J3A-MOS-EPCC-ZZZ-700-0042_MOS for I&C Cable Laying and Termination

Jubail 3A IWP
Title: MOS for I&C cable laying and termination

Doc code: J3A-MOS-EPCC-ZZZ-700-0042
Rev 01 Page 1 of 18 Date 22/09/2021
J3A-MOS-EPCC-ZZZ-700-0042
MOS for I&C cable laying and termination
Discipline Process Hydraulic Civil Mechanical Piping I&C Electrical
Revision Control Sheet
Revision Date Description Issued by Reviewed Approved by

by
00 03/08/2021 I&C cable laying and termination Liliang Shehzad Mostafa/Emad
01 25/09/2021 I&C cable laying and termination AleemZada Shehzad Mostafa/Emad
This document is property of EPC Company. Its total or partial reproduction is strictly forbidden by any means, as well
as its distribution to third parties without the express written consent. Any copy of this document in digital or paper
support will be considered a not control copy. The only valid copy is the last one approved located in the document
manager tool.
Jubail 3A IWP
Rev 01 Page 2 of 18 Date 22/09/2021
Table of contents:
1 Purpose .......................................................................................................................... 3
2 Scope ............................................................................................................................. 3
3 Relevant Definitions....................................................................................................... 3
4 Relevant Acronyms ........................................................................................................ 4
5 References ..................................................................................................................... 4
6 Operation Condition ....................................................................................................... 5
7 Work Procedure ............................................................................................................. 5
7.1.1 Equipment and Tools................................................................................................ 6
7.1.2 Manpower ................................................................................................................ 7
7.1.3 Installation Requirements for Cables in Trays........................................................... 8
7.1.4 Cable Preparation ..................................................................................................... 8
7.1.5 Arrange Proper location for cable drums .................................................................. 9
7.1.6 Cleaning Cable Routing............................................................................................ 9
7.1.7 Cable dressing ........................................................................................................ 13
7.1.8 Cable continuity ..................................................................................................... 13
7.2 Control Cable Laying ................................................................................................ 14
7.3 Control Cable Termination ........................................................................................ 14
7.4 Panel support Protection ............................................................................................ 15
8 Records ........................................................................................................................ 15
9 HSE ............................................................................................................................. 16
10 Attachments ............................................................................................................... 18
10.1 Risk Assessment...................................................................................................... 18
The original one of this document is approved and filed in document management system application
Jubail 3A IWP
Rev 01 Page 3 of 18 Date 22/09/2021
Purpose
The procedure identifies all quality control keys for the control cable pulling and termination, and
the required inspection for all I&C systems in the Project. To ensure the construction quality as per
the contract specification and code requirement.
1 Scope
This procedure describes the control cable pulling and termination work and accessories(like as cable
gland etc.) installation to be used for all I&C system in the Project.
2 Relevant Definitions
Project Manager- shall be responsible of timely execution of the project, coordinating the works with
the Site Managers/Engineer In-charge and is advising on technical and contractual matters. He shall
be responsible for the overall implementation of the company safety & Quality plan and ensure
efficient execution of works in accordance with Project specifications.
QA/QC Manager- shall oversee all activities, to ensure all activities are executed as per QA/QC Plan
and Project specifications.
Construction Manager- shall be responsible for compliance/implementation of the HSE

requirements, monitoring and implementation of scope of work as related to construction and
accordance with approved project schedule.
Site Engineer- shall be responsible for the compliance/ implementation of the HSE requirements and
controlling the site activities. He shall play an effective role in the implementation of the Safety
Program as he has direct contact with the workers. He shall plan the site work without jeopardize the
safety of people.
Site Supervisor- shall organize the daily works, assign the required manpower and report on the
equipment status to his line manager. Further he shall be responsible to comply /implement of the
HSE requirements on site. He shall do on spot-check on all delivered materials, monitor the proper
use of plant and equipment. He shall record the progress in the Daily Production Reports.
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Subcontractor Construction Manager-Attendance of pre-construction meeting and execution of

sample work when required Analyze all construction activities including manpower and equipment,
Resources requirements, ensure adherence to the statutory requirements for both implementation of
work schedule. Responsible for the implementation of the scope of work and ensure that the work
will be executed in accordance with the approved IFC drawing and project specification.
HSE Manger/Officer -shall be responsible to monitor the HSE compliance with the site HSE
requirements, local regulations and organization HSE Policy. He/she shall monitor the compliance
with PPEs. He/she shall advise the construction team on safety compliance. He/she shall monitor that
work being performed as per agreed methodology and PTW requirements.
3 Relevant Acronyms
 HSE Health Safety and Environment

 TBT Tool Box talks
 QA/QC Quality assurance/Quality control
 PPE Personal Protective Equipment
 FQP Field Quality Plan
 NOI Notification of Inspection
 PTW Permit to work
 MS Method Statement
4 References
 Owners Technical Specification ： Appendix 13:Instrumentation &Control system

Specification
 Project Specification: Codes and Standards
 The Panel layout drawings and typical drawings
 General Spec. & Design Criteria
 ’
Manufacturer s manual and specification
 Project Quality Plan
 Inspection and Test Plan- I&C.
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Rev 01 Page 5 of 18 Date 22/09/2021
5 Operation Condition
All the drawings have been approved and the equipment materials have arrived.All required tools
and equipment will be provided for the erection activities as per the site condition and requirements.
Inspection tools and machine shall be calibrated and qualified. Valid PTW shall be available.
 General requirements:
General requirements shall include preparation of site inspections and all related documentation
readiness. All tests shall be performed according to the approved ITPs. Equipment and Machines
used shall be all tested and certified by third party. Client representative shall be requested to
attend for all witness points.
 Material Handling and storage:
Material shall be received stored and arranged as per project procedure manuals. While
receiving from warehouse or store shall be confirmed the material Receiving inspections are
completed.
6 Work Procedure
Major work flow chart: Major work flow chart shall be the following.
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6.1.1 Equipment and Tools
Equipment / Tool Quantity Capacity

Technician Tool Box 5
Crimping Tool 3
Multimeter 5
Insulation Resistance Tester 1
Screwdriver with wooden handle 20
Wire-cutter 10
diagonal cutting pliers 20
cable pulling Threader 2
Crimping pliers 5
Spinners 4 8”, 12”, 18”
Brass spinners 2 8”, 12”, 18”
JB plate punch machine 1 Adjustable to 2.5”
Ferrule/sleeve tag printer 2
Cable stand(drum holder) 2
Cable roller 20
A type ladder 3
Cable cutter 3
Electrical tape 5
Paper tape 5
SS & PVC cable Tie
Cable roller grease 4
Cable lugs
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Sealing compound 4
Boom truck or any lifting and 2

loading equipment
Proper communication devices 5
6.1.2 Manpower
  Site Engineer.
  Site Forman.
  QC Engineer /Inspector.
  Safety officer
  Technician.
  Material Controller
  Welder
  Instrument Erector
  Labors
 General requirement and installation procedure

The cables shall generally be installed as follows:
 Arrange proper cable drum stand for cable drum placement.
 Verify whether the cable drum is tested and accepted by client.
 Place the cable drum on cable drum stand carefully.
 Place rolling wheels throughout the route for large cables.
 Arrange manpower at equal distance to monitor and pull the cables.
 Do not bend the cable either temporarily during installation or permanently to a radius less than
the Manufacturer's recommended minimum bending radius.
 Low voltage instrument cables shall each be installed in their own separate totally enclosed
galvanized steel raceway throughout the plant except in corrosive environments where PVC
conduit shall be used above grade.
 Fire protection and data highway cables shall each be installed in their own separate totally
enclosed galvanized steel raceway in exposed locations throughout the plant except in corrosive
environments where PVC conduit shall be used above grade.
 Utilize standard cable routing/management system follow as designed route strings to ensure
the proper fill requirements and circuit lengths are maintained.
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 The cable reels shall be kept in a secure storage area outside the work area until the cable is to
be installed. Empty reels shall be returned promptly to the storage area.
 For non-metallic sheathed cable from cable tray to equipment, the cable shall be supported if
over 0.5 m in length.
 Cable splices in general shall not be used. Where a splice cannot be avoided, it shall be brought
to the Company's notice. The method of splicing shall be approved by the Company.
 Use approved clamps to support for cables exiting the tray where trays are subject to significant
vibration.
 For non-metallic sheathed cable from a tray to equipment, the cable shall be supported if over
(1.8 m) in length.
 Instrumentation and communications cables pulling at any significant change in direction the
cable will be looped out and refeed with a loop kept there until the final dressing
6.1.3 Installation Requirements for Cables in Trays
 In pulling, laying and training cable and wire, shall minimize damage, maintain neat and
orderly groups, and provide maximum ventilation to minimize heat problems.
 Install cables neatly avoiding crosses as much as practical.
 Use guide rollers at each change in tray direction.
 Use a protector at the raceway entrance to protect the cable jacket.
 Guide Roller Radius: At least 50 percent greater than the Manufacturer's recommended bending
radius of the cable.
 Support cables clear of the tray lip where they exit the tray.
 Anchor cables in place at (1.8 m) maximum intervals vertically, and at each bend within (300
mm) of the change in direction at both sides of the bend with T & B Ty-Rap fasteners
 Install a bushing on the tray end of the conduit and anchor the conduit to the tray.
 Arrange open wiring in a neat orderly manner.
 Use T & B Ty-Rap fasteners to couple together single conductors belonging
To the same cable.
 Space and individually support groups of cables.
 Provide slack in all junction boxes, pull boxes, and other places so that the cables are not
drawn tight against conduit and bushings or short radius corners and the insulation eventually
damaged by being squeezed between conductor and other objects.
6.1.4 Cable Preparation
 Inspection and Preparation. Cable appearance intact, insulation competent.

 Complete installation of raceways and supports before installing cables.
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 Clean and check conduits for obstructions or dirt by pulling a mandrel or Company approved
object through the conduit. Clear obstructions with a cutting mandrel or Company-approved
means. Clean and inspect any other raceway such as cable tray or wire way prior to cable
installation.
 Handle cables carefully when unreeling to avoid damage due to kinking or otherwise bending
to radius less than the Manufacturer’s recommended bending radius.
 Do not lay cables on rough ground; drag them over sharp objects or drive over them with any
equipment or vehicle.
6.1.5 Arrange Proper location for cable drums
 The set-up area for the cable drum is clean from foreign matter, which may cause damage to
the cable jacket
 Set cable reels as close as practical to the raceway entrance, and train the cable as directly as
possible to the entrance with minimal bending.
 The cable laydown area should be isolated with warning tape; scaffolding should be set up if
the cable pulling work near the road.
 Cable drum reel centre line should be parallel with ground, never perpendicular to the ground
to avoid the twisting together.
 A cable drum shall be place on a cable stand with smooth grease provided at the pipe holding
the cable drum for soft pulling process, there will be one person holding the cable drum to let
roll the cable drum and not by means of cable pulling.
6.1.6 Cleaning Cable Routing
 Clean the channel cable tray by proper way and remove any objects can get damage
on the cable sheath. Cable duct holes should be covered by proper way, and if
necessary, compressed air may be used for blowing.
 Clean the sharp and dust of conduit/duct bank by proper way.
 Use protection cover at the raceway entrance to protect the cable jacket.
 Cable installation shall be performed so that no undue stress is placed upon the
insulation and coverings when they are drawn through conduits or otherwise handled.
6.1.7 Cable Pulling
 As per cable routing drawing to judge the optimized way, in the duct bank ,raise-up,
and bending corner arrange proper quantity worker to control the critical points .Seal
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the cable ends for installations where moisture could enter the cable during
pulling .Use cable lubricant as recommended by the cable Manufacturer if necessary.
 According to different cable location, the requirements should be taken care for
expediting the work:
 Use cable lubricant as recommended by the cable Manufacturer. If low smoke zero
halogen cable is specified, Polywater LZ lubricant or equal shall be used.
 For installations of multiple cables in a conduit pull all cables simultaneously.
 Install proper PVC protecting bush in the elbow or tee of the conduit to avoid damage
during cable pulling.
 Above Ground Cable Installation
 The QC Inspector accompanied with the client’s representative shall inspect the cable trays
before cable pulling, including all tools, rollers, cable stand, cable grease, cable puller,
scaffoldings, access ladder and cable schedule with pull card.
 The safety officer will inspect the scaffolding for acceptance with the green tag attached, he
shall make sure that all workers pulling the cable are safe with proper and additional PPE worn
at all times.
 The cable roller are place proper distance apart each other and a turn roller shall be place to
every turn of cables in both left or right turn. The roller shall be freely rotated to avoid stress on
cables.
 The Manufacturer’s cable installation guidelines shall be followed during the installation of
cable if available.
 Specified on manufacturer’s cable installation guidelines and manual.
Note: cable winches shall not be used for instrumentation, communication, fibre optic
or any small cables.
 The cable shall be pulled from the drum as per the direction arrows on the drum. (The leading
end of cable coming from the top of the drum) Refer to Figure 1.
 Before the cable pulling start, the cable pulling supervisor shall check the cable cutting list
accordingly and the assign cable drum, he shall mark both ends cable with its tag number
according to cable Schedule by white marker and cover with transparent tape to let the mark
not be erase.
 He shall write the starting meter of cable before pulling and the ending meter of cable after
cable pulling to the cable pull card. He shall sign the pull card and submit to Instrumentation
and Communication Engineer for verification before cutting the cable. He shall provide
maximum of three (3) meter extra at both end before cutting for cable looping.
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 After cutting the cable, each end shall be protected properly by Instrumentation and
Communication tape and rubber tape to prevent moisture at the cable.
 After Cable Pulled in one layer, the cable shall be permanently tag (Refer to Figure 2)
 A proper greasing at the rope, swivel and cable to let the cable run smoothly at the roller, pipe
sleeve and stub-up without damaging the outer jacket or excess tension on cable.
 After Cable pulling the extra cable at the drum shall be return to store for safe keeping, it shall
be stored properly by Material Control Engineer. The Instrumentation and Communication
Engineer shall mark the cable drum by specifying the remaining length of the cable on the
cable drum. He shall take record on the remaining cable on the drum with the cable drum tag
no.
 The Cable Pulling supervisor shall ensure properly segregation and dressing on cable in a cable
trays/ladder, he shall minimized or avoid the overlapping of each cable in a cable trays by
pulling the first cable that has a first turn. A PVC Cable tie shall be tied at every alternate rung
with a proper cable dressing manner in both vertical and horizontal
Figure (1)
 Below Ground Cable Installation (Cable Trenches, Duck Bank, Stub-Up, Man-hole &
Hand-Hole)
 Cable pulled at the Cable Duct, Stub up or Pipe Sleeve shall take proper precautions. Prior to
cable pulling into ducts, the duct must be cleaned to prevent injury to the cable at the duct
opening or in passing over other cables. (Extreme care must be taken where you have sharp
edges).
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 A means of communication between the drum side and the winch side shall be provided, i.e.
flags, portable telephone, whistles etc. It is very important that the cable is not bent to a radius
below manufacturer’s recommendation or is subjected to abnormal tension.
 After the cable is laid in the trench, the cable ends shall be temporarily supported so that they
will not be on the ground.
 Additional installation requirements for cables in manholes:
 Use cable racks to support cables passing through manholes with a minimum of interlacing.
 Provide a minimum of 300 mm cable slack for each cable in each manhole through which the
cable passes.
 Permanently and effectively separate medium voltage conductors from the conductors of other
systems and securely fasten to racks.
 Suitable insulating supports or cradles to be provided where necessary to ensure adequate cable
support, in particular for the single conductor power cables.
 Low level instrument, fire protection and data highway cables shall each be installed in its own
separate totally enclosed galvanized steel raceway through the manhole.
6.1.8 Cable Marking
 Fabricate cable identification tags from either strong non-conducting material, approximately
one inch in size, with a hole for attaching it with a cable tie to the cable on both ends of the tag,
or with a slip-on type cable tag.
Figure (2)
 Utilize temporary cable mark with adhesive sticker for primary cable laying as per cable
schedule.
 Permanent Cable Tag shall be installed at each end of the cable before cable termination and
gland. A PVC Cable Tag with Tag Carrier to be tied with PVC cable Tie. For a cable to be
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directly buried to ground or on the trenches, Stainless Steel Cable Tag Emboss type with A
PVC Coated tie wire at the edge of the cables.
 The Cable tag shall be placing every end of the cable before entering to the panel, Junction,
Box, entering and leaving to the wall or duct bank.
6.1.7 Cable dressing
All the cable pulled should be kept neat and smooth in right location. Cable tie pig tails
should be cut, and clean up.
Make sure that there is no cable cross and twisted together and proper bending force.
During cable dressing ,the cable out sheath should be cleaned by clothes ,and if any cable
out sheath is broken after pulling, WP shall be informed in time ,and evaluate the damage
condition for final solution.
6.1.8 Cable continuity
Proceed cable continuity test after cable laying to make sure he cable without damage
during cable pulling, and relative report will be initialled for record .Once any resistance
have large variation ,the cable should be recheck ,once confirming the cable is not health
for using ,new cable should be replaced .
6.1.9 Covering Cable Trays & Conduits Sealing
Once the cable pulling is done, after cable inspection by WP, and cable pulling RFI report
return to construction team, and the punch items have been closed due to construction
issues, the cable tray should be covered and the conduit should be sealed properly. And
the cable tray grounding jumpers shall be installed as per specification. And the stub-up
conduit, cross the wall or enclosure panel shall be sealed properly with approved
materials.
6.1.10 Cable core check -Cable continuity test
After cable sheath is removed for termination, Field testing shall include continuity and
insulation testing of all shields and conductors should be executed to confirm the cable is
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health without hurt the cable core insulation. Between conductor and conductor, and
conductor and ground for all cables. Relative report should be submitted to WP.
OTDR test for fibre, report shall be submitted to WP, and the relative certification shall
be attached .The maximum allowable attenuation for any termination shall be in proper
band.
6.2 Control Cable Laying

1) Control cable laying in trench / tray shall be executed in accordance with the IFC
drawing.
2) Adequate safety precaution shall be observed at all excavations by providing safety
3) barriers, warning notices etc.
4) Sufficient space shall be provided between Cable racks / Trays / Ladders / Structures /
Walls & Columns etc. in accordance with the IFC drawing.
5) Cable bending radius shall be verified as per manufacturer’s recommendation.
6) Prior to start of cable laying in trays, tray size / adequate supports shall be verified in
accordance with the IFC drawing.
7) Cable tray / rack route shall be cleaned and ensured free from any sharp edges.
8) Adequate precaution shall be taken to prevent any risk of chafing of cables insulation.
9) Adequate cable ties / clamps shall be provided in accordance with the Standard /
Technical specification.
10) Cables shall be numbered / identified at both ends and at regular intervals as per IFC
drawing / Specification.
11) Post installation, the underground / above ground cables shall be dressed properly with
Trenches / Trays / Ladders etc. to avoid crossing of cables.
6.3 Control Cable Termination

1) Continuity and resistance value shall be checked, prior to cable termination.
2) Prior to glanding of cables, gland size / type shall be conformed in accordance with the
cable.
3) After completion of cable glanding, armour of the cable shall be ensured rigidly clamped
inside the gland.
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4) Prior to cable termination, contact portion of equipment shall be cleaned free from
damages.
5) Prior to start of connection, multi-core control cable ferruling shall be provided in
accordance with the approved termination chart.
6) Control cable termination shall be carried out by approved termination chart.
7) Control cable termination shall be carried out by cable jointer.
8) Ensure that gland plate for single core cables are made of non-magnetic material.
9) Proper dies and crimping tools shall be used for crimping the cable.
10) Prepare the cable termination / cable jointing in accordance with the manufacturer’s
recommendation.
11) Adequate care shall be taken while preparation for termination / jointing, to prevent any
damage to the cable insulation.
12) Cable / Core identification and phase sequence shall be verified in accordance with the
IFC cable schedule.
13) Spare cable entries in the panels shall be sealed by using stopper plugs.
14) Earthing and bonding shall be carried out in accordance with the approved earthing layout
drawing.
15) Final inspection of cable conduit installations as per IEC, OES Standard, Technical
Specification and IFC drawings.
6.4 Panel support Protection

1) All indoor supports, Stands, C-channel, U-Channel, Angle Bar, Uni-strut Channel and
base plate shall be Hot Dip Galvanized and High durability C4 Painting coat. For the
outdoor area all supports, stands and Brackets shall be Hot Dip Galvanized and High
durability C5m Painting coat.
7 Records
1) An advance written request / notice to inspect must be given by initiating and obtaining.
Request for Inspection (RFI) form in accordance with Inspection Test Plan (ITP).
2) Confirm correct material sizes / type and other associated materials available that would
meet the requirement of the project specifications, codes and standards
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3) All material shall be physically checked and inspected upon receipt at the site prior to
installation.
4) All inspections being conducted shall be recorded on approved forms, signed, dated and
approved by authorized Contractor and Owner representatives
5) Check if all materials are available to complete the testing process.
6) Ensure that qualified inspector with approved tools and equipment shall carry out the
testing processes.
8 HSE
1) All manpower are to be trained for initial orientation and education in safety prior start
work.
2) All Work Permits for the instrumentation and control system installation work are to be
completed and received by Authorized Personnel only.
3) Work permits such as hot work, high work, lifting work shall be submitted by TIEJUN
for execution of the works.
4) All works shall be carried out in close coordination with TIEJUN HSE team.
5) Prior to working in areas where there is interface with other companies, a special work
permit shall be applied for with the concerned authorities.
6) Approved work permit must be obtained prior to any steel structure assembly/erection
activity.
7) Specific Risk assessments shall be prepared and reviewed prior to commencing of the
works.
8) All access/exit points shall be maintained free from obstacles, materials, equipment etc.
9) PPE such as hard hats, safety boot, safety glass (goggles) hand gloves etc. shall be worn
by all personnel, and fall protection devices shall be used when needed as per safety
procedures.
10) Temporary safety signs shall be provided at all work areas, storage areas and access/exit
routes, etc.
11) All work related to unloading, handling, painting and structure erection shall be
conducted in accordance with TIEJUN Safety Manual and the relevant HSE Plan.
12) Nylon slings, shackles, ropes etc. shall be initially inspected by Rigging Dept. and color
coded prior to use and have valid certificates.
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13) All scaffolding shall be inspected, approved and tagged before its use.
14) Sufficient illumination of the work areas, storage areas and access/exit routes shall be
provided while working at night.
15) All activities to be immediately suspended in case of an emergency.
16) Ensure that working areas are free from rags, rubbish, tools, wooden planks, boxes etc.
17) The Contractor shall maintain good housekeeping standard at all times.
18) The Contractor provides, erects, inspects and approves scaffolding as required for the
work.
19) Personnel shall always face the ladder when climbing up or down, and it and shall
maintain three points of contact when climbing up and down a ladder, i.e. two hands and
one foot, or two feet and one hand on the ladder at all times.
20) The Contractor shall obtain necessary TIEJUN HSE work permit prior to
commencement of the work.
21) Contractor shall ensure that the working areas are clearly delineated and barricaded.
Access to the working areas by heavy equipment shall be provided in compliance with
approved plans, permits and safety requirements to perform the work.
22) Climbing or descending a ladder while carrying tools or equipment shall be prohibited.
23) Tools, equipment, and materials should be placed in a container and raised or lowered by
rope or carried in a backpack.
24) Only one person at a time should be allowed on a single-width ladder.
25) Before any grating is removed, it shall be secured by rope to prevent it from falling. The
rope shall be of adequate strength and in good condition.
26) No person shall interfere with or modify any hard barrier.
27) Floor and wall openings being guarded by a standard guardrail, mid-rail, and toe board,
or adequately covered.
28) Equipment shall not be operated where any of the equipment or load will come within
5m of electrical distribution of transmission lines.
29) Equipment shall not be lubricated while in use.
30) Contractor employees shall not be allowed to work under the load or pass through under
the suspended load of cranes. Loads must be under control at all times with the
appropriate use of tag line.
31) Softeners will be used around sharp edges to prevent damage to slings. Softeners will
also be used to prevent damage to material and equipment lifted.
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32) Where the fall distance exceeds 1.8m (6 feet), scaffolds, ladders, catch platforms or
safety harnesses with lanyard attached to lifelines, or other substantial objects, shall be
used. If the use of these is impractical, safety nets shall be provided. AII personnel shall
ensure 100% tie-off during working at height above 1.8 m.
9 Attachments
9.1 Risk Assessment
ZA001-CP-SYS-S05-0203-01 Baseline Risk Assessment (rev:00)
Jubail 3A Independent Water Project BASELINE RISK ASSESSMENT 10-Oct.-2020

Assess/evaluat Assess/evaluate the
e the risk risk
Risks Issue (use AA 5x5 (use AA 5x5 matrix)
(Possible incident) matrix)
Step in operation (from [What can go wrong (Accident/ill health Current control(s) Suggested/ Risk Level after
TASK AT HAND HAZARD ( What could happen ) Risk Level
Risk rating/value
Risk rating/value
process map) to persons, fire or property loss) that are in place potential additional controls to lower the risk(s) Control measures
Consequence
Consequence
Likelihood
Likelihood
1. General
Inter Action between Poisonous Snake, scorpion or insect This risk must be mitigated further by having a facility nearby
Illness, muscle tissue damage, fatality. 3 5 15 EH Training specific personnel to deal with this risk. Have an emergency action plan in place. Run awareness programmes 1 3 3 L
humans and reptiles bites. that can deal with poisonous snake bites.
1) Caution signs will be displayed

Daily inspections to be carried out by Construction Team &
Access/Egress Entry of unauthorized person Personal injury 2 1 2 L 2) Entry restricted by hard barricades 1 1 1 L
HSE Team appointed for this.
3) Continuous supervision during work
1) Safety harness will be worn and attached to a secure anchor point when erection work is being undertaken.
Authorized personnel shall erect below and around the working
2) Safe means of access onto work platform such as ladders/ scaffolding will be provided and maintained.
area suitable barriers in order to areas. Appropriate warring
Working at height Falls from height. personal falling, injury 3 3 9 H 3) Lifeline shall be installed as much as possible and will be inspected daily by the erection team supervisor 2 3 6 M
signs shall be posted and personnel controlled by close
4) All materials, tools and equipment shall be kept in safe places at all times while working at heights.
supervision.
1) Traffic signs and traffic controllers shall control vehicle movements during operation.
2) Vehicles shall use main headlight during poor visibility.
Machine striking other equipment or Daily inspections to be carried out by Construction Team &
personal injury and property loss 3 3 9 H 3) All vehicles shall be fitted with reverse alarms. 2 3 6 M
people HSE Team appointed for this.
4) Banks men shall be used to control moving equipment.
1) Trained operator shall be hired.

Poor operation of vehicle/harm to 2) Pedestrians shall be at a safe distance from the earth moving
personnel and existing personal injury and property loss 3 3 9 H equipment. 2 3 6 M
facilities 3) High visibility vests shall be worn by all workers operating close to vehicles
4) All equipment shall be regularly inspected and maintained for proper functioning
Vehicle transportation
1) All Loads shall be secured properly by support, lashing and locking system.
Collapse and falling of load or 2) All loose accessories like tools, chains, belts and wood lumbers shall be secured during travelling. Daily inspections to be carried out by Construction Team &
personal injury and property loss 3 3 9 H 2 3 6 M
material from the truck. 3) All hauling personnel and truck drivers must have a proper PPE while inside the jobsite. HSE Team appointed for this.

Tripping personal injury and property loss 2 2 4 M Housekeeping with access arrangement 2 1 2 L
1) Earthling to be provided to all metallic supports and / or Generators.

2) ELCB to be installed on socket outlet circuits.
3) All electrical appliances will be electrically grounded in accordance with Electrical Code and Standards.
1. Electrocution 4) Whenever electrical cable is exposed to traffic, protective
Temporary Electrical Daily inspections to be carried out by Construction Team &
2. Electrical fire Incident/ personal injury 3 3 9 H cover will be provided to prevent from damaged, buried cable must be concealed with conduit. 2 3 6 M
Installations HSE Team appointed for this.
3. Tripping hazard. 5) A portable fire extinguisher shall be placed near electrical panel boards, generators etc.
6) Post necessary sign boards like “ High Voltage”, “ Electric Shock” etc
7) Regular inspections to be performed by competent person.
8) Temporary electrical connections must be covered and elevated to prevent tripping hazards.
1) All hand held power tools are provided with std. guarding and are double insulated
Cuts to hands, arms, legs/
2) Preventive Maintenance of portable hand tools Daily inspections to be carried out by Construction Team &
numbness of the hands/ noise Incident/injur y/ Emergency 3 3 9 H 2 1 2 L
3) Adequate PPE's will be provided HSE Team appointed for this.
pollution
4) Training to be provided to workmen.
1) Proper grounding of frame

2) 30mA rated ELCB to be provided to all D.B's Daily inspections to be carried out by Electrical Team & HSE
Electrical Shock personal injury and property loss 3 4 12 H 2 1 2 L
3) Double insulated hand tools are only used at site Team appointed for this.
4) Operators are trained
Hand Tools & Power
Tools
Inhalation Dust/ particles generated 1) Adequate PPE's will be provided Daily inspections to be carried out by Construction Team &
Incident/ personal injury 2 2 4 M 2 1 2 L
2. I&C instrument tube during machine operation 2) Training to be provided to workmen. HSE Team appointed for this.
laying
Hit on the eye/ foreign particles in Daily inspections to be carried out by Construction Team &
Incident/injury/ Emergency 4 3 12 H 1) Safety glasses are made available and supervision is provided to ensure 100% usage (mandatory). 3 1 3 M
the eye HSE Team appointed for this.
1) Proper storage will be done with signage and MSDS

Hazardous Substances Inhalation/ Skin contact Incident/ personal injury/ Health 4 3 12 H 2) Adequate PPE's will be provided during handling/ working 2 1 2 L
3) Training to be provided to workmen.
1) Competent certified operator and riggers to perform all rigging operations.

2) Obtain a lifting permit prior to work.
3) Daily crane inspection by operator.
3) Ground condition shall be checked. Daily inspections to be carried out by Construction Team &
Lifting operation Crane failure personal injury and property loss 3 4 12 H 2 3 6 M
4) Distance from Excavation shall be estimated. HSE Team appointed for this.
5) Wind speed to be checked and to be within acceptable value for lifting.
6) Area to be properly barricaded
7) Tag lines to be tied to all loads.
1) Mechanical handling devices shall be used wherever possible

2) Manual handling training shall be implemented for the workforce to ensure that they are aware of the hazards
present and the precautions necessary. Daily inspections to be carried out by Construction Team &
Manual handling Physical harm Personal injury 3 4 12 H 3 2 6 M
3) Personnel shall wear suitable personal protection to reduce the possibility of harm. HSE Team appointed for this.
4) Tow persons lifting shall be utilized whenever possible (taking into account the size and weight of the load to be
moved.
2/14
ZA001-CP-SYS-S05-0203-01 Baseline Risk Assessment (rev:00)
1) Obtain a Hot work permit.

2) Prior starting the job, remove all combustible materials.
3) A suitable / sufficient fire extinguisher shall be placed at the work area.
Hot process Welding Permanent disability. Burns, 4) Welding machines, generators and electrical panels to be properly grounded. Daily inspections to be carried out by Construction Team &
Fire hazard/ Personal injury 3 4 12 H 2 3 6 M
and grinding electrocution etc. 5) Never leave gas cutting flame unattended. HSE Team appointed for this.
6) Flash back arrestor must be fitted to the valve of the cylinders or in torch.
7) Cylinders must be kept away from splatters and sparks.
8) Secure cylinders in upright position in cylinders trolley and tied with steel chain.
1) Use cold lighting system. Daily inspections to be carried out by Construction Team &
Lighting Traffic accident Incident /Personal injury 3 3 9 H 2 2 4 M
2) Lighting level shall be kept as per standards. HSE Team appointed for this.
1) Availability of basic medical facilities

Adverse Weather / Hot Daily inspections to be carried out by Construction Team &
Health/ Sickness Personal injury/ Health 4 2 8 H 2) Training on how to prepare for adverse weather conditions 3 1 3 M
Temperature HSE Team appointed for this.
3) Availability of sufficient welfare facilities
1) Only the skilled worker are allowed to work inside the confine space area
2) Gas test and air ventilation form inlet of air and air exhaust shall adequate at the work area
3) Confine space procedure and regulation implemented by HSE department shall be strictly followed at all time
4) A well trained standby man to monitor the activities inside and knowledgeable how to use emergency equipment Daily inspections to be carried out by Construction Team &
Confined Space working Asphyxiation Serious of fatal injury 4 4 16 EH 3 2 6 M
procedure HSE Team appointed for this.
5) Any combustible, gas cylinder or any equipment composes of fume resulting to breathing discomfort of owrkers
inside confine space are not allowed
6) Emergency rescue equipment, emergency response team shall always be readily available at site.
Risk Rating Level of Risk

Low
1-2 No further improvement necessary. Provided control measures are
maintained
Medium
3-6
Risk is tolerable when control measures identified are implemented
High
8-12
Further risk reduction measures must be considered
Extremely High
15-25 Seek specialist advice/support for Management in charge for specific
requirements to reduce the level of risk.
3/14

J3A-MOS-EPCC-ZZZ-700-0042_MOS for I&amp;C Cable Laying and Termination

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J3A-MOS-EPCC-ZZZ-700-0042_MOS for I&amp;C Cable Laying and Termination

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Jubail 3A IWP

Title: MOS for I&C cable laying and termination

MOS for I&C cable laying and termination

Discipline Process Hydraulic Civil Mechanical Piping I&C Electrical

Revision Control Sheet

Revision Date Description Issued by Reviewed Approved by

4 Relevant Acronyms ........................................................................................................ 4

6 Operation Condition ....................................................................................................... 5

7 Work Procedure ............................................................................................................. 5

7.1.1 Equipment and Tools................................................................................................ 6

7.1.2 Manpower ................................................................................................................ 7

7.1.3 Installation Requirements for Cables in Trays........................................................... 8

7.1.4 Cable Preparation ..................................................................................................... 8

7.1.5 Arrange Proper location for cable drums .................................................................. 9

7.1.6 Cleaning Cable Routing............................................................................................ 9

7.1.7 Cable dressing ........................................................................................................ 13

7.1.8 Cable continuity ..................................................................................................... 13

7.2 Control Cable Laying ................................................................................................ 14

7.3 Control Cable Termination ........................................................................................ 14

7.4 Panel support Protection ............................................................................................ 15

10.1 Risk Assessment...................................................................................................... 18

Construction Manager- shall be responsible for compliance/implementation of the HSE

Subcontractor Construction Manager-Attendance of pre-construction meeting and execution of

 HSE Health Safety and Environment

 Owners Technical Specification ： Appendix 13:Instrumentation &Control system

 Material Handling and storage:

6.1.1 Equipment and Tools

Equipment / Tool Quantity Capacity

Insulation Resistance Tester 1

Screwdriver with wooden handle 20

diagonal cutting pliers 20

cable pulling Threader 2

Spinners 4 8”, 12”, 18”

Brass spinners 2 8”, 12”, 18”

JB plate punch machine 1 Adjustable to 2.5”

Ferrule/sleeve tag printer 2

Cable stand(drum holder) 2

SS & PVC cable Tie

Cable roller grease 4

Boom truck or any lifting and 2

 General requirement and installation procedure

6.1.3 Installation Requirements for Cables in Trays

6.1.4 Cable Preparation

 Inspection and Preparation. Cable appearance intact, insulation competent.

6.1.5 Arrange Proper location for cable drums

6.1.6 Cleaning Cable Routing

6.1.7 Cable Pulling

6.1.8 Cable Marking

6.1.7 Cable dressing

6.1.8 Cable continuity

6.1.9 Covering Cable Trays & Conduits Sealing

6.1.10 Cable core check -Cable continuity test

6.2 Control Cable Laying

6.3 Control Cable Termination

6.4 Panel support Protection

9.1 Risk Assessment

Jubail 3A Independent Water Project BASELINE RISK ASSESSMENT 10-Oct.-2020

1) Caution signs will be displayed

1) Trained operator shall be hired.

Daily inspections to be carried out by Construction Team &

1) Earthling to be provided to all metallic supports and / or Generators.

1) Proper grounding of frame

1) Proper storage will be done with signage and MSDS

1) Competent certified operator and riggers to perform all rigging operations.

J3A-MOS-EPCC-ZZZ-700-0042_MOS for I&C Cable Laying and Termination

J3A-MOS-EPCC-ZZZ-700-0042_MOS for I&C Cable Laying and Termination