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Bonar Geotextiles
Bonar Geotextiles
Bontec introduction 03 Bontec is a Low & Bonar product brand of geosynthetics which offers a large
Quality and certification 04 range of nonwoven and woven geotextiles produced from raw materials
Use of geotextiles 06 including polypropylene and polyethylene. Bontec is widely used in Civil
Engineering for separation, filtration, reinforcement, drainage and/or protection.
NW 08
Protec 10
SNW 12
BonarPave 14 A large number of available product types meet the
SG 16 individual project or application needs in terms of
HF 18 tensile strength, density, mechanical properties and
water permeability.
Projects around the world 20
Installation guidelines 22 With Bontec, Low & Bonar is a reliable supplier of
qualitative geosynthetics, available for on-time
delivery, fulfilling the needs of our customers for
more than 30 years.
3
Quality and
Certification
Low & Bonar is committed to produce materials that meet All our manufacturing sites are equipped with fully ISO certification
high quality standards at a constant level. In order to achieve operational on-site quality control labs. The labs are All Low & Bonar production sites have valid ISO 9001
equipped with state-of-the-art equipment to allow certification in place, with some sites already
this, quality is an integral part of all processes related to the
testing of our Bontec geotextiles according to the being certified for over 25 years. Our nonwoven
production of Bontec geotextiles.
relevant international test standards (EN, ISO, ASTM). production plants also hold the ISO 14001 certificate
All test equipment undergoes regular preventive for environmental management. The compliance of
maintenance and calibration to ensure accurate our systems to the ISO standards are checked by the
test results. external notified bodies at least every year.
At the end of our production chain, the finished product All these product certificates require a regular
is fully tested to ensure compliance with the defined assessment of the facilities and systems and/or 3rd party
and declared product specifications. Should it occur that compliance testing of Bontec geotextiles. Some of the
a product – intermediate or finished – fails to meet the certificates that are available for Bontec geotextiles:*
specifications, this product will be clearly identified as
non-conforming material and barred from further sale as • Asqual (France)
first quality. • Benor (Belgium)
• IVG (Germany)
All our geotextiles are packed and stored to ensure • HPQ (Germany)
minimal damage during handling and storage. Measures • Norgeospec (Finland, Sweden, Norway and Estonia)
to protect the products from degradation through UV,
such as UV stable packaging, are also taken. Documentation
Next to the constant quality control of our products and On request, Bontec geotextiles can be provided with test
production, systems are in place to ensure a full reports to present the result of our quality control. Copies
traceability from the finished product back to the raw of certificates for relevant products or production
materials, providing access to quality data, production locations can also be provided.
information and reports related to the related processes
and materials.
5
The use of geotextiles
Separation Filtration Protection Drainage Reinforcement Stress relief Interlayer barrier Erosion control
Separation is the process The use of geotextiles A geotextile can be used When functioning as a The geotextile interacts The geotextile is installed When saturated with bond In erosion control, the
of preventing two dissimilar in filter applications is as a protective layer drain, a geotextile actsas a with soil through friction as an interlayer in asphalt coat, the geotextile will geotextile protects soil
materials from mixing. probably the oldest, against mechanical conduit for the movement or adhesion forces to resist pavement layers of new o r act as a barrier between surfaces from the tractive
In this function, a geotextile most widely known and damage during installation of liquids or gasses in the tensile or shear forces. resurfaced roads. Providing asphalt layers. It prevents forces of moving water or
is most often required to most used function of and after the completion plane of t he geotextile. To provide reinforcement, stress relief, it will reduce ingress of water and wind and rainfall erosion.
prevent the undesirable geotextiles. of a particular construction Relatively thick nonwoven a geotextile must have reflective, fatigue and oxygen into bound and
mixing of fill and natural project. It will help prevent geotextilesare the sufficient strength, low temperature cracking by unbound layers of the
soils or of two different T he geotextile is used to the puncturing of products most commonly elongation and low creep delaying and arresting road construction, thus
types of fill. prevent fine soil particles geomembranes used in used. Selection should be to avoid movement of the crack propagation in the delaying deterioration
from moving with the water constructions such as based on transmissivity, structure. asphalt overlay. and prolonging the load
flow normal to the plane. tunnels, landfills or which is the capacityfor bearing capacity of the
reservoirs. in-plane flow. road structure itself.
6 7
Nonwovens
NW
Needle punched nonwoven geotextile
for separation and filtration
Bontec NW is a range of needle punched and thermally bonded
geotextiles that offer the highest levels of engineering performance and
quality standards. The NW range is used in various applications including
site access roads, hard standings, road and railways, drainage blankets
and car parks.
8 9
Nonwovens
Protec
Needlepunched nonwoven
geotextile for protection
Protec is a range of needlepunched nonwoven geotextiles optimally
designed to offer greater thickness and elongations compared to standard
needlepunched nonwovens. This makes them ideal for protection and
drainage applications where a thick cushioning layer and high elongation
are key requirements for the design.
EROSION CONTROL
10 11
Nonwovens
SNW
Needle punched nonwoven geotextile
for separation, filtration and protection
Bontec SNW are needle punched specially bonded geotextiles designed to
offer outstanding performance at a lower thickness compared to traditional
protection geotextiles. The principal functions of SNW are protection,
separation and filtration.
FILTRATION
12 13
Nonwovens
BonarPave
Special engineered needle
punched nonwoven geotextile
for stress relief
Functions • Below new asphalt overlays in • Absorbs stress but still follows the contours
• Stress relief pavement maintenance works of the underlying surface
• Interlayer barrier • In repair and local patch maintenance • Ensures firm adhesion between the old
and the new surfacing layers
Application areas Features and benefits • Forms a permanent waterproof barrier
• Construction of new roads and • Minimal durability of 100 years • Easy to install
motorways • High alkaline resistance
• At the interface of carriage • Reduces the amount of cracking in a
widening projects new pavement or asphalt overlay
The BonarPave geotextile offers optimum tensile strength BonarPave forms a permanent waterproof barrier that
Product functions
with high corresponding elongation. This ensures that the prevents water penetration into the road base from
saturated nonwoven absorbs stress but still follows the above. This protects the subsoil from water intrusion
contours of the underlying surface. through the pavement and any subsequent reduction in
bearing capacity.
The fabric has crucial bitumen retention properties that
ensure firm adhesion between the old and the new Technical details
surfacing layers. This encourages bitumen to be drawn • Standard product weight 140 gr/m2
up from the tack coat which results in a strong bond • Bitumen retention 1.17 litres/m2.s
STRESS RELIEF INTERLAYER
being develop between the BonarPave textile and the • Width up to 5.25 m BARRIER
14 15
Wovens
SG
Woven geotextile for separation
and reinforcement
Bontec woven geotextiles offer the perfect cost-effective solution
for separation, reinforcement and filtration. Bontec woven geotextiles
are manufactured from polypropylene tapes.
REINFORCEMENT
16 17
Wovens
HF
Woven geotextile for separation
and filtration
Product functions
The HF (High Flow) range of geotextiles can be used as a Technical details
filter wrap, an erosion control layer, a filter or separation • Characteristic opening sizes ranging
layer or for load transfer. The geotextile will allow the from 180 to 1300 microns
passage of fluids without the uncontrolled passage of • Water flows up to 600 litres/m2.s normal
soil, as well as enabling the rapid removal of any excess to the plane of the geotextile
water through its surface even in fine particle soils. • Tensile strengths up to 40 kN/m
• CBR puncture values up to 6 kN
The HF range should be used where the rapid flow of • Available ex stock in rolls 5.25 m wide
FILTRATION SEPARATION
water is critical and where reverse flows may be or in other widths to order
encountered. The unique characteristics of this high • Standard roll length 100 m
quality geotextile is down to its composition of
polypropylene or polyethylene yarns.
SOIL REINFORCEMENT
18 19
We
undercover
the
world
Project examples
Bontec SNW Many sandy beaches around the world are subjected to Bontec SG In the foundation of new road constructions geotextiles are used for
ongoing erosion. Locally filled geobags can protect these separation and filtration purposes to prevent granular material being mixed.
beaches and the nearby infrastructure. This increases the lifetime of roads.
Bontec Protec Traditional rock revetments are build up from fine to course granules Bontec NW Geotextiles used in dyke constructions will prevent Bontec NW Wrapped around French drains Bontec will act as a filter
to form a natural filter. The use of geotextiles can replace up to 1 m the movement of soil particles (piping). Piping is the layer, reducing the need for granular fill and preventing
of this natural filter, whilst preventing any possible wash-out of sand. phenomenon of soil particals being transported by the backfill from silting up.
seeping water, creating tubular openings under the dyke.
20 21
Geotextiles
Storage advice Cutting to length
The product should be stacked safely in a secure Product may be cut to length using either a sharp
location until ready for use. The protective blade or scissors.
installation
packing should not be removed until the product
is required for use. For goods delivered with no 150 mm
Placement of cover fill
outer packing a sacrificial layer of product should Fill material should be end tipped at either the
be removed and disposed of. Should product then edge of the geotextile or on top of already
The following information is offered in good faith to assist end be left uncovered then temporary exposure shall placed fill before being spread to the required
users with the installation of Bontec geotextiles. As installation not exceed the declared time in the declaration depth using a tracked machine. A minimum fill
of performance of the product, acc. to the EN layer thickness over the geotextile of 150 mm is
damage is one of the key factors that affects the integrity of the
12224 standard. recommended prior to any trafficking or
installed product, it is recommended that the following guidelines
compaction.
be adhered to as closely as possible. Subgrade preparation
It is possible to lay the geotextile directly on Fill restrictions
undisturbed vegetation e.g. grasses and reeds The choice of fill placed directly on the
should levels so permit. Any plant vegetation such geotextile’s surface can greatly affect the amount
as bushes or shrubs, as well as large rocks or other of damage caused to it during installation. A
similar obstacles must first be removed. All voids, simple piece of guidance to help minimize this
wheel ruts or other deep depressions require to be damage is to use a maximum stone size no
either filled or leveled out to provide a smooth greater than half the fill layer thickness e.g. if fill is
surface. being placed and compacted in 150 mm layers
then the maximum stone size should be no greater
Product installation than 75 mm. This prevents any stone in direct
The geotextile should be rolled out and allowed to contact with the compactor at the surface also
follow the contours of the land. It should be kept coming into contact with the geotextile. Another
as taut as possible in an effort to minimize folds but option is to place a 50 mm thick sacrificial sand
not stretched so that is spans over any hollows. blanket on the geotextile prior to main fill
Small deposits of fill material may be required placement.
across the geotextile surface to hold it in place
until fill placement commences. No vehicle should Installation damage
traffic directly on the geotextile surface at any Should the geotextile be damaged during fill
time. placement then the surrounding fill material
should be removed and a second geotextile layer
Product continuity placed over the damaged area. A minimum
The simplest and quickest method of ensuring overlap of 1500 mm should be provided between
product continuity is to overlap adjacent layers. the edge of the damaged area and the outside
Rolls places side by side should have a minimum edge of the patch. Fill placement should then
overlap of 300 mm whilst length on length should continue as before.
have a minimum overlap of 600 mm. Over soft or
uneven soils these overlaps may require to be Disposal of waste product
increased. Please contact our office for further A small quantity of waste is generated with each
advice. Should special circumstances identify a roll of geotextile product used. This can include
need for a mechanical joint then further details packing, a plastic or cardboard roll center and
may be obtained from our office. possibly product offcuts. We would ask that you
please give consideration to the environment
Cutting to width when disposing of this material.
Should the geotextile width have to be reduced
then the product may be cut down whilst still in a
roll format. Nonwoven products may be cut with a
hand or power saw. This latter method will to a
small degree fuse the roll end making the product
slightly more difficult to unwind.
23
The Bontec product range is manufactured by Low & Bonar and coated fabrics and composite materials.
who is a global leader in high performance materials selling These materials contribute to a more sustainable world
in more than 60 countries worldwide and manufacturing in and higher quality of life.
Europe, North America and China. Low & Bonar designs and Low & Bonar is listed on the London Stock Exchange.
manufactures components which add value to, and improve
the performance of, its customers’ products by engineering The quality systems of Low & Bonar facilities have been
a wide range of polymers using in-house manufacturing approved to the ISO 9001 Quality Management System
technologies to create yarn, fibres, geosynthetics, industrial Standard. Certificates are available on request.
Disclaimer
Low & Bonar NV
All information and product specifications provided in this document are accurate at
Industriestraat 39 / 9240 Zele / Belgium the time of publication. As the Low & Bonar Group follows a policy of continuous
T +32 52 45 74 11 development the provided information and product specifications may change at
www.bontecgeosynthetics.com any time without notice and must not be relied upon unless expressly confirmed by a
info@bontecgeosynthethics.com relevant member of the Low & Bonar Group upon request. No liability is undertaken
for results obtained by usage of the products and information.
© Low & Bonar
PO-ENG-B-06/2018