - No heating demand
ON - Contact closed - heating demand
5.5.8 Fan RPM
Suction outlet. Indicates whether the induced draft fan (flue gas fan) is
controlled.
OFF - suction draft standstill
ON - suction draft must run

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5.5.9 Ignitor
Indicates whether the ignition is switched on.
OFF - ignitor cold
ON – ignitor must be hot
5.5.10 Insert
Returns the current insertion power in percent. The insert is timed. The
percentage of the clock ratio.
5.5.11 Pump
Shows the current status of the boiler pump.
OFF - pump must be turned off
ON- pump runs
5.5.12 Software
Displays the current software version.
5.5.13 Operating hours
Displays the operating hours of the boiler.
NOTE: During a software update, the operating hours will be set to 0.
5.6 Language
The plug off (from the socket). Keep the MENU button pressed and switch on
the power cord. The configuration menu appears on the display. Language
(English, German, Croatisch, Danish, Italian) using the arrow keys to select.
Confirm with "OK" menu.
5.7 Time setting

The "Menu OK" button (short press) changes between the hour and minute
settings. The selected setting will flash on the display. "OK Menu" (long press)
to access to the week day selection. Use the arrow keys to select the desired
day. Confirm with "OK" menu.
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5.8 Parameter setting

To provide flawless operation of the boiler, the control unit has possibility of
adjusting the certain parameters that affect the combustion and ignition. The
user has the option to reduce the dosage and increase the power of the fan in
stage work, and reduce dosage in the stage ignition.
Method to adjust the parameters
On the display needs to shows the time.
Press the Menu button and hold it for 3 seconds. After that, the display shows
the PASSWORD. Password is 70101
Entering a password we perform ↓ ↑ keys. After you select the desired number
confirm by pressing MENU, then again press the MENU button to move to the
next number. At the end when we entered all digits press the MENU key and
hold it for 3 seconds.
Between the parameters we move using the arrow keys, to enter the changes,
press the MENU button. To confirm the entered parameters hold for 3 seconds
press the MENU button.
Parameter:
- MATERIAL - dosing in the phase of work (changing for all of power). It is

only possible to reduce the dosage from 0 to -15%
- FAN - fan in the stage work (changing for all of power). It is only possible to
increase from 0 to +15%
- IGNIT. - Dosing in the phase of ignition. It is only possible to reduce the

dosage from 0 to -15%
To exit the setting hold the on / off switch (0 / I) for 3 seconds
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6 Cleaning and maintenance
To ensure fault-free operation, cleaning and maintenance work is necessary.

Regular cleaning and maintenance help to avoid expensive repair work. The
quality of the pellets and the power used by the heating system determine the
cleaning and maintenance intervals.
Security risks
DANGER OF ASPHYXIATION DUE TO CARBON MONOXIDE.
If the boiler is operating during the cleaning time, carbon

monoxide can be emitted through the open boiler door. Do not
leave the boiler door open any longer than necessary.
DANGER OF BURNS FROM THE HOT SURFACES.
When operating, the metal surfaces and parts of the boiler are
warming up. Even when turned off, they can cause burns due to
slow process of cooling down. Do not touch the hot surfaces
without safety gloves.
DANGER OF ELECTRIC SHOCK.
Turn the boiler off before cleaning the tube heat exchanger.
DANGER OF MECHANICAL INJURIES.
DANGER OF FIRE.
Danger of burns from embers and ashes. Empty the ash pan and
the firebox into a fire-resistant container.
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6.1 Every 1 – 10 days cleaning the firebox

(depends of pellets quality)
Turn the boiler off and wait until it has been cooled.
Open the lower and the middle boiler doors.
Using safety gloves clean combustion deposits out of the firebox to ensure a smooth
flow of air necessary for efficient combustion. Using safety gloves take the firebox
out and empty its content into a fire-resistant container.
Clean the holes in the firebox with an appropriate

screwdriver.
Put the firebox back onto the bearing making sure it is

properly seated on the heater.
Close the door before ignition.
6.2 Cleaning the combustion chamber and ash

tray
Boiler off and wait until it cools.
Open the lower boiler door.
Use the supplied cleaner to clean the combustion chamber sides.
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With a protective glove to take out the ash drawer and empty the contents into a
fireproof container.
The ash drawer paste it back into the boiler.
Close the door before the light.
6.3 Every 4-7 days cleaning the tube exchanger
We recommend cleaning the tube heat exchanger before cleaning

the ash pan and the firebox.
Open the upper boiler door.
Clean the sediments out of the tube heat exchanger using the cleaner that came
with the boiler..
Close the door before lighting a fire.
Check if there is any ash left in the firebox or in the ash pan and clean them in
accordance with the instructions given in paragraphs which refer to cleaning the
ash pan and cleaning the firebox.
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6.4 Every six months
6.4.1 Cleaning the flue gas exhaust chamber
Unscrew the two nuts from the back of the flue gas exhaust chamber as
shown.
Remove the plate that closes the gas flue box.

Clean out the accumulated sediments into a fire-resistant container using the
poker that came with the boiler.
Place the plate back onto the flue gas exhaust chamber and attach it with the
nuts.
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7 Boiler assembly and commissioning
The system will initially be commissioned by Thermo FLUX d.o.o. staff or by

an authorised partner.
The commissioning includes an introduction to the basic operation and

maintenance of the boiler.
7.1 Conditions
The following conditions must be met before the system can be commissioned without
faults. Switch off the mains supply.
Check the mechanical assembly

Have the system components been correctly installed?
Have all the mechanical components been firmly screwed together?
Has the combustion chamber been correctly assembled?
Check the hydraulic connections

Have the return pump and the return mixer been correctly installed?
Has the safety equipment been correctly installed?
7.2 Flue gas pipes

Boiler must be conected to chimney. Chimney dimensions must be calculated in
accordance with EN 13384-1 standard . Flue gas channel should be made of adequate
materials, such as steel tubes, with various sealing.
In any case, materials that could potentially catch fire, e.g. wooden planks, beams,
cloth, should be adequately protected with non-combustible material. For the sake of
parity of dimensions, chimneys that are round in shape of the inner part should have an
advantage over the rectangular-shaped chimneys. Too small inner zone can cause
irregular flow from the boiler to the top which could lead to poor boiler performance and
excessive exhaust gas production that discharges the exhaust gas to the environment.
Gas flue pipe should be permanently installed and it would be good to make safety door
which would enable the cleaning of inner parts, especially the horizontal parts.
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METAL FLEXIBILE PIPES CAN NOT BE USED AS FLUE GAS CHANNELS.
ALL PARTS OF THE GAS FLUE PIPE MUST BE SAFE AND REPLACEABLE
IN ORDER TO ENABLE THE CLEANING OF INNER PARTS.
HORIZONATAL DEVIATIONS AND 90° ANGLES SHOULD BE
AVOIDED.
Isolation
36
PELLING ECO
7.3 Minimum distances to be respected between

the boiler and the objects and walls
This picture shows the minimum distances to be respected around the boiler.
A – MINIMUM DISTANCE IN FRONT OF THE DOOR 100 cm

B – MINIMUM DISTANCE FROM THE LEFT SIDE PART (BOILER BODY) 20 cm
C – MINIMUM DISTANCE BEHIND THE CHIMNEY 20 cm
D – MINIMUM DISTANCE FROM THE RIGHT SIDE PART (SILO) 40 cm
37
PELLING ECO
7.4 Hidraulic connection diagrams
38
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39
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40
PELLING ECO
8 Electrical connection
Electrical connection is made on the terminal block below the top cover of the
pellets boiler.
The electrical connection must only be carried out by a qualified electrician!
8.1.1 Power supply
Voltage ~ 230V , 50 Hz with ground and fuse 6A
Pole isolation
8.1.2 Pump output
To this output, the boiler pump can be connected. This output is always on if
the boiler is at operating temperature.
Voltage 230 V ~
Power max. 120 W
CAUTION: The output is switched on semiconductor and thereby leads always

a certain amount of residual voltage. Not all of high-efficiency pumps maintain
these residual stress.
8.1.3 Ext request (room thermostat)
For a boiler / heating demand this contact must be closed.If it is not used, a
jumper must be installed.
CAUTION: The contact must be potential free switch. No way external voltage
to this input. This would result in the destruction of the controller!
41
PELLING ECO
8.1.4 Function explanation buffer tank sensor
Thermostat in the buffer
External demand at the one or two buffer thermostats can be connected. As

soon as this signals a cold buffer, the boiler is required.
NOTE: buffer cold - his contact closed.
FUNCTION:
• Boiler cold -> pump is turned off -> The regulation should measure buffer
sensor UP
• Boiler warm -> pump is turned on -> The regulation should measure
buffer sensor DOWN
BUFFER MIN: Adjustable between 20 ° C and MAX BUFFER
BUFFER MAX: Adjustable between switch-on of the pump and boiler temp.
DESIRED
BUFFER MIN must always be at least 1 ° C lower than MAX BUFFER. (Under
review by the software and possibly BUFFER MIN automatically reduced)
Thermostat at Ext Input
External at the request, as room thermostat (not included) can be connected.
NOTE: If a room thermostat clock is used, the clock is in the boiler to the ON
position.
8.2 Boiler internal wiring

The internal wiring is pre-assembled and can not be changed. Changes would
result in the loss of CE certification.
42
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43
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9 Saffety devices and security
1. SAFFETY THERMO BREAKER/SWITCH (STB), MASTER FUSE
Saffety thermo switch (STB) is saffety device which turn off power supply in case of
overheating. It can be reset with screwdriver.
STB can not be reseted until the boiler is not cool down.
2. FUSE F 4A – 250V
Fast fuse, protect boiler and control unit from big Brzi osigurač, štiti kotao od velikih
promjena napona struje i kratkog spoja unutar kotla.
3. MAIN SWITCH
Main switch is positioned on control box with display, STB and fuse.
3 2 1
---------------------------------------------------------------------------------------------------
DIFERENTIAL PRESSURE DEVICE
Measuring difference between of the pressure inside of the boiler and main pipe for the
fresh air. If the boiler door are open or the chimney is stuffy or the draught is very low,
on display will be error E-03 DOOR
EXHAUST FAN FOR SMOKE
Equiped with encoder (hall sensor) in case of malfunction or the improper operation of
the fan , on display show message E-O5 FAN
BLACKOUT
If the main power supply is closed, after the main power is again conected boiler is
turning off phase and after that starting ingnition again.
44
PELLING ECO
10 Troubleshooting
If faults occur in the heating system, it is possible to fix some of them by

following these instructions.
Displayanzeige Display Error Solution

(deutsch) (english) description
No pellet or STB 1. Fill pellet tank

F01 Pell E01 Pell
2. STB deactivate
1. Check quality of pellet
2. Check pellet in pellet tank
Not fire on 3. Check pellet burner pot

sits corect
F02 Zund E02 Igni
4. Clean burning pot
5. Check that igniter works
6. Call service
Door open 1. Close door

F03 Tuer E03 door
High temperature 1. Burning pot crowded

F04 Temp E04 Temp
2. Boiler is dirty- clean boiler
Exhaust fan error 1. Exhaust fan error
F05 Saug E05 Fan HALL sensor error 2. The bolier temperature
exceded over 90°C . Wait to
STB is activated cool down and reset STB
Flame sensor error 1. Check contacts

F06 Flam E06 Flam
Room Temperature
F07 Raum E07 Room Sensor error (only 1. 1. Check contacts
Minitherm air)
45
PELLING ECO
Boiler water sensor

F07 Kess E07 Kess (Pelling 25 and 1. 1. Ceck contacts on boiler
Minithem AQUA)
Under pressure/ Door

1. 1.Check that all doors are
open(Pelling 25) closed
2. 2.Clean burning pot and

exhaust pipes
F08 UDrk E08 Pres
3. 3.Blocked chimney
4. 4. Presostat
(Underpressuresensor) error
10.1 Safety temperature breaker (STB)
Description
The safety temperature breaker (STB) is a safety function that protects the
boiler from overheating. You can reset him by unscrewing the lid, and press
the little button. STB
The STB cannot be reset before the boiler cool down completely.
If no indication appears on the display, check the main fuse. The main fuse 1,6 A
1,6 A 250 V is located on the tank lid. 250 V
46
PELLING ECO
11 Notes on dismantling and disposal
Disposal
The following components are made of steel and can be disposed in local landfill.
 The boiler
 The cladding
 Silo
 Dispenser except for moto-reducers
 Firebox
The electrical components can also be recycled via the local recycle centre. Glass, mineral
wool and plastic parts can be recycled via recycle centres. Moto-reducers consist largely of
materials which can be recycled. If a moto-reducer is not handed over complete to a
suitable company for proper disposal, you can proceed as follows:
 The moto-reducer must be drained into a suitable container.

 Moto-reducer should be dismantled into its separate components and cleaned if
necessary.
 Metal parts can be recycled.
Oily or greasy components and capacitors may only be disposed

of via a specialist waste disposal centre.
47
12 Guarantee
12.1 Guarantee period

You receive a guarantee of 5 years on the body of the boiler and for electrical components
(regulation, engine, fan and heater) the guarantee period is 2 years.
12.2 Guarantee conditions

The boiler must be commissioned by authorised specialist company. The boiler must be
operated as specified in the manual. The boiler must be installed in accordance with
applicable state laws and regulations. The pellet quality must correspond to the
requirements specified in the manual.
12.3 Exclusions from the guarantee
The guarantee does not cover damage due to improper use or installation, nor
damage caused by inadequate maintenance or by the operation of the boiler and
the heating system in an impermissible way.
Damage caused by external influences, such as fire, water, lightning and excess
voltage are excluded from the guarantee.
48
PELLING ECO
13 Wood burning Pelling ECO
In case of burning wood you must install air flow reduction ,

wood grate and protection against flame.After removing
combustion basket (Pictures 1. , 2.) we need to put air flow reduction
on top of combustion basket holder (Picture 3.).
1. 2.
3.
 Remove metal plate from boiler and position the firewood grate in the
boiler
49
PELLING ECO
After that we need to put small metal plate on doser pipe for protection
against flame
1. 2. 3.
On the regulation of the boiler switch on the program "WOOD". We do this as

follows:
Setting options wood-firing is done so that we will press two buttons (the
arrow at the top and  arrow down ) at the same time until the display
appears WOOD.
Ignite fire MANUAL and then turn on the boiler by pressing the I / 0
IN CASE OF BURNING WOOD, THE BOILER MUST BE CONNECTED

WITH THERMAL SAFETY VALVE (EG CALEFFI 544501 OR HERMAN
TDS 1), OR OPENED HEATING SYSTEM
WHEN BURNING WOOD, THE DOORS ON THE BOILER AND ALSO TOP
COVER OF THE PELLETS SILO ARE REQUIRED TO BE CLOSED. IN CASE
OF A POWER FAILURE, WHEN WE BURN WOOD IT CAN CAUSE
OVERHEATING OF THE BOILER.
FIRE PROTECTION MUST BE MOUNTED TO DOSER PIPE WHICH

COMES COMPLETE WITH GRATE
50
PELLING ECO
13.1 The process for firing wood

Remove all the turbulators from the pipe exchanger, located in the upper part of the
boiler, then remove the metal rack and cast iron burner (container in which burns
pellets) from the combustion chamber.
On the cradle from which you removed cast iron burner placed metal air flow
regulator (the round metal part with holes), set the grid to the appropriate carrier
inside the boiler and install a protective flap on the tube dispensers.
Manually do the process of ignition and when the wood is fired, close all the doors
and on the display to switch to wood-firing.
In every additional firing wood ie. when the doors are opened, it may not be open
for longer than 30 seconds. After closing the door, wait for the negative pressure in
the boiler again stabilizes and repeat the process if you have not put the appropriate
amount of burning fuel in the boiler.
51
PELLING ECO
14 EU Label
EN 303-5 : 2012
Marking information / Prüfungsinformation / Oznaka
TU Wien; Prüflabor für Feuerungsanlagen - Inst. f.

Verfahrenstechnik, Umwelttechnik und Techn.
Notified Body / Benanntes Labor / Ovlašteno tijelo Biowissenschaften
Getreidemarkt 9 / 166; A-1060 Wien
Test Report / Prüfbericht / Izvještaj o ispitivanju PL-11160-P ;PL-14023-P; PL-13069-P
PELLING ECO 25
Technical data / Technische daten / Tehnički podaci proizvoda
Net weight / Nettogewicht / Težina 267 kg
Pellet silo total capacity / Pellets Tank-Gesamtkapazität / Zapremina spremnika za pelet standard / 75/135 kg
maxi
Rated voltage / Nennspannung / Elektro priključak 230 V
Rated frequency / Nennfrequenz / Frekvencija 50 Hz

Rated input power max. / Elektrische Leistungsaufnahme max. / Potrošnja el. energije max. 340 W
Recommended flue pipe draft / Empfohlener Zug des Kamins / Potrebni podtlak dimnjaka 5 - 12 Pa
Fluid contents of the exchanger / Gehalt Fluessigkeit im Ausstauscher / Sadržaj vode 60 L
Maximun working pressure / Max Betriebsdruck / Maksimalni radni pritisak 3 bar
Maximum working temperature / Max Betriebstemperatur / Maksimalna radna temperatura 80 °C

5
Boiler class / Kesselklasse / Klasa kotla
Min Max
Certification data / Daten der Zulassung / Podaci sa ispitivanja
Nominal thermal power (Heat output) / Nennwärmeleistung / Nazivna snaga 8 25 kW
Hourly consumption / Stundenverbrauch / Potrošnja peleta 1,6 5,2 kg/h
Rendimento / Efficiency / Rendement / Wirkungsgrad / Rendimiento 92 91,3 %
Mean CO2 emission / Durchschn CO2 Emission / Emisija CO2 8,2 12,4 %
174 85 mg/Nm³
Mean CO emission (10% O2) / Durchschn CO Emission(10% O2) / Emisija CO (10% O2)
89 43 mg/MJ
162 182 mg/Nm³
Mean NOx emission (10% O2) / Durchschn NOx Emission (10% O2) / Emisija NOx (10% O2)
83 93 mg/MJ
<3 <3 mg/Nm³
Mean OGC emission (10% O2) / Durchschn OGC Emission (10% O2) / Emisija OGC (10% O2)
<3 <3 mg/MJ
18 15 mg/Nm³
Mean dust emission (10% O2) / Durchschn StaubEmission (10% O2) / Emisija prašine (10% O2)
11 8 mg/MJ
Mean flue gas temperature / Durchschn Abgastemperatur / Temperatura dimnih plinova 82,5 155 °C
Flue gas mass flow rate / Brenngasfluss / Protok dimnih plinova 7,2 14 g/s
52
PELLING ECO
PELLING ECO 35
Net weight / Nettogewicht / Težina 348 kg
Pellet silo total capacity / Pellets Tank-Gesamtkapazität / Zapremina spremnika za pelet 95/151 kg
standard / maxi
Rated voltage / Nennspannung / Elektro priključak 230 V
Rated frequency / Nennfrequenz / Frekvencija 50 Hz
Boiler class / Kesselklasse / Klasa kotla 5
Certification data / Daten der Zulassung / Podaci sa ispitivanja Min Max
Nominal thermal power (Heat output) / Nennwärmeleistung / Nazivna snaga 11,7 35 kW
Hourly consumption / Stundenverbrauch / Potrošnja peleta 2,3 6,7 kg/h
Rendimento / Efficiency / Rendement / Wirkungsgrad / Rendimiento 91,5 91 %
Mean CO2 emission / Durchschn CO2 Emission / Emisija CO2 8,2 12,4 %
302 80 mg/Nm³
Mean CO emission (10% O2) / Durchschn CO Emission(10% O2) / Emisija CO (10% O2)
146 39 mg/MJ
Mean NOx emission (10% O2) / Durchschn NOx Emission (10% O2) / Emisija NOx (10% 146 176 mg/Nm³
O2) 72 87 mg/MJ
Mean OGC emission (10% O2) / Durchschn OGC Emission (10% O2) / Emisija OGC (10% 6 <3 mg/Nm³
O2) 4 <3 mg/MJ
Mean dust emission (10% O2) / Durchschn StaubEmission (10% O2) / Emisija prašine 23 14 mg/Nm³
(10% O2) 12 7 mg/MJ
Mean flue gas temperature / Durchschn Abgastemperatur / Temperatura dimnih plinova 87 145 °C
Flue gas mass flow rate / Brenngasfluss / Protok dimnih plinova 11 22 g/s
All the datas have been measured using approved pellets in compliance with EN ISO 17225-2.
Alle Angaben sind unter Einsatz laut EN ISO 17225-2 homologierten Pellet festgestellt worden.
Svi podaci su mjereni koristeći certificiarani pelet sukladno normama EN ISO 17225-2.
53
PELLING ECO
All the datas have been measured using approved pellets in compliance with EN ISO 17225-2.
PELLING ECO 50
392 kg
Net weight / Nettogewicht / Težina
110/185 kg
Pellet silo total capacity / Pellets Tank-Gesamtkapazität / Zapremina spremnika za pelet
standard / maxi
230 V
Rated voltage / Nennspannung / Elektro priključak
50 Hz
Rated frequency / Nennfrequenz / Frekvencija
5
Boiler class / Kesselklasse / Klasa kotla
Certification data / Daten der Zulassung / Podaci sa ispitivanja Min Max
Nominal thermal power (Heat output) / Nennwärmeleistung / Nazivna snaga 15,7 47 kW
3,5 11,1 kg/h

Hourly consumption / Stundenverbrauch / Potrošnja peleta
91 90,7 %
Rendimento / Efficiency / Rendement / Wirkungsgrad / Rendimiento
8,2 12,4 %
Mean CO2 emission / Durchschn CO2 Emission / Emisija CO2
Mean CO emission (10% O2) / Durchschn CO Emission(10% O2) / Emisija CO (10% O2) 431 74 mg/Nm³
203 35 mg/MJ
Mean NOx emission (10% O2) / Durchschn NOx Emission (10% O2) / Emisija NOx (10% 129 169 mg/Nm³
O2) 61 80 mg/MJ
Mean OGC emission (10% O2) / Durchschn OGC Emission (10% O2) / Emisija OGC (10% 10 <3 mg/Nm³
O2) 6 <3 mg/MJ
Mean dust emission (10% O2) / Durchschn StaubEmission (10% O2) / Emisija prašine 23 14 mg/Nm³
(10% O2) 11 7 mg/MJ
Mean flue gas temperature / Durchschn Abgastemperatur / Temperatura dimnih plinova 90 141 °C
15 30 g/s
Flue gas mass flow rate / Brenngasfluss / Protok dimnih plinova
Alle Angaben sind unter Einsatz laut EN ISO 17225-2 homologierten Pellet festgestellt worden.
Svi podaci su mjereni koristeći certificiarani pelet sukladno normama EN ISO 17225-2.
54
PELLING ECO
Technical data / Technische daten / Tehnički

PELLING 25 ECO PELLING 35 ECO PELLING 50ECO
podaci proizvoda
410
A Boiler width/ Kesselbreite/ Širina kotla mm 510 510
Boiler width with pellet silo / Kesselbreite mit Silo /

B mm 710/910 810/1010 810/1010
Širina kotla sa spremnikom (standard / maxi)
C Boiler height / Kesselhöhe / Visina kotla mm 1245 1385 1385
D Boiler depth / Kesseltiefe / Dubina kotla mm 948 948 1098
E Oulet height / Voranschlüs Höhe / Visina odlaza mm 1280 1415 1415
F Inlet height / Rücklaufanschlüs Höhe / Visina povrata mm 88 85 85
G
Flue gas exhaust pipe height / Rauchabzugsleitung höhe/
mm 1240 1440 1440
Visina dimovodnog izlaza
Boiler flow outlet / Kessel - vorlauf/ausgang / Odlaz „ 1“ 5/4“ 5/4“
Boiler return/inlet / Kessel - rücklauf/eingang / Povrat „ 1“ 5/4“ 5/4“

Flue gas exhaust pipe / Rauchabzugsleitung / Promjer
mm Ø 120
dimovodnog izlaza
Air intake boiler room / Zuluftansaugleitung / Minimalni
cm 30 x 10
otvor za dovod svježeg zraka na kotlovnici
55
PELLING ECO
56
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57
PELLING ECO
ThermoFLUX d.o.o.
Bosnia and Herzegovina
Tel/fax +387-30-648-050
info@thermoflux.ba
servis@thermoflux.ba
www.thermoflux.ba
58
PELLING – ECO .2018

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Thermo FLUX D.O.O. Bage br.

3 70101 Jajce TEL/FAX: 030–648-050

USE AND MAINTENANCE MANUAL

2 Notes on the manual ................................................................. 6

3 Safety notes .............................................................................. 8

4 Functional description ............................................................. 12

5 Using the boiler ....................................................................... 17

5.4.3 Saturday program (SAT-SUN) ............................................................................. 26

6 Cleaning and maintenance ...................................................... 31

7 Boiler assembly and commissioning ........................................ 35

8 Electrical connection ............................................................... 41

9 Saffety devices and security.................................................... 44

11 Notes on dismantling and disposal ....................................... 47

13 Wood burning Pelling ECO .................................................... 49

2 Notes on the manual

2.1.1 Easy and safe operation

2.1.2 Reading the manual

2.1.3 Technical changes

2.2 Structure of the Use and maintenance manual

Chapter Here you can see

How to use this Use and maintenance

Safety notes Everything on the subject of safety.

The structure and all the features of the

Using the boiler How to properly operate the boiler.

How you can clean the boiler and who is

Commissioning How to put the boiler initially into operation.

Troubleshooting How you can remedy possible faults.

Notes on dismantling and What has to be considered before disposing

Guarantee What the conditions of the guarantee are.

Table 1 Structure of the Use and maintenance manual

3.1 Proper use

3.1.1 Basic principles for the construction of the

Using the boiler

3.1.2 Reliable and unreliable mod es of operation

Use of the boiler

3.1.3 Permissible fuel for the Pell ing boilers

Recommended wood pellets

Pay particular attention to the wood pellet quality.

3.2 Residual risks

DANGER OF ASPHYXIATION DUE TO CARBON MONOXIDE If the

3.3 Warnings and safety symbols used

DANGER OF ELECTRIC SHOCK. Work on areas

WARNING! Warning about a dangerous location.

CAUTION! Hand injuries. Work on locations marked

CAUTION! Hot surface. Work on locations marked

CAUTION! Danger of fire. Work on locations marked

CAUTION! Frost danger. Work on locations marked

3.4 Duty to inform

Reading the manual

Pay particular attention to the applicable local standards and

4.1 Basic operating principle

1. Combustion basket holder

The boiler is not intended for condensing way of working.

4.2 Technical data

During assembly and installation of the boiler, the regulations and

The assembly and installation can only be performed by qualified

The heating installation must be calculated by professionally.

The Schronstein and the exhaust pipes must expects professionally

Storing pellets dry.

In certain countries, the emissions shall be measured after the

5 Using the boiler

Boiler is turned off.

Boiler is turned on , and works.

Boiler is turned on and Standby – ON blinking!!!