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Product Range

Valves and Solutions


for Power Plants
The Company

Bopp & Reuther designs, manufactures and distributes the different segments of the market for our products
high quality safety, control and shut off valves. Our tech- while each business unit profits from the leveraging of
nology ensures that people and investments are protec- knowledge and expertise across the entire company:
ted while conserving natural resources and raw materials.
• Process Industries
The market’s leading operators of conventional and • Power Plant
nuclear power plants have placed their trust in our ex- • Nuclear Industries
pertise; one of our main objectives is to ensure that we • Service + Support
do not disappoint them. Sensitive processes in industrial
plants such as chemical, petrochemical and refineries
also rely on our valves to ensure that critical processes are
safely and efficiently protected and controlled.

Bopp & Reuther is a modern, globally operating company. Bopp & Reuther develops, designs, labels, produces
We combine our decades of experience, expertise and and supplies products in accordance with:
knowledge in our customer’s processes to provide comple- • ISO 9001:2008
te solutions that satisfy the exhaustive demands that the • TÜV
industry places on us. We strive continuously in our search • PED
for new technologies and materials and can remain in the • CE
lead for efficient, individual solutions with consultation • ASME, API
and service that is second to none. • GOST R, RTN, SELO
• KTA
We constantly optimise our range of products in close • KHNP
cooperation with our customers and the demands from • TSSA
the Industry. • SIL3
The focus and experience we have is spread and reflected and further approvals.
in our company structure where four business units serve

2 Product Range
Partner of the Power Plant Industry – for more than 100 years

We develop and deliver individual solutions matched to


our customer requirements and specifications for all of
these technologies. A primary focus is our attention and
dedication to constantly improve our products and servi-
ces for our customers and the industry as a whole.

We also strive to continuously review and expand our


product range to best suit the customer’s demands for
packages and complete systems.

There are many reasons for choosing Bopp & Reuther:

• The latest developments in technology and materials


are considered from design through to manufacturing
Bopp & Reuther safety, shut off and control valves can and quality control.
be found wherever there is a need to safeguard or precise- • We operate one of the most modern and efficient val-
ly control the operating conditions in steam and water ve testing facilities in the world.
systems. Operators and engineers from all sectors of the • Our core competence in welding and heat treatment of
power plant industry benefit from our experience and alloy steels is highly respected and a benchmark in the
process expertise. industry.
• Bopp & Reuther after sales service for all products
Today Bopp & Reuther is a recognised and approved supplied and engineered and associated equipment is
manufacturer of safety, shut off and control valves as paramount in the overall customer and operator satis-
well as a complete system solutions provider for all types faction. We have bundled our resources together with
of power plants: all the companies in the Bopp & Reuther Group to pro-
vide the best possible service.
• Coal Fired Power Plants
• Combined Cycle Power Plants Bopp & Reuther has built up a reputation as a specialist
• Industrial Power Plants for valves and solutions in the power plant industry. A
• Combined Heat and Power Plants wide range of well known and respected customers rely
• Desalination Plants on our knowledge and experience and benefit from our
• Biopower Plants wide range of products.
• Cogeneration Power Plants Please do not hesitate to contact us with your require-
ments and we will do our utmost to ensure the optimum
solution for you.

3
Overview and Contents
Type of Power Plant
Product Code Coal fired Combined Industrial Bio Power Page
Cycle
01 Safety Valves
Spring loaded Si 9105 - 06 6

Si 9506 - 07 7

Pneumatic assisted SiZ 2507 8

Hydraulic operated SiR 2507 9

SIRA BHL 10

SIRA BHT 11

SIRA BHsT 12

02 Safety Shut Off Valves


Steam Conditioning Valve with 13
DDE
integrated Fail Safe Close Function
Pressure Reducing Valve with 14
DB
integrated Fail Safe Close Function
Safety Shut Off Valve DS 15

03 Control Valves
HP Turbine Bypass Valve DCE 17

IP Turbine Bypass Valve DCE 18

LP Turbine Bypass Valve DCE 19

Steam Conditioning Valve DCE 2 20

Pressure Reducing Valve DR 21

HP Water Control Valve WR 22

HP Water Stop Valve WA 23

LP Water Control Valve WR 24

LP Water Stop Valve WA 25

Desuperheater OPK / TDK 26

04 Shut Off Valves


HP Gate Valve PGV 28

HP Check Valve PCV 29

Cross Valve DAK 30

Stop Valve DA 31

Preheater Bypass Valves UV / SV 32

05 Measurement & Control


Pneumatic Control Units PC 50 34

PC 51 35

Electro Pneumatic Control Units EPC 54 / 55 36

Safety Device MT 5356 37

Hydraulic Supply Unit HSS 38

Control Cabinet HCS / PCS 39

Pressure and Temperature HBC 40


Control Systems LBC

4 Product Range
01
Safety Valves

ASME I Safety Valve (spring loaded) Si 9105 - 06 Page 6

ASME I Safety Valve (spring loaded) Si 9506 - 07 Page 7

Pneumatic assisted Safety Valve SiZ 2507 Page 8

Hydraulic operated Safety Valve SiR 2507 Page 9

HP Bypass Station SIRA BHL Page 10

HP Bypass Station SIRA BHT Page 11

HP Bypass Station SIRA BHsT Page 12

02
Safety Shut Off Valves

Steam Conditioning Valve with integrated


Fail Safe Close Function DDE Page 13

Pressure Reducing Valve with integrated


Fail Safe Close Function DB Page 14

Safety Shut Off Valve DS Page 15

5
ASME I Safety Valve (spring loaded)
Si 9105 - 06

Applications Design

For safeguarding steam systems Pressure Class Class 900 to class 2500
Special Class acc. to customers specifications
Spring loaded safety valve acc. to ASME I to protect steam boilers Set Pressure Max. 330 bar
Higher set pressures on request
Coal Fired Power Plants
Combined Cycle Power Plants Size Inlet DN 40 to DN 250 (1,5" to 10")
Outlet DN 100 to DN 400 (4" to 16")
Industrial Power Plants Additional sizes on request
Other steam boiler applications
Design Max. 630 °C
Temperature Higher temperatures on request

Spring Helical spring

Installation Stem vertical


Other installation positions on request

Materials 1.0460 / 1.0619 SA 105 / SA 216 Gr. WCB


1.7335 / 1.7357 SA 182 Gr. F12 (F11)
SA 217 Gr. WC 6
1.7383 / 1.7379 SA 182 Gr. F22
SA 217 Gr. WC 9
1.4903 SA 182 Gr. F91
SA 217 Gr. C 12A
1.4901 SA 182 Gr. F92
Approvals Additional materials on request
PED 97/23/EC => Cat. IV - Module B+D
(EC-type examination; CE) Technical Data Sheet

ASME I Si 9106 en

6 Product Range
ASME I Safety Valve (spring loaded)
Si 9506 - 07

Applications Design

For safeguarding steam systems Pressure Class Class 900 to class 2500
Special Class acc. to customers specifications
Spring loaded safety valve acc. to ASME I to protect steam boilers Set Pressure Max. 330 bar
Higher set pressures on request
Coal Fired Power Plants
Combined Cycle Power Plants Size Inlet DN 50 to DN 450 (2" to 18")
Outlet DN 100 to DN 700 (4" to 28")
Industrial Power Plants Additional sizes on request
Other steam boiler applications
Design Max. 630 °C
Temperature Higher temperatures on request

Spring Belleville spring

Installation Stem vertical


Other installation positions on request

Materials 1.0460 / 1.0619 SA 105 / SA 216 Gr. WCB


1.7335 / 1.7357 SA 182 Gr. F12 (F11)
SA 217 Gr. WC 6
1.7383 / 1.7379 SA 182 Gr. F22
SA 217 Gr. WC 9
1.4903 SA 182 Gr. F91
SA 217 Gr. C 12A
1.4901 SA 182 Gr. F92
Approvals
Additional materials on request
PED 97/23/EC => Cat. IV - Module B+D
(EC-type examination; CE) Technical Data Sheet

ASME I Si 9507 en

7
Pneumatic assisted Safety Valve
SiZ 2507

Applications Design

For safeguarding steam systems Pressure Class Acc. to customers specifications


(Special Class)
Safety valve for main boiler and reheater protection Set Pressure Max. 330 bar
Higher set pressures on request
Spring loaded safety valve with additional pneumatic load to
assist valve closure up to set pressure Size Inlet DN 50 to DN 450 (2" to 18")
Outlet DN 100 to DN 700 (4" to 28")
Additional sizes on request
In combination with pneumatic or electric-pneumatic control
system to enable sliding pressure operation for large steam Design Max. 630 °C
generators Temperature Higher temperatures on request

Main steam, HRH or CRH protection with additional pneumatic Spring / Belleville spring for function as spring loaded
load Actuator safety valve, pneumatic piston with function for
controlled, safety pressure relief systems
Coal Fired Power Plants Installation Stem vertical
Combined Cycle Power Plants Other installation positions on request
Industrial Power Plants Materials 1.0460 / 1.0619 SA 105 / SA 216 Gr. WCB
Other steam boiler applications 1.7335 / 1.7357 SA 182 Gr. F12 (F11)
SA 217 Gr. WC 6
1.7383 / 1.7379 SA 182 Gr. F22
SA 217 Gr. WC 9
1.4903 SA 182 Gr. F91
SA 217 Gr. C 12A
Approvals
1.4901 SA 182 Gr. F92
Type Test Approval TÜV.SV.XX - 138 Additional materials on request

PED 97/23/EC => Cat. IV - Module G (CE) Technical Data Sheet

AD 2000, TRD, IBR, manufacturing acc. to ASME SiZ 2507 en

8 Product Range
Hydraulic operated Safety Valve
SiR 2507

Applications Design

For safeguarding steam systems Pressure Class Acc. to customers specifications


(Special Class)
Safety valve for boiler protection (CSPRS) Size Inlet DN 100 to DN 400 (4" to 16")
Outlet DN 150 to DN 800 (6" to 32")
Control valve to bleed off excess steam within the reheater system Additional sizes on request
for fast load changes
Design Max. 650 °C
Additional relief valves for steam boilers Temperature Higher temperatures on request

Actuator Hydraulic
Coal Fired Power Plants Electric
Combined Cycle Power Plants Other actuators on request
Industrial Power Plants Installation Stem vertical
Other steam boiler applications Other installation positions on request

Materials 1.0460 / 1.0619 SA 105 / SA 216 Gr. WCB


1.5415 SA 182 Gr. F1
1.7335 / 1.7357 SA 182 Gr. F12 (F11)
SA 217 Gr. WC 6
1.7383 / 1.7379 SA 182 Gr. F22
SA 217 Gr. WC 9
1.4903 SA 182 Gr. F91
SA 217 Gr. C 12A
Approvals 1.4901 SA 182 Gr. F92

Type Test Approval TÜV.SV.XX - 1019 Additional materials on request

PED 97/23/EC => Cat. IV - Module G (CE) Technical Data Sheet

AD 2000, TRD, IBR, manufacturing acc. to ASME SiR 2507 en

9
HP Bypass Station
SIRA BHL

Applications Design

For reducing steam pressure and temperature Pressure Class Acc. to customers specifications
(Special Class)
High pressure turbine bypass for start up, shut down or turbine trip
Size Inlet DN 100 to DN 400 (4" to 16")
Safety valve (CSPRS) for safeguarding high pressure systems Outlet DN 150 to DN 600 (6" to 24")
Additional sizes on request
Coal Fired Power Plants
Design Max. 580 °C
Combined Cycle Power Plants Temperature Higher temperatures on request
Industrial Power Plants
Other steam boiler applications and / or turbine Injection Stem injection
bypass applications
Actuator Hydraulic
Other actuators on request

Installation Stem vertical


Other installation positions on request

Materials 1.7335 SA 182 Gr. F12 (F11)


1.7383 SA 182 Gr. F22
1.4903 SA 182 Gr. F91
1.4901 SA 182 Gr. F92

Approvals Additional materials on request

Type Test Approval TÜV.SV.XX - 1011

PED 97/23/EC => Cat. IV - Module G (CE) Technical Data Sheet

AD 2000, TRD, IBR, manufacturing acc. to ASME SIRA BHL en

10 Product Range
HP Bypass Station
SIRA BHT

Applications Design

For reducing steam pressure and temperature Pressure Class Acc. to customers specifications
(Special Class)
High pressure turbine bypass for start up, shut down or turbine trip
Size Inlet DN 100 to DN 400 (4" to 16")
Safety valve (CSPRS) for safeguarding high pressure systems Outlet DN 150 to DN 600 (6" to 24")
Additional sizes on request
Available without safety function as HP Turbine Bypass
Design Max. 650 °C
Temperature Higher temperatures on request
Coal Fired Power Plants
Combined Cycle Power Plants Injection Steam atomising injection in the valve
Industrial Power Plants outlet
Other steam boiler applications and / or turbine
bypass applications Actuator Hydraulic
Other actuators on request

Installation Stem vertical


Other installation positions on request

Materials 1.7335 SA 182 Gr. F12 (F11)


1.7383 SA 182 Gr. F22
1.4903 SA 182 Gr. F91
1.4901 SA 182 Gr. F92
Approvals
Additional materials on request
Type Test Approval TÜV.SV.XX - 1011

PED 97/23/EC => Cat. IV - Module G (CE) Technical Data Sheet

AD 2000, TRD, IBR, manufacturing acc. to ASME SIRA BHT en

11
HP Bypass Station
SIRA BHsT

Applications Design

For reducing steam pressure and temperature Pressure Class Acc. to customers specifications
(Special Class)
High pressure turbine bypass for start up, shut down or turbine trip
Size Inlet DN 100 to DN 400 (4" to 16")
Safety valve (CSPRS) for safeguarding high pressure systems Outlet DN 150 to DN 600 (6" to 24")
Additional sizes on request
For low noise requirements
Design Max. 650 °C
Temperature Higher temperatures on request
Coal Fired Power Plants
Combined Cycle Power Plants Injection Steam atomising injection in the valve outlet
Industrial Power Plants
Other steam boiler applications and / or turbine Actuator Hydraulic
bypass applications Other actuators on request

Installation Stem vertical


Other installation positions on request

Materials 1.7335 SA 182 Gr. F12 (F11)


1.7383 SA 182 Gr. F22
1.4903 SA 182 Gr. F91
1.4901 SA 182 Gr. F92

Approvals Additional materials on request

Type Test Approval TÜV.SV.XX - 1011

PED 97/23/EC => Cat. IV - Module G (CE) Technical Data Sheet

AD 2000, TRD, IBR, manufacturing acc. to ASME SIRA BHsT en

12 Product Range
Steam Conditioning Valve with integrated Fail Safe Close Function
DDE

Applications Design
For reducing steam pressure and temperature Pressure Class Acc. to customers specifications
(Special Class)
Turbine bypass for boiler start up and shut down as well as
safeguarding the downstream piping systems against over Size Inlet DN 100 to DN 600 (4" to 24")
Outlet DN 150 to DN 1800 (6" to 72")
pressure and / or high temperatures (CSPRS)
Additional sizes on request
Turbine bypass to provide process steam when the turbine is Design Max. 630 °C
offline Temperature Higher temperatures on request

For process steam in Industrial Power Plants with an integrated Injection Water injection either via the stem or nozzles in
safety function acc. to TRD 421 / DIN ISO EN 4126-5 (CSPRS) the outlet
Actuator Pneumatic
For exact pressure and temperature control in downstream piping Hydraulic
systems Other actuators on request

Coal Fired Power Plants Installation Stem vertical / horizontal


Other installation positions on request
Combined Cycle Power Plants
Materials 1.0460 / 1.0619 SA 105 / SA 216 Gr. WCB
Industrial Power Plants
1.5415 SA 182 Gr. F1
Combined Heat and Power Plants
1.7335 / 1.7357 SA 182 Gr. F12 (F11)
Cogeneration Power Plants SA 217 Gr. WC 6
1.7383 / 1.7379 SA 182 Gr. F22
SA 217 Gr. WC 9
1.4903 SA 182 Gr. F91
SA 217 Gr. C12A
1.4901 SA 182 Gr. F92
Approvals Additional materials on request
PED 97/23/EC => Cat. IV - Module G Technical Data Sheet
AD 2000, TRD, IBR, manufacturing acc. to ASME DDE en

13
Pressure Reducing Valve with integrated Fail Safe Close Function
DB

Applications Design

For reducing steam pressure Pressure Class Acc. to customers specifications


(Special Class)
Pressure reducing valve to provide auxiliary steam Size Inlet DN 100 to DN 500 (4" to 20")
with an integrated safety function acc. to TRD 421 / Outlet DN 100 to DN 1000 (4" to 40")
DIN ISO EN 4126-5 (CSPRS) Additional sizes on request

For process steam in Industrial Power Plants Design Max. 630 °C


Temperature Higher temperatures on request
Coal Fired Power Plants Actuator Pneumatic
Industrial Power Plants Hydraulic
Other actuators on request
Combined Heat and Power Plants
Cogeneration Power Plants Installation Stem vertical / horizontal
Other installation positions on request
Materials 1.0460 / 1.0619 SA 105 / SA 216 Gr. WCB
1.5415 SA 182 Gr. F1
1.7335 / 1.7357 SA 182 Gr. F12 (F11)
SA 217 Gr. WC 6
1.7383 / 1.7379 SA 182 Gr. F22
SA 217 Gr. WC 9
1.6368 (WB36)
1.4903 SA 182 Gr. F91
SA 217 Gr. C12A
1.4901 SA 182 Gr. F92
Approvals Additional materials on request

PED 97/23/EC => Cat. IV - Module G Technical Data Sheet

AD 2000, TRD, IBR, manufacturing acc. to ASME DB en

14 Product Range
Safety Shut Off Valve
DS

Applications Design

For isolating downstream steam systems Pressure Class Acc. to customers specifications
(Special Class)
Safety shut off valve acc. to TRD 421 or Size DN 50 to DN 700 (2" to 28")
DIN ISO EN 4126-5 (CSPRS) Additional sizes on request

Quick Stop Valve to protect downstream piping systems from over Design Max. 630 °C
pressure and / or temperature Temperature Higher temperatures on request
Actuator Pneumatic
Coal Fired Power Plants Hydraulic
Industrial Power Plants Other actuators on request
Combined Heat and Power Plants Installation Stem vertical
Other installation positions on request
Other facilities with the need to shut off piping systems
Materials 1.0460 / 1.0619 SA 105 / SA 216 Gr. WCB
1.5415 SA 182 Gr. F1
1.7335 / 1.7357 SA 182 Gr. F12 (F11)
SA 217 Gr. WC 6
1.7383 / 1.7379 SA 182 Gr. F22
SA 217 Gr. WC 9
1.6368 (WB36)
1.4903 SA 182 Gr. F91
SA 217 Gr. C12A
1.4901 SA 182 Gr. F92
Additional materials on request
Approvals

PED 97/23/EC => Cat. IV - Module G Technical Data Sheet

AD 2000, TRD, IBR, manufacturing acc. to ASME DS en

15
03
Control Valves

HP Turbine Bypass Valve DCE Page 17

IP / LP Turbine Bypass Valve DCE Page 18

LP Turbine Bypass Valve DCE Page 19

Steam Conditioning Valve DCE 2 Page 20

Pressure Reducing Valve DR Page 21

HP Water Control Valve WR Page 22

HP Water Stop Valve WA Page 23

LP Water Control Valve WR Page 24

LP Water Stop Valve WA Page 25

Desuperheater OPK / TDK Page 26

16 Product Range
HP Turbine Bypass Valve
DCE

Applications Design

For reducing steam pressure and temperature Pressure Class Acc. to customers specifications
(Special Class)
High pressure turbine bypass for boiler start up / shut down
Size Inlet DN 100 to DN 400 (4" to 16")
and turbine trip Outlet DN 150 to DN 1000 (6" to 40")
Additional sizes on request
Coal Fired Power Plants
Design Max. 650 °C
Combined Cycle Power Plants Temperature Higher temperatures on request
Industrial Power Plants
Injection Water injection via nozzles in the valve outlet

Actuator Pneumatic
Electric
Hydraulic
Other actuators on request

Installation Stem vertical / horizontal


Other installation positions on request

Materials 1.7335 / 1.7357 SA 182 Gr. F12 (F11)


SA 217 Gr. WC 6
1.7383 / 1.7379 SA 182 Gr. F22
SA 217 Gr. WC 9
1.4903 SA 182 Gr. F91
SA 217 Gr. C12A
1.4901 SA 182 Gr. F92
Approvals
Additional materials on request
PED 97/23/EC => Cat. III - Module B1+D;
Cat. II+I - Module D1 (CE) Technical Data Sheet

AD 2000, TRD, IBR, manufacturing acc. to ASME DCE HP en

17
IP / LP Turbine Bypass Valve
DCE

Applications Design

For reducing steam pressure and temperature Pressure Class Acc. to customers specifications
(Special Class)
Intermediate and / or low pressure turbine bypass for boiler Size Inlet DN 150 to DN 700 (6" to 28")
start up / shut down and turbine trip Outlet DN 250 to DN 1800 (10" to 72")
Additional sizes on request
For safeguarding the condensor against excessive pressures
and / or temperatures (Fail Safe Closed) Design Max. 650 °C
Temperature Higher temperatures on request
Coal Fired Power Plants Injection Water injection via nozzles in the valve outlet
Combined Cycle Power Plants
Actuator Pneumatic
Industrial Power Plants
Electric
Hydraulic
Other actuators on request
Installation Stem vertical / horizontal
Other installation positions on request
Materials 1.7335 / 1.7357 SA 182 Gr. F12 (F11)
SA 217 Gr. WC 6
1.7383 / 1.7379 SA 182 Gr. F22
SA 217 Gr. WC 9
1.4903 SA 182 Gr. F91
SA 217 Gr. C12A
1.4901 SA 182 Gr. F92
Additional materials on request
Approvals

PED 97/23/EC => Cat. III - Module B1+D; Cat. II+I - Module D1 (CE) Technical Data Sheet

AD 2000, TRD, IBR, manufacturing acc. to ASME DCE IP en

18 Product Range
LP Turbine Bypass Valve
DCE

Applications Design

For reducing steam pressure and temperature Pressure Class Acc. to customers specifications
(Special Class)
Low pressure turbine bypass for boiler start up / shut down
and turbine trip Size Inlet DN 100 to DN 600 (4" to 24")
Outlet DN 250 to DN 1000 (10" to 40")
Additional sizes on request
For safeguarding the condensor against excessive pressures
and / or temperatures (Fail Safe Closed) Design Max. 500 °C
Temperature Higher temperatures on request
For steam conditioning in process steam and heat exchanger
applications Injection Stem injection / Water injection via nozzles in
the outlet
Coal Fired Power Plants
Actuator Pneumatic
Combined Cycle Power Plants Electric
Industrial Power Plants Hydraulic
Other actuators on request

Installation Stem vertical


Other installation positions on request
Materials 1.0460 / 1.0619 SA 105 / SA 216 Gr. WCB
1.5415 SA 182 Gr. F1
1.7335 / 1.7357 SA 182 Gr. F12 (F11)
SA 217 Gr. WC 6
1.7383 / 1.7379 SA 182 Gr. F22
SA 217 Gr. WC 9
Approvals Additional materials on request

PED 97/23/EC => Cat. III - Module B1+D; Cat. II+I - Module D1 (CE) Technical Data Sheet

AD 2000, TRD, IBR, manufacturing acc. to ASME DCE LP en

19
Steam Conditioning Valve
DCE 2

Applications Design

For reducing steam pressure and temperature Pressure Class Acc. to customers specifications
(Special Class)
Turbine bypass for boiler start up / shut down and turbine trip Size Inlet DN 100 to DN 600 (4" to 24")
Outlet DN 150 to DN 1800 (6" to 72")
Turbine bypass to provide process steam when the turbine is Additional sizes on request
offline
Design Max. 630 °C
Temperature Higher temperatures on request
For process steam in Industrial Power Plants
Injection Steam atomising injection via nozzles in the
For accurate pressure and temperature control in downstream valve outlet
piping systems
Actuator Pneumatic
Coal Fired Power Plants Electric
Hydraulic
Combined Cycle Power Plants Other actuators on request
Industrial Power Plants
Installation Stem vertical / horizontal
Combined Heat and Power Plants Other installation positions on request
Cogeneration Power Plants
Materials 1.7335 / 1.7357 SA 182 Gr. F12 (F11)
SA 217 Gr. WC 6
1.7383 / 1.7379 SA 182 Gr. F22
SA 217 Gr. WC 9
1.4903 SA 182 Gr. F91
SA 217 Gr. C12A
1.4901 SA 182 Gr. F92
Approvals Additional materials on request

PED 97/23/EC => Cat. III - Module B1+D; Cat. II+I - Module D1 (CE) Technical Data Sheet
AD 2000, TRD, IBR, manufacturing acc. to ASME DCE 2 en

20 Product Range
Pressure Reducing Valve
DR

Applications Design

For reducing steam pressure Pressure Class Acc. to customers specifications


(Special Class)
Pressure reducing valve to provide auxiliary steam Size Inlet DN 100 to DN 500 (4" to 20")
Outlet DN 100 to DN 1000 (4" to 40")
Boiler start up valve Additional sizes on request
Design Max. 630 °C
For process steam in Industrial Power Plants Temperature Higher temperatures on request

Coal Fired Power Plants Actuator Pneumatic


Electric
Combined Cycle Power Plants Hydraulic
Industrial Power Plants Other actuators on request
Combined Heat and Power Plants Installation Stem vertical / horizontal
Cogeneration Power Plants Other installation positions on request
Materials 1.0460 / 1.0619 SA 105 / SA 216 Gr. WCB
1.5415 SA 182 Gr. F1
1.7335 / 1.7357 SA 182 Gr. F12 (F11)
SA 217 Gr. WC 6
1.7383 / 1.7379 SA 182 Gr. F22
SA 217 Gr. WC 9
1.4903 SA 182 Gr. F91
SA 217 Gr. C12A
1.4901 SA 182 Gr. F92

Approvals Additional materials on request

PED 97/23/EC => Cat. III - Module B1+D; Cat. II+I - Module D1 (CE) Technical Data Sheet

AD 2000, TRD, IBR, manufacturing acc. to ASME DR en

21
HP Water Control Valve
WR

Applications Design

For reducing water pressure Pressure Class PN 250 / 500


Class 1500 / class 2500
Special Class acc. to customers specifications
For controlling water pressure and flow in boiler feed water circuits
for turbine bypass and HP steam conditioning valve injection
Size DN 25 to DN 250 (1" to 10")
Additional sizes on request
For controlling water pressure and flow in boiler feed water circuits
for desuperheater injection Design Max. 350 °C
Temperature Higher temperatures on request
Feed water control valve
Actuator Pneumatic
Electric
Coal Fired Power Plants
Hydraulic
Combined Cycle Power Plants Other actuators on request
Industrial Power Plants
Installation Stem vertical / horizontal
Combined Heat and Power Plants Other installation positions on request
Cogeneration Power Plants
Materials 1.0460 / 1.0619 SA 105 / SA 216 Gr. WCB
1.5415 SA 182 Gr. F1
1.7335 / 1.7357 SA 182 Gr. F12 (F11)
SA 217 Gr. WC 6
1.7383 / 1.7379 SA 182 Gr. F22
SA 217 Gr. WC 9
1.6368 (WB36)

Additional materials on request


Approvals

PED 97/23/EC => Cat. III - Module B1+D; Cat. II+I - Module D1 (CE) Technical Data Sheet

AD 2000, TRD, IBR, manufacturing acc. to ASME WR HP en

22 Product Range
HP Water Stop Valve
WA

Applications Design

For isolating water systems Pressure Class PN 250 / 500


Class 1500 / class 2500
Special Class acc. to customers specifications
To securely shut off high pressure feed water injection systems for
turbine bypass valves or steam control valves during standby
Size DN 25 to DN 250 (1" to 10")
Additional sizes on request
To securely shut off high pressure feed water injection systems for
desuperheaters and injection coolers Design Max. 350 °C
Temperature Higher temperatures on request
Feed water stop valve
Actuator Pneumatic
Coal Fired Power Plants Electric
Hydraulic
Combined Cycle Power Plants Other actuators on request
Industrial Power Plants
Installation Stem vertical / horizontal
Combined Heat and Power Plants Other installation positions on request
Cogeneration Power Plants
Materials 1.0460 / 1.0619 SA 105 / SA 216 Gr. WCB
1.5415 SA 182 Gr. F1
1.7335 / 1.7357 SA 182 Gr. F12 (F11)
SA 217 Gr. WC 6
1.7383 / 1.7379 SA 182 Gr. F22
SA 217 Gr. WC 9
1.6368 (WB36)

Additional materials on request


Approvals

PED 97/23/EC => Cat. III - Module B1+D; Cat. II+I - Module D1 (CE) Technical Data Sheet

AD 2000, TRD, IBR, manufacturing acc. to ASME WA HP en

23
LP Water Control Valve
WR

Applications Design

For reducing water pressure Pressure Class PN 160 / 250


Class 900 / class 1500
For controlling water pressure and flow in water circuits for turbine Special Class acc. to customers specifications
bypass and steam conditioning valve injection
Size DN 25 to DN 300 (1" to 12")
For controlling water pressure and flow in water circuits for Additional sizes on request
desuperheater injection
Design Max. 200 °C
Water control valve for CEP Temperature Higher temperatures on request

Coal Fired Power Plants Actuator Pneumatic


Electric
Combined Cycle Power Plants Hydraulic
Industrial Power Plants Other actuators on request
Combined Heat and Power Plants
Installation Stem vertical / horizontal
Cogeneration Power Plants Other installation positions on request

Materials 1.0460 / 1.0619 SA 105 / SA 216 Gr. WCB

Additional materials on request

Approvals

PED 97/23/EC => Cat. III - Module B1+D; Cat. II+I - Module D1 (CE) Technical Data Sheet

AD 2000, TRD, IBR, manufacturing acc. to ASME WR LP en

24 Product Range
LP Water Stop Valve
WA

Applications Design

For isolating water systems Pressure Class PN 160 / 250


Class 900 / class 1500
To securely shut off water injection systems for turbine bypass Special Class acc. to customers specifications
valves or steam control valves during standby
Size DN 25 to DN 300 (1" to 12")
To securely shut off water injection systems for desuperheaters Additional sizes on request
and injection coolers
Design Max. 200 °C
Water stop valve for CEP Temperature Higher temperatures on request

Coal Fired Power Plants Actuator Pneumatic


Electric
Combined Cycle Power Plants Hydraulic
Industrial Power Plants Other actuators on request
Combined Heat and Power Plants
Installation Stem vertical / horizontal
Cogeneration Power Plants Other installation positions on request

Materials 1.0460 / 1.0619 SA 105 / SA 216 Gr. WCB

Additional materials on request

Approvals

PED 97/23/EC => Cat. III - Module B1+D; Cat. II+I - Module D1 (CE) Technical Data Sheet

AD 2000, TRD, IBR, manufacturing acc. to ASME WA LP en

25
Desuperheater
OPK / TDK

Applications Design

For reducing steam temperature Pressure Class Acc. to customers specifications


(Special Class)
For controlling steam temperature in downstream circuits
Size DN 150 to DN 2500 (6" to 100")
Turbine bleed cooler Additional sizes on request

Desuperheater for heat exchangers, process steam headers or Design Max. 600 °C
auxiliary steam lines Temperature Higher temperatures on request

Emergency cooling Installation Cooler vertical / horizontal


Other installation positions on request
Coal Fired Power Plants
Injection Water or steam atomising injection nozzles
Combined Cycle Power Plants
Industrial Power Plants Materials 1.0460 SA 105
Combined Heat and Power Plants 1.5415 SA 335 P1
Cogeneration Power Plants 1.7335 SA 335 P11 / P12
1.7383 SA 335 P22
1.4903 SA 335 P91
1.4901 SA 335 P92

Additional materials on request

Approvals
Technical Data Sheet
PED 97/23/EC => Cat. III - Module B1+D; Cat. II+I - Module D1 (CE)
OPK en
AD 2000, TRD, IBR, manufacturing acc. to ASME TDK en

26 Product Range
04
Shut Off Valves

HP Gate Valve PGV Page 28

HP Check Valve PCV Page 29

Cross Valve DAK Page 30

Shut Off Valve DA Page 31

Preheater Bypass Valves UV / SV Page 32

27
HP Gate Valve
PGV

Applications Design

For isolating steam and water lines Pressure Class PN 160 / 250 / 500
Class 900 / 1500 / 2500
Special Class acc. to customers specifications
To shut off piping systems and piping system lines
Size DN 50 to DN 700 (2" to 28")
Coal Fired Power Plants Additional sizes on request
Combined Cycle Power Plants
Design -20 °C to +650 °C
Industrial Power Plant Temperature
Combined Heat and Power Plants
Actuator Hand Wheel
Other facilities with the need to shut off piping systems Electric
Hydraulic
Other actuators on request

Installation Stem vertical


Other installation positions on request

Materials 1.0460 SA 105


1.5415 SA 182 Gr. F1
1.7335 SA 182 Gr. F12 (F11)
1.7383 SA 182 Gr. F22
1.6368 (WB36)
1.4903 SA 182 Gr. F91
1.4901 SA 182 Gr. F92
Approvals
Additional materials on request
PED 97/23/EC => Cat. IV - Module G;
Cat. III - Module B1+D; Cat. II+I - Module D1(CE) Technical Data Sheet

AD 2000, TRD, IBR, manufacturing acc. to ASME PGV en

28 Product Range
HP Check Valve
PCV

Applications Design

For isolating steam and water lines Pressure Class PN 160 / 250 / 500
Class 900 / 1500 / 2500
Shut off function in water and steam lines safeguarding against Special Class acc. to customers specifications
back flow
Size DN 50 to DN 700 (2" to 28")
Additional sizes on request
Coal Fired Power Plants
Combined Cycle Power Plants Design -20 °C to +650 °C
Industrial Power Plants Temperature
Combined Heat and Power Plants
Installation Check valve horizontal in piping system
Other facilities with the need to shut off piping systems Other installation positions on request

Materials 1.0460 SA 105


1.5415 SA 182 Gr. F1
1.7335 SA 182 Gr. F12 (F11)
1.7383 SA 182 Gr. F22
1.6368 (WB36)
1.4903 SA 182 Gr. F91
1.4901 SA 182 Gr. F92

Additional materials on request

Approvals

PED 97/23/EC => Cat. IV - Module G;


Cat. III - Module B1+D; Cat. II+I - Module D1(CE) Technical Data Sheet

AD 2000, TRD, IBR, manufacturing acc. to ASME PCV en

29
Cross Valve
DAK

Applications Design

For joining and isolating steam lines Pressure Class Acc. to customers specifications
(Special Class)
Isolates the main boiler from main steam line
Size Inlet DN 100 to DN 400 (4" to 16")
Outlet DN 150 to DN 600 (6" to 24")
As an alternative to two main steam gate valves and a globe Additional sizes on request
junction in the main steam lines after the main boiler
Design Max. 650 °C
Coal Fired Power Plants Temperature Higher temperatures on request
Steam Boiler with multiple main steam lines to a common
turbine line Actuator Hand Wheel and gear
Electric
Hydraulic
Other actuators on request

Installation Stem vertical


Other installation positions on request

Materials 1.7383 SA 182 Gr. F22


1.4903 SA 182 Gr. F91
1.4901 SA 182 Gr. F92

Additional materials on request

Approvals

PED 97/23/EC => Cat. IV - Module G;


Cat. III - Module B1+D; Cat. II+I - Module D1(CE) Technical Data Sheet

AD 2000, TRD, IBR, manufacturing acc. to ASME DAK en

30 Product Range
Shut Off Valve
DA

Applications Design

For isolating steam and water lines Pressure Class Acc. to customers specifications
(Special Class)
To shut off piping systems Size DN 50 to DN 700 (2" to 28")
Additional sizes on request
As a Quick Stop Valve to protect downstream systems from over Design Max. 650 °C
pressure Temperature Higher temperatures on request

Coal Fired Power Plants Actuator Pneumatic


Hydraulic
Combined Cycle Power Plants Electric
Industrial Power Plants Other actuators on request
Combined Heat and Power Plants Installation Stem vertical
Other installation positions on request
Cogeneration Power Plants
Other facilities with the need to shut off piping systems Materials 1.0460 / 1.0619 SA 105 / SA 216 Gr. WCB
1.5415 SA 182 Gr. F1
1.7335 / 1.7357 SA 182 Gr. F12 (F11)
SA 217 Gr. WC 6
1.7383 / 1.7379 SA 182 Gr. F22
SA 217 Gr. WC 9
1.6368 (WB36)
1.4903 SA 182 Gr. F91
SA 217 C12A
1.4901 SA 182 Gr. F92
Approvals Additional materials on request

PED 97/23/EC => Cat. IV - Module G;


Cat. III - Module B1+D; Cat. II+I - Module D1(CE) Technical Data Sheet

AD 2000, TRD, IBR, manufacturing acc. to ASME DA en

31
Preheater Bypass Valves
UV / SV

Applications Design

For feed water preheater protection Pressure Class PN 250 / 500


Class 1500 / 2500
As preheater bypass to ensure continuos operation of the power Special Class acc. to customers specifications
plant when a preheater fails
Size DN 100 to DN 550 (4" to 22")
Coal Fired Power Plants Additional sizes on request
Combined Cycle Power Plants
Design Max. 400 °C
Industrial Power Plants Temperature Higher temperatures on request
Other preheating systems in boiler feed water circuits
Actuator Own medium controlled with Hand Wheel
to return to normal position
Electric
Other actuators on request

Installation Stem vertical


Other installation positions on request

Materials 1.0460 / 1.0619 SA 105 / SA 216 Gr. WCB


1.5415 SA 182 Gr. F1
1.6368 (WB36)

Additional materials on request

Approvals

PED 97/23/EC => Cat. IV - Module G;


Cat. III - Module B1+D; Cat. II+I - Module D1(CE) Technical Data Sheet

AD 2000, TRD, IBR, manufacturing acc. to ASME UV / SV en

32 Product Range
05
Measurement and Control

Pneumatic Control Unit PC 50 Page 34

Pneumatic Control Unit PC 51 Page 35

Electro Pneumatic Control Units EPC 54 / EPC 55 Page 36

Safety Device MT 5356 Page 37

Hydraulic Supply Unit HSS Page 38

Control Cabinet HCS / PCS Page 39

Pressure and Temperature Control HBC / LBC Page 40

33
Pneumatic Control Unit
PC 50

Applications Design

To control assisted safety valves (spring loaded safety valves with Design Stand alone pneumatic control unit
additional pneumatic piston) Triple redundant mechanical pressure switches
To ensure maximum seat tightness of spring loaded safety valves Triple redundant quick air relief valves to bleed
before the set pressure is reached off load pressure when set pressure is reached
Pressure switches can be tested during operation
Coal Fired Power Plants Based on the closed circuit principle for reliability
Industrial Power Plants No additional power source required
Combined Heat and Power Plants Multiple valves can be controlled with one
central control unit
Other facilities with the need to safeguard piping systems
Pressure Balanced, friction free measurement
Switch ±1% accuracy

Set Pressure 0.1 bar increments up to 250 bar max.

Additional Manual operation for checking the safety valve


Options set pressure
Remote operation via signal
Heating
ATEX protection class

Approvals

Type Test Approval TÜV.SV.XX - 1053 Technical Data Sheet

EC-type examination (CE) PC 50 en

34 Product Range
Pneumatic Control Unit
PC 51

Applications Design

To control assisted safety valves (spring loaded safety valves with Design Stand alone pneumatic control unit
additional pneumatic piston) Triple redundant mechanical pressure switches
Triple redundant quick air relief valves to bleed
To ensure maximum seat tightness of spring loaded safety valves off load pressure when set pressure is reached
before the set pressure is reached
With mechanical locking bar to isolate and check
control lines
To control safety shut off valves (with integrated Fail Safe Close
Function or negative safety valves) Pressure switches can be tested during operation
Based on the closed circuit principle for reliability
To manually open pneumatically assisted safety valves before the Max. two valves can be controlled with one
set pressure is reached (sliding curve applications during pressure central control unit
fluctuations)
Pressure Balanced, friction free measurement
Coal Fired Power Plants Switch ±1% accuracy
Combined Cycle Power Plants
Set Pressure 0.1 bar increments up to 250 bar max.
Industrial Power Plants
Combined Heat and Power Plants Additional Manual operation for checking the safety valve
Options set pressure
Other facilities with the need to safeguard piping systems
Remote operation via signal
Heating

Approvals

Type Test Approval TÜV.SV.XX - 1053 Technical Data Sheet

EC-type examination (CE) PC 51 en

35
Electro Pneumatic Control Units
EPC 54 / EPC 55

Cabling

Applications Design

To control assisted safety valves (spring loaded safety valves with Design Electro pneumatic control
additional pneumatic piston) Additional lifting air optional during
operation
To ensure maximum seat tightness of spring loaded safety valves
before the set pressure is reached Triple redundant quick air relief valves to
bleed off load pressure when set pressure
is reached
To manually open pneumatically assisted safety valves before the Pressure switches can be tested during
set pressure is reached (sliding curve applications during pressure operation
fluctuations)
Proportional valve for modulating
(4 - 20mA signal) assisted safety valves
Meets safety function requirements when combined with MT 5356
All lines have a test input connection for
triggering / testing the set pressure
Coal Fired Power Plants
Max. two valves can be controlled with
Combined Cycle Power Plants one central control unit
Industrial Power Plants
Other facilities with the need to safeguard piping systems Max. Control 16 bar
Air Pressure

Additional Manual operation for checking the safety


Options valve set pressure
Remote operation via signal
Heating

Approvals
Technical Data Sheet
Type Test Approval TÜV.SV.XX - 1074
EPC 54 en
EC-type examination (CE) EPC 55 en

36 Product Range
Safety Device
MT 5356
Cabling Cabling

Cabling

Applications Design

Safety function cabinet for pneumatically or hydraulically assisted Design Triple redundant pressure switches
safety valves (1 out of 3)
With mechanical locking bar to isolate
Safety function cabinet for pneumatically or hydraulically assisted and check impulse lines
safety shut off valves (with integrated Fail Safe Close Function or
negative safety valves) Pressure switches can be checked during
operation
Integral component in controlled safety pressure relief systems All lines have a test input connection
(CSPRS) for triggering / testing the set pressure
Based on the closed circuit principle
for reliability
Coal Fired Power Plants
One MT 5356 for max. four safety valves
Combined Cycle Power Plants
Industrial Power Plants Pressure Switch Electrical or mechanical tolerance of
Combined Heat and Power Plants set pressure < 1%
Other facilities with the need to safeguard piping systems
Set Pressure 0.1 bar increments max. 350 bar (elec.)
0.1 bar increments max. 250 bar (mech.)

Additional Remote operation via signal


Options Heating
Thermal protection 2 out of 3

Approvals

Type Test Approval TÜV.SV.XX - 908,

SIL3

EC-type examination (CE) Technical Data Sheet

ISO EN 4126-5 MT 5356 en

37
Hydraulic Supply Unit
HSS

Applications Design

Hydraulic power supply unit for hydraulically actuated valves Design 2 x 100% pumps
Pressurised accumulators provide oil
Providing hydraulic oil supply for control systems pressure even during power failure
With drip / leakage tray for 100% oil
Coal Fired Power Plants volume
Combined Cycle Power Plants Pressure sensors / switches for activating
the pumps
Industrial Power Plants
Integrated level and temperature
Combined Heat and Power Plants sensors / switches
Mechanical and electrical pressure relief
and recirculation valves
Integrated filters

Max. Operating 250 bar


Pressure

Oil Volume 63 - 1000 liter

Accumulator 32 - 600 liter


volume

Additional Cooler
Options Heating
Regeneration unit for inflammable oils
Housing
Smart / HART Instrumentation

Approvals

PED 97/23/EC Technical Data Sheet

EU Machine Directive 2006/42/EC HSS en

38 Product Range
Control Cabinet
HCS / PCS

Oil Piping Cabling

Cabling

Applications Design

Control of hydraulic supply units (HCS) Design HCS Controller SIMATIC S7-300 with
Touchpanel TP 177A (Standard)
Positioning of hydraulically assisted control valves or bypass Motor Starter Controls
systems (PCS) Power supply module for internal voltage
control
Positioning and safe control of hydraulically assisted safety valves
Design PCS SD6AB controllers for positioning control
Internal power distribution and control to other cabinets valves
Power supply module for internal voltage
control
Open / Close controls

Voltage Supply Mains - 380 - 500 VAC (HCS)


I&C - 110 - 400 VAC or 24-24 VDC from UPS
Single or double feeders
Other voltages on request

Protection Class IP 54 (Standard)


Other protection classes on request

Additional Options PLC Redundancy


HCS Redundancy for signal input from HSS

Additional Options Safety module for integrating MT 5356


PCS safety cabinet function
Space heaters, fan, light, power socket

Approvals
Technical Data Sheet
Electromagnetic compatibility 2004/108/EC
HCS en
Low Voltage Directive 2006/95/EC PCS en

39
Pressure and Temperature Control
HBC / LBC

Main Steam Line

Boiler

Steam
Turbine Generator

Cold Reheater Line

Applications Design

Pressure and temperature control for complete bypass systems Design Controller SIMATIC S7-400 (Standard)
(Other PLC on request)
Control for start up and shut down of boiler and / or turbine Touchpanel TP 177A
Power supply module for internal voltage
Process control for safe and / or quick load changes during control
operation
SD6AB controllers for positioning control
valves

Voltage Supply 110 - 400 VAC or 24 VDC


Basic or redundant supply
(Other voltage on request)

Protection Class IP 54 (Standard)


(Other protection classes on request)

Options PLC Redundancy


UPS batteries for power supply failure
Safety module for integrating MT5356
safety cabinet function
Bus connection to DCS
Software engineering only (logic + loop)

Approvals
Technical Data Sheet
Electromagnetic compatibility 2004/108/EC
HBC en
Low Voltage Directive 2006/95/EC LBC en

40 Product Range
Certificates

All certificates are current at the time of printing. You can find an up-to-date list of certificates at www.bursr.com.

41
Service and Support for the Power Plant Industry

Since 2010, Bopp & Reuther has extended its service installation anywhere in the world, instruction and train-
capabilities significantly through a network of three ing of your operating personnel and a global replacement
leading valve companies: spare parts service.

• Bopp & Reuther GmbH Many of our safety, shut off and control valves are still
• Bopp & Reuther Ges.m.b.H. – Austria in use after decades of reliable operation. We undertake
• C. H. Zikesch Armaturentechnik GmbH regular maintenance as well as expert refurbishment
and repairs on your behalf. Thanks to state-of-the-art
Thanks to the pooling of knowledge, expertise and tech- robot technology, we are able to perform many tasks
nical resources, we are now able to offer our customers a directly on site, saving time and cost. Bopp & Reuther
comprehensive service portfolio spanning all the phases Service + Support has a 24 / 7 hotline.
of a valve's lifecycle. Our services include professional

Product ranges of all Bopp & Reuther Business Units

Product Range Product Range Product Range Product Range

Valves and Solutions Valves and Solutions Valves and Solutions Valves and Solutions
for Process Industries for Power Plants for Nuclear Power Plants Service and Support

These catalogues can be ordered as a printed document or downloaded from www.bursr.com.


You can also find other product flyers and technical documentation on this website.

42 Product Range
Bopp & Reuther worldwide

B&R branches Representative with service centre Representative

Africa Algeria · Egypt · Libya · Morocco · South Africa · Tunisia

Americas Canada · Mexico · USA

Asia China · India · Indonesia · Japan · Malaysia · Mongolia · Pakistan · Philippines ·


Singapore · Sri Lanka · South Korea · Taiwan · Thailand · Vietnam

Europe Austria · Belarus · Belgium · Bulgaria · Croatia · Czech Republic · Denmark ·


Finland · France · Germany · Great Britain · Greece · Hungary · Ireland · Italy ·
Luxembourg · Netherlands · Northern Ireland · Norway · Poland · Romania · Russia ·
Slovakia · Slovenia · Spain · Sweden · Switzerland · Turkey · Ukraine

Middle East Bahrain · Iran · Jordan · Kuwait · Oman · Qatar · Saudi Arabia · Syria ·
United Arab Emirates

Oceania Australia · New Zealand

43
05_2011 / PP Product range en
FRANKFURT

Bopp & Reuther


Sicherheits- und Regelarmaturen GmbH
Carl-Reuther-Straße 1
68305 Mannheim 70 km
N
Germany
W O

Phone +49 621 76220-200 S

Fax +49 621 76220-210


www.bursr.com MANNHEIM
sales@bursr.com

© Bopp & Reuther Sicherheits- und Regelarmaturen GmbH. All rights reserved. Bopp & Reuther reserves the right to make technical changes without prior notice. All text and images are protected
by copyright. Reproduction of any part of this document is strictly prohibited. We cannot be held responsible for any omissions or inaccuracies as a result of printing or composition errors.

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