J3A-MOS-EPCC-ZZZ-700-0024_Rev00_MS for Cable Tray and Cable Conduit Installation

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Jubail 3A IWP

Title: MS for Cable Tray and Cable Conduit Installation

Doc code: J3A-MOS-EPCC-ZZZ-700-0024

Rev: 00 Page 1 of 23 Date: 12/12/2020

MS for Cable Tray and Cable Conduit Installation

Discipline Process Hydraulic Civil Mechanical Piping I&C Electrical

Revision control sheet

Approved
Revision Date Description Issued by Revised by
by
00 12/12/2020 ZH CZ/GQFZJJ EMAD

This document is property of EPC Company. Its total or partial reproduction is strictly forbidden by any means, as well as its
distribution to third parties without the express written consent. Any copy of this document in digital or paper support will be
considered a not control copy. The only valid copy is the last one approved located in the document manager tool.
Jubail 3A IWP
Title: MS for Cable Tray and Cable Conduit Installation

Doc code: J3A-MOS-EPCC-ZZZ-700-0024

Rev: 00 Page 2 of 23 Date: 12/12/2020

Table of content

1.INTRODUCTION................................................................................................................................................... 3

2. SCOPE................................................................................................................................................................. 3

3.DOCUMENT CONTROL.......................................................................................................................................3

4.RESPONSIBILITIES.................................................................................................................................................3

5.RESOURCES......................................................................................................................................................... 4

6.INSTALLATION..................................................................................................................................................... 5

7.REFERENCES........................................................................................................................................................ 8

8.QUALITY CONTROL............................................................................................................................................ 8

9.HSE....................................................................................................................................................................... 8

10.Attachment..................................................................................................................................................... 10
Jubail 3A IWP
Title: MS for Cable Tray and Cable Conduit Installation

Doc code: J3A-MOS-EPCC-ZZZ-700-0024

Rev: 00 Page 3 of 23 Date: 12/12/2020

1.INTRODUCTION
This Method Statement outlines the operations for works related cable tray and cable conduit
installation for the Jubail-3A IWP.
In the construction quality, environment and other aspects of the provision, so that in the construction
process to ensure the quality of construction, environmental protection to meet the requirements of the
company and the owner.Details out the steps to be taken to meet the specific requirements for the Jubail-
3A IWP.

2.SCOPE
Project name: Jubail 3A IWP
The scope of this procedure is applicable to all operations of cable tray and cable conduit installation
for the Jubail-3A IWP.

3.DOCUMENT CONTROL
This method statement is a controlled document as required by the system procedure Quality
Management System Manual and issued in accordance with the procedure Control of Documents and Data.
Revisions of this document will be issued when the main text changes or when an appendix is added. All
the necessary measures and precautions will be taken so that the above operations comply with the site
regulations and procedures as described in the Project Health, Safety and Environmental Manual. The
following HSE practices and procedures from the above document will be applicable for this Method
Statement. Revised appendices for substitution will be issued separately and, where appropriate, will
include a separate schedule of contents.

4.RESPONSIBILITIES
4.1 Project manager
He is the Project’s Representative for all contractual matters; he deals with the subcontractor and
subcontractor’s representative.
He manages the teams in charge of the project.
He manages all activities described in this MOS, verifies all quality and security aspects.
He is responsible for the correct progress of work within schedule.
He controls the implementation and respect quality instructions and HSE requirements.
4.2 Site Manager
He checks availability of all necessary documentation for the right execution of this MOS.
He plans and organizes work and prepares the area of work.
He implements HSE and quality documentations on work site.
He schedules activities in the respect of the general scope of works.
He verifies execution and progressing tasks.
Jubail 3A IWP
Title: MS for Cable Tray and Cable Conduit Installation

Doc code: J3A-MOS-EPCC-ZZZ-700-0024

Rev: 00 Page 4 of 23 Date: 12/12/2020

He ensures daily inspections and checks solving of non-conformity opened by the company or a third
person.
4.3 HSE supervisor
He will be available on the site, in order to ensure good practices related to HSE matters and report
anomalies
He is responsible for giving instruction to new people on site, ensuring toolbox meetings about cable
laying and termination risk assessment. He checks that all dispositions applied on site comply with the rules.
4.4 QA/QC manager
He checks that all activities respond to the quality management plan, in accordance with the ITP, raise
the RFI and collaborate with the contractor in term of quality control and insurance.
4.5 Electrical Supervisor
Supervisor shall monitor the execution of all works and submit RFI (Request for Inspection) in time 24
hours prior to inspection.
4.6 All Project Members
To be familiar with the Health and safety Policy and to co-operate in its implementation at all times.
To cooperate with and carry out instructions given by Managers, Site Engineers, Safety Department
and supervisors.
To observe all safety regulations at all times.
To take reasonable care for the safety and health of themselves, their colleagues and anyone else who
may be affected by their acts or omissions.
To wear appropriate protective clothing and use appropriate safety equipment at all times as instructed.
To report all hazards to their immediate supervisor.
To report all accidents (whether persons are injured or not) and any damage to their immediate
supervisor.

5.RESOURCES
The materials receiving inspection shall be performed when the materials are delivered at site.
5.1 Machinery, Equipment and Tools:
1) Electric welding machine
2) Electric hammer
3) Electric drill
4) Grinding machine
5) Plumb
6) Spirit level
Jubail 3A IWP
Title: MS for Cable Tray and Cable Conduit Installation

Doc code: J3A-MOS-EPCC-ZZZ-700-0024

Rev: 00 Page 5 of 23 Date: 12/12/2020

7) Wrench
8) Tape measure
9) Pipe bender
10) Opener hole tools
11) Round file
12) Flat file
13) Saw bow
14) Approve ladder and scaffolding
5.2 Manpower Required:
1) Electrical Engineer
2) Supervisor
3) Foreman / Team lead
4) Technician
5) Scaffolders, Helper

6.INSTALLATION
6.1 Installation flowchart

6.2 Preparing for the installation


The works as described in this method of statement include Cables tray and conduit installation for
electrical cables for the Jubail-3A IWP.
Checking all the materials as per the drawings, All necessary materials should be prepared.
Checking the cable conduit and cable tray drawings and site work front check, avoiding the cable
Jubail 3A IWP
Title: MS for Cable Tray and Cable Conduit Installation

Doc code: J3A-MOS-EPCC-ZZZ-700-0024

Rev: 00 Page 6 of 23 Date: 12/12/2020

clashing to other piping or equipment.


All the tools like welding machine/cutting machine/grinding machine/spanner/hand saw, etc. shall be
checked and well maintained by qualified personnel.
All the workers should pass the each level safety of trainings. The records for technical disclosure and
safety disclosure are clear and signed.
6.3 Cable Tray Installation
6.3.1 Check the required correct elevation from the finished floor or surface and establish a level line
for support installation.
6.3.2 Mark the required location of supports as according to drawing.
6.3.3 Install supports on concrete structures and steel beams or columns of buildings by using
expansion bolts or by welding.
6.3.4 Fabricate and install braces and support as per drawing cut-ends of cable tray, supports and weld
joints shall be cleaned and touch-up by the same paint characteristic and specification before installation.
6.3.5 Shifting the supports/hangers to site and putting in alignment. Confirm the support location and
make mark before installation. First install the support in the beginning / end and the bend, and then
connect the two supports at the beginning and the end with cotton thread as the base for other supports
alignment. There are should 2 cotton threads at least for each layer.
6.3.6 For the supports in lines, supports shall be straight, no bending and warp. Tack assembling with
enough accessories, fasten the bolts. The QA/QC shall check and approved the fabricated support prior to
installation at site.
6.3.7 Maximum use of finished product bend cable tray on site. Under special circumstances, the
assembled system can be manufactured on site according to the actual situation, and there is no sharp
edge or protrusion on the surface contacting with the cable.
6.3.8 First install cable trays of the three‐way/ four‐way/bend or where the width/height is changed
or where the branch cable tray is connected, then install the straight cable trays.
6.3.9 Connecting plates and bolts shall be used for joining the cable trays; the fastening bolts shall be
installed “inside‐out” of the tray, where the head of the bolts (flat‐head) are installed inside the tray to
maintain smoothness and free from any sharp objects through‐out the run of the trays containments. The
plain and spring washer shall be in place. Tightening of bolts and nuts are in uniform manner with the
appropriate torque settings. When working high above ground, safety measures shall always be considered;
avoid stacking or piling‐up of loose materials (like bolts, connecting plate, nuts and etc.) on high rise
platforms or scaffoldings which may tend to drop and hit the workers working below.
6.3.10 The alignment should be done after installation to satisfy the standard.
Jubail 3A IWP
Title: MS for Cable Tray and Cable Conduit Installation

Doc code: J3A-MOS-EPCC-ZZZ-700-0024

Rev: 00 Page 7 of 23 Date: 12/12/2020

6.3.11 The grounding of cable tray must conform to relevant requirements of grounding drawing.
6.3.12 The cable tray expansion joints shall be installed in accordance with the requirements. This will
enable the trays to compensate any movements or expansion on the structure.
6.3.13 After the cable tray installation, invite the QA/QC thru RFI request for final inspection and
approval.
6.4 Conduit Installation(Above ground and Underground)
6.4.1 Visual inspection for all materials used prior to use it on site. Only approved materials can be
used.
6.4.2 All conduits shall have free space for at least 25% of their capacity for future wiring needs.
6.4.3 Lighting and communications conduits encased in concrete walls, floors or duct-runs shall be
rigid steel, IMC or corrugated plastic.
6.4.4 All exposed conduits used inside of the power station and in other dry, isolated buildings shall be
galvanized rigid steel.
6.4.5 All fittings for steel conduits shall be either steel, malleable iron, or cast Feraloy, except for the
insulated bushings and such metal fittings shall be either hot-dipped galvanized, or cadmium plated.
6.4.6 All steel EMT fittings, or the steel portions of such fittings, shall be electro-galvanized, cadmium
plated, or otherwise protected with an approved rust preventative.
6.4.7 Transport the processed cable conduit to the site, install it according to the drawing, connect
and fix it. The cable conduit leading to the equipment shall be easy to connect with the equipment without
hindering the equipment installation or disassembly and cable laying.
6.4.8 When the cable conduit is laid along the wall, the distance between the cable conduit and the
wall shall meet the requirements. When the cable conduit is laid in parallel, the gap between each cable
conduit shall meet the requirements.
6.4.9 The embedded depth of directly buried cable conduit shall meet the requirements.
6.4.10 After the installation of cable conduit, the pipe orifice shall be temporarily blocked.
6.4.11 No more than one power cable shall be installed in the same conduit unless the cables are
feeding the same service.
6.4.12 Cable conduit above the ground shall be properly supported. All conduit supports and fasteners,
such as, pipe straps, U Bolts, J Bolts, etc., shall be hot-dipped galvanized, electro-galvanized, or cadmium
plated.
6.4.13 Cable conduit lead to equipment should be as short as possible and not to disturb either the
equipment installation or future maintenance; When connecting the local electrical box or rotating
equipment, flexible pipes can be used according to the drawings and site requirements.
Jubail 3A IWP
Title: MS for Cable Tray and Cable Conduit Installation

Doc code: J3A-MOS-EPCC-ZZZ-700-0024

Rev: 00 Page 8 of 23 Date: 12/12/2020

6.4.14 Conduit where it passes through walls and other structures shall be sealed.
6.4.15 For installations where the ground conductor is in the same conduit as the power cable, the
conduit must be sized to accommodate the ground conductor.
6.4.16 The cable conduit shall be connected to the main earth system or plant earth grid in accordance
with the requirements.(If necessary)
6.4.17 All materials used for the Conduit and support installation shall be thoroughly inspected at site
for any damages.

7.REFERENCES
- Project HSE Plan
- Approved Shop Drawings.
- Approved Method statement for Electrical cable tray and cable conduit installation
- International Electrotechnical Commission and Institute of Electrical and Electronics Engineers standards

8.QUALITY CONTROL
The Quality Department shall ensure that all Electrical Works are conducted in accordance with the
approved Field Quality Plan, Project specifications,drawings and prevailing engineering standards
implemented at site.
The Quality Department shall receive all Requests for Inspection (RFI) Forms from the Construction
Department.
The Electrical QC Inspector shall carry out Planned Inspections, Surveillance Inspections and release
hold points by signing various Quality Records as proof of Inspection conforming to Specifications. He shall
issue Request for Inspection to defined on the Inspection and Test Plan (ITP)
Any comments found during the inspection should be recorded.

9.HSE
9.1 safety requirement
Use of an appropriate PPE, helmet, gloves, safety glasses, safety footwear. Provide full body harness
and 100% tied off required in working at heights
Before lifting, apply for permit according to regulations.
All personnel participating in the construction of the project must follow the principle of "safety in
production must be controlled", conduct scientific management, improve safety facilities, strengthen safety
education, and firmly establish the idea of "safety first, prevention first".
All personnel participating in the construction shall receive safety training and pass the safety
examination before taking up the post with a certificate. Construction personnel shall not replace or
impersonate at will.
The construction personnel shall be provided with corresponding labor insurance supplies and tools,
Jubail 3A IWP
Title: MS for Cable Tray and Cable Conduit Installation

Doc code: J3A-MOS-EPCC-ZZZ-700-0024

Rev: 00 Page 9 of 23 Date: 12/12/2020

and full-time safety officers shall be responsible for the construction safety.
When entering the construction site, the construction personnel must wear safety helmet
correctly,Wear protective shoes.
For the work items for which the work ticket should be issued, the work ticket must be issued, which
cannot be replaced by the disclosure or the work instruction. For the contents not covered in the work
instruction, the corresponding specifications and provisions shall be implemented.
Carry out the "four prevention" work in summer, and provide sufficient drinking water on site. In case
of heatstroke or accidental injury, rescue shall be conducted according to the emergency response plan of
the project department.
Fasten the safety belt at the height of the operation. The safety belt should be hung firmly and reliably
above.
No throwing is allowed at height to prevent falling objects from height.
Scaffolds shall be erected by professional scaffolds. Scaffolds shall be qualified and listed before use.
After the end of the work, carefully check the workplace and confirm that there is no danger and no
safety factors before leaving the site.
Hoisting operation must be conducted by qualified competent crane personnel, and the hoisting
equipment used must be checked in good condition.
Construction personnel before entering the restricted room should be ventilated, have enough space,
let employees can enter and specified work, ensure the construction personnel to enter and leave will not
face any restrictions, after completion of assignments, homework personnel to clean up the scene,
plugging holes, entrances and exits of limited space, to ensure that no materials, instruments and other
legacy; The guardianship personnel shall make an inventory of the operation personnel and the articles they
carry and shall not leave until there is no mistake.
9.2 Personal protective equipment (PPE)
Use of an appropriate PPE, helmet, gloves, safety glasses, high visibility jacket,
safety footwear. Provide full body harness and 100% tied off required in working at heights
9.3 environmental requirements
9.3.1 Timing of environmental aspects identification, impact evaluation and their update.
9.3.2 According to the construction plan, project engineers shall identify the environmental aspects
before the start of each construction stage.
9.3.3 Environmental aspects identification and impact evaluation shall be updated under the following
circumstances:
Before the start of a new project;
Jubail 3A IWP
Title: MS for Cable Tray and Cable Conduit Installation

Doc code: J3A-MOS-EPCC-ZZZ-700-0024

Rev: 00 Page 10 of 23 Date: 12/12/2020

Before the update or the significant change in products, activities, services and technology;
Applicable laws, regulations and other requirements have been updated or changed;
9.4 waste management
Transfer the remaining materials to the warehouse after the work is completed, Clean up all the
rubbish and waste.
9.5 emergency procedures
Mr. Zhang Jianjun Construction Manager - 0596916128
Mr. Chen Zhen HSE Manager – 0582128068
After further assessment of the situation, site management will take necessary
actions/communications to therelated authority.
Police Station: 999
Ambulance: 997
Fire Department: 998
Identify the person and describe the incident
Provide nearest ambulance point/ emergency point location number
Do not hang up phone until the ERT has finished taking information.
Nominate one person to stand at ambulance / assembly point to escort the ambulance or fire truck
to the incident locations.

10.Attachment
1 3
Jubail 3A IWP

Title: MS for Cable Tray and Cable Conduit Installation


Supplier logo (if applicable)
Doc code: J3A-MOS-EPCC-ZZZ-700-0024

Rev 00 Page 12 of 23 Date: 12/12/2020

Risk is tolerable when control measures identified are implemented


High
8-12
Further risk reduction measures must be considered
Extremely High
15-25
Seek specialist advice/support for Management in charge for specific requirements to reduce the level of risk.

Assess/evalua
Risk
te the risk
Assess/evaluate Leve
Step in Risks Issue (use AA 5x5 Risk
the risk l
operati HAZARD (Possible incident) matrix) Level
(use AA 5x5
Suggested/
on TASK AT ( What [What can go wrong matrix) Current control(s) after
(Accident/ill health potential additional controls
(from HAND could that are in place Control
to persons, fire or to lower the risk(s)
process happen ) measur

rating/value

rating/value
Consequenc

Consequenc
map) property loss) Likelihood es

Likelihood
Risk

Risk
e

e
Supervision to monitor
Almost all employees are
Inter Action employees for possible
Heat Stroke, Hyper- required to do an entry medical
between Heat symptoms.
General thermia, un- 3 4 12 H examination. Induction 1 2 2 L
humans and exhaustion Employees to drink a lot of
consiousness awareness and constant
reptiles water during extreme heat
supervision.
conditions in the sun.
Jubail 3A IWP

Title: MS for Cable Tray and Cable Conduit Installation


Supplier logo (if applicable)
Doc code: J3A-MOS-EPCC-ZZZ-700-0024

Rev 00 Page 13 of 23 Date: 12/12/2020

The tower crane/ crawler crane/


mobile crane will be equipped
anemometer, a wind peed
report system will be
Working in
implemented by crane operator.
Strong Property damage, Regular weather forecasts shall
3 4 12 H The responsible Subcontractor's 1 2 2 L
lifting falling, fractures, be obtained
lifting supervisor shall inform
activities
Contractor HSE Manager prior
to commencing lifting work
whenever wind speeds are
higher than 32 Km/hr.
Availabitlity of drinking water, Welfare Facilities and Living
rest shelter, smoking shelter, Accommodation Management
toilet shall be ensrued for site plan has been developed and
workforce in sufficient shall be implemented strictly.
numbers. Inspection and audit system for
Hygenic and cleaning welfare facilities shall be
procedure for example toilet implemented.
cleaning shall be done regularly Daily inspection shall be also be
and daily toilet checklist shall be conducged normally and also
Welfare implemented. feedback from workforce also
Health, Illness 4 4 16 EH 2 3 6 M
Facilities Heat Stress awarenss shall be prefered and later
session/training shall be action need to be taken.
conducted
Medial and first aid facility shall
be available.
Living accommodation shall be
managed.
A designated maintenance
team for site and living
accomodation shall be
Jubail 3A IWP

Title: MS for Cable Tray and Cable Conduit Installation


Supplier logo (if applicable)
Doc code: J3A-MOS-EPCC-ZZZ-700-0024

Rev 00 Page 14 of 23 Date: 12/12/2020

developed for regular


maintenance work of welfare
facilites.
Daily or bi-weekly inspection of
welfare facilities shall be
conducted by site HSE staff to
ensure the welfare facilities is in
good condition.
5 5 25 Project Access shall be Covid-19 management and
controlled and only authoirzed control measure plan shall be
people can get access to developed and implemented at
project. project site. Also monitoring for
For authorization, labartory test the compliance shall be ensred.
shall be conducted to get clear
from Covid-19 infection, at
access gate temperature
recording shall be done.
For new comers/workers
medical checkup by nurse shall
Human Infection,
Covid-19 EH be ensured and also if required 2 3 6 M
Health Illness, Fatality
isolatin shall be done.
Awarness session/training shall
be delivered to all workforce for
Covid-19
Face mask always will be
worned
Social distnace at 06 feet shall
be maintained
Temperature shall be
measured .
Hand washing awarness shall
Jubail 3A IWP

Title: MS for Cable Tray and Cable Conduit Installation


Supplier logo (if applicable)
Doc code: J3A-MOS-EPCC-ZZZ-700-0024

Rev 00 Page 15 of 23 Date: 12/12/2020

be given .
Designated isolation area shall
be ensured.
Awareness signages and poster
shall be available at different
location of site and camp

No
Supervisor to ensure that the
Offloading competent Competent person for the
person who is offloading the
of containers person for offloading of containers and
injuries 3 4 12 H containers is competent and the 2 2 4 M
( Refference the proof of competency to be
necessary documents will be
Section 5 ) offloading of provided on site.
provided.
containers

not Appointment to clearly specify


Responsible specifying the area of responsibility. Records of competency and
confusion and
person responsibility 3 2 6 M Appointments of employees appointments should be kept 1 2 2 L
resulting to injury.
appointment or not not to overlap. All persons for future references and safety
competent appointed must be competent.

Site Inadequate Supervisor to ensure that all


establis Amount of people transported
size of documents is in place and that
hment - Transport transport
Injuries to workers 2 3 6 M predetermined. Law
everyone is aware of the risks
2 1 2 L
General requirements adhered to.
vehicle used involved.
Jubail 3A IWP

Title: MS for Cable Tray and Cable Conduit Installation


Supplier logo (if applicable)
Doc code: J3A-MOS-EPCC-ZZZ-700-0024

Rev 00 Page 16 of 23 Date: 12/12/2020

Selection of vehicle done in


Inadequate Causes accidents and Supervisor to enforce right
accordance with recognized
vehicle used serious injuries to procedure and to ensure right
Transport 3 3 9 H norms. Transport laws adhered 1 2 2 L
or workers and damages vehicles are used at all times for
to drivers license to be
overloading to equipments loading of heavy equipment.
obtained.

not familiar
with tasks,
Personnel injuring Personal with relevant Management to arrange
type of work
Persons them self, other experience and knowledge interview and obtain necessary
or 3 3 9 H 2 1 2 L
selected workers and damaging should be selected and records documents to prove that
competent
plant and equipment. there of should be on hand. persons are competent.
to do the
job.

Material Scaffold material shall be Close monitoring should be


Falling
Loading Injuries 3 4 12 H unloaded near to the work done by the supervisor. Manual 2 1 2 L
objects
/Unloading place area. handling training should be
provided to the scaffolders.
Access
scaffold
Manual Handling Training.
ing - Supervisor to ensure that
Erectio The work area should be
scaffolding is in good condition
n and barricaded and signages should
and erected properly and safely
dismant be installed to avoid the
Improper and inspected by a competent
ling Setting-up Manual Injuries,Collapses of unauthorized entry. Supervisor
3 3 9 H person. 2 1 2 L
the Scaffold Scaffold, body strain. has to put close eyes on the
handling Do not work on scaffolds
workers. Follow the
outside during stormy or windy
manufacturer's instructions
weather. Do not throw anything
when erecting the scaffold.
"overboard" unless a spotter is
available. Use the debris chutes
Jubail 3A IWP

Title: MS for Cable Tray and Cable Conduit Installation


Supplier logo (if applicable)
Doc code: J3A-MOS-EPCC-ZZZ-700-0024

Rev 00 Page 17 of 23 Date: 12/12/2020

or lower things by hoist or by


hand. Do not move a mobile
scaffold if anyone is on the
scaffold.

Tag system should be


implemented to convey the
Tag on Poor hazard associated with the
Requires competant scaffolding
Scaffold (Tag scaffold. If the scaffold is ready
Tag system Injuries 2 3 6 M inspector and regular recording 2 1 4 L
was Not and safe, Green tag must be
of inspection
Updated) put, in case it’s not safe for
work red tag should be
attached.
Work at height training.
All scaffolders will undergo
Dismantler should be qualified interview prior to site entery.
Dismantling
Fall from for required job .Area should be Proper lifting and material share
of Injury,Fatality 3 5 15 EH 2 2 4 M
Height barricaded and signage’s needs practice should be used to avoid
Scaffolding
to posted. any fall from height and body
strain. Any tool or material
never to thrown from height.

Material Scaffold material shall be Close monitoring should be


Falling
Loading Injuries 3 4 12 H unloaded near to the work done by the supervisor. Manual 2 1 2 L
objects
/Unloading place area. handling training should be
provided to the scaffolders.
Jubail 3A IWP

Title: MS for Cable Tray and Cable Conduit Installation


Supplier logo (if applicable)
Doc code: J3A-MOS-EPCC-ZZZ-700-0024

Rev 00 Page 18 of 23 Date: 12/12/2020

Wrong
position of Rigger Supervisor should watch
injury, fatality, Only certified crane operator
crane and 4 4 16 EH personal position and actual 2 2 4 M
property damage prior to start the job.
rigging load center of gravity .
hardware.

Un even Rigger Supervisor should watch Ensure soil compaction is


Lifting of injury, fatality,
ground and 4 4 16 EH personal position and actual properly done prior to position 1 2 2 L
Loads property damage
un secured load center of gravity . on the crane.
area.

Un
Ensure hands are clear from
authorized
injury, fatality 4 4 16 EH lifting gear prior for lifting loads Barricade should be provided 2 2 4 M
Lifting working of
and tag line must be used.
of crane.
Loads

cause crane operator Only the identified rigger to


Lack of to get confused an give signals to operator and to Planned Task Observation, Daily
Communicat communicati injure employees and 2 4 8 H use his whistle to warn Safe Task Instruction, On-the- 2 1 2 L
ion on cause property employees when the lift takes job training
damage place
Jubail 3A IWP

Title: MS for Cable Tray and Cable Conduit Installation


Supplier logo (if applicable)
Doc code: J3A-MOS-EPCC-ZZZ-700-0024

Rev 00 Page 19 of 23 Date: 12/12/2020

Pinch point Visual inspection on all lifting


Lifting and incorrect Injury, property gears prior to lifting prior to
3 4 12 H Daily Safe Task Instruction 2 1 2 L
Operation position of damage, lifting to ensure there is no sign
load. of any damage.

Competent/ certified Riggers


Instability
Suspen Lifting Injury, property with valid third party certificate
Improper 4 4 16 EH Daily Safe Task Instruction 2 1 2 L
ded Operation damage, fatality should be assigned during
load rating
loads lifting operation.

Swaying
The failsafe system will install
rigging by
Lifting Injury, property for each temporary hanging Periodic checking of slings by
wind, 4 3 12 H 1 2 2 L
Operation damage, component before it was competent person
rigging
welded into.
failure.

Unsafe
Workin Planned Task Observation, Daily
Working at safety All safety harnesses to be in
g at Injuries, fatality 4 4 16 EH Safe Task Instruction, On-the- 2 3 6 M
Height harnesses or inspected before use
heights job training
wrongly fit
Jubail 3A IWP

Title: MS for Cable Tray and Cable Conduit Installation


Supplier logo (if applicable)
Doc code: J3A-MOS-EPCC-ZZZ-700-0024

Rev 00 Page 20 of 23 Date: 12/12/2020

All employees to be trained to Planned Task Observation, Daily


Working at Untrained
Injuries,fatality 4 4 16 EH wear a safety harness and how Safe Task Instruction, On-the- 2 2 4 M
Height employees
to work at heights job training

Planned Task Observation, Daily


Safe Task Instruction, On-the-
job training.
Insufficient Personnel must hook up the
Life lines must be provided as
Working at fall safety hooks while working at
Injuries,fatality 4 4 16 EH fall protection in areas where 2 2 4 M
Height protection in heights. Colective protections as
there is no fall protection.
place scaffold and nets to be favored
above individual protections as
safety lines. Scaffold and safety
lines to be certified.

Poor Used lighting levels sufficient to Protect all lamps from accidental
Slip, Tripping, Injury 3 4 12 H 2 1 2 L
illumination perform specific task. or breakage by suitable cover

Works
Works at
at Prior to start the night shift to
Night
Night be verified by competent Site
All electrical tools, extension
Supervisor / Safety officer
Lace of lights, fittings and cables shall
Slip, Tripping, Injury 3 4 12 H before starting the work and 2 1 2 L
supervision be inspected by competent
Site supervisor will co-ordinate
electrician to ensure they are
with others who may be
free from damage & defects.
affected with the work.
Jubail 3A IWP

Title: MS for Cable Tray and Cable Conduit Installation


Supplier logo (if applicable)
Doc code: J3A-MOS-EPCC-ZZZ-700-0024

Rev 00 Page 21 of 23 Date: 12/12/2020

An Approved night shift permit Use appropriate Personal


No night Slip, Tripping, Injury 3 4 12 H must be taken 2 1 2 L
Protective Equipment related to
work permit
the Work all the time.

Loose Overlapping of power and


Electrocution Ensure surrounding area free
Electric 3 4 12 H welding cable avoided. 1 2 2 L
Fire from combustible materials
connection Certified electrician

Lack of All welding machine are routed Body earthing is done by 8


Electrocution, injury 3 4 12 H 2 1 2 L
Electric earthing through ELCBs gauge GI wire
connection
Flame for welding
cutting machine
and
weldin Providing non conducting mat.
Welding machines are kept
g Wet working Avoid electrician standing on
Electrocution, injury 2 4 8 H inside welding booth / rain 2 1 2 L
place wet places or with wet shoes or
protection arrangements
gloves.
Jubail 3A IWP

Title: MS for Cable Tray and Cable Conduit Installation


Supplier logo (if applicable)
Doc code: J3A-MOS-EPCC-ZZZ-700-0024

Rev 00 Page 22 of 23 Date: 12/12/2020

Standard cables in use


Electrocution Well dressed over head cables.
Bare cable 2 4 8 H Ensure cables are free from 2 1 2 L
Burn injury Complete insulated cable lugs.
grease and oil
Use of
welding
cable Welding Use of suitable PPE
cable / joints Electrocution All cable joints are done with
Daily inspection of cables.
& improper Burn injury 3 3 9 H insulated connectors of a 2 1 2 L
Fire extinguishers provided
earthing of Fire capacity at least equivalent to
return cable that of the cable

All gas cylinders will be kept


upright and cylinders will not Cylinders are tied with chains
Transportati Fall from
strike each other at the time of during transportation.
on of gas cylinder Explosion 2 5 10 H 2 1 2 L
transport. Tyre of cylinder trolley will be
cylinders trolley
Proper loading of cylinders will maintained in a good condition.
be ensured.
Frequent leak test & inspection
of hoses during working.
Flash back arrestors are
All joints are made of proper provided at both cylinder &
Connecting Damaged or Fire
clamps Hose pipe torch end.
of hose to leaking Explosion 3 3 9 H 2 1 2 L
is inspected of cuts daily before Gas hose pipe shall not run with
cylinder cylinders or Injury
starting the activity any kind of electrical cable or
hoses
welding cable.
Ensure availability of key with
cylinders.
Jubail 3A IWP

Title: MS for Cable Tray and Cable Conduit Installation


Supplier logo (if applicable)
Doc code: J3A-MOS-EPCC-ZZZ-700-0024

Rev 00 Page 23 of 23 Date: 12/12/2020

Removal of grease, oil or paint


from job before cutting Only striking lighter shall used
Damaged
Keep collector for collecting cut to light the torch. Torch shall
cutting Burn, injury, fire 3 4 12 H 2 1 2 L
hot pieces be checked for any kind of
equipment
Use of Water pot for cooling of damage prior to start of the job
hot cut metal
Ensure Cutter has worn cotton
cloth & free from any grease, oil
or paint.
Ensure gas hoses are away from
flame & hot job.
Gas cutting Imparting refresher training for
the workmen on continuous
Untrained Work permit to be followed
basis.
employee Flammability to be checked
Burn, injury, fire 2 4 8 H Area barricading 2 1 2 L
incorrect use proper access to approach the
Fire blanket
the work place & working platform
Fire Extinguisher stand by close
equipment
to job
Person Stand by near gas
cylinder Pep
talk /Tool box talk before
starting of job Work area
free from combustible material.

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