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GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

Contents
Precautions ................................................................................................................................... 1
1. NC Unit Interfaces ...................................................................................................................... 3
2.Interconnect Block Diagram ........................................................................................................ 4
3.Connection between NC Unit and GS2000T-CA1 Drive Unit ..................................................... 5
(without brake) ............................................................................................................................... 5
4. Connection between NC Unit and GS2000T-CA1 Drive Unit .................................................... 6
(with brake) .................................................................................................................................. 6
5. Full closed-loop connection with Grating Ruler ......................................................................... 7
6. Connection between NC Unit and DAP03 Spindle Servo Drive Unit ........................................ 8
7. Connection between NC Unit and GS3000Y-NP2 Spindle Servo Drive Unit............................ 9
8. Connection between NC Unit and Spindle Inverter ................................................................. 10
9. Machine Tool Operation Panel ................................................................................................ 11
10. Connection between NC Unit and Operation Panel .............................................................. 12
11. Connection between external MPG and Operation Panel ..................................................... 13
12. Connection between NC Unit and PC ................................................................................... 14
13. Connection Method for Brake and System Power-on Control .............................................. 15
14. Connection between NC Unit and I/O Unit ............................................................................ 16
15. General of External I/O Unit (X1) Interfaces .......................................................................... 17
16. Connectivity Diagrams for I/O Unit (X1) Input/Output Signals .............................................. 18
17. I/O Points Definition (X1) ....................................................................................................... 19
Appendix 1 Installation Dimension Drawings ............................................................................ 23
Appendix 2 Connection between NC Unit and DA98D Drive Unit(obsolete product).......... 28
GSK983Ta-H/ GSK983Ta- V Turning CNC System Connection Manual .................................... 30
Version Upgrading Records ......................................................................................................... 30

III
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

IV
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

Precautions

1、The system-matched power supply box is exclusive for GSK 983Ma.Do not
supply this power to other devices(such as bake and magnetic
valve);otherwise, serious danger may occur!
2、Requirements for electrical cabinet
The electrical cabinet adopts full-enclosed structure and dustproof design. The temperature
difference between outside and inside of the cabinet should be less than 10℃; or, a heat-exchange
system should be installed. The ambient temperature should not exceed 45℃. Prevent the entry of
dust, coolant and organic solution.
3、Grounding
The cabinet should be protectively grounded, and the continuity should meet the requirement
GB5226.1-2002. Well grounding is the essential condition for a stable operation. The grounding
wires of different parts cannot be connected with each other in series. The grounding strip whose
thickness not less than 3mm should be installed in the cabinet, the protective grounding terminals
should be connected to grounding strip with yellow-green wires independently, and when the
grounding strip is connected with the ground, its grounding resistance should be less than 4Ω.

S Opera X Z
NC Spindle
M tion I/O Axis Axis
Drive
P Unit Drive Drive
Unit Unit
S Panel Unit Unit

Electrical
Cabinet

Grounding Strip

4、The system power should be supplied through isolation transformer


5、Wiring

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GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

The joints between wires and the system or drive unit should be tight and firm. The low-current
type wires such as signal wires and control wires should be laid far away from heavy current and
electromagnetic interference, and be arranged in an uncurled manner as far as possible, because
winding annularly could easily cause the acquisition of interference signal..

6、Interference suppression
Connect the RC circuits at the two ends of AC coil in parallel. The RC circuits should be closed to
inductive load as far as possible. Connect FWD at the ends of DC coil reversely in parallel. Connect
the surge absorber at the winding head of AC motor.

+24V KM

AC220V
surge absorber
M
3~
0V

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GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

1. NC Unit Interfaces

Front View
Ta

U disk read/write interface


USB

Communication interface to PC
C232

Back View

PR

GND GND

PR
+24V +5V +3.3V
SV5 SV4 SVZ(M)SP(T) SVY(M)SVZ(T) SVX OP IO
+24v Power

I/O unit
Spindle

Operation panel
Not used
Not used
Not used
+24V power
Interface parallel to

Z axis

X axis

3
4
983Ta-00-776G axis
XX轴 服驱动
伺servo drive
单 元unit
r,t
R,S,T
Iutput signal from CNC to machine CN1 U,V,W
tool (switching value)
机床至数控系统的输入信号(开关量) PE PE
CN2
NCNC单
unit元 983Ta-00-776G

Z axis servo X轴 电 机 motor


伺 服servo
X axis
983Ta-00-785G Z轴 伺服 单 元 unit
驱 动drive
r,t

40.2
40.1
40.0
38.7
38.6
38.5
38.4
38.3
38.2
38.0
38.1
33.2
33.1
33.0
32.7
32.6
32.5
32.4
32.3
32.2
32.1
32.0
R,S,T

48.5
48.4
48.3
48.2
48.1
48.0
40.7
40.6
40.5
40.3
40.4
34.5
34.4
34.3
34.2
34.1
34.0
33.7
33.6
33.5
33.3
33.4
I/O

43.7
43.6
43.5
43.4
43.3
43.2
43.1
43.0
48.7
48.6
35.7
35.6
35.5
35.4
35.3
35.2
35.1
35.0
34.7
34.6
PR

I/O单 元 U,V,W

0V
0V

Y 3.7
Y 3.6
Y 3.5
Y 3.4
Y 3.3
Y 3.2
Y 3.1
Y 3.0
Y 2.5
Y 2.4
Y 2.3
Y 2.2
Y 0.7
Y 0.6
Y 0.5
Y 0.4
Y 0.3
Y 0.2
Y 0.1
Y 0.0
GND GND

Y 6.7
Y 6.6
Y 6.5
Y 6.4
Y 6.3
Y 6.2
Y 6.1
Y 6.0
Y 2.7
Y 2.6
Y 2.1
Y 2.0
Y 1.7
Y 1.6
Y 1.5
Y 1.4
Y 1.3
Y 1.2
Y 1.1
Y 1.0

+ 24V
+ 24V
CN1

CC1
unit PR
+24V +5V +3.3V S V5 S V4 S V Z (M)S P( T) S V Y (M)S V Z (T) S VX OP IO PE PE
CN2

983Ta-00-782
I/O unit Z axis
Z轴 电 机 motor
伺 服servo
统至机 出信号(开关量) control 控制信号
I/O单 元signal
Output signal
数 控 系from CNC
床 的to
输machine
Spindle servo drive unit
tool (switching value) 主轴伺服驱动单元
r,t
R,S,T CN3
983Ta-00-777
A U,V,W
CN1
+24V电 源
+24V
CN2 PE PE
开关电源盒
Power

External
置 主 轴 spindle
编 码 器 encoder
Switching Power Box ((recommendly
当 主 轴 电 机 与used
主 轴 when
Operation
机床操作面板
panel the
传 比 不 是 1∶ 1时
动transmission ratio

between
建 ) spindle and
议 使 用 the
CN3 CM1
spindle motor is not 1:1 )
PC1 CC2
POFF
PCOM
+24V
0V
PON
ESPC
ESPB
电源 通信 ESPA
(PO W E R ) (C O M M U N I C A T IO N )

M DI 手脉
2. Interconnect Block Diagram

(M D I) (M PG)

ON/OFF and Emergency Stop Signal 轴伺 机


Spindle主axis 服 电 motor
servo
(refer to the operation panel interfaces
开关机和急停信号
instruction for the emergency stop
(急 停 输 出 点 请 看 机 床 操 作 面 板
output)
接口说明)
External 外 置手脉
MPG
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

3. Connection between NC Unit and GS2000T-CA1 Drive Unit

(without brake)

GS2000T suffixing with C(CAN bus)


NC unit AC servo drive unit

CN1
01 PBO- 26 PZO-
02 PBO+ 27 PZO+
03 PAO- 28 DGND
04 PAO+ 29 NC
05 PULS- 30 SIGN-
SVX (D-15 Female) 06 PULS+ 31 SIGN+
07 SEC2/INH 32 RSTP
(D-Sub 15- pin) 08 SEC1/CLE 33 FSTP
06 PCZ 09 NC 34 ZSL
01 +5V 11 *PCZ 10 SRV 35 NC
07 PCA 11 SFR 36 NC
02 0V 12 *PCA 983Ta-00-776G 12 ALRS 37 NC
08 PCB 13 SON 38 COM-
03 +24V 13 *PCB SVX 14 COM- 39 COM+
09 SON+ 15 PSR+ 40 PSR-
04 SRDY 14 SON- 16 SRDY- 41 COM+
10 0V (MDR50) 17 SRDY+ 42 HOLD-
05 VC 15 0V 18 NC 43 HOLD+
19 NC 44 NC
20 ZSP- 45 NC
21 ZSP+ 46 ZOUT-
22 ALM- 47 ZOUT+
23 ALM+ 48 AGND
24 VCMD+ 49 NC
25 VCMD- 50 NC

Without brake 983Ta-00-776G


SVX CN1
PCZ 06 27 PZOUT+
*PCZ 11 26 PZOUT-
PCA 07 04 PAOUT+
*PCA 12 03 PAOUT-
PCB 08 02 PBOUT+
*PCB 13 01 PBOUT-
SRDY 04 23 ALM+
+24V 03 39 COM+
VC 05 24 VCMD+
0V 10 25 VCMD-
SON+ 09 13 SON
SON- 14 14 COM-
0V 15 22 ALM-

DB15pin(3-row) MDR50
FG FG

PCA *PCA:Encoder feedback A phase differential signal(pulse signal,drive unit→NC)


PCB *PCB:Encoder feedback B phase differential signal(pulse signal,drive unit→NC)
PCZ *PCZ:Encoder feedback Z phase differential signal(pulse signal,drive unit→NC)
SON+/-:Enable signal(binary signal,NC→ drive unit)
SRDY:Servo drive ready signal(binary signal,drive unit→NC)
VC:Speed control voltage(direct current,NC→drive unit)

Note :when the X axis is connected without brake,the connection of X or Z axis is the same. The X axis connection with
brake is shown in the following page.

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GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

4. Connection between NC Unit and GS2000T-CA1 Drive Unit

(with brake)

GS5200T suffixing with C (CAN


GS2000T后缀带C(CAN总线)
NC unit 交流伺服驱动单元
bus) AC servo drive unit
NC单元
CN1
01 PBO- 26 PZO-

HOLD+
HOLD-
+24V
02 PBO+ 27 PZO+

ZSL
03 PAO- 28 DGND
SVX(D-15 04 PAO+ 29 NC
05 PULS- 30 SIGN-
SVX(D-15孔)
Female) 06 PULS+ 31 SIGN+
07 SEC2/INH 32 RSTP
D-Sub 15-Pin 08 SEC1/CLE 33 FSTP
(D-Sub 15针) 09 NC 34 ZSL
06 PCZ 10 SRV 35 NC
01 +5V 11 *PCZ 11 SFR 36 NC
07 PCA 12 ALRS 37 NC
02 0V 12 *PCA 13 SON 38 COM-
08 PCB SVX 983Ta-00-776GX 14 COM- 39 COM+
03 +24V 13 *PCB 15 PSR+ 40 PSR-
09 SON+ 16 SRDY- 41 COM+
04 SRDY 14 SON- (MDR50) 17 SRDY+ 42 HOLD-
10 0V 18 NC 43 HOLD+
05 VC 15 0V 19 NC 44 NC
20 ZSP- 45 NC
21 ZSP+ 46 ZOUT-
22 ALM- 47 ZOUT+
23 ALM+ 48 AGND
24 VCMD+ 49 NC
25 VCMD- 50 NC

With brake
带抱闸 983Ta-00-776GX
GS2000T
SVX CN1
PCZ 06 27 PZOUT+
*PCZ 11 26 PZOUT-
PCA 07 04 PAOUT+
*PCA 12 03 PAOUT-
PCB 08 02 PBOUT+
*PCB 13 01 PBOUT-
SRDY 04 23 ALM+
+24V 03 39 COM+
VC 05 24 VCMD+
0V 10 25 VCMD-
SON+ 09 13 SON
SON- 14 14 COM-
0V 15 22 ALM-
DB15-Pin(3-row)
DB15针(三排)
FG FG
+24V 39 COM+
Power
机床配电柜
Distribution HOLD- 42 HOLD-
(详见第15页抱 HOLD+ 43 HOLD+
Cabinet
闸连接方法) ZSL 34 ZSL
MDR50

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GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

5. Full closed-loop connection with Grating Ruler

Grating
光栅尺ruler

983Ta
SVX
+5V 01
0V 02
PCZX 06
*PCZX 11
PCAX 07
*PCAX 12
PCBX 08
*PCBX 13

FG FG

Servo Drive
GS2000T-CA1伺服驱动单元
Unit
CN1
SRDYX 04 23 ALM+
+24V 03
VCX 05 24 VCMD+
0V 10 25 VCMD-
SONX+ 09 13 SON
SONX- 14 14 COM-
0V 15 22 ALM-
DB15-Pin(3-row)
DB15针(三排)
FG FG
+24V 39 COM+
Power
机床配电柜 HOLD- 42 HOLD-
Distribution
(详见第15页抱 HOLD+ 43 HOLD+
Cabinet
闸连接方法) ZSL 34 ZSL
MDR50

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GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

6. Connection between NC Unit and DAP03 Spindle Servo Drive

Unit

Spindle Servo Drive Unit:


DAP01or DAP03 983Ta-00-785 NC Unit
CN1 SP
16 PA+ 07 PCA
Encoder A phase
1 PA- 12 *PCA differential signal
17 PB+ 08 PCB
Encoder B phase
2 PB- 13 *PCB differential signal
18 PZ+ 06 PCZ
Encoder Z phase
3 PZ- 11 *PCZ differential signal
14 VCMD+ 5 VC Speed control voltage
15 VCMD- 10 0V
24 SON 09 SON+ Enable signal
39 COM+ 03 +24V
36 COM- 02 0V
9 SFR 14 SON-
15 0V
04 SRDY+

I/O Unit
7 ALM *SRDY Spindle ready

5 SPDAR *SAR Spindle arrival check signal

11 STAORT M19.O Spindle orientation

20 ZSPD0 *ZSP Spindle zero speed check

21 COIN SOR.M Spindle orientation completed

FG FG

Note:The corresponding positions of I/O


Unit are described in PLC User Manual of
the same version.

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GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

7. Connection between NC Unit and GS3000Y-NP2 Spindle Servo

Drive Unit

Suffixing with N (no-bus)


GS Spindle Servo Drive Unit
983Ta-00-785G NC Unit
CN1 SP
19 PA+ 07 PCA
Encoder A phase
4 PA- 12 *PCA differential signal
18 PB+ 08 PCB
Encoder B phase
3 PB- 13 *PCB differential signal
31 PZ+ 06 PCZ
Encoder Z phase
32 PZ- 11 *PCZ differential signal
44 VCMD+ 5 VC Speed control voltage
14 VCMD- 10 0V
23 SON 09 SON+ Enable signal
20 SFR 14 SON-
28 COIN- 15 0V
39 COM+ 03 +24V
24 COM- 02 0V
25 ALM- 04 SRDY+
DB15-Pin 3-row

I/O Unit
9 ALM+ *SRDY Spindle ready
41 PSR *SAR Spindle arrival check signal
08 OSTA M19.O Spindle orientation
42 ZSP *ZSP Spindle zero speed check
12 COIN+ SOR.M Spindle orientation completed
DB44-Pin FG FG

Note:The corresponding positions of I/O


Unit are described in PLC User Manual of
the same version.

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GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

8. Connection between NC Unit and Spindle Inverter

NC unit, I/O unit


NC单元、I/O单元 Spindle
主轴变频器 Inverter
I/O单元 +24V
I/O unit
Spindle CW (Forward
主轴正转 M03 KA1 FWD (正转控制)
M03 )
主轴反转
Spindle CCW M04
M04 KA2 (Reverse)
REV (反转控制)
(Commo
COM (公共端)
Spindle zero speed
主轴零速检测*ZSP n port)
check arrival
Spindle speed
check
主轴速度到达检测*SAR 功能端子
Function port
Spindle
主轴准备好检测*SRDY
ready
Spindle
主轴变频器
NC NC
unit单元SP
SP (D-15 Female)
(D-15孔) Inverter
压线端子排
06 PCZ D-Sub 15-
Terminal
01 +5V 11 *PCZ (D-Sub 15针)
Pin Strip
07 PCA
02 0V 12 *PCA
08 PCB SP
03 +24V 13 *PCB
09 SON+
04 SRDY 14 SON-
10 0V
05 VC 15 0V
Spindle
主轴编码器
encoder
Note 1: The corresponding positions of I/O Unit such as M03 and M04 are described in PLC User
Manual of the same version.
注1:M03、M04等I/O点在I/O单元的哪个位置请查看相应版本的PLC使用说明。
Note 2: When the spindle speed arrival check signal *SAR is not used, it should be shorted to 0V (valid
注2:主轴速度到达检测信号*SAR如果不用,应将其与0V短接(当输入点为低电平有效时)或者与24V短接(当输入点为高电平有效时)。
when the input interface is at low level) or be shorted to 24V (valid when the input interface is at high
level).
SP Spindle encoder
主轴编码器
01 +5V +5V
+5V
02 0V 0V
0V
03 +24V Encoder Z phase differential
06 PCZ Encoder Z phase
编码器Z相差分信号 differential
signal
11 *PCZ 编码器Z相差分信号
signal
Encoder A phase differential
07 PCA 编码器A相差分信号
signal
Encoder
Encoder BA phase
phase differential
differential
12 *PCA 编码器A相差分信号
signal
08 PCB Encoder B phase
编码器B相差分信号 differential
signal
13 *PCB 编码器B相差分信号
signal
04 SRDY
Spindle Inverter
09 SON+ 主轴变频器
05 VC 0V +10V

10 0V 0V
14 SON-
15 0V FG Connection with spindle FG
图二:接主轴编码器时的连接
encoder
(983Ta-00-775)

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GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

9. Machine Tool Operation Panel

CN3 CM1

PC1 CC2
POFF
PCOM
+24V
PON
0V
ESPC
ESPB
ESPA
POWER COMMUNICATION

MDI MPG

PC1 POFF (Power off)

+24V PCOM (Power switch common port)

0V PON (Power on)


ESPC (Emergency stop chain leading-out terminal2)
ESPB (Emergency stop button on operation panel leading-out terminal2)
ESPA ( Emergency stop button on operation panel leading-out
terminal1;Emergency stop chain leading-out terminal 1)

+24V
CC2 (D-9 male)
Relay
01 0V
Operation Panel Side
06 TD- TD+ TD-:RS422 differential sending terminal
02 TD+
07 RD- RD+ RD-:RS422 differential receive terminal POFF
03 RD+ Power OFF
08 HA- HA+ HA-: MPG A phase pulse output PCOM
04 HA+
09 HB- HA+ HA-: MPG B phase pulse output PON 0V
05 HB+ Power ON
ESPC
Communication
ESPB
When X38.COM is 24V, 0V here
ESPA When X38.COM is 0V, 24V here
CN3(D-25 Female)is not used Emergency stop button
X38.4
on operation panel

I/O unit side


CM1 Note:when external MPG is used,emergency stop chain should
(D-25male) be formed by emergency sop buttons on operation panel and
01 HX external MPG
14
02 HZ HX、HZ:External MPG axis select signal
15
03
16 ×1 ×1、×10、×100:External MPG override
04 ×10
17 ×100 Select signal ESPC
05 +L (24V) When X38.COM is 24V, 0V here
18 -L(0V) -L、+L:2 poles of external MPG indicator ESPB
06 ESP2 When X38.COM is 0V, 24V here
19 ESP1
07 ESP2、ESP1:2 poles of external MPG ESPA X38.4
20 0V emergency stop button
08 HA+
21 HA- HA+、HA-:External MPG A phase pulse input Emergency stop button I/O side
09 HB+ On operation panel
22 HB- HB+、HB-:External MPG B phase pulse input
10 0V CM106
23 ESP2
11 0V
24
12 +5V 19 ESP1
25
13 +5V
External MPG
MPG Emergency stop

Note:External MPG and MPG on the operation panel cannot use at the same time.

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GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

10. Connection between NC Unit and Operation Panel

NC unit
NC单元 Operation
机床操作面板 Panel

OP(D-9孔)
(D-9 female)
D-Sub 9-Pin CC2 (D-9 male)
(D-9针)
(D-Sub 9针)
01 TD2+ 01 0V
02 TD2-
06 HA+ 06 TD-
07 HA- 983Ta-00-777A 02 TD+
03 RD2+ OP CC2 07 RD-
08 HB+ 03 RD+
04 RD2- 08 HA-
05 0V
09 HB- (D-Sub 9孔) 04 HA+ 09 HB-
05 HB+
通信
Communication

OP CC2
HA+ 06 04 HA+
HA- 07 08 HA-
HB+ 08 05 HB+
HB- 09 09 HB-
RD2+ 03 02 TD+
RD2- 04 06 TD-
TD2+ 01 03 RD+
TD2- 02 07 RD-
0V 05 01 0V

FG FG

RD2+ RD2-:RS422差分接收端
RS422 differential receive terminal

TD2+ TD2-:RS422差分发送端
RS422 differential sending terminal

HA+ HA- :手脉A相信号输入


MPG A phase pulse input

HB+ HB- :手脉B相信号输入


MPG B phase pulse input

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GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

11. Connection between external MPG and Operation Panel

Operation
操作面板
Panel 983Ta-00-783 External
外置手脉 MPG
CM1 Ruipu Wuxi
无锡瑞普GSK-ZSSY1468-01G-100B-05L
01* HX HX
02* HZ HZ

Axis select
轴选开关
switch

16* ×1 ×1

04* ×10 × 10
Override switch
倍率开关
17* ×100 × 100

05 +L(+24V) +L(+24V)
24VLight
24V灯
18 -L(0V) -L(0V)

06 ESP2 ESP2

19 ESP1 ESP1 Emergency


急停开关 Stop
Switch

Enabl
13 +5V +5V +5V 使能e
开关
switch
12 +5V
11 0V 0V 0V
10 0V A phase
differential
08 HA+ HA+ A相差分脉冲+
pulse+
A phase
21 HA- HA- A相差分脉冲-
differential
B phase pulse-
09 HB+ HB+ B相差分脉冲+
differential
pulse+
B phase
22 HB- HB- B相差分脉冲-
differential pulse-
femal
DB25孔 e
FG FG

*注:CM1中轴选信号HX、HZ和倍率信号×1、×10、×100的脚号由PLC定义,不同的PLC版本脚号可能会不相
同!连接时应先核对相应PLC版本的使用说明。

*Note: axis select signals HX,HZ of CM1 and override signals ×1,×10,× 100 of pin No. are defined by PLC, and
pin No. can be different in different visions of PLC. So, check the operations of the corresponding PLC before
connecting.

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GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

12. Connection between NC Unit and PC

NC unit
NC单元 PC
PC机

RS232(3M MDR14)
3M MDR14插头
Plug COM (D-9针)
(D-9 male)
01 08 01 CD
02 09 06 DSR
03 RXD 10 02 RXD
04 11 983Ta-00-772 07 RTS
05 TXD 12 RS232 COM 03 TXD
08 CTS
06 13 04 DTR
07 0V 14 09 RI
(D-Sub
(D-Sub 9-Pin 9孔)
Female)
05 0V
(RS232)

RS232 COM
09 RI
串行数据接收
Serial data receive RXD 03 03 TXD
串行数据发送
Serial data sending TXD 05 02 RXD
04 DTR
0V 07 05 0V
06 DSR
01 CD
FG FG 07 RTS
08 CTS

注:NC
Note: the 和电脑 NC机外壳都要可靠接大地。
shell of PC and PC should be grounded firmly.

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GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

13. Connection Method for Brake and System Power-on Control

Power-on Control X Axis Zero X Axis Brake GS2000T-CA1 Servo CN1


Speed Clamping Control Interface Connection

KA1 CN1-39 COM+

SB2

CN1- 43 HOLD+
+24V

System SB1 KA0


Power CN1- 34 ZSL
Box
0V
KA0
CN1- 42 HOLD -
KA0
GS2000T-CA1 Servo Drive Unit CN1 Plug Leading-out Signal Terminals GS2000T-CA1
HOLD- Servo Drive Unit brake output- X Axis Servo Drive
COM+ Power supply +24V Unit CN1 Plug
ZSL Servo drive unit zero speed clamping input
HOLD+ Servo Drive Unit brake output +

Z Axis Brake Control Emergency Stop Control System Power-on Control

L
AC +24V N
24V To I/O unit E
X38.4 Emergency stop input
0V AC220V
DC24V
KA1
0V +24V

KA 2

KA 2

Emergency
KA 2 Stop KA0
Chain

2 1
Connect with 0V or 24V: GSK983Ta-H/V
When X38.COM is24V,0V here;
CNC system
When X38.COM is 0V,24V here。
GSK SJT Servo
Motor Brake Plug

15
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

14. Connection between NC Unit and I/O Unit

NC Unit External I/O Unit

IO (D-9)
(D-Sub 9 male) CC1 (D-9male)
01 TX1+ 01 0V
06 06 TD0-
02 TX1- 02 TD0+
07 983Ta-00-782 07 RD0-
03 RX1+
08
IO CC1 03 RD0+
08 TD1-
04 RX1- 04 TD1+
09 (D-Sub 9-pin female) 09 RD1-
05 0V 05 RD1+

IO CC1
05 RD1+
04 TD1+
TX1+ 01 03 RD0+
TX1- 02 07 RD0-
0V 05 01 0V
09 RD1-
08 TD1-
RX1+ 03 02 TD0+
RX1- 04 06 TD0-

FG FG

TX1+、TX1-:RS422 differential signal sending


RX1+、RX1-:RS422 differential signal sending receive

16
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

15. General of External I/O Unit (X1) Interfaces

Y6.7
Y3.7
Y6.6 40.2
Y3.6 48.5
Y6.5 43.7 40.1
Y3.5 48.4
Y6.4 43.6 40.0
Y3.4 48.3
Y6.3 43.5 38.7
Y3.3 48.2
Y6.2 43.4 38.6
Y3.2 48.1
Y6.1 43.3 38.5
Y3.1 48.0
Y6.0 43.2 38.4
Y3.0 40.7
Y2.7 43.1 38.3
Y2.5 40.6
Y2.6 43.0 38.2
Y2.4 40.5
+24V 48.7 38.1
0V 40.4
48.6 38.0
40.3

Signals from CNC to Signals from Machine


Machine to CNC

33.2
34.5
35.7 33.1
34.4
+24V 35.6 33.0
0V 34.3
Y2.1 35.5 32.7
Y2.3 34.2
Y2.0 35.4 32.6
Y2.2 34.1
Y1.7 35.3 32.5
Y0.7 34.0
Y1.6 35.2 32.4
Y0.6 33.7
Y1.5 35.1 32.3
Y0.5 33.6
Y1.4 35.0 32.2
Y0.4 33.5
Y1.3 34.7 32.1
Y0.3 33.4
Y1.2 34.6 32.0
Y0.2 33.3
Y1.1
Y0.1
Y1.0
Y0.0

CC1

Interface for communication Interface for power supply


with main cabinet to I/O unit

17
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

16. Connectivity Diagrams for I/O Unit (X1) Input/output Signals

1. Input Signal
The COM ports of each address group determine whether the addresses are valid at high or low
level:
When COM port is connected to 24V,the input points are valid at low level(0V);
When COM port is connected to 0V,the input points are valid at low level(24V).
Connection when low level is valid Connection when high level is valid
Machine Side I/O unit (X1) Side Machine Side I/O unit (X1) Side
X32.COM +24V X32.COM
Power +24V Power
Box 0V Box 0V
X32.0 2.8K 1K X32.0 2.8K 1K
2.8K 2.8K

X32.1 2.8K 1K X32.1 2.8K 1K


2.8K 2.8K

X32.2 2.8K 1K X32.2 2.8K 1K


Detection 2.8K Detection 2.8K

Switches 2.8K
Switches 2.8K 1K
X32.3 1K X32.3
on 2.8K on 2.8K
Machine Machine
X32.4 2.8K 1K X32.4 2.8K 1K
Tool Tool
2.8K 2.8K

X32.5 2.8K 1K X32.5 2.8K 1K


2.8K 2.8K

X32.6 2.8K 1K X32.6 2.8K 1K


2.8K 2.8K

X32.7 2.8K 1K X32.7 2.8K 1K


2.8K 2.8K

Note:There are 64 input points in 8 different groups. The figure above is taken X32.0-X32.7 for
example; other groups are alike.
2. Output Signal
There are 40 points for ULN2803 output. The maximum passing current of each point is 200mA.
Connectivity Diagram of Output Point

983System Machine Side


I/O unit Side +24V
Relay

ULN2803

0V

18
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

17. I/O Points Definition (X1)


Terminal PLC Signal Function
Signal Name I/O
No. Address
X32.COM X32 common port High/low selection for groupX32
X32.0 Xaxis"+"direction limit(short it to
X32.0 *+LX(fixed) I
0V when unused)
Xaxis"-"direction limit(short it to 0V
X32.1 X32.1 *-LX(fixed) I
when unused)
X32.2 X32.2 I
X32.3 X32.3 I
X32.4 X32.4 I
X32.5 X32.5 *DECX(fixed) Xaxis zero-point return deceleration I
X32.6 X32.6 switch I
X32.7 X32.7 I
X33.COM X33 common port High/low selection for group X33
Z axis"+"direction limit(short it to 0V
X33.0 X33.0 *+LZ(fixed) I
when unused)
Xaxis"-"direction limit(short it to 0V
X33.1 X33.1 *-LZ(fixed) I
when unused)
X33.2 X33.2 I
X33.3 X33.3 I
X33.4 X33.4 I
X33.5 X33.5 *DECZ(fixed) Z axis zero-point return deceleration I
X33.6 X33.6 I
X33.7 X33.7 I
X34.COM X34 common port High/low selection for group X34
X34.0 X34.0 I
X34.1 X34.1 I
X34.2 X34.2 I
X34.3 X34.3 I
X34.4 X34.4 I
X34.5 X34.5 I
X34.6 X34.6 I
X34.7 X34.7 I
X38.COM X38 common port High/low selection for group X38
X38.0 X38.0 I
X38.1 X38.1 I
X38.2 X38.2 I
X38.3 X38.3 I
X38.4 X38.4 *ESP(fixed) Emergency stop(input) I
X38.5 X38.5 I
X38.6 X38.6 I
X38.7 X38.7 I

19
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

Terminal PLC
Signal Name Signal Function I/O
No. Address
X48.COM X48 common port High/low selection for group X48
X48.0 X48.0 I
X48.1 X48.1 I
X48.2 X48.2 I
X48.3 X48.3 I
X48.4 X48.4 I
X48.5 X48.5 I
X48.6 X48.6 I
X48.7 X48.7 I
X43.COM X43 common port High/low selection for group X43
X43.0 X43.0 I
X43.1 X43.1 I
X43.2 X43.2 I
X43.3 X43.3 I
X43.4 X43.4 I
X43.5 X43.5 I
X43.6 X43.6 SKIP.M Block skip signal input I
X43.7 X43.7 I
X35.COM X35 common port High/low selection for group X35
X35.0 X35.0 I
X35.1 X35.1 I
X35.2 X35.2 I
X35.3 X35.3 I
X35.4 X35.4 I
X35.5 X35.5 I
X35.6 X35.6 I
X35.7 X35.7 I
X40.COM X40 common port High/low selection for group X40
X40.0 X40.0 I
X40.1 X40.1 I
X40.2 X40.2 I
X40.3 X40.3 XAG.M X axis auto tool compensation I
X40.4 X40.4 ZAG.M Z axis auto tool compensation I
X40.5 X40.5 I
X40.6 X40.6 I
X40.7 X40.7 I

20
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

Terminal
PLC
Signal Name Signal Function I/O
No. Address
Y0.0 Y0.0 O
Y0.1 Y0.1 O
Y0.2 Y0.2 O
Y0.3 Y0.3 O
Y0.4 Y0.4 O
Y0.5 Y0.5 O
Y0.6 Y0.6 O
Y0.7 Y0.7 O
Y1.0 Y1.0 O
Y1.1 Y1.1 O
Y1.2 Y1.2 O
Y1.3 Y1.3 O
Y1.4 Y1.4 O
Y1.5 Y1.5 O
Y1.6 Y1.6 O
Y1.7 Y1.7 O
Y2.0 Y2.0 O
Y2.1 Y2.1 O
Y2.2 Y2.2 O
Y2.3 Y2.3 O
0V 24V power ground
+24V 24V power output O

Terminal PLC
Signal Name Signal Function I/O
No. Address
Y3.0 Y3.0 O
Y3.1 Y3.1 O
Y3.2 Y3.2 O
Y3.3 Y3.3 O
Y3.4 Y3.4 O
Y3.5 Y3.5 O
Y3.6 Y3.6 O
Y3.7 Y3.7 O
Y6.0 Y6.0 O
Y6.1 Y6.1 O
Y6.2 Y6.2 O
Y6.3 Y6.3 O
Y6.4 Y6.4 O
Y6.5 Y6.5 O
Y6.6 Y6.6 O
Y6.7 Y6.7 O
Y2.4 Y2.4 O
Y2.5 Y2.5 O

21
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

Y2.6 Y2.6 O
Y2.7 Y2.7 O
0V 24V power ground
+24V 24V power output O

Note:Those points which have been defined functions are fixed in the system that cannot be changed
any more by users. And functions of other points can be programmed by PLC.

22
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

Appendix 1 Installation Dimension Drawings

-M

User Installation Drawing


45.5
71.2

>110

3
53.5
183

983Ta-H NC Unit Installation Dimension


200

8- 190±0.15 5

8-

±0.15

130

±0.15
382.5
400
130

aT

±0.15

130

C232
USB

5 190 8.75

23
24
Drill Pattern Installation Dimension (1:2)

Note: there are several versions concerning the panel rear cover
dimension and the "Drill Pattern and Installation Dimension" is
compatible with all versions; therefore, the drill pattern should be strictly
followed.

983Ta-H Operation Panel Installation Dimension


GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual
Drill Pattern Installation Drawing

aT

USB
C232
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

983Ta-V NC Unit Installation Dimension

25
26
5
9

260
242

250±0.2
5 280±0.2 ≥130 48.5
290
Drill Pattern Installation Dimension
开孔及安装尺寸示意图
250±0.2

9.5 271
3

3.5 273
244

280±0.2
4-
M4

68
Note: there注:面板后罩结构尺寸存在多个版本,但"开
are several versions concerning the panel rear cover
dimension 孔及安装尺寸示意图"可以兼容,所以开孔必
and the "Drill Pattern and Installation Dimension" is
须按照此图。
compatible with all versions; therefore, the drill pattern should be strictly
followed.

9.5
983Ta-V
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

983Ta-V Operation Panel机床操作面板安装尺寸


Installation Dimension
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

Y6.7
Y3.7
Y6.6 40.2
Y3.6 48.5
Y6.5 43.7 40.1
Y3.5 48.4
Y6.4 43.6 40.0
Y3.4 48.3
Y6.3 43.5 38.7
Y3.3 48.2
Y6.2 43.4 38.6
Y3.2 48.1
Y6.1 43.3 38.5
Y3.1 48.0
Y6.0 43.2 38.4
Y3.0 40.7
Y2.7 43.1 38.3
Y2.5 40.6
Y2.6 43.0 38.2
Y2.4 40.5
+24V 48.7 38.1
0V 40.4
48.6 38.0
40.3
983
230
220

UNIT(X1)

33.2
34.5
35.7 33.1
34.4
+24V 35.6 33.0
0V 34.3
Y2.1 35.5 32.7
Y2.3 34.2
Y2.0 35.4 32.6
Y2.2 34.1
Y1.7 35.3 32.5
Y0.7 34.0
Y1.6 35.2 32.4
Y0.6 33.7
Y1.5 35.1 32.3
Y0.5 33.6
Y1.4 35.0 32.2
Y0.4 33.5
Y1.3 34.7 32.1
Y0.3 33.4
Y1.2 34.6 32.0
Y0.2 33.3
Y1.1
Y0.1
Y1.0
Y0.0

CC1

4- 116
135.5
44.5
64.8

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GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

Appendix 2 Connection between NC Unit and DA98D Drive Unit


(obsolete product)

Connection without brake

983Ta NC Unit DA98D Drive Unit


CN1 (D-44 male)

15
30
14 44
29
13 PBOUT- 43 PZOUT-
28 PBOUT+
SVX (D-15female) 12 PAOUT- 42 PZOUT+
27 PAOUT+
(D-Sub 15-pin male)
11 41
06 PCZX 26
01 +5V 11 *PCZX 10 40
07 PCAX 25
02 0V 12 *PCAX 983Ta-00-776A 09 RSTP 39 COM+
08 PCBX 24 FSTP
03 +24V 13 *PCBX SVX 08 38 COM+
09 SONX+ 23 SON
04 SRDYX 14 SONX- 07 37
10 0V (D-Sub 44 female) 22
05 VCX 15 0V 06 36
21
05 ALM 35
20
04 34
19
03 33 DG
18
02 32 DG
17 VCMD+
01 VCMD-GND 31
16

983Ta 983Ta-00-776A DA98D


SVX CN1
PCZX 06 42 PZOUT+
*PCZX 11 43 PZOUT-
PCAX 07 27 PAOUT+
*PCAX 12 12 PAOUT-
PCBX 08 28 PBOUT+
*PCBX 13 13 PBOUT-
SRDYX 04 05 ALM
SONX+ 09 23 SON
+24V 03 38 COM+
VCX 05 17 VCMD+
0V 10 01 VCMD-
SONX- 14 32 DG
0V 15 24 FSTP
09 RSTP
FG FG

PCAX *PCAX:Encoder feedback A phase differential signal(pulse signal, drive→NC)


PCBX *PCBX:Encoder feedback B phase differential signal(pulse signal, drive→NC)
PCZX *PCZX:Encoder feedback Z phase differential signal(pulse signal, drive→NC)
SONX+/-:Enable signal(switch signal,NC→drive)
ALMX:alarm signal(switch signal,drive→NC)
VCX:Speed control voltage(direct voltage,NC→drive)

Note 1:When X axis is not with brake, the connection of X or Z axis is the same. Connection of X axis with brake, please see to the
following page.。
Note 2:According to this connection method,the rotation direction of the motor is consistent with Cartesian coordinate system, that
is ,seen from motor axle head, the feeding direction is positive direction. If the converse direction is needed, set PA46 parameter of
DA98D to 3(Default value is “0”.

28
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

Connection without brake

983Ta NC Unit DA98D Drive Unit


CN1 (D-44male)

15
+24V HOLD- HOLD+
ZSL 30
14 44
29
13 PBOUT- 43 PZOUT-
28 PBOUT+
SVX (D-15 female) 12 PAOUT- 42 PZOUT+
27 PAOUT+
11 41
06 PCZX (D-Sub 15male) 26 ZSL
01 +5V 11 *PCZX 10 40
07 PCAX 25
02 0V 12 *PCAX 09 RSTP 39 COM+
08 PCBX 983Ta-00-776AX 24 FSTP
03 +24V 13 *PCBX SVZ 08 38 COM+
09 SONX+ 23 SON
04 SRDYX 14 SONX- 07 37
10 0V (D-Sub 44female) 22
05 VCX 15 0V 06 36
21
05 ALM 35
20
04 34
19
03 33 DG
18
02 32 DG
17 VCMD+
01 VCMD-GND 31
16

983Ta DA98D
SVX 983Ta-00-776AX
CN1
PCZX 06 42 PZOUT+
*PCZX 11 43 PZOUT-
PCAX 07 27 PAOUT+
*PCAX 12 12 PAOUT-
PCBX 08 28 PBOUT+
*PCBX 13 13 PBOUT-
SRDYX 04 05 ALM
SONX+ 09 23 SON
+24V 03
VCX 05 17 VCMD+
0V 10 01 VCMD-
SONX- 14 32 DG
0V 15 24 FSTP
FG FG 09 RSTP
+24V 38 COM+
Power HOLD- 06 HOLD-
Distribution
HOLD+ 07 HOLD+
Cabinet
ZSL 26 ZSL

29
GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

GSK983Ta-H/ GSK983Ta- V Turning CNC System Connection


Manual

Version Upgrading Records

No. Date Version Content


1 2012-6-19 First Version

30

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