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28” GEARHEAD DRILLING MACHINE

WARNING!
This machine does
not come with oil in
the feed box and
speed box, see
“Maintenance”
section before
operating.

MODEL: KC-50

INSTRUCTION MANUAL
COPYRIGHT © 2021 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC.
IMPORTANT INFORMATION

2-YEAR KING CANADA TOOLS


LIMITED WARRANTY OFFERS A 2-YEAR LIMITED WARANTY
FOR THIS DRILLING MACHINE FOR INDUSTRIAL USE.

PROOF OF PURCHASE

Please keep your dated proof of purchase for warranty and servicing purposes.

REPLACEMENT PARTS

Replacement parts for this product are available at our authorized King Canada service centers across Canada. Please use the 10 digit
part numbers listed in this manual for all part orders where applicable.

LIMITED TOOL WARRANTY

King Canada makes every effort to ensure that this product meets high quality and durability standards. King Canada warrants to the
original retail consumer a 2-year limited warranty as of the date the product was purchased at retail and that each product is free from
defects in materials. Warranty does not apply to defects due directly or indirectly to misuse, abuse, normal wear and tear, negligence
or accidents, repairs done by an unauthorized service center, alterations and lack of maintenance. King Canada shall in no event be
liable for death, injuries to persons or property or for incidental, special or consequential damages arising from the use of our products.

To take advantage of this limited warranty, return the product at your expense together with your dated proof of purchase to an
authorized King Canada service center. Contact your retailer or visit our web site at www.kingcanada.com for an updated listing of our
authorized service centers. In cooperation with our authorized service center, King Canada will either repair or replace the product if
any part or parts covered under this warranty which examination proves to be defective in workmanship or material during the
warranty period.

NOTE TO USER

This instruction manual is meant to serve as a guide only. Specifications and references are subject to change without prior notice.

KING CANADA INC. DORVAL, QUÉBEC, CANADA H9P 2Y4

www.kingcanada.com
GENERAL & SPECIFIC
SAFETY INSTRUCTIONS

VOLTAGE WARNING: Before connecting the tool to a power source (receptacle, outlet, etc.) be sure the voltage supplied is the same as that
specified on the nameplate of the tool. A power source with voltage greater than that for the specified tool can result in SERIOUS INJURY to the
user - as well as damage to the tool. If in doubt DO NOT PLUG IN THE TOOL. Using a power source with voltage less than the nameplate is
harmful to the motor.
1. KNOW YOUR TOOL contain long hair. Roll up long sleeves above the elbows.
Read and understand the owners manual and labels affixed to 12. ALWAYS WEAR SAFETY GLASSES.
the tool. Learn its application and limitations as well as its Always wear safety glasses (ANSI Z87.1). Everyday eyeglasses
specific potential hazards. only have impact resistant lenses, they are NOT safety glasses.
2. GROUND THE TOOL. Also use a face or dust mask if cutting operation is dusty.
This tool is equipped with an approved 3-conductor cord and a 13. DON’T OVERREACH.
3-prong grounding type plug to fit the proper grounding type Keep proper footing and balance at all times.
receptacle. The green conductor in the cord is the grounding 14. MAINTAIN TOOL WITH CARE.
wire. NEVER connect the green wire to a live terminal. Keep tools sharp and clean for best and safest performance.
3. KEEP GUARDS IN PLACE. Follow instructions for lubricating and changing accessories.
Keep in good working order, properly adjusted and aligned. 15. DISCONNECT TOOLS.
4. REMOVE ADJUSTING KEYS AND WRENCHES. Before servicing, when changing accessories or attachments.
Form habit of checking to see that keys and adjusting wrenches 16. AVOID ACCIDENTAL STARTING.
are removed from tool before turning it on. Make sure the switch is in the ‘’OFF’’ position before plugging in.
5. KEEP WORK AREA CLEAN. 17. USE RECOMMENDED ACCESSORIES.
Cluttered areas and benches invite accidents. Make sure the Consult the manual for recommended accessories. Follow the
floor is clean and not slippery due to wax and sawdust build-up. instructions that accompany the accessories. The use of
6. AVOID DANGEROUS ENVIRONMENT. improper accessories may cause hazards.
Don’t use power tools in damp or wet locations or expose them 18. NEVER STAND ON TOOL.
to rain. Keep work area well lit and provide adequate Serious injury could occur if the tool tips over. Do not store
surrounding work space. materials such that it is necessary to stand on the tool to reach
7. KEEP CHILDREN AWAY. them.
All visitors should be kept a safe distance from work area. 19. CHECK DAMAGED PARTS.
8. MAKE WORKSHOP CHILD-PROOF. Before further use of the tool, a guard or other parts that are
Use padlocks, master switches or remove starter keys. damaged should be carefully checked to ensure that they will
9. USE PROPER SPEED. operate properly and perform their intended function. Check for
A tool will do a better and safer job when operated at the alignment of moving parts, breakage of parts, mounting, and any
proper speed. other conditions that may affect its operation. A guard or other
10. USE RIGHT TOOL. parts that are damaged should be properly repaired or replaced.
Don’t force the tool or the attachment to do a job for which it was 20. NEVER LEAVE MACHINE RUNNING UNATTENDED.
not designed. Turn power ‘’OFF’’. Don’t leave any tool running until it comes to
11. WEAR PROPER APPAREL. a complete stop.
Do not wear loose clothing, gloves, neckties or jewelry (rings,
watch) because they could get caught in moving parts. Non-slip
footwear is recommended. Wear protective hair covering to
SPECIFIC SAFETY INSTRUCTIONS

1. USING A DRILL PRESS VISE 5. USER MUST RECEIVE TRAINING BEFORE USE.
When using a drill press vise, always fasten workpiece to the table. The user must know the functions and principals of operation. The
user must also be familiar with the safety devices and regulations.
2. NEVER DO “FREEHAND WORK”
Never do any work “Freehand” (Hand holding the workpiece rather 6. YOU ARE ENDANGERING YOURSELF and other personnel if you
than supporting it on the table). bypass, remove or override a safety device such as the emergency
stop button or the transparent shut-off spindle guard. Only use the
3. NEVER move the head or table while the drill press is running. drill press if all safety devices are working properly, if any are
damaged or altered, replace them with identical replacement parts.
4. NEVER climb or stand on the drill press table, you could break or
pull the entire drill press down on you. 7. USER MUST stand in front of the drill press during operations.
ELECTRICAL INFORMATION,
TRANSPORTATION & CLEANING

WARNING
ALL ELECTRICAL CONNECTIONS MUST BE DONE BY A QUALIFIED ELECTRICIAN. FAILURE TO COMPLY MAY RESULT IN SERIOUS
INJURY! ALL ADJUSTMENTS OR REPAIRS MUST BE DONE WITH THIS DRILLING MACHINE DISCONNECTED FROM THE POWER
SOURCE. FAILURE TO COMPLY MAY RESULT IN SERIOUS INJURY!

POWER SUPPLY

WARNING: YOUR DRILLING MACHINE MUST BE CONNECTED TO A 550V (3 PHASE) CIRCUIT. FAILURE TO CONNECT IN THIS WAY
CAN RESULT IN INJURY FROM SHOCK OR FIRE.

GROUNDING

Your drilling machine must be properly grounded. Not all outlets are properly grounded. If you are not sure if your outlet is properly
grounded, have it checked by a qualified electrician.

WARNING: IF NOT PROPERLY GROUNDED, THIS DRILLING MACHINE CAN CAUSE ELECTRICAL SHOCK, PARTICULARLY WHEN
USED IN DAMP LOCATIONS. TO AVOID SHOCK OR FIRE, IF THE POWER CORD IS WORN OR DAMAGED IN ANY WAY, HAVE IT
REPLACED IMMEDIATELY.

This drilling machine must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric
current, to reduce the risk of electric shock.

WARNING: TO MAINTAIN PROPER GROUNDING OF YOUR DRILLING MACHINE, DO NOT REMOVE OR ALTER THE GROUNDING
PRONG IN ANY WAY.

550V (3 PHASE) OPERATION

As received from the factory, your drilling machine does not come with a 550V CSA plug. The user must purchase a 550V CSA approved
plug and have it installed. Contact your authorized service center or qualified electrician to install the plug. Make sure the 550V plug
installation complies with all local and national codes.

Check with local codes for requirements for independent circuits and dedicated power control switch.

TRANSPORTATION USING LIFTING EQUIPMENT

To move this drilling machine from one location to the


other, start by removing the transversal hole plastic
covers (one on each side of the head). Insert a high grade
A 16 1/8”
steel bar through the transversal hole (A-Fig.1) in the
machine head and attach a rope in order to lift the drilling B 28 3/4”
machine using a chain hoist.

FASTENING BASE TO FLOOR C 14 1/8”

Figure 2 shows the method and dimensions required for


fastening the drill press base to a level floor. D 16 1/8”

CLEANING E 4 1/2”
After removing the drilling machine from its wooden crate
and fixing it permanently to the floor, all the surfaced
(non-painted) parts of the machine are coated with an FIGURE 1 FIGURE 2
anti-rust compound and must be cleaned. Clean with a
rag and kerosene or a petroleum base solvent, then
lubricate all movable parts with gear oil or grease.
GETTING TO KNOW & STARTING
YOUR DRILLING MACHINE

GETTING TO KNOW YOUR DRILLING MACHINE

Main Components (Fig.3)

1. Motor
2. Speed selectors
3. Speed plate
4. Oil filling opening (speed gearbox)
5. Oil pump indicator sight glass
6. Oil level sight glass
7. Oil draining plug
8. Tool ejector
9. Spiral spring housing/cover
10. Spindle
11. Depth stop lock knob
12. Rapid manual feed control
13. Oil filling access panel (feed gearbox)
14. Oil level sight glass
15. Oil draining plug
16. Feed selector (0.1 or 0.2 m/min.)
17. Automatic feed lever
FIGURE 3

Control Panel (Fig.4)

1. Coolant switch
2. Work light switch
28” VARIABLE SPEED gearhead DRILLING MACHINE
3. Forward - Reverse switch PERCEUSE À VITESSE VARIABLES AVEC TÊTE À ENGRENAGE 28”
4. Low - High selector (speed selection) mod.: KC-50
5. Tap Return button
LR174325
6. Drill - Stop - Tap button
7. Emergency Stop button
8. Stop button
1 2
7
9. Start button

6
L H

Control Panel- Turning the Drilling Machine On/Off 3 4 5

In order to turn the drilling machine on, make sure the emergency stop button 4
(7) is turned clockwise and pops out completely or else you will not be able to
activate the on-off functions. The control panel (Fig.4) on the front of the drilling 3
machine head comes with a start button (9), press this button to turn the drilling
machine on. To turn the drilling machine off, push the stop button (8). In case of
5 6
an emergency, push the larger emergency stop button (7). 2

This drilling machine comes with a work light, to turn the work light on, turn the
work light switch (2) to the right. 7 1

0
Inches

8 9
Pouces

Warning! Read and understand the instruction manual before operating. Do not expose to rain or use in damp locations.
Avertissement! Lire et comprendre le manuel d instructions avant d op rer. N exposez pas la pluie et n utilisez pas
dans des emplacements humides.

Imported by/Import par: King Canada Inc. Dorval, Quebec H9P 2Y4

FIGURE 4
SPECIFICATIONS,
ADJUSTMENTS & OPERATIONS

MODEL KC-50
Drilling cap. in light alloy steel 1-3/8”
Drilling cap. in mild steel 1-1/2”
Chuck size 5/8”
Spindle taper MT #4
Spindle sleeves MT#4-MT#3, MT#4-MT#2
Swing 27-1/2”
Stroke 7”
Max. distance spindle to table 26”
Max. distance spindle to base 43”
Table dimensions 22” x 22”
Size of T-Slot on table 5/8”
Speeds (RPM) 18 (60-870 / 120-1740)
Motor 2.4 Amp., 1720 RPM
Coolant pump motor 1/8 HP
Voltage 550V, 3 phase, 60 Hz
Dimensions (LxWxH) 22” x 37” x 91”
Weight 1200 LBS

TABLE HEIGHT ADJUSTMENT

To adjust the table height, loosen both lock handle assemblies (parts diagram# 111) which are found at the rear of the table. Turn the side
mounted height adjustment crank handle (parts diagram# 106) to raise or lower the table. Retighten both lock
handle assemblies.

SPEED SELECTOR LEVERS (A Fig. 5)

WARNING: DO NOT ADJUST SPEED WHILE THE MACHINE IS IN USE.


The speed is selected by means of levers (A-Fig.5). To select speed, first select either the Low or High setting
by turning the Low-High knob (see #4-Fig.4 on the control panel illustration). The “L” setting corresponds to the
speeds in columns #1 on the speed chart. The “H” setting corresponds to the speeds in columns #2 on the
speed chart. The letters on the speed chart correspond to the required lever positions. See speed chart Fig.6
as reference. Finally, slightly pull levers up and rotate them to the corresponding setting.

RECOMMENDED SPEEDS DEPENDING ON THE DRILL BIT SIZE AND MATERIAL TO DRILL (FIG.7)

WARNING: DO NOT ADJUST SPEED WHILE THE MACHINE IS IN USE.


Use the chart (Fig.7) as a guideline for speeds depending on the drill bit size and the material to be drilled.
FIGURE 5

Bit Ø [mm] Cast Iron Stainless Steel (St 37) Aluminum Bronze
Steel
3 2550 1600 2230 9500 8000
4 1990 1200 1680 7200 6000
5 1530 955 1340 5700 4800
6 1270 800 1100 4800 4000
7 1090 680 960 4100 3400
8 960 600 840 3600 3000
9 850 530 740 3200 2650
10 765 480 670 2860 2400
11 700 435 610 2600 2170
12 640 400 560 2400 2000
13 590 370 515 2200 1840
14 545 340 480 2000 1700
16 480 300 420 1800 1500
FIGURE 6 18 425 265 370 1600 1300
20 380 240 335 1400 1200
22 350 220 305 1300 1100
25 305 190 270 1150 950
FIGURE 7
ADJUSTMENTS & OPERATIONS

AUTOMATIC FEED SPEED SELECTOR (B-Fig. 5)

To select the feed speed, turn the side selector (B-Fig.5) to the desired feed speed
setting (0.1 or 0.2 m/min). To engage the feed speed, press the ON button found on the
control panel.

AUTOMATIC DOWNFEED (Fig. 8)

This drill press has a mechanical automatic feed. To set the automatic feed, proceed with
the following:
1. Set the depth of cut lock knob (1-Fig.8) to the desired depth and lock into place.
2. Select the feed speed (0.1 or 0.2 m/min) (2 or B-Fig.5).
3. Lift the automatic downfeed lever (3).

At the end of the stroke, the depth stop limit plate comes in contact with a limit switch
which stops the automatic downfeed. The automatic downfeed lever can also be
displaced manually to stop the downfeed before the depth stop limit plate comes in FIGURE 8 FIGURE 9
contact with the limit switch.

AUTOMATIC TOOL EJECTOR (Fig. 9)

To remove the tool from the spindle, perform the following operations:
1. Lower the spindle manually a little bit and introduce the tool extractor (1-Fig.9).
2. Raise the spindle (2).
3. Hold the tool with one hand (3) when raising the spindle or it will fall on the table.

Attention: Do not leave the extractor bolt in the pushed-in position.

TORQUE LIMITER (Fig.10)

The gearbox is fitted with a stopping device which works in the event of overload. If the feed stops during
drilling and the tool continues to revolve, it is a sign that is it overloaded. When the load is reduced, the FIGURE 10
feed starts up again. If for any reason, such as due to wear of the limiter discs or the need for a higher
working load, readjustment may be necessary, we recommend the following action. From the inspection
hole and guided by the limiter assembly, tighten the nut bushing (parts diagram# 479). This mechanism
has been factory adjusted, by measuring the maximum admissible axial load, with a tensiometer. There-
fore, do not tighten the nut bushing too much, so as to avoid the risk of breaking the mechanism.

TRANSPARENT SAFETY SHUT-OFF GUARD (FIG.11)

Never operate this drill press without this guard (Fig.11) in place. Do not modify this mechanism in any
way. This machine comes with a security micro shut-off guard. Before pressing the start button, place the
drill guard in the working position (closest position to the drill bit), otherwise the machine controls
will not start. Note: If the guard is opened when operating the machine, the machine will stop. Do not
remove the guard under any circumstances. Keep guard centered with the drill bit. This will ensure
operator protection.
FIGURE 11
COOLANT SYSTEM

This machine comes with a recirculating coolant system. Coolant is required to reduce the friction of the
cutting tool. The coolant flow is regulated using the regulator value (A-Fig.12) located at the bottom of the
coolant flex nozzle (B) on the left side of the head.

To fill the coolant system with coolant, pour coolant into the slots in the base of the machine. The coolant
will drain into a small coolant hole in the base, near the coolant pump. Pour coolant until the coolant stops
draining into the base, turn the coolant system on by turning the coolant switch (1-Fig.4) to the right. Set
the coolant flow with the regulator valve (A). The coolant should flow normally out from the flex nozzle (B)
into the table slots, the coolant will then drain from the table back down to the base and back up through FIGURE 12
the coolant pump and the cycle repeats itself until the coolant switch is turned off.

The type of coolant to use depends on the material to cut, see your local industrial distributor for more
information.
MAINTENANCE

FILLING SPEED BOX AND FEED BOX WITH OIL

WARNING! THIS MACHINE IS SUPPLIED WITHOUT OIL IN THE SPEED BOX AND THE FEED BOX
FOR TRANSPORT REASONS. PLEASE FOLLOW THE INSTRUCTIONS FOR FILLING THE
MACHINE WITH OIL:
WARNING!
The speed box (Fig.13) has an oil pump which lubricates the higher, hard to reach gears. Remove This machine does
upper oil plug (A-Fig.14). Fill with 30 grade non-detergent gear oil by using a funnel. Stop filling oil when
oil level reaches the red mark (center) in oil sight glass (B) (approx. 4.5 Liters). This red mark must
not come with oil in
never be exceeded or the oil will overflow out of the machine. If this occurs, remove plug (C) and drain
oil until oil level goes down to red mark in oil sight glass. When the machine is turned on, speed box oil
the feed box and
pump turns on and fills the oil sight glass (A-Fig.13). This indicates that the oil pump is working speed box, follow
properly.
instructions on this
Fig.15 shows the feed box. To add oil, remove the left side access panel (A-Fig.15) by removing both
cap screws which hold it in place. Fill the feed box through this access panel opening with 30 grade
page
gear non-detergent oil. Stop filling oil when oil level reaches the red mark (center) in oil sight glass (B-
Fig.15) (approx. 0.5 Liters), having a second person to watch the oil level will be helpful. This red mark
must never be exceeded or the oil will overflow out of the machine. If this occurs, remove plug (C) under
the head casting and drain oil until oil level goes down to red mark in oil sight glass.

4.5 LITERS 0.5 LITERS TO EMPTY

FIGURE 13 FIGURE 14 FIGURE 15 FIGURE 16


LUBRICATION POINTS (30 grade gear oil/gear
grease)

A. Quill Spindle: Daily lubricate with oil the oiler


located next to the spiral spring cover.
B. Quill gearing shaft: Daily lubricate with oil the
lubrication port on the spiral spring cover.
C. Quill: Clean and lubricate the rack with grease for
upward and downward displacement of quill-spindle.
D. Column: Clean and grease every 50 hours.
E. Speed box: Fill the box with oil until reaching the
center of oil sight glass. Change oil every 2000
hours.
F. Feed box: Fill the box with oil until reaching the
center of oil sight glass. Change oil every 2000
hours.
G. Rack: Clean and lubricate with grease every 50
hours.
H. Table: Daily lubricate with oil the two lubrication
points.
FIGURE 17
PARTS DIAGRAM & PARTS LISTS
Refer to the Parts section of the King Canada web site for the most updated parts diagram and parts list.

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