Well Services Technology Day 2012 HCMC, 18th April 2012

Well Integrity – A Cementing Perspective

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Cement Integrity – Internal Drivers

Cement integrity is related to permeability NOT to

acoustic impedance
All logging tools (CBL, USIT, IBT) give us access to A.I.
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Finding technical differentiator is getting challenging

To be committed in our business approach

To having faith in our technology

Well Integrity

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Well Services Technology Day 2012 HCMC, 18th April 2012

What is at stake ? – Well Integrity

⇒Corrosion,
⇒Subsidence

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⇒Well Lost,
⇒ Rig Lost

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Reservoir =(oil/gas)
Energie (T,P)

Well Integrity

Well Cement Integrity Objectives

Exploration = Be able to test the well as per plan

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Development = Well life no shorter than the expected

one

Well Integrity

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Well Services Technology Day 2012 HCMC, 18th April 2012

Well Cement Integrity

To prevent the possible unscheduled influx or losses

of fluid (formation or wellbore) because either of the

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failure of the cement sheath or the lack of cement
during the cementing operation, for the duration of the
anticipated life of the well

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Well Integrity

Life Cycle of the Well

Design

Abandonment Construction
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Suspension Production

Maintenance

Well Integrity

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Well Services Technology Day 2012 HCMC, 18th April 2012

Current Parallel Processes

Cementing Process Wireline Process
Cementing job request from Client Wireline job request from Client

Data gathering from client (Info required in Data gathering from client
CemCADE & information related to rig lay out
etc)

Cementing job Job Design / Tool Preparation

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Technical design using CemCADE

Perform lab test using Field samples Job Execution

Final report approval by client Job Evaluation/Log interpretation

Job Preparation & Job Execution Job Report/Logs submitted to client after
completion of Job

End of Well Report submitted to client

after completion of well

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SQ Review & lesson learned

SQ Review with Client

Well Integrity

Current Parallel Process

 Many cement integrity failures

 Not optimized communication between logging and WSV
 A lot of questions raised when the log is not good.
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 Very few written reports on cement integrity evaluation

Well Integrity

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Well Services Technology Day 2012 HCMC, 18th April 2012

INTACT

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INTegrity
Assurance
for CemenT

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Well Integrity

INTACT Process Core Value

All wells shall be designed, constructed, operated, maintained
and abandoned in a manner that protects their integrity, and
ensures their planned availability throughout their life-cycle.
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It’s applicable across the whole of the well life-cycle; or to a

specific part of the well life-cycle where there are perceived to
be particular risks

Cementing is a critical part of that process

Well Integrity

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Well Services Technology Day 2012 HCMC, 18th April 2012

INTACT Process

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Well Integrity

Data Requirement for Cement Design for INTACT

1. Well objective depending on Cement integrity
2. Casing /Liner Information
3. Drill Pipe information
4. Caliper Data
5. Trajectory
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6. Lithology Information
7. Pore pressure / frac pressure
8. Temperature (Including Sea Profile Information)
9. Stress Analysis for the well (Sensitivity analysis etc )
10. Mud program
11. Fluid Information (Slurry/Spacer)
12. Centralizer Information
13. Fluid Placement information/requirements
14. Critical conditions (Gas Zone/Loss zone etc expected based on offset well data??)

Well Integrity

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Well Services Technology Day 2012 HCMC, 18th April 2012

Current practices Additional practices

on the rig to be conducted
1. QA/QC of Spacer and Mud
1. Cement Slurry Density Measurement
2. QA/QC of Water/Mix Fluid
2. Pump Rate data recording
3. Cement slurry test results followed
3. Volume data recording
thoroughly??
4. Pressure data recording
4. Recommended Pre job circulation as per

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cement program
5. Accuracy of the chemical added to mix
fluid (Calibrate LAS metering tank etc?)
6. Tank inventory updates & checklist for
any intercommunication
7. Mud type, fluid loss, chloride content,
base oil content (for an emulsion mud)
8. Mud Density & rheology readings (300,
200, 100, 6, 3)

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9. Pipe movement (rotated or reciprocated)
during mud conditioning and during
cementing based on the program ??

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Current Lab Additional Lab

Testing Testing

1. Fluid loss 1. Downhole Rheology for cement

2. Free water 2. Free fluid at downhole
conditions
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3. API Rheology
3. Fluid Loss at Downhole
4. Thickening time Condition
5. Compressive Strength 4. Mud compressibility
6. Settling 5. Cement mechanical properties
7. Mud compatibility / 6. Downhole Rheology of spacer
contamination
7. CHA
8. SGSA

Well Integrity

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Well Services Technology Day 2012 HCMC, 18th April 2012

Business Model

One section to be cemented

One CBL done

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3 squeezes before drilling ahead

2 more squeezes after drilling ahead because of annuli
communication

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Well Integrity

Pricing – Lump Sum

Services Standard Job INTACT Job

Job Ticket (Cementing &

150k$ 378 k$
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Logging)

Remedial Cementing
70 k$ -228 k$
(Squeeze)

TOTAL Price 220 k$ 150 k$

Potential Lost rig time 1400 k$

Well Integrity

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Well Services Technology Day 2012 HCMC, 18th April 2012

INTACT Itemization

Standard Job (k$) INTACT (k$) Services

Specialized Chemicals + Loss

116 200
Prevention Products

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14 18 Services+One Laboratory technicians
20 60 USIT
20 Geomechanics (DCS)
30 INTACT Team (1 month)
20 Additional log while drilling
25 INTACT Report
5 Add Laboratory Tests
150 378 Total

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Well Integrity

Implementation model
INTACT Job Request

Data collection and Job

program preparation
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Business Model / pricing

INTACT green light

Complete the Job/Section as INTACT Pricing

Conventional defined in INTACT Process flow
Pricing

Job Objectives met??

No Yes

Well Integrity

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Well Services Technology Day 2012 HCMC, 18th April 2012

InTACT Process – Multi-Disciplined Teams

• Optimize design with • Open hole
real time data services
• Cementing Services
• Cased hole
• Interpretation services
• Interpretation
services
Well

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Wireline
Services
Must have

Would be nice
to have Others MI
• D&M Real time • Hydraulic Management

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caliper data & • Managing lost
survey circulation
• DCS Team Leads • Laboratory support

Well Integrity

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Questions??

Well Integrity

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